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Aqua Logic AQL-PS-4 User's Manual

1. Subpanel Subpanel Bonding Lug s Ground Bus Bar Ground Bus Bar O S Bonding Lug s amp amp Aqua Logic Expansion Unit Control Center AQL PS 16 only The Aqua Logic Control Center and PS 16 Expansion Unit require both high and low voltage connec tions Low voltage connections will be made to actuators sensors remote keypad etc High voltage connections will be made to pumps lights etc as well as providing direct input power to the Control Center Always Ensure that Power is disconnected prior to doing any wiring Follow all local and NEC CEC if applicable codes Use copper conductors only Main Service Power to the Circuit Breaker Subpanel The Aqua Logic circuit breaker subpanel is rated for 100A service Run properly rated conductors L1 L2 N and ground from the primary house electrical panel to the main power connections on the Aqua Logic circuit breaker base The connection at the main house panel should be to a 240VAC circuit breaker rated at 100A maximum Grounding and Bonding Connect a ground wire from the primary electrical panel to the Aqua Logic ground bus bar Also ground each piece of high voltage 120 or 240VAC equipment that is connected to the Aqua Logic control relays or circuit br
2. Toggle between 1 speed default and 2 speed options 1 Speed Move to next menu item Flow Monitor e Toggle between Enabled and Disabled default Flow Monitor Disabled Move to next menu item e Toggle between Enabled default and Disabled Freeze Protection Enabled Move to next menu item or previous next configuration menu if Freeze Protect is enabled Freeze Temp Adjust the desired freeze protection temperature 33 F 42 F 38 F Move to previous next configuration menu Filter Name The Aqua Logic allows you to assign any one of a number of names e g Filter Pump Pool Filter Spa Filter etc to the filter relay This will make the Aqua Logic more user friendly to the homeowner when they want to control the filter equipment A sheet of small name labels is included with the Aqua Logic main unit and each remote display keypad so that appropriate pushbuttons can be labeled the same as the name that you have assigned Filter Pump For 2 speed pumps When a 2 speed pump is configured one of the AUX relays must also be configured to control the low speed motor winding on the pump see page 14 for wiring and page 31 for AUX configuration See the Operation manual for specific information regarding the control logic for 2 speed pump operation 26 Flow Monitor This feature will help protect the filter pump from damage due to no flow When used witha Goldline flow switch the Aqua Logic monitors th
3. Timeclock and the Interlock feature is forced to Disabled None of these can be changed The spa filter can be a one or two speed pump c The Heaterl output should be connected to the spa heater the heater will only turn on when the spa filter pump is running d The Heater2 output should be connected to the pool heater the heater will only operate when the pool filter is running Ifthe system does not have a pool heater disable Heater2 in the configuration menu and then the relay can be used to operate general purpose Valve4 2 The water sensor should be installed on the pool loop prior to the heater and will display the pool temperature whenever the Pool Filter pump is running 10 3 The solar sensor should be installed on the spa loop prior to the heater and will display the spa temperature whenever the Spa Filter pump is running 4 Solar heater control is NOT available for dual equipment systems 5 The Aqua Logic can be programmed to accommodate spillover if desired Note that spillover operation will be automatically suspended whenever the spa filter pump is turned on 6 The chlorinator cell must be installed in the pool plumbing If spillover is enabled then the Aqua Logic can chlorinate both the pool and spa during spillover operation Otherwise the Aqua Logic will only chlorinate the pool and the spa sanitization will have to be handled manually 7 Ifany water feature or pressure side cleaner boost
4. gt Heater2 SOLAR SPA o SENSOR g B 5 Wired Remote Display Keypad The Aqua Logic main unit can connect to a maximum of 3 remote wired display keypads One remote wired display keypad is included with the Aqua Logic additional wired display keypads must be ordered separately Use four conductor cable typically phone cable to connect the wired remote display keypad with the Aqua Logic Control Center as shown below The maximum wiring distance is 500ft 160m Note that the terminals on both the Aqua Logic main unit and the wired remote display keypad are numbered Connect to 1 2 to 2 etc Refer to diagram below Connect screw terminals aa lia to aa er a di to n2 etc Wired Remote Display unit AUN QWOODDOWDO7 k 500 ft max If multiple remote display keypads are installed Never connect more than 2 wires to any terminal block Two remotes can be wired back to the Aqua Logic main unit or the second display keypad and third ifapplicable can be daisy chained with one display keypad wired to the next The maximum wire run from the Aqua Logic main unit to the furthest remote display keypad is 500 ft 160m 19 Base Station Plug in the pigtail connector from the wireless base station into the wireless connector on the main PCB in the Aqua Logic control unit Connector for
5. 120 2VA Field 7 Wired High Voltage 120 240V Pool Equipment All Aqua Logic relays are double pole they make break both legs of240V circuits and are rated at 3HP 30A at 240V 1 2HP 30A at 120V Refer to the diagram below for typical relay wiring eE T ce A e QO QO E VAC eo 120 VAC LL 120 VAC Load Load Load Q l Wiring relays for 240 VAC Wiring relays for 120 VAC Wiring GFCB for 120 VAC Pool Equipment Pool Equipment Pool Equipment WARNING Do not use the Aqua Logic to control an automatic pool cover Swim mers may become entrapped underneath the cover 14 Two speed filter pump Requires 2 relays FILTER plus one of the AUX relays for proper operation of both speeds JN IMPORTANT Be sure to follow the wiring diagram below AND to configure the control logic according to the instructions on page 25 Ne olo Lo Speed Hi Speed 2 ere Common e Ground Pump SHS IS Ts a ee ee eee Lights A ground fault circuit breaker must be used to supply
6. 191 205 259 263 1600 7 293 320 507 533 85 133 145 231 243 257 280 443 467 2000 220 240 260 280 380 400 100 109 118 127 172 181 2200 183 200 217 233 Si 333 83 91 98 106 144 152 253 267 2400 117 123 190 200 2600 86 90 33 127 133 2800 i i 5 57 60 3000 a a Si a 7 63 67 o a a a Pree 18 20 21 23 29 30 3200 Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal 3600 Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Pool Sizing Formula Gallons Liters pool size in feet pool size in meters Length x Width x Length x Width x R l icici Average Depth x 7 5 Average Depth x 1000 Round Diameter x Diameter x Diameter x Diameter x Average Depth x 5 9 Average Depth x 785 Length x Width x Length x Width x Oval Average Depth x 6 7 Average Depth x 893 Type of Salt to Use It is important to use only sodium chloride NaCl salt that is greater than 99 0 pure This can be found at most pool stores in 40 80 Ib bags labeled for use in swimming pools Alternatively use common food quality or water softener salt that is at least 99 0 pure It is also acceptable to use water conditioning salt pellets however it will take longer for them to dissolve Do not use rock salt or salt with more than 1 of
7. To prevent this Remove the heater touch pad connector P5 which will disable the touchpad Black 8 Orange Stripe N N S gt Pool Spa dl 8 gt Air gt Solar Orange N Yellow Black IS gt Heater1 Black Stripe gt Heater2 RAYPAK RP2100 STA RITE Heater 1 Turn power off to heater 2 Remove upper jacket and open the control box 3 Remove the jumper for the fireman s switch 4 Wire to the Aqua Logic using wire rated for 105 C minimum Transformer Fireman s Switch _ Operating Control PCB gt Pool Spa gt Air gt Solar Terminal i gt Heater1 Board jo f Sf gt Heater2 120 V STA RITE 18 Temperature Sensors The Aqua Logic utilizes 10K ohm thermistor type sensors Three sensors water temperature air tem perature and solar temperature spa temperature for Pool and Spa Dual are included If the Aqua Logic is being used to control a solar heating system the solar sensor is required The sensors are provided with a 15 ft cable Ifa longer cable is required contact the Goldline service dept 888 92 1 7665 for information on suitable cable types and splices See Temperature Sensors on page 6 for directions on installing the sensors POOL SPA SENSOR Q 9 9 S AIR gt Pool Spa 8 gt Air SENSOR oo 8 gt Solar gt Heater1
8. A Aux 1 EE Valve 3 T Aux 2 Mm Valve 4 SE COLOR WHEEL TEMPERATURE N SOLAR BOOST PUMP CHECK VALVE MANUAL cick o VALVE VALVE FILTER sorar ft HEAT POOL SPA SUCTION HEATER PUM VALVE BOOST PUMP N POOL SPA HEATER TEMPERATURE BYPASS MANUAL POOLISPA SENSOR VALVE VALVE Ss manual ra VALVE Two way VALVE a pte FEATURE L BLOWER ah ER FILTER VAVE FEATURE FILTER ts drainii PUMP eaae ISOLATED WATER FEATURE IN FLOOR Eza CLEANER POP UP MD SKIM OVERFLOW RETURN j j l SPILLOVER JET VALVE PUMP WATER WATER eo PO O L T FEATURE FEATURE MAIN POP UP DRAIN enercy Q Q SUCTION SAVER NON BOOST CLEANER PRESSURE e PRESSURE PRESSURE CLEANER POP UP CLEANER CLEANER Some important notes regarding the Aqua Logic control of Standard Pool Spa systems Pool Spa Setup In Pool Spa Config select aaae epeen l 2 The Aqua Logic can be programmed to accommodate spa spillover if desired Up to two conventional heaters gas or heat pump plus solar can be used to heat both the pool and the spa Ifthe chlorinator cell is plumbed prior to the pool spa return valve then both the pool and the spa can be
9. Base Station Base Station AQL BASE RF or ieee a Main PCB Tighten nut PS 16 Expansion Unit Use four conductor cable typically phone cable to connect the PS 16 Expansion Unit to the Aqua Logic Control Center as shown below Note that the terminals on both the Aqua Logic main unit and the PS 16 Expansion Unit are numbered Connect to 1 2 to 2 etc Refer to diagram below Connect screw terminals oo lida to Ae wan to gr etc PS 16 Expansion Unit a AWN AON QWWDDDODSP Aqua Logic Control Center Flow Switch Only applicable if the chlorinator function is enabled and or the flow monitor feature is desired The flow switch cable plugs into the Aqua Logic Control Center at the position shown in the diagram on page 13 Ensure that the connector catch snaps in order to provide a reliable connection Turbo Cell Only applicable if the chlorinator function is enabled The Turbo Cell should be plugged in after the Aqua Logic cover panel is put back in place Refer to page 13 for the location of the connector 20 Goldline Aqua Rite Chlorinator The Aqua Logic can control one or more Goldline Aqua Rite chlorinators when additional sanitizing capac ity is required A 4 wire connection is us
