Alliance Laundry Systems CI 1650/325 User's Manual
Contents
1. Important We recommend to let the wooden frame remain bolted for the use of transport with fork lift truck until the machine is near the place of setting up 15 Setting up the machine Preparation of the machine Inspect the machine by delivery on any damage The machine can be moved by a manual pallet lifter Remove the packing carefully and remove the parts on top of the machine Place the machine on its final position Keep in mind that the sides of the machine have to be free of any surroundings of at least 1 meter The back must be at least 30 cm from the wall because of the turning cover Mechanical installation The machine has to be level To check this use a spirit level The machine can be levelled by adjusting the four bolts under the machine Loosen the lock nuts adjust the four bolts so the machine is level and fasten the lock nuts IALIA ITI EET a 30 cm nn A 3 Exhaust system Whenever possible install the ironer along an outside wall where duct length can be kept to a minimum and make up air can be easily accessed The construction must not block the airflow at the rear of the ironer Doing so would prevent adequate air supply to the ironer combustion For maximum efficiency ironer air must be exhausted to the outdoors by the shortest possible route Note Never connect an2. 38 Tightening the ironing belts The ironing belts ensure the contact of the sheet with the ironing roller These ironing belts will extend and will become thinner in course of time Therefore it is important to tighten the ironing belts in time in order to remain the ironing effectivity of the machine The ironing belts are tensioned by means of springs There is a spring on each side of the machine see S on the picture below A bolt with a nut is fastened to this spring The position of the nut on the bolt determines the spring force of the tensioner The further you screw the nut on the bolt the tauter the spring is pulled It is important that the spring remains tensioned permanently This means that the nut may not come loose from the clamping plate while the machine is running Check the spring tension each month and adjust if necessary 39 1 Tightening the feeding belts The feeding belts transport the sheet into the machine The feeding belts are driven by the feeding roller If the contact of the feeding belts with this feeding roller is unsatisfactory the belts will slip which results in a poor sheet transport In this case it is necessary to tighten the feeding belts A WARNING Only do this when the machine has been stopped cooled down and the main switch has been locked in position 0 In order to tighten the feeding belts you first have to unscrew a num
3. runner The ironing roller S is supported by 4 runners W These runners are placed on the outer end of the ironing roller Using the machine will wear these runners on the outside 60 l Check each half year the surface quality of the runners W If you do not check this it can influence the ironing roller S in a negative way Remove debris The runners can be dismounted if the ironing roller is not resting upon the runners A tool is available which can lift the ironer roller This tool A can be ordered with your IPSO dealer The two small screening plates underneath the machine 1 on the left and 1 on the right have to be taken away Then you have to mount the ironing lifting plates A on both sides with 2 bolts B which have to be tightened manually Also the two bolts C have to be mounted These bolts C have to be tightened in such a way that the lifting plate A supports the roller evenly To prevent that the ironing roller S is lifted too high and so would damage internal components you have to determine the position of the lifting plates A if they just touch the roller If so measure L The plate may not be screwed up more than 5mm for the 8 bolts it means not more than 4 turns from the moment the plate just touches the ironin
4. 11 12 13 14 15 16 17 18 To reduce the risk of fire electric shock serious injury or death to persons when using your cylinder ironer read and follow these basic precautions Read all instructions before using the ironer Refer to the Grounding Instructions for the proper grounding of the ironer Do not iron articles that have been previously cleaned in washed in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapors that could ignite or explode Do not allow children to play on or around the ironer Close supervision of children is necessary when the ironer is used near children This is a safety rule for all appliances Check the operation of the safety finger guard at the beginning of every shift Operating the safety guard should stop the ironer immediately If this safety feature is not working properly employees must shut off the ironer and notify the supervisor Do not operate the ironer until the safety finger guard is repaired and working properly Be sure that all other safety features including guards and panels are in place before operating the ironer Never service the ironer while it is running Never reach over under or behind the safety finger guard or into any area near hot surfaces or moving parts without first shutting off the ironer at the switch and power source Follow this rule whenever working on the ironer to avoi
