American Power Conversion CTSLP/G User's Manual
Contents
1. BroadBand CTSLP G AR Uninterruptible Power Supply 60 VAC User Manual 990 5518A 10 2004 Chapter 1 General Information The SLP G Series Standby Power Supply provides an uninterruptible power source for broadband cable operations Batteries are housed inside the module A battery vault may be used to provide additional battery backup Refer to the APC Web site www apc com for detailed information on additional battery configurations Important Safety Instructions Save These Instructions This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries It is intended for APC customers who setup install relocate or maintain APC equipment Changes and modifications to this unit not expressly approved by APC could void the warranty Failure to observe these warnings may result in serious injury death or damage to the equipment Electrical Do not work alone under hazardous conditions Warnings Do not handle any metallic connector before the power has been disconnected Servicing this equipment may require working with protective covers removed and AC power connected Use extreme caution during these procedures High short circuit current through conductive materials could cause severe burns When grounding cannot be verified disconnect the equipment from the utility power outlet before installing or connecting to other equipment Rec2. repairs are free If not there is a repair charge Procedures for servicing or returning products may vary internationally Refer to the APC Web site Select the appropriate country from the country selection field Select Support from the tab at the top of the web page 2 Pack the product in its original packaging If the original packing is not available refer to the APC Web site for information on obtaining appropriate packing materials m Pack the unit properly to avoid damage in transit Never use Styrofoam beads for packaging Damage sustained in transit is not covered under warranty 3 Mark the RMA on the outside of the package 4 Return the unit by insured prepaid carrier to the address given to you by Customer Support How to Contact APC In the USA Outside the USA Refer to the APC Web site Refer to the APC Web site www apc com Select the appropriate www apc com support country from the country selection field Select the Support tab at the top of the web page 11 990 5518 03 02 Limited Warranty American Power Conversion APC warrants its products to be free from defects in materials and workmanship for a period of two years from the date of purchase Its obligation under this warranty is limited to repairing or replacing at its own sole option any such defective products To obtain service under warranty you must obtain a Returned Material Authorization RMA number from customer support Products
3. 03 02
4. Declared EN55022 EN50091 2 EN 60950 EN50091 1 1 2 55024 TEC60950 EN61000 3 2 3 3 4 2 4 3 4 4 4 5 4 6 4 11 Application of Council Directives 73 23 BEC 89 336 EEC Type of Equipment Power Suppl ipply Model Numbers CTSLP G Manufacturer s Name and Address American Power Conversion 132 Fairgrounds Road West Kingston Rhode Island 02892 USA or American Power Conversion A FP C b v Ballybritt Business Park Galway Ireland OT American Power Conversion Main Avenue Peza Rosario Cavite Philippines or American Power Conversion 2nd Street Peza Cavite Economic Zone Rosario Cavite Philippines QT American Power Conversion Lot 32 Phase 1 Carmelray Industrial Park Canlubang Calamba Luguna Philippines Or APC Suzhou UPS Co Ltd No 189 Suhong Road China Singapore Importer s Name and Address Suzhou Industrial Park Suzhou 215021 Jiangsu PRC American Power Conversion A P C b v Place N Billerica MA U S Ballybritt Business Park Galway Ireland Cha f fete Place Galway Ireland Richard J Everett Sr Regulatory Compliance Engineer ae baie Entire contents copyright 2002 by American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC is a registered trademark of American Power Conversion Corporation All other trademarks are the property of their respective owners 12 990 5518
5. must be returned with transportation charges prepaid and must be accompanied by a brief description of the problem encountered and proof of date and place of purchase This warranty does not apply to equipment that has been damaged by accident negligence or misapplication or has been altered or modified in any way This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase EXCEPT AS PROVIDED HEREIN AMERICAN POWER CONVERSION MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not permit limitation or exclusion of implied warranties therefore the aforesaid limitation s or exclusion s may not apply to the purchaser EXCEPT AS PROVIDED ABOVE IN NO EVENT WILL APC BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Specifically APC is not liable for any costs such as lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data costs of substitutes claims by third parties or otherwise Regulatory Approval c U EC Declaration of Conformity We the undersigned declare under our sole responsibility that the equipment specified below conforms to the LISTED following standards and directives Ei 91 450 Standards to Which Conformity