10. Miscellaneous Utility electrical outlet and weatherproof cover for mounting on side of Aqua Logic Mounting hardware screws etc for mounting Aqua Logic and remote display keypad Valves use standard Hayward Pentair Compool or Jandy valves Additional valve actuators Accessory Products Order Separately AQL CL Chlorination kit AQL2 Wx PS 4 Wired Remote Display see note 1 AQL2 Wx PS 8 Wired Remote Display see note 2 AQL2 Wx PS 16 Wired Remote Display see note 3 AQL2 POD Handheld wireless remote control AQL2 Wx RF PS 4 Wireless Wallmount Remote Control see notes 1 4 5 AQL2 Wx RF PS 8 Wireless Wallmount Remote Control see notes 2 4 5 AQL2 Wx RF PS 16 Wireless Wallmount Remote Control see notes 3 4 5 AQL2 Tx RF PS 4 x W B Wireless Table Top Remote Control specify color white or black see notes 1 4 5 AQL2 Tx RF PS 8 x W B Wireless Table Top Remote Control specify color white or black see notes 2 4 5 AQL2 Tx RF PS 16 x W B Wireless Table Top Remote Control specify color white or black see notes 3 4 5 AQL SS 6B x x W G B Wired Spa Side 6 Function Remote Control 150ft cable spec color white gray or black AQL SS D x x W G B Wired Spa Side 8 Function Remote Control 150ft cable spec color white gray or black AQL2 SS RF Wireless Spa Side Remote Control see note 4 AQL2 BASE RF Base Station AQL DIM Light Dimmer Relay GVA 24 Valve Actuator V amp A xx Valve amp Actuator xx 1P 1 5 pos s
11. OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE INNO EVENT SHALLGOLDLINE BE RESPONSIBLE FOR ANY CONSEQUENTIAL SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER INCLUDING BUT NOT LIMITED TO PERSONALINJURY PROPERTY DAMAGE DAMAGE TO OR LOSS OF EQUIPMENT LOST PROFITS OR REVENUE COSTS OF RENTING REPLACEMENTS AND OTHER ADDITIONAL EXPENSES EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU NO WHOLESALER AGENT DEALER CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY Aqua Logic Programming Flow Chart default menu day and time water temperature chlorinator setting salt level inspect cell reason hi speed is running not scheduled countdown time remaining heater control status system manual off check system error settings menu spa heater1 temperature pool heater1 temperature spa heater2 temperature spa solar temperature pool solar temperature superchlorinate spa chlorinator settin pool chlorinator setting day and time teach wireless remote wireless chan
12. Pool Solar amp Spa Solar and temporarily lower the temperature settings below the current water temperature 2 Check that the heater is running If not then check Power is supplied to the heater The Aqua Logic control output is properly connected to the heater control see Heater Control wiring page 15 Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation tefer to the heater manual and also Heater Control page 15 Heater is turned on Kill Switch is in the ON position Ifa heater bypass valve is installed check that water is flowing through the heater The heater temperature setting is set as high as possible usually 104 F 40 C Also note that some heat pumps actually have be set to the lowest possible temperature 3 Once the heater is running you can verify the heater cooldown feature optional see Configuration Menw Heater Config is operating properly Press the Filter button once for 2 speed pumps this may require 2 pushes of the Filter button The heater should turn off Heater LED off and the Filter LED will flash to indicated heater cooldown is active The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining The pump will automatically turn offat the end of the 5 minute heater cooldown period For more detailed instructions on co
13. Section 3 Plumbing on pages 9 12 Heaters This menu will only appear if Pool Spa setup is set to Pool and Spa Dual This allows the heater s to either be shared between the pool and spa Shared selected or for Heater to be dedicated to the spa and Heater2 to be dedicated to the pool Htrl Spa Htr2 Pool selected Spa CountDn This menu will appear only if Pool Spa Setup is set to Pool and Spa Std This setting is the time after you manually switch the Pool Spa valves to Spa Only until the Aqua Logic automatically returns the valves to their previous positions It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Spa Std the homeowner will be able to rotate through Pool Only both suction and return valves switched to pool Spa Only both suction and return valves switched to spa and Spillover suction valve switched to pool and return valve switched to spa by successive presses of the Pool Spa button For Pool and Spa Dual only Pool Only and Spillover are available 25 Filter Operation If Spa Spillover is selected the Aqua Logic will automatically switch the pool spa suction and return valves to spillover at the start of the programmed pool filtering time period
14. base station on the Aqua Logic main control unit is 400 feet 120m line of sight or 200 feet 60m through walls etc Ifin doubt about the distance test operation before installing the remote Use AQL BASE RF for all AQL wireless remote controls Use AQL2 BASE RF for all AQL2 wireless remote controls All wireless models require the user to run the Teach Wireless routine in the Settings Menu This infor mation can be found in the Aqua Logic Operation Manual and the owner s manual of each remote AQL WW RF PS x AOL Wx RF PS x x 4 8 or 16 The AQL WW RF PS x is a wall mounted display keypad and must be mounted indoors or in a weather protected area rain should never hit the unit Note that number of outputs on the remote e g 4 8 or 16 must match the outputs on the Aqua Logic Control Center Also note that the remote must be within 6 feet of a standard 120V wall outlet for the plug in power supply included with the unit AQL Tx RF PS x AQL2 Tx RF PS x x 4 8 or 16 The AQL Tx RF PS x and AQL2 Tx RF PS x are portable battery operated remote controls designed to be used in a weather protected area rain should never hit the unit Both remotes come with a wall mounted power supply for recharging the built in batteries AQL SS RF AQL2 SS RF AQL2 POD The AQL SS RF AQL2 SS RF and AQL2 POD are waterproof portable remote controls that are designed to be used in and around the pool spa area These units float and ca
15. can be assigned to any Aux Lights or Valve button This allows the user to simply hit a button to start a Super Chlorinate cycle rather than using the Settings Menu Note that only one button can me assigned to this function Lights Relay This feature allows the user to select either Standard default or Dimmer type relay for the Lights output The optional AQL DIM dimmer kit must be installed if Dimmer is desired When Dimmer is selected and the Lights output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the lights are turned from off to on Lights Interlock If enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the lights relay off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump dimmer or group functions 30 Lights Group The Lights Group function allows the user to perform multiple tasks with a single push of the Lights button When setting up a Group function refer to page 22 for specific programming information There are two Group menus the f
16. erence 12 Mal SEVICE E E EEO 13 Grounding and Bonding esessesseseeseeseeeeesesrrenesrensrreesrene 13 Circuit Breaker Installation and Wiring ceeeeee 13 General Purpose OUNCE scssisidicsdvaesusaccasapeascasnanianedmaansacacls 14 Aqua Logic Control POW ascetics acetates esi es ees 14 High Voltage Pool Equipment ccceeeeeeeeeeereeeteeeeeeeees 14 Low SMa SV WN ss ce slatted ce sercetcieenscres egedaeeacaines 15 Group FUN GWM iesen e eS ESO 22 Configuration NS TS os estes seco gn cess ave saaaceasesbaceedeseeacecenakemtes 23 Before StarlUP s snien ener a naeris 37 Heater Checkout siooni aieeaii 38 Semice Modes seraa oi 38 Aqua Logic Limited Warranty cesceecceeeseeeeseeeeeees 40 Introduction Before You Begin What s Included Before attempting to install the Aqua Logic system check that the following components have been included in the package Aqua Logic Electronics Unit 3 Temperature sensors with 15 ft 5m cable hose clamp Aqua Logic Expansion Unit PS 16 only What s NOT Included Some of the additional items that you may need to complete an installation include Circuit breakers None are included with control see page 12 and inside of door for suitable breakers Wire 4 conductor cable electronics unit to remote display keypad Wire conduit for 100A service from main panel to Aqua Logic Wire conduit for filter pump and other high voltage loads Wire for bonding
17. group Aux1 Interlock eE Toggle between Enabled and Disabled default Aux1 Interlock Disable Move to next menu item for group function onl Rotates between Manual On Off default Countdown Timer and Timeclock Timer None Manual Move to next configuration menu item for group function onl Options available depend on the function that is selected Filter Unaffected Move to previous next menu item or next configuration menu for all functions except dimmer relay low speed and group Aux1 Freeze e Toggle between Enabled default and Disabled Aux1 Freeze Disable Move to previous next configuration menu WARNING Do not use the Aqua Logic to control an automatic pool cover Swim mers may become entrapped underneath the cover NOTE If Pool and Spa Dual is selected Aux is dedicated to use as the spa filter Its Name is set to Spa Filter the Function is set to Timeclock and Interlock is set to Disabled These can t be changed Aux1 Name The Aqua Logic allows you to assign any one of a number of names e g Cleaner Pump Waterfall Gazebo Light etc to each of the aux outputs control function This will make the Aqua Logic much more user friendly to the homeowner when they want to turn various aux equipment on or off or program the timeclocks A sheet of small name labels is included with the Aqua Logic main unit and each remote display keypad so that the Aux pushbutton can be labeled the same as
18. heater to the maximum hottest setting Kill Switch Thermostat Heater gnitionvaive 3 3 2 2 OA Laars Heaters 1 Turn power offto heater 2 Remove factory jumper from terminal block 3 Wire Aqua Logic to the heater as shown 4 Ensure toggle switch is in the ON position 5 Set heater thermostats to maximum position to limit switches white white remove jumper Fusible Link gt Pool Spa gt Air gt Solar gt Heater gt Heater2 gt Pool Spa gt Air gt Solar gt Heater gt Heater2 Hayward Heaters Refer to the instructions in the heater manual for 2 wire Remote Thermostat operation under Remote Control Connections and the diagram on the below Turn off power to heater Wire Aqua Logic to terminals 1 amp 2 see diagram Leave jumper attached to terminals 4 amp 5 Move BYPASS dipswitch on heater circuit board to ON position up Turn heater power back on Switch heater to either Pool or Spa it doesn t make any difference which is selected the Aqua Logic will take control Heater display should be bO for bypass On 8 Heater will fire whenever Aqua Logic requests when Aqua Logic Heater LED is illuminated NE YP YS n lt a gt m Dipswitch l
19. options 7 da Move to previous next configuration menu This selection affects ALL of the timeclock logic in the Aqua Logic If 7 day is selected each timeclock will have one set of turn on turn off settings that operate every day of the week If Weekend Weekdays option is selected then the user can enter one set of turn on turn off times for the weekend fixed as Saturday Sunday and another set of turn on turn off times for weekdays Monday through Friday Time Format Toggle between 12 hour AM PM default and 24 hour time format options Move to previous next configuration menu Units Toggle between F and PPM default and C and g L Metric options F and PPM Move to previous next configuration menu Reset Config to Initiate reset of all configuration parameters Default Press J Move to previous next configuration menu config not reset Reset all configuration parameters to proceed Move to previous next menu config not reset Config reset Confirmed E 6 Move to previous next configuration menu Use this function to erase all previous system configuration settings and reset all configura tion parameters back to the factory default values This function is NOT reversible be careful 6 System Startup and Checkout Before Startup Before starting the Aqua Logic for the first time be sure that the following items have been completed Pool spa chemicals are within the re
