Aqua Products CC-350 User's Manual
Contents
1. Wiring the Flow Sensor Find the two 18 AWG wires with the Quick connect terminals from the Cell cable and push them on their respective connectors on the Flow Sensor These wires are interchangeable STARTUP BEFORE ADDING THE SALT O O Balance the chemicals See the titled Understanding the Chemistry for recommended water balance Also add 1 quart of metal remover and 1 quart of non copper based algaecide to the pool according to the manufacturer s instructions This will ensure that the transition to the Comfort Chlor system will be quick and trouble free Measure existing salt in your pool Years of liquid chlorine use may cause the salt reading to be higher due to residual salt New Pools Wait 10 14 days or longer if specified by the pool builder for plaster to cure before adding salt or operating the Comfort Chlor Chlorine Generator Biquanide Pools If installing on a pool using Biguanide sanitizers all Biguanides must be removed before system startup ADDING THE SALT 1 Determine how much salt is needed from the Salinity Demand Table on the following page This table is based on a salt concentration of 3500 ppm approximately 1 3 of 1 More may be added for larger pools e g 4000 ppm and less for very small bodies of water 2 Keep the pump on to circulate the water 3 Distribute the determined amount of salt evenly around the pool To avoid clogging the filter or damaging t2. Solar healing OF Heat Pump g K d iE ee NI 1 Control Box 5 Filter 2 Cell 6 Pump 3 Flow switch 7 Spa line 4 Power Timer The system comes in three sections the Control Box Cell and Flow Sensor They are manufactured from the latest corrosion resistant materials to give you years of trouble free use and installing them in the most sheltered position from sun and water will protect them from extreme weather conditions for years to come Safety Measures 1 Only operate the system with an approved flow sensor 2 See safety measures and warnings on page 2 of this manual Additional Materials Required ieee E PVC solvent cement and priming fluid 6 WD 40 Hacksaw or pipe cutters 7 Silicone Sealant NO NOT USE silicone glue or Screwdrivers petroleum jelly Drill 8 Pipe adaptors i e reducer couplings if Teflon Tape a k a Plumber s Tape needed for systems with 1 7 inch plumbing gt CONFIRM LAYOUT Lay out equipment pieces to be sure there is enough pipe space between the last piece of apparatus and the tees in the return line to fit the Flow Sensor and the Cell A Vertical installation may be used to save space see diagrams above Install the Cell 1 The Cell and Flow Sensor must be installed downstream from the filter and heating devices but before any tees in the return line The Cell may be installed horizontally or vertically so long as the Cell is pointed in the di
3. When the system is turned on and the pump is operating the On Off Light 4 will illuminate indicating that power is reaching the Control Box The color of the On Off Light 4 indicates the following Solid Green system is operational Solid Red system is not powering the Cell Flashing Green system is performing a soft start light will turn solid green within 1 minute Flashing Red Green reversing polarity light will turn solid green within 3 minutes Flashing Red output current is below 0 5A check whether the cell cable connections are completely on and tightened 13 Using the Control Knob set Power Meter to desired chlorine production 10 to 100 To check salt level tum Control knob clockwise to full power and check light reading 100 sufficient salt retum to Normal Operation see manual for detalls Red light high salt level Insufficient Water Flow Salinity Indicator To check the salt level turn the Control Knob clockwise to full power and check the light reading 100 reading indicates that the salt level is sufficient Return the Control Knob to the desired chlorine production setting depending on the chlorine level in your pool 10 to 100 production rate Red Light above the Power Meter indicates that the salt level in the pool is on the high side This does not harm the Chlorine Generator but is provided as a cautionary notice to the use
4. 1343 1151 959 767 575 384 192 0 OK 1201 1001 801 600 400 200 OK 1251 1043 834 626 417 209 0 OK gt Locate the current salt concentration at the top of the chart e g 1000ppm Then locate the size of your pool on the left e g 12 000 gallons Run these figures down and across until they meet That number is the number of pounds of salt required for your pool CALCULATING THE SIZE OF THE POOL Gallons Liters dimensions are in feet dimensions are in meters Rectangular Length x Width x Average Depth x 7 5 Length x Width x Average Depth x 1000 Diameter x Diameter x Average Depth x 5 9 Diameter x Diameter x Average Depth x 785 Length x Width x Average Depth x 6 7 Length x Width x Average Depth x 893 11 OPERATING INSTRUCTIONS BACKGROUND Comfort Chlor is a chlorine generator for pool and or spa sanitation It is the workhorse of chlorine generators The system uses a very low concentration of salt less than the concentration in a human teardrop and converts it into free chlorine that kills algae and bacteria in your pool After killing the algae and bacteria the chlorine reverts back into sodium chloride This process of purification continues making the need to add extra sanitizing chemicals to your pool virtually unnecessary The level of necessary chlorine in the pool is affected by a number of factors such as sunlight bather load debris and water temperature all of whic
