Antunes, AJ VCT-1000 User's Manual
Contents
1. 13 Adjusting conveyor Belt Chains 13 Replacing the Optional Roller Tensioners 14 Replacing the Spring Tensioners 14 Measuring the Optional Roller Tensioners 14 Troubleshooting eee 15 Wiring 17 Replacement 18 Optional Parts VCT 1000 23 LIMITED WARRANTY 2 44 4 11 24 OWNER INFORMATION General The Vertical Contact Toaster Model VCT 1000 is designed for contact toasting of buns The toaster design allows the operator to place buns on both sides of the heated Platen at the same time Buns are placed into the top of the toaster and uniform golden brown warm buns are then retrieved at the bottom of the toaster in approximately 10 seconds This manual provides the safety installation and oper ating procedures for the Vertical Contact Toaster We recommend that all information contained in this manu al be read prior to installing and operating the unit Your Vertical Contact Toaster is manufactured from the finest materials available and is assembled to Roundupss strict quality standards This unit has been tested at the factory to ensure dependable trouble free operation Warranty Inf2. Mfg No Refer to the service agency directory included with your unit Authorized Service Agency Name Phone No Address Use only genuine Roundup replacement parts in this unit Use of replacement parts other than those sup plied by the manufacturer will void the warranty Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster You may also contact the factory at 1 877 392 7854 if you have trouble locating your local authorized service agency A J Antunes amp Co reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment P N 1010807 Rev E 06 06 7 Foodservice Equipment VERTICAL CONTACT TOASTER roundup Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment AWARNINGA GENERAL WARNING Indicates informa tion important to the proper operation of the equipment Failure to observe may result in damage to the equipment and or severe bodily injury or death AWARNING A ELECTRICAL WARNING Indicates infor mation relating to possible shock hazard Failure to observe may result in damage to the equipment and or severe bodily injury or CAUTION
3. death E WARNING GENERAL CAUTION Indicates informa tion important to the proper operation of the equipment Failure to observe may result in damage to the equipment HOT SURFACE WARNING Indicates infor mation important to the handling of equip ment and parts Failure to observe caution could result in personal injury In addition to the warnings and cautions in this manual use the following guidelines for safe operation of the unit Read all instructions before using equipment For your safety the equipment is furnished with a properly grounded cord connector Do not attempt to defeat the grounded connector Install or locate the equipment only for its intend ed use as described in this manual Do not use corrosive chemicals in this equipment Do not operate this equipment if it has a dam aged cord or plug if it is not working properly or if it has been damaged or dropped This equipment should be serviced by qualified personnel only Contact the nearest Roundup authorized service facility for adjustment or repair Do not block or cover any openings on the unit Do not immerse cord or plug in water Keep cord away from heated surfaces Do not allow cord to hang over edge of table or counter e A Foodservice Equipment The following warnings and cautions appear throughout this manual and should be carefully observed Turn the unit off disconnect the power source
4. 8 7 17000199 Spacer Kit 2 8 0011444 Control Cover 1 9 2150118 Drive Shaft 2 10 0700452 Power Cord Plug NEMA 6 20P 1 0700463 Power Cord Plug NEMA 5 15P 1 0700437 Power Cord Plug IEC 309 1 0700453 Power Cord Plug CEE 7 7 1 11 4030355 Thermostat 600 F 1 12 7000296 Bearing 2 Pak 1 16 7000167 Bearing amp Retainer Kit 6 16A 7000224 Bearing amp Retainer Kit Includes 6 of 1 P N 7000167 17 2150181 Drive Sprocket 2 18 2150187 Drive Chain 1 2150215 Drive Chain for MFG 9210714 amp 720 1 19 0011299 Idler Sprocket amp Bearing 1 20 0011300 Bracket Idler Sprocket 1 Includes 50 57 61 19 amp 87 21 0503589 Bracket Motor Mounting 1 22 7000240 Drive Motor Kit 230 V Incl 58 1 7000282 Drive Motor Kit 120V Incl 58 1 7000271 Drive Motor Kit 230 V for MFG 9210714 amp 720 1 23 2150199 Sprocket Motor MFG 9210700 702 706 amp 708 1 2150211 Sprocket Motor MFG 9210704 and 9210710 9210712 1 2150112 Motor Sprocket for MFG 9210714 amp 720 1 2150173 Sprocket Motor Mfg No 9210716 amp 722 24 4010137 Rocker Switch On Off 250 1 4010151 Rocker Switch On Off 125V 1 25 4060355 Terminal Block 1 26 0503495 Retainer Tension Bracket RH 2 27 0503507 Retainer Tension Bracket LH 2 28 4060229 Indicator Light Amber 250V 1 4060323 Indicator Light Amber 125V 1 29 0011374 Spring Tensioner Assy 2 30 0503496 Tensioner Bracket Right 2 31 0503497 Tensioner Bracket Left 2 32 1000899 Label Con