20. power for high voltage pool spa lighting Low voltage lights will require an external transformer For lighting systems that have both a light source and color wheel connect the light source to the Lights relay and then connect the color wheel to one of the AUX outputs Low Voltage Wiring Valve Actuators The Aqua Logic can control up to four PS 4 8 or eight PS 16 24V automatic valve actuators Two of the valve outputs are dedicated to the pool spa suction Valve2 and return Valvel valves Valve3 and Valve4 Valves3 4 7 10 for PS 16 are for general purpose use solar water feature in floor cleaner etc For installations with solar heating Goldline offers the AQ SOL KIT xx solar kit that contains a valve actuator and extra temperature sensor The xx indicates the valve type from the 2 choices below 1P 1 5 Positive Seal 2P 2 Positive Seal The Aqua Logic is compatible with standard valve actuators manufactured by Hayward Pentair Compool and Jandy See diagram on page 13 for the location of valve connectors Heater Control The Aqua Logic allows for independent control of up to 2 heaters plus a solar heating system if applicable A typical use for this feature is on a pool that has both a gas heater for rapid heating of the spa and a heat pump for economical heating of the pool IMPORTANT If you chose to use the Heater2 control output then you will not be able to use the Valve4 output Th
21. switch must be plumbed in the same section of plumbing as the Turbo Cell The flow switch is a safety device that ensures that water is flowing through the cell before the Aqua Logic starts to generate chlorine Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system AN IMPORTANT There must be at least a 12 30cm straight pipe run before upstream the flow switch If the switch is plumbed after the cell the cell can by counted as the 12 30cm of straight pipe A IMPORTANT To ensure proper operation verify that the arrow on the flow switch points m the direction of water flow 12 4 Electrical Wiring 4 wire connection between PS 16 and EXP Remote Display Keypad Connector To PS 16 Display Keypad Connector Wireless Base Receiver Connector Local Display 3 Temp Sensor Inputs For use with 8 High Voltage Relays PS 16 only for PS 8 PS 16 4 relays for PS 4 2 Heater Outputs 4 Valve Connectors 4 Valve Connectors Flow Switch Connector FN Control Power goy Input 8 High Voltage Relays ap kam Control Power Input Cell Connector
22. the name that you have assigned At this time it is also a good idea to make sure that the relay in the control box is also labeled hand written with the same name as a help to technicians who may service this system at a later date Aux1 Function Manual On Off default the aux relay will alternate between turning on and off when the aux button is pressed There is no automatic control logic Countdown Timer the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time see Timers Menu in the Operations Manual The AUX button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Aqua Logic will operate the aux relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation 32 Timeclock the aux relay will turn on and turn off at the times set for the aux timeclock in the Timers Menu see Operations Manual The AUX button can also be used to turn the output on and off Solar the aux relay operates a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting It is important to note that Solar must be enabled in the Solar Config menu for proper operation to occur Low Speed of a 2 Speed Spa Fil
23. will not be available as an option in the Group menu Also under some circumstances functions will be displayed but can t be changed Note that the function whose menu you are in will not be displayed as an option and will automatically turn on when the group is activated For example if programming a Group function under the Lights menu the Lights function will not be offered as an option and the Lights function will automatically turn on with the group The available control parameters vary with each function All functions offer Unaffected which should be selected if you do not wish to control that particular function within the group All other parameters will depend on the particular function selected When activating Group functions be aware that the most recent Group function that you activate will override any previous Group functions Heater Setpoints in Groups The Aqua Logic can be programmed to use alternate heater setpoints conventional and or solar while running group commands This allows the heater to be set to a higher or lower temperature than normal while the group is activated When the group stops the setpoint will return to its normal setting Changing the setpoint while the Group is running will make the Group release the alternate setpoint control and revert back to the normal heater setting Any changes that are made at that point will affect the normal heater setting The next time the Group is activated
24. yellow prussiate of soda salt with anti caking additives or iodized salt How to Add Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving process do not allow salt to pile up on the bottom of the pool Run the filter pump for 24 hours with the suction coming from the main drain use pool vacuum if there is no main drain to allow the salt to evenly disperse through out the pool The salt display may take 24 hours to respond to the change in salt concentration Always check stabilizer cyanuric acid when checking salt These levels will most likely decline together Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water guron 8 000 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 28 000 30 000 32 000 34 000 36 000 38 000 40 000 Level ppm 30000 37500 45000 52500 60000 67500 75000 82500 90000 97500 105000 112500 120000 127500 135000 142500 150000 0 5 3 6 7 8 0 9 4 10 7 12 0 13 4 14 7 16 0 17 3 18 7 20 0 21 3 22 7 24 0 25 3 26 7 ppm 3 6 4 3 3 6 4 3 4 9 6 4 6 1 6 7 7 3 7 9 8 5 9 1 8 7 10 3 10 9 11 5 12 0 AT 4 7 5 8 7 0 8 2 9 4 10 5 ier 12 9
25. 0 15 default is 4 00 00 30 Move to next menu item if Pool and Spa Std or Dual is selected Spa Spillover Toggle between Enabled and Disabled default Spa Spillover Enabled Move to next menu item or previous next configuration menu if Pool and Spa Std or Dual is selected and if Spa Spillover is enabled Filter Operation Toggle between Pool Only default and Spa Spillover options Spa Spillover Move to previous next configuration menu if Pool Only or Spa Only is selected V1 Aux1 V2 Aux2 Toggle between Enabled and Disabled default Disabled Move to previous next configuration menu if Pool and Spa Std is selected Filter Off Valve Toggle between Enabled default and Disabled Change Enabled Move to previous next configuration menu Pool Spa Setup If Pool Only or Spa Only are selected then the pool spa valves are not needed and pushing the POOL SPA button on the display keypad will have no effect If Pool and Spa Std is selected then the pool spa suction and return valve actuators should be connected to the Aqua Logic Pressing the POOL SPA button on the display keypad will allow the homeowner to alternate between pool and spa operation If Pool and Spa Dual is selected then only the Pool Spa return valve actuator should be connected to the Aqua Logic For more information on Pool and Spa Std and Pool and Spa Dual refer to
26. 14 0 15 2 16 4 AZ t87 19 8 21 0 22 2 23 3 pp 8 2 3 7 3 2 3 7 4 3 4 8 6 3 6 9 6 4 6 9 7 4 8 0 8 5 9 0 8 5 10 0 10 5 20 ppm 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 170 18 0 19 0 20 0 2 7 3 2 2 7 3 2 3 6 2 2 4 5 5 0 5 4 5 9 6 4 6 8 7 2 7 7 8 1 8 6 9 0 30 ppm Shc 4 2 5 0 5 9 6 7 T5 8 4 9 2 10 0 10 8 11 7 12 5 133 14 2 15 0 15 8 16 7 2 3 2 7 2 3 2 7 3 0 3 4 3 8 4 2 4 5 4 9 6 2 6 6 6 0 6 3 6 7 7 1 7 5 40 ppm 2 0 3 3 4 0 47 5 4 6 0 6 7 7 4 8 0 8 7 9 3 10 0 10 7 11 3 12 0 12 7 13 3 1 8 2 1 1 8 2 1 2 4 2 7 3 0 3 3 3 6 3 9 4 2 4 5 4 8 5 1 5 4 5 7 6 0 50 ppm 2 0 2 5 3 0 3 5 4 0 45 5 0 55 6 0 6 5 7 0 TO 8 0 8 5 9 0 9 5 10 0 pp 1 4 1 6 1 4 1 6 1 8 2 0 2 3 2 5 2 7 2 9 3 2 3 4 3 6 3 9 4 1 4 3 4 5 60 ppm 1 3 ug 2 0 2 3 2 7 3 0 3 3 3 7 4 0 4 3 47 5 0 5 3 5 7 6 0 6 3 6 7 91 1 1 91 1 1 1 2 1 4 1 5 1 7 1 8 2 0 2 1 2 3 2 4 2 6 2 7 2 8 3 0 70 ppm 0 7 0 8 1 0 12 1 4 145 late 1 8 2 0 22 2 3 25 21 2 8 3 0 32 33 45 54 45 54 64 68 77 82 91 1 0 1 1 1 2 1 2 1 3 1 3 1 4 1 5 80 ppm 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 Mounting the Equipment Aqua Logic Control Center The Aqua Logic is contained in a raintight enclosure that is suitable for
27. A QUA LOGIC Automation and Chlorination actuators cell amp remote display not included order separately Installation Manual for models AQL PS 4 AQL PS 8 V AQL PS 8 AQL PS 16 V AQL PS 16 Ge LDLING n IDOL www goldlinecontrols com 888 921 7665 IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment basic safety precautions should always be followed including the following READ AND FOLLOW ALL INSTRUCTIONS A WARNING Disconnect all AC power during installation o N WARNING Water in excess of 100 degrees Fahrenheit may be hazardous to your health o N WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A green colored terminal marked Earth Ground is located inside the wiring compartment To reduce the risk of electric shock this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding lug for US models two for Canadian models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US 6 AWG Canada e All field installed metal components such as rails ladders
28. Chlorinate cycle rather than using the Settings Menu Note that only one button can me assigned to this function Valve3 Interlock If Enabled this feature will override the function timeclock manual on off countdown timer or in floor cleaner selected above and turn the valve off whenever the filter pump is off or the pool spa suction return valves are set to spa only or spillover operation Inter lock is not available with solar or group Valve3 Group The valve3 Group function allows the user to perform multiple tasks with a single push of the VALVE3 button When setting up a Group function refer to page 22 for specific programming information There are two Group menus the first menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that is initiated will override any previous Group function Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage If Freeze Protection is enabled and the AIR temperature falls sensor falls below the selected freeze protection temperature the Aqua Logic will turn on the valve to allow circulation of the water IMPORTANT this only enables operation of the valve3 output during freeze see the Filter Pump Config menu to en
