Allied Telesis 595 User's Manual
Contents
1. AB Edmonton 403 962 6991 SK Regina 306 781 2300 ON Woodstock 519 539 0435 ON Jasper 613 283 1758 QC Dorion 450 455 4840 buhler U S WAREHOUSES AR West Memphis 870 732 3132 GA Stone Mountain 770 908 9439 IA Atlantic 712 243 5520 IA Lakeview 712 657 8585 ID Meridian 208 887 6006 IL Hooppole 815 948 2591 IL LeRoy 309 962 8414 IN Clarksville 812 284 3376 IN Crawfordsville 317 362 4495 KS Wichita 765 265 9577 MN Lakeville 952 469 5267 MT Billings 406 248 7771 NE Gothenburg 308 537 7175 Burando Hill Katanning W Australia 011 618 98 214422 Chihuahua Mexico 011 52 158 90306 Buhler Manufacturing a partnership 1201 Regent Ave W Winnipeg MB R2C 3B2 Ph 204 661 8711 Fax 204 654 2503 www buhler com Printed in Canada n NC Dunn 910 892 8500 NC Statesville 704 873 0531 ND Bismarck 701 223 1886 ND Fargo 701 282 7003 NY Oneida 315 363 3390 NY Syracuse 315 463 5276 OH Youngstown 330 793 0862 OR Portland 503 234 0378 SD Huron 605 352 8616 TX Houston 713 928 2632 UT Salt Lake City 801 972 4321 WI Portage 608 742 1370 John Kerr Equipment Ltd Wilcoxhoim Farm Linlithgow W Lothian Scotland 011 441 506 842280 Skovde Sweden 011 46 500 452651 Naestved Denmark 011 45 557 295112. iii Table of Contents roges eps pde Ea ent un ERE Pneu tieni Loader Specification Chart eee TENE 2 Torque Chart eese eene nennen eene nnne hates 2 Pre delivery Check List cernerent aane aene 3 Loader Identification Diagram e 4 Hydraulic Hose Kit Identification Diagrams 5 Safety eine etse Pe reliable 6 Important Precautions iii 7 Safety Decals erre ie 8 Lubrication and Decals Location Diagram 9 General Instructions and Information 10 Operation and Maintenance ii 11 Operating Suggestions for Loading 12 Operating Suggestions for Backfilling 13 Attaching the Loader to Your Tractor 14 Removing the Loader from Your Tractor 16 Trouble Shooting biella 18 General Notes and Instructions i 19 TSL General Notes and Instructions ee 20 NOUS rosae PREDA GNMRIAQ CHR ag su buhlU up SERV KU SR EMI ES 21 Sub frame Diagram iaeiei iernii 22 Sub frame Parts Table eere 23 Mainframe Diagram eene 24 Mainframe Parts Table
3. Continued When the hook is lined up dump or roll back the bucket to lower or raise the subframe upright to align with the mounting boot Secure the subframe uprights with the bolts and washers Torque to 500 ft lbs IMPORTANT When mounting for the first time the front hook bolts will have to be tightened after positioning the hook directly over the mounting boss most rearward position Raise the loader and lock the support stand tubes into the up position NOTE When mounting for the first time raise the loader slowly and check to make sure that the hoses do not bind or become pinched in all positions Work the loader and bucket up and down to work out all the air in the hydraulics Check and refill the tractor s hydraulic system 15 Removing the Loader from Your Tractor WARNING When removing the loader it must be fitted with a bucket or other suitable attachment to give the frame stability after removal If this is not done the frame will not remain standing IMPORTANT Always remove the loader on firm level ground away from children s play areas and high traffic areas This makes attaching and removing much faster and easier It also makes the free standing loader more stabie 2 Lower the loader until the stand tubes are firmly on the ground and then dump the bucket so that it is also firmly on the ground There should be slight downward pressure 3 Loosen the bolts
4. Hose 3 8 x 24 3 4 16 MORB x 3 4 16 SWFJIC Hose 3 8 x 30 3 4 16 MORB x 3 4 16 SWFJIC Tee 3 4 MJIC X 3 4 MJIC Tee 3 4 MJIC X RUN 3 4 SWFJIC Bolt Hex 0 250nc x 3 00 grs pl Nut Lock Nylon 0 25nc grbpl Required only if cartridge valve kit X2264 not purchased 33 3 0 Dia Cyl Quantity 2 N OI N NTN N NED af a al N ANA 4 9 lt NIN NO NINN 2 5 Dia Cyl Quantity N NEM DY NIN fai a N AFM amp NE NHN 595 S595 595HSL S595HSL 595TSL S595TSL Hydraulic Cylinder Assembly Bucket Bucket TSL Bucket TSL Bucket Lift Lift Diameter 2 50 3 00 2 50 3 00 2 50 3 00 Length of Stroke 20 63 20 63 11 00 22 00 28 50 28 50 Retracted Length 33 00 33 00 50 50 47 50 38 00 38 00 Extended Length 53 63 53 63 61 50 69 50 66 50 66 50 Cylinder Assembly No 24458 24407 24745 24726 24454 24408 Seal Kit No X1110 X1656 X1110 X1424 X1110 X1424 Shaft Diameter 1 50 1 50 1 50 1 75 1 50 1 75 item Description Part Part Part Part Part Part Number Number Number Number Number Number 1 Head Plate 24540 24656 24540 24606 24540 24606 2 Shaft Weldment 113120 113120 114288 113928 113218 113123 3 Oylinder Tube Weld t 24459 24409 24746 24727 24456 24413 4 Piston Half wide 113217 112862 113217 112862 113217 112862 5 Piston Half narrow 113216 112863 113216 112863 113216 112863 6 Self Locking Nut 813407 813407 813407 813407 813407 813407 7 ShaftBushing 113766 113766 113578 113578 113766 1
