American Standard 2219.014 Elongated User's Manual
Contents
1. CAP KIT INCL TWO COVERS amp WASHERS 738565 424 0070A CHAMPION 4 FLUIDMASTER 400A VALVE 7301111 0070A CHAMPION 4 FLUSH VALVE SEAL KIT 3174 002 0070A CHAMPION 4 FLUSH VALVE ASSEMBLY 738985 0070A CHAMPION 4 CLEVIS PIN ASSEMBLY 738570 1010A CHAMPION 4 PVC REFILL TUBE 738756 0070A CHAMPION 4 TANK TO COUPLING KIT 241 7351 15 400 XXX SKYLINE CHAMPION 4 TANK COVER 072989 0070A CLIP FOR REFILL TUBE 4 730945 100 Rev C TROUBLESHOOTING GUIDE POSSIBLE CAUSE CORRECTIVE ACTION Does not flush a Water supply valve closed a Open valve and allow water to fill tank b Supply line blocked b Shut off water supply disconnect supply line and inspect all gaskets and washers Reassemble Also see Fluidmaster maintenance see Step 14 Flush valve chain too loose or disconnected c Readjust chain length as required Sand or debris lodged in water control d Shut off water supply Remove cap and clean as per Step 14 A Bowl water level too low a Check that refill tube is connected to water control and Poor or sluggish flush inserted into tank overflow without being kinked or damaged see Step 13a Supply valve partly closed b Open supply valve fully Be sure that proper supply tube size is used Partially clogged trapway and or drain pipe and or vent c Remove obstruction Consult a plumber if necessary Supply pressure too low d Normal supply pressure must be at l2. Customer Service Manager P O Box 6820 2480 Stanfield Rd Ideal Standard S A de C V Piscataway New Jersey 08855 Mississauga Ontario Via Morelos 330 Attention Director of Consumer Affairs Canada L4Y 1S2 Col Santa Clara For residents of the United States warranty Toll Free 800 387 0369 Ecatepec 55540 Edo Mexico information may also be obtained by calling www americanstandard ca www americanstandard com mx the following toll free number 800 442 1902 www americanstandard us com 5 730945 100 Rev C
3. INSTALLATION INSTRUCTIONS Americam Standard CARE AND MAINTENANCE Skyline Champion 4 2 piece Toilets CHAMPION 2067 014 Right Height Elongated 3225 016 Bowl and 4077 014 Tank ARN eis 2112 014 Round Front 3110 016 Bowl and 4077 014 Tank 2219 014 Elongated 3121 016 Bowl and 4077 014 Tank Thank you for selecting American Standard the benchmark of fine quality for over 100 years To ensure this product is installed properly please read these instructions carefully before you begin Certain installations may require professional help Also be sure your installation conforms to local codes A CAUTION PRODUCT IS FRAGILE TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE NOTE Pictures may not exactly define contour of china and components NOTE BACK TO BACK INSTALLATION Depending upon your plumbing and venting conditions the flow from the Champion in a back to back installation may create a vacuum on the system and draw water from the opposing bowl The National Standards Plumbing Code prohibits the use of a cross fitting for drainage as throw over is possible The code does approve a directional Y style fitting with proper venting to direct the water downward and away from the other toilet Recommended fitting type for back to back installations RECOMMENDED TOOLS AND MATERIALS Putty Knife Regular Screwdriver Adjustable Wrench Sealant Hacksaw Wax Ring Gasket Flexible Supply Tube 1 2 Deep Well Nut Driver or Closet Bolts
4. Tape Measure Carpenters Level Deep Well Socket Wrench IE REMOVE OLD TOILET Close toilet supply valve and flush tank completely Towel or sponge remaining water from tank and bowl Disconnect and remove supply line NOTE f replacing valve first shut off main water supply Remove old mounting hardware remove toilet and plug floor waste opening to prevent escaping sewer gases Remove closet bolts from flange and clean away old wax putty etc from base area NOTE Mounting surface must be clean and level before new toilet is installed ROUGHING IN DIMENSIONS Right Height Elongated Two Piece Toilet Normal Height Round Front Two Piece Toilet FINISHED WALL Normal Height Elongated Two Piece Toilet CLOSET FLANGE a a 19mm 6mm 498mm 1 1 4 19 5 8 235mm 9 1 4 CLOSET BOLTS A e G L OF SEAT POST HOLES ee eee 5 1 2 CENTERS ae SUPPLY INSTALL CLOSET BOLTS AS Install closet bolts in flange channel turn 90 and slide into place 6 152 mm apart and parallel to wall MODEL femm m ae oa 18 1 2 16 1 2 30 3 8 34 3 8 2 pc Toilet 419mm 772mm 873mm FINISHED ee ed i semm gt FLOOR a 21 cea 16 1 2 15 1 4 28 3 8 33 1 8 2 pc Toilet 387mm 721mm 841mm oenm ci oF ourter Bare a 18 1 2 15 1 4 30 3 8 33 1 8 2 pc Toilet 387mm 772mm 841mm Product names listed herein ar
