Alliance Laundry Systems CS2000 User's Manual
Contents
1. VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 4 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 30 C Maintain time 480 sec COOLING Temperature 0 C 2 Level 4 cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 480 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 50 Step n 20 Rinse RINSE180G ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 4 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 0 C Maintain time 180 sec COOLING Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 180 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload Y2. Step n 5 Rinse BLEACH240 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 0 C Maintain time 240 sec COOLING Temperature 0 C 2 Level 4 cm WATER LEVEL TO BE REACHED Water level 24 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 50 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 38 Step n 6 Rinse FINALRINS ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 0 C Maintain time 240 sec COOLING Temperature 0 C 2 Level 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload NO SOAP
3. Additional information Duration of product drainages Tray A Tray B Tray C Tray D Rinsing 50 50 50 50 Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is automatic 19 PROGRAM DETAILS ASEPTIC WASHING MACHINE TYPE 2000 CS 2000 WITH MICRO CONTROL Wash energic speed 45 tr min STAGE TIME WATER LEVEL PRODUCT TEMP C COMMENT Prewash Wash 1 ee ed waa Pe Raton AT fcooime fe S A A Braies RE DE ay SATO ENSS AN EE CE DS p A LEE ee a e a a Fnainsing PO RE oade rei CL SATO CE TP a PQ L EE Or CE ES PS AL CE ES PP QE CEE a 0 EE a a Additional information Duration of product drainages Tray A Tray B Tray C Tray D Rinsing tray 50 50 50 50 60 Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is automatic 28 PROGRAM DETAILS ASEPTIC WASHING MACHINE TYPE 2000 CS 2000 WITH MICRO CONTROL Wash energic speed 45 tr min Same ES RS D PE EEE UE ES LE NE 0 a et S waka PH 30 LE EL EE ey SATO fcoome we PS A A CES a a T S a ES SP S a a Ring a f CP ES EE R E
4. Step n 15 Rinse RINSE180 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 0 C Maintain time 180 sec COOLING Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 180 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 46 Step n 16 Rinse FINALRINS ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 0 C Maintain time 240 sec COOLING Temperature 0 C 2 Level 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES
5. e Mechanically soldered frame of hot de scaled steel plating protected against oxidation by phosphation and covered with epoxy paint e Protection panels in stainless steel plating with 1 2 mm thickness e The design of the lower part of each tub port inhibits the laundry from slipping in between the tub and the drum 1 2 2 Tub and drum e The tub consists of a rolled stainless steel plate closed at its extremities by 2 flanges also stainless steel The tub flanges are bolted to the tub and a seal assures waterproofing e The drum consists of a perforated and pressed stainless steel plate The plate is then rolled and nested in two bead plates also stainless steel 4 beaters mounted peripherally around the interior allow the laundry to be stirred correctly This assembly is held together by 4 tension rods that traverse the drum from one end to the other 1 2 3 Suspensions The tub drum assembly is suspended by four springs that are attached to the frame and held in place by eight stabilisators thus absorbing all vibration 1 2 4 Porthole The large size portholes are of stainless steel and equipped with SECURIT panes of tempered glass Thus they permit a visual control of the washing operation 1 2 5 Bearings transmission and motor e The connecting rod bearings are waterproof and have a hardened steel base e The transmission consists of one belt providing a driving mechanism without slippage e The asynchronous motor w
6. WARM WATER YES ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 43 Step n 12 Spin SPIN1000 ENABLE SPEED VLL 0 sec VLN 0 sec VDN 5 sec VDA 60 sec VCL 120 sec VCI 300 sec VCA 120 sec START WITH WATER YES TILTING Number of spin attempts 6 44 Step n 14 Wash WASH60CD ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 60 C Maintain time 480 sec COOLING Temperature 45 C 2 Level 7 cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 480 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 45
7. Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 300 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER NO ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 36 Step n 4 Rinse RINSE120 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 0 C Maintain time 120 sec COOLING Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 120 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 37
8. INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 39 Step n 7 Spin SPIN1000 ENABLE SPEED VLL 0 sec VLN 0 sec VDN 5 sec VDA 60 sec VCL 120 sec VCI 240 sec VCA 120 sec START WITH WATER YES TILTING Number of spin attempts 6 Step n 8 Distribution TUMBLE60 ENABLE SPEED VLL 0 sec VLN 60 sec VDN 0 sec VDA 0 sec VCL 0 sec VCI 0 sec VCA 0 sec DRUM ACTION Move 10 sec Pause 5 sec 40 Step n 9 Wash WASHS80 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 80 C Maintain time 480 sec COOLING Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 480 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER NO ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0
9. RE a S S a ES SP S a a CR RD DE ATO ES ES a A A A ES SP S a a ES DC LL ATO CE SP a a T Dw Sr ES PQ LS CE AS CEE OT CE PS PL Sems SP CP TO Additional information Duration of product drainages Tray A Tray B Tray C Tray D Rinsing tray 50 50 50 50 60 Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is automatic 31 PROGRAM DETAILS ASEPTIC WASHING MACHINE TYPE 2000 CS 2000 WITH MICRO CONTROL PROGRAM N LAUNDRY TYPE Wash energic speed STAGE TIME WATER LEVEL PRODUCT TEMP C COMMENT Prewash Wash 1 EEE EP S S a C a T A A A CES SP T S a ES SP T a a ES a a T a a e a aR RS EE PS RE Ce a RE EC a semm SG Additional information Duration of product drainages Tray A Tray B Tray C Tray D Rinsing tray 50 50 50 50 60 Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is automatic 32 Cycle n 1 1 Stepn 2 Prewash PREWASH38 2 Stepn 3 Wash WASH80 3 Stepn 4 Rinse RINSE120 4 Stepn 5 Rinse BLEACH240 5 Step n 4 Rinse
10. RINSE120 6 Stepn 6 Rinse FINALRINS 7 Stepn 7 Spin SPIN1000 8 Step n 8 Distribution TUMBLE60 Cycle n 2 1 Stepn 9 Wash WASH80 2 Stepn 5 Rinse BLEACH240 3 Stepn 4 Rinse RINSE120 4 Stepn 6 Rinse FINALRINS 5 Step n 7 Spin SPIN1000 6 Stepn 8 Distribution TUMBLE60 Cycle n 3 1 Stepn 10 Prewash PREWASH30 2 Stepn 11 Wash WASH60 3 Stepn 4 Rinse RINSE120 4 Stepn 4 Rinse RINSE120 5 Stepn 16 Rinse FINALRINS 6 Stepn 12 Spin SPIN1000 7 Stepn 8 Distribution TUMBLE60 Cycle n 4 1 Stepn 14 Wash WASH60CD 2 Stepn 15 Rinse RINSE180 3 Stepn 16 Rinse FINALRINS 4 Stepn 17 Spin SPIN700 5 Stepn 8 Distribution TUMBLE60 Cycle n 5 1 Stepn 19 Wash WASH30G 2 Step n 20 Rinse RINSE180G 3 Stepn 21 Rinse RINS240G 4 Step n 22 Spin SPIN300 5 Stepn 8 Distribution TUMBLE60 533 Step n 1 Soak SOAK120 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 0 C Maintain time 120 sec COOLING Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 120 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum mo
11. sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 41 Step n 10 Prewash PREWASH30 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 30 C Maintain time 180 sec COOLING Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 180 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 50 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 42 Step n 11 Wash WASH60 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 60 C Maintain time 300 sec COOLING Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 300 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS
12. upon first start up Check that all connections and drains are correctly established Check that the device is connected to earth correctly Take away brackets transport see instruction at the end Check that all switches are in their position 0 Turn the circuit breaker with guard to position 1 Check that the pump gas heating rotates in the correct direction Note If the machine turns the wrong way check the technical service centre of the manufacturer Attention Take care not to touch or come close to any moving parts e Mount all protection panels back on the machine 2 3 Adaptation of the device to another type of gas 2 3 1 Actions to be taken e Dismount the access panels of the heater on the side of the dirty laundry e Unscrew the 4 fixing bolts of the gas ramp as well as the bolt of the hose of the gas connection e Extract the ramp e Unscrew the injectors and replace them e Proceed in reverse order to mount the system and check that the gas feed pressure at the entry valves of the module is in agreement with the pressures indicated in the table below device operating e Seal the air adjustments with a little paint 7 2 3 2 Table of adjustments and flow rates Pres feed mbar Injector marking Adjustment of Max opening of Idem Idem Idem air pres vent Flow of burner 2 64 cubic m h 3 07 cubic m h 1 96 kg h 1 96 kg h Nominal heat 24 9 flow kW hi 1 Identical adjustmen
13. water does not enter Cycle starts but water inflow does not stop Cycle starts but heating does not engage Heating is on but temperature does not rise doors not closed correctly emergency stop activated contact breaker or electricity outage fuses tripped emergency stop activated processor off electricity outage fuse of regulator tripped press yellow indicator light on front side when it is on water inlet closed pressure switch out of service electronic valve out of service fuse tripped electronic valve of inlet out of service pressure switch out of service electronic valve dirty tub pressure switch clogged drainage valve still open required water level not reached fuse tripped contact coil heating out of service HS probe resistor out of service 25 Machine does not drain drainage valve dirty exhaust tube blocked Machine does not centrifugate improper loading of laundry or loading limits not respected causing an unbalance fault no high level before centrifugation drainage blocked 26 PROGRAM DETAILS ASEPTIC WASHING MACHINE TYPE 2000 CS 2000 WITH MICRO CONTROL Wash energic speed 45 tr min Seamed pna EE aa a E E T E E A wn SQL SATO Cow ES PS e e Rimer ES EP Bracie ES DE way ATO Rinsing Pa 120 Gon f re a SS CE DS a A a D C a fe eal S E E rrr ER OC CE aa CEE RE SP T a A EE CE ES EE EE tos
