American Power Conversion SYMF800KH User's Manual
Contents
1. c2 e 5 EPO out X177 e ss ci 2S c S MBP CAN I O board External 0P4533 placed z LA K Bl ES a co O m ji Earth fault sensor II 24Vpc X174 H Shunt trip E N rN e e E a E Relay output E 3 a Battery Breaker Box ae f X183 Battery CAN I O board ID 0 ES 0P4512 X186 12345678 e SE Battery CAN I O board ID 1 0P4512 Terminator ON 0765 Relay Board 0P4620 INPUT 4 INPUTS INPUT 6 INPUT 7 INPUT 8 INPUT 1 INPUT 2 INPUT 3 d Dk Og m P AU A FSD 2d FOP Ob 00 29 WC SR oN oN oN e u E f f Co E d VEN ba Phi La ki VEN VN VEND VEN VA o Ly A a V4 H V4 A Cio NOS AS CMG NCS CH 2713 OUTPUT 1 OUTPUT2 OUTPUT3 OUTPUT 4 OUTPUT 5 OUTPUT6 OUTPUT OUTPUT 8 OUTPUT 9 OUTPUT 10 OUTPUT 11 OUTPUT 12 OUTPUT 13 OUTPUT 14 OUTPUT 15 OUTPUT 16 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 23 Electrical Installation Relay Board Optional Relay Board functions 24 The Relay Board informs the user of the operation mode status and alarm conditionsand has 8 ports on the input side and 16 output terminals Use Normally Closed NC contacts for F2. pesn eq ued o A p eny9ajoJd 1u uno enpisay nad esueg Juano enpisay TeabyoyiMS SION CO TSS S USSSISDIPUSHOGSUOHSHEIS PUE y Ely S Ly P v9809 Oa ges sases jersads yg ui jebaT uonejejsur S NL Ul MIN PJJSUuI S sjojonpuoo 9An2598joud pue sjueuiebueue bulges XU aa I z ioyeg Aiepeg ERA on eee Bei Asoyyeg 3 i EE 4 ML ga S S p9E09 931 u Buissiw s 9 Lee VIES vo c voc 931 80 f j 10 xoq BION 9 LGG S uesje2Dipuexeqsuueujsxee s iseaJe euol o s sso10 WNWIUIN 10 9u 19 J 1 YM AI VEVEL 8 Li b v9609 O3l peg seseo jeroeds yq ul je6e1 0 92u849J9J YM L bi o 2 E N le px 1 Y v mS 3d MIA V LZ 3d l eu Dune eAnoejoug ure J0jonpuo Bulyuez 9A 99 01d il N N D N ae d x p43 I g bod LH otk E 3 m po JeyeAut 3 l a i n N g Y z l ct E e g l 2 ER L p eg A QD el a gt Ti l NI SCH D i 19 19Au Se p l ndul sure 1 1 de san eyed EEN LO E MIN EISE 1 AE jueuno ynej ayy Joy uyed Unie ejjeued o BUIME d juiod siy je pesn I ES A 2q jou UBD 9IA D eAnoejoud jueuno enpises aa
3. E E e N E E JE E G 1067 i E Inverter Section Control Section Input Output Section Width Width Width 1690 mm 1012 mm 1014 mm Total width of UPS sections 3 16 mm Weight Without Power Modules 3548 kg With Power Modules 4230 kg 4 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D System Overview Configurations Configuration 2 Inverter Section placed to the right E E gt N oer mm Input Output Section Control Section Inverter Section Width Width Width 1014 mm 1012 mm 1690 mm Total width of UPS sections 3716 mm Weight Without Power Modules 3548 kg With Power Modules 4230 kg Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D External Bypass Static Switch The External Bypass Static Switch External Bypass SSW transfers the load manually or automatically from the UPS to an alternate source without interrupting the supply to the load 009 m m Kb Are 2032 mm 1067mm p External Bypass Static Switch Width 1016 mm
4. p sn eq ueo O9IA p ennoejoud jueno enpisay nad yndjno ssed g jndui ssed g Les asuas Juang jenpisay TESBUYIMS gt mle ae z Aeneg ES IN yore apeg Fy d E cote EE a x M a3d l Qm 80 10 xoq ZY LELYS Lr r 9 09 DAI O 9U81 J I UUM Fert JoxXeouq I AOS gt x Yy pono l uuee eigens ioyeg L CH D D m m a a 2 2 Re E t vie ag YY aa peua DUIyyey AN091 O01d UIEN 3d z N N y l 9 8 3 dm Jayanul 3 3 ule 3 a N 2 e 3 s 1 1 E z P zl l I JoyeAu jndino san yea Indu sure LO MIN EIST 1 E a a E 1 lt Sy d 3d N Z W se euiuue Buiulae3 eAno9joJg UIEN S l 2 Bes lt et PR a LC F 11 d D 11 Md Lv v v9 09 931 uonejejsur Ll Ul MIN CAJOWUILUAG sjojonpuoo 9A129joJd pue 30S SjuUoWobuele Bu u 1e3l asuas juang enpisay jueuno yne ayy Joy ujed uunjeJ ejjeJed oj BUIME jutod siu ye pesn aq jou ueo soap e n99joJd juaJuno jenpises 9 5UBJjU3 SSIA15S VSVeivS Lr r r9909 O3l ii Juawalmbay eouepeduul Buipunoio LN
5. Deen eq ueo Sue eAnoejoud jueuuno enpisay l l l l nad su s 1lu uno enpisay C KU 3d z enee L flaneg yel iayeg ess elt S Lv v vocO9 931 ees peunbej ag spuewap Ielo ds ng sdnoJ8 ui Jo Ayenpiaipul payues eq ueo syued eAnonpuoo pesodxe eu NENE 1 EGLELVS Lv V V9 09 O3I 0 adualajel ULM CT ua AOS gt x y eponoeje ypes lqelins 9S0f 1 J J ZO xoq 1J ye iq Aieyeg EI epoueje Yes o aa1jeulayy E TI wopnpuoBuuie3eNDed 0 r y E a 8 f 3 E Y Y 3 ad 3d Jeuiuue 6uruue3 eAnoejoug UIEN Lat N A N 8 eouepeduil JeyeAut 3 Dupunoe UI d 3 a y LG e AO e 1 3 TP NE D L J n P EN n 1 11 AU I jndino san eyed jndui sure pF MIN eyeunu As 4 RS E o 0 107 AA AAA w u 4 ex vO ag Y KU aa Jeuiuue Dulyuey An099101d UIEN 1 Ee g1 qe n BE TF a 3 1 N DI F 90 yndjno ssed g jndui ssed g GO J 4 A O WNIM Lv v V9E09 921 00S 4 UOHE E SUI Li Ul MIN C4JOUILUAS SJOJONPUOD SANIAJOJA pue sS Uu ul uere puiypeg DUR 99UEJJU 9SA19S Arc www apc com APC Worldwide Customer Support Customer support for this or any other APC product is available at no char
6. LI CH ia T l nmn E e CT i TT LJ LJ Top view AC OUT d INI st Le K ey Wat BINZ m QUT power cable bottom entry LLLI ITT Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 13 Electrical Installation Bottom Cable Entry Q Preparation for bottom cable entry d b Loosen bolts of both cable entry covers and remove Drill holes for grommets for AC DC and Output circuit grounding electrode cable in areas shown 1 No drilling or cutting should take place inside the UPS Note C d Install grommets Remount covers Interchange of AC IN busbars for bottom entry a 2 0 m o A QO CO Ee j Remove nuts from M14 bolts at busbars 90 and 92 Remove bolt washer and fuse Remove bolts from M10 at busbars 90 and 92 Remove busbars 90 and 92 at AC IN Move the two front isolators in the topmost busbar position two steps to the front Move the two front isolators in the lowest busbar position two steps to the rear Install busbar 90 in original position of busbar 92 Install busbar 92 in original position of busbar 90 Reattach M14 bolts at busbars 90 and 92 Install cable lugs on busbars using M12 bolts Interchange of AC OUT busbars for bottom entry d 2 09 m o A QO amp Ee j Re