5. 0 1 1 38 114097 Link Assembly 11 25 o0 44 2 4 4 4 39 114101 Pivot Plate Left 1 pie SQ 1 1 40 113998 Pivot Plate Right 1 1 1 1 41 113995 Pin 1 25 DIA X 7 13 LG 2 2 2 2 42 813228 1 2 Wing nut pl 2 ut AR ou wc 2 43 81637 1 2 Lock washer PI l 2 tue gt 4 2 2 44 813356 Decal Buhler Allied X 1 75 2 2 2 2 45 114132 Decal TSL X 1 75 2 2 2 2 46 813358 Decal True Self Levelling 2 ED 2 2 47 113488 Decal Quick Attach Instruction 2 2 2 2 48 52281 000 Bright Orange Scotchcal 72368 10ft 10ft 10ft 10ft 27 595 595 Hydraulic Plumbing Diagram 28 595 595 j Plumbing Parts Table item Part No Description Qty 1 24458 2 5 Dia X 20 63 Cyl Assy Bucket 2 2 24454 2 5 Dia X 28 50 Cyl Assy Lift 2 3 812973 3 8 x 12 Hose 3 4 MORB x 3 4 SWFJIC 2 4 811754 3 8 x 18 Hose 3 4 MORB x 3 4 SWFJIC 2 5 812703 3 8 x 22 Hose 3 4 MORB x 3 4 SWFJIC 2 6 812947 3 8 x 22 Hose 3 4 SWFJIC x 3 4 SWFJIC 2 7 113222 Tubing Lift Cyl Bottom Raise 1 8 113223 Tubing Lift Cyl Top Drop 1 9 113031 Tubing Lift Cyl Comm 23 0 1 10 112937 Tubing Lift Cyl Comm 31 0 1 11 113224 Tubing Bucket Cyl Bottom Rollbk 1 12 113225 Tubing Bucket Cyl Top Dump 1 13 112837 Tubing Bucket Cyl Cross Tube 2 14 812128 Elbow 90 3 4 MJIC x 3 4 MJIC 4 15 811414 Elbow 90 3 4 MORB x 3 4 MJIC 2 16 812069 Tee 3 4 MJIC 4 17 11362 Clip Pipe Std 10 18 81592 Nut Hex 0 375nc gr2 pl 4 19 81344 Nut Lock Nylon 0 375nc
6. 2 5 DIA Lift 1 1 24772 595 TSL Mainframe 2 5 DIA Lift 1 K 2 24717 Quick Attach Left 1 A 1 1 3 24716 Quick Attach Right 1 1 1 1 4 112798 Cross Tube 1 1 1 1 5 108827 Pin Weldment 2 2 2 2 6 114296 Stand Tube 2 2 2 2 7 114303 Stand foot 2 2 2 2 8 113690 Link Spacer 2 2 2 2 9 110907 Stand Pin 0 625 diameter 2 2 2 2 10 12779 Hair Pin Clip 4 4 4 4 11 114186 Levelling Rod 1 1 1 1 12 112954 Pin 1 25 X 6 75 LG 2 2 2 2 13 112955 Pin 1 25 DIA X 5 00 LG 2 2 2 2 14 112800 Pin 1 25 DIA X 6 13 LG 2 2 2 2 15 114181 Levelling Tube 2 2 E 2 16 24242 Cross Tube Cover 1 1 1 1 17 Cylinder Bucket 18 Cylinder Lift 19 114252 Pin 1 25 DIA X 6 75 Ig 4 4 4 4 20 81581 Hex Bolt 0 375 DIA X 2 5 LG 32 32 32 32 21 81669 Hex Bolt 0 625 DIA X 3 5 4 4 4 4 22 81592 Hex Nut 0 375 DIA 4 4 4 4 23 81344 Locknut 0 375 DIA 41 41 41 41 24 81967 Locknut 0 625 DIA 4 4 4 4 25 113691 Bushing 1 25 1 D X 1 63 O D x 0 75 lg 8 8 8 8 26 81570 Flat Washer 0 375 DIA 4 4 4 4 27 113570 Bushing 1 25 1 D X 1 63 O D x 1 88 Ig 4 4 4 4 28 113766 Bushing 1 25 I D x 1 50 O D x 1 38 Ig 20 20 20 20 29 114104 Pin 1 25 DIA X 7 48 4 4 4 4 30 113697 Pin 1 25 DIA X 8 63 LG 4 4 4 4 31 113154 Pin 1 25 DIA X 7 63 LG 2 2 2 2 32 114119 Link Weldment Left 2 2 2 2 33 114120 Link Weldment Right 2 2 2 2 34 81966 Locknut 0 50 DIA 3 2 2 2 2 35 84583 Grease Fitting 1 8 NPT Straight 2 2 2 2 36 FNH114039 Bolt Plate 1 i 1 1 37a 114465 Rod Guide 1 1 0 0 37b FNH114039 Rod Guide 0
7. from the rear of the subframe boots and swing bolt up into lock position 16 Removing the Loader from Your Tractor Continued 4 Roll back the bucket slightly and simultaneously extend or retract the lift cylinders to free hooks from spools Then slowly back up the tractor 5 Once the subframe is clear of the boot and the hook is clear of the mounting boss roll back the bucket all the way This raises the rear uprights of the loader NOTE On some mountings the lift cylinders must be extended more while the tractor is backing up so that the subframes clear the front axle CAUTION Be sure the hoses DO NOT get pinched or catch on any frame members while backing up Y After the loader is clear retract the lift cylinders to protect the shafts and disconnect the hydraulic lines at quick couplers 17 PROBLEM Loader slow and or will not dump Loader chatters or vibrates when raising and lowering Excessive movement at pivots Pump noisy Oil leaks Insufficient lift capacity Slow leakdown Excessive wear on bottom oil bucket and wear pads Hydraulic cylinders inoperative Trouble Shooting POSSIBLE CAUSE Quick couplers leaking Hydraulic oil too heavy Oil filter plugged Hydraulic pump worn Oil line restricted or leaking Control valve does not shift properly Air in hydraulic system Cylinder leaks internally Faulty valve Air leak in pump inlet line A
8. ss e 25 TSL Mainframe Diagram een 26 TSL Mainframe Parts Table esee 27 Hydraulic Plumbing Diagram en 28 Hydraulic Plumbing Parts Table eee 29 HSL Hydraulic Plumbing Diagram ee 30 HSL Hydraulic Plumbing Parts Table 31 TSL Hydraulic Plumbing Diagram eese 32 TSL Hydraulic Plumbing Parts Table astra asta 33 Hydraulic Cylinder Assembly eee 34 A IMPORTANT PLEASE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING LOADER aio Loader Specification Sheet MODEL NUMBER 595 a MOUNTING HEIGHT 36 0 NOMINAL TES A TYPICAL RANGE 33 0 TO 39 0 x CYLINDER SPECIFICATIONS INCHES f ro CYLINDER BORE ROD STROKE o La BUCKET 3 00 1 50 20 63 PZ LIFTING 300 1 75 28 50 LEVELING 350 1 75 12 00 TSL BKT 3 00 1 75 22 00 A MAXIMUM LIFT HEIGHT FULL HEIGHT 139 4 11 6 o VW B CLEARANCE WITH BUCKET DUMPED FULL HEIGHT 108 3 9 07 C REACH AT FULL HEIGHT 32 n D MAXIMUM DUMP ANGLE FULL HEIGHT 41 0 D TSL MAX DUMP ANGLE 65 0 D1 TSL DUMP ANGLE AT GROUND 90 F BUCKET ROLLBACK ANGLE GROUND 18 F1 TSL BUCKET ROLLBACK ANGLE 35 G DIGGING DEPTH 5 5 s OVERALL HEIGHT IN CARRY POSITION 79 0 6 6 R ROLLBACK ANGLE AT FULL HEIGHT 101 0 R TSL BUCKET ROLLBACK ANGLE AT FULL LIFT 4