14. 060 1160 1260 UHMO49D 1612x1053x1690 1782x1320x2050 1782x1320x2050 1300 1400 1500 UHM067D 1965x1053x1690 2135x1320x2050 2135x1320x2050 1570 1670 1770 12 2 2 2 Characteristics of the room e The machine must be installed in a very well ventilated room with correct lighting and a temperature in the range from 10 to 40 C temperature limits for the electronic frequency regulator of the driving motor e Sufficient space must be left around the machine to allow for its correct functioning e Oneach side sufficient space must be left in front of the portholes so that the machine operator can work correctly and without danger e Levelling should be carried out correctly on a hard and stable floor surface capable of supporting the considerable weight of the machine 430 kg on 1 m The floor must at least be able to support 500 kg per m for the installation of such a machine Correct levelling also guarantees an optimum performance of the suspensions and the water bath which is balanced horizontally All machine types should further be fixed to the floor by self boring plugs of size M12 Indeed when an important unbalance occurs the machine may move slightly no longer be perfectly horizontal see drawing and exert forces on the feeding and draining tubes With this type of machine it is possible to insert wedges between the frame and the floor in order to level it Construction work required e No concrete s
15. 1 Installation scheme of aseptic AS2000 67 E V washer elec and steam 2000 67 AS2000 0026 A 17 12 01 Soap tray Water inlet CS ASEP2000 AS2000 0027 A 01 10 01 Installation scheme of aseptic AS2000 27 GAS washer gas 2000 27 AS2000 0028 A 01 10 01 Installation scheme of aseptic AS2000 33 GAS washer gas 2000 33 AS2000 0029 B 24 05 01 Installation scheme of aseptic AS2000 49 GAS washer gas 2000 49 AS2000 0030 A 01 10 01 Installation scheme of aseptic AS2000 67 GAS washer gas 2000 67 CS2000 0022 D 27 06 02 Installation scheme of aseptic CS2000 27 E V washer elec and steam 2000 27 CS2000 0023 D 27 06 02 Installation scheme of aseptic CS2000 33 E V washer elec and steam 2000 33 CS2000 0024 D 27 06 02 Installation scheme of aseptic CS2000 49 E V washer elec and steam 2000 49 CS2000 0025 D 27 06 02 Installation scheme of aseptic CS2000 67 E V washer elec and steam 2000 67 CS2000 0027 B 27 06 02 Installation scheme of aseptic CS2000 27 GAS washer gas 2000 27 CS2000 0028 B 27 06 02 Installation scheme of aseptic CS2000 33 GAS washer gas 2000 33 CS2000 0029 C 27 06 02 Installation scheme of aseptic CS2000 49 GAS washer gas 2000 49 CS2000 0030 B 27 06 02 Installation scheme of aseptic CS2000 67 GAS washer gas 2000 67 ELECTRICAL DIAGRAMS AND SPARE PARTS LIST Refer to technical manual 1 GENERAL WORKING PROCEDURE 1 1 Descrip
16. CET RS D SR 1 Ee 300 tr min Additional information Duration of product drainages Tray A Tray B Tray C Tray D Rinsing tray 50 50 50 50 60 Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is automatic 29 PROGRAM DETAILS ASEPTIC WASHING MACHINE TYPE 2000 CS 2000 WITH MICRO CONTROL Wash energic speed 45 tr min STAGE TIME WATER LEVEL PRODUCT TEMP C COMMENT TYPE SE a T a a ES a S A A T RE EE CL QE ew SATO CE a a S a CS RE S A A A CE a a a a a Rinsing PIS j CL are O QE US EE a a A S a Rie EE CL arene wy SATO CE S a a a EE LS ES SP PE QE LUS C a S a CEE ES A CE 0 E ES CS A LL CS Additional information Duration of product drainages Tray A Tray B Tray C Tray D Rinsing tray 50 50 50 50 60 Note All time intervals expressed in seconds not counting loading and heating times All drainage intervals are automatically adjusted to 90 seconds After every product drainage a rinsing of the soap tray is programmed Door positionning is automatic 30 PROGRAM DETAILS ASEPTIC WASHING MACHINE TYPE 2000 CS 2000 WITH MICRO CONTROL Wash energic speed 45 tr min STAGE TIME WATER LEVEL PRODUCT TEMP C COMMENT Prewash Wash 1 wa Cow PS e e ES
17. DRAIN Drain enabling delay 0 sec Drum movement YES End step unload NO SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 47 Step n 17 Spin SPIN700 ENABLE SPEED VLL 0 sec VLN 0 sec VDN 5 sec VDA 60 sec VCL 120 sec VCI 300 sec VCA 0 sec START WITH WATER YES TILTING Number of spin attempts 6 48 Step n 18 Wash WASH40 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 40 C Maintain time 300 sec COOLING Temperature 0 C 2 Level 4cm WATER LEVEL TO BE REACHED Water level 21 cm Maintain time 300 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER YES ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 50 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 49 Step n 19 Wash WASH30G ENABLE SPEED