5. Please check with your local pool professional prior to draining the pool Metals certain metals can cause loss of chlorine and can stain your pool If a water test reveals the presence of metals refer to your local pool professional for recommended methods of removal New Pool Water in recently filled or newly refinished pools may contain undesirable matter The ability of the Comfort Chlor Chlorine Generator to purify your pool could be hindered by this matter so it is best to balance the pool chemicals first Calcium Hardness like pH and alkalinity affects the water s tendency to be aggressive or scale forming Lower levels of calcium hardness improve the chlorine generator s performance and provide softer silkier water for the swimmers Saturation Index determines whether the pool water is balanced aggressive or scale forming by comprehensively taking into account all the relevant factors including pH level alkalinity level calcium hardness and temperature These factors should be tested periodically then plugged into the worksheet on the following page to verify the proper balance of the pool and make adjustments as necessary 18 SATURATION INDEX Test the water for pH Alkalinity Calcium Hardness and Temperature then follow the simple steps below 1 Write your pool s pH level here Zz DH 2 Find your Alkalinity level in the chart below and write the corresponding Alkalinity Factor here gt Alkalinity Factor
6. Pool Alkalinity 5 25 50 75 100 150 200 300 400 Factor 0 7 14 17 19 20 22 23 25 26 3 Find your Calcium level in the chart below and write the corresponding Calcium Factor here Calcium Factor at Calcium a PCC 0 3 4 Find your pool temperature in the chart below and write the corresponding Temperature Factor here gt Temperature Factor Pool Temp 32 37 46 53 60 66 76 84 94 105 Factor 0 0 0 1 102 0 3 104 0 5 06 07 08 0 9 5 Add the results from steps 1 through 4 above and write the result here Total of above 12 2 6 Subtract 12 2 from step 5 and write the result here gt Saturation Index O gt Ifthe Saturation Index above is between 0 3 and 0 3 the water is well balanced gt If the Index is more than 0 3 the water will tend to cause scaling or get cloudy Alkalinity and pH should be reduced accordingly but maintained within recommended levels gt If the Index is less than 0 3 the water will tend to be aggressive toward the pool surface equipment and bathers Alkalinity and pH should be increased accordingly but maintained within recommended levels 19 TROUBLESHOOTING Note evaluating the possible causes for each problem from top to bottom first to last will avoid extra labor PROBLEM POSSIBLE CAUSES WHAT TO DO gt System is turned off gt Turn Control Knob to the desired setting gt Control Knob is set too low in rela
7. Knob down counterclockwise until it clicks gt NOTE When changing the power setting the system takes up to 1 minute to ramp up i e soft start During this time the green On Off Light 4 will flash Power Meter 3 The Power Meter lights indicate the system s chlorine output i e 10 to 100 production rate The higher lights indicate higher chlorine production A Solid Red Light 2 above the Power Meter 2 indicates that the salt level in the pool is on the high side This does not harm the Chlorine Generator but is provided as a cautionary notice to the user not to add more salt to the pool Operation at very high levels i e above 5500ppm is not recommended A Flashing Red Light 2 above the Power Meter 2 indicates that the salt level is exceedingly high i e above 7000ppm and should be reduced immediately by draining a significant amount of pool water and refilling the pool Please check with your local pool professional prior to draining the pool Flow Light 5 This red light should NOT be illuminated during normal operation When first turning on the circulation pump the red Flow Light 5 may turn on and off until the air is pushed out of the pump lines and sufficient water flow is achieved This is normal and ensures that the generator automatically shuts off if the pump fails to prime or a blockage occurs See Troubleshooting section if the red Flow Light 5 remains on On Off Light 4
8. to bottom first to last will avoid extra labor PROBLEM POSSIBLE CAUSES WHAT TO DO gt Check the Cell to ensure the blades are in good condition and not coated with calcium buildup Cleaning the Cell is recommended if it is calcified or if the readout seems questionable See Cell Cleaning under the Maintenance section gt Ensure the connectors are pushed completely over the pegs and tighten connections with a screwdriver gt Add salt into the pool See the Adding The Salt section for more information gt Itis also recommended to periodically test the salt level by a professional and adjust according to the Salinity Demand Table in this manual gt If none of the above resolutions worked gt Worn Cell the cell may be worn out gt This does no harm to the Natural Generator but simply indicates that the salt level is on the high side for your information Slowly turn down gt Salinity High Enough salt the Control Knob counterclockwise until the has been added causing the red desired Power Meter light illuminates light above the power meter to gt Itis also recommended to periodically test the light salt level by a professional If above 5500 ppm it is recommended to drain part of the pool water and refill with fresh water Please check with your local pool professional prior to draining the pool gt The salt level is very high Drain part of the water and refill the pool to bring