5. Equipment roundup VERTICAL CONTACT TOASTER REPLACEMENT PARTS continued 93 Hinged Conveyor Cover with Optional Roller Tensioner Assembly 92 optional use only with 93 oo ie WF 35 34 33 c SS B M P N 1010807 Rev E 06 06 19 Af Antunes Foodservice Equipment VERTICAL CONTACT TOASTER round REPLACEMENT PARTS continued Af 20 P N 1010807 Rev E 06 06 Antunes Foodservice Equipment VERTICAL CONTACT TOASTER REPLACEMENT PARTS continued roundup ETT 31 2 7 N b K 7 ES E XS 2 Wee 7 Foodservice Equipment 21 P N 1010807 Rev E 06 06 VERTICAL CONTACT TOASTER roundup fo Foodservice Equipment Item Part No Description Qty 1 0011266 Conveyor Belt Consists of below 2 0800204 1 2 Pitch Link Small 2 0800121 3 4 Pitch Link Large 38 2 2150117 Idler Shaft 2 3 0011609 Conveyor Cover Assy Includes 95 2 4 0010475 Tensioner Assy Incl 40 76 85 4 5 0800332 Rod Conveyor Cover 4 6 17000207 Sprocket Includes 65
6. VAC Assembly Model Designation e VCT 1000XX H I IEC 309 16 Amp 250 VAC amp 2 Sleeve Assembly XL d TYPE OF POWER CORD Only H HARMONIZED C F 5 15P 15 Amp C COMMERCIAL 120 VAC Non amp yt Locking Assembly TYPE OF PLUG Only C CEE 7 7 Schuko C V 6 20P 20 Amp IEC 309 250 VAC Non 9 F NEMA 5 15P Locking Assembly NEMA 6 20P Only Used in Model Designation Indicates that the plug comes with a Commercial Cord Indicates that the plug comes with a Harmonized Cord P N 1010807 Rev E 06 06 5 Af Antunes Foodservice Equipment VERTICAL CONTACT TOASTER round p SPECIFICATIONS continued Dimensions 20 5 16 10 3 4 516 0 mm 237 1 d i E 5 aom d 23 7 32 590 0 mm 22 11 16 lo a 576 2 mm EET SERE J F3 e 9 3 4 248 0 mm Af 6 P N 1010807 Rev E 06 06 Antunes Foodservice Equipment roundup VERTICAL CONTACT TOASTER INSTALLATION Unpacking 1 Remove unit and all packing materials from ship ping carton 2 Open
7. and allow unit to cool down before performing any service or maintenance on the unit The procedures in this chapter may include the use of chemical products These chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded recep tacle with separate electrical lines protected by fuses or circuit breaker of the proper rating Bread may burn Therefore toasters must not be used near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause discoloration or combustion Failure to use Release Sheets may result in dam age to the equipment and loss of warranty cover age All electrical connections must be in accordance with local electrical codes and any other appli cable codes P N 1010807 Rev E 06 06 roundup VERTICAL CONTACT TOASTER WARNING ELECTRICAL SHOCK HAZARD Do not use an extension cord with this appli FAILURE TO FOLLOW THESE INSTRUCTIONS ance COULD RESULT IN SERIOUS INJURY OR DEATH Check with a qualified electrician if you are in doubt as to whether the appliance is properly Electrical ground is required on this
8. clean towel dampened with sanitizer and allow it to air dry before continuing Repeat this step on the reverse side of the Release Sheet 4 Open the front Conveyor Cover and firmly wipe the Belt Wrap if used or Conveyor Belt Chain from left to right and top to bottom with a clean towel dampened with Multipurpose Detergent Solution immediately followed by a second clean towel dampened with sanitizer solution P N 1010807 Rev E 06 06 5 Close the front Conveyor Cover open the rear Conveyor Cover and clean the Belt Wrap if used or Conveyor Belt Chain as described in Step 4 6 Close the rear Conveyor Cover Reinstall the Heat Shield plug in the power cord turn the unit on count 10 seconds then turn the unit off and unplug the unit This will allow the uncleaned sections to be exposed 7 Open the rear Conveyor Cover again clean the newly exposed section of the Belt Wrap if used or the Conveyor Belt Chain in the same manner as before Close the Conveyor Cover 8 Open the front Conveyor Cover again and clean the newly exposed section of the Belt Wrap if used or Conveyor Belt Chain in the same man ner as before 9 Close the front Conveyor Cover and wipe down the outside of the toaster with a clean damp sanitized towel 10 Install the Release Sheet using the reverse side by draping it over both sides of the Platen with the crease centered on the Platen NOTE Rotate from side to side daily or weekly to pro