5. 60Hz Gas Motor drive main roll Motor ventilator Adjustable speed Airflow ventilator Exhaust Electrical heated Gas heated Electric consumption of gas heated ironer Electric consumption of electrical ironer Capacity linen percentage of moisture 50 Ambient conditions Electrical Gas Permitted max ambient temperature Permitted max relative moisture of the atmosphere 1650 325 2050 325 323 mm 323 mm 1740 mm 2140 mm 1600 mm 2000 mm 1140 mm 1140 mm 2328 mm 2728 mm 886 650 mm 886 650 mm 625 kg 710 kg 665 kg 760 kg 35A 35A 50A 65A 10A 10A 10A 10A 1 2 0 18 kW 0 13 kW 1 4 gt 6 m min 570m h 100 mm 18 kw 22 5 kW 28 kW 35 kW 0 6 kw 0 6 kW 18 6 kW 23 1 kW 33 Kg h 42 Kg h 42 5 Kg h 53 5 Kg h 40 C 85 12 Sound level measurement Measuring points The measuring points are defined as workplaces on the machine in question during normal operation Measuring method The measuring result is an average of a measurement for 60 seconds measured on the actual machine or on a corresponding machine The measuring result will appear as a LpA value The result will have an uncertainty of 2 dB The LpA value is the reference workplace emission Measuring conditions During the measurements the machine will be equipped with legs or transport wheels and be located on a concrete floor Measuring equipment The measurements are carried out with a noise meter approved for DIN IEC 65
6. also by persons who have not been trained in the field of electrotechnics This is necessary for cleaning maintenance and reparation activities both for the machine itself and for the corresponding electrical equipment In the guidance from the feeding to the electrical equipment the main switch is always behind the proper mains connection The main switch can also be applied in the supply guidance separately It needs to be placed very close to the machine so that there cannot be misunderstandings that the switch belongs to the machine When there are two or more main switches there may not exist a dangerous situation when not all the main switches are disconnected at the same time For each main switch there must be a warning which says that there is more than one feeding If the main switches are placed far from each other not usual and not recommended a supply will have to be made which separates the main switches by disconnecting one of them The control of this supply is in fact a safety related control which applies EN 954 1 In practice the supply will often be executed in category 1 EN 954 1 with bipolar contacts Overview circuit breakers and wire section feeding cable per machine Circuit breaker size D1325 gas C1325 elec 3x230V C1325 elec 3x400V 20 Gas tube installation It is important to have the connections performed by an authorized mechanic in order to be sure that the installation corresponds to the c
7. e ICPOPROCES SOR CONTF LLE ele o When the power is switched to the machine by the main switch P So and the program version will appear during 5 seconds Then the left display will give the actual temperature in C or F and the right display will give the actual speed in M min 46 Menu structure and how to enter After installation each ironer needs to be configured There are 2 different systems Manual and Coin version Manual version When the main switch is switched on So appears on the right display during 5 seconds To enter the adjusting menus press the 1 0 button and button simultaneously until Anu appears on the right display With the and button it is possible to switch between the menus fAnu bECH and d 5P By pressing the button you choose a specific menu l Coin version hidden buttons The hidden buttons A normally have no function in the coin version However during the configuration they have the same function as the manual version W PSO ci range CO p 47 Menu structure When the main switch is switched on 50 appears on the right display during 5 seconds To enter the adjusting menus activate the microswitch inside the coin box casing When PSo appears keep pressing the microswitch approximately 5 sec until E nE appears on the display Then press the I button to reset the emergency stop after which t
8. Adjust electrode properly 2 start Machine has no contact with earth tt t Check electrical connection of the machine ALempts Check overheat thermostat No ignition while there is a spark No gas supply Wrong adjustment gas valve No PWM signal on ventilator turns full at spark thermostat Fig 1 Fig 2 43 Description of the control system General description of the control system The control system consists of a microprocessor board with built on display and push buttons Electric heating control For the electric heated version the relays for the heating elements are controlled by a time related P I D controlled function built in the program of the processor which has the opportunity of a quick reaction with limited overshoot The elements are activated by relays Gas heating With the gas version a PWM controlled ventilator is used which is controlled by the microprocessor This ventilator blows the mix of gas and air into the burner which means that the power of the burner is controlled by the microprocessor The advantage is that also here the burner is controlled with a P I D controlled function from 20 40 to 100 so that there is a quick reacting system with a low overshoot When the need of power is lower than 15 the burner will be temporarily switched off Temperature control The temperature of the roll is measured by Pt1000 elements that are mounted on a contact plate on the roll The Pt100