6. cuit breaker the FLM circuit breaker and the AC line circuit breaker to the OFF positions Auxiliary Power Supply iF Za 3 4 Set up an auxiliary AC generator and calibrate to 60 Hz 1 Hz Turn the AC main breaker to the OFF position Unplug the AC input cord from the FLM and attach it to the generator extension cord The green lamp on the bottom or the enclosure will illuminate For details regarding available options see the APC Web site www apc com 8 990 5518 03 02 FLM Index NH nN A Q N SLM Index Item Auxiliary AC Input Plug AC Auxiliary Receptacle Ammeter optional 15 A Breaker Option Plug Voltmeter optional Description Provides connection point to operate Power Supply from a generator Provides access to utility power for field tools lights etc Displays output current while in normal mode Provides input surge protection Provides an interface for standard APC power supply options Displays output voltage while in normal mode Item Charger Card Inverter Card Event Counter optional Hour Meter optional Description Contains circuits used to maintain a charge on the batteries sense input power loss and provide logic to determine mode of operation Contains circuits that receive DC input from the batteries and provide AC output during standby operation Displays number of transitions from normal to standby operation Displays total time in standby operatio
7. n 9 990 5518 03 02 SLP G Enclosure Bottom View Index NH nA O O 020 a 600 Item AC input Normal Main Indicator LED Standby Main Output Cable Adapter Ground Wire Lug FLM Output Secondary optional Normal Secondary Indicator LED Status Monitoring Connector optional Description Entry point for AC line conduit Green LED illuminates during normal operation of FLM power supply Red LED illuminates during SLM backup operation Coax adapter for FLM power supply output Ground wire attachment Coax adapter for secondary FLM connection Green LED illuminates during operation of secondary FLM power supply Connector space for Status Monitor option 10 990 5518 03 02 Chapter 4 Service Contact and Warranty Information Service APC makes every effort to ensure parts and equipment arrive in working condition Occasionally it may be necessary to return parts or equipment that are not in working condition If the unit requires service do not return it to the dealer Follow these steps 1 Contact APC Customer Support through the APC Web site www apc com support Note the product model number the serial number and the date purchased If you call APC Customer Support a technician will ask you to describe the problem and try to solve it over the phone If this is not possible the technician will issue a Returned Material Authorization Number RMA Ifthe product is under warranty
8. ocal building code requirements See the figure below for pad details e DR e l Use 3 8 threaded rod J hooks or foundation bolts in the BEGE CM concrete 1 27 cm 1 Remove the rear panel of the ground mount skirt four 8 Phillips head screws Pull the Coax and AC lines through the sweeps Set the enclosure onto the rods set in the concrete pad Secure the enclosure using lockwashers and nuts ae oe a Apply a sealant to the concrete pad ground skirt to seal the interior of the enclosure against moisture and insects 4 990 5518 03 02 SLP Enclosure Installation 11 5 29 2 cm Top Hole 75 1 9 cm Bottom Hole 15 1 9 cm Bottom Edge of Mounting Bracket is permanently Housing attached to enclosure Wall Mount Units Select fasteners that will accommodate the weight of the unit including batteries Wiring Unlock and open the enclosure door The open door is designed to either rest on the top edge of the enclosure or slide into the enclosure Install an approved 20 amp high magnetic circuit breaker between the power source and the power supply unit 1 Attach conduit to the 1 2 hole on the bottom of the unit and wire the input line 2 Connect the wires to the Euro block 3 Route the power feed Coax to the bottom of the enclosure Install a pin type connector not furnished to the chassis connector located on the bottom of the enclosure 4 Attach the yellow