7. NN E Tet I y i yndino I ssod g Em O MSS sspd g e e 4 5 1 dy C m 2 aa sen ET ET vo I L Lom ou eg 4 U Y Ger rz n rh d e sspd g de C 3 I x e quee E O c Seuepeg c xog JexeeJg leyeg Y9JIMS 9118 S ssed g eula x3 wesch ET Qs 6 es eF 930 o E Dee Kette o gt 3d Ac c E Vil AM pp MEN T pup Ho A A semasa I T T a Te MEN mano T ES C 80 K Kl O a C E part e4 cad Pd i L Y 797 leg 3a evzva b Wm gt e e rL e 3d 3d I S NL C s gt n l LO ___ J N Lo L 7H0S aoez oorxe nes soueyeg xoguexyeeug Logg QUA pedem T 2 x SW3H1O A8 G3QIA03d eegen c3 i esnj Su 3d N e YZT LA it SNIVIA d V Suonoes J9 19AU Bes O LO JDINPON d Wes O eg ec E AV 7 MW enyau s dq pueg ssed g soueuaquieyy O U 2 E NEN YN DERNIER Electrical W Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Electrical Installation Electrical Wiring Principle External disconnection switches O P Note WARNING The UPS has no internal manual disconnect devices to switch off external AC Q1 and Q5 and DC Q7 and Q8 input power Ensure that disconnection devices are available as separate components for this installation The installer must provide each external disconnection d
8. www apc com Installation Symmetra MW N N V Contents E y G A IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS eee es 1 Symbols used in this guide ooo ooo 1 Installation safety iia AAA ADA 2 System OVEIVIS Winnie s 3 UPS SeCHOPS uo sede doas ee ana 3 Serial number s u xd ewe tuos wae i p EVE amp a A 3 Inverter Section eiii wx vaL xu ex EX wo uc mE xS 3 Control Section uuu bai ecu v emo da a 3 Input Output Section EE te FE EAE xs 3 CornlqguratlonS uuu oie a ee ca A isa 3 4 Configuration 1 Inverter Section placed to the left 4 Configuration 2 Inverter Section placed to the right 5 External Bypass Static Switch LL 6 Serial number uos os hd ure A AA 6 Electrical Installation eere nnne Y Electrical Wiring Principle leeren 7 External disconnection switches 8 Input Output wiring precautions rns 8 Top Cable Entry cs
9. O O oo oo lei T o al z JW 2 w EL LL j IL ot II UE mM Q Q Q gt o yo o q TH 2 o_o SL MAA d LE A 7 LC Q Q Q ER Lu Geh Bl o o o KS Uy f GN IC LO o NEN A E O id oe E r R2 o o ch s 2 holl o o E WIE nd o o H I at li o oo EZ oo Q x F j 11 HHJI L I Hh L 0 i S H DC1 DC2 IN OUT power cable bottom entry Connect cables from battery system Connect cables from battery system Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Electrical Installation Bottom Cable Entry PE and AC cable connections bottom cable entry grounding bar Bonding Jumber TN systems to Input Neutral Bar a Earthing conductor connected to suitable earth electrode TN systems mA Aa ing Protective Earthing Conductors for Battery 1 amp AC IN alate miw ja Output circuit JE e HOL grounding bar i Hut i JC VTSPSRRURT N mE L luu Li M an A oo Oo oO D LL BEEN RS o l l l i v ai Tool les LJ oed pu ee DEED E E IS SN MS
10. WE Se gt ELITR r PA AA Cl Mime DOS 3d Mpeg c AJieneg Hole distance Cablelua Hole 0 51 in 13 mm Busbar Beste en y EE 44 45 mm 2 3 in 58 mm Feed the AC and PE cables through the bottom of Input Output Section Connect cables Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 17 External Bypass Static Switch Wiring o bbbbb Note Note Note Note WARNING Before starting installation check and test that all AC and DC power source breakers are in open position WARNING Use only manual reset protection as input over current protection WARNING Over current protection required by national wiring rules WARNING The UPS has no internal manual disconnect devices to switch off external AC Q1 and Q5 and DC Q7 and Q8 input power Ensure that disconnection devices are available as separate components for this installation CAUTION The External Bypass Static Switch 1s not provided with built in backfeed protection Use suitable breakers with a minimum of 0 8 1n 20 mm air gap and trip function The breaker 1s controlled from the External Bypass SSW and will be tripped in case of backfeed The installer must provide each external disconnection device for this UPS system with labels displaying the following text Isolate the Uninte
11. Weight 1 MW 460 kg Serial number The serial number is stated on the type label behind the finishing panel above the display unit Remove finishing panel to see serial number 6 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D llel systems we See also Sddn8 1VOlH19313 1V9O1 NV IVNOILVN HLIM AIdWOO LSNW NOILYTIYLSNI TL GO ANY vO O LO HO SONILL3S H3MV3H8 AHL YOS AGIND NOILVTIVLSNI 3H1 338 SY3H1O Ad GAGIAOYd SNI18VO9 CL VM 002 M9 ONILVH GNVLSHLIM SSVdA8 DILVLS ANY Sdn 9 V e SAINGOW TIV NO 1vnoO3 38 GINOHS SHLON3T3T18VO LInOSIO OG L SNO 319V9 3I1V4VWd3S NI 38 LSNW SYHOLONGNOD LNdLNO GNV LNdNI Sdn CG S s31nqoN 11V NO 1vnoa aa GINOHS LNdLNO ANY LAdNI SHLON31 318VO LINOYIO OV LL 3d N E1 Z1 171 SI SNI18V9 H3MOd OV 11V y SLOVINOO AuVITIXQ V ONZ ONZ ANY YAN 3Svaldas AOVLIOA YSGNN OG LIOAbZ HLIM c mam d31V93393S aa LSNW 9NIJIM TOHLINOO ANY SNIHIM H3IMOd OL HSMV3H8 LINOYI9 3SVO Q3010N dlHl 9ILSNOVIN TVINH3HIL Q31V8 90 80 ZO NOILVNYHOW3NI NOILVTIVISNI Ad311Vg 33S 6 V SLOVLNOO AYVITIXNV INZ ONZ HLIM 90 LO E o SNI 18VO OV NOYA GALVOAYOAS aa da InOHS SNI18VO9 Od Q SH3HLO A8 GAGIAONd S NL AO Z 00vX AODNNOS SNIYN L tj S310N gt S NL O OET OOPXE pia SA A O a m u LAdLNO WILSAS Sdn of ava F 2 AAN ETVZTLA
12. CAN I O board1 0P4533 C1 T VL Q2 E X174 M a e e Earth fault sensor E En N E lt Shunt trip Maintenance Bypass Panel 2 3 X183 x Battery CAN I O board ID 0 0P4512 X186 12345678 Note 2 H7 H8 5V LED Note 3 Q2 Q4 and Q6 are optional If Q2 is not present pins 3 and 4 must be shorted on both boards If Q4 is not present pins 7 and 8 must be shorted on both boards If Q6 is not present pins 11 and 12 must be shorted on both boards Terminator ON 0765 Battery CAN I O board X185 X133A X133B ID 1 0P4512 X186 3 4 5 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 21 Relay Board Optional Location of optional Relay Board og Q9 09 o9 0900o 09 09 OF o9 0000 O O H O o CO Weu 00000000 8 22 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Electrical Installation Relay Board Optional Communication cables with optional Relay Board External Lamp UPS ON 0765 H3 H4 supply Vac or Vpc 94 C94 Maintenance E F3 Bypass Panel Max 250Vag 5A