9. to widest possible settings to increase stability It is recommended the tractor be equipped with a rollover protective structure ROPS Ax WARNING FALLING HAZARD To prevent serious injury or death Do not lift carry or allow anyone to ride on or work from any portion of loader Ax WARNING HIGH PRESSURE FLUID To prevent serious injury or death Relieve pressure on system before repairing or adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair If hydraulic fluid penetrates skin obtain medical treatment IMMEDIATELY CRUSHING HAZARD To prevent serious injury or death Do not allow bystanders in loader work area Lower loader to the ground before leaving seat Do not walk or work under raised loader For servicing refer to operators manual Read and understand operator s manual before operating loader Safety Decals These decals are located as shown on the Decal Location diagram and the Sub Frame Assembly diagram 4 WARNING OVERHEAD HAZARD STAY AWAY FROM UNDER LIFT ARMS AND BUCKET To prevent serious injury or death 1 Do not stand or work under raised loader unless supported 2 Support bucket and lift arms before working under loader 3 Lower loader to the ground before leaving seat A CAUTION 1 Read Operato
10. wear Periodically check all bolts for tightness If any bolt is damaged replace it with a bolt of equivalent grade or strength Follow the recommendations of the tractor manufacturer in regards to the quantity of oil used Check oil level frequently to ensure the system is full When making an oil check be sure lift cylinders are retracted Before operating the loader particularly if the loader is left standing for any length of time check the hydraulic system and oil level When installing hydraulics follow the circuit carefully See hydraulic hook up section and make sure the hoses do not contact any hot manifolds or sharp edges on tractor After assembly raise the loader slowly and check to make sure that the hoses do not bind in all positions The pressure of the relief and open center valves is set at the factory Do not tamper with the setting serious injury to the operator or damage to the loader or tractor hydraulics may occur Warranty will be void if the loader is operated above recommended pressure When servicing any hydraulic components care must be taken to prevent any foreign matter from entering the system Do not neglect oil leaks Leaks affect loader operation are dangerous and can result in personal injury or damage to the hydraulic system Never leave the cylinder shafts exposed when loader is not in use Worn or damaged components should be replace as soon as possible with only the manufacturer s recom
11. 13766 NOTES 1 Bucket cylinder shown 2 All cylinder seals are contained in corresponding seal kit CAUTION Maximum pressure 2750 psi 34 Levelin Cylinders Cylinders Cylinders Cylinders Cylinders Cylinders Cylindei 3 50 12 00 22 00 34 00 24319 X1655 1 75 Part Numbe 24655 112934 24317 11294C 112941 813407 11376 WARNING LOOK OUT FOR CHILDREN TEACH YOUR CHILDREN SAFETY INFORM THEM OF DANGERS AROUND MACHINES MANUAL MUST BE READ AND UNDERSTOOD BY OPERATOR TRANSPORT EMBLEMS MUST BE VISIBLE UNKT ALWAYS MOVE EQUIPMENT IN LOW OR DOWN POSITION ESPECIALLY AROUND POWER LINES NEVER LEAVE EQUIPMENT IN RAISED POSITION SERVICE SERVICE EQUIPMENT ONLY WHEN STOPPED AND WITH LIFT LOCKS IN PLACE AS SHOWN KEEP ALL GUARDS AND SHIELDS IN PLACE REPLACE DAMAGED OR WORN PARTS FRAYED CABLES AND HOSES ARE DANGEROUS DO NOT CHANGE FACTORY SETTINGS Lione DIVISION LOCATIONS Allied Division 1201 Regent Ave W Box 1003 Winnipeg MB R2C 3B2 Ph 204 661 8711 Fax 204 654 2503 Farm King Division 301 Mountain Street S Morden MB R6M 1X7 Ph 204 822 4467 Fax 204 822 6348 Inland Division 675 Washington Ave Winnipeg MB R2K 1M4 Ph 204 667 7854 Fax 204 669 2599 B I I Division 1330 43 Street N W Fargo ND 58102 Ph 701 282 7014 Fax 701 282 5865 CANADIAN WAREHOUSES B C Abbotsford 604 864 2665
12. 50 Long 2 2 2 2 10 113281 Bolt Retainer Weldment 2 2 2 2 11 110887 Loader Lift Lock Weldment 2 2 2 2 12 812717 Grommet 0 375 ID X 1 00 OD X 13 2 2 2 2 13 812026 Bolt Hex 0 313nc X 1 00 gr5 pl 2 2 2 2 14 812944 Bolt Car 0 625nc X 3 00 gr5 pl 8 8 8 8 15 84127 Bolt Car 0 625nc X 3 50 gr5 pl 2 2 2 2 16 812939 Bolt Hex 0 875nc X 10 00 gr8 pl 2 2 2 2 17 81967 Nut Lock nylon 0 625nc grB pl 14 14 14 14 18 81723 Washer Lock 0 875 pl 2 2 2 2 19 112730 Washer Boot 2 2 2 2 20 112812 Decal General Caution 2 2 2 2 21 113228 Decal 595X 1 40 2 2 2 2 22 112983 Decal Warning Overhead Hazard 2 2 2 2 23 112982 Decal Lift Lock Instruction 2 2 2 2 24 812882 Bolt Car 0 625nc X 2 50 gr5 pl 4 4 4 4 25 113474 Decal Cross Member Caution 2 2 2 2 26 24329 Mounting Wrench for 0 875 bolt 1 1 1 27 112615 Decal S x 1 40 1 1 Part of decal replacement kit X1256 23 595 595 595 HSL 595 HSL Main Frame Assembly HSL Model Shown FA Pg da 595 S595 595 HSL 595 HSL Main Frame Parts Table item Part No Description 595 595HSL 595S S595 HSL 1 31427 595 Main Frame Weldment 1 1 31428 595 S Main Frame Weldment 1 1 31429 595 HSL Main Frame Weldment 1 1 31430 595 HSL Main Frame Weldment 1 2 24296 Quick Attach Weldment Left 1 1 1 1 3 24297 Quick Attach Weldment Right d 1 1 1 4 112798 Tube Cross Qtach 2 1 1 1 5 108827 Pin Weldment 2 2 2 2 6 111231 Stand Weldment 2 2 2 2 7 113114 St
