APC MGETM GALAXYTM 6000 User's Manual
Contents
1. inverter inverter inverter charger stack stack stack T card H XR8 INTZ XR9 board air admission XM7 i XR5 M 11 l APOZ board FS iiu xmo 5 remote relay FHCZ static MISI board board board additional remote relay board optional I transformer mains 1 m mains 2 S mat ell cok AY 11213 NL1L2 L3 NL1L2 L3 battery gi mains 1 joo 0000 00000 2 load N air admission Battery _ 7 7 cable tie bar x A n a Pat saan AUN PORK COUP oe TARRA ARE RESI A IG UD D he pue NUS i Be RUD Hulu D UU connection A from below lt lt spacing cable spacing uprights tie bar uprights trough if applicable Cables connect by lugs P mains 1 mains 2 and load to 40 X 4 mm copper terminals and 13 mm diameter holes battery D 250 to 300 kVA UPSs to 65 X 4 mm copper terminals and 13 mm diameter holes D 400 kVA UPSs to 80 X 5 mm copper terminals and 13 mm diameter holes power cable routing via the bottom Height of connections relative to floor mains 1 mains 2 and load 440 mm battery 390 mm P remote relay board 1030 mm 600 kVA2. A WA inverter inverter inverter stack stack stack 4 XR8 air card xe XR9 admission cage ACPZ XR5 board XR6 Li XR additional remote lt x I A relay board optional XM136 APOZ remote relay XM137 board board Q off ps transformer P A Q5N load N L1 L2 L3 kaid admission O O 0 0 0 cable tie bar nner SR DAE E 3 a OOSAXCTUOHIN I DIDI REE UREN ERA GERARDI is e earth cable 4 2 from below bar tie bar spacing uprights XS CI lt EEE d ROSE n E v PASA z connection Duc UR i trough if applicable power cable routing via the bottom Cables connected by lugs to 100 x 8 mm copper terminals and 13 mm diameter holes Height of connections relative to floor mains 2 and load 430 mm remote relay board 1030 mm 6739381EN Appendix cont Cubicle mounting and connection for 2000kVA Static Switch Cubicle Cubicle mounting move the cubicles to their operating location adjust the front foot pads so that the cubicles are vertical and their doors aligned Internal connections between cubicles install and bolt the supplied fish plates on the bars for the phases and n
3. adjust the front foot pads so that the cubicles are vertical and their doors aligned remove the top panel on the left side of the right cubicle for access to the side gussets see figure opposite remove the gussets 1 on the front of the left cubicle remove and turn around the double gussets 2 on the right cubicle and use them to bolt the two cubicles together Internal connections between cubicles removal of inverter leg no 6 is recommended prior to bolting fish plates L and L D first remove the two fuses and the two cables connected to the leg gt then pull the leg out bolt fish plates L and L refit inverter leg no 6 intended only for transportation the front gussets do not need to be refitted bolt cables L1 L2 L3 and N 4 x 2 coming from the right cubicle to the terminals marked L1 L2 L3 and N respectively in the left cubicle connect the earth strap to the front uprights of both cubicles connect the connectors marked XF281 to XF285 on the five ribbon cables coming from the left cubicle to connectors XM281 to XM285 respectively on the interface board located on the left side of the right cubicle connect the connectors marked XFO1 to XFO6 XFO1 to XFO7 for parallel UPSs on the control wires coming from the left cubicle to connectors 1 to XMO6 XMO1 to XMO7 for parallel UPSs on the plate on the left side of the right cubicle Page 36 67393
4. spacing uprights power cable routing via the bottom Height of connections relative to floor mains 1 450 load 337 mm battery 385 mm remote relay board 1030 mm 600kVA parallel UPS cubicles see the appendix spacing uprights 6739381EN Installation cont 500 800kVA Static Switch Cubicle cross section AA front view spacing uprights spacing uprights 00001 127 to 132 static switch XM127 to 132 XR1 mains 2 XR2 remote relay board XR3 XR4 additional relay lA board optional I On i I inverter o Wot 11 outputs l Jl I O off NL1L2 L3 2 mains 2 P t Q3BP N L1 L2 L3 inverter and load outputs mass bar USA RI ONSE Rs UNE Oed e pd WAP ridus D CAMS UA IC DR ans vi DEUS TONER HORUM IERI RR UE ENE CCI AT FEROS ESSE 1 i EX eS connection A yi TO 2 Em from below mE RT 8 power cable routing via the top E Rs trough if applicable
5. Connection of Tele Monitor remote control and indication unit RAUZ 1 board connector XR10 reception reception transmission transmission to connector XR10 of another rectifier inverter or static switch cubicle Fig 27 Link to an IBM AS 400 computer The MGE Galaxy 6000 UPS can dialogue with an IBM AS 400 computer via this link in compliance with IBM communication recommendations thus enhancing the protection provided by your MGE Galaxy 6000 UPS The IBM AS 400 computer must be configured for the link This document presents the physical connections required as well as the system values that must be modified on the AS 400 For further information consult the following IBM documents Planning Guide Appendix concerning physical connections Back up and Recovery Guide chapter 7 Power Loss Recovery concerning configuration of the AS 400 Connections connections are made to the female client connectors XR1 and XR2 on the Media Contacts 9 relay board the corresponding male connectors are supplied see figure 28 for the wiring diagram A five wire cable not supplied is required onthe AS 400 side use a 9 or 15 pin SUB D connector depending on the type of AS 400 to connector XRO81 on the COMZ board in the Tele Monitor unit 6739381 EN Installation cont Configuration of the AS 400 The values requiring modification
6. 4 x 400 3 1500 2164 Please consult us 2000 2888 Please consult us 600 2 1200 1731 Please consult us 3 1800 2598 Please consult us 4 2400 3462 Please consult us 1 cable cross sections are given for copper conductors of the U1000 RO2V type They are calculated according to permissible temperature maximum length of 100 m For greater lengths the cross sections should be chosen to limit voltage drops to 3 rise and allow for line voltage drops over a NF C 15 100 authorizes a maximum of 4 cables per phase Installation with parallel frequency converters mains 1 mains 1 mains 1 Fig 1 Installation with parallel UPSs with a centralised SSC mains 2 mains 1 inverter 1 static switch cubicle mains 1 inverter 2 inverter 3 mains 1 Fig 2 The table opposite serves as an example for an installation with up to four modular UPSs with an external maintenance bypass for installations with redundant units take into account only the units required to supply the load power e g for an installation made up of 3 parallel connected rectifier inverter cubicles one being redundant only 2 units are used to determine the currents on the maintenance bypass line and the load and the cross sectional areas of cables this table has been drawn up for rated phase to phase Mains 2 and load voltages of 415V and full rated load with a power factor of 0 8 For voltages of 380 or 400V multiply
7. Connections between ACPZ boards frequency converters or parallel UPSs with SSC these connections are made through the special cables supplied these connections only concern installations with a Static Switch Cubicle and should be made in addition to the connections between rectifier inverter cubicles described previously the ribbon cable from connector XM133 of the ACPZ board of one rectifier inverter cubicle is connected to one of the connectors XM127 to XM132 of the ACPZ board of the Static Switch Cubicle Important Outside the cubicles group the APOZ inter board and ACPZ inter board connections with the inter cubicle auxiliary connections and separate this assembly from the power cables Connections between MISI boards modular UPSs See figures 19 to 21 these connections are made using the special cables A supplied connectors XM5 XM6 and XM7 on the MISI board are used to transmit signals connectors XM10 11 and XM12 on the MISI board are used to receive signals connector XM5 is associated with connector XM10 for communication with a second UPS unit similarly XM6 is associated with connector XM1 1 for communication with a third UPS unit and XM7 is associated with connector XM12 for communication with a forth UPS unit P situation with two modular UPS units see figure 19 P situation with three modular UPS units see figure 20 P situation with four modular UPS un