13. X7 TY aa Jeuiuue Dune eAnoejoug UIEN l l jj Esa Sai Iz pe zl l jn d P WE jndino ssed g jndui ssed g n i SO L AL 3IUENUZ S S3IA15S I 2 A Feely 8 Lr r r9 09 oal 0 92U919J9J YM I I l XU a l z Aeneg lonea p l T T woe Aeneg r7 pL P T Zl Ud EX I KU sa I 80 ff f ZO xoq J9489 q i l Aieueg ZY LSS SS S r9 09 DAI 01 e2ueJ8jeJ YM L pono l yes aqeyns D D E E 9 9 p lt lt N pouces cu uctus ET PA A A La Y Y ad XD Jeuiuue Butuue3 An5 oid UIEN l N l l 9 l 3 m JOLOAU 3 3 uen 3 E I S ENS o bt la L 1 E t yndyno san Pia MIN egeuiuAs ha lt gg JeyeA u l l l E pasn aq ueo einen enpejold jualin jenpisoy nad esueg jueun jenpises s 1 f l vO ag Y Ds jeuiuJe Butuue3 AN099101d UIW jn BE el CR la EN q zl T a LA l pa FER Bh le 4 lt I 90 yndjno ssed g jndui ssedAg SO L J A 4 Pa TbS Lv V V9E09 931 99s _ UOlje e SUI S O NL Ul MIN E4AJOUILUAS sjojonpuoo 9AJ 59 01d pue sjueuiebueJJe puiypeg UI su s j
14. electronic current limiting and 1s based on full battery recharge nominal load and 10 input voltage 3 Nominal battery voltage assumed to be 2 0 volts cell lead technology 4 Nominal Battery Discharge current based on rated load and nominal Battery voltage 5 Maximum Battery Discharge current based on rated load at end of Discharge 6 Heat dissipation calculated at rated load capacity 7 This current is at 125 of rated load and is electronically current limited to a maximum of 10 minutes This value is only provided so the engineer can ensure that the selected AC output circuit overcurrent device s time current characteristic will support this condition 8 At 380 V nominal output is reduced from 200 kW to 180 kW in each section Torque specifications Torque specifications Bolt Size M8 13 5 Nm 30 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Required Breaker Settings 400 V Systems Contact APC Application Team for Required Breaker Settings In 380 V and 415 V systems Note The Symmetra MW 1s a fault tolerant system capable of handling and surviving overloads and internal external faults The overload performances and fault clearings are possible when the system meets specified minimum requirements for breaker settings The settings are specified in the tables below but some of them can also be found in the Electrical Specification section The settings are all minimum settings and may not result
15. grounding electrode conductor to busbar locations 20 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Communication cable overview External Bypass Static Switch X134A EPO out X177 Connection plane Backfeed protection EPO out X185 Note 1 Contact APC Application Team for correct sizing External EPO placed on Note 3 Terminator 0N 0765 Maintenance Bypass Panel Relay output X134A X134B e j S THEE de S X175 X170 X174 Norm op Earth fault sensor N n X128 SS 2 Note 1 DO 1 c 2 X129 02 MBP CAN I O board 2 jre 0P4533 E St o Xw o C1 Sa e 5 s Note 3 o Z 9x m a sE NO e Lamps X172 ca 0 N 7 89 10 11 12 C9 C9 Terminator ON 0765 H569 H669 24Voc va os Shunt trip for back feed protection External Lamp Supply Vpcor Vpc Max 250VAc 5A Note 1 C2 MBP Breakers 98729 Gv X173 Norm op X175 Mi E LLOL 6 Relay output Battery Breaker Box MBP
16. in a drop out sa See separate guide on parallel operation for Information on required breaker settings in parallel systems See also Input and upstream breakers minimum settings Q1 Q5 and any upstream breaker Current A Total load Event Operation soos kA Internal faut clearing Overload on line On line On line Max Battery charge Output and downstream breakers minimum settings Q2 Q4 Q6 and any downstream breaker Duration S Current A Total load 9 Event Operation 0 005 22 kA Internal fault clearing Overload on line On line Only applciable to Q2 and Q4 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 31 Specifications Required Breaker Settings 400 V Systems 22 kA 1s the maximum peak let through current including safety factor available during clearing of an internal fault in a 200 kW section or a Power Module During or after a controlled fault clearing none of the breakers are allowed to trip on the instantaneous trip setting below the specified value This is also applicable to the upstream breakers and a control of the instantaneous trip setting in this part of the installation 1s required The maximum peak let through current 1s applicable to utility with prospective short circuit currents up to 200 kA The instantaneous trip setting must not be derated even though the UPS system is derated in system output power The system size has no influence
17. system the neutral and protective conductors are combined to one single conductor in the whole system Reference to IEC 60364 4 41 413 1 3 All exposed conductive parts of the installation must be connected to the earthed point of the power system by protective conductors which must be earthed at or near to each relevant transformer or generator Exposed conductive parts that are accessible at the same time must be connected to the same earthing system either individually in groups or collectively Normally the earthed point of the power system is the neutral point If a neutral point is not available or accessible a phase conductor must be earthed The phase conductor must not serve as a PEN conductor In fixed installations a single conductor may serve both as a protective conductor and a neutral conductor PEN conductor Reference to IEC 60364 5 54 546 2 3 34 If from any point in the installation the neutral and protective functions are provided by separate conductors it is inadmissible to connect these conductors to each other from that point At the point of separation separate terminals or bars must be provided for the protective and neutral conductors The PEN conductor must be connected to the terminal or bar intended for the protective conductor If there are other effective earth connections the protective conductors must be connected to such points when it is possible It may be necessary to earth at addition