29. If the solar is operated by a pump then one of the AUX relays must be set up for solar logic page 31 Also the solar temperature sensor must be installed This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is avail able 28 If solar is Enabled the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water by at least 8 F The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve the proper temperature setting will be used Solar Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time if solar heat is still available When solar heat is no longer available both the solar valve pump and filter pump will turn off simultaneously Solar extend will NOT cause the filter pump to turn on it will only delay the turn off time when solar is operating Solar Priority If both Solar Control and Heater Control are enabled the Solar Priority feature will keep the conventional heater off whenever solar heat is available This provides the most cost effective way of heating the pool When solar heat is not available the conventional heater will operate normally
30. Lights Config Push to access Lights options to view change _ Move to previous next configuration menu Lights Name Rotates between all available names Pool Light Move to next menu item Lights Function Rotates between Manual On Off default Countdown Timer Low Speed Manual On Off OO Filter Timeclock Solar Low speed Spa Filter Group and Super Chlorinate Move to next menu item Lights Relay Toggle between Standard default and Dimmer Standard Move to next menu item or previous next configuration menu for all functions except solar dimmer relay low speed filter pump and group Lights Interlock Toggle between Enabled and Disabled default Lights Interlock Disable Move to next menu item for group function onl Lights Group eC Rotates between Manual On Off default Countdown Timer and Timeclock Timer None Manual Move to next menu item for group function onl Lights Group Options available depend on the function that is selected Filter Unaffected _ Move to previous next menu item or next configuration menu for all functions except dimmer relay low speed and group Lights Freeze Toggle between Enabled and Disabled default Lights Freeze Disable Move to previous next configuration menu ao 3S 23 y Lv 53 ac L o zS QO S Pe ee as Si F n gt Lights Name The Aqua Logic allows you to assign any one of a number of names e g Pool Light Sp
31. a Light Deck Light etc to this control function Note that other lights may be assigned to other Aux outputs This will make the Aqua Logic much more user friendly to the homeowner when they want to turn various lights on or off A sheet of small name labels is included with the Aqua Logic main unit and each remote display keypad so that the Lights pushbutton can be labeled the same as the name that you have assigned At this time it is also a good idea to make sure that the relay in the control box is also labeled hand written with the same name as a help to technicians who may service this system at a later date 29 Lights Function Although designated as the Lights output the function of the lights relay is similar to the Aux relays If pool lights are wired to the lights relay some options including Solar function Low Speed of a 2 Speed Filter Pump Lights Interlock and Lights Freeze Protection are not applicable and should be disabled If no pool lights are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off the lights relay will alternate between turning on and off when the LIGHTS button is pressed There is no automatic control logic Countdown Timer the lights relay will turn on when the LIGHTS button is pressed The lights relay will turn off automatically after a programmed time see Timers Menu in Operation Manu
32. able freeze protection for the main circulation system Freeze protection is not available for group functions 35 if AQL SS 6B is connected 6B Spa Config to view change Select 6B Spa A 6B A Button 1 Pool Spa ee if AQL SS D is connected Digital Spa Config to view change Select Digital Spa A Digital A Button 1 Pool Spa i lt J gt Digital A Setpoint Heater1 Remote Menus Enabled Push to access the 6 Button Spa Side Remote options Move to previous next configuration menu e Rotates between all available remotes Move to next menu item Rotates between System Off Pool Spa Filter Lights Heater1 Valve3 Valve4 and all available Aux outputs Move to previous next menu item or next configuration menu Select 6B Spa This menu only appears if more than one AQL SS 6B is detected at power up Select which of the available remote controls A B or C is to be configured 6B A Button 1 This menu allows the user to map each button of the AQL SS 6B to one of the standard Aqua Logic functions The default selections are Button 1 Pool Spa Button 2 Filter Button 3 Lights Button 4 Heater1 Button 5 Aux and Button 6 Aux2 Push to access the Digital Spa Side Remote options Move to previous next configuration menu Rotates between all available remotes Move to next menu item Rotates between System Off Poon pa Filter Lights Heater1 Valve3 Valve4 and all
33. age 19 for instructions on running the cable from the Aqua Logic main unit to the remote control Also refer to the remote s installa tion instructions for more information AQL WW PS x x 4 8 or 16 AOL2 Wx PS x x 4 8 or 16 The AQL WW PS x and AQL2 Wx PS x display keypads must be mounted indoors or in a weather protected area rain should never hit the unit Note that the number of outputs on the remote 4 8 or 16 must match the outputs on the Aqua Logic main control unit The display keypad is designed to mount onto a standard electrical utility box same box as a triple light switch ideal for new construction or can be mounted directly onto any wall surface When selecting a location note that the wire to the Aqua Logic main unit must be less than 500 long AQL SS 6B x AQL SS D x x W G or B for White Gray or Black The AQL SS 6B and AQL SS D are double insulated waterproof devices which are intended for instal lation at the water s edge The remote controls come with an attached 150 cable and are typically installed at the tile line of the spa wall or in the deck within arm s reach of a pool spa occupant Wireless Remote Controls Asingle Base Station must be installed on the Aqua Logic in order to use any of the Goldline wireless remote controls With the Base Station installed there is no limit on the number of wireless remotes that can used The maximum distance between the wireless remotes and the
34. agram 1 Drill a 3 8 10mm diameter hole in the PVC piping and remove all chips and burrs 2 Insert sensor until O ring collar sits flush on the hole 3 Position hose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not overtighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation and white paint Air Sensor Mount the air sensor outdoors AN IMPORTANT Mount the air sensor out of direct sunlight Solar Sensor Spa Sensor if using Dual Equipment For solar applications mount the sensor near the solar collector array so that it is exposed to the same sunlight as the collectors For Dual Equipment applications mount the sensor after the spa filter but before the heater see page 10 Use additional cable 20 AWG if necessary Optional AQL CL Chlorination Kit The AQL PS 4 8 16 models require the use of the AQL CL or AQL CL 25FT chlorination kit when using the chlorinator function This kit contains a Turbo Cell cell unions and flow switch Refer to pages 12 and 20 for plumbing and wiring instructions Optional Remote Controls Goldline offers a variety of wired and wireless remote control options for the Aqua Logic Each model gives you the ability to control your pool s functions from a remote location away from the Control Center Wired Remote Controls Up to 3 wired remote controls can be installed See Electrical Wiring p
35. al The LIGHTS button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Aqua Logic will turn on the lights relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation Timeclock the lights relay will turn on and turn off at the times set for the lights ttimeclock in the Settings Menu see Settings Menu in Operation Manual The LIGHTS button can also be used to turn the output on and off Solar the lights relay can operate a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting It is important to note that Solar must be enabled in the Solar Config menu for proper operation to occur Low Speed of a 2 Speed Spa Filter Pump the Aqua Logic will turn on the lights relay whenever the low speed operation of the Dual Equipment Spa filter pump is required Pool and Spa Dual located in Pool Spa Setup menu and 2 Speed located in Spa Filter Config menu must be selected for proper operation Group the lights relay operates when the Group function is initiated and shuts off when the Group function is terminated See Lights Group section for operation information for the Group function Super Chlorinate The Super Chlorinate function
36. ation If Si equals 2 or more scaling and staining may occur If Si equals 2 or less corrosion or irritation may occur 2 0 2 CORROSIVE 4 4 SCALING OK 3 The pool s chemistry must be balanced BEFORE activating the Aqua Logic s optional chlorinator func tion NOTE Ifthe pool does not have new water add metal remover and non copper based algaecide to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Aqua Logic system Salt When using optional chlorinator function requires AQL CL chlorination kit Salt Level Use the chart below to determine how much salt in pounds or Kgs should be added to reach the recom mended levels Use the equations on the following page measurements are in feet gallons and meters liters if pool size is unknown The operating salt level is between 2700 3400 PPM parts per million with 3200 PPM being optimal Before adding any salt test the salt level This is especially important for retrofit installation to older pools where all of the chlorine added to the pool over time is ending up as salt If the level is low determine the number of gallons in the pool and add salt according to the chart below A low salt level will reduce the efficiency of the sanitization and result in low chlorine production A high salt level can cause the Aqua Logic to stop chlorinating The salt in your pool spa is constantly recycled and the loss of salt throughout the swimmin
37. available Aux outputs Move to previous next menu item Rotates between heaters that are enabled Move to previous menu item or next configuration menu Select Digital Spa This menu only appears if more than one AQL SS D is detected at power up Select which of the available remote controls A B or C is to be configured Digital A Button 1 This menu allows the user to map each button of the AQL SS D to one of the standard Aqua Logic functions The default selections are Button 1 Pool Spa Button 2 Filter Button 3 Lights Button 4 Heater1 Button 5 Valve3 Button 6 Valve4 Button 7 Aux and Button 8 Aux2 Digital A Setpoint If more than one heater is installed select the spa heater you wish to control If no heaters are installed Heaters Disabled will be displayed eE Toggle between Enabled default and Disabled Remote Menus Move to previous next configuration menu This feature will prevent unauthorized access to the Settings Timers and Configuration menus from any of the Aqua Logic s remote display keypads When disabled the remote display keypads will only show the default menu and allow on off control via the pushbuttons Note that the function of the Aqua Logic s built in display keypad is unchanged by this selection Once disabled the only way to enable Remote Menus is to use the local display keypad 36 All Timeclocks Toggle between 7 day default and Weekend Weekday time