8. In have been determined for a minimum float charging voltage of 423V and full rated load with a power factor of 0 8 Heat losses rectifier inverter cubicles rated heat inverter losses 1 output in kVA in kW in cal s 250 3220 300 4170 400 5480 450 5960 500 7150 600 7830 1 the indicated heat losses are those produced by the unit at full rated load and with the battery float charging They must be taken into account when dimensioning the air conditioning system The cubicles are cooled by forced ventilation The air enters via the doors and grids at the bottom and is discharged via the roof the battery current values and cable cross sections have been determined for a battery at the end of a charge cycle the current values and cable sections for Mains 2 and load are given for full rated load with a power factor of 0 8 with or without battery Aluminium Copper Copper 2x150 20 400 2 the cable cross sections are given for copper conductors They are calculated according to permissible temperature rise and allow for line voltage drops over a maximum length of 100 m AC circuits or 25 m DC circuits if cables not provided For greater lengths the cross sections should be chosen to limit voltage drops to 3 AC or 1 DC static switch cubicles heat SSC losses 1 output in cal s 1 the indicated heat losses are those produced by the unit at full rated load
9. MGE Galaxy 6000 Installation Manual nr 6739381EN AS 400 is a registered trademark of the International Business Machines Corporation 6739381EN Characteristics Characteristics common to all cubicles After moving them to their installation MGE Galaxy 6000 UPS example of a rectifier inverter cubicle location on their pallets Galaxy 6000 cubicles can be moved short distances using a forklift or pallet mover when the front rear and side base panels are not mounted The forks can be inserted from all four sides into 100 mm 10 mm high openings the unadjusted cubicle height is 1900 2000 after lifting the cubicle the height can be adjusted 10 mm by screwing in or out the four feet the bearing surface corresponds to the area of the four cylindrical foot pads 60 mm diameter positioned in each corner of the cubicle the cubicle depth D is 840 mm 800 mm without doors and panels operating temperature range for rectifier inverter frequency converter or Static Switch Cubicles O C to 35 C at rated output 40 C for a maximum of 8 hours and 30 C maximum for overload conditions Operation outside the specified temperature range will reduce service life P relative humidity 95 maximum maximum operating altitude without derating 1000 m connection via the bottom for rectifier inverter cubicles or via the top with the addtion of an opt
10. and Certain values on the AS 400 must be the corresponding procedures are The values are the following configured to enable operation of the presented in chapter 7 Power Loss QUPSMSGQ UPS message Galaxy 6000 AS 400 link Recovery of the Back up and Queue Recovery Guide for the AS 400 QUPSDLYTIM Uninterruptible Power Supply Delay Time QPWRRSTIPL Power Restore IPL Connection to the Media Contacts 9 relay board remote relay board connector XR1 output signals low battery shutdown warning battery low load on battery utility failure THe connector XR2 load on inverter UPS ON M E 4 M EN 5 6 load on By pass 7 UPS By pass active 10 10 Oo IN system ground male 9 pin male 15 pin SUB D connector SUB D connector SS eee IBM AS 400 Note the corresponding IBM AS 400 signal names are given in parentheses Fig 28 Final installation steps After making the connections install the front and rear base plates of the cubicles clipping them to the feet of the cubicles unless the connecting cables are fed through these openings refit the terminal shields of the terminal blocks switches and circuit breakers Page 34 6739381EN JD Mains 2 line protection The rating of the mains 2 line upstream protection circuit breaker must be chosen to protect th
11. by the Static Switch Cubicle XR7 1 for single unit UPS cubicle modular UPS cubicle parallel UPS cubicle with SSC 2 for single unit UPS cubicle modular UPS cubicle parallel UPS cubicle with SSC Static Switch cubicle 3 for single unit UPS cubicle modular UPS cubicle Static Switch cubicle 4 in modular UPSs these functions are available via the auxiliary information contact connector XR9 terminals 7 8 5 for single unit UPS cubicle Static Switch cubicle input signals Installation cont Connection of the battery Temperature Monitor optional Connections This unit must be connected to connector XR4 of the remote relay board of the rectifier inverter cubicles see the location of the remote relay board in the figures of the power circuit connection section use a shielded cable made up of 2 twisted telephone pairs with a conductor cross section of at least 0 1 mm and up to 100 m in length do not forget to connect the cable shield to ground pin 7 of connector XHR4 in the case of a parallel UPS configuration the connections between cubicles may be made by means of a shielded cable made up of 1 or 2 twisted telephone pairs In this case the total length of all the connecting cables should not exceed 100 m a Temperature Monitor can only be connected to several rectifier inverter cubicles when the batteries of
12. cases When installing several cubicles allow for a tolerance of 0 3mm per metre 6739381 EN Characteristics cont Electrical parameters for selecting protective devices The parameters given in the table opposite can be used to determine the required rating of the source side protective circuit breaker on Mains 1 of a single unit or modular UPS a frequency converter or a parallel UPS with SSC Important It is essential to choose the type of circuit breaker according to its breaking Capacity and the prospective short circuit current at its place of installation Note For Mains 1 power supply voltages of 380 400 and 415V the Mains 1 current is the same because it is a function of the DC voltage The parameters given in the table opposite can be used to determine the required rating of the source side protective circuit breaker on the Mains 2 line for a single unit or modular UPS Important P It is essential to choose the type of circuit breaker according to its breaking capacity and the prospective short circuit current at its place of installation This choice must also be made so as to protect the static switch semiconductors and ensure discrimination with respect to the UPS output fuses refer to appendix chapter For an installation with a Static Switch Cubicle the Mains 2 currents indicated in the table must be multipled by the number of parallel connected rectifier inverter cubicles r
13. im A vd power cable routing via the bottom DC asian ona pen see SENSN 500kVA Static Switch Cubicle Cables connected by lugs to 80 x 5mm copper terminals and 13 mm diameter holes Page 22 6739381EN JD 800kVA Static Switch Cubicle Cables connected by lugs to 80 x 8 mm copper terminals and 13 mm diameter holes Height of connections relative to floor mains 2 1050 mm max P inverter outputs and load 570 mm remote relay board 1190 mm max Installation cont 1200kVA Static Switch Cubicle cross section AA front view spacing uprights spacing uprights front rear T y 0090 900 on M Q4S static switch O off bypass switch K2S 2 L 2 L3 ec ec ee mains 2 om 7 NM Q3BP static switch med EM I ACPZ load board Y L 2 L3 XM N 0000 00 EE 7 I card 132 Q5N UPS outputs le O OOOO e o e N L1 L2 L3 XR7 UPS XR4 NU xe w XR2 XR9 M XR8 XR1 Ez ii il SERA EAGER OTe AIR TER ETN ORIEN ORR OO TAT Sees ME RUNE arnt ea y gt AT rte Y u