18. upstream breakers minimum settings 31 Output and downstream breakers minimum settings 31 leie e d dente mms System and Protective Earthing ees 33 TN SYSTEMS ida a pm sup u DC Qe Rh t CR AA ENEE 34 Characteristics uuu RE SG ES id a 34 Reference to IEC 60364 4 41 413 1 3 34 Reference to IEC 60364 5 54 546 2 3 34 Additional requirements for generating sets IEC 60364 5 55 551 4 2 35 Protective devices in TN systems o 35 RR Ir 37 Characteristics Virada FEES ORS RS SSS 37 Reference to IEC 60364 4 41 413 1 4 37 Protective devices in TT systems 37 ii Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D IPSVSIS MS ouo A AE AR Eddie a Characteristics ces tus a ar A A ERES 39 Reference to IEC 60364 4 41 413 1 5 39 Protective devices in IT systems lerne 40 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This guide contains important instructions for SY MF800KH that should be followed when handling the UPS External Bypass Static Switch Battery Enclosures and Batteries Symbols used in this guide WARNING Indicates an electrical hazard which if not avoided could result in injury or death Indicates important information CAUTION Indicates a haz
19. Electrical Installation Relay Board Optional Events that will trigger the alarm e UPS is running in normal operation Active on Opr mode bypass operation according to AS400 Novell Maintenance bypass ON The maintenance bypass switch is active Stand by operation UPS is in stand by operation Boost charge operation e UPS is boost charging the batteries High equipment Static Switch temperature is high Failsafe Warning temperature or inverter Main Inverter failure high temperature fuse blown or blown fuse Delta Inverter temperature is high Magnetics temperature 1s high Isolation Transformer temperature 1s high optional Battery temperature 1s high Generator active System on generator System is running on generator Battery charging is derated Battery room ventilation Battery room ventilation Ventilation fault fault in battery room Battery charging is off IN3 Reserved for future use INS Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 25 Low Impedance High Impedance Earthing The Symmetra MW 1s easily integrated into either a solid grounded system or a high impedance grounded system In a solid grounded system the neutral power source mains generator or UPS is solidly grounded In the event of a down stream ground fault the fault current will have a path back to the source and the over current device feeding the faulted part of the install
20. ail safe Mode and Normally Open NO for Active on Note ES Events that will trigger the alarm Common Alarm e Any of the functions below except relays Fail safe Warning K8 K9 K10 K11 e Inverter section fault Main PSU fault e System locked in operation mode e Internal memory fault Internal communication fault Battery voltage out of DC voltage is too high shut down Fail safe Warning tolerance DC voltage is under warning level DC voltage is low shut down Mains out of tolerance Mains voltage RMS value is out of Fail safe Warning tolerance Mains waveform not accepted fast detector Mains frequency is out of tolerance Bypass out oftolerance Bypass voltage RMS value is out of Fail safe Warning tolerance Bypass waveform not accepted fast detector Bypass frequency is out of tolerance Battery condition fault Battery monitor has detected a weak Fail safe Fault battery Battery monitor has detected a defective battery System overload Output load exceeded 100 Fail safe Fault e Delta Inverter current limiter is active Main Inverter current limiter is active Output out of tolerance Output voltage RMS value is out of Fail safe Fault tolerance Output waveform not accepted fast detector Output frequency is out of tolerance b a NO LA K4 A Nn A Ny oo Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D
21. al points to ensure that the potentials of protective conductors remain as close as possible to that of earth In case of a fault Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Appendix TN Systems Additional requirements for generating sets IEC 60364 5 55 551 4 2 To be used when the generating set provides a switched alternative to the public supply Protection by automatic disconnection of supply must not rely on the connection to the earthed points of the public supply system when the generator is operating as a switched alternative to a TN system A suitable earth electrode must be provided Protective devices in TN systems The following protective devices are recognized in TN systems Overcurrent protective devices Residual current protective devices not to be used in TN C systems When a residual current protective device is used in a TN C S system a PEN conductor must not be used on the load side The connection of the protective conductor to the PEN conductor must be made on the source side of the residual current protective device see below illustration e YN c o c o i i gt O gt ES YN D D Li L1 L1 SOURCE M L1 LOAD L1 L1 N PE Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 35 Appendix TN Systems 36 The characteristics of protective devices and the circuit impedances shall be such that if a fault of negligible impedance occurs anywhere in t