13. 9 5 ESTIMATED BREAKOUT FORCE 4205 LBS ESTIMATED LIFT CAPACITY 2430 LBS NOTES 1 CALCULATED VALUES ASSUME 2500 PSI CYLINDER PRESSURE 2 BREAKOUT FORCE ESTIMATED AS PER ASAE S301 2 4 1 2 NET PAYLOAD APPLIED AT CUTTING EDGE 3 LIFT CAPACITY ESTIMATED AS PER ASAE 301 2 4 1 1 PAYLOAD APPLIED AT BUCKET MIDPOINT 4 ALL PINS ARE 1 25 DIAMETER Torque Specifications Recommended Torque in Foot Pounds ft lbs amp Newton Meters NM Standard Bolt Head ft lbs NM ft Ibs NM ft iIbs NM 0 250 1 4 7 16 6 7 0 313 5 16 1 2 11 15 17 23 25 33 0 375 3 8 9 16 20 27 31 42 44 0 438 7 16 5 8 32 43 49 66 70 95 0 500 1 2 3 4 49 66 76 103 106 144 0 563 9 16 7 8 70 95 109 148 153 207 0 625 5 8 15 16 97 131 150 203 212 287 0 750 3 4 11 8 144 195 266 360 376 0 875 7 8 15 16 166 225 430 583 606 821 1 000 1 11 2 644 o am n 1 125 11 8 111 16 354 480 795 1077 1288 1745 1250 11 4 17 8 500 678 1120 1518 1817 2462 1 500 11 2 21 4 870 1179 1950 2642 3161 4283 Use 80 of the specified torque value for plated or lubricated fasteners 2 Bolt Diameter Wrench 21 1 29 14 5 20 42 57 25 34 74 100 73 99 ARRE 16 62 84 167 226 181 245 20 122 165 325 440 46 S S 443 600 211 286 563 763 821 1112 566 1149 1516 Pre delivery Check List Before delivering this equipment please complete the following check lis
14. ALLIED 595 LOADER MODELS 595 595 595HSL S595HSL 995TSL amp S595TSL HSL Model shown Assembly Operator s and Parts Manual Part No P3639 07 99 WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve 12 months from original date of purchase by original purchaser to be free from defects in material and workmanship under correct normal agricultural use and proper applications Buhler Manufacturing s obligations under this warranty shall be limited to the repair or exchange at Buhler Manufacturing s option of any Buhler Manufacturing product or part which proves to be defective as provided Buhler Manufacturing reserves the right to either inspect the product at the buyer s location or have it returned to the factory for inspection The above warranty does not extend to goods damaged or subject to accident abuse or misuse after shipment from Buhler Manufacturing s factory nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative Buhler Manufacturing makes no Express Warranties other than those which are specifically described Any description of goods including any references and specifications in catalogues circulars and other written material published is for the sole purpose of identifying goods and shall conform to such descriptions Any sample or model is for illustrative purposes only and does not create a
15. Cycle lift cylinders and bucket cylinders Add oil as required Replace bushings and or pins Check for air leaks restrictions or collapsed hose Tighten or replace hose Clean filter if necessary Add oil as required Repair or replace pump Replace damaged parts Tighten fittings Install a seal repair kit Install an O ring repair kit Repair or replace pump Check loader specifications Replace any worn parts and install a seal repair kit Repair or replace valve Have authorized dealer replace seals Have authorized dealer replace seals Use float position provided on valve Refer to plumbing diagrams See your tractor manual for proper adjustment or Loader dealer for loader valve 3000 PSI is maximum pressure relief setting recommended Adjust valve in accordance with manual Refer to plumbing diagrams and correct hose connections Replace relief valve with closed center plug and plug the power beyond adapter on valve Install open center plug on optional valve Replace closed center plug with relief and install short plug in place of power beyond adapter General Notes and Instructions to the Operator Regarding ALLIED HSL Loader Operations The hydraulic self leveling system HSL utilizes two metering cylinders which displace oil into or out of the bucket cylinders as the loader is raised or lowered The cylinder volumes and geometry s are carefully matched for each loader model to provide the corr
16. ect amount of oil to keep the bucket level after it is initially leveled The HSL system incorporates two relief valves which are only utilized if the bucket cylinders are at either end of the stroke f the loader is raised with the bucket fully dumped oil will be bypassed at high pressure into the lower side of the lift cylinder circuit f the loader is lowered with the bucket fully rolled back oil will be bypassed at high pressure into the raised side of the lift cylinder circuit Note that these two conditions are likely to occur only intermittently and although the pump will be forced to supply oil at a higher pressure no damage to the loader components will occur It is however recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation Note that the large volume piston side of the leveling cylinders is connected to the large volume of the bucket cylinders and the small volume rod side is connected between the two sets of cylinders The effect of this configuration is to create a breakout force boost if the bucket cylinders are pressurized toward the rollback position during breakout The opposite effect of the above situation is that the loader will have poor lift capacity if lifting with the bucket cylinders pressurized in the dumped position This is however a very unlikely occurrence lifting a load with bucket fully dumped The cartridge