9. onnect the power cord only after all connections are made Check that the power cord s plug s and sockets are in good condition Replacement of fuses or other parts must be with identical types and ratings Substitution of nonidentical parts may cause safety and fire hazards Overhead Never stand underneath anything while it is hoisted Always wear a hard hat Warnings Lifting Transformer modules are heavy Use proper lifting techniques to avoid injury Warnings Battery Danger of explosion if battery is incorrectly connected or replaced Replace Warnings batteries only with same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions l 990 5518 03 02 Specifications Environmental Specifications Operating Temperature 40 F to 140 F 40 C to 60 C Humidity 5 to 95 noncondensing within enclosure Physical Specifications Characteristic Specification Height Pole Mount 18 45 7 cm Ground Mount 25 33 cm Width Pole Mount Ground Mount 23 58 4 cm Depth Pole Mount Ground Mount 16 41 cm Weight Pole Mount without batteries 82 lbs 37 2 kg with 3 batteries 154 Ibs 70 kg Ground Mount without batteries 92 Ibs 41 8 kg with 3 batteries 164 Ibs 75 5 kg Electrical Specifications 220 VAC Nominal Input Frequency 60 Hz 1 Hz Output Characteristic Output Specification Output Voltage 60 VAC 3 Output C
10. position The green lamp on the bottom of the enclosure will illuminate Verify voltage at the stinger connector Refer to Specifications in this manual Standby Module Installation l 3 Ensure that the batteries are connected properly and the battery circuit breaker is in the OFF position Locate the pin connector on the enclosure Slide the SLM into the enclosure The guide pin on the SLM will snap into the connector on the enclosure Switch the battery circuit breaker to the ON position Note Batteries charge during normal operation 7 990 5518 03 02 Chapter 3 Operation Initial Startup l 2 3 4 5 Switch the AC circuit breaker to the ON position Verify that the FLM and SLM circuit breakers are switched to the ON position Allow 15 seconds for the SLM to run through the time delay cycle Check the battery float voltage on the charger card at TP1 and TP2 If adjustment is necessary switch the battery circuit breaker to the OFF position Attach test leads to TP1 red and TP2 black adjust potentiometer R2 for correct reading Switch the battery circuit breaker to the ON position Measure the voltage at the Coax connector ensuring that 60 VAC are present Verify SLM Operation Allow the batteries to charge for 24 hours prior to testing Switch the FLM circuit breaker to the OFF position The red lamp will illuminate and the SLM will begin standby mode operation Shut Down Switch the battery cir
11. urrent 9 A 15 A Output Frequency 60 Hz 1 Output Regulation Normal 3 Standby 5 Output Protection 20 A Circuit Breaker optional Transfer Time lt 20 milliseconds 2 990 5518 03 02 Chapter 2 Installation and Maintenance Only trained service personnel should install and maintain the Power Supply Prior to installing the Power Supply AC line voltage must be routed to the enclosure Local state federal and or National Electric Code NEC regulations regarding location permits and electrical wiring must be adhered to Do not operate the Power Supply where the temperature and humidity are outside the specified limits See Specifications in this manual Unpacking Inspect the unit upon receipt Notify the carrier if there is damage The packaging is recyclable save it for reuse or dispose of it properly Check the package contents The package contains the Power Supply and product documentation SLG Enclosure SLP Enclosure Mounting Bracket Models Supported CTSLGH220S1 ENCL SLG 36V 220VAC SM Ready CTSLPH120S1 ENCL SLP 36V 120VAC SM Ready CTSLPH220S1 ENCL SLP 36V 220VAC SM Ready CTSLGH710S1 ENCL SLG 36V 120VAC SM Ready Installing the Power Supply Enclosure Use 2 conduit with an outer diameter of 2 5 5 1 cm 6 4 cm The mounting holes are 1 2 in diameter gt 990 5518 03 02 SLG Enclosure Installation Locate an installation site and setup the concrete pad according to l
12. wire with the clamp to the stinger of the pin connector Tighten the setscrew on the lug clamp 5 Place suitable copper ground wire into the ground lug located on the bottom of the enclosure Route and attach the ground wire 6 Switch the AC circuit breaker to the ON position 7 Check voltages between pins 6 4 3 2 and 1 on the ferro connector and the ground If voltages are present repeat step 7 above 5 990 5518 03 02 Installing Batteries Ensure that the battery breaker is in the OFF position during battery installation The batteries fit into a battery tray that 1s installed on the top shelf of the enclosure The Thermal Switch provides temperature control during battery charge Place the Thermal Switch at the top of the batteries Install the batteries with the polarities oriented properly See figure below Thermal Switch WY S ee VE Battery 1 3 Red Jumper Battery 2 Battery 3 6 990 5518 03 02 Installing Modules Standby Module SLM Batteries E E Status Monitor f Transponder optional Ferroresonant Module FLM Ferroresonant Module Installation l PA 5 Switch the AC circuit beaker to the OFF position Locate the pin connector on the enclosure Slide the FLM into the enclosure The guide pin on the FLM will snap into the connector on the enclosure Switch the AC circuit beaker to the ON position Switch the breaker located on the front of the FLM to the ON
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