5. ashers in place see Step 9a tighten COUPLING NUT 1 4 turn beyond hand tight DO NOT OVERTIGHTEN Turn on water supply Submerge the FLOAT CUP under the water for 30 seconds Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down TROUBLE SHOOTING FLUSH VALVE SEAL REPLACEMENT 1 Turn off water supply and flush toilet to empty tank Disconnect chain from trip lever by removing hair pin cotte and clevis pin Parially lift and support piston bottom with one hand Remove thumbscrew by turning counter clockwise Remove piston top and gasket Replace gasket with new gasket Reverse procedure turn thumbscrew until 2 clicks are felt HAIR PIN THUMBSCREW COTTER PISTON TOP GASKET 4 PISTON BOTTOM NOTE DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE REFILL TUBE CRITICAL LEVEL MARK C L MUST BE 1 ABOVE OVERFLOW PIPE WATER LEVEL ADJUSTMENT LOCK NUT a THREADED SHANK CONE WASHER ry PARTS FOR WATER CONNECTION COUPLING NUT u SEE STEP 9 HAND TIGHT ONLY Diagram 1 ADJUSTMENTS a Adjust water level Water level should be adjusted to level indicated in tank by adjusting float cup See Step 11 for water level adjustment method IMPORTANT b If bowl fails to siphon an adjustment may be required with the lift chain Simply remove the bead chai
6. e trademarks of American Standard Inc American Standard Inc 2007 730945 100 Rev C SAVE FOR FUTURE USE MANIFOLD INSIDE WATERWAY DO NOT REMOVE SEALANT NUT TAPERED w WASHER yg INSTALL WAX SEAL f POSITION TOILET ON FLANGE Invert toilet on floor cushion to prevent damage and a Unplug floor waste opening and install toilet on closet flange so bolts project install wax ring evenly around waste flange horn with through mounting holes tapered end of ring facing toilet Apply a thin bead of b Loosely install retainer washers and nuts Side of washers marked THIS sealant around toilet base SIDE UP must face up INSTALL TOILET a Position toilet squarely to wall and with a rocking motion press bowl down fully on wax ring and flange Alternately tighten nuts until toilet is firmly seated on floor A CAUTION DO NOT OVERTIGHTEN NUTS OR BASE MAY BE DAMAGED Install caps on washers If necessary cut bolt height to size before installing caps Smooth off the bead of sealant around base Remove excess sealant INSTALL TANK RUBBER a Install large rubber gasket over threaded outlet on bottom of tank and lower tank TANK MTG GASKET onto bowl so that tapered end of gasket fits evenly into bowl water inlet opening BOLTS PRE and tank mounting bolts go through mounting holes Secure with metal INSTALLED washer nuts D With tank parallel to wall alternately tighten hex nuts until tank is snugged down evenly aga
7. east 20 psi Flush valve chain too tight holding flush valve open e Readjust chain length as needed Review Step 10 Toilet leaks a Poor supply line connection a Review Step 9 of installation procedure b Poor bowl to tank floor connection b Review Step 4 through 7 of installation procedure a Flush valve seal leaking or deformed a Clean debris from seal surface Replace flush valve seal as Toilet does not shut off needed see Step 13 b Sand or debris lodged in water control b Shut off water supply Remove cap and clean as per Step 14 CHAMPION 4 FLUSHING SYSTEM TEN YEAR WORRY FREE DECADE LIMITED WARRANTY For this warranty to become effective the accompanying warranty registration card and proof of purchase must be completed and returned to the address on the warranty registration card within 30 days of purchase If inspection of this American Standard plumbing product inclusive of china and all mechanical components within ten years after its initial purchase confirms that it is defective in materials or workmanship American Standard will repair or at its option exchange the product for a similar model This warranty does not apply to local building code compliance Since local building codes vary considerably the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation This warranty shall be void if the product has been m
8. erted into overflow pipe below water level in tank Attach refill tube to overflow pipe using S clip provided e The flush valve is leaking because it s worn dirty or misaligned replace seal or flush valve IF FILL VALVE WON T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after valve has been in use for some time Fluidmaster Model 242 Replacement Seal may be needed For troubleshooting information please contact F urd master Mc 30800 Rancho Viejo Road San Juan Capistrano CA 92675 949 728 2000 800 631 2011 2001 Fluidmaster Inc Manufacturer s First Year Fill Valve Warranty www fluidmaster com Registered trademark of Fluidmaster Inc GUARANTEE This Fluidmaster product is guaranteed to be free from defective materials and workmanship for a period of one year Units returned to Fluidmaster will be replaced without charge Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster Inc See next page for American Standard Ten Year Worry Free Decade Limited Warranty REPAIR PARTS LIST Repair parts are determined by toilet tank number which can be found marked inside tank NOTE XXX represents color or trim finish options Specify when ordering PART NO DESCRIPTION 738922 XXX0A SKYLINE CHAMPION 4 TRIP LEVER 034783 XXX0A BOLT