9. Chain links too loose Adjust Conveyor Belt Chain length as described in the Maintenance section of this manual Inoperable Drive Motor Loose Drive Motor Sprocket Setscrew Drive Motor Chain has fallen off sprocket s Inoperable Safety Interlock Switch Contact your maintenance person or Authorized Service Agency Conveyor Belts Chains hesitate to rotate and or skip on sprockets Conveyor Belt Chains installed incor rectly Install Conveyor Belt Chains to match Figure 11 Be sure that the ends of the hooks are facing down Conveyor Belt Chains too loose Adjust Conveyor Belt Chain length as described in the Maintenance section of this manual Spring Tensioner Assembly or Roller Tensioner is damaged or missing Replace Spring Tensioner Assembly or Roller Tensioners if damaged or missing P N 1010807 Rev E 06 06 15 Y Foodservice Equipment VERTICAL CONTACT TOASTER roundup Problem Possible Cause Corrective Action Product is overly toast Temperature set too high Set temperature control to a lower setting ed or Platen heat is too Bun Thickness Compression Measure bun thickness and set Bun Thickness or drop time is too Knobs set improperly Compression Knobs correctly Figure 7 cd Buns sticking on Release Sheet Clean or replace Release Sheet according to the pro cedure in the Maintenance section of this manua
10. Conveyor Belt Chains NOTE If the belt is too short to be reassembled remove an additional 1 2 small link and install a 3 4 large link This will shorten the belt 1 4 over all REPLACING CONVEYOR BELT CHAINS 1 Remove the old Conveyor Belt Chain as described above 2 Place the replacement Conveyor Belt Chain on the top sprockets with hook ends down Check for correct positioning Figure 11 NOTE The ends of the hooks must point down Figure 11 3 Wrap the Conveyor Belt Chain around the top and lower sprockets and connect by hooking both ends together NOTE Make sure the Conveyor Belt Chain is installed under the upper support rod and over the lower support rod ADJUSTING CONVEYOR BELT CHAINS After a period of time the Conveyor Chain links will wear and the Conveyor Belt chain will stretch eventu ally skipping on the lower sprockets This is easily remedied by removing one or more conveyor links from each side of the belt There are two 1 2 small links on each side of the conveyor belt The rest of the links are large 3 4 long Figure 11 P N 1010807 Rev E 06 06 Upper Support Rod f Rotation Large Link P N 0800121 Small Link P N 0800204 Figure 11 Removing Conveyor Belt Chain 7 Foodservice Equipment VERTICAL CONTACT TOASTER round MAINTENANCE continued Replacing the Optional Roller Tensioners 1 Re
11. ERTICAL CONTACT TOASTER CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes CAUTION 4 Bread may burn Therefore toasters must not be used near or below curtains or other combustible walls and materials Failure to maintain safe operat ing distances may cause discoloration or combustion LA WARNING e ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Do not modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do not use an extension cord with this appliance The toaster should be grounded according to local electrical codes to prevent the possibility of electri cal shock It requires a grounded receptacle with separate electrical lines protected by fuses or cir cuit breaker of the proper rating Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded P N 1010807 Rev E 06 06 AB Foodservice Equipment VERTICAL CONTACT TOASTER round OPERATION Operating Instructions 1 Set the Bun Thickness Compression Knobs Figure 7 to the desired settings NOTE After initial run of 4 6 buns adjust controls according to the desired finished product 2 Turn the Ro
12. MANUFACTURING 7 NUMBERS 3210702 Foodservice Equipment 9210704 DIVISION OF A J ANTUNES amp CO 9210706 9210708 9210710 9210712 9210714 9210716 9210720 9210722 ANTUNES FOODSERVICE EQUIPMENT Hn VERTICAL CON TACT TOASTER EM Models VCT 1000 P N 1010807 Rev E 06 06 Owner s Manual VERTICAL CONTACT TOASTER roundup Owner information 4 4 4 22 2 eE Ke AEE EURO 2 Warranty Information 22 2 Service Technical Assistance 3 Important Safety Information 4 Specifications inei iia 5 Electrical 5 5 Electrical Cord amp Plug Configurations 5 Model 5 DIMENSIONS J 6 Installation 7 tr c ii ida 7 Assembling the 2 2 2 21 7 Installing the Optional Belt Wraps and Roller Ternsioners 2 eee AREE 8 Equipment Setup sss 9 10 Operating Instructions 10 Safety Features etes 10 Replacing the Release Sheet Every 4 6 weeks 12 Replacing Optional Belt Wraps and Measuring the Conveyor Belt Chains and Optional Roller Tensioners Every 6 months 12 Conveyor Belt