14. interconnection for earthing battery cubicle other battery beside rectifier S lt All m m cubicles if earth inverter cubicle 2 applicable Installation cont Example of an installation comprising three modular UPSs with an external maintenance bypass from 250 to 500 kVA External maintenance bypass cubicle External maintenance bypass line Q3BP FX modular UPS cubicle 1 045 static switch earth mains 1 Q1 rectifier Q5N X inverter 1 battery cubicle earth beside rectifier 1 1 inverter cubicle 1 frames interconnection for earthing other battery fifii cubicles if applicable modular UPS cubicle 2 mains 2 Q4S static switch load Q5N mains 1 Q1 rectifier Q5N inverter 2 battery cubicle UNE earth beside rectifier Su III inverter cubicle 2 frames interconnection for earthing Other battery ififi cubicles if applicable modular UPS cubicle 3 mains 2 Q4S static switch mains 1 Q1 rectifier Q5N X inverter 3 frames interconnection for earthing battery cubicle A other battery earth beside rectifier xp mm EU cubicles if earth inverter cubicle applicable Important The power cables between each UPS and the upstream protection devices must be the same length The same holds for the power cables between each UPS cubicle and the external ma
15. length of 100 m For greater lengths the cross sections should be chosen to limit voltage drops to 3 NF C 15 100 authorizes a maximum of 4 cables per phase Installation comprising modular UPSs with an external maintenance bypass maintenance Bypass cubicle mains 1 mains 2 mains 1 mains 2 inverter 1 inverter 2 mains 1 39 mains 2 Fig 3 inverter 3 6739381EN Installation to be carried out by qualified personnel only Handling Unpacked cubicles may be moved using a forklift from the front or from the back Distances must not exceed a few meters Positioning the cubicles for 600 UPSs see the appendix Side clearances provided by the spacing uprights as well prior to moving the cubicles to their final position remove the packing material and withdraw the base panels from the space on the side created by the spacing uprights The panels will be installed at the end of the installation procedure spacing uprights on the sides of the cubicles create a 50 mm clearance when cubicles are positioned next to each other enabling users to open the doors see figure 4 If a cubicle is installed next to a wall leave additional space so that the cubicle is 50 mm from the wall eu cubicle 2 when the spacing uprights are not required cubicles are not positioned next to a wall or another cubicle they may be removed gt loosen the four screws securing the upright D lift
16. on light tie the cable to the cubicle upright self adhesive brackets Fig 25 Temperature Monitor base tie the cable to the cubicle upright battery cubicle a fy TL T 1 LI 1 c oblong holes for fastening screws oblong holes for fastening screws knock out for lateral cable entry dimensions of the Temperature Monitor 75 x 75 x 21 mm Fig 26 E to rectifier inverter Installation cont Connection of the LED remote indications unit This unit is connected to connectors XR1 and XR2 of the remote relay boards of the rectifier inverter and Static Switch Cubicles see the location of these boards in the figures of the connection of power circuits section Connection of Tele Monitor remote control and indication unit option This unit is connected by means of a signal loop connecting the XR10 connectors of the RAUZ 1 boards of the rectifier inverter and Static Switch Cubicles to the unit connectors These RAUZ 1 boards are located near the remote relay boards P recommended cable cross section shielded 0 4 cables consult manual 6739388XU for further information For the installation of the unit and details of connections at the unit end see the instructions delivered with the unit nr 5102990400 P recommended cable cross section 1 mm
17. single unit UPS cubicles see the appendix 6739381EN Installation cont 250kVA to 450kVA frequency converter or parallel UPS with SSC rectifier inverter cubicle cross section AA front view front air extraction rear A L 450kVA u LONE inverter inverter inverter stack stack stack rectifier charger 4 XR8 XR9 air admission 5 ACPZ H aa XM136 APOZ Y XM137 board EE FHCZ remote relay il board XM133 additional remote Q1 relay board optional Q5N R off on off IE 29 mains 1 OKATAN 1991 load r 4 i i fF Y L1L2L3 NL1L2L3 battery mains 1 o o o o o load air admission EXEC HM M cable tie bar L Raa Nn ONENA T T ERE ROE SEN 2 8 Rees VENAE So ESO UR oes ESET RNa ee i pra E UN dono cu UE be RAS connection DTE cable E from below spacing tia bar spacing ES Re uprights uprights EXE Q 28 trough if applicable ee power cable routing eA via the bottom Cables connect by lugs Height of connections relative to floor mains 1 and load mains 1 and load 440 mm to 40 X 4 mm copper terminals and battery 390 mm 13 mm diameter holes remote relay board 1030 mm
18. terminals and mains 2 and load 337 mm 12 6 mm diameter holes and gudgeon battery 385 mm 10 mm diameter remote relay board P mains 2 and load 1030 mm to 50 X 8 mm copper terminals and 5 holes of 12 6 mm diameter battery to 80 X 8 mm copper terminals and 2 holes of 12 6 mm diameter 600kVA single unit UPS cubicles see the appendix 6739381EN Installation cont 500kVA modular UPS rectifier inverter cubicle cross section AA air extraction additional remote relay board optional card A cage air admission 9 mains 1 mains 2 EN battery 39 air admission Cables connect by lugs P mains 1 connection from below trough if applicable front view rectifier charger inverter stack remote relay inverter stack inverter stack board card cage XR1 XM136 XM137 Y ACOZ board FS oO LE Led 1 FHCZ board L1L2 L3 Jo L IE battery INTZ board ien xmo MISI board ens ace hd E RI EI E y E AER APRI RIEN spacing uprights SA ALI LA EPA erp XO power cable routing via the bottom Height of connections relative to floor to 50 X 10 mm copper terminals and 12 6 mm diam
19. the APOZ board of one UPS being connected to connector XM136 of the APOZ board of the next UPS and so on until the first board is returned to Important Outside the cubicles group the APOZ inter board and ACPZ or MISI inter board connections with the inter cubicle auxiliary connections and separate this assembly from the power cables circuit breakers Each type of unit UPS and Static Switch Cubicle must have an independent volt free contact connected to the emergency shutdown pushbutton This pushbutton must therefore have as many contacts as there are units in the installation as well as the contact or contacts required to open the upstream mains 1 and 2 protective circuit breakers The emergency shutdown pushbutton turns off the rectifier chargers and inverters and opens the battery circuit breakers The emergency shutdown signal will be cleared when the emergency shutdown Installation cont pushbutton contact has been reset The emergency shutdown pushbutton should not be connected to the Static Switch Cubicle since the pushbutton opens the circuit breaker protecting the upstream circuit mains 2 and the Static Switch Cubicle is therefore no longer powered inverters off and mains 2 down Connections between rectifier inverter cubicles APOZ board rectifier inverter 1 APOZ board rectifier inverter 2 APOZ board rectifier inverter 3 ribbon cables supplied 6739381EN Installation cont