9. GOD OR DAMAGE CAUSED BY IMPROPER OR UNAUTHORIZED INSTALLATION OR REPAIR This warranty applies only to components supplied by the factory and only where such components have been installed and maintained in compliance with the respective installation and operation manuals and instructions and applicable ordinances and codes In no event shall the liability exceed the purchase price of the product THE CONSUMER SHALL BE LIABLE AT STANDARD RATES FOR ANY SERVICE VISIT WHERE NO MANUFACTURING DEFECT WAS PRESENT AND FOR ALL SERVICE VISITS REQUESTED AFTER THE THIRD YEAR FOLLOWING THE ORIGINAL PURCHASE DATE PROOF OF PURCHASE The consumer is responsible for establishing the original purchase date and the purchaser s identity for warranty purposes We recommend that a bill of sale canceled check or some other appropriate payment record be kept for that purpose The express warranty above constitutes the sole and complete warranty and takes precedence over all other warranties whether expressed or implied including a warranty for fitness for a particular purpose No sales representative dealer distributor or other person is authorized to give any warranty on behalf of Aqua Comfort POEA A OWNER S REGISTRATION FORM 10 YEAR LIMITED WARRANTY Owner s Name Signature Street Address City State Zip Phone Date of Purchase Authorized Dealer Sales Rep City State Zip Unit Serial How did you hear about our product Please check all that apply __
10. Light is gt Waita E minutes for air to clear If gt This is normal at initial start j cme Turning On aorar bubkeS arein ones continuous see troubleshooting section Flow and Off p pip Light is Solid Red below gt This is normal for a few minutes at initial Insufficient water flow from startup or if air is in the lines gt Clean filters and strainers gt Check for closed valves faulty pump etc gt Clean Cell according to instruction buildup in Cell manual See Maintenance section gt Flow Sensor was not installed in the correct direction gt Flow Sensor is not fully as to Flow Sensor and Cell 7 Flow Light is Solid Red gt Turn Flow Sensor so arrow faces direction of water flow gt Fully thread the Flow Sensor into the T threaded into the T connector being careful not to damage the connector wires or sensors gt Cut wires or insufficient gt Check the connection to ensure proper wire connections wire contact gt Turn Control Knob higher clockwise gt Ifthe red light above the Power Meter illuminates or if the lights go up and down see Troubleshooting Section Salinity High below gt Dirty Cell Loose Connection gt See Troubleshooting Section Salinity Low or Salinity Low below 20 8 Power Meter gt Control Knob set too low lights do not reach 100 TROUBLESHOOTING Note evaluating the possible causes for each problem from top
11. OWNER S MANUAL Comfort Chior_ AquaComiort CHLORINE GENERATORS PLEASE NOTE THIS MANUAL MUST BE GIVEN TO THE HOMEOWNER TO ENSURE WARRANTY COVERAGE Aqua Comfort Technologies LLC Aqua Comfort P O Box 1520 Sykesville MD 21784 1520 Tel 410 549 6083 Fax 410 549 6082 www comfortchlor com Models CC 350 and CC 550 TABLE OF CONTENTS WELCOME INSTALLATION EEEE EE ee ee ee eee ne ee ee eee 4 NE ETE PEAT ETEA ibd sade Lateacansaheakasdcathia pabanetieh neiahicbednesbanesbed sae ladansnushaasdiebineriidiarisalansadresdonteiauvhie 5 o a par rape eg ce sd ae a 5 Control BOX CPIPEEEEEEEEEEEEEEEEREEE 6 MD sak etc tS in eps cn hn genoa a a a nnn ee es fi STARTUP Before Adding Salt Minerals wisscivssccecscsseinnsacsavsnicaonsewscodcnagsctenanescadsvimene wbneauina coin wees vaed aaaea anaana aana 10 Adding Salt sedate sinietisssnh aaa te E cats nen aa raa aaa E aaea arada araia raic ceasndon 11 How Much Salt to Add sicrciscrcceniiiienerarendennii enaena ONENA AOA E EE EAEAN ENA AENEA NENNEN adai 1 Note There are many types of acceptable Salts some which contain other minerals and additives to improve their quality and performance Your pool professional will direct you to the right choice for you For the purposes of this manual the term salt when used in this manual will refer to any of these choices OPERATION Background amp Basic Operation ccccccccecececececececececececucu
12. _ Pool Store Employees Pool Builder _ Pool Service __ Direct Mail ___ In Store Display___ Friend Relative ___ Magazine _ Newspaper _ Radio _ TV _ Catalog _ Other Comments lf more space is necessary please utilize the back of this form IN ORDER TO ACTIVATE YOUR WARRANTY Aqua Comfort Technologies LLC PLEASE RETURN THIS PORTION TO P O Box 1520 Sykesville MD 21784 1520 23 RETURN ADDRESS AQUA COMFORT TECHNOLOGIES LLC ATTN WARRANTY DEPT AC P O BOX 1520 SYKESVILLE MD 21784 1520 24