38. chlorinated The water sensor should be installed prior to any heater or solar and will display either the pool or the spa temperature depending on the current operation of the pool The temperature will only be displayed when the filter pump is running If any water feature or pressure side cleaner boost pumps are used be sure to enable the interlock feature see Configuration Menu for details to ensure that the pumps operate only when the filter pump is on and the system is in the pool only operating mode The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematic for the pool The air sensor must be installed ifthe freeze protection feature is enabled for the filter valves or aux outputs 9 Dual Equipment Separate Heaters for Pool Spa configuration These systems have 2 complete sets of equipment filter pump filter heater 1 set for the pool and the other set for the spa Refer to the diagram below ii he VARE High Voltage Relays Valve Outputs Heater Outputs P ez Pool F
39. commended levels according to the chart on page 3 Pool spa salt level is between 2700 3400 PPM Properly rated circuit breakers are installed in the Aqua Logic subpanel All wiring is performed according to NEC and local codes The Aqua Logic is properly grounded and bonded The Aqua Logic is properly configured to control all desired functions De a Program Automatic Operation Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items included in each menu Settings Menu Heater s and or solar thermostat settings Chlorinator settings Day and Time Timers Menu Timeclock and or Countdown timer settings 37 Heater Checkout Follow these instructions to verify that the Aqua Logic is properly controlling the heater 1 Check that the Aqua Logic is calling for the heater to turn on as indicated by the Heater LED being illuminated If the Heater LED is illuminated go directly to step 2 ifnot then check the following The heater is enabled Configuration Menu Heater Config The heater temperature setting is at least 2 F greater than the water temperature Settings Menu Pool Heater amp Spa Heater The filter pump is running If the pool has solar heat and the solar priority feature is enabled Configuration Menu Solar Config then solar must be off in order for the heater to fire The easiest way to force solar off is to go to the Settings Menu
40. date of the initial system installation Goldline will at its option either repair or replace the defective product and return it freight prepaid Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive North Kingstown RI 02852 for warranty service The costs incurred in removal and or reinstallation of the product are NOT covered under this warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you WARRANTY EXCLUSIONS Material supplied or workmanship performed by others in process of installation Damage resulting from improper installation including installation on pools larger than the product rating Problems resulting from failure to operate the product s in accordance with the recommended instructions contained in product s owners manual s Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual s Problems resulting from tampering accident abuse negligence unauthorized repairs or alternations fire flood lightning freezing external water degradation of natural stone used in or immediately adjacent to a pool or spa war or acts of God DISCLAIMER THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF GOLDLINE WITH RESPECT TO ITS POOLAUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES
41. drains or other similar hardware within 3 meters of the pool spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US 6 AWG Canada e SAVE THESE INSTRUCTIONS Introduction 1 Preparing Pool Spa Water 2 Mounting Equipment 3 Plumbing 4 Electrical Wiring 5 Configuration 6 System Startup and Checkout 7 Warranty Table of Contents Before You Begi cose cetctsc cd cecetncton ert okie cee 1 Installation StEPS esakerie esee rna ae eE EEEE 2 General Water Chemistry cscsecesccseeesnneseeeseneenens 3 Sal eat asec cece cece cee ees eee sac ene eee 4 Aqua Logic Control Center 2 2 c cceccescceesereeeneeseeeeaes 6 PS 16 Expansion UNIU disni eee 6 Temperature SONS ONS sacasceceaceicaatotarssecadoieetecameaneeeeeene 6 Optional AQL CL Chlorination Kit cccceeseseeeeeeeees 6 Optional Wired Remote Display Keypad eee 7 Optional Wireless Remote Display Keypad 000 7 Optional Base SUA NOW seicacassecstssnisnasadaioneadsargarneniesaudesiunnduuce 8 Optional VAIVGACIUAIONS scssiicissccsstccsseistsndriaaspeedegedasuadanmiesand 8 Standard Pool Spa Configuration ccccceeeeeeeeees 9 Dual Equipment Pool Spa Separate Heaters 10 Dual Equipment Pool Spa Shared Heaters 11 NI SM inca tees resis a a esta siceneaacegnacesacnie 12 FOW SWIG aee rer Dn one
42. e state of water flow when the filter pump is on Ifno flow is detected for more than 15 minutes the Aqua Logic will shut down the pool pump and the Check System LED will indicate an error The error will be cleared the next time the pump is turned on Freeze Protection Freeze protection is used to protect the pool and plumbed equipment against freeze damage If freeze protection is enabled and the AIR temperature sensor falls below the freeze thresh old see below the Aqua Logic will turn on the filter pump to circulate the water If Pool and Spa is selected in the Pool Spa sub menu see page 24 the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning The chlorinator will not operate if freeze protection is the only reason the pump is running Freeze Protection Temperature Select the temperature to be used for freeze protection Temperature is adjustable from 33 F 42 F 1 C 6 C 38 F 3 C is default This threshold will be used for all outputs that have freeze protection enabled NOTE Heater and Heater2 configuration are identical If Heater2 is enabled then Valve4 will automatically be disabled due to the fact that they use the same output relay and only I function can be assigned to that relay Heater1 Config Push to access heater options to view change _ Move to previous next configuration menu Heater1 e Toggle betwee
43. eakers The Aqua Logic should also be connected to the pool bonding system by an 8AWG 6AWG for Canada wire A lug for bonding 2 for Canada is provided on the outside bottom of the Aqua Logic enclosure Circuit Breaker Installation and Wiring Circuit breakers are to be supplied by the installer See the chart below for a list of suitable circuit breakers that can be used Follow the code and the circuit breaker manufacturer s rating requirements regarding the size and temperature rating for wiring Note that some pool equipment may be required to be connected to ground fault circuit breakers check local and NEC CEC codes SUITABLE LISTED BREAKERS ienacarer Sinte Doubie Twin aves rob ier Pes Cutler Hammer BR BR Murray MP T MP T Siemens QP QP Square D HOM HOM Thomas amp Betts TB TB FP 1C TB General Purpose Outlet If desired a duplex receptacle with weatherproof cover supplied by installer may be installed in the knockouts on the lower right side of the Aqua Logic enclosure Per code the receptacle should be a GFCI type Alternatively connect a standard receptacle to a GFCB Aqua Logic Control Power The Aqua Logic requires 120VAC 2A power to operate the control logic circuits and the chlorinator This power should be connected to one of the circuit breakers AN WARNING 120VAC only permanent damage if connected to 240V gl Factory Prewired
44. eal 2P 2 pos seal Notes for use with PS 4 model only for use with PS 8 model only for use with PS 16 model only requires base station AQL2 BASE RF 9V wall plug in power supply included AB wWN NOTE Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios decking a qualified stone installation specialist should be consulted regarding the appropriate type installation sealant ifany and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances Installation Steps Details on each installation step are presented on the following pages 1 Prepare the pool water page 3 General Water Chemistry Salt 2 Mounting the equipment page 6 Aqua Logic main unit Remote display keypad optional Temperature sensors Valve actuators if applicable 3 Plumbing page 9 General Pool Equipment Turbo Cell Flow Switch 4 Electrical Wiring page 13 Main service Grounding and bonding Circuit breakers Aqua Logic control power High Voltage pool equipment Low voltage wiring temperature sensors flow switch etc 5 Aqua Logic control configuration program desired control operation page 22 6 System Startup and checkout page 36 1 Preparing Pool Spa Water General Water Chemistry Salt is required only if you are using the chlorinator f
45. eatures on the Aqua Logic Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations be sides salt Refer to the description of the Aqua Logic configuration menu for information on enabling disabling the chlorinator see page 23 Water Chemistry The table below summarizes the levels that are recommended by the Association of Pool and Spa Profes sionals APSP The only special requirements for the Aqua Logic are the salt level and stabilizer CHEMICAL IDEAL LEVELS Salt 2700 to 3400 ppm Free Chlorine 1 0 to 3 0 ppm pH 7 2 to 7 6 Coe 60 to 80 ppm 80 ppm best Total Alkalinity 80 to 120 ppm Calcium Hardness 200 to 400 ppm Metals 0 ppm Saturation 0 2 to 0 2 0 0 best Index Saturation index The saturation index Si relates to the calcium and alkalinity in the water and is an indicator of the pool water balance Your water is properly balanced if the Si is 0 0 2 Ifthe Si is below 0 2 the water is corrosive and plaster pool walls will be dissolved into the water If the Si is above 0 2 scaling and staining will occur Use the chart below to determine the saturation index Si pH Ti Ci Ai 12 1 Calcuim P Total p How to use Measure pool pH temperature calcium hardness and total alkalinity Use the chart above to determine Ti Ci and Ai from your measurements Insert values of pH Ti Ci and Ai into the above equ
46. ed to communicate to the Aqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Refer to the wiring diagrams below for proper wiring connection to the Aqua Rite NOTE There must be only 1 primary unit All other Aqua Rite units must be configured as secondary 4 GREEN 3 YELLOW 2 BLACK 1 RED Jumper Removed For Secondary s Jumper Installed For Primary Factory Default Additional Aqua Rite s if required Aqua Rite Aqua Rite Aqua Logic qu g Primary Secondary NOTE Primary Secondary jumper is located underneath small circuit board GRN 48 84 GRN YER 83Q _ _ _ _ _ __ me 93 YEL i Aqua Logic gik jeg waf sik Aqua Rite RED 1Q 1 1 RED 21 5 Configuration Setup After plumbing and wiring are complete the Aqua Logic MUST BE CONFIGURED before attempting to operate Configuration information is entered at the keypad and tells the Aqua Logic what equipment is connected and how each should be controlled Group Function The latest version of the Aqua Logic offers the ability to assign a Group function to a particular button Instead of a button controlling one particular function the button can be programmed to initiate a sequence of commands that are programmed in the Configuration Menu For example instead of the Lights button turning