9. BOCES SOP Co TROLLE ONOnaR WD Emergency stop button Gas failure reset button Start stop button Button Button Return button Left display temperature Right display speed When the power is switched to the machine by the main switch then P 5o and the program version will appear for 5 seconds Then the left display will give the actual temperature in C or F and the right display will give the actual speed in M min or ft min 24 Starting the machine After 2 seconds After 5 seconds After switching the power to the machine the display will show A n PSo C Lee OS A na H X XX number software version OS A A ET OS The ironer starts running and the heating is activated The small dot in the left display shows that the heating power is activated If the small dot is blinking only 1 set of elements is activated only electrical heated ironers 25 Functions Set the iron temperature The left display shows the previous setting of the temperature in a blinking mode when the button is pressed Now the setting is changeable by pushing the or button Once the setting is done press the return button to confirm Set the ironing speed The right display shows the previous setting of the speed in a blinking mode when the button is pressed Now the setting is changeable by pushing the or button Onc
10. GCI AUIONT sno ces cosas ceesaccazdcesectecadeceeccnzacseuseseadcevadvetascveasssazec nsceesdecsadcaiassesenacecesed 24 Operating devices and their position 2 2 22 ccccccceseessececeeceeeeeettesnentennenseeteees 24 Staring TE MACHING sosirii sanar naia rR E OE A T E OAAR 25 FUNCIONS toese ied cats fats finde eaves AEA A E testes weneatie e Sa tees 26 Failure and information Signals srsriisisririiiirs rsrsrs eiriaa kiA ARARA EARRA 28 Machine function adjustment and troubleshooting sssssccccceseerrteesenereee 32 Description of machine functions s ssssensseossensnnnnnnnnrnonrennnnnnnnnnnnenneennnnna 32 Adjustments of the machine o ececcccccececctttteeeeeeenneeeeeetnnaeeeeeetieeeeesenieeeeeny 37 Troubleshooting oeseri nana E RAEAN 42 Description of the control system wesscccscesersceccneneeeceseneneceseneneeceseneneeeeseeeee 44 General description of the control system s s ssssreesrsirrrrrrnnerrnnrrrrnnnnnrenaa 44 Control panel and function keys ss essssnneerrnnrrrrrnnneerrnesennnnnnneennnnnnnnnenneneaa 46 Menu structure and NOW 0 Ontor senureinirirsraririsiriritttitir rintintin iia 47 Manu adjusting MEDU srno a maa aRar E OT ERO AARTE 49 Con adustng MENU Terseras aa iaae Debs AE E AVRE TAAT 50 Technical Men rosserie aaea R E asian EAEE R EEA AA AERE 52 DISPIAY MONU rrio a E EEEE EA 55 Central panel sarsii iaria iaa s Caveat eters 55 OMA OXPIOL OP opresor tae nET EEEE EAEE ISAE AEEA eee eee 55 Maintenant O ss
11. and 5 key you can set the temperature Press the key 6 to leave the menu IRROPRUCE nF CV TPOLLE eje e A WARNING Always watch the temperature setting when different sorts of textile are being processed The temperature may not be too high otherwise the textile could catch fire Important If you have set a new temperature that is lower than the actual ironing roller temperature of the machine you have to take into account that it may take some time before the ironing roller has cooled down to the lower set temperature 34 Setting the speed The speed of the ironing roller is shown on the right display 8 of the control panel The speed of the ironing roller can be set on the control panel This can vary between 1 4 m min and 6 m min and is adjustable per 0 1 m min The range of the speed setting can be changed in the technical menu of the machine Yy IF SU ci rance Q OCS 20 toe IEAPROTE COF CW TPOLLE sje gt The speed can be changed as follows Press the key 4 to enter the speed window 8 With the 4 and 5 key you can set the speed Press the key 6 to leave the menu The speed has to be set in combination with the temperature The speed is set correctly if the sheet leaves the machine dry and the heating device is able to remain the wanted temperature Take into account that it takes some time for the heating c
12. in the ironer ALWAYS disconnect the electrical power to the ironer before servicing Disconnect power by shutting off appropriate breaker of use Install this ironer according to the Installation Instructions in this manual All connections for electrical power grounding and gas supply must comply with local codes and be made by licensed personnel when required A WARNING To prevent serious injury or death read ironer manuals before installing operating maintaining or cleaning the ironer Product description Intended use The machine described in this manual is solely intended to use it for ironing of sheets small pieces of linen pillowcases table linen and other flat linen It is not suitable for garments or other thick linen A WARNING Any other use of the machine may involve risks to persons and must therefore only take place after previously obtained written approval from the manufacturer Equipment and components on the machine which are important to safety and health have been constructed in preparation for an expected life of 15 000 operating hours however max 10 years from the time of manufacture A WARNING The correct function of such equipment and components within this period implies that the prescribed maintenance is carried out Normally the ironed pieces are coming into the outlet tray after ironing where the operator can take them without any danger A WARNING It may in