13. article in the water but has been unable to destroy that noxious particle This chlorine particle remains attached to the noxious particle until one of the two is burned off hence the term combined chlorine a k a chloramines To burn off the noxious particle and free up the chlorine again pool owners have had to shock the pool periodically but with the Comfort Chlor Chlorine Generator the noxious particles are burned off within the generator s Cell and the combined chlorine is continuously converted back to free chlorine The free chlorine level in the pool should be maintained at 1 to 3 ppm This level of free chlorine is comfortable to swim in with no unpleasant smells and it maintains proper sanitizing power PH is a measure of how acidic or basic a solution is A scale of 0 to 14 is used to measure pH Pure water has a pH of 7 neutral acid solutions have a pH of less than 7 and basic alkali solutions have a pH of more than 7 The recommended range is 7 2 to 7 8 chlorine is more effective within this range and the water is most comfortable for bathers Water with very high pH levels can cause scaling in the pool on the walls and in pipes Low pH levels cause the water to be aggressive to the pool walls equipment and bathers To lower pH add muriatic acid or dry acid and to raise pH add soda ash sodium carbonate Be sure to read and follow the respective manufacturer s instructions Total Alkalinity mitigates changes in
14. ary 10 to 100 chlorine production level See Power Meter in the next section for more details 2 Ensure sufficient run time at least 8 hours 1 1 2 turnovers up to 24 hours per day 3 Ensure salt level is correct and the Cell is clean see Salinity Indicator in the next section 4 Ensure proper water balance including pH and stabilizer levels See Understanding the Chemistry for recommended levels 5 Point pool jets down and to the side Summer weather increases demands for chlorine To decrease chlorine production 1 Turn the Control Knob to a lower setting 10 to 100 chlorine production level See Power Meter in the next section 2 Decrease run time as necessary Winterizing Just like the pool plumbing freezing may damage the system s Cell and Flow Sensor If severe or extended periods of freezing temperatures are possible drain all water from the pump filter and supply and return lines before any freezing conditions occur Spring Start up DO NOT turn on the system until the pool water chemistry has been brought to required levels See Startup section for more information 12 CONTROLS Control Knob 1 The Control Knob is used to adjust chlorine production and to turn the unit on or off To increase chlorine production turn the Control Knob up clockwise To decrease chlorine production turn the Control Knob down counterclockwise To turn the unit off turn the Control
15. cecucucucucueususenetesucucucucucueusutenensnsnstensnstntstnenenenes 12 CONTOS aaiim pies inna a aaa EA A E AE a AEAEE eaaa ad iaaiiai 13 Maimtenance CN AG ess dese cctssss cnc e arinina NAAA AEEA AAAA AEA EEA ANA ANA AAA aAa AEA aaa 15 Saturation ee ee ee ee ee ee ee ee a ee a eee ee 19 TROUBLESHOOTING Troubleshooting anerian Ge gases sac tec ic sc seeds ase eta NAAA Cac pastas Veale a EA Aa AA A A aiaa 20 Warranty amp Reoistration socio cincrasasancraseaneccauiesanepaniiascincddeawasakiain idids cin Lined iaukanasscuedbuescianass bee babisin tink baakiasshaas 23 WELCOME Congratulations on the purchase of your new Comfort Chlor Chlorine Generator Your purchase will minimize the efforts needed to maintain your pool and maximize your enjoyment for many years Before installation or operation please read these instructions carefully This manual contains easy to follow step by step procedures to properly install and operate your system A little time spent understanding your system and its parts will assure successful trouble free installation and usage When working around your pool please take care to avoid hazards such as electrical wires and chemicals CAUTION Safety comes first WARNING SAFETY FIRST READ AND FOLLOW ALL INSTRUCTIONS All electrical work must be performed by a licensed electrician and conform to all national state and local codes When installing and using this electrical equipment basic safety precautions s
16. down quickly gt Salinity is very high salt level by a professional If above 5500 ppm it is recommended to drain part of the pool water and refill with fresh water Please check with your local pool professional prior to draining the pool 21 13 Power Meter gt Control Knob set too low gt Turn Control Knob up clockwise gt Improper salt level The be na ion rate system automatically shuts down gt Check salt level using a test kit or your local the Power Meter when the salt pool professional The salt level is likely at an level is extremely low or extremely extreme level Adjust accordingly high gt Standard occurrence that 14 Scale needs to be cleaned approximately build up inside eee 1 Cell gt Balance chemicals Focus mostly on the gt Chemical imbalance Saturation Index in the section titled Understanding the Chemistry gt Keeping the water well balanced reduces this gt Normal occurrence when Cell occurrence Focus mostly on the Saturation cleans itself Index in the section titled Understanding the Chemistry gt Make sure your filtration system is working properly i e clean filter and or skimmer gt Make sure circulation time is adequate increase pump time if not gt May be due to chemical gt Make sure total alkalinity is balanced imbalance or low water flow gt Shock the water to eliminate build up of any organic matter gt Make sure pool has free chlo
17. ectrical wires being sure to tighten the screws on the electrical wires firmly 15 Cleaning Without Optional Cleaning Cap 1 Remove the cell from the line by undoing the electrical connections from the Cell and the barrel unions from the cell ends Remove the black o rings on the ends of the Cell Soak entire cell either in undiluted white distilled vinegar or in a solution of diluted muriatic acid 10 parts water to 1 part muriatic acid a 4 Wait for foaming to stop 5 10 minutes when using muriatic acid i wun vinegar takes longer hou 5 If muriatic acid was used safely dispose of it by pouring it into SS your pool w N A 6 Rinse cell with water hose 7 Put the O ring back in place and re install the Cell in the line 8 Reconnect the electrical wires being sure to tighten the screws on the electrical wires firmly Optional 1 Lubricating the o rings with a rubber lubricant e g silicone helps improve the seal of the fittings but be sure not to use silicone glue petroleum jelly such as Vaseline or other agents that could deteriorate the o rings 2 Smear the two electrical connections on the outside of the cell with electrical lubricant 16 UNDERSTANDING THE CHEMISTRY Below is a table showing the recommended balance levels followed by a more detailed explanation of the factors affecting water chemistry Maintaining these levels will prevent corrosion and scaling and will ensure maxim
18. h increase sanitation and filtration demand Filtration Proper filtration is critical for maintaining clean healthy water Filtration increases clarity and the Comfort Chlor Chlorine Generator increases sanitation and oxidation It is customarily required in the pool industry that all the water in the pool pass through the filter at least one and a half 1 1 2 times per day 8 hours on most pools During very heavy usage the filter and chlorine generator may be run continuously gt Inadequate filtration Inadequate filtration reduces water clarity and makes more work for the generator Sanitation Oxidation The Comfort Chlor Chlorine Generator has little effect on pH total alkalinity or stabilizer levels These must still be monitored and adjusted to allow the system to have its greatest effect If you use a good quality pool test kit and follow the simple instructions outlined in this manual your Comfort Chlor Chlorine Generator will help you maintain a sparkling clean trouble free pool for many years with minimal effort See the section titled Understanding the Chemistry for more information BASIC OPERATION The Comfort Chlor Chlorine Generator produces a pure form of chlorine to sanitize and oxidize your pool water The chlorine residual needs to be maintained at 1 3 ppm This may be tested using a standard kit or by your local pool store To generate more chlorine 1 Turn the Control Knob to a higher setting as necess
19. he Control Box and pump do not add salt through the skimmer or surge tank Brushing the bottom helps dissolve the salt 4 The readout on the chlorine generator may fluctuate until the salt is fully dissolved UNACCEPTABLE SALTS Do Not Use lodized Salt Salts with anti caking agents of more than 1 Rock salt because of the dirt mixed with the rock salt Calcium chloride it is not a salt 10 SALINITY DEMAND TABLE in Ibs Salt level before addition in PPM o soo f 1000 f 1500 f 2000 2500 3000 3500 4500_ How much sat to add in pounds 1o00 8 67 so 3 17 oO OK 150 1s 100 75 so 25 o oK 200 167 133 100 67 33 0 OK 250 209 167 125 83 42 o 30t 220 200 iso 100 so o OK N m m Ww A J N O cP I N AN 409 350 117 400 ie se ae ee es 450 375 300 225 150 75 0 OK 584 500 417 334 250 167 83 o OK Z 550 459 367 275 183 92 0 OK 5 701 600 s0 400 soo f 200 fioo o ok 651 701 ose ae we oe i 876 751 626 500 375 250 125 OK z so1 667 534 400 267 133 o OK E 851 709 567 425 284 142 0 OK gt 901 751 600 450 300 150 x E 951 792 634 475 317 158 0 O gt 1168 1001 834 667 soo 334 167 0 OK 1051 876 701 525 350 175 OK 1101 917 734 550 367 183 0 OK
20. he performance and life of the system gt POOL WATER TESTING Pool water should be tested weekly Cell Maintenance Our clear Cell allows for easy regular inspections for calcium build up Visually check the Cell periodically and clean it as necessary 1 to 2 times per year Advanced self cleaning technologies including reverse polarization and IBT help the cell stay cleaner than other self cleaning cells EOT O OEN Oe On Cell Cleaning Do Not use metal or other hard objects to clean the cell as this could scratch the precious coating on the plates and void the warranty CAUTION Always add acid to water NOT water to acid Diluted muriatic acid solution 10 parts water to 1 part acid Note Follow the instructions of the acid manufacturer Cleaning With Optional Cleaning Cap Remove the cell from the line by undoing the electrical connections from the Cell and the barrel unions from the cell ends Remove the black o rings on the ends of the Cell Attach the Cell Cleaning Cap to one end of cell Pour into Cell either undiluted white distilled vinegar or a solution of diluted muriatic acid 10 parts water to 1 part muriatic acid Wait for foaming to stop 5 10 minutes when using muriatic acid vinegar takes longer lf muriatic acid was used safely dispose of it by pouring it into your pool Rinse cell with water hose Put the O ring back in place and re install the Cell in the line Reconnect the el
21. hould always be followed including the following DO NOT OPEN THE GENERATOR BOX NOT A SERVICABLE UNIT Disconnect all AC power before installation WARNING To reduce the risk of injury do not permit children to use this product The Control Box must be mounted vertically on a flat surface and a minimum of 5 ft 1 5m horizontal distance or more if local codes require from the pool spa In Canada and some other regions local codes require the unit be connected only to a circuit that is protected by a ground fault circuit interrupter GFCI The installer should provide this GFCI requirement The GFCI should be tested on a regular basis by pushing the test button If the GFCI fails to operate correctly there is ground current flowing indicating the possibility of an electric shock Do not use this unit Disconnect unit and have a qualified professional correct the problem before using The power cable must be hardwired to the time clock so that the system cannot operate without the pump A build up of flammable fumes can result in a hazardous condition if the Cell is allowed to operate without flow This machine must be operated only with an approved in line flow sensor The Flow Sensor must be installed between the last piece of apparatus and the Cell upstream of the cell ALWAYS ADD ACID TO WATER NEVER WATER TO ACID SAVE THESE INSTRUCTIONS INSTALLATION INSTRUCTIONS
22. ll void warranty coverage Please contact the manufacturer for installations demanding a longer cell cable Wiring the Control Box to Standard Timer Line bonding Attach the green ground wire to the grounding lug or bar 2 Connect the black Load wire from the chlorine generator to Load 1 of the time clock 3 If wiring a 240 Volt generator connect the third wire to Load 2 of the time clock If wiring a 120 Volt generator connect the third wire to the Neutral lug or bar on the timer see label on the left side of the Control Box to confirm voltage 4 Bonding is recommended and may be required by local code The bonding lug is found on the bottom of the Control Box Wiring the Control Box to Automated Systems CAUTION Check whether your chlorine generator operates on 120 volts or 240 volts see label on the left side of the Control Box and be sure to wire the system accordingly gt CAUTION It is critical to wire the chlorine generator in such a way that it can only operate when the pump is operating i e load side See instructions below for details The Comfort Chlor Chlorine Generator can operate with virtually any automated control system as an auxiliary 1 Attach the green ground wire to the grounding lug or bar 2 Connect jumper wires from the Load side of the Circulation Pump Relay to the Line side of an Auxiliary Relay as depicted in the relevant diagram below based on the voltage used by the
23. nector included to the pipe making sure that the threaded end with the sensor is on the topside of the pipe 4 Be sure the arrow on the top of the Flow Sensor is pointing in the direction of flow and that no glue touches the paddle inside the sensor as it may cause it to jam me OW direction s Mount the Control Box 1 The Control Box must be mounted vertically on a flat surface and a minimum of 5 ft 1 5m horizontal distance or more if local codes require from the pool spa 2 Locate a position for your Control Box within 10 ft 372 meters of where the Cell will be installed and within 2 ft of the power supply to ensure enough wire is available 3 Because the box acts as a heat sink dispersing heat from inside the box do not block the four sides of the Control Box Do Not mount the system inside a panel or tight enclosed area Flow sensor connectors Cell connectors Bonding Power Cord 4 Secure the hanging rack on the wall using the enclosed screws and anchors 1 4 8mm drill bit should be used for the anchor holes 5 Hang the Control Box on the mounted hanging rack 6 Hardwire the power cable to the time clock as indicated in the instructions below Check the label on the side of the Control Box for the proper voltage specification on your system i e 120v or 240v 7 Donot extend the cable leading to the cell This decreases the system s efficiency and wi
24. other appropriate payment record 2S ONS 22 Ten 10 Year Limited Warranty Models CC 350 and CC 550 WARRANTY This warranty applies to all CC 350 and CC 550 chlorine generators and their factory supplied components the System when purchased from an authorized dealer and used for residential swimming pools or spas Aqua Comfort Technologies LLC Aqua Comfort warrants the System to be free from defects in materials and workmanship in the manufacturing process for a period of ten 10 years from the purchase date when properly installed and operated in accordance with the relevant manuals For three 3 years after the System s original purchase date should the System exhibit a manufacturing defect Aqua Comfort will install comparable replacement parts without charge for parts or labor For the subsequent 7 years if a part with a manufacturing defect is delivered freight prepaid to Aqua Comfort a comparable replacement part will be sent back for a charge of 60 of the latest list price plus the cost of shipping EXCEPTIONS amp LIABILITY LIMITATIONS This warranty is not transferable Labor coverage is applicable only for installations within a 50 mile radius of an authorized dealer Aqua Comfort and their suppliers dealers and distributors SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES DAMAGE OF ANY SORT OR NATURE RESULTING FROM ABUSE MISUSE NEGLIGENCE LIGHTNING ABNORMAL WEATHER CONDITIONS OR ACT OF
25. pH It is often referred to as the big brother of pH Keeping proper levels of total alkalinity will help reduce unwanted fluctuations in pH levels Total alkalinity is also used to offset high or low levels of calcium hardness see Saturation Index below Add muriatic acid or dry acid to 17 lower total alkalinity and add baking soda sodium bicarbonate to raise total alkalinity Be sure to read and follow the respective manufacturer s instructions Stabilizer cyanuric acid is necessary in most outdoor pools to maintain appropriate levels of chlorine Chlorine stabilizer helps give an appropriate residual chlorine reading of the pool water Without stabilizer UV radiation from the sun destroys most chlorine within 2 hours but excessive amounts of stabilizer can decrease the effectiveness of chlorine Chlorine stabilizer should be maintained at 40 80 ppm to offset the harmful effect of the sun while maintaining the effectiveness of the chlorine Nitrates and Phosphates generally associated with fertilizer thrown on nearby grass can put very high demands on chlorine most often nitrates and phosphates will bring the chlorine level down to zero 0 You can have your water tested for nitrates and phosphates by the local pool professional No nitrates or phosphates should be in your pool To reduce phosphate levels use a phosphate remover from your local pool professional To reduce Nitrate levels the pool must be partially or fully drained
26. pump and the chlorine generator and in accordance with instructions of the automatic controller manufacturer 3 Connect the Comfort Chlor Chlorine Generator to the Load 1 amp 2 connectors of the Auxiliary Relay to control the generator s operation 4 Bonding is recommended and may be required by local code The bonding lug is found on the bottom of the Control Box 5 Set the chlorine generator to 100 power and program the Aux Relay to run the chlorine generator as needed e g 100 50 25 of the time the pump is running 240Volt Circulation Pump With 240 Volt Chlorine Generator esilience Gailoraiarelceys relay 120Volt Circulation Pump With 120 Volt Chlorine Generator resi ien te E 220Volt Circulation Pump With 220 Volt Chlorine Generator Chlorinator relay relay 220v 120Volt Circulation Pump With 240 Volt Chlorine Generator A 240 Volt Chlorine Generator may NOT be connected to a system with a 120 Volt circulation pump Wiring the Cell Connect the two black wires from the Control Box to the two metal studs on the sides of the Cell and tighten firmly with a screwdriver by hand To avoid damage to the screws DO NOT use a power screwdriver Note these wires are interchangeable Push the plastic terminal covers up to cover the terminal connection until they click into place This will ensure a watertight connection
27. r not to add more salt to the pool Operation at very high levels i e above 5500ppm is not recommended Slowly turn down the Control Knob until the desired Power Meter light illuminates i e desired chlorine production level If Power Meter lights go up amp down quickly The salt level is high Slowly turn down the Control Knob counterclockwise until the desired Power Meter light illuminates If the lights continue to go up and down after the Control Knob was turned down the salt level is exceedingly high and should be reduced immediately by draining a significant amount of pool water and refilling the pool Please check with your local pool professional prior to draining the pool Readings between 10 and 80 indicate a low salt level except when the Cell is worn or calcified Check the Cell to ensure the blades are in good condition and not coated with calcium buildup Cleaning the Cell is recommended if it is calcified or if the readout seems questionable Before adding salt it is advisable to have the salt level professionally checked 14 Using the Control Knob set Power Meter to desired chlorine production 10 to 100 To check salt level tum Control knob clockwise to full power and check light reading 100 sufficient salt see manual for detalls Red light high sait level Insufficient Water Flow MAINTENANCE Maintaining your Natural Generator requires minimal work but will maximize t
28. rection of flow and is installed immediately after the enclosed Flow Sensor see diagram above 2 Approximately 15 inches 380 mm of available pipe length will be needed for horizontal installations of the Flow Sensor and Cell Vertical installations can be made to take less space 3 On the pipe where the cell will be installed mark two lines 11 3 4 inches 300mm apart and cut out using hacksaw or pipe cutters 4 Unscrew and remove the barrel unions i e barrel nuts and slip connections from either end of the Cell Thread one of the barrel nuts over the pipe and glue its slip connection to the cut pipe 5 Hold up the Cell with the second union to gauge the proper distance before threading the second nut and gluing the second slip 6 After the glue had sufficient drying time place the Cell with the o rings into the opening between the two ends of the pipe and tighten the unions making sure that the Cell is installed with the arrow pointing in the same direction as the flow i e water should enter from the side with the blue cap mee ow direction _ Install the Flow Sensor PERSE ieee 1 Install the Flow Sensor between the last piece of apparatus and the Cell if installed after the Cell damage to the sensor may result When possible install on a horizontal pipe 2 Mark two lines on the pipe 3 inches 76 mm apart and cut with a hacksaw or pipe cutters 3 Clean and glue the T con