20. the indicated currents by 1 09 and 1 04 respectively then modify the cable cross sections accordingly if necessary The cable cross sections in this table are for the parts illustrated in bold on the following block diagrams installation example figure 3 important In an installation with an external maintenance bypass the power cables between each UPS and the upstream protection devices must be the same length The same holds for the power cables between each UPS cubicle and the external maintenance bypass Characteristics cont Parameters for connection of the external maintenance bypass circuit and the load in an installation comprising modular UPSs rated inverter number of total UPS Mains 2 or load cable cross section output parallel connected rated output line current 1 in mm in kVA inverters in kVA in Amps Copper Aluminium 250 2 500 722 2x185 2x 300 3 750 1082 3x 300 4x240 4 1000 1444 4x240 4x 400 300 2 600 866 2 240 4 185 900 1299 4 240 4x 400 4 1200 1732 Please consult us 400 2 800 1154 4x 185 4x 300 3 1200 1731 Please consult us 4 1600 2308 Please consult us 450 2 900 1299 4X 240 4x 400 3 1350 1948 Please consult us 500 2 1000 1444 4X 240 4x 400 3 1500 2166 Please consult us 1 cable cross sections are given for copper conductors of the U1000 RO2V type They are calculated according to permissible temperature rise and allow for line voltage drops over a maximum
21. the upright and pull it free D replace the long gold coloured screws with the black screws supplied in a bag attached to the cable terminals in the cubicle spacing uprights spacing uprights adjust the height of the feet until the of cubicle 1 of cubicle 2 first cubicle is perfectly vertical adjust the feet of the subsequent cubicles so that the all the doors are perfectly aligned Fig 4 NY NEUES NA vj en uy aur M hl ais ere Des Sev est oor Page 10 6739381EN JD Installation cont Floor loads figure 5 the floor supports the weight of each Cubicle footpads cubicle via the four 60 mm diameter bicle width pads at the bottom of the feet screwed A a 33 n into the corners of the frame Y the exact locations of the footpads are indicated in the figure normally the cubicles do not have to be secured to the floor the footpads four 60 mm dia nevertheless have holes with an footpads with average depth of 12 mm designed for 12 mm average EET depth holes for the fitting of M16 anchor bolts ME e to determine the stresses applied by the cubicle feet on the floor divide the cubicle weight see the first 3 tables of this manual by the total area of the 4 footpads 110 cm Fig 5 Cubicle layout on false floor or normal floor figures 6 7 8 the cubicles can be installed directly Layout for a single unit UPS with one battery cubicle
22. units take into account only the units required to supply the load power e g for an installation made up of 3 parallel connected rectifier inverter cubicles one being redundant only 2 rectifier inverter Cubicles are used to determine Mains 2 and load currents and cable cross sections this table has been drawn up for rated phase to phase Mains 2 and load voltages of 415V and full rated load with a power factor of 0 8 For voltages of 380 or 400V multiply the indicated currents by 1 09 and 1 04 respectively then modify the cable cross sections accordingly if necessary The cable cross sections in this table are for the parts illustrated in bold on the following block diagrams installation examples figures 1 and 2 Page 8 6739381EN JD Parameters for Mains 2 and load cables for an installation comprising frequency converters or parallel UPSs with a centralised SSC total UPS rated inverter number of Mains 2 or load cable cross section 1 output parallel connected rated output line current in mm in kVA inverters Copper Aluminium 250 500 722 2x185 2x300 3 750 1082 3 x 300 4 x 240 4 1000 1444 4 x 240 4 x 400 300 600 866 2x240 4x185 3 900 1299 4 x 240 4 x 400 4 1200 1732 Please consult us 400 2 800 1298 4 x 185 4 x 300 3 1200 1947 Please consult us 1600 2596 Please consult us 450 2 900 1154 4 x 240 4 x 400 3 1350 1731 Please consult us 4 1800 2308 Please consult us 500 2 1000 1444 4 x 240
23. using isopropyl alcohol or heptane to obtain a clean dry adhesion surface comply with supplier safety recommendations for handling solvents P itis essential for correct temperature sensor operation for the unit to be positioned as shown in figure 25 on light in the top left hand corner and cable fed through from the right hand side firm pressure is required to ensure that the unit is bonded over the full adhesive surface the door should be at a temperature of at least 10 C after installation fold up the mounting bracket tabs to fully secure the unit tie the connecting cable to the cubicle upright so that it does not pull on the unit Temperature Monitor installation in a battery room The Temperature Monitor should be secured against a wall or any vertical support choose a location near the batteries and away from draughts which adversely affect the accuracy of temperature measurements position the unit correctly on light in the top left hand corner and cable fed through from the right hand side use the holes provided in the base plate to screw the unit to the vertical support see figure 26 unless the connecting cable runs on the surface break the knock out in the unit base plate provided for cable entry secure the cable by suitable means so that it does not pull on the unit Page 32 6739381EN JD Installing the Temperature Monitor in a battery cubicle
24. x 8 copper terminals and 13 mm diameter holes Height of connections relative to floor mains 1 450 mm battery 480 mm power cable routing via the bottom 6739381 EN Appendix cont Right cubicle of a 600kVA single unit UPS cross section AA air extraction air admission mains 2 load admission card cage transformer au s cable tie bar a ot pan EAE SAT RENI connection 32 from below trough if applicable Cables connected by lugs to 100 x 8 mm copper terminals and 13 mm diameter holes Height of connections relative to floor mains 2 and load 430 mm P remote relay board 1030 mm Page 38 6739381EN JD front view inverter inverter stack inverter stack stack T XR8 XR9 XR5 XR6 A XR7 remote relay EN additional remote board relay board optional Li L nm N L1 L2 L3 load N L1 L2 L3 mains 2 7 EA TENIS AFER ward ERECTUS SON RP Ber don pees gee ERATIVE UY ULIS spacing uprights cable earth tie bar bar power cable routing via the bottom Feed ad Appendix cont Right cubicle of a 600kVA parallel UPS with SSC cross section AA front view air extraction
25. 739381EN Appendix cont 600kVA rectifier inverter cubicle frame door door frame door Y Y door x lt left cubicle g right cubicle transformer a transformer AIRZ three phase inductor battery inverter inverter inductor transformer transformer earth bar inverter inverter input input connection with dh a bolt nut and mains 1 mains 2 120 to 1200kVA Static Switch Cubicles transformer AIRZ only for 120 to 800kVA static switch cubicles rT frame earth bar E arts mae ae Ee aa S oA RG Beas CS OIE TE DER S connection with a bolt nut and contact washer mains 2 inverters Page 44 6739381EN JD Appendix cont 2000kVA Static Switch Cubicles earth bar earth bar FTOR o ER nage fo q 14 TEES OU EE SUE EDDIE Cet REALE ar Ta OES uum 144 a connection with inverters al a bolt nut and mains 2 contact washer Tele Monitor unit Tele Monitor unit connection with a bolt nut and contact washer 6739381EN Arc by Schneider Electric 6739381EN JD
26. 81EN JD left cubicle right cubicle single gusset to be removed double gusset to be turned around lt _ lt left cubicle pa right cubicle inverter leg no 6 fuses and cables to be disconnected pum C v esp fish plates _ to be L bolted Ss e F earthing connection between cubicles interface board and connection plate for control wires cables to be connected Connection of power and auxiliary circuits Left cubicle of 600kVA single unit or parallel UPS with SSC cross section AA front view air extraction Appendix cont BIN _ o MS _ rectifier inverter inverter inverter charger stack stack stack air admission FHCZ board O off Q1 transformer battery e gt E T hsi L1 L2 L3 L L mains mains 1 battery air admission 7 8 _ cable tie bar L A ae TADEN TONITE ERISA at AA SUA RE SA Al OP CA ANT MUN pM M UNSTRUNG connection spacing cable A uprights tie bar from below trough if applicable ea acr V aue VE Cables connected by lugs to 100
27. MGE Galaxy 6000 50 60 Hz 250 600 kVA Installation manual Single unit UPS Modular UPS Parallel UPS with SSC Frequency converters Static Switch Cubicle mL B up Arc by Schneider Electric Page 2 6739381EN JD Contents Characteristics Characteristics common to all cubicles 4 FHecliersirvelter CUDICIOS osa tecto te rto decease testes area uia died 5 SlAlIC D EE 5 External maintenance bypass cubicles 5 Pack Advance CUDICICS e C 5 Electrical parameters for selecting protective devices 6 Electrical parameters for determining cable cross sections 7 FIG AL o icc M EET T T Uc 7 Installation I PE 10 Positioning the cubicles i 10 FIOO OAS c 11 CUBICLES layout iassa nn EE 11 Power circuit WINING diagrams e A EEA 12 Connection of power circuits nennen nnne nnne nnne nennen 16 Connection of Media Contacts 9 standard auxiliary circuits 26 Connections between cubicles 27 Connections between rectifier inverter cubicles and external maintenance bypass veloce E Eq pn EN 29 Connection of Media Co
28. battery D 250 to 300 kVA UPSs to 65 X 4mm copper terminals and 13 mm diameter holes D 400 kVA UPSs to 80 X 5 mm copper terminals and 13 mm diameter holes 600kVA parallel UPS cubicles see the appendix Page 18 6739381EN JD Installation cont 500kVA single unit UPS rectifier inverter cubicle cross section AA front view front air extraction rectifier inverter inverter inverter charger stack stack stack additional remote relay board optional remote relay board air admission 136 XM137 static switch FHOZ board Q3BP Q5N EN BEIM DIU mains 1 f N N Heol Bae mains 2 L1L2 L3 load mains 1 JL 1 3 4 1 battery L L N 111213 NL1L2L3 battery mains 2 load air admission 7 1 Raina AL GO SOA AE Seu OA ALONE Me EU TANE UOS PT EUTOL TS oA RSET UOT eR Rr an aN T RETE RR mx connection i A uu from below spacing a er uprights spacing trough if applicable power cable routing uprights via the bottom Cables connect by lugs Height of connections relative to floor P mains 1 mains 1 450 to 50 X 10 mm copper
29. e between cubicles are indi cated in the instructions accompanying the cubicles or in the drawing file for sophisticated installations Page 24 6739381EN JD connection terminal block XR1 to inverter O to battery rectifier cells cubicle cubicle earthing on terminal or on the grating IRI EDO POTIS IG 25 ate SOs ADE ERODE ERO a Xt cables tied to circuit breaker support fixture for locking circuit breaker QF1 in open position to be left in place until first UPS startup Important note the cubicle is supplied with a fixture locking circuit breaker QF1 in the open position Do not remove this fixture before first startup accidental closing of QF1 will power up the downstream circuits which could be hazardous for personnel and permanently damage the battery by deep discharge connections between battery cubicles should be made in compliance with applicable regulations take all protective measures associated with working on live equipment and in particular use only qualified personnel equipped with gloves protective goggles insulated tools etc Connection of cables through lugs to copper terminals power cable routing via the bottom Note The optional Temperature Monitor unit is located at the top of the left hand door in one of the battery cubicles Cubicles not containing a battery circuit breaker have an additional r
30. e overload columns rated Mains 2 current 1 inverter output rated current for 25 for 50 in KVA In overload overload 250 519 300 f 624 400 695 834 450 973 500 902 600 1082 1 the Mains 2 currents have been determined for a rated phase to phase voltage of 415V a load power factor of 0 8 and for full rated load as well as overloads of 25 or 50 When choosing the circuit breaker rating use the rated curent column and check that the circuit breaker tripping curves are compatible with the data in the overload columns For a Mains 2 voltage of 380V multiply the currents indicated in this table by 1 09 For a Mains 2 voltage of 400V use the table in another language version of this manual Electrical parameters for determining cable cross sections this table has been drawn up for rated phase to phase Mains and load voltages of 415V For voltages of 380V multiply the currents for Mains 2 and load by 1 09 for voltages of 400V use the table in another language version of this manual the current values and cable cross sections for Mains 1 are given for full rated load with a power factor of 0 8 and a battery consuming its minimum float charging voltage Parameters for single unit UPS cables rated line currents absorbed in Amps inverter 415V output in kVA with or without Mains 2 and load battery 1 250 300 450 500 600 1 the rated Mains 1 currents
31. e static switch thyristors with respect to maximum permissible currents Refer to the table opposite for a 400V mains 2 voltage to ensure discrimination with respect to the UPS output fuses refer to fuse time current curves below and to the downstream protective devices UPS 250 to 450kVA Time current curve 630A fuse rated inverter output kVA 250 to 300 400 to 450 500 to 600 UPS 500kVA t s 104 10 10 10 10 4 102 103 104 Time current curve 800A fuse Appendix to be carried out by qualified personnel only maximum permissible current 10 In for 20 ms 13 In for 20 ms 27 In for 20 ms UPS 600kVA t s 104 10 10 10 10 10 10 104 Time current curve 1250 fuse 6739381 EN Appendix cont Cubicle mounting and connection for 600kVA UPSs Cubicle mounting Gusset plates have been fitted to the top corners on all four sides of the cubicles to provide reinforcement for transportation prior to joining the two cubicles remove the two gussets from the right side of the left cubicle move the cubicles to their operating location
32. equired to supply the load power i e without taking redundant rectifier inverter units into account Remark If the installation includes a transformer on the Mains 2 input allow for the inrush current caused by magnetization of the transformer windings Page 6 6739381EN JD Electrical parameters for Mains 1 rated Mains 1 current inverter rated current In for unit for 50 SUUS with battery at start without battery 2 Overload 3 overload 3 of charge cycle 1 250 447 407 611 300 537 490 612 734 400 727 654 818 981 450 775 735 919 1102 500 920 821 1026 1231 600 1089 981 1226 1472 1 the rated Mains 1 currents In have been determined for a rated phase to phase voltage of 380V to 415V a battery with a 15 minute backup time 206 cells at 2V per cell i e 412V and at the beginning of its recharge cycle and full rated load with a power factor of 0 8 2 the rated Mains 1 currents In have been determined for a minimum float charging voltage of 423V and full rated load with a power factor of 0 8 Electrical parameters for Mains 2 415V 3 the Mains 1 currents given for an overload of 25 or 50 are maximum values They have been determined for a battery drawing the minimum float charging voltage and a load power factor of 0 8 When choosing the circuit breaker rating use the rated current column and check that the circuit breaker tripping curves are compatible with the values in th
33. ereafter show the cubicles with doors open and terminal shields removed 450 NANO 7 450kVA A Lim P rectifier inverter inverter inverter charger stack stack stack i xR8 XR1 ee cage Ges i air admission 9 d XR2 XR5 XM1364 XM137 Y ACOZ board R6 XR4 aud static switch remote relay FHCZ board board additional remote relay board optional transformer mains 1 mains 2 Y load L1 L2 L3 battery lc gy 1 mains 1 E air admission I cable tie bar FERAT TT Loe ipao EXE aer PATAR Boe lace eX ayy EA o us or aes ex ayy ipao e noh M di TU g en d yrs pz pado ul CRE eee Xen ER KON eae connection cable CAE from below i spacing tie bar spacing ep oN uprights US i uprights prig xo Ny A ESSE rough if applicable EAC COR Cada OR Sada rale via the bottom Page 16 6739381EN JD 160kVA to 400kVA modular UPS rectifier inverter cubicle cross section AA air extraction front view Installation cont
34. eter holes and g 10 mm diameter mains 2 and load to 50 X 8 mm copper terminals holes of 12 6 mm diameter battery to 80 X 8 mm copper terminals holes of 12 6 mm diameter Page 20 6739381EN JD J J udgeon J and 5 and 2 mains 1 450 mm mains 2 and load 337 mm battery 385 mm remote relay board 1030 mm spacing uprights Installation cont 500kVA frequency converter or parallel UPS with SSC rectifier inverter cubicle cross section AA air extraction Z E air admission mains 1 load ouo battery air admission connection from below Cables connect by lugs mains 1 to 50 X 10 mm copper terminals and 12 6 mm diameter holes and gudgeon 10 mm diameter load to 50 X 8 mm copper terminals and 5 holes of 12 6 mm diameter battery to 80 X 8 mm copper terminals and 2 holes of 12 6 mm diameter trough if applicable front view rectifier charger inverter inverter stack stack additional remote relay board optional remote relay board inverter stack card cage XM136 XM137 V ACOZ board XR3 XR6 e nid XR4 I XR eiie m LL aL SA ANSE OMAN DATA po ANAL rA Rm
35. eutral L1 L2 L3 N between the two cubicles four bars in top and four bars in bottom connect the earth strap to the front uprights of both cubicles connect the connectors marked XM1 and XM2 from the left cubicle to the connectors marked XF1 and XF2 in the right cubicle Page 40 6739381EN JD left cubicle a a Fy Li L5 SU eno IA T A UE n ERUDITI A Ca ti C pie iT LAU RS 3 ad z earth strap to be connected to the front uprights of both cubicles nm fA right cubicle af DALY Sas spacing uprights iat Be AUTEM ES riz PEL ea TEN NANT RAE ROE ROLY Ruane mT rael ELA Right cubicle of a 2000kVA Static Switch cross section AA air extraction air admission air admission EA A SP a si o Se CIAR eod Dia RNR D MU EA connection Cables connected by lugs to 5 x 5 x 100 mm copper terminals and 16 mm diameter holes Height of connections relative to floor mains 2 1400 mm load 800 mm from below trough if applicable front view 4 IP y LJ 5 L3 1 5 Pe A EF A TEE Re IO D VOMS EE VA RUEDA TRIER oF MAE SLOT UCT gee tel PA APATE a pepe spacing uprights power cable routing via Appendix cont E IR CA AS ROSE AE OD SEEDS net it DE wire ae RS SALA 2 the bott
36. figures of the connection of power circuits section P recommended cable cross section 1 the male connectors that fit the female connectors on the board XR5 to XR9 are supplied the contacts are volt free and are shown in the diagram under the following conditions UPS on contact at rest ACPZ board of the Static Switch Cubicle additional remote relay board connector XR5 option connector XR6 option connector XR7 option Mp S l connector XR8 option connector XR9 option Fig 22 Page 30 6739381EN JD XR5 XR6 overload 2 overload 2 inverter function fault 1 inverter function fault 1 rectifier charger operating 1 rectifier charger operating 1 output signals rectifier charger function fault 1 rectifier charger function fault 1 transfer to Mains 2 inhibited 3 transfer to Mains 2 inhibited 3 transfer function fault 2 transfer function fault 2 transfer to Mains 2 inhibited 4 5 transfer to Mains 2 with interruption inhibited 4 5 desynchronization with Mains 2 3 battery charge current limiting 1 gradual rectifier charger shutdown 1 current limiting on generator power 1 remote inverter on 1 remote inverter off 1 auxiliary signal 2 contact breaking capacity 250V 5A Note In a parallel connected UPS installation the load and mains 2 signals are provided
37. ier inverter cubicles and WIE the Static Switch Cubicle can be Q3BP supplied from a common mains in which case there is only one upstream mains 2 Q4S circuit breaker same as the case of a single unit UPS with a common Mains 1 and 2 static reme rectifier inverter cubicle 1 frames interconnection for earthing inverter 1 mains 1 T output rectifier x inverter 1 EE frames interconnections for earthing battery cubicle GE am Other battery beside rectifier cubicles if inverter cubicle 1 applicable rectifier inverter cubicle 2 frames interconnections for earthing inverter 2 mains 1 output rectifier x inverter 2 DEM frames interconnections for earting battery cubicle GE 2 Other battery beside rectifier II m m J cubicles if earth inverter cubicle 2 applicable Fig 13 6739381 EN Installation cont Example of 2 multi bypass modular UPS cubicles for redundancy from 250 to 500kVA Fig 14 Page 14 6739381EN JD modular UPS cubicle 1 static switch inverter 1 mains 1 Q1 rectifier output frames interconnection for earthing battery cubicle OFI i Other battery earth beside rectifier 1 1 m m 1 1 cubicles if inverter cubicle 1 applicable modular UPS cubicle 2 mains 2 static switch inverter 2 mains 1 output Q1 rectifier x charger inverter 2 frames
38. igure AA cross section AA of cubicle B cubicle front view C front panel E connection of auxiliary wires to signal the position of switches Q5N and Q3BP connection of UPS load outputs connection of the maintenance bypass line connection of load air outlet grid ri J openings of 460 x 204 mm for cable insertion L top view of cubicle PSU TUR TE Installation cont XU SEI RRS TNT Q3BP 1 MISIT 4 Fr Q3BP 1 MISI2 988 22 MISI 3 MISI 4 Important The power cables between each UPS and the upstream protection devices must be the same length The same holds for the power cables between each UPS cubicle and the external maintenance bypass TNC option connection of the PEN conductors to the UPS neutral bar 6739381 EN Installation cont Connection of Media Contacts 9 standard auxiliary circuits figure 16 The standard auxiliary circuits of the recommended cable cross section the contacts are volt free and are rectifier inverter and Static Switch 1 mm use a shielded cable to connect shown in the diagram under the Cubicles are connected to the remote the battery cell following conditions UPS on contact at relay board by 4 connectors see the the male connectors that fit the rest location of this board in the figures of female connectors on the board contact breaking capacity 250 5A the previous section XR1 to XR4 are supplied C
39. intenance bypass Fig 15 6739381 EN Installation cont Connection of power circuits Before making connections check that the power cables for the connections switches Q1 Q4S Q3BP and Q5N are between cubicles are not supplied in the open position toggle opposite open the doors and remove the the O mark lower terminal shields secured by General screws to the cubicle chassis of the in the case of parallel connected rectifier inverter and Static Switch rectifier inverter cubicles with SSC Cubicles switches Q4S Q3BP not connect the cables shown in heavy included and mains 2 is connected to lines in the wiring diagrams shown the Static Switch Cubicle The other previously to the terminals specified in connections are the same the figures below for modular UPSs with an external each cubicle must be earthed maintenance bypass switch Q3BP the routing of the power cables is must be locked open shown in the figures 250kVA to 450kVA single unit UPS rectifier inverter cubicle cross section AA front view the auxiliary wiring is routed in troughs located nearby not shown in the drawings outside the cubicles separate the auxiliary wiring from the power cables all the cubicles must be interconnected for earthing forming a mesh which is itself connected to the building structure and earthing electrode the connection drawings h
40. ional duct that can be installed on the right side of the cubicle The auxiliary and Static Switch Cubicles are designed for connections via the top or bottom the connection cables may be run in three ways gt inatrench running under the cubicles D under a false floor D on the floor under the cubicles in the free space equal to the height of the feet in this case the cables should be run side by side to avoid blocking the flow of air for ventilation the intercubicle connection cables are not supplied except for the wires for auxiliary interconnections normally the cubicles do not have to be secured to the floor the footpads nevertheless have holes with an average depth of 12 mm designed for the fitting of M16 anchor bolts the cubicle doors are secured by Ronis locks key 405 yo E EI V 10 mm Ls Pr er er Page 4 6739381EN JD Rectifier inverter cubicles The parameters given in the table opposite can be used to determine the required rating of a single unit or modular UPS a frequency converter or a parallel UPS with SSC Static Switch cubicles Characteristics cont Characteristics of rectifier inverter cubicles rated cubicle cubicle maximum inverter height H depth D weight output in mm in mm in kg in kVA 250 840 1650 300 840 1650 400 840 2030 450 840 2070 500 840 2205 600 3600 1900 10 840 3500 1 25 m