13. Manufacturing Manufacturing Suzhou Ltd 180 Kehoe Boulevard 9 Hou Ju Road Building 24 Carol Stream Illinois 60188 USA S amp T Park SND Phone 630 784 1000 Suzhou Jiangsu China 215011 Toll Free 800 253 2991 Phone 86 512 6841 3637 Fax 630 784 1650 Fax 86 512 6841 3907 www ajantunes com
14. Sheets can be obtained through your authorized service agency under part no 7000249 3 pack or 7000250 10 pack P N 1010807 Rev E 06 06 Hook Bun Chute over rear bottom conveyor cover yellow support rod Bun Feeder Heat Shield Conveyor Cover Assy rear Yellow Support Rod 7 Conveyor Cover Assy fron _ Y Shown without optional Roller Tensioners and Belt Wraps Bun Chute Figure 2 Installing Bun Chute Mr Foodservice Equipment VERTICAL CONTACT TOASTER roundup Installing the Optional Belt Wraps and Roller Tensioners NOTE Beltwraps and Roller Tensioners are REQUIRED on models with manufacturing number 9210716 and 9210722 INSTALLING BELT WRAPS NOTE Depending on toaster usage and how well they are cleaned daily the Belt Wraps should last between 3 6 months Additional Belt Wraps may be purchased from your Authorized Service Agency 1 Ensure that the Rocker Switch power On Off is set to OFF the power cord is unplugged and the unit is cool before proceeding 2 Remove the Bun Feeder and Heat Shield and set the Bun Thickness Compression Knobs to 6 and 6 Figure 7 3 Open both Conveyor Covers and install the Belt Wraps around the Conveyor Belt Chains inside the yellow rods with the zipper flap exposed and hanging down Figures 3 amp 4 4 Close the Conveyor Cover s set the Compression Control Knobs back to their normal setting
15. appliance grounded Do not modify the power supply cord plug If f Power Cord is damaged it must be it does not fit the outlet have a proper outlet replaced by a Power Cord available from installed by a qualified electrician the manufacturer or an Authorized Service Agency SPECIFICATIONS Electrical Ratings A CAUTION A Model Mfg Volts Watts Amp Hertz All electrical connections must be in accordance with VCT 1000CF 120 1800 150 60 local electrical codes and any other applicable codes 9210700 706 amp 9210716 722 VCT 1000CV 208 240 2600 125 60 WARNING 4 9210702 708 3455 14 4 ELECTRICAL SHOCK HAZARD FAILURE TO 714 amp 720 FOLLOW THE INSTRUCTIONS IN THIS MANUAL VCT 1000HI 208 240 2600 125 50 COULD RESULT IN SERIOUS INJURY OR DEATH 9210704 amp 710 3455 14 4 Electrical ground is required on this appliance VCT 1000HC 220 240 1775 8 07 50 9210712 2125 8 85 Do not modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Electrical Cord amp Plug Configurations Do not use an extension cord with this appliance Letter Description Configuration Code Check with a qualified electrician if you are in H Harmonized Cord doubt as to whether the appliance is properly grounded C Commercial Cord H C CEE 7 7 16 Amp 250
16. cker Switch power On Off to on Figure 6 3 Turn the temperature control to 10 Allow 30 min utes warm up time before proceeding 4 Drop buns into toaster Figure 6 Cut sides of heel and crown must face each other 5 Toasted product will drop into the bun landing area Figure 6 6 Test at least 4 buns before putting toaster into service Turn temperature control to lower setting for lighter toasting or to higher setting for darker toasting 7 Turn the Rocker Switch power On Off to off when finished toasting and follow the daily clean ing procedures Safety Features HI LIMIT RESET BUTTON A Hi Limit Control turns off electrical power to the heat er if the unit overheats To reset this control allow suf ficient time 10 15 minutes for the unit to cool down Remove the protective cap and fully depress the reset button located at the rear of the unit Figure 6 If the unit requires continuous resetting contact your Authorized Service Agency CONVEYOR INTERLOCK SAFETY SWITCH A Conveyor Interlock Safety Switch is located on top of the unit under the Heat Shield Figure 1 The Conveyor Belt Chains will not rotate unless the Heat Shield is in place and activating the Conveyor Interlock Safety Switch properly 10 e A Foodservice Equipment Bun Thickness Adjustment Controls See Figure 6 Hi Limit Reset Reset Protective Button cap Temperatur