29. rine reading of 1 0 to 3 0 ppm gt Check with dealer for more information gt Have dealer test the pool water If high in metals use a Metal out or Sequestering product at start up only gt Increase circulation time if needed and clean the filter gt Check with your dealer for more information gt Have your water tested for chemical balance including pH phosphates and nitrates gt Use a nonmetallic polyquat algaecide per gt May be due to low chlorine the directions on the bottle and brush the sides of levels or a chemical imbalance the pool often gt Clean the filter and shock the pool with chlorine daily until water clarity returns gt Check with your dealer for more information on gt Clean Cell as instructed in the Maintenance section 15 White flakes in the water 16 Cloudy water gt Metals in the fill water may 17 Colored Water have been oxidized gt Algae may be trying to form 18 Algae Our contact information is found on the front cover of this manual For additional information please visit our website For watranty service questions or comments please contact us directly Technicians are available from 9 00 AM to 4 00 PM Eastern Standard Time Monday through Friday Please have the following information ready Model and Serial Date of installation Installing company or dealer Current salt level and chemical levels Proof of Purchase bill of sale cancelled check or some
30. the salinity down gt Itis also recommended to periodically test the salt level by a professional If above 5500 ppm it is recommended to drain part of the pool water and refill with fresh water Please check with your local pool professional prior to draining the pool gt The salt level is exceedingly high Drain part of the water and refill the pool to bring the salinity gt Salinity far too high Way too down much salt has been added causing gt Itis also recommended to periodically test the the Power Meter to completely salt level by a professional If above 5500 ppm it shut down is recommended to drain part of the pool water and refill with fresh water Please check with your local pool professional prior to draining the pool 11 RED light at eal Meare che pore the top of the gt Salinity high gt See Troubleshooting Section Salinity High ae above Power Meter is lit gt Drain part of the water and refill the pool to bring the salinity down See Troubleshooting Section Salinity High above for more information gt Itis also recommended to periodically test the gt Dirty Cell gt Loose connection with the 9 Salinity Low Cell s connection pegs gt Not enough salt due to heavy rain initial miscalculation etc 10 Salinity High gt Salinity is very high Too much salt has been added causing the Power Meter Lights to go up quickly and then shut down 12 Lights go up amp
31. tion to chlorination demand e g higher number of bathers warmer weather increased debris in pool 1 Chlorine gt Low Salinity Pee ie aun ieee See Salinity Indicator section Level Low gt Run pump at least 8 hours per i gt Pump operation time too short turnovers of all the pool water gt Check water chemistry stabilizer should be gt Low Stabilizer Cyanuric Acid between 40 80 ppm If low add stabilizer See Understanding the Chemistry S Ghatmiealinbelance gt Check other chemistry and balance chemicals See Understanding the Chemistry 2 Green Pool gt Chlorine level too low gt See Chlorine Level Low above gt System is turned off ee Control Knob clockwise to the desired gt Check main fuse on bottom of Control Box and replace if necessary with a 6 3 Amp 250VAC gt Turn Control Knob higher clockwise and or increase pump operation time 3 On Off Light gt Main fuse blew 6x32mm Slow Blow fuse One extra fuse is is OFF No supplied on the bottom side of the Control Box power cover gt Power wires cut ng gt Check for correct wiring disconnected or incorrectly wired gt eee malfunction in Control eee gt gt Contact warranty hotline gt Contact warranty hotline hotline OX 4 On Off Light gt System is on This is is Solid Green normal 5 Red Flow Light is Off gt gt This is normal gt This is normal normal 6 Flow
32. um enjoyment of the pool You should test your water periodically If the water chemistry needs adjustment your authorized dealer or most pool stores can supply you with the appropriate chemicals and procedures We recommend you either take a copy of the Water Balance Table to the pool store or notify the pool store that you are using a salt chlorine generator FACTORS IDEAL LEVELS Nitrates o Nitrates Phosphates Salt Salt is the power source of the Comfort Chlor Chlorine Generator To ensure maximum benefits with the use of the system the ideal salt level is 4000 ppm parts per million A low concentration of salt can hinder the generator s effectiveness A concentration of salt above 5500 ppm may cause corrosion damage to the pool fixtures See the Adding Salt section for more information Total Dissolved Solids TDS are different from the salt level of the pool although TDS levels rise by adding salt to pool water This does not harm the pool water chemistry or clarity but the pool water professional that is testing for TDS must be aware that salt has been added for the chlorine generator system The pool professional doing the TDS test will get the accurate TDS level by subtracting the salinity level Free Chlorine v Combined Chlorine The unpleasant smells and side effects often associated with chlorine are actually caused by combined chlorine i e chloramines Combined chlorine is a chlorine molecule that attacked a noxious p
Download Pdf Manuals
Related Search