13. machines have been tested and adjusted from the factory However factors such as temperatures moisture of the atmosphere etc may imply that an adjustment is necessary at the set up place Ventilation of the room The machine is fitted with a ventilator This ventilator ensures vaporized moisture and with a gas heated ironer the flue gases being exhausted It is important that the room in which the ironer has been installed is sufficiently ventilated You have to take the universal rules for laundry environments into account together with the fact that the ironer exhausts 350 m h It is also important that sufficient fresh air can enter the room Check this before you start the machine 22 Air filters Before operating the machine the air filter s must be checked By removing the right door you can check if the filter on the venturi of the gas valve is not blocked by something Important Do not cover this filter at any time Exhaust gases The exhaust gases of a gas heated ironer must be inspected by an authorized mechanic The gas burner needs to be adjusted at prevailing rules gas sort and gas pressure The measured exhaust gases may not be higher than the current rules Check the exhaust pipe on leaks and repair this if so 23 Operation Operating devices and their position The machine is equipped with the following operating devices Yv IPSO ci range Q iie 22 IRAP
14. the function of the frequency converter and must therefore never be changed unless another type of converter is built in Press the return button to choose this option gh Remark Settings kp kd ki SPW MPW and PWM are not possible when heat steam 53 rEv Y n default YES not adjustable with coin Depending on the used guiding ribbon of the pressure roller the roller can be reversed only with manually operated machine tMP 1 Temperature of probe 1 tMP 2 Temperature of probe 2 End Press the return button to confirm the settings of this parameter group 54 Display menu This group contains the data of total operating hours and the total number of inserted coins DiSP Press the return button to continue Id XXXX This is the index concerning the total operating hours of the ironer This may be an interesting indicator in view of maintenance Press the return button to continue C1 XXX This is the total number of coins inserted in coin meter 1 max 999 Press the return button to continue C2 XXX This is the total number of coins inserted in coin meter 2 max 999 Press the return button to continue End Press the return button to continue Central panel Optional it is possible to operate the coin version through a central panel In this case not a coin selector is built in but instead of that an extra PC board with a relay that gives impulses instead of the coin se
15. 0 are directly connected to the microprocessor board To prevent overheating when there is a malfunction of the Pt1000 or the microprocessor board a maximum temperature switch is placed which switches off the power of the relay of the elements or the power of the gas control unit temp2 left sensor temp1 right sensor 44 Control of exhaust ventilator The exhaust ventilator always turns on maximum when the ironer is switched on An underpressure switch is mounted which controls the working of the exhaust ventilator The function of this underpressure switch is controlled when starting up the machine and will give a warning sign when the function is not correct Speed control The speed is controlled by means of a frequency regulator which is controlled by a feedback system through the microprocessor board The speed is checked by an approximated switch which is activated by the teeth of a detection wheel teeth of a detection wheel approximated switch Start stop function The ironer can be started and stopped by pressing the 0 I button The foot pedal can temporarily stop the ironer 45 Control panel and function keys The machine is equipped with the following operating devices Emergency stop button Reset gas Start stop button Button Button Return button Yv IPSO cl ranae Q ib 0 oo En Left display temperature Right display speed oN DNAN
16. 1 Class 3 Conversion table Length 1 m 1 000 mm 3 2808 ft 39 3701 in Weight 1 kg 1 000 g 2 2046 Ib Area 1 m 10 7639 ft 1 550 10 in Volume 1 m 1 000 35 3145 ft 60 976 10 in Temperature C 0 556 F 32 0 C 32 0 F Force 1 N 0 2248 Ibf Pressure 1 Pa 0 145 10 psi 1 bar 14 50 psi Tension mechanical 1 N mm 10 Pa 145 0 Ibf in Energy mechanical 1 J 947 8 10 Btu Energy electrical 1 kWh 3 412 10 Btu Effect 1 kW 3413 Btu h 1 341 hp Momentum 1 Nm 737 1 10 lb ft 13 Warranty and service instructions The manufacturer undertakes to replace defective parts resulting from faulty design materials or workmanship for a period not exceeding 12 months from contractual delivery time or max 2 500 operating hours The warranty is only valid if the product is correctly installed and maintained in accordance with the manufacturer s instruction and common practice No warranty claim can be made as a result of inappropriate operation improper use and use of force The manufacturer s warranty does not include damage that is due to insufficient maintenance changes or repair made without the written consent of the manufacturer normal wear or defects due to war strike lockout and other force majeure or political conditions which the manufacturer cannot control The same applies to damage to products which are not supplied by the manufact