22. ard which if not avoided could result in injury or death Note Indicates that more information is available on this subject in a different section of this manual Indicates that more information 1s available on the same subject in a different manual See also Ground symbol D Main Protective Earthing Terminal symbol Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 1 Safety IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Installation safety A A A A A Za Press the optional EPO Emergency Power Off button to switch off all AC and DC power supply to connected equipment in the room and to cut off the load supply The EPO is typically located on a wall in the room in which the UPS is installed See Communication cable overview section for information on how to wire the UPS to the EPO WARNING Before starting installation check and test that all AC and DC power source breakers are in open position WARNING Only personnel trained in the construction and operation of the equipment and the electrical and mechanical hazards involved may install or remove system components CAUTION Do not use High Voltage Testing Equipment This equipement will destroy the electronic circuits in the unit CAUTION The system 1s equipped with an optional auto start function enabling the system to start without any warning when power 1s applied CAUTION All wiring to be in accordance with app
23. ation will trip and isolate the fault In a high impedance grounded system the source 1s grounded with an impedance grounding resistor In the event of a down stream fault the fault current will be limited by the impedance of the grounding resistor The value of a high impedance system 1s its ability to maintain operation with a given system fault to ground 1 e the over current device will only trip at line to line faults or double ground faults For a high impedance system to provide enhanced power system reliability and availability a ground fault monitoring alarm system 1s required 1 Grounding electrode conductor to be supplied by the customer Note For more information refer to Appendix in Installation Guide Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 27 Electrical Specifications OPP P Note WARNING Supply the UPS from a dedicated 3 x 400 230 V L1 L2 L3 N PE source or a high impedance grounded system CAUTION Ensure clockwise phase rotation L1 L2 L3 of input voltages CAUTION AC and DC disconnect switches and over current protection must be included in the installation All wiring must comply with all applicable national and or local electrical codes Max prospective RMS short circuit current on input terminals 200 kA Max prospective RMS short circuit current on DC terminals 50 kA Note AC Input AC Input Input rating 800 kW kVA Power Factor l Inpu
24. e device When the protective device is a residual current protective device I4 is the rated residual operating current I4 n For discrimination purposes S type residual current protective devices may be used in series with general type residual current protective devices To provide discrimination with S type residual current protective devices an operating time not exceeding 1 second is permitted in distribution circuits Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 37 Appendix TT Systems When the protective device is an overcurrent protective device it must be either a device with inverse time characteristics and I4 must be the current causing automatic operation within 5 seconds or a device with an instantaneous tripping characteristic and I4 must be the minimum current causing instantaneous tripping The following diagram shows a Symmetra MW installed in a TT system e Earthing arrangements and protective conductors Symmetra MW in TT installation 38 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D IT Systems Characteristics In IT systems the installation 1s insulated from earth or connected to earth through a sufficiently high impedance Exposed conductive parts are earthed individually In groups or collectively Reference to IEC 60364 4 41 413 1 5 In IT systems the installation must be insulated from earth or connected to earth through a sufficiently high impedance Thi
25. evice for this UPS system with labels displaying the following text Isolate the Uninterruptible Power Supply UPS as instructed in the Operation Manual before working on circuit Input Output wiring precautions obbb P Note WARNING Only personnel trained in the construction and operation of the equipment and the electrical and mechanical hazards involved may install or remove system components WARNING Before starting installation check and test that all AC and DC power source breakers are in open position WARNING Supply the UPS from a 3 x 400 230 V L1 L2 L3 N PE source or a high impedance grounded system CAUTION All wiring to be in accordance with applicable national and or local electrical wiring rules Use only copper conductors Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Top Cable Entry Preparing for top cable entry Default Cable entry in Top Cover of Input Output Section Top view Hole distance Cable lug Hole 0 51 in 13 mm Busbar 44 45 mm 2 3 in 58 mm HEEL AAA IN OUT power cable top entry BE 2 if To dE AA Tal a y ioe kel 8 HL2 INF O Loosen the 8 bolts in both cable entry covers 4 bolts in each cover Drill holes for the grommets in areas shown Install the grommets and re fit the covers Install cab
26. ge in any of the following ways Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support Contact an APC Customer Support center by telephone or e mail Regional centers Direct InfraStruXure 1 877 537 0607 Customer Support Line toll free APC headquarters U S 1 800 800 4272 Canada toll free T EET CaS Europe Middle East 353 91 702000 Africa Ireland Japan 0 35434 2021 Australia New Zealand 61 2 9955 9366 South Pacific area Australia Local country specific centers go to www apc com support contact for contact information Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support Entire contents copyright 2007 American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo and Symmetra are trademarks of American Power Conversion Corporation All other trademarks product names and corporate names are the property of their respective owners and are used for informational purposes only A LL gem
27. he installation between a phase conductor and a protective conductor or exposed conductive part automatic disconnection of the supply will occur within 5 seconds valid for distribution circuits the following condition fulfilling this requirement Z xl Ug In the condition Z is the impedance of the fault loop comprising the source the live conductor up to the point of the fault and the protective conductor between the point of the fault and the source I Is the current causing the automatic operation of the disconnecting protective device within a conventional time not exceeding five seconds Us 1s the nominal AC RMS voltage to earth If a fault occurs close to the UPS before the power distribution while the UPS system is in Battery Operation and Bypass is unavailable the available power is unable to activate the protective device In that situation the Inverter will shut down in five seconds IEC 60364 4 41 413 1 3 5 norm Ifa residual current protective device is used this device will disconnect the supply The four diagrams show the Symmetra MW installed in four different TN systems Earthing arrangements and protective conductors Symmetra MW in TN S installation Earthing arrangements and protective conductors Symmetra MW in TN S installation Legal in DK special cases Earthing arrangements and protective conductors Symmetra MW in TN C S installation Earthing arrangements and protective conduct
28. le lugs on busbars Use M12 bolts Feed cables through the top grommets 6 Connect L1 L2 and L3 to busbars where indicated Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Electrical Installation Top Cable Entry Battery cable connections top cable entry WARNING Make sure that the battery breakers are open OFF prior to running the cables CAUTION Refer to the battery manufacturer s installation manual CAUTION N The minimum DC voltage rating of the battery supply over current protective device is 500 V Over current protection for the battery circuit is required by national wiring rules Note Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Electrical Installation Top Cable Entry Top view of Input Output Section Hole distance cdblalus Hole o 0 51 in 13 mm BUSBSE 44 45 mm 2 3 in 58 mm ES m Q Q H A TE L Input Output Section I O Feed the battery cables through the grommets Connect cables from battery system 6 Connect cables from battery system Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 11 Electrical Installation Top Cable Entry PE and AC cable connections top cable entry w ENEE F l Bonding E LE HII stems ATEN systems to UI E A Input Neu
29. licable national and or local electrical wiring rules This unit contains components that are sensitive to electrostatic discharge ESD Follow proper ESD procedures to avoid severe damage to electronic components Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D System Overview UPS Sections Serial number The serial number is stated on the type label behind the finishing panel above the display unit Remove finishing panel to see serial number Inverter Section The Inverter Section regulates the UPS output and operates from battery power In the event of utility input loss Control Section The Control Section controls and monitors the UPS and the Mains Static Switch Module incorporated in the Control Section Input Output Section The Input Output Section provides electrical connection of input and output Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 3 Configurations The UPS system can be configured in two ways The Inverter Section can be placed either to the left or to the right of the Control Section The two configurations are shown below Configuration 1 Inverter Section placed to the left
30. move nuts from M14 bolts at busbars 93 and 95 Remove bolt washer and fuse Remove bolts from M10 at busbars 93 and 95 Remove busbars 93 and 95 at AC OUT Move the two front isolators in the topmost busbar position two steps to the front Move the two front isolators in the lowest busbar position two steps to the rear Install busbar 93 in original position of busbar 95 Install busbar 95 in original position of busbar 93 Reattach M14 bolts at busbars 93 and 95 Install cable lugs on busbars using M12 bolts Moving busbar for grounding a Move busbar for grounding from upper right corner to lower left corner as illustrated Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Electrical Installation Bottom Cable Entry Battery cable connection bottom cable entry WARNING Make sure that the battery breakers are open OFF prior to running the cables CAUTION Refer to the battery manufacturer s installation manual CAUTION N The minimum DC voltage rating of the battery supply over current protective device 1s 500 V Over current protection for the battery circuit is required by national wiring rules Note Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 15 Electrical Installation Bottom Cable Entry Hole distance Bottom view of Input Output Section Hole 0 51 in 13 mm AOTQII Busbar Cable lug 1 75 in 44 45 mm 2 3 in 58 mm oo o oj gt
31. must be as follows a In installations where the exposed conductive parts are earthed in groups or individually the protection conditions for TT systems apply see 413 1 4 1 b In installations where the exposed conductive parts interconnected by a protective conductor collectively earthed the conditions for TN systems apply In installations where the neutral 1s not distributed the following conditions must be fulfilled J3 lt S 2x1 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 39 Appendix IT Systems In installations where the neutral 1s distributed the following conditions must be fulfilled In the condition Us is the nominal AC RMS voltage between phase and neutral Z is the impedance of the fault loop comprising the phase conductor and the protective conductor of the circuit Z is the impedance of the fault loop comprising the neutral conductor and the protective conductor of the circuit I Is the operating current of the protective device The disconnecting time 1s 5 seconds distribution circuits Protective devices in IT systems The following protective devices are recognized In IT systems Insulation monitoring devices Overcurrent protective devices Residual current protective devices The following diagram shows a Symmetra MW installed in a IT system Earthing arrangements and protective conductors Symmetra MW in IT installation 40 Symmetra MW 800 kW 3 x 400 230 V I
32. nstallation 990 1510D q l l d 3d z Mieneg Ajepeg l l l y eu f epeg PEZ SA EE Cl KU 3d I BO 77 fm ZO xoq Joxeo4q Aieueg D D 3 1 ES EN l ag Y l I euluJo Buiypeg An99 O1d UIEN JeyieAut urew Aen pow uowwog v LSS SS S r9809 O3l 0 e2ueJ8jeJ yum apoqogja yues ajqeyins L Leys yS S p9e DI seeJe euonoes ssoJo WNWIJUIN Le Vei Lb p Y9209 O3l 10 9u 1 J 1 YIM 1o 9npuo Buiypyey eAnoeloJd re Y p sn eq ueo IA p eAnoejoJd 1Ju uno Jenpises nad 1 t pe a1 La V1 U E Jean ius yndyno San eyed indu sue Re MIN eeunuAs e OOO O O O O O O ETT j a G tO aa Y D aa eu Buique3 An98101d ure l el gt 1 Bas GA Le ES E T TE 11 Pk Ai TE F l lt I F i 90 jndino ssed g jndui ssed g l 4 uonejejsur S NL Ul MIN CAJOWILIAG sjojonpuoo 9AB59 01d pue S jUoWObUeIIe bDumngye3 Lv v v9 09 Odl 39S TESBUIIMS su s Juang enpisoy HHI jueuno yne ay 104 ujed uunjei je1ed o Duo juiod si ye Deen eq JOU ueo soap eAnoejoud JUANI enpisoy 95UEJJU3 SSIA15S
33. oints Connect grounding electrode conductor to busbar locations Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 19 Electrical Installation External Bypass Static Switch Wiring Bottom cable entry External Bypass SSW O Top view of bottom cable entry Top view of AC IN amp OUT bottom cable connections O O O Qo l O e e e 2 Communication cable Port T fiu ds da o ait I e e e ome a Si e o o o o H 2 HF Hole distance Cable lug Hole 0 51 in 13 mm Busbar 1 75 in O O 44 45 mm o o El 44 45 mm 2 3 in 58 mm O Loosen the 8 screws to remove bottom covers Drill holes for the grommets Re fit the covers and install the grommets No drilling or cutting should take place inside the External Bypass SSW Note Feed the cables through the grommets Connect cables at cable connection points 6 Connect
34. on the instantaneous trip Note Setting For derated or parallel systems the APC Application Team provides the correct breaker settings and breaker frame sizes Note For upstream breakers not mentioned in the table the APC Application Team provides the correct breaker settings for on line overload and trip currents Note The diagram shows a dual mains systems in which the upstream breakers are named Q Correct settings of upstream breaker settings are mandatory The systems can also be configured as single mains systems Dual Mains Single Installation 6 lt a SAN 32 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D System and Protective Earthing The purpose of this appendix is to describe the system and protective earthing principles of the Symmetra MW CAUTION N All wiring to be in accordance with applicable national and or local electrical wiring rules Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 33 TN Systems Characteristics TN systems have one point connected directly to ground All exposed conductive parts must be connected to that point by protective conductors Depending on the way the neutral and protective conductors are fed there are three types of TN systems TN S system a separate protective conductor is used in the system TN C S system the neutral and protective conductors are combined to one single conductor in a part of the system TN C
35. ors Symmetra MW in TN C installation Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D TT Systems Characteristics TT systems have one point connected directly to ground and all exposed conductive parts of the installation must be connected to an earth electrode This earth electrode 1s independent of the power system earthed point Reference to IEC 60364 4 41 413 1 4 All exposed conductive parts that are protected collectively by the same protective device must be connected to a common earth electrode together with the protective conductors In installations where several protective devices are utilized in series the requirement applies separately to all exposed conductive parts protected by each device The neutral point or 1f a neutral point does not exist a phase conductor of each generator station or transformer station must be earthed Protective devices in TT systems The following protective devices are recognized in TT systems Overcurrent protective devices Residual current protective devices Overcurrent protective devices are only applicable for protection against indirect contact in TT systems where a low RA value exists see specification below The condition R x 1 lt 50V must be fulfilled In the condition Ry is the sum of resistance of the earth electrode and the protective conductor for the exposed conductive parts I is the current causing the automatic operation of the protectiv
36. rruptible Power Supply UPS as instructed in the Operation Manual before working on circuit The installation of the External Bypass Static Switch must comply with local and national regulations Run matched set of phase cables in the same cable run s Do not separate phases into different cable runs Use only copper conductors Electrical Installation External Bypass Static Switch Wiring Top cable entry O Top view of top cable entry Top view of AC IN amp OUT cable connections Port for communication cables Hole distance Cable lug Hole 0 51 in 13 mm B sbsr 1 75 in 44 45 mm 2 3 in 58 mm O Loosen the 8 screws to remove top covers Drill holes for grommets Re fit the covers and install the grommets No drilling or cutting should take place over the top of the External Bypass SSW Note Feed the cables through the grommets Connect cables at cable connection p
37. s connection must be made either at the neutral point of the system or at an artificial neutral point The latter may be connected directly to earth if the resulting zero sequence impedance is sufficiently high In installations where no neutral point exists a phase conductor can be connected to earth through an impedance In case of a single fault to an exposed conductive part or to earth the fault current will be low and disconnection will not be imperative Exposed conductive parts must be earthed individually in groups or collectively and the condition R4 x14 lt 50V must be fulfilled In the condition Ry is the resistance of the earth electrode for exposed conductive parts li Is the fault current of the first fault of negligible Impedance between a phase conductor and an exposed conductive part The Ig value takes the leakage currents and the total earthing impedance of the electrical installation into account In systems where an IT system 1s used for continuity of supply an insulation monitoring device must be provided to indicate the occurrence of a first fault from a live part to the exposed conductive parts or to the earth It is recommended to eliminate a first fault as soon as possible Depending on whether all exposed conductive parts are interconnected by a protective conductor collectively earthed or are earthed in groups or individually after a first fault the disconnection conditions of the supply for a second fault
38. t Voltage 380 V Input Frequency 50 Hz Nominal input current note 1 1132 A Input Current Limitation note 2 1422 A Input Voltage 400 V Input Frequency 50 Hz Nominal input current note 1 1203 A Input Current Limitation note 2 1466 A Input Voltage 415 V Input Frequency 50 Hz Nominal input current note 1 1159 A Input Current Limitation note 2 1447 A 28 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Specifications Electrical Specifications DC Input DC Input Nominal Voltage note 3 2x 384 V INom Discharge note 4 1085 A IMax Discharge note 5 1276 A CAUTION N The minimum DC voltage rating of the battery supply over current protective device 1s 500 V AC Output AC Output Voltage 380 V Current Nom note 8 1094 A Max note 7 1311 A Voltage 400 V Current Nom 1155 A Max note 7 1444 A Voltage 415 V Current Nom 1113 A Max note 7 1391 A AC Input External Bypass SSW The External Bypass SSW is designed to accommodate a continuous overload of 25 AC Input External Bypass SSW External Bypass SSW Max Input Current 100 load 380 V 1094 A 400 V 1155 A 415 V 1113 A Heat dissipation 24 74 kW 84 4 kBTU hr note 6 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D 29 Specifications Electrical Specifications Notes 1 Nominal Nom Input current based on rated load nominal input voltage and fully charged batteries 2 Current limitation is maximum allowed via
39. tral CE E A E rh np A BIDEN ERE E Rig ZN Se PA r a Too ipa wa a M L l eege A Leen EE o o e r UI SS Hi Protective Earthing conductors red for Battery 2 8 AC OUT E A KE Earthing conductor connected to suitable earth electrode TN systems ngon REL d r Output circuit Protective Earthing INL o o grounding bar conductors red for Battery 1 amp AC IN Hole distance Cable lug Hole o 0 51 in 13 mm DE EEN 1 75 in REH 44 45 mm 2 3 in 58 mm Q Feed the AC and PE cables through the top of Input Output Section Connect cables 12 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D Bottom Cable Entry Preparing for bottom cable entry Cable entry in bottom cover of Input Output Section Top view Hole distance Cable lug Hole o 0 51 in 13 mm PETA 1 75 in 44 45 mm 2 3 in 58 mm AC IN cable entry NU view NZ HA Tw F 1H o E SNE 5 BAT 2 Front view mm AC ovid i A gt peu EE GOU de Ge STEEL s A Cll LU dh rer XT BAT 2 fie i whi i
40. ueun jenpises pesn aq jou ued soap enjoajold juauno enpisay 33U8 1JU3 SIA19S nad A q Nad Ve L elLpy 8 L v vocoo DAI 10 9u 18 1 UM Nad Nad I XU aa z Aenea fjeneg qi es rs yor ege Jegen De ER KEE d iU I 80 f ZO xoq JoyeaJq Aeueg Z v LSS SS S P9E09 DAI 0 eoueuejol uum Pp Pp gt i poxo l yee lqelins D D i See 2 E EE ee LEN Y Ww mS l mu TV yal N3d Jeuruuo Buqueg AH09101d urew N3d 3 N N l Te 9 o 3 l Jayanul 3 l uren 3 o S Oro MM el i aj za zal T E e H l s y l l en jndino san Sa indui sure LO MIN PHSUUGIAS l KL J T EX 3d W XU aa jeuruue Buige3 eAn29joJq ule gI bu el I pe z ek X zl En I n1 La e x E 90 yndjno ssed g jndui ssed g SO l ak Teabyo yIMS Lt V vV9 09 OJI 99s uonejejsur D NL Ul MIN e3jeunu AS sjojonpuoo 9A129jojd pue sjueuiebuedje Duiqe3 SEU S 3IA18S Ly V LVS Lr v v9E09 OII 0 eoueJ9jei UUM
41. uxor bor RC CR a CHR CR Cac ar e a 9 Preparing for top cable entry Default 9 Battery cable connections top cable entry 10 PE and AC cable connections top cable entry 12 Bottom Cable ENUY uoo wa ot dela ee eee EE 13 Preparing for bottom cable entry lt lt o 13 Battery cable connection bottom cable entry 15 PE and AC cable connections bottom cable entry 17 Symmetra MW 800 kW 3 x 400 230 V Installation 990 1510D i External Bypass Static Switch Wiring 18 TOP Cable entry suu a da qus 19 Bottom cable entry suas e E EE SE ue a 20 Communication cable overview les eee 21 Relay Board Optional lerne 22 Location of optional Relay Board 22 Communication cables with optional Relay Board 23 Relay Board functions 0 1 24 SPECITICALIONS risa Low Impedance High Impedance Earthing 27 Electrical Specifications o o oo 28 cet Te gt adi ora 28 DE INDUE s rs suls ayo AER A 29 AG OUEIDUE 5 wx a a ACE dere 29 AC Input External Bypass SSW ww ee ooo 29 Heat dissipation lt lt lt lt lt lt 29 NOTES iia bx e RS ue ew EE Ee uu s 30 Torque specifications rrr 30 Required Breaker Settings 400 V Systems 31 Input and
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