18. ES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 51 Step n 21 Rinse RINS240G ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 4 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 0 C Maintain time 240 sec COOLING Temperature 0 C 2 Level 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload NO SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 52 Step n 22 Spin SPIN300 ENABLE SPEED VLL 0 sec VLN 0 sec VDN 5 sec VDA 60 sec VCL 120 sec VCI 0 sec VCA 0 sec START WITH WATER YES TILTING Number of spin attempts 6 53
19. INSTRUCTIONS FOR INSTALLATION USE AND MAINTENANCE CS2000 ASEP 2000 VERSION ASEP2000 8 EN 01 01 08 MACHINE N SERIAL NUMBER llance 1300624 Laundry Systems January 2008 Model Identification Information in this manual is applicable to the following models UHM027D UHM033D UHM049D UHM067D These technical documents contain information that is privileged and confidential You are hereby notified that any disclosure or copying is strictly prohibited We will proceed against any breach of this condition TECHNICAL DOCUMENT ASEPTIC AND CS WASHING MACHINE SERIES 2000 CONTENTS 1 General working procedure 1 1 Description 1 2 Construction 1 2 1 Chassis frame 1 2 2 Tub and drum 1 2 3 Suspensions 1 2 4 Porthole 1 2 5 Bearings transmission and motor 1 2 6 Programming 1 3 Working principle 1 4 Security 1 4 1 Total protection against opening doors 1 4 2 Protection against unbalance 1 4 3 Heater protection 1 4 4 Security related to the gas heating system 1 5 Heating D O DO O OR Q a TO PIU EE D gt D NN HN NN HN HN oO 2 Technical information regarding the installation 2 1 Technical specifications 2 2 Installation 2 2 1 Maintenance and unpacking 2 2 2 Characteristics of the room 2 2 3 Connections 2 2 4 First start up 2 3 Adaptation of the device to another type of gas 2 3 1 Actions to be taken 2 3 2 Table of adjustments and flow rates DPPTPPUUE P gt C 3 Techn
20. M033D UHM049D UHM067D e Steam heating through the release of steam pressure delivered by an injector situated in the heater bath e Gas heating by a gas heater that is incorporated in the machine A pump provides the required water circulation The efficiency of the machine is given by the number of stars on the identifying label of the machine in accordance with the norm G45 106 Four stars correspond to an efficiency superior to 80 10 2 TECHNICAL INFORMATION REGARDING INSTALLATION 2 1 Technical specifications The identification label of machine is situated on upper part of left side of casing Presse a 20 Allemagne DE Autriche AT Danemark DK Finlande FI Italie IT Su de SE R publique Tch que CZ Norvege NO SUISSE CH Espagne ES Irlande IE Portugal PT Royaume Uni GB Gr ce GR Estonie EE Lituanie LT Lettonie LV Slovaquie SK Slov nie SL Roumanie RO Bulgarie BU SUISSE CH Espagne ES Belgique BE Belgique BE Chypre CY Malte MT France FR Luxembourg LU DELL G20 G25 20 I3P G31 50 RH G20 20 I2H3P G20 G31 I2H3P G20 G31 I2E G20 G25 I3P G31 II2Esi3P G20 G25 G31 II2E3P G20 G31 50 PAYS BAS NL II2L3P G25 25 G31 50 11 2 2 Installation A Attention The machine must only be installed adjusted and started up by a team of technicians of the manufacturer or by technicians or resellers that are recognised by the manu
21. e on machines with steam heating 21 e De scale the heater unit using a de scaling product consult manufacturer for supplies on those machines that use gas heating This product is introduced in the tub of the washing machines Then a washing cycle at 60 C is carried out lasting about 20 minutes after which the machine is drained and rinsed e Check the working condition of the door locking system of the drum ports o The spring of both latches o The spring of the holding receptacle of the controller rod 4 4 Every 6 months 2 h e Check the condition of the driving belts of the drum e Grease the drive shaft and the sliding parts of the transmission very lightly using a high temperature grease applied with a pulverising pump e Clean de scale and clear the electrical heating elements when the machine uses this type of heating e Check the waterproofing and toughness of the tubing e Check the working condition of the heating assembly flame exhaust chimney draw lighter plug and security IMPORTANT Check the working condition of gas heating system boiler flame safety chimney and clean the boiler s body with a high pressure pump with two sense of flow connected at inlet and outlet of the boiler 4 5 Every year 2 h e Grease the suspension springs lightly e Clean check and de scale the drainage assembly if needed 22 5 MAINTENANCE INSTRUCTIONS 5 1 Replacement of the sealing kit 1 Remove
22. east 150 x 150 mm Electrical connection Electrical power connection consists either of a cable with four wires 230 V three phase or of a cable with five wires 400 V three phase 14 Wire colors THREE 380V N T Black black brown Phases BIUE 22 annee Neutral Green yellow Earth THREE 220 V T Black brown blue Phases Green yellow Earth A Important Install an additional upstream fuse cabinet Furthermore install a residual current operated circuit breaker 300 ma for the general protection of your launderette against electrical faults These installations must be in accordance with valid regulations Note Fuses protect the control and power circuitry Table motor power UHM027D UHM033D UHM049D Power in kW 4 4 5 5 Nominal velocity in tr min 1500 1500 1500 Electrical heating Machines that have electrical heating have connections for e The control and motor circuits e The heating power circuit Table heating power UHMO27D UHM033D UHM049D 230V 400V 230V 400V 230V 400V Powerinkw 1 7 36 Inter combined AM 50 32 80 50 100 60 Cable section MM2 4x10 5x6 4x10 56 4x16 56 15 UHM067D 230V 400V Steam connection e The steam pressure must be between 5 and 10 bars e Install a steam escape valve to avoid overpressure Table steam consumption UHM027D UHM033D UHM049D UHM067D Steam consumption 18kg h 26kg h 40kg h 60kg h Steam entry con
23. facturer Likewise it is strongly recommended that the client be present during the installation and the first trials The installation of the device must be in accordance with the current regulations and norms and in a room with sufficient ventilation The flow of fresh air required for combustion is 90 cubic metres per hour when gas heating is used 2 2 1 Maintenance and unpacking Upon delivery the machine must be in perfect shape and the packing must not be incomplete or damaged Take note of the indications on the packing e g fragile top and bottom protect from rain etc The machine is quite heavy and has imposing dimensions see below Provide lifting and handling devices in order to proceed safely The machine must be handled using a lift truck of sufficient capacity The truck forks must be placed at their maximum distance to avoid toppling the device One must lift the device at its centre centre of gravity on the axis Do not turn the machine over or let it drop e g when unloading Note When lifting by slings not recommended the manipulation will be under the entire responsibility of the person handling the machine since the machine may suffer deformation Type A Dimensions Machine only Land packing Sea packing LxIxH mm LxIxH mm LxIxH mm Weight Kg Weight Kg Weight Kg UHM027D 1172x1053x1690 1342x1320x2050 1342x1320x2050 3 880 980 1080 UHMO033D 1292x1053x1690 1462x1320x2050 1462x1320x2050 1
24. g 27 Replace the cover 28 Adjust the position of the pin on the shaft and replace the wheel 29 Fasten the hub using the two fixing screws Make sure the hub and the wheel are in the same position as they were originally 30 Tighten the screw at the base of the shaft 31 Place the strips 23 6 TROUBLESHOOTING A 6 1 Checks The electrical power supply The protective fuses Water supply interruption Filter blocking Water pressure failure Waterproofing of the drainage system The driving belts The water levels Attention When the water levels are not correct consult reseller and replace the pressure switch When the drainage is obstructed clean it When the machine vibrates check the following o It is loaded with a heterogeneous load of laundry o Its load is too small o Itis overloaded o Check the condition of the shockbreakers o Check thatthe lateral frictional gliders exert enough pressure When the machine experiences frequent unbalance problems or when an oil trace appears on the body of a shockbreaker the shockbreakers must be changed A 6 2 Other breakdowns When other breakdowns or unusual noises are produced scrubbing knocking etc interrupt work and contact the manufacturer immediately describing the problem in detail 24 7 PROBLEMS DURING OPERATION AND START UP Problem Control panel does not light up Cycle starts but drum does not turn Cycle starts but
25. hine with micro control If the default appears again one of the following faults has occurred o No gas feed check whether the gas feed valves are open o Igniter plug broken The thermostat chimney obstructed interrupts the power supply to the command module in case the chimney is obstructed and informs you of this fault on the terminal display showing E10 or chimney obstructed After several minutes you may restart the cycle by pressing start Check your chimney when the fault persists The thermostat heating security also interrupts the command module when the temperature in the heater is abnormal and informs you of this fault on the terminal display showing E11 or heating security The thermostat water failure security also interrupts the command module when the heating element overheats and informs you of this fault on the terminal display showing E12 or water failure security 9 When a fault occurs in the water circulation pump the power supply of the command module is interrupted and the indicator pump fault lights up When the faults persist check with qualified technical service 1 5 Heating Three heating methods are available providing the flexibility to adapt the machine to the available energy supply e Electrical heating by several shielded resistors mounted in the heater bath the number of resistors being in accordance with the power of the machine UHM027D UH