47. er A ANA oo Timeclock Solar In floor Coane EE and Super Chlorinate mist Move to next menu item for all functions except solar and group Valve3 Interlock Toggle between Enabled and Disabled default Valve3 Interlock Disabled Move to next menu item for group function onl Valve3 Group Rotates between Manual On Off default Countdown Timer and Timeclock Timer None Manual Move to next menu item for group function onl Valve3 Group e Options available depend on the function that is selected Filter Unaffected Move to previous next menu item or next configuration menu for all functions except group Valve3 Freeze Toggle between Enabled and Disabled default Valve3 Freeze Disabled Move to previous next configuration menu Valve3 Name The Aqua Logic allows you to assign any one of a number of names e g Cleaner Valve Waterfall valve Solar Valve etc to each of the valve output control function This will make the Aqua Logic much more user friendly to the homeowner when they want to turn various valves on or off or program the timeclocks A sheet of small name labels is included with the Aqua Logic main unit and each remote display keypad so that the Valve3 and Valve4 pushbutton can be labeled the same as the name that you have assigned 34 Valve3 Function Manual On Off default the valve3 relay will alternate between turning on and off when the VALVE3 button is pressed Th
48. ere is no automatic control logic The VALVE3 button can also be used to turn the valve output on or off Countdown Timer the valve3 relay will turn on when the VALVE3 button is pressed and then will turn off automatically after a programmed time see Timers Menu in the Operations Manual The VALVE3 button can also be used to turn the output off Timeclock the valve turns on off at the times set for the valve3 timeclock in the Timers Menu see Operations Manual The valve3 button can also be used to turn the valve output on or off Solar the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting Solar heating must be enabled in the Solar Config menu for proper operation to occur In Floor Cleaner the valve switches the water returning to the pool between the in floor cleaner and the normal return jets which facilitate efficient surface skimming The valve will operate the in floor cleaner for the first half of each clock hour and then switch to the jets skimming for the last half of the hour Group the valve operates when the Group function is initiated and shuts off when the Group function is terminated See valve3 Group section for operation information for the Group function Super Chlorinate The Super Chlorinate function can be assigned to any Aux Lights or Valve button This allows the user to simply hit a button to start a Super
49. ese 2 functions use the same internal relay and only one can be enabled In the configuration menu if Heater2 is enabled then the configura tion for Valve4 will never appear The heater interface wiring as described below is identical for Heater1 and Heater2 except for the terminal connections at the Aqua Logic control The Aqua Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24V control circuits Refer to the diagram on the following page for a generic connection 15 The manuals supplied with most heaters also include specific wiring instructions for connecting the heater to an external control usually identified as 2 wire remote control For millivolt or line voltage heaters contact Goldline Tech support 888 921 7665 Refer to the diagrams and the information on the follow ing pages for more details on the connection to several popular heaters Generic Heaters 1 Wire heater to 120 240V power source per the instructions in the heater manual The Aqua Logic does NOT control the power going to the heater 2 Wire the Aqua Logic dry contact heater output per the diagram below Many internal parts of the heater can get very hot see the heater manufacturer s recommendations on the minimum temperature rating for wires Ifno guidance is given use 105 C rated wire 3 Set any ON OFF switch on the heater to ON 4 Set the thermostat s on the
50. g when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump dimmer or group functions Aux1 Group The Aux Group function allows the user to perform multiple tasks with a single push of the Aux 1 button When setting up a Group function refer to page 22 for specific programming information There are two Group menus the first menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that is initiated will override any previous Group function Aux1 Freeze Protection This function protects the pool plumbing and equipment against freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze protection temperature the Aqua Logic will turn on the aux relay to circulate the water IMPORTANT this only enables operation of the AUX output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze Protection is not available for low speed filter pump dimmer or group functions 33 AQL PS 8 V models only Aux3 Aux7 only AQL PS 16 V mode
51. g season should be minimal This loss is due primarily to the addition of water because of splashing backwashing or draining because of rain Salt is not lost due to evaporation POUNDS and Kg OF SALT NEEDED FOR 3200 PPM Current salt Gallons and Liters of Pool Spa water level 8 000 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 28 000 30 000 32 000 34 000 36 000 38 000 40 000 ppm _ 30 000 37 500 45000 52 500 60 000 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 127 500 135 000 142 500 150 000 o 213 267 320 373 427 480 533 587 640 693 747 800 854 907 960 1013 1067 97 1214 145 4170 194 218 242 267 291 315 339 364 388 412 436 460 484 200 200 450 500 550 600 1000 91 205 227 250 273 453 187 933 400 85 424 600 v3 217 260 780 823 867 79 98 118 358 378 398 800 160 200 240 780 320 360 400 o 480 760 800 73 91 109 127 145 164 182 200 218 346 364 1000 147 183 220 257 293 330 367 403 440 697 733 67 83 100 117 133 450 167 183 200 317 333 1200 133 167 200 233 267 300 333 367 400 633 667 61 76 91 106 121 136 152 167 182 289 304 1400 12 o 330 360 390 420 a 570 600 150 164 177
52. h AQ RITE AQ RT PRO AQ TROL AQ LOGIC AQL P AQL PS AQL CL PL P PL PS and HPC 2 to be free from defects in material or workmanship under normal use and service For three years from the date of the initial system installation on private residential swimming pools within the USA or Canada and one year from the date of initial system installation on commercial installations installations outside of the USA or Canada and for any replacement parts or accessory products provided they are installed in accordance with the Goldline installation instructions and specifications provided with the product If written proof of the date of the initial system installation is not provided to Goldline the manufacturing datecode on the Aqua Rite Aqua Rite Pro Aqua Trol Aqua Logic and Pro Logic electronics unit will be the sole determinant of the date of the initial system installation For residential installations in USA or Canada Ifa product is defective in workmanship or materials and is removed and returned freight prepaid within three 3 years after the date of the initial system installation Goldline will at its option either repair or replace the defective product and return it freight prepaid For commercial installations installations outside the USA and Canada and accessory products and replacement parts If a product is defective in workmanship or materials and is removed and returned freight prepaid within one 1 year after the
53. he Configuration Menus Configuring the Aqua Logic requires that you navigate through the Configuration Menu and input various information For more detailed information about using the Aqua Logic menu system refer to the Opera tion Manual 23 To access the Configuration Menus Press repeatedly until Configuration Menu is displayed Menu Locked Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock Configuration Menu Unlocked Move to configuration menu items NOTE The configuration menu automatically locks after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a call back to fix the configuration Configuration Menus Each item needs to be programmed and may contain additional sub menu items Refer to the following pages for information on programming Chlor Config Push to access Chlorinator option to view change_ Move to next configuration menu Toggle between Chlorinator Enabled default and Disabled Enabled Move to next menu item Display Toggle between Display Salt default and Minerals Salt Move to previous next configuration menu Cell Type O Toggle between T CELL 5 and T CELL 15 T CELL 15 Move to next menu item Chlorinator If the chlorinator is enabled requires the use of the AQL CL chlorination kit then the cell and flow switch must a
54. ilter Pump HB Pool Spa Spillover Heater 1 Spa _ il MERI gt allaii Lights Valve 3 Heater 2 Pool i ill Fai Spa Filter Pump Aux 1 HE Valve 4 ZA Aux 2 Aux 6 BER Ys TI Pi PURG gt COLOR WHEEL TSS MANUAL XXX VALE Oss fei FLOW FILTER SWITCH m ial GOO HEATER lotepiets amp BYPASS ae renf2Shune want PUMP SENSOR POOL SWEEP BOOST PUMP MANUAL HEATER CHECK POOL SPA VALVE VALVE SPILLOVER ee prevents draining VALVE of raised spas i POOL VACUUM rara as T VALVE A FILTER Z N J val v k N TWO WAY SIER VALVE TEMPERATURE BYPASS WATER 7 SPA FILTER APERATU VALVE FEATURE 4 PUMP manual VALVE WATER ENERGY FEATURE FILTER SPA PUMP BLOWER ISOLATED FEATURE Z Wiz IN FLOOR AZ CLEANER POP UP SKIM OVERFLOW RETURN SPILLOVER JET VALVE PUMP WATER WATER FEATURE PO O L POP UP FEATURE MAIN POP UP DRAIN enercy Q Q O SUCTION SAVER NON BOOST CLEANER PRESSURE o PRESSURE PRESSURE CLEANER CLEANER CLEANER POP UP Some important notes regarding the Aqua Logic control of Dual Equipment Pool Spa systems with separate heaters Pool Spa Setup Heaters In the Pool Spa Config select Pool and Spa Dual_ Htr1 Spa Htr2 Poo 1 When dual equipment is selected a The Filter pump automatically is renamed Pool Filter and can not be changed The pool filter can be a one or two speed pump b The Aux1 output is automatically renamed Spa Filter its function is set to
55. ilter can be a one or two speed pump b The Aux output is automatically renamed Spa Filter its function is set to Timeclock and the Interlock feature is forced to Disabled None of these can be changed The spa filter can be a one or two speed pump c The Valve3 configuration menu is disabled d The heater s will be dedicated to the spa whenever the spa filter is on and the spa temperature setting is not off 11 2 The water sensor should be installed on the pool loop prior to the heater s and will display the pool temperature whenever the Pool Filter pump is running 3 The solar sensor should be installed on the spa loop prior to the heater s and will display the spa temperature whenever the Spa Filter pump is running 4 Solar heater control is NOT available for dual equipment systems 5 The Aqua Logic can be programmed to accommodate spillover if desired Note that spillover operation will be automatically suspended whenever the spa filter pump is turned on 6 The chlorinator cell and flow switch must be installed in the heater return path If spillover is enabled then the Aqua Logic can chlorinate both the pool and spa during spillover operation Otherwise the Aqua Logic will only chlorinate the pool when the spa does not control the heater s and the spa sanitization will have to be handled manually 7 Ifany water feature or pressure side cleaner boost pumps are used be sure to enable
56. irst menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that is initiated will override any previous Group function Lights Freeze Protection This function helps protect equipment that is wired to the lights relay against freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold the Aqua Logic will energize the lights relay IMPORTANT this only enables operation of the lights relay during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze Protection is not available for low speed filter pump dimmer or group functions if Pool amp Spa Dual is selected i Spa Filter Config to view change Spa Filter Pump 1 Speed Freeze Protect Enabled Push to access Spa Filter options Move to previous next configuration menu item Toggle between 1 speed default and 2 speed options Move to next menu item Toggle between Enabled default and Disabled Freeze Protection move to previous next configuration menu Spa Filter Pump For 2 speed pumps When a 2 speed pump is configured one of the AUX relays must also be configured to control the low speed motor winding o