17. Cylinder ironer CI 1650 325 CI 2050 325 Technical specifications Installation instructions Operating instructions Maintenance enue uolionIsu j Laundry Systems Part No D1273 Code B12340801 September 2010 Contents Safety INOKMATLION sisssccessevescceersssseseeretesessces tivessevesevnieavessseneseeessieneeves sesstenveresis 4 Explanation of Safety MCSSQGCS aii cccsceeectecscietennccceseenccessennnceicueesnececeebiarecs 4 SalelY NOUCE sccriiicsirrrrii ana nines 6 Important Safety Instructions ssosssssirsnieieiaiss aiin aia evden ees 7 Product description cciescccsssazveszseesverrcivecetesssutsonneaneceectersstenseutessucectetpedieseseaess 9 WINGO CD USO soraa ROEE AO E OO AA ORRA 9 Description of structural Components ccccccccceceeeeeeenteceeceteeeeeeeeeteeesennaees 10 Workplaces and noise level 1 cccccccceccceeceeeneecaeeeeeeeeseneeseseneaaeeaseesteeteetteas 11 Technical data C11650 325 Cl2050 325 oiiiececsccececsenteeeeeeentneeeeeeeneeeeeeenaas 12 Warranty and service INStFUCTIONS asrmisrrririrrisirirrrrinriirarresirrinriraiiiriana rinisin 14 Initial setup of the machine ou essseccecccccceeceeecneennenenaeeeceeeneeeseeneeneaaananeesseenenens 15 Transport and Machine fastening cccccceeeceeeteee cee enneeeeeeentaeeeeeestaeeeeeeeeaas 15 Setting up the machine cececcetceeteceeeeetteeeeteeeeeeeeteeeeeeeeeteeeeaeeeteeeaneeesenaaaees 16 BaSiC CHECKS sssitvssi tiara in eid EE ENEE ETa 22 OD
18. ater and or weather Do not tamper with the controls Do not repair or replace any part of the ironer or attempt any servicing unless specifically recommended in this installation operation manual To reduce the risk of fire DO NOT IRON plastics or articles containing foam rubber or similarly textured rubber like materials Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint dust and dirt The interior of the ironer and the exhaust duct should be cleaned periodically by qualified service personnel 19 20 21 22 23 1 If not installed operated and maintained in accordance with the manufacturer s instructions or if there is damage to or mishandling of this product s components use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer birth defects or other reproductive harm Do not put articles soiled with vegetable or cooking oil in the ironer as these oils may not be removed during washing Due to the remaining oil the fabric may catch on fire by itself To reduce the risk of fire DO NOT put articles which have traces of any flammable substances such as machine oil flammable chemicals thinner etc or anything containing wax or chemicals such as in mops and cleaning cloths or anything dry cleaned at home with dry cleaning solvent
19. ber of bolts First loosen the bolt B1 one turn 1x on the left side and 1x on the right side of the machine see B1 on the following page Then loosen the bolts B2 one turn 2x on the left side and 2x on the right side of the machine see B2 on the following page Attention the back bolts B2 are situated underneath the hand protection plate These bolts can be reached by means of a wrench Now the feeding bed is loose you have to tighten the back part of the feeding bridge Do this by tightening the hexagon socket screws using a socket head wrench with wrench width 6 see T on the following page until the belts are tightened sufficiently These screws see H_S on the following page are each situated behind a cover plate and they are accessible through a hole at the front of the stainless steel cover plate above the feeding roller at the left and right of the machine A ATTENTION The cover plates do not have to be removed in order to be able to tighten the feeding belts After the belts have been tightened you first have to tighten bolts B2 then bolts B1 40 2 Adjusting the gap between input table and main roll The gap between main roll and input table can be adjusted by pins coming out from the input table To adjust follow the procedure on the previous page except for bolt B1 To move the pins forward screw B3 until desired To move the pins backward unscrew B3 Tighten bolts B2 41 Troubleshooting Star
20. d serious injury from the ironer s heat and or pressure Never try to remove adjust or straighten jammed or misfed linen while the ironer is running Attempting to clear the jammed linen item can result in the user being caught in the linen and pulled into the ironer If something is jammed in the ironer turn off the power before attempting to correct the problem Avoid contact with heated parts Protect yourself and fellow workers by making sure that everyone follows all the rules Read and follow all safety labels and warnings Learn all aspects of the equipment such as what is hot which parts move all safety shutoffs and all emergency procedures Do not come close to moving or heated parts Do not wear loose clothing sweaters jewelry or neck ties when near the ironer Frequent scheduled safety meetings are a must to review and update rules If anyone is observed breaking the rules the supervisor or manager should be notified immediