APC MGE 300 User's Manual
Contents
1. 90 885 4770B MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation 19 Battery cabling CSB 15 KVA 60 min 20 No Item Description Part no Oty A Battery CSB battery GP12120 910 0631 90 B Power cable Wire 10 BLK 120 mm 0W4946 72 C Power cable Wire Awg 10 BLK 520 mm 0W4969 6 D Power cable Wire Awg 10 BLK 640 mm 0W4971 6 E Power cable Wire Assy 3 strings CB 0W4973 1 F Power cable Wire Assy 3 strings CBn 0W4981 1 G Power cable Wire Assy 3 strings CB 0W4976 1 MGE Galaxy 300 G3HTBAT1 CSB Battery Cabling 885 4769A MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Battery cabling CSB 30 kVA 60 min No Item Description Part no Oty A Battery CSB battery GP12340 910 0633 64 B Copper bar Copper bar CU ETP Battery GP12340 880 6019 36 Power cable Wire 16mm Ivory 520 mm 0W5033 12 D Power cable Wire 16mm Ivory 640 mm 0W5035 8 E Power cable Wire 16mm Ivory 1200 mm 0W5034 4 F Power cable Wire Assy 2 strings CB 0W4984 1 G Power cable Wire As2. To the UPS Cable description step 2 Cable color Cable label Description Yellow QB OF 11 CB contactor signal White OB OF 14 CB contactor signal Red OB OF D4 12 V power supply Black QB OF D1 12 V power supply MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Connect the Battery Cables between the UPS and Battery Enclosure Warning This procedure describes how to connect the initial battery cables between the UPS and XR before start up If the UPS is up running see Connect an XR Battery Enclosure to a running UPS on page 10 BAT BAT and N Run the ground cable up through the bottom front hole of the XR and connect it to the busbar Battery 4 enclosure 2 Run the BAT N and cables up through the bottom front hole 3 Attach the cables to the right side of the battery breaker 4 Reinstall the side panels Cables to from the UPS Front view 8 MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation 5 Connect the battery cables to the battery terminals in the UPS See the UPS installation manual for information on how to remove the I O sheet metal cover 6 Re install the UPS covers See the UPS installation manual for more in
3. 14 MGE Galaxy 300 10 40 kVA 3 3 380 400 415 V 10 30 kVA 3 1 380 400 415 V Installation CHheck iSE uu se na ed ut 5 ADDendb tu um D n WO One line diagrams 16 Battery cabling YUASA 15 kVA 60 17 Battery cabling YUASA 20 30 kVA 60 min 18 Battery cabling YUASA 40 kVA 60 min 19 Battery cabling CSB 15 kVA 60 min 20 Battery cabling CSB 30 kVA 60 min 21 Battery cabling CSB 40 kVA 60 min 22 ii MGE Galaxy 300 10 40 kVA 3 3 380 400 415 V 10 30 kVA 3 1 380 400 415 V Installation Overview IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Warning ALL safety instructions in the Safety Sheet 990 3620 must be read understood and followed when installing the UPS and XR Battery enclsoure s Failure to do so could result in equipment damage serious injury or death of recharging the integrated batteries If the UPS remains de energised for a long period we recommend that you energise the UPS for a period of 24 hours at least once every month This charges the battery thus avoiding possible irreversible damage Warning The maximum storage time of the UPS is limited to six months due to the need Caution All electrical power and power control wiring must be installed by a qualified N electri
4. by Schneider Electric Battery Installation MGE Galaxy 300 10 40 380 400 415 Contents OVerVIeW Lu u noces 1 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Product 4 020 2 24 Cables and Prepare Tor Cables Battery enclosure with pre installed batteries 4 Battery enclosure without pre installed batteries 5 Connect Communication Cables between the UPS and Battery External battery temperature ATIZ and external battery breaker signal A os na ated euh MA et 7 Connect the Battery Cables between the UPS and Battery BATH BAT and N u n Qu SD Race I ISTA 8 Connect Battery Enclosure to a running UPS Replace the Specifications Battery Outpul gt gt ER erc es Recommended Cable Sizes Recommended Bolt and Lug Size Torque specifications
5. Name G3HTBATI G3HTBAT2 G3HTBAT3 G3HTBATI G3HTBAT2 G3HTBAT3 Battery 1 2 2 1 2 2 enclosure gty Note marked cables are assembled by the manufacturer OO marked cables are assembled on site by APC by Schneider or a sub contractor Black diagram lines represent white cables 16 MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Battery cabling YUASA 15 KVA 60 min No Item Description Part no Qty A Battery Yuasa battery SWL 1100 912 0001 30 B Copper bar 70 25 2 880 2755 20 C Power cable Wire 16 mm Ivory 380 mm 0W5032 3 D Power cable Wire 16 mm Ivory 640mm 0W5035 3 E Power cable Wire Assy 16 mm Ivory 1200 mm 0W5034 2 F Power cable Wire Assy 16 mm red 900 mm CB 0W4982 1 G Power cable Wire Assy 1 string CBN 0W4989 1 H Power cable Wire Assy 16 mm White 900 mm CB 0W4986 1 Torgue for screws to link batteries is 2 5 Nm MGE Galaxy 300 G3HTBAT1 YUASA Battery Cabling 885 4766B MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation 17 Battery cabling YUASA 20 30 kVA 60 min No Item Description Part no Oty A Battery Yuasa battery SWL 1850 910 0632 30 B Copper bar 110 25 3 880 2754 14 Power cable Wire 16 mm Ivo
6. 90 70 90 MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation 13 Recommended Bolt and Lug Size Torque specifications 14 Battery Terminal Bolt size Torque CSB 910 0631 clip 910 0633 M6 5 4 NM max 8 2 NM YUASA 912 0001 M5 2 5 NM max 6 NM 910 0632 M6 4 8 NM max 6 NM MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Checklist OCOC O EI O Make sure that all cardboard and strappings have been removed Check that the power wiring is torqued as described in the torque specification table above Verify clockwise phase rotation BAT N and BAT and make sure that a neutral connection is present Leave a wiring diagram on site for service personnel Re install all wiring access panels on the UPS For any optional equipment refer to product specific manuals Make sure that all battery breakers on the UPS unit and XR Battery Enclosure s if applicable are in the OFF opened position MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation 15 Appendix One line diagrams Note Use the below table as a help to find the diagram that fits your system YUASA CSB 15 KVA 20 KVA 40 KVA 15 KVA 30 KVA 40 KVA 60 min 30 KVA 60 min 60 min 60 min 60 min 60 min Part no 885 4766B 885 4767B 885 4770B 885 4769A 885 4773A 885 4774A
7. attery Description Nom voltage V 12 v block INom discharge See the battery input table in the UPS installation manual 990 3618 Imax discharge See the battery input table in the UPS installation guide 990 3618 End Voltage 9 9 v block Nominal battery discharge current based on rated load and nominal battery voltage Maximum battery discharge current based on rated load at the end of the discharge Recommended Cable Sizes AN Caution All wiring must comply with all applicable national and or electrical codes Note AC cable sizes are determined for the TNS system for copper single core cables type U1000 R02V 100 m long with a line voltage drop lt 3 installed on perforated cable trays XLPE type insulation single layer trefoil formation THDI between 15 and 33 35 C at 400 V grouped in four touching cables Battery cable sizes are determined for copper single core cables type U1000 R02V maximum length 25 m with a line voltage drop lt 1 3 3 3 1 kVA 10 15 20 30 40 10 15 20 30 min max min max min max min max min max min max min max min max min max Mains input mm 10 35 10 35 10 35 16 35 25 35 10 35 10 35 10 90 16 190 AC output mm 10 35 10 35 10 35 16 135 25 35 10 35 25 35 35 90 70 90 Battery mm 10 35 10 35 16 35 25 35 35 35 110 35 10 35 16 25 125 35 Bypass mm 10 35 10 35 10 35 16 135 35 35 10 35 25 34 35
8. cian and must comply with local and national regulations for maximum power rating MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Product Overview Battery shelves Battery circuit breaker Ground cable connection from the UPS fm Battery temperature sensor ATIZ o ooe Connection terminal si ess PET Front view 2 MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Cables and Batteries 7 Note The battery enclosure must be installed non inflammable level and solid floor Prepare for Cables 1 Open the front door 2 Remove both side panels Front view MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Battery enclosure with pre installed batteries enclosure with a circuit breaker plus one enclosure without a circuit breaker by a batch cable Note A maximum of two battery enclosures can be connected to the UPS one XR Battery between the UPS and the circuit breaker in the battery enclosure Warning Remove all cardboard used to protect the batteries during transport Make sure that cables and copper bars are separated 1 Remove the left and right plastic cover from the battery breaker by removing t
9. formation MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Connect an XR Battery Enclosure to a running UPS Warning Before connecting an XR battery enclosure ALL safety instructions in the Safety Sheet 990 3620 must be read understood and followed Failure to do so could result in eguipment damage serious injury or death Note This procedure describes how to connect an XR battery enclosure to a UPS running in normal operation Note A maximum of two battery enclosures can be connected to the UPS one XR Battery enclosure with a circuit breaker plus one enclosure without a circuit breaker by a batch cable between the UPS and the circuit breaker in the battery enclosure Note Before carrying out the below procedure make sure that the UPS is running in normal operation with no internal UPS faults displayed In normal operation all breakers must be in the ON closed position except for the maintenance bypass breaker which must be in the OFF opened position ooo 1 Turn the UPS into maintenance bypass operation a Turn the static bypass breaker QM2 to the ON closed position b Turn the maintenance bypass breaker Q3BP to the ON closed position c Turn the static bypass breaker QM2 to the OFF opened position d Turn the output breaker QOP to the OFF opened position 2 Isolate the batteries by turning the UPS battery breaker QB and the existing XR battery breaker QFB if pre
10. he output breaker QOP to the ON closed position 9 Check the LEDs to see if the UPS is running in normal operation e PFC LED green INVERTER LED green LOAD LED green LOAD PROTECTED LED green Other LEDs OFF MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation 11 Replace the Batteries 12 3620 must be read understood and followed Failure to do so could result in equipment Warning Before battery replacement ALL safety instructions in the Safety Sheet 990 A damage serious injury or death Caution Batteries must be replaced by qualified electricians only Note Before replacing batteries make sure that the UPS is running in normal operation with no internal UPS faults displayed In normal operation all breakers must be in the ON closed position except for the maintenance bypass breaker which must be in the OFF opened position Note Replacing batteries in the UPS and in the XR enclosure s requires that the UPS is turned into maintenance bypass operation and that the batteries are disconnected Follow the procedure described under Connect an XR Battery Enclosure to a running UPS on page 10 Note For the replacement of batteries please refer to the relevant diagram for your 7 configuration under Appendix on page 16 MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Specifications Battery Output B
11. he two screws fastening each plastic cover NN N N N N A X Y UN N AN NY RAN NN NY V Front view MGE Galaxy T 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation 2 Connect the batteries to the battery breaker by running the cables from the battery breaker to each shelve Note Make sure to run the cables in this order Front view Battery enclosure without pre installed batteries Warning APC by Schneider is not responsible for the wiring of external non APC batteries Warning Remove all cardboard used to protect the batteries during transport Make sure that cables and copper bars are separated Note Before the installation of batteries you must select and follow the diagram under Appendix on page 16 which applies to your configuration Note The maximum weight of each battery shelf is 155 kg Note A maximum of four battery shelves can be installed COOP MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation enclosure with a circuit breaker plus one enclosure without a circuit breaker by a batch cable Note A maximum of two battery enclosures can be connected to the UPS one XR Battery 7 between the UPS and the circuit breaker in the battery enclosure 1 Insert the batteries on
12. ink Enclosure 2 Enclosure 1 MGE Galaxy 300 G3HTBAT3 batteries is 5 4 Nm CSB Battery Cabling Fe Pe QR HT aT F F Lt ce cd Lt a Cet Cet Ta Cet Cet Ta b c Ho So cut A c it ct cd LL L4 N ca 885 4774A 22 MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support reguests www apc com Corporate Headguarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support Contact the APC Customer Support Center by telephone or e mail Local country specific centers go to www apc com support contact for contact information For information on how to obtain local customer support contact the APC representative or other distributors from whom you purchased your APC product Entire contents copyright 2010 American Power Conversion Corporation All righ
13. ry 380 mm 0W5032 4 D Power cable Wire 16 mm Ivory 640mm 0W5035 6 E Power cable Wire Assy 16 mm Ivory 1200 mm 0W5034 4 F Power cable Wire Assy 16 mm red 1800 mm CB 0W4983 1 G Power cable Wire Assy 1 string CBN 0W4991 1 H Power cable Wire Assy 16 mm White 900 mm CB 0W4986 1 Torgue for screws to link Enclosure 2 Enclosure 1 batteries is 4 8 Nm Fr x x P Galaxy 300 2 YUASA Battery Cabling amp r m 3 E p E i E 18 cU BEEPS lee a NL 885 4767B MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Battery cabling YUASA 40 kVA 60 min No Item Description Part no Qty A Battery Yuasa battery SWL 1100 912 0001 64 B Copper bar 70 25 2 880 2755 40 C Power cable Wire 16 mm Ivory 380 mm 0W5032 4 D Power cable Wire 16 mm Ivory 640mm 0ws035 12 E Power cable Wire Assy 16 mm Ivory 1200 mm 0W5034 4 F Power cable Wire Assy 2 strings CB 0W4984 1 G Power cable Wire Assy 2 strings CBN 0W4992 1 H Power cable Wire Assy 2 strings CB 0W4987 1 Torgue for screws to link Enclosure 2 Enclosure 1 batteries is 2 5 Nm MGE Galaxy 300 G3HTBAT3 YUASA Battery Cabling D
14. sent to the OFF opened position 3 Remove all internal batteries in the UPS enclosure 4 Prepare for cables See Prepare for Cables on page 3 5 Install the batteries See Battery enclosure with pre installed batteries on page 4 or Battery enclosure without pre installed batteries on page 5 6 Connect the communication cables between the UPS and the XR See Connect Communication Cables between the UPS and Battery Enclosure on page 7 7 Connect the XR Battery enclosure according to the relevant electrical diagram under Appendix on page 16 and according to the chapter Connect the Battery Cables between the UPS and Battery Enclosure on page 8 8 Verify the battery wiring as described under Battery enclosure with pre installed batteries on page 4 or Battery enclosure without pre installed batteries on page 5 10 MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Electrical Hazard Check the DC voltages with a DC voltage multimeter versus the battery voltage before continuing 7 Turn the XR battery breaker QFB to the ON closed position 8 Turn the UPS back into normal operation a a Turn the static bypass breaker QM2 to the ON closed position b Turn the maintenance bypass breaker Q3BP to the OFF opened position Turn the UPS battery breaker OB to the ON closed position Turn the input breaker QM1 to the ON closed position Turn t
15. sy 2 strings CBn 0W4992 1 H Power cable Wire Assy 2 strings CB 0W4987 1 Torgue for screws to link batteries is 5 4 Nm Enclosure 2 Enclosure 1 MGE Galaxy 300 G3HTBAT2 CSB Battery Cabling i i MW T r AB T f H at L _ I 2 T at A a i e O Ok N OO A OU 4 ic 1 P P 7 mm 1 m ht ht et Fil qe Fi gt aT Fe ET H cmt _ f a ES N N 5 _ 885 4773A MGE Galaxy TV 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation 21 Battery cabling CSB 40 kVA 60 min No Item Description Part no Oty A Battery CSB battery GP12340 910 0633 90 B Copper bar Copper bar CU ETP Battery GP12340 880 6019 60 C Power cable Wire 16 mm Ivory 520mm 0W5033 12 D Power cable Wire 16 mm Ivory 640 mm 0W5035 12 E Power cable Wire Assy 3 strings CB 0W4985 1 F Power cable Wire Assy 3 strings CBn 0W4993 1 G Power cable Wire Assy 3 strings CB 0W4988 1 Torgue for screws to l
16. the shelves starting from the bottom according to the relevant diagram for your configuration under Appendix on page 16 2 Connect the batteries according to the chosen configuration diagram 3 Install a battery breaker 4 Connect the batteries to the battery breaker by running the cables from the battery breaker to each shelve Note Make sure to run the cables in this order Front view MGE Galaxy 300 10 40 kVA 3 3 10 30 kVA 3 1 380 400 415 V Installation Connect Communication Cables between the UPS and Battery Enclosure External battery temperature ATIZ and external battery breaker signal Note The ATIZ cable is for external battery temperature detection signal cable is pre installed 7 Note The battery cable is for external battery breaker signal cable is pre installed Note The connection of communication cables is only applicable between the UPS and For the connection of XR2 follow step 2 only 1 Run the combined battery breaker and ATIZ signal cable from the XR connection terminal as shown Note See the UPS installation manual for information on where to connect the other end of the cable s to the UPS 2 Run the four cables from the XR connection terminal to the XR battery breaker see the below table for cable description Battery enclosure
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