AquaPRO PRO1002403 User's Manual
Contents
1. Wiring Guidelines Failure to observe 4 WARNING wiring instructions could result in death or serious injury 7 All wiring A WARNING and electrical connections must be performed by a g qualified electrician Installations must be in accordance with local and national codes 1 For electrical ratings see product decal Check the line voltage to make certain it is correct for the blower being used Do not attempt to connect 240 VAC to a 120 volt blower it will damage the blower and void the warranty Ja Orient blower Check valve location when NOT using a Hartford Loop Rigid PVC pipe use supplied bracket as shown Refer to the National Electric Code Guidelines for wire size and to prevent electric shock Refer to the National Electric Code Guidelines for proper selection of wiring conduit and strain relief The blower field wiring box is designed for non metallic electrical tubing only Refer to the National Electric Code Guidelines for proper selection of wiring and strain relief Be certain to connect the green ground wire supplied with the blower to the ground from your electrical panel Connect remaining line wires individually to the remaining wires in the blower When wiring is complete carefully install gasket and conduit cover plate Overheating short A CAUTION circuiting and fire damage will result from inadequate wiring www aquaprosystems com Blower Sizing The numbe2. to pay for the service call this Limited Warranty will be voided This Limited Warranty is voided if the product is repaired or altered by any persons or agencies other than those authorized by AquaPRO Systems This Limited warranty applies only within the continental USA For warranty outside the continental USA contact AquaPRO Systems LIMITED WARRANTY For one 1 year from the date of purchase Wayne Water Systems d b a AquaPRO Systems AquaPRO will repair or replace at its option for the original owner any parts of its Blower Product which are found upon examination by wwe we YLO OWNER S MANUAL You MUST retain your purchase receipt along with this form In the event you need to exercise a warranty claim you MUST present a copy of the purchase receipt at the time of service Please call AquaPRO Systems at 1 877 278 2797 for service or return authorization and instructions DO NOT MAIL THIS FORM TO AQUAPRO SYSTEMS Use this form only to maintain your records MODEL NO SERIAL NO INSTALLATION DATE IL PRO1002403 PRO1502403 PRO2002403 PRO100120 PRO150120 PRO200120 101 Production Drive Harrison OH 45030 877 278 2797 fax 888 610 3839 cs aquaprosystems com www aquaprosystems com a acca PON AdU APOS yeternecem 2008 AquaPRO Systems 323303 013 12 08 PRO1002403 PRO1502403 PRO2002403 PRO100120 PRO150120 and PRO200120 Replacement Parts List For Replacement Parts call 1 877 278 2797 Please provid
3. 4 WARNING blower to the supply line Glue fumes can potentially cause an explosion when the blower starts Install a 114 self tapping screw to secure the joint if necessary Do not install A WARNING blower below water level Blower must be at least one foot above the maximum water level e Mount blower in a vertical position using vertical rigid PVC pipe as shown in Figure 1 For additional support use supplied bracket as shown in Figure 1 For warm climates try to locate the blower in a shaded location If the blower is to A WARNING be installed more than 25 ft from the spa it will be necessary to install a loop that is 1 foot above the water line and as close to the spa as possible See Figure 1 A WARNING 4 09P and a check valve must be installed at least one foot above the water level when supercharging water jets 877 278 2797 5 Foot minimum from water use non metallic plumbing Conduit box and cover Non metallic bN electrical tubing 24 inches above surrounding grade 12 inch minimum above water Y Mount using rigid PVC pipe For additional support 5 Verify plumbing is free of leaks 3 before adding water to spa 6 Do NOT install adjustable jets Adjustable jets can cause excessive back pressure within the unit 7 Hydrotherapy jets naturally aerate 5 when installed correctly Do not use blower to supplement aeration when jets have been installed incorrectly
4. Operating Instructions and Parts Manual AquaPRO to be defective in materials or workmanship This Limited Warranty covers labor for a period of one 1 year for Product sold and installed in the United States does NOT cover service labor for removal and reinstallation of the blower Please call AquaPRO at 1 877 278 2797 for instructions Be prepared to provide the model number and serial number when Nee SV SLELTIS exercising this limited warranty Purchaser must pay all transportation charges on Products or parts submitted for repair or replacement All non warranty service charges are the responsibility of the original owner Failure to pay for non warranty service charges will void this Limited Warranty This Limited Warranty does not cover Products that have been damaged as a result of accident abuse misuse neglect improper installation improper maintenance or failure to operate in accordance with AquaPRO s written instructions All maintenance and service must be performed by service agents approved by AquaPRO Any unauthorized alteration or repairs will void this Limited Warranty THERE IS NO OTHER EXPRESS WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE 1 YEAR FROM THE DATE OF PURCHASE THIS IS THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS EXCLUDED Some states do not allow limitations on ho
5. e following information Address parts correspondence to Model number AquaPRO Systems Serial number if any Attn Customer Service Part descriptions and number as shown in parts list 101 Production Drive Harrison OH 45030 U S A Description Parts Number THIS PAGE INTENTIONALLY LEFT BLANK Conduit Cover Plate Gasket 2 Screws and Wiring Diagram Kit Blower Housing with Foam Inserts Kit Bracket Gear Clamp Motor 1 hp 120v 1 hp 240v 1 1 2 hp 120v 1 1 2 hp 240v 2 hp 120v 2 hp 240v Sleeve Discharge Housing 8 16 x 3 4 inch Plastite Screw 9 Check Valve ul AIU N oO NIO www aquaprosystems com 81008 001 81006 001 28569 001 67111 001 81000 001 81003 001 81001 001 81004 001 81002 001 81005 001 15497 28555 001 67007 001 10116 001 N e _ Oo 877 278 2797 Operating Instructions and Parts Manual Troubleshooting Chart All repairs must be completed by licensed or certified professionals Symptom Blower will not start Blower hums but will not run Blower runs but delivers little air Internal blower overload trips Blower runs too slow 877 278 2797 Possible Cause s UJ Power Off Internal blower overload trips Brushes worn out Nuisance trips Rotor locked Brushes worn out Wrong voltage Low voltage Blower too small for application Check valve installed incorrectly Blocked or restricted air line Check valve instal
6. indicates A DANGER an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates A WARNING a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates NOTICE important information that if not followed may cause damage to equipment A WARNING This product or its power cord may contain chemicals including lead known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL A WARNING To reduce the risk of injury do not allow children to use this product unless they are closely supervised at all times Install blower no A WARNING less than 1 foot A WARNING Blower is designed for outdoor use Install blower at least two feet above the ground in an area free of debris chemicals or sprinklers ELECTRICAL A WARNING X Disconnect power before attempting to install service relocate or perform any maintenance Tag and disconnect tE Shock Install blower at least 5 feet 1 5 m from pool I spa water using nonmetallic plumbing To reduce A WARNING the risk of electrical shock connect the green colored wire inside the electrical box to the grounding terminal of your electrical service or supp
7. led incorrectly Incorrect line voltage Incorrect wire size ad Corrective Action s Check electrical connections and fuse box control panel Disconnect power then check for restrictions or blockage in air discharge line Replace motor It is possible that if the blower is started and stopped repeatedly in a short time period the thermal overload could interrupt the circuit Allow the unit to cool and disconnect power Restart after 5 15 minutes depending on warmth of ambient conditions Disconnect power then check for debris or foreign object lodged in blower motor Replace motor Verify voltage is correct for blower Check electrical connections Verify voltage is correct for blower Install additional blowers or reduce piping restrictions Re orient check valve Check for debris or foreign object lodged in discharge line Re orient check valve Check blower voltage requirements make certain line voltage is correct Verify correct wire gage is being used Safety Alert Disconnect power BEFORE taking any corrective action s Disconnect power BEFORE taking any corrective action s Disconnect power BEFORE taking any corrective action s Disconnect power BEFORE taking any corrective action s Disconnect power BEFORE taking any corrective action s www aquaprosystems com Operating Instructions and Parts Manual PRO1002403 PRO1502403 PRO2002403 PRO100120 PRO150120 and PRO200120 Please
8. ly with a continuous green insulated solid copper conductor minimum No 8 AWG 8 4 mm2 solid copper conductor between this unit and any metal equipment metal enclosures of electrical equipment metal water pipe or conduit within 5 feet 1 5 m of the unit SAVE THESE INSTRUCTIONS Risk of A WARNING 5i e X Wh Installation Guidelines Failure to observe A WARNING installation guidelines could result in death or serious injury See Figure 1 for recommended installation diagram Install at least 5 feet 1 5 m from pool spa water using nonmetallic plumbing Install blower no less than 1 foot 305 mm above the maximum water level to prevent water from contacting electrical equipment Install in accordance with the installation instructions iY The check valve supplied with the unit must be installed in a vertical orientation above the water level in an easily accessible location for serviceability Take care to orient the check valve with the arrow pointing in the direction of the air flow inside the pipe UJ Use a separate dedicated 2 inch rigid PVC supply line from the blower to the spa www aquaprosystems com 877 278 2797 Operating Instructions and Parts Manual Hartford Loop required if Blower is more than 25 feet away from pool spa Alternate location for check valve if Harford Loop is used 12 inch minimum Figure 1 Installation Guidelines Continued Do not glue the
9. r of holes in the seats and floor of the spa can be used to determine the size of the air blower that will be required for your application See Chart 1 for recommended blower size based on the number and size of holes Water Jet Applications The blower can be used to boost the output of hydrotherapy jets A venturi fitting is normally incorporated into the jet design The purpose of the fitting is to allow air to mix with the water in the jet The venturi fittings can be connected together and then pressurized with air from the blower to greatly increase the jet action Blower Model PRO100120 PRO1002403 Notes www aquaprosystems com Total Hole Area Square Inches New Spa Applications It is important to select a water pump that will supply sufficient flow to the jets Consult with the jet manufacturer for assistance in selecting a pump or pumps that will accommodate the number of jets desired in the spa Improper sizing can cause overheating of the pump and blower Choose the correct size blower based on the number of water jets in your Spa see Chart 1 See the chart below Refer to the installation guidelines for additional details PRO1002403 PRO1502403 PRO2002403 PRO100120 PRO150120 and PRO200120 Winterizing The blower is designed for outdoor use There are no special off season requirements for the blower In some Spa systems it is possible to protect discharge lines from freezing by operating
10. read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference Description The Air Blower is designed for outdoor spa applications It is designed for low noise and a high air flow rate The unit is UL listed and the motor is protected with a resetting thermal overload device The blower is designed for permanent electrical connections The box contains the following e Blower e Mounting Bracket e UL Approved Check Valve e Conduit Cover Plate Gasket and Screws e Instruction Manual Unpacking Unit Inspection After unpacking the blower carefully inspect for any damage that may have occurred during transit Check for loose missing or damaged parts DAMAGE TO THE UNIT DURING TRANSPORTATION IS NOT THE RESPONSIBILITY OF THE MANUFACTURER Important Safety Instructions When installing and using this electrical equipment basic safety precautions should always be followed READ AND FOLLOW ALL INSTRUCTIONS Safety Guidelines This manual contains information that is very important to know and understand This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS To help recognize this information observe the following symbols Danger
11. the blower for several minutes with the spa drained The airflow can be used to purge water from the air lines Recommended Number of Holes 1 8 Inch at the Following Hole Diameters 3 16 Inch Number of 1 4 Inch Water Jets 14 or more 877 278 2797
12. w long an implied warranty lasts or do not allow the exclusions or limitations of incidental or consequential damages so the above limitations might not apply to you This limited warranty gives you specific legal rights and you may also have other legal rights which vary from state to state In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall AquaPRO or its suppliers be liable for any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power downtime costs or claims of buyer s customers for such damages This Limited Warranty does not include freight charges for equipment or component parts to and from the factory services such as maintenance or inspection repair or damage due to negligence such as freezing conditions incorrect installation nor acts of God It also does not include refrigerant or other expendable materials The liability of AquaPRO Systems shall not exceed the repair or replacement of defective parts under this Limited Warranty This Limited Warranty also does not include unnecessary service calls due to erroneous operational reports external valve positions or electrical service If a non warranty service call is made and the homeowner is unwilling
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