26. ical information for the user 3 1 Details of the various elements 3 1 1 Opening and closing the doors 3 1 2 Soap trays 3 1 3 Unbalance and direction of rotation 3 2 Usage of washing machines with micro control 4 Periodic maintenance 4 0 Every day 4 1 Every week 4 2 Every month 4 3 Every 3 months 4 4 Every 6 months 4 5 Every year 5 Maintenance instructions 5 1 Remove sealing kit 6 Troubleshooting 6 1 Checks 6 2 Other break downs 7 Problems during operation and start up p 24 p 24 p 24 p 25 LIST OF DIAGRAMS N diagram Index Date Description Type machine AS2000 0001 06 01 00 Washer dryer front view CS ASEP2000 AS2000 0003 B 19 12 01 Side view CS ASEP2000 AS2000 0009 A 29 03 00 Tub detail CS ASEP2000 AS2000 0011 A 25 04 03 Drainage circuit CS ET ASEP2000 AS2000 0015 A 27 06 02 Display DF CS ASEP micro AS2000 0016 06 01 00 Electrical heating unit DF CS ASEP AS2000 0017 A 03 01 02 Water levels DF CS ASEP AS2000 0018 A 25 04 03 Unlocking of tub door washer DF CS ASEP AS2000 0022 C 01 02 01 Installation scheme of aseptic AS2000 27 E V washer elec and steam 2000 27 AS2000 0023 C 01 02 01 Installation scheme of aseptic AS2000 33 E V washer elec and steam 2000 33 AS2000 0024 C 01 02 01 Installation scheme of aseptic AS2000 49 E V washer elec and steam 2000 49 AS2000 0025 C 01 02 0
27. ith caution Read the recommendations of the product suppliers carefully Before all manipulation you must use appropriate protective clothing e g gloves boots glasses respiratory masks etc Detergent e Fill the soap trays with the corresponding products when starting a cycle e The detergents for washing and pre washing must be in powder form or liquid when automatic feeding by a dosing pump is used o There are several different types of detergent and some of them are more easily dissolved in water Consult your supplier who will provide indications Bleach e 5to 10 g of 12 bleach per litre of water e Never surpass the lower marking of the siphon of the bleach tray Softener e Consult supplier The doses vary according to the products used 3 1 3 Unbalance and direction of rotation When you receive the message unbalance fault before ending a cycle you must restart the cycle refer to Ch 1 4 2 If the unbalance persists check the following points e Machine has insufficient load Loads must be in the following ranges dry laundry weight UHM027D 19 to 27 kg UHM033D 22 to 33 kg UHMO49D 38 to 49 kg UHM067D 52 to 67 kg Water drainage defective Long pieces of clothes tangle and create knots Heterogeneous load of clothes differing in type weights or size Poorly adjusted water level Upper level 140 mm Lower level 60 mm e Shockbreaker got
28. ith variable frequency provides a gradual acceleration without shocks which avoids drawing a large current when initiating centrifugal motion 1 2 6 Programming Of the integral type with a microprocessor regulation of e Four soap trays Admission of hot cold and or soft water Bath levels adjustable Temperature adjustable from 0 to 90 C with microprocessor Reduced mechanical washing motion for delicate laundry Normal mechanical washing motion Intermediate and final centrifuge 1 3 Working principle The following operations loading the dirty laundry loading the various detergents and starting and controlling the operations by means of the control panel are all done on the dirty laundry side of the machine Once the program is finished the drum ports are automatically aligned with the clean laundry side for the Aseptic machines the laundry may then be unloaded on the other side of the separation wall in another room without risking contamination of the clean laundry by contact with the dirty laundry or dirty laundry side for the CS machines A 1 4 Security 1 4 1 Total protection against opening doors This protection is designed to prevent accidents that might be caused by opening a porthole while the drum is rotating e Depending on the machine type either one or two magnetic latches inhibit the opening of the porthole s of the tub e The microprocessor orders their release automatically e After cen
29. nection in in in in Vent connection e For security reasons lead the air tube to the exterior of the room A Attention Protect the far end of this tube to avoid possible obstruction which would affect machine operation Gas connection Connect the device to the existing gas conducts and install a blocking valve between the device and the rest of the installation The installation must be in accordance with the valid norms and regulations of the country involved The gas supply conducts must have sufficient dimensions to minimise pressure loss Its diameter must be calculated as a function of its path length number of bends etc and the power of the device Check that settings of device correspond to type and pressure of gas of installation Connect a manometer to the pressure connection situated on top of the electronic valve module when all burners are on to check the pressure of the gas feed The measured gas pressure must be equal to the pressure indicated on the identification label for the used gas type Gas feed connection is 1 inch in diameter and in agreement with the norm ISO 228 1 16 Connection with exhaust conduct Place draught diverter system supplied with the device between the exit of the heater and the gas exhaust conduct The tubes that connect with the chimney are of diameter 150 and should be as short as possible 2 2 4 First start up A Verify that the machine is stable and level
30. stuck the symptom of this problem is an escape of oil on the skirt of the shockbreaker e Wrong direction of rotation of the centrifuge 20 Note Centrifuge must always switch on with the same velocity and direction as the washing rotation This rotation is downward when you are on the dirty laundry side of the machine 3 2 Usage of washing machines with micro control Refer to Programming Manual for micro control information 4 PERIODIC MAINTENANCE 4 0 Every day Clean dust filter located below the tub once a day when using gas heating 4 1 Every week 0 5 h Clean the soap trays Clean the machine using a dry or slightly humid cloth not dripping 4 2 Every month 1 h Check the condition of the shockbreakers no oil traces should be visible on the outside of the shockbreaker Check that the frictional gliders between which the tub drum assembly is wedged laterally make contact correctly if the pressure is not sufficient withdraw a spacer of the frictional arm connection Check the condition and waterproofing of the steam circuit for those machines that are heated by steam Check the working condition of the gas heating system boiler safety and filter Check the working condition of the unbalance detector switch 4 3 Every 3 months 2 h Check and retighten the main bolts when necessary Clean the protective filters of the electronic valves Grease the rod bearings of the drum lightly Clean the steam nozzl
31. t for G25 at 25 mbar 2 Germany only G20 natural gas type H Lacq G25 natural gas type L Groningen G31 propane 18 3 TECHNICAL INFORMATION FOR THE USER Note e The user must not handle parts that are protected by the manufacturer or his representative e The user must appeal to a qualified installer to adapt the device to a different type of gas e The exhaust gas evacuation chimney must be swept periodically in accordance with the valid rules of the concerned country 3 1 Details of the various elements 3 1 1 Opening and closing the doors Drum portholes Important Door locking system of the drum consists of a lock with two latches and two buttons to move those two latches Check that the latches are in their correct positions and that there is a gap of 50mm minimum between the two buttons an incorrect door closure will lead to the destruction of the lock parts and may damage the doors Not following these instructions annuls the guarantee the costs of repair of the caused damage will therefore revert automatically to the client Outer port or porthole e Close the door carefully to obtain good waterproofing the handle door must be horizontal Attention Risk of burning please do not touch the glass of the porthole when the machine is functioning in particular after the heating phase of the washing bath 19 3 1 2 Soap trays A Attention All products used are harmful and must be handled w
32. the strips 2 Remove the hub remove the two hub screws and place one of the two screws in the third hole 3 Remove the wheel first make a mark so you can later replace it in the same position 4 Secure the drum with two wooden wedges 5 Remove the cover and clean off the lubricant 6 Release the flap of the blocking washer that is fixed by a screw Undo the screw until the base of the conical section 8 Undo the bearing screws 9 Insert the four 8x70 bolts into the base of the bearing and loosen it from the conical section 10 Tap on the screw of the pressing cone 11 Extract the bearing and the cone 12 Remove the lock ring 13 Remove the supporting ring with the extractor 14 Extract the sealing ring 15 Clean the drum shaft use solvent and a polishing cloth 16 Place the sealing ring and apply a little lubricant to the shaft 17 Place the supporting ring using a roller by way of wedge as well as a mallet applying a little lubricant to the toric joint 18 Compress the sealing ring using adequate tools 19 Place the lock ring 20 Extract the two bearing spi joints 21 Place the pressing cone in the bearing 22 Place the spi joint in the bearing base 23 Adjust the bearing position 24 Place the blocking washer and the blocking screw tighten the screw and then trim the flap of the blocking washer 25 Adjust the position of the spi joint with respect to the cover 26 Lubricate the bearin