17. er Cylinders ILE a EE T p 3 0 Diameter Cylinder with Manifold Kit X2547 Item 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Item amp t 2 111 _ _ _ _ _ _ _ _ _ _ _ _ _ z mn1 1 2 3 4 5 6 7 Part No 24726 24745 24408 24454 812069 811414 812128 11362 113031 114114 114115 114116 114117 114118 112837 811754 812697 114605 811434 114174 886704 Parts List for X2547 TSL Manifold Kit Part No 24750 114605 811434 812069 812786 812052 81922 595 TSL S595 TSL Plumbing Parts Table Description 3 0 DIA x 22 0 Cyl Assy Bucket 2 5 DIA x 11 0 Cyl Assy Bucket 3 0 DIA x 28 5 Cyl Assy Lift 2 5 DIA x 28 5 Cyl Assy Lift Tee 3 4 16MJIC X 3 4 16 MJIC Elbow 90 3 4 16 MORB to 3 4 MJIC Elbow 90 3 4 MJIC x 3 4 MJIC Pipe Clip Tubing Ext Lift Cyl 23 0 Tubing Lift Cyl Bottom Raise Tubing Lift Cyl Right Top Drop Tubing Bucket Cyl Bottom Dump Tubing Bucket Cyl Top Rollback Tubing Lift Cyl Left Top Drop Tubing Cross Tube Hose 3 8 X 18 3 4 16 MORB X 3 4 16 SWJIC Hose 3 8 X 24 3 4 16 SWFJIC X 3 4 16 SWFJIC Hose 3 8 X 24 3 4 16 MORB X 3 4 16 SWFJIC Hose 3 8 X 30 3 4 16 MORB X 3 4 16 SWFJIC Tubing Lift Cylinder Left Bottom Raise Adaptor Straight 3 4 MJIC x 3 4 MJIC Description TSL Manifold
18. g ground Use heel of bucket WARNING DO NOT USE LOADER AS BATTERING RAM SAFETY FIRST LAST ALWAYS Attaching the Loader to Your Tractor 1 Position the tractor as centrally as possible and drive using lowest gear possible into the loader frame until hoses can be connected 2 Couple up the hydraulic hose lines to the loader or tractor valve ensuring proper function see Operator and Maintenance Section NOTE When mounting the loader for the first time slowly work the cylinders back and forth so that most of the air is removed Loosen the bolts on the hooks so that they can be moved Also check that the nuts in the rear of the subframes are in line with the holes 3 On some tractors the lift cylinders may have to be extended slightly so that the subframes can clear the front axle Do not extend the cylinders more than is required IMPORTANT On self leveling loaders the bucket will dump at the same time the loader is raised Therefore operate both hydraulic levers together 4 Drive the tractor ahead until the subframe is past the front axle and the front hook is close to mounting boss WARNING Check front grill clearance during installation to avoid tractor damage IMPORTANT On self leveling loaders the bucket will roll back at the same time the loader is lowered Therefore operate both hydraulic levers together 14 Attaching the Loader to Your Tractor
19. grB pl 6 29 595 HSL S595 HSL Hydraulic Plumbing Diagram 30 595 HSL 595 HSL Hydraulic Plumbing Parts Table Item Part No Description Qty 1 24319 3 5 Dia x 12 00 Oyl Assy Level 2 2 24407 3 0 Dia x 20 63 Cyl Assy Bucket 2 3 24408 3 0 Dia x 28 50 Cyl Assy Lift 2 4 812973 3 8 x 12 Hose 3 4 SWFJIC x 3 4 MORB 2 9 811754 3 8 x 18 Hose 3 4 SWFJIC x 3 44 MORB 2 6 812703 3 8 x 22 Hose 3 4 SWFJIC x 3 4 MORB 2 7 812947 3 8 x 22 Hose 3 4 SWFJIC x 3 4 SWFJIC 3 8 812697 8 8 x 24 Hose 3 4 SWFJIC x 3 4 SWFJIC 3 9 811434 3 8 x 30 Hose 3 4 SWFJIC x 3 4 MORB 1 10 811424 3 8 x 30 Hose 3 4 SWFJIC x 3 4 SWFJIC 1 11 811466 3 8 x 24 Hose 3 4 SWFJIC x 3 44 MORB 2 12 113222 Tubing Lift Cyl Bottom Raise 1 13 113223 Tubing Lift Cyl Top Drop 1 14 113031 Tubing Lift Cyl Comm 23 0 1 15 112937 Tubing Lift Cyl Comm 31 0 1 16 113224 Tubing Bucket Cyl Bottom Rollbk 1 17 113225 Tubing Bucket Cyl Top Dump 1 18 112837 Tubing Bucket Cyl Cross Tube 2 19 113220 Tubing Bucket Cyl Bott Ext HSL 1 20 113221 Tubing Bucket Cyl Top Ext HSL 1 21 23875 Valve Relief Assembly 2 22 811414 Elbow 90 3 4 MORB x 3 4 MJIC 4 23 812069 Tee 3 4 MJIC 8 24 812786 Tee 3 4 MJIC x 3 4 SWFJIC 2 25 812828 Tee 3 4 MORB x 3 4 MJIC x 3 4 MJIC 2 26 11362 Clip Pipe Std 11 27 81592 Nut Hex 0 375nc gr2 pl 4 81344 Nut Lock Nylon 0 375nc grB pl N Co 31 595 TSL 595 TSL Hydraulic Plumbing Diagram 2 5 and 3 0 Diamet
20. ir in hydraulic system Oil level too low Worn bushings and or pins Inlet line restricted or leaking Oil level too low Pump worn or damaged Damaged fittings or hoses Loose connections Worn or damaged O ring wiper seal in cylinder rod end Worn or damaged O rings in valve Improper hydraulic pump operation Load is greater than boom lift capacity Internal boom cylinder leakage Improper hydraulic valve operation Worn control valve Worn cylinder piston seals Float position not used while operating loader Hose from control valve improperly connected Pump operating continually on closed Tractor control valve relief stuck center tractor hydraulic system Loader lift and bucket tilt controls do not work according to decal Valve noisy and or hot Tractor loads pump squeals open Hydraulic control valve set too low Hoses improperly connected Open center control valve on closed center tractor Closed center control valve on open center tractor 18 REMEDY Check connections nd compatibility or replace Change or replace filter Clean or replace filter Repair or replace pump Check all hoses and tubes for leaks damage or restrictions Replace damaged or restricted hoses or tube lines Inspect clean repair or replace valve Cycle lift cylinders and bucket cylinders several times to free system of air Replace seals Repair or replace valve Check tighten or replace inlet line