17. d Use extreme care during electrical circuit tests Live circuits will be exposed Problem Possible Cause Corrective Action No heat and conveyor belts do not move Toaster is installed incorrectly Perform the installation and operating proce dures found in the Installation and Operation sections of this manual Inoperable power cord or Rocker Switch Check receptacle for correct voltage see the Specifications section of this manual If necessary contact your maintenance person or Authorized Service Agency for service Hi Limit Control is tripped Reset the Hi Limit Control see Figure 6 in the Operations section of this manual Wiring Problem Contact your maintenance person or Authorized Service Agency for service No heat but Conveyor Belt Chains move Wiring Problem Inoperative Platen Inoperable Thermostat Contact your maintenance person or Authorized Service Agency for service Platen is hot but Conveyor Belt Chains do not rotate Heat Shield not installed Install Heat Shield Figure 2 Conveyor Safety Interlock switch not activated by the heat shield Spring Tensioner Assembly or Roller Tensioner is damaged or missing Re install the Heat Shield correctly so that the Heat Shield applies appropriate pressure on the Conveyor Safety Interlock switch Replace Spring Tensioner or Roller Tensioners if damaged or missing Conveyor Belt
18. e Control Rocker Switch Bun Landing Area Figure 6 Toaster Controls THICKNESS y Pa SN RIA 1 2 42 7mm 5 8 15 9mm 11 16 17 5mm 3 4 19 1mm 13 16 20 6mm 7 8 22 2mm Figure 7 Bun Thickness Compression Knobs P N 1010807 Rev E 06 06 roundup VERTICAL CONTACT TOASTER MAINTENANCE ACAUTIONA Turn the unit off disconnect the power source and allow the unit to cool down 30 minutes before per forming any service or maintenance on the unit ACAUTIONA To prevent damage to the unit do not use abrasive cleaners on the Release Sheet or belt wrap ACAUTIONA Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage Daily CLEANING THE RELEASE SHEET THE OPTIONAL BELT WRAPS CONVEYOR BELT CHAINS AND TOASTER Tools Required Heat resistant gloves Clean towels Multipurpose Detergent Solution e Sanitizer Solution 1 Turn the Rocker Switch power On Off to OFF unplug the power cord and allow the unit to cool for 30 minutes 2 Put on heat resistant gloves Remove the Bun Feeder Heat Shield and Bun Chute Figure 1 Wipe them with a damp sanitized towel and allow them to air dry 3 Remove the Release Sheet and place it ona clean flat dry surface Wipe the silver side with a clean towel dampened with Multipurpose Detergent Solution immediately followed by a second
19. gency for service installed in toaster Conveyor Drive Chain loose Check drive chain for kinks broken or bent links worn or broken Loose motor or other damage Check motor sprocket and drive drive sprocket sprockets tighten setscrew on flat of shaft if required Check for damaged worn sprockets and replace as required Conveyor Belt Chain too loose Adjust Conveyor Belt Chain length as described in the Maintenance section of this manual Spring Tensioner Assembly or Replace Spring Tensioner Assembly or Roller Roller Tensioner is damaged or Tensioner if damaged or missing missing Af 16 P N 1010807 Rev E 06 06 Antunes Foodservice Equipment roundup VERTICAL CONTACT TOASTER Pictorial Wiring Diagram VCT 1000 NOTE ALL WIRES TO 14 GA AWM 105 C UNLESS OTHERWISE SPECIFIED 16 GA TFE 200 C 18 GA AWM 105 16 GA AWM 105 C 76 TT 14 GA TFE 200 C GND THERMOSTAT hint BLK MOTOR 50 Hz PLATEN HEATER BLK BLK P N 1010807 Rev E 06 06 17 Af Antunes Foodservice Equipment VERTICAL CONTACT TOASTER roundup Parts Identification Interlock Switch Drive Chain Idler Sprocket Rear Drive Front Drive Sprocket Sprocket Temperature Control Thermostat PEE Fan Blade Rocker Switch IUNII Hi Limit Control Drive Motor Assy Af 18 P N 1010807 Rev E 06 06 Antunes Foodservice
20. l Conveyor Cover Assembly not Re install Conveyor Cover Assembly installed properly Loose sprocket setscrews Check drive chain for kinks broken or bent links or other damage Check motor sprocket and drive sprockets tighten setscrew on flat of shaft if required Check for damaged worn sprocket and replace as required Conveyor Belt Chain too loose Adjust Conveyor Belt Chain length as described in the Maintenance section of this manual Spring Tensioner Assembly or Replace Spring Tensioner Assembly or Roller Roller Tensioner is damaged or Tensioner if damaged or missing missing Product is under toast Bun Thickness Compression Measure bun thickness and set Bun Thickness ed or Platen heat is too Knobs set improperly Compression Knobs correctly low or drop time is toO Wiring problem Contact your maintenance person or Authorized fast Inoperable Thermostat Service Agency for service Conveyor Drive Motor inoper able or incorrect conveyor motor installed in toaster Product is getting Bun Thickness Compression Measure bun thickness and set Bun Thickness stuck or Conveyor Belt Knobs Set improperly Compression Knobs correctly Chains stop when prod Release Sheet not cleaned Clean or replace Release Sheet as described in the uct is toasting properly or is missing Maintenance section of this manual Conveyor Drive motor inopera Contact your maintenance person or Authorized tive or incorrect conveyor motor Service A