9. inst bowl surface Recommended tool Deep socket tool included in tank kit CAUTION DO NOT OVERTIGHTEN NUTS MORE THAN REQUIRED FOR A SNUG FIT DO NOT SPIN BOLTS WITH SCREWDRIVER Before continuing determine the type of water supply connection you have from the chart below and use the appropriate assembly parts required to properly reconnect the water supply DO NOT use plumber s putty to seal these fittings METAL COPPER METAL FLANGED METAL SPIRAL VINYL BRAIDED FLARED TUBING TUBING TUBING CONNECTOR TEPS LOCK NUT P Lock NUT EFS Lock NUT E LOCK NUT CONE EXISTING EXISTING lt WASHER WASHER CONE GONE CAUTION DO NOT USE Kor courte covPuns CONE WASHER WITH TT PLASTIC SUPPLY LINE WATER WATER WATER WATER SHUT OFF SHUT OFF SHUT OFF SHUT OFF CAUTION Overtightening of These parts must be used as Use existing Use existing spiral cone Captive cone LOCK NUT or COUPLING NUT illustrated to insure water tight coupling nut washer Fluidmaster washers already i connection Use of Sxin souplo and washer cone washer may not included No could result in breakage and nut may result in water leakage seal completely on additional washers potential flooding Water supply tube or pipe must spiral type supply line needed extend at least 1 2 inside threaded shank of valve does not apply to flanged tubing 9 730945 100 Rev C With correct w
10. n from the retainment clip see Fig 10A and take up slack on the chain and reinsert on lift rod Make sure the chain is not too taught 17 CARE AND CLEANING When cleaning your toilet wash it with mild soapy water rinse thoroughly with clear water and dry with a soft cloth WARNING Do not use in tank cleaners These products can seriously damage fittings in the tank This damage can cause leakage and property damage American Standard shall not be responsible or liable for any damage caused by the use of in tank cleaners LE REFILL TUBE REPLACEMENT Locate bottom portion of hose clip to vent tube at location as shown 730945 100 Rev C LIFT ARM FIRST IMPORTANT Always clear sand While holding a container over Replace TOP by engaging lugs and and rust from system Make sure the uncapped VALVE to rotating 1 8 turn clockwise MAKE water supply is off Remove valve TOP prevent splashing turn water CERTAIN TIP IS TURNED TO THE by lifting arm and rotating top and arm supply on and off a few times LOCKED POSITION VALVE MAY NOT 1 8 turn counterclockwise pressing down Leave water supply off TURN ON IF TOP IS NOT FULLY slightly on cap TURNED TO THE LOCKED POSITION TROUBLESHOOTING FILL VALVE IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY repeat Step 14 IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON USE it is a signal you are wasting water because e The end of the refill tube is ins
11. oved from its initial place of installation if it has been subjected to faulty maintenance abuse misuse accident or other damage if it was not installed in accordance with American Standard s instructions or if it has been modified in a manner inconsistent with the product as shipped by American Standard This warranty DOES NOT COVER any damage caused by the use of in tank cleaners American Standard s option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation nor shall American Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product all of which are expressly excluded from this warranty Some states or provinces do not allow the exclusion or limitation of implied warranties so this exclusion may not apply to you This warranty gives you specific legal rights You may have other statutory rights that vary from state to state or from province to province in which case this warranty does not affect such statutory rights For service under this warranty it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased or that a service request including a description of the product model and of the defect be sent to the following address In the United States In Canada In Mexico American Standard Inc American Standard
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