57. ls only Aux7 Aux14 only Aux7 Config Push to access Virtual Aux options to view change _ Move to previous next configuration menu Aux7 Name Rotates between all available names Cleaner Move to next menu item Aux7 Function Rotates between Super Chlorinate Group and Manual On Off Group Move to next menu item Aux7 Group Rotates between Manual On Off default Countdown Timer and Timeclock Timer None Manual Move to next configuration menu item Aux7 Group eEC Options available depend on the function that is selected Filter Unaffected Move to previous next menu item or next configuration menu For more information on the Group function refer to page 22 in the Installation Manual Ifneither Super Chlorinate or a Group can be assigned to a Virtual Aux button the following will be displayed No Virtual Functions Available NOTE The configuration for Valve3 and Valve4 are identical However if Heater2 was enabled then the Valve4 configuration will not appear a single relay is used to implement either the Heater2 function or the Valve4 function it can not do both For PS 16 see aux logic on page 31 for control of Valves7 8 9 and 10 Valve3 Config Push to access Valve3 options to view change _ Move to previous next configuration menu Valve3 Name Rotates between all available names Waterfall Move to next menu item i Rotates between Manual On Off default Countdown Tim
58. lso be installed and the Aqua Logic will automatically chlorinate both the pool and spa according to the desired output setting see Settings Menu in the Operation manual If disabled default then neither the cell nor flow switch need to be installed and all displays relating to the chlorinator will be suppressed When the chlorinator is enabled the Aqua Logic will automatically detect and control any Aqua Rite s that is installed in the system see page 21 Display Allows for the display of salt default or mineral values Cell Type Selection The Cell Type Menu appears after Display Salt Minerals in the Chlorinator Configuration Menu The options are T CELL 5 or T CELL 15 default Make the proper selection based on the electrolytic cell that is used in your system For pools up to 20 000 gallons the T CELL S is typically used The T CELL 15 is for pools up to 40 000 gallons 24 Pool Spa Config Push to access Pool Spa options to view change _ Move to previous next configuration menu Rotates between Pool and Spa Std default Pool and Spa Dual Pool Spa Setup Pool Only and Spa Only options p Pool and Spa Std Move to next menu item if Pool and Spa Dual is selected Heaters Toggle between Htr1 Spa Htr2 Pool default and Shared Heaters Htr1 Spa Htr2 Pool Move to next menu item if Pool and Spa Std is selected Spa CountDn Adjust time setting Manual On Off 0 05 0 10
59. n off time when the heater is operating For a Pool Spa Setup selection of Pool Only Spa Only or Pool and Spa Std Heater and or Heater2 will keep the filter pump running For Pool and Spa Dual Heater will keep the spa filter running and Heater2 will keep the pool filter running Allow Low Speed This menu only appears if the pool filter is configured for 2 speed operation During default operation high speed mode is used whenever the heater is on If Allow Low Speed is enabled low speed will be allowed even if the heater is on Solar Config Push to access solar options to view change_ Move to previous next configuration menu 6 Toggle between Enabled and Disabled default Solar Disabled Move to next menu item or previous next configuration menu if Solar is enabled Solar Extend Toggle between Enabled and Disabled default Solar Extend Disabled Move to next menu item if Solar is enabled Toggle between Enabled and Disabled default Solar Priority ee a 8 move to previous next configuration menu Solar The Solar configuration menu will NOT appear if Pool and Spa Dual has been selected in the Pool Spa setup menu If the solar control logic is Enabled several additional steps must be taken to ensure proper operation of the solar heating system Ifthe solar is operated by a valve then a valve Valve3 or Valve4 output must be setup for solar logic page 29
60. n Enabled and Disabled default Heater 1 Disable Move to next menu item or previous next configuration menu if Heater1 is enabled Heater1 Name Rotates between all available names Gas Heater wove to next menu item if Heater1 is enabled Heater1 Cooldown Toggle between Enabled and Disabled default Heater 1 Cooldown Disabled Move to next menu item if Heater1 is enabled Heater Extend Toggle between Enabled and Disabled default Heater 1 Extend Disabled Move to previous next configuration menu if Heater1 is enabled and Speed filter pump is enabled Allow Low Speed Toggle between Enabled and Disabled default Disabled Move to next menu item or previous next configuration menu Heater1 If the heater is Enabled the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the proper temperature setting will be used Heater Name The Aqua Logic allows you to assign any one of a number of names e g Gas Heater Heat Pump etc to each of the heater control functions This will make the Aqua Logic much more user friendly to the homeowner when they want to turn various heaters o
61. n be left in the pool spa water for easy access Optional Base Station The optional base station Goldline part number AQL BASE RF or AQL2 BASE RF must be installed if any wireless remote control is used Use the proper base station for the desired remote control AQL BASE RF for AQL remote controls or AQL2 BASE RF for AQL2 remote controls To install the base station remove the knockout on the upper left side of the Aqua Logic main control unit insert the base station and then tighten the nut from the inside Also refer to the Base Station manual and the diagram on page 20 Optional Valve Actuators For optional actuators supplied with the Aqua Logic note that the internal cams in the actuator may also have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action RETURN SUCTION w Galho KEY en U U d b i IN OUT Common Common 3 Plumbing Standard Pool Spa system configuration These systems use a single filter pump and filter Pool or spa operation is controlled by two 3 way valves suction and return Refer to the diagram below CHECK VALVE FLOW prevents draining FILTER VALVE CELL SWITCH of raised spas PUMP E atl RED al MANUAL POOL SWEEP VALVE POOL VACUUM VALVE High Voltage Relays Valve Outputs F Ee Filter Pump Fai Pool Spa Suction hessa SS A Lights Pool Spa Return
62. n or off or set 27 temperatures A sheet of small name labels is included with the Aqua Logic main unit and each remote display keypad so that appropriate pushbuttons can be labeled the same as the name that you have assigned Heater Cooldown This feature ensures that the heater cools down before water circulation is stopped When enabled the Aqua Logic will continue to run the filter pump for 5 minutes after the heater turns off During this period the filter pump LED will flash and also a Heater Cooldown X XX remaining message will scroll on the display When the filter pump is running and the heater is on Pressing the Filter button once will cause the heater to turn off but the filter pump will continue to run for heater cooldown filter LED flashing and message on display Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off For a Pool Spa Setup selection of Pool Only Spa Only or Pool and Spa Std Heater and or Heater2 cooldown affect the filter pump For Pool and Spa Dual Heater is associated with the spa filter and Heater2 with the pool filter Heater Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time until the pool or spa is heated up to the desired temperature setting see Settings Menu Heater extend will NOT cause the filter pump to turn on it will only delay the tur
63. n the pump see page 15 for wiring and page 31 for AUX configuration See the Operation manual for specific information regarding the control logic for 2 speed pump operation Freeze Protection Freeze protection is used to protect the spa and plumbed equipment against freeze damage If freeze protection is enabled and the AIR temperature sensor falls below the freeze thresh old selectable in Filter Pump Configuration Menu page 25 the Aqua Logic will turn on the spa filter pump to circulate the water 31 NOTE The configuration parameters for all Aux outputs are same as shown below for Aux PS 4 Auxl and Aux2 PS 8 Aux through Aux6 PS 16 Aux through Aux14 Also note that for the PS 16 Valves7 8 9 and 10 are turned On Off with the control function selected for Aux7 8 9 and 10 respectively Aux1 Config Push to access Aux options to view change _ Move to previous next configuration menu Aux1 Name Rotates between all available names Cleaner Move to next menu item F Rotates between Manual On Off default Countdown Timer Low Speed E ond Filter Timeclock Solar Low Sead eae ilter Group amp Super Chiorinate Move to next menu item for manual on off countdown timer and timeclock functions Aux Relay Toggle between Standard default and Dimmer Standard Move to next menu item or previous next configuration menu for all functions except solar dimmer relay low speed filter pump and
64. nel timers menu PS 4 only Aux1 Aux6 for PS 8 ante for configuration menu aa for ia PS 4 only Aux1 Aux6 for PS 8 G LDLING CONTROLS KH 5 North Kingstown RI 02852 USA pool filter pump1 or hi speed pool filter pump2 or lo speed D ee spa filter pump1 or hi speed E spa filter pump2 or lo speed valve3 valve4 superchlorinate chlorinator diagnostics instant salt flow switch cell temperature sensor water sensor air sensor solar sensor main software revision display software revision expansion unit software revision 6 button spa side software revision digital spa side software revision RF base software revision chlorinator filter heater1 heater2 solar lights spa filter aux1 valve3 6 button spa side remote digital spa side remote remote menus 7 day or weekend weekday timeclock 12 hour or 24 hour time format reset to default E denotes conditional items 092042H Copyright 2008 Goldine Controls
65. ntrol and operation of the Aqua Logic system refer to the Operation Manual Service Mode Service mode disables all automatic control operation and is intended to be used when servicing the pool system To enter service mode push the SERVICE button once on the main unit keypad This will initially turn all outputs off and then allow you to turn outputs on off manually at the main display only In service mode the buttons on the optional remote display keypad and the optional spa side remote will turn outputs off but will not turn any output on Heater control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104 F 40 C Pushing the SERVICE button again will enter a timed service mode Service operation as described above will continue for 3 hours then automatically return to normal operation Push the SERVICE button once more to exit out of Service mode 38 The following statement is applicable if any of the wireless accessories are connected to the Aqua Logic system FCC Statement Compliance Statement Part 15 19 This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation WARNING Part 15 21 Changes or modifications not expressly approved by the party responsible f
66. ocated on heater circuit board gt Pool Spa gt Air gt Solar gt Heater1 gt Heater2 Oooo0o Do not remove jumper Terminal block located at electrical junction box Pentair Purex MiniMax 1 Turn power off to heater 2 Remove factory installed jumper from the Ext Switch connector 3 Wire the Aqua Logic to the Ext Switch connector as shown below 4 The wires to the Aqua Logic must be separated from any line voltage wires Failure to follow these instructions may cause erratic operation of the heater 5 Set the Power Thermostat Select switch to either Pool or Spa 6 Set the Pool and Spa thermostats to their maximum settings Remove gt Pool Spa Factory Jumper gt Air gt Solar gt Heater1 Toto soo gt Heater2 MINIMAX fe Switch O Raypak RP2100 Pool Spa Heater 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board IMPORTANT The heater will display OFF when it is being remotely controlled by the Aqua Logic Some homeowners see the OFF display and thinking this is a mistake change the mode to POOL or SPA which then disables the remote control by the Aqua Logic
67. on and off the pool light only the button can be programmed to turn on the pool light turn on the bug light turn off the pool cleaner turn on and dim the patio lights turn on the music etc all at the same time This convenient feature is offered on all Aux buttons both Valve buttons and the Lights button Refer to this section when programming Group commands Before assigning and configuring all the desired functions and their control parameters the group itself must be configured The options for controlling groups are Manual On Off Countdown Timer and Timeclock The group will turn on and off based on this selection When setting up a Group function in the Configuration Menu the first menu allows you to select the control parameter how the group is activated and de activated and the second menu allows you to select which Aqua Logic functions are to be controlled in the group A table of functions and their corresponding control parameters are listed below Function Control Parameter Unaffected Pool only Spa only or Spillover Unaffected Off On 100 80 60 40 or 20 Unaffected Off On 100 80 60 40 or 20 Unaffected Off 65 104 F Unaffected Off 65 104 F Unaffected Off 65 104 F 22 Note that all functions in the table may not be offered The available functions are dependent on how the Aqua Logic is configured For example if the Aqua Logic is configured for a single heater Heater2
68. or compliance could void the user s authority to operate this equipment Industry Canada Statement The term IC before the certification registration number only signifies that the Industry Canada technical specifications were met Interference This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference ina residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur ina particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on then the user is encouraged to try to correct the interfer ence by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and the receiver Connect the equipment into a power source on different circuit than the receiver Consult the dealer or an experienced radio TV technician for help 39 LIMITED WARRANTY Goldline warrants its Aqua Rite Aqua Rite Pro Aqua Trol Aqua Logic and Pro Logic products products with Goldline part numbers starting wit
69. or when the super chlorinate function is turned on The valves will remain in this position for the remainder of the super chlorinate period This option is usually preferable because both the pool and spa water will be filtered and sanitized If Pool Only is selected then the Aqua Logic will switch the pool spa valves to the pool only position at the start of the programmed pool filtering time period or when the super chlorinate function is turned on This may be desirable on some systems with in floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and or the super chlorinate is running V1 Aux1 V2 Aux2 This menu appears only if the Pool Spa Setup is Pool Only or Spa Only When enabled Valve 1 return will follow the Aux output and Valve 2 suction will follow the Aux2 output When disabled default the return and suction pool spa valves function normally Filter Off Valve Change This menu appears only if Pool Spa setup is set to Pool and Spa When enabled default the filter pump will shut off for 35 seconds whenever the Pool Spa valves are turning The pump will NOT shut off when the heater has Cooldown enabled and is either on or in the Heater Cooldown mode Filter Pump Config Push to access pump options to view change_ Move to previous next configuration menu Rotates between all available names Pool Filter Move to next menu item Filter Pump
70. outdoor mounting The control must be mounted a minimum of 5 ft 2 meters horizontal distance from the pool spa or more if local codes require The Control Center is designed to mount vertically on a flat surface with the knockouts facing downward Because the enclosure also acts as a heat sink disperses heat from inside the box it is important not to block the four sides of the control Do not mount the Aqua Logic inside a panel or tightly enclosed area When selecting a location note that the standard cables supplied with the Turbo Cell flow switch tem perature sensors and valve actuators if applicable are all 15 ft 5m long Call the Goldline Service Dept 888 921 7665 for information regarding longer cables PS 16 Expansion Unit For the PS 16 the relays for Aux 1 6 are contained in the Aqua Logic Control Center The relays for Aux7 14 are contained in the PS 16 Expansion Unit Valve outputs 7 10 in the PS 16 Expansion Unit follow the outputs of Aux7 10 respectively Temperature Sensors Three sensors are included with the Aqua Logic A water sensor and an air sensor must be installed at all times for proper operation A solar sensor is required if the solar function or dual equipment is enabled Water Sensor This sensor is used to measure the pool spa temperature and is installed in the filtration plumbing after the filter but before either the solar or conventionally fueled heaters tefer to the plumbing overview di
71. pumps are used be sure to enable the interlock feature see Configuration Menu for details to ensure that the pumps operate only when the Pool Filter pump is on and the system is in the pool only operating mode 8 The plumbing diagram on page 10 is intended to be used as a general guideline and is not a complete plumbing schematic for the pool 9 When using the wireless spa side remote control AQL SS RF the POOL button will position the valves for Pool mode and the SPA button will position the valves for Spillover mode Dual Equipment Shared Heaters for Pool Spa configuration These systems have 2 complete sets of equipment filter pump filter and shared heaters Refer to the diagram below HEATER HEATER SPA TEMPERATURE POOL TEMPERATURE SENSOR POOL SENSOR SPA FILTER PIETER s lt lt In from POOL a C In from SPA VALVE 1 T POOL FILTER SPA FILTER PUMP ELECTROLYTIC L VALVE 2 CELL FLOW SWITCH Out to POOL Out to SPA 4 gt gt VALVE 3 Some important notes regarding the Aqua Logic control of Dual Equipment Pool Spa systems with shared heaters In the Pool Spa Config select 1 When dual equipment is selected a The filter pump automatically is renamed Pool Filter and can not be changed The pool f
72. ter Pump the Aqua Logic will turn on the aux relay whenever the low speed operation of the Dual Equipment Spa filter pump is required Pool and Spa Dual located in Pool Spa Setup menu and 2 Speed located in Spa Filter Config menu must be selected for proper operation Group the aux relay operates when the Group function is initiated and shuts off when the Group function is terminated See Aux1 Group section for operation information for the Group function Super Chlorinate The Super Chlorinate function can be assigned to any Aux Lights or Valve button This allows the user to simply hit a button to start a Super Chlorinate cycle rather than using the Settings Menu Note that only one button can me assigned to this function Aux1 Relay This feature allows the user to select either Standard default or Dimmer type relay for the Aux output The optional AQL DIM dimmer kit must be installed if Dimmer is desired When Dimmer is selected and the Aux output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the aux output is turned from off to on Aux1 Interlock If Enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the aux off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowin
73. the interlock feature see Configuration Menu for details to ensure that the pumps operate only when the Pool Filter pump is on and the system is in the pool only operating mode 8 The plumbing diagram on page 11 is intended to be used as a general guideline and is not a complete plumbing schematic for the pool 9 When using the wireless spa side remote control AQL SS RF the POOL button will position the valves for Pool mode and the SPA button will position the valves for Spillover mode Turbo Cell supplied with AQL CL chlorination kit The Turbo Cell used for chlorine generation should be plumbed AFTER the filter and heater If installed on a pool spa combination system the cell should be plumbed BEFORE the pool spa return valve in order to allow proper chlorination of both the pool and the spa Refer to plumbing diagram below FLOW ELECTROLYTIC BLEE Orme FLOW SWITCH CELL SWITCH 7 T w E Oooo y _ i C Is a min VALVE VALVE Flow switch before cell Flow switch after cell POOL SPA POOL SPA The cell may be mounted vertically or horizontally and water can move in either direction through the cell Install using the 2 unions provided Tighten unions BY HAND for a watertight seal For systems with 1 2 plumbing use adaptors provided by installer Flow Switch supplied with AQL CL chlorination kit The flow
74. the temperature will return to the group setpoint that was originally programmed in the Configuration Menu To change the setpoint while the Group is running go to the Settings menu and press the button while Group Control is displayed The setpoint will change and be retained as the new normal heater setpoint Super Chlorinate The Aqua Logic can be programmed to Super Chlorinate the pool or spa while running a group command When the Group starts the Super Chlorinate cycle will begin Super Chlorinate will continue until the preset time expires see Timers Menu Super Chlorinate Hours or until the Group turns off Changing the Super Chlorinate state using the Settings Menu the Aqua Pod Super Chlorinate button or a Super Chlo rinate assigned Aux Lights Valve button will temporarily cancel the Group s control of Super Chlorinate until the next time the Group is activated PS 8 and PS 16 Virtual Models Aqua Logic Virtual models are similar to standard PS models but offer additional auxiliary outputs with limited functionality The AQL PS 8 V is similar to the AQL PS 4 with 4 additional Aux outputs The AQL PS 16 V is similar to the AQL PS 8 with 8 additional outputs The additional aux outputs on virtual models can only be assigned to the Super Chlorinate function if the Chlorinator is enabled or to a Group function Refer to the following programming information when assigning functions to the virtual auxiliary outputs Accessing t

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