21. long the life of the Release Sheet 11 Install the Bun Chute so the hooks are installed over the lower rear yellow Support Rod Install the Heat Shield with the Release Sheet retainer clips securely over the Release Sheet and Platen 12 Reinstall the Bun Feeder and plug in the unit Important Make sure the Heat Shield is activat ing the Conveyor Safety Interlock Switch The Conveyors will not rotate unless the Heat Shield is in place and the Conveyor Safety Interlock Switch is activated Note Check the Release Sheet to make sure it is not caught in the Conveyor Additional release Sheets can be obtained through your Authorized Service Agency under P N 7000249 3 Pack or 7000250 10 Pack Y Foodservice Equipment VERTICAL CONTACT TOASTER roundup MAINTENANCE continued Replacing the Release Sheet Every 4 6 7 Close the Conveyor Cover s set the Bun weeks Thickness Compression Knobs back to their nor mal settings and reinstall the Heat Shield and Bun NOTE Depending on toaster usage and on how Feeder well it is cleaned daily the Release Sheet should last between 45 60 days 7 Conveyor Belt Conveyor S 1 Remove and discard the Release Sheet Cover Assy Interlock Switch 2 Lay a new Release Sheet on a clean dry surface and fold it in half lengthwise and gently crease it at the fold using only your fingers Belt Wrap Pin 3 Install the Release Sheet just as you would after daily cleaning see diagra
22. m below JL Fold over so Figure 8 Removing Optional Belt Wrap ends meet Press Lightly with fin ger to form crease Upper Support Rod Belt Rotation Replacing Optional Belt Wraps and Measuring the Conveyor Belt Chains and Optional Roller Tensioners Every 3 6 months ower REPLACING BELT WRAPS Support Rod NOTE Depending on toaster usage and how well they are cleaned daily the Belt Wraps should last between 3 6 months Additional Belt Wraps may be purchased from your Authorized Service Agency 1 Turn unit off unplug the power cord and allow the unit to cool before proceeding 2 Remove the Bun Feeder and Heat Shield and set the Bun Thickness Compression Knobs to 6 amp 6 3 Open both Conveyor Covers and pull the Belt Wrap Pin out of the zipper Figure 8 4 Remove and discard the old Belt Wrap s INCORRECT CORRECT Figure 10 Aligning Belt Teeth 5 Clean both Conveyor Belt Chains just as you would clean the Belt Wraps during daily cleaning ACAUTIONA Figure 8 Align the ends of the Belt Wrap properly Figure 13 6 Install the new Belt Wrap s around the Conveyor or the Belt Wrap may be damaged Belt Chains inside the yellow rods with the zip per flap exposed and hanging down Figures 9 amp ACAUTIONA 10 Position the Belt Wrap UNDER the upper and lower yellow support rods or damage to the uni
23. move the acorn nuts and old roller Tensioner Assembly Figure 12 2 Replace Tensioner Assembly and reassemble 3 Make sure the spacers are placed inside the Tensioner arm The spacers are smaller than the holes to allow the Tensioner to pivot freely Acorn Nuts Weld Screws Tensioner Ne Assy Q a G m Y Spacers Teflon Tape Figure 12 Replacing Roller Tensioner Assy Replacing the Spring Tensioners 1 Remove the acorn nuts Figure 13 2 Remove old Spring Tensioner Assembly 3 Replace Tensioner Assembly and reassemble unit Acorn Nuts Weld Screws Teflon Tape Q w G a Q __ Spring Tensioner Assy Figure 13 Replacing Spring Tensioner Assy Foodservice Equipment Measuring the Optional Roller Tensioners 1 Measure the Roller Tensioner on both inner Conveyor Covers Figure 14 Adjust or replace any damaged ones as recommended The space between the inner Conveyor Cover and bottom of the Tensioner wheel should be 13 16 2 1 cm or the height of a U S Nickel Figure 14 Measuring Roller Tensioner P N 1010807 Rev E 06 06 roundup VERTICAL CONTACT TOASTER TROUBLESHOOTING AWARNINGA To avoid possible personal injury and or damage to the unit inspection test and repair of electrical equipment should be performed by qualified service personnel The unit should be unplugged when servicing except when electrical tests are require
24. ormation Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenance Damage caused by abuse or careless handling Damage from moisture into electrical components Damage from tampering with removal of or changing any preset control or safety device IMPORTANT Keep these instructions for future reference If the unit changes ownership be sure this manual accompanies the equipment e A Foodservice Equipment P N 1010807 Rev E 06 06 roundup VERTICAL CONTACT TOASTER OWNER INFORMATION continued Service Technical Assistance If you experience any problems with the installation or operation of your unit contact your local Roundup Authorized Service Agency Fill in the information below and have it handy when calling your authorized service agency for assistance The serial number is on the specification plate located on the rear of the unit Purchased From Date of Purchase Model No Serial No
25. s and reinstall the Heat Shield and Bun Feeder INSTALLING OPTIONAL ROLLER TENSIONERS 1 Install the Tensioner Assembly and reassemble the unit Figure 5 2 Make sure the spacers are placed inside the Tensioner arm The spacers are smaller than the holes to allow the Tensioner to pivot freely e A Foodservice Equipment Upper Yellow Support Rod Belt Rotation Lower Yellow Support Rod Belt Wrap Pin Las INCORRECT CORRECT Figure 4 Aligning Belt Teeth CAUTION Align the ends of the Belt Wrap properly Figure 13 or the Belt Wrap may be damaged CAUTION Position the Belt Wrap UNDER the upper and lower yellow support rods or damage to the unit may occur Acorn Nuts Weld Screws Tensioner Assy Q EM Spacers Teflon Tape Figure 5 Installing Optional Roller Tensioner Assembly P N 1010807 Rev E 06 06 roundup INSTALLATION continued Equipment Setup When placing the toaster into service pay attention to the following guidelines Make sure power to the unit is off and the toaster is at room temperature Do not block or cover any openings on the unit Do not immerse cord or plug in water Keep cord away from heated surfaces Do not allow cord to hang over edge of table or counter Connect the unit to the power supply Refer to the specification plate for the proper voltage V
26. screw 1 4 28 x 5 16 Label Caution Hot Screw 10 32 x 3 8 Screw 6 32 1 4 Cable Tie Nut 448 32 KEPS Screw 10 32 x 1 4 Washer 10 Nut 8 32 Nut Hex 6 32 Screw 6 32 x 7 8 Nut Hex Acorn 8 32 Label Service Washer 1 4 Screw 1 4 20 x 1 2 Screw 1 Way 8 32 x 1 2 Bumper Recess Leg 1 Screw 10 32 x 1 1 4 Screw 8 32 x 1 4 Screw Hex Head 8 32 x 3 8 Screw Flat Hd 8 32 x 3 8 Cover Leg Bumper Shoulder Bolt 5 16 18 x I Screw 6 32 x 1 2 Tension Spring Inner Slide Bar Bun Feeder Belt Wrap optional for Mfg No 9210716 and 722 Conveyor Cover Assy 9210706 708 710 amp 716 722 Includes 94 Roller Tensioner Kit 2 Pak Spring Tensioner Includes 52 Only available in packages of 10 Qty NNO0 amp Oo WANDA WDA BA WAND BAND BAB nnn So RRO SO ARARA P N 1010807 Rev E 06 06 roundup VERTICAL CONTACT TOASTER OPTIONAL PARTS VCT 1000 Mechanical Butter Wheel Kit model 7000298 Requires Professional Installation Item Part No 7000298 0011552 0011573 0021320 0500464 0503987 1001047 1010773 2120107 3080162 TITO rTDOD Q0 09 Description Butter Wheel Kit consists of the following End Housing Cover Assy Idler Shaft Assembly Roller Weldment Retainer Bearing Pan Butter Label Dial Compression Instruction Sheet not sho
27. t may occur Af 12 P N 1010807 Rev E 06 06 Antunes Foodservice Equipment roundup NOTE The Bun Thickness Compression Knobs Figure 7 must be set to 6 amp 6 prior to measur ing or removing or reinstalling the Conveyor Belt Chains Conveyor Belt Chains A WARNING Turn the unit off disconnect the power source and allow the unit to cool down before performing any ser vice or maintenance on the unit MEASURING CONVEYOR BELT CHAINS Facing the toaster locate the approximate center point of the Conveyor Chain Pull the Conveyor chain away from the edge of the toaster Stand a U S Dime 11 16 1 8 cm coin on end between the frame and the chain If the gap is significantly wider than the coin REMOVE links as described below Then measure the gap again to make sure it is not too tight Check the opposite side of the toaster using the same mea surements AS VERTICAL CONTACT TOASTER REMOVE CONVEYOR BELT CHAINS 1 If required perform steps 1 4 under Replacing Belt Wraps on the previous page 2 Disconnect the Conveyor Belt Chain by squeez ing any two links together and unhooking both ends of one link Figure 11 Needle nose pliers may be used 3 To shorten a stretched Conveyor Belt Chain remove one 1 2 link from the belt 4 Reassemble the Conveyor Belt Chain onto the sprockets as described below in Replacing