21. is raised with the bucket fully dumped oil from the bucket piston side will be bypassed at high pressure to the bucket shaft side and the lift shaft side as the quick attach contacts the dump stop If the loader is lowered with the bucket fully rolled back oil from the bucket shaft side will be bypassed at high pressure to the bucket piston side and makeup will be provided by the lift piston side as the quick attach contact the rollback stop Note that these two conditions are likely to occur intermittently and although the pump will be forced to supply oil at a higher pressure no damage to the loader components will occur It is however recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation The extra bucket stroke length allows for the bucket to be dumped to approximately 90 degrees at ground This allows for bucket assist when traction is minimal If the loader is raised from this position the bucket will retract as the quick attach contacts the dump stop and the circuit goes through relief as described in note 2 Extra bucket retraction allows for the bucket to be rolled back as the loader raises The TSL feature maintains the bucket level but as required the bucket can be manually rolled back approximately 20 degrees to allow for increased bucket capacity If the loader is lowered from this position the bucket will extend as the quick attach contacts the rol
22. lback stop and the circuit goes through relief as described in note 2 The relief valve is factory set at 3250 PSI cracking pressure and is capable of bypassing 10 15 GPM If loader lock up should occur due to a low tractor relief setting higher inlet flows or return line restrictions the relief valve may be backed off slightly until the lock up condition is overcome counterclockwise turn of set screw Contact the factory for further instructions 20 Notes 21 595 Sub Frame Assembly na Inside Hook Mounting REMOVED INSTALLED FROM ON TRACTOR TRACTOR 13 di Q x Sa 19 M48 19 22 595 S595 595 HSL 595 HSL 595 TSL amp S595 TSL Sub Frame Parts Table Regular HSL TSL 595 595 HSL TSL Item PartNo Description Quantity Quantity Quantity Quantity 1 31423 595 Sub Frame Weldment Left 1 2 31424 595 Sub Frame Weldment Right 1 1 31425 595 HSL Sub Frame Weldment Left 1 2 31426 595 HSL Sub Frame Weldment Right 1 1 31437 595 S Sub Frame Weldment Right 1 2 31438 595 S Sub Frame Weldment Left 1 1 31439 595 HSL Sub Frame Weldment Left 1 2 31440 5595 HSL Sub Frame Weldment Right 1 3 110959 Hook Weldment 2 2 2 2 4 112747 Plate Clamp 2 2 2 2 5 112746 Spacer Block 4 4 4 4 6 112748 Shim 2 2 2 2 7 112663 Cross Member Weldment 1 1 1 1 8 112668 Tube Cross Member 1 1 1 1 9 112642 Shaft Pivot 1 75 DIA X 5
23. mended component or equivalent 10 Operation and Maintenance GENERAL Refer to tractor Operator s Manual for Operating information on the tractor s hydraulic system Hydraulic systems using auxiliary valves should have them located for easy reach from the tractor seat Hoses should be connected in such a manner that pushing forward on valve handles lowers the boom or dumps the bucket CAUTION Always connect boom hoses to float section Weight added to rear of tractor provides better traction and an easier more efficient loader operation Extra weight along with widening the rear wheels reduces the risk of roll over The smaller the tractor is the easier it will roll We recommend that weight be added to rear tires with liquid or by the installation of rear wheel weights Where additional weight is required a counterweight box can be fabricated for tractors with three point hitches Extra weight can also be added by the use of a heavy implement mounted to the three point hitch A roll over protective structure is also recommended 11 LOWER BOOM pump BUCKET In cold weather operate the tractor s engine at idle speed until the hydraulic fluid is warmed up High engine speed when the hydraulic fluid is cold will cause the pump to wear prematurely Under normal conditions operate the tractor s engine at throttle Shift the tractor into a low gear before entering a pile of material to minimize st
24. n Express Warranty that the goods conform to sample or model shown The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all other warranties expressed or implied Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever nor for any sum in excess of the price received for the goods for which liability is claimed WARRANTY CLAIMS Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair WARRANTY LABOR Any labor subject to warranty must be authorized by Buhler Manufacturing The labor rate for replacing defective parts where applicable will be credited at a rate determined by the Company Buhler Manufacturing IMPORTANT FACTS Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warrant PRINTED IN CANADA Section Introduction and Identification Safety and Pre use Information Operating Information Assembly and Parts Information 595 Hydraulic Farm Loader Operator s Manual Table of Contents Description Page Warranty Registration and Policy
25. r s Manual before operating 2 Move and turn tractor at low speed 3 Carry loader arms at a low position during transport 4 Lower loader arms stop engine and lock brakes before leaving operator seat 5 Do not stand or work under raised loader unless properly supported 6 Add recommended wheel ballast or rear weight for stability 7 Move wheels to widest recommended settings to increase stability 8 Do not handle large round bales or other shiftable objects unless loader is equipped with a grapple fork 9 Do not use loader to move or carry people 10 Stay away from power lines Electrocution can occur without direct contact 11 Review safety instructions annually Lubrication and Decal Location Diagram Lubricate tractor hydraulic unit as indicated in tractor Operator s Manual Keep bushings on lift arm pivots and cylinders well lubricated Use high grade lithium grease every 8 hours of operation NOTE Frequent greasing will prevent contaminants from migrating between the pins and bushings Decal 112812 Decal 112983 Decal 112982 Symbol indicating grease after every 8 hours of operation 9 10 11 12 General Instructions and Information As with any piece of equipment the care with which your loader is operated and maintained will greatly affect it s life and the safety of the people using it Keep all pivots well lubricated for longer bushing life Inspect every 500 hours of operation for
26. rain on loader arms Operating Suggestions for Loading DO THIS NOT THIS When handling heavy loads be sure to lower lift arms slowly This is known as feathering the hydraulic lever if load is lowered too fast and stopped suddenly excessive shock loads are created which can damage loader or tractor When loading bucket drive straight into material Attempting to turn tractor while loading bucket can cause damage to both the loader and tractor Come in level NOTE Bottom surface of bucket is parallel to line on motion To increase loading efficiency minimize angle of turn and length to run between pile and spreader Work both levers back to direct pressure to both cylinders Combined action of lift and bucket cylinders increases loading efficiency t clus ae S wee gt ANE Fhir Leave material which drifts over side of bucket for final clean up 12 Operating Suggestions For Backfilling DO THIS ll h De LIA LEC bee ETYEXZ E OR d When backfilling approach pile with a flat bucket Leave dirt in bucket Dumping on each pass wastes time NOT THIS DO NOT use bucket in dumped position for bulldozing This will only impose severe shock loading on the bucket cylinders and make it more difficult to maintain a level grade 13 Backgrade work surface with a loaded bucket Release all pressure on lift cylinders so full weight of bucket is scrapin
27. rap Stand 2 2 2 2 8 24329 Wrench Mounting 1 1 1 1 9 110907 Pin 0 625 Dia Stand 2 wa oe 2 2 10 12779 Hair Pin Clip 9 Western Wire 5 5 5 5 11 113109 Levelling Rod 1 1 1 1 12 112954 Pin 1 25 Dia x 6 75 Long 4 6 4 6 13 112955 Pin 1 25 Dia x 5 00 Long NT 4 6 4 6 14 112800 Pin Qtach 4 4 4 4 15 113766 Bushing 1 25 ID x 1 50 OD x 1 375 Long 8 8 8 8 16 24242 Tube Cover 1 1 1 1 17 24407 3 0 Dia x 20 63 Bucket Cylinder 2 2 2 2 18 24408 3 0 Dia x 20 50 Lift Cylinder 2 2 2 2 19 24319 3 5 Dia x 12 00 Leveling Cylinder NE 2 2 20 81581 Bolt Hex 0 375nc x 2 50 gr5 pl 16 20 16 20 21 81669 Bolt Hex 0 625nc x 3 50 gr5 pl 4 4 4 4 22 81592 Nut Hex 0 375nc gr2 pl 4 4 4 4 23 81344 Nut Lock nylon 0 375nc grB pl 20 24 20 24 24 81967 Nut Lock nylon 0 625nc grB pl 6 6 6 6 25 81570 Washer Flat Std 0 375 hs pl 4 4 4 4 26 23842 Decal Hyd Self Level x 0 75 2 2 27 813356 Decal Buhler Allied x 1 75 2 2 2 2 28 52281 000 Bright Orange Scotchcal 72368 10ft 10ft 10ft 10ft 2 2 2 2 29 113488 Decal Quick Attach Instruction Part of decal replacement kit X 1080 25 595 TSL 595 TSL Main Frame Assembly See Linkage Detail Below e 595 TSL S595 TSL Main Frame Parts Table 2 5 DIA Lift Cyl 3 0 DIA Lift Cyl Item Part No Description 595 TSL S595 TSL 595 TSL S595 TSL 1 24729 595 TSL Mainframe 3 0 DIA Lift 1 1 24737 595 TSL Mainframe 3 0 DIA Lift o 1 4 24771 595 TSL Mainframe
28. style relief valves are factory set at 2 000 psi cracking pressure and are capable of bypassing 15 20 GPM If loader lock up should occur due to a low tractor relief setting higher inlet flows or return line restrictions the relief valve setting may be bucket off slightly until the lock up condition is overcome as described in note 2 above CAUTION Never utilize the leveling cylinders to raise the loader This could occur if the lift cylinders are placed in float while the bucket cylinders are held pressurized in the retracted position If the loader should rise pressurize the lift cylinders to lower it otherwise a rapid drop may occur when the bucket cylinders are extended Note that this situation is unlikely to occur during normal loader operation and is possible only with a lightly loaded bucket General Notes and Instructions to the Operator Regarding ALLIED TSL Loader Operations The true self levelling system TSL utilizes mechanical linkages to maintain bucket level while raising and lowering The pivot plate weldment levelling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion This feature is standard with 2 50 and 3 00 diameter bucket cylinders The TSL system incorporates a relief and anticavitation manifold to provide extra dump at ground and rollback at full lift height This feature is available on 3 00 bucket cylinders only If the loader
29. t 1 The loader has been installed using the appropriate mounting kit for the tractor and loader 2 The hydraulic system installed is appropriate for the tractor and loader 3 The loader is properly installed i 4 All bolts are tightened to the torque specifications shown in the torque chart 5 All safety decals are readable 6 The loader has been tested and operates properly 1 7 The operator s manual has been delivered to the owner who has been instructed on the safe and proper use 1 of the loader Dealer s Signature This check list is to remain in this Owner s Manual and is the responsibility of the dealer to complete it before delivery to the customer Loader Identification Diagram HSL Model Shown HSL Cylinder Loader Mainframe Bucket Cylinder Lift Cylinder Loader Subframe Mounting Kit Loader Attachment Bucket shown For further details refer to Loader Mainframe and Subframe diagrams Hydraulic Hose Kit Identification Diagrams Hose Kit A Loader Powered by the tractor remotes Consists of four hoses leading from loader tubing to tractor remote couplers Hose Kit B Loader operated by an external OC or CC valve that is powered from the tractor remotes Consists of 4 hoses leading from loader tubing to external mounted valve and 2 hoses from valve to tractor couplers Use the valve type shown with hose kit B Hose Kit C Loader opera
30. ted by an external valve that is plumbed into the tractor hydraulic system Consists of 4 hoses leading from loader tubing to external mounted valve plus the necessary fittings hoses and adapter blocks if necessary to tap into tractor hydraulic system Use valve type shown with hose kit C Safety B Never work beneath raised loader unless it is securely supported The following are e Space rear tires as recommended by instructions for the Lift Lock Supports tractor manufacturer Maximize width for high lift applications Lift Cylinder Shaft LIFT LOCK INSTRUCTIONS TO ENGAGE SUPPORTS TO DISENGAGE SUPPORTS 1 RAISE LOADER PAST LEVEL 1 RAISE LOADER OFF LIFT LOCK POSITION SUPPORTS 2 SECURE SUPPORTS INTO 2 SWING LOCK SUPPORTS UP INTO POSITION ON THE CLEVIS AND i STORAGE POSITION CYLINDER SHAFT i 3 SLOWLY LOWER FUL WEIGHT OF e Donot raise bucket to extreme heights LOADER ONTO SUPPORTS A IMPORTANT niet while tractor is on an incline Carry DO NOT STORE LIFT LOCK SUPPORTS OTHER THAN WHERE INDICATED loader low for safety Note in above REPLACE IMMEDIATELY IF DAMAGED illustration how load center moves out when bucket is raised on a slope Be allowance for length of loader when making no more than one foot high as long as turns possible Never leave tractor unattended while the bucket e Note A pivoting front axle acts like a is raided Always lower bucket to the gro
31. und three wheeled tractor until the stops hit and shut off before leaving tractor seat the axle Do not walk under raised bucket Never operate loader while operator is not seated in the driver s seat on the tractor Keep tractor on solid ground Loose fill rocks and holes can be dangerous for loader operation or movement e If lift cylinders are used to raise front Never operate a loader with frayed or damaged wheels of tractor for service place hoses or leaking fittings blocks under tractor before working around front end Add ballast as required to ensure 25 of gross vehicle weight is transferred to the THIS SAFETY ALERT SYMBOL MEANS rear axle ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Important Precautions A DANGER ELECTROCUTION HAZARD To prevent serious injury or death Stay away from power lines and cables Electrocution can occur with or without direct contact CRUSHING HAZARD To prevent serious injury of death Do not handie round bales or other shiftable objects unless loader is equipped with an attachment designed for this purpose Do not handle loose loads that are not secured Do not lift load higher than necessary Ax WARNING ROLL OVER HAZARD To prevent serious injury or death Move and tum tractor at low speed Carry load no higher than necessary to clear the ground when transporting Add wheel ballast or rear weight for stability Move wheels
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