33. tion e Correct usage in accordance with design o The dirty laundry is loaded into the front part of the machine and the clean laundry is unloaded from the rear part of the machine using portholes situated opposite to the loading ports for the Aseptic machines or into the front part of the machine for the CS machines o When a separating wall is constructed at the middle plane of the machine this will then avoid any contact between the dirty and the clean laundry e Simple usage o Loading and unloading of the laundry through one or two large ports opening by 180 e Easy to use programs o Control of the machine by a microprocessor with five standard programs washing types It provides the possibility to create 25 other programs according to your requirements e Noconcrete base is required However a stable and level floor is absolutely necessary e No vibrations are transmitted to the floor e The machine only requires one electrical connection one connection for the heating system of the machine electricity or steam or gas and one channel for the drainage of used water e Various types of detergents may be used o Classical detergent in powder form or liquid detergent supplied by a dosing pump Note The supplier of the liquid detergents must carry out the adaptation of the dosing pumps and their electrical connection since the system is specific for each type of product 1 2 Construction 1 2 1 Chassis frame
34. trifuging the release of the latches is retarded by about 90 seconds In case of an electrical outage and after verifying that the drum has come to a complete stop it is possible to unlock the doors by take away the front panel under the door and pulling down the small cord 1 4 2 Protection against unbalance The suspended aseptic or CS machines are fitted with one or two unbalance protections according to their load capacity These avoid excessive oscillations caused by a strong unbalance by interrupting the centrifugal motion Effect of the protections in case of a strong unbalance During the final centrifuge the centrifugal motion is interrupted and the drainage is maintained but the cycle is frozen The message E9 or unbalance fault is shown on the display One must restart the cycle and move fast forward through the program to arrive at the centrifuge phase again 1 4 3 Heater protection The bath heating system is not switched on unless the pressure meter installed for this purpose detects the correct water level 1 4 4 Security related to gas heatinq system Four security systems guarantee the correct operation of the system When no flame is detected in the burner the igniter and control plug of the flame causes the closure of the electronic valve in the gas feed while message E13 appears on the micro control display After waiting for about 20 seconds you may then restart the system by a key combination for mac
35. upport is needed e No vibration is transmitted to the floor To evacuate used water a drain of at least 150 x 150 mm must be located right under machine 13 2 2 3 Connections Water supply connection All machines are fitted with two water supply connections hot and cold water Please consult manufacturer for optional soft water connection For machines with gas heating it is important to ensure correct operation of boiler to supply water for washing step with a maximum TH of 10 A higher TH will involve a permanent clogging of boiler Install two pipes hot and cold water vertically behind machine install two blocking valves in an accessible location Install a filter in each pipe upstream from blocking valves The pressure must be between 2 and 6 bars install a motion absorber system as well as an escape valve to handle high water pressure Diameter of the tubing Machine type Diameter of water connection UHMO27D 20 27 3 4 in UHM033D 20 27 3 4 in UHM049D 20 27 3 4 in UHM067D 26 34 1 in UHM027D UHM033D UHM049D UHM067D Water consumption litres nnn nnn nnn nn nn nnn nnn nnnn nnn nnne naan Pre washing 47 70 90 130 Washing 47 70 90 130 Rinsing 73 100 120 200 Longest cycle 532 740 900 1460 Drain connection All machine types have 1 drain of diameter 80 drainage of the tub The minimum cross section of the used water drain below the machine should be respected at l
36. vement YES End step unload YES SOAP INTAKE ADOL disp A 0 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 34 Step n 2 Prewash PREWASH38 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 38 C Maintain time 240 sec COOLING Temperature 0 C 2 Level 4 cm WATER LEVEL TO BE REACHED Water level 27 cm Maintain time 240 sec Alarm timeout 0 sec FILLING WATER INTAKE ACVAS WARM WATER NO ADUV HARD WATER YES ADOVAS SOFT WATER NO Drum movement YES DRAIN Drain enabling delay 0 sec Drum movement YES End step unload YES SOAP INTAKE ADOL disp A 50 sec ACDI disp B 0 sec ADUDI disp C 0 sec SOAP PUMP ENABLING N 1 0 sec N 2 0 sec N 3 0 sec N 4 0 sec N 5 0 sec N 6 0 sec N 7 0 sec 35 Step n 3 Wash WASHS80 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec Pause 10 sec SET TEMPERATURE HEATING Temperature 80 C Maintain time 300 sec COOLING
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