28. the large box It should contain Bun Feeder Figure 1 Bun Chute Figure 2 2 Release Sheets Figure 1 Authorized Service Agency Directory Owner s Manual 3 Remove all packing materials and protective cov erings from the unit and parts NOTE If any parts are missing or damaged con tact Antunes Technical Service IMMEDIATELY at 1 877 392 7854 Assembling the Unit NOTE The factory has pre installed a Release Sheet over the Platen Figure 1 Verify that it is properly in place before proceeding CAUTION COP Bun Heat Feeder Shield 55 Release Sheet Conveyor Platen Belt Chain Yellow Yellow Support Support Rod Rod front rear Conveyor Front Conveyor Belt Chain Interlock Switch Conveyor Cover Assy rear Conveyor Cover Assy rear Shown without option al Roller Tensioners and Belt Wraps Figure 1 Toaster and Accessories Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage 1 Install the Bun Feeder Figure 1 and Bun Chute Figure 2 IMPORTANT Make sure Heat Shield Assembly is properly seated and engages the Conveyor Interlock Safety Switch see Figure 1 The con veyors will not rotate unless the Heat Shield is in place and correctly engages the Conveyor Interlock Safety Switch NOTE Check the Release Sheet to make sure it is not caught in the conveyor Additional Release
29. trol 1 33 10P1047 Label Dial Pack of 10 1 34 2100253 Knob Cam 2 35 0011445 Cover End Housing 1 36 2100133 Knob Thermostat Control 1 37 0021170 Weldment End Housing 1 38 7000249 Release Sheet Pack of 3 7000250 Release Sheet Pack of 10 39 0021194 Weldment Control Housing 1 22 Item Part No 40 41 42 43 44 45 46 48 50 51 52 53 57 58 59 61 62 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 7000121 0021207 7000176 4030332 0400251 0400315 0400138 0503590 0503385 331P101 7000200 7000229 7000289 2100266 4010107 0503608 4000170 2100256 212P118 0500464 0011528 325P163 100P864 308P154 306P104 406P107 308P143 310P103 310P140 308P101 306P101 306P123 308P145 100P900 325P104 325P109 308P124 210P230 310P136 308P133 308P183 308P181 218P145 331P103 306P105 0503455 2100259 0011549 7000192 0011491 7000186 0011374 Description Slide Rail Kit Incl Qty 2 Slide Rails for Tensioners Conveyor Cam Thermocouple Retainer Kit High Limit Control Strain Relief Strain Relief mfg 9210704 only Locknut 1 2 Bracket Motor Bun Chute Nut Hex 5 16 x 18 Platen 208 VOLT Platen 120 VOLT Platen MFG 9210712 230 Volt Teflon Tape Interlock Switch Cover Plate Fan Blade Motor Teflon Tape Hi Temp Flat Washer 5 16 Retainer Bearing Heat Shield Assy Set
30. ver consumable items such as Platen Release Sheet and Conveyor Belt Wraps This warranty does not pay travel mileage or any other charges for an authorized service agency to reach the equipment location 2 Roundup reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment because of factors beyond our control and government regu lations Changes to update equipment do not constitute a warranty charge 3 If shipment is damaged in transit the purchaser should make a claim directly upon the carrier Careful inspec tion should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier s receipt Damage should be reported to the carrier This damage is not covered under this warranty 4 Warranty charges do not include freight or foreign excise municipal or other sales or use taxes All such freight and taxes are the responsibility of the purchaser 5 THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPE CIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFOR MANCE OF THIS WARRANTY 7 Antunes amp Co A J Antunes amp Co Antunes Equipment Headquarters
31. wn Spacer Aluminum 8 32x1 1 4 Screw not shown 2323333113 P N 1010807 Rev E 06 06 Mechanical Butter Wheel Kit model 7000238 Item Part No Description Qty 1 7000238 Butter Wheel Kit consists of the Following a 0020205 Butter Roller Weldment 1 b 0021232 Butter Tray Weldment 1 e m Foodservice Equipment LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A J Antunes amp Co has been con structed of the finest materials available and manufactured to high quality standards These units are warranted to be free from mechanical and electrical defects for a period of one year from date of pur chase or 18 months from shipment from factory whichever occurs first under normal use and service and when installed in accordance with manufacturer s recommendations To insure continued proper operation of the units follow the maintenance procedure outlined in the Owner s Manual 1 This warranty does not cover cost of installation defects caused by improper storage or handling prior to placing of the Equipment This warranty does not include overtime charges or work done by unauthorized service agencies or personnel This warranty does not cover normal maintenance calibration or regular adjustments as specified in operating and maintenance instructions of this manual and or labor involved in moving adjacent objects to gain access to the Equipment This warranty does not co
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