41. its see figure 21 Page 28 6739381EN JD Connections between each rectifier inverter cubicle and the Static Switch Cubicle example of 3 parallel UPS rectifier inverters with SSC ACPZ board rectifier inverter 3 ribbon cable supplied ACPZ board rectifier inverter 2 ribbon cable supplied ACPZ board rectifier inverter 1 ribbon cable supplied Fig 20 ACPZ board of the static switch cubicle LOO XM XM XM XM XM XM 127 128 129 130 131 132 Important Outside the cubicles group the cables between the MISI boards and those between the APOZ boards with the other auxiliary links between cubicles and separate all these cables from the power cables Installation cont Fig 21 Connections between rectifier inverter cubicles and external maintenance bypass cubicle make connections with 1 mm wires recommended size not supplied connect terminals 1 and 2 on connector 8 on the MISI board in the UPS to terminals 1 and 2 in the external maintenance bypass maintenance bypass cubicle 1 Q3BP 2 MISI 1 1 MISI 2 Q3BP 2 6739381EN Installation cont Connection of Media Contacts 15 additional auxiliary circuits option figure 22 The additional auxiliary circuits of the rectifier inverter and Static Switch Cubicles are connected to additional remote relay board by means of the 4 connectors see location of this board in the
42. m must be added on each side to the indicated cubicle width i e 50 mm in all per cubicle This applies to all cubicle installation cases When installing several cubicles allow for a tolerance of 0 3mm per metre Characteristics of Static Switch Cubicles rated cubicle cubicle maximum SSC height H depth D weight output inmm in kg in kVA 500 840 350 800 840 500 1200 840 1000 2000 1710 1 25 mm must be added on each side to the indicated cubicle width i e 50 mm in all per cubicle This applies to all cubicle installation cases When installing several cubicles allow for a tolerance of 0 3mm per metre External maintenance bypass cubicles Pack Advance cubicles Characteristics of external maintenance bypass cubicles Modular UPS with external maintenance bypass rated cubicle cubicle cubicle maximum bypass width W height H depth D weight in kVA in mm 1 in mm in kg 1200 1900 10 450 1 25 mm must be added on each side to the indicated cubicle width i e 50 mm in all per cubicle This applies to all cubicle installation cases When installing several cubicles allow for a tolerance of 0 3mm per metre Characteristics of Pack Advance Cubicles rated maximum SSC weight output in kg in kVA 300 1900 10 840 335 400 1900 10 840 440 450 400 1900 10 440 1 25 mm must be added on each side to the indicated cubicle width i e 50 mm in all per cubicle This applies to all cubicle installation
43. nch running underneath circuit breaker QF1 the front of the cubicles see trench dimensions and layout in figure 6 D under a false floor A cutout must in this case be made in the floor for cable entry see figure 6 for dimensions 6739381EN Installation cont on the floor under the cubicles in the Layout for an installation with two parallel UPSs and a centralised SSC free space equal to the height of the feet In this case the cables should be auxiliaries battery cubicle1 rect inv cubicle s 2 if applicable cubicle 1 run side by side to avoid blocking the flow of air for ventilation The cables exit from the rear or sides of the cubicles connection via the top D the Static Switch filter and auxiliary cubicles are designed for connection via the bottom or top D for deed i auxiliaries rect inv battery static switch specia mm wide connection duc cubicle 2 cubicle 2 cubicle s 1 cubicle must be added to the right of the applicable cubicle to allow connection via the top Fig 8 Power circuit wiring diagrams The single wire diagrams for typical Diagram for a single unit or single modular UPS with separate Mains 1 and 2 UPS installations are given in figures 9 to 15 The heavy lines represent the cables that must be connected rectifiercinverer cubicle see the table in the previous chapter for the required cross sectional areas of the cables mains 2 Q4S Note Minero for freq
44. not used 1 4 Re Fig 16 Page 26 6739381EN JD Connection to battery circuit breaker QF1 Connect the cable from connector XR3 pins 7 to 12 of the rectifier inverter cubicle remote relay board to connector of the battery cubicle containing battery circuit breaker QF 1 Emergency shutdown The UPS emergency shutdown function is generally wired toa mushroom head type emergency off button Important In the case of a complex installation with a number of units there should only be one emergency shutdown pushbutton and this pushbutton must interrupt all the active conductors of all the units For the same reason it is essential for the pushbutton to open the upstream mains 1 mains 2 and external maintenance bypass line protective Connections between cubicles modular UPSs or parallel UPSs with SSC On modular UPSs interconnections are made on the APOZ figure 17 and MISI figures 19 to 21 boards in the UPS cubicles see the layout of the boards in the figures in the previous section For parallel UPSs with a centralised SSC interconnections are made on the APOZ boards in the UPS cubicles figure 17 and the ACPZ boards see the layout of the boards in the figures in the previous section in the SSC figure 18 Connections between APOZ boards these connections are made using the ribbon cables supplied the purpose of the connection is to make a loop connector XM137 of
45. ntacts 15 additional auxiliary circuits 30 Connection of the battery Temperature Monitor 31 Connection of the LED remote indications unit 33 Connection of Tele Monitor remote control and indication unit 33 Link to an IBM AS 400 computer i etate ta tier e pk odd it Cebu Pb va tec cR idu 33 Final installation steps dye notan im kw ue aoo sax Gem tta 34 Appendix Mairis 2 line ae e SA CERE RUE run 35 Cubicle mounting and connection for 600kVA UPSs 36 Cubicle mounting and connection for 2000kVA Static Switch Cubicles 40 Details of earthing connections in the various cubicles 43 All MGE Galaxy 6000 products are protected by patents They implement original APC by Schneider Electric technology not available to other manufacturers To take into account evolving standards and technology equipment may be modified without notice Indications concerning technical characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric This document may be copied only with the written consent of APC by Schneider Electric Authorized copies must be marked by Schneider Electric
46. om 6739381EN Appendix cont Left cubicle of a 2000kVA Static Switch cross section AA front view air extraction K2S switch ur ACPZ board XM127 to 132 a ee T relay a N LI L2 L3 card cage 9 board inverter outputs air admission J remote relay board li T il PES NET RRR PEST BR TANS RUST AEN SERDAR ERD ST ENS Ca SO ME REISS GES SOE RRS eg UM 8 x connection e from below spacing 1 uprights trough if applicable prig power cable routing via the bottom Cables connected by lugs to 5 x 5 x 100 mm copper terminals and 16 mm diameter holes Height of connections relative to floor inverter outputs 700 mm remote relay board 500 mm Page 42 6739381EN JD Appendix cont Details of earthing connections in the various cubicles 250 to 400kVA rectifier inverter cubicle transformer AIRZ three phase battery inverter inductor inductor transformer earth bar connection with a bolt nut and contact washer 450 500kVA rectifier inverter cubicle transformer AIRZ three phase inverter inductor transformer earth bar connection with a bolt nut and contact washer 6
47. onnection of auxiliary circuits on the remote relay board remote relay board XR1 XR2 XR3 XR4 connector XR1 output signals low battery shutdown warning 1 1 for single unit UPS cubicle modular UPS cubicle parallel UPS cubicle with SSC low battery shutdown warning 1 2 for single unit UPS cubicle modular UPS cubicle load on battery 1 parallel UPS cubicle with SSC Static Switch cubicle load on battery 1 connector XR2 output signals load on inverter 2 load on inverter 2 general alarm 2 general alarm 2 6 285 9 connector XR3 input or output signals T tion 2 2 maintenance position shielded cable 2 twisted telephone pairs battery cubicle 1 maintenance position 2 XR1 terminal block A battery circuit breaker QF1 4112V opening command HHA 10 ae 24V DC 1 battery circuit breaker battery circuit QF1 opening command 1 breaker QF1 12V closing command connector XR4 input or output signals harmonics filter cubicle battery room ventilation fault 1 XR1 terminal block igo a d temperature temperature 4 signal pog a monitoring of ower and or harmonics filter temperature fault al the harmonics p filter inductor supply ean connection with the optional electronic board for measuring battery temperature 1 earth emergency shutdown button contact jumper if
48. ow of cells at the bottom 1200kVA external maintenance bypass cubicle ow p cj pM a rr hie p __ y T T T T i HII DI DQ QQ DO DO Gas a Gs Ga OI OI DIDI OID OID GIG CGI DI GOD DIDI OO DS Ga Ga Ge Ga Ga Ge Gg Gg Ga Gs Ga oc ss soos sss ss sss as a OOOO ss LLL OOD Key to f
49. s as iE tes meg from below ll A TA 53 2 T n DUI trough if applicable additional relay remote relay earth bar US board optional board NAL SH power cable routing via the top power cable routing via the bottom Cables connected by lugs to 80 x 8 mm copper terminals and 14 mm diameter holes Height of connections relative to floor mains 2 1310 mm inverter outputs 550 mm load 850 mm remote relay board 570 mm max 6739381EN Installation cont Battery cubicle example of cubicle containing battery circuit breaker QF1 cross section AA front view spacing uprights spacing uprights lt J ttt auxiliary AM RADAR ICI AA cables tied e e to the circuit SS connection Be from below 1 breaker a support or to trough if the grating applicable SUR SEU ORAT TRADE This battery cubicle shown is an example only given that characteristics of these cubicles vary greatly from one cubicle to another remove the terminal shield from the battery circuit breaker QF1 to make the connections to this circuit breaker in the case of installations having several battery cubicles the connections to be mad
50. these cubicles are located in the same room at the same ambient temperature Connection of the battery Temperature Monitor for a single unit UPS shielded cable 2 twisted telephone pairs battery Temperature Monitor remote relay board connector XR4 temperature signal unit shown open Fig 23 Connection of the battery Temperature Monitor for a parallel UPS with batteries in the same room battery Temperature Monitor shielded cable 2 twisted BC BC telephone pairs remote relay board connector XR4 on rectifier inverter cubicle 1 unit shown open remote relay board connector XR4 on next rectifier inverter cubicle 3 BC temperature 4 BC signal earth shielded cable 1 or 2 twisted telephone pairs remote relay board connector XR4 on nth rectifier inverter cubicle 1 2 f BC tem perature ar Bc J signa P d 2 earth earth Fig 24 6739381EN Installation cont Temperature Monitor installation in a APC by Schneider Electric battery cubicle The Temperature Monitor is fitted on mounting brackets inside the left hand door of the battery cubicle containing circuit breaker QF1 see figure 25 The unit is self adhesive and is secured simply by pressing it against the door before mounting the unit break the knock out in its base plate provided for feeding through the connecting cable clean the mounting location on the door
51. uency converters the input and output frequencies may be different 50 or 60Hz static B switch EN mains 1 Y for frequency converters without X 2 batteries ignore the battery cubicles and the and cables shown in the diagram frames interconnections for earthing Special case battery cubicle other batter QFi vbi The UPSs can be optionally supplied beside the Hh m m Tih cubicles if with the neutral conductor not rectifier inverter cubicle applicable interrupted by switches Q4S Q3BP and Q5N Fig 9 Diagram for a single unit or single modular UPS with common Mains 1 and 2 rectifier inverter cubicle mains mains 2 input Q4s static 1 inverter input charger Lg frames interconnections for earthing battery cubicle other battery beside the ou m m E cubicles if rectifier inverter cubicle applicable Fig 10 Page 12 6739381EN JD Installation cont Diagram for a frequency converter with batteries rectifier inverter cubicle rectifier inverter charger frames interconnections for earthing battery cubicle a Other battery beside the m m cubicles if rectifier inverter cubicle applicable Fig 11 Diagram for a frequency converter without batteries rectifier inverter cubicle Q1 rectifier Fig 12 Example of a 2 parallel UPS rectifier inverters with SSC Note Both the rectif
52. up against the rear wall an overall clearance of 400 mm must be left above the entire surface of the cubicles for ventilation aside clearance of 25 mm is provided by the vertical bars on the n mue Getae gt di can equal 0 sides of the cubicles to allow door opening For cubicles mounted side by side the two adjacent bars ensure an inter cubicle clearance of 50 mm aminimum clearance of 1000 mm is required in front of the cubicles to allow complete opening of the doors and easy access for maintenance work replacement of subassemblies for extended battery backup times or high output systems the UPS may __ cutouts necessary for location have several battery cubicles see the cable entry from underneath of trench a false floor under cubicles table at the end of the previous 200 mm x W 160 mm if applicable chapter If this is the case install the battery cubicles on the left side of the spacing uprights rectifier inverter cubicle with the cubicle Fig 6 containing the battery circuit breaker QF1 closest to the rectifier inverter Layout for a single unit UPS with several battery cubicles cubicle figure 7 when an auxiliary cubicle is included in the UPS it should be installed to the left of the battery cubicle s connection via the bottom The connection cables may be run in sete aude t three ways i containing battery rectifier inverter cubicle D ina cable tre
53. when operating on Mains 2 They are not to be taken into account when dimensioning the air conditioning system The cubicles are cooled by forced ventilation cross sectional area of Cu cables in mm 2 battery Mains 1 415V Mains 2 and load Aluminium Copper 2x150 240 2 150 2 x 150 Characteristics cont For frequency converters the parameters concerning Mains 2 are not applicable The load parameters common to all the converters are given in the table below For a parallel UPS the parameters for Mains 2 and load are also provided in the table below For a modular UPS the parameters for Mains 2 and load are also provided in the table below battery Aluminium 2x185 2 x 240 3x185 2 x 300 3 x 240 2 x 400 NF C 15 100 authorizes a maximum of 4 cables per phase Pack advance cubicles heat losses 1 rated inverter output in kVA in cal s 1 the indicated heat losses are those produced by the unit at full rated load and with the battery float charging They must be taken into account when dimensioning the air conditioning system The cubicles are cooled by forced ventilation The air enters via the doors and grids at the bottom and is discharged via the roof 6739381EN Characteristics cont The table opposite serves as an example for an installation comprising up to four frequency converters or four parallel UPSs with a centralised SSC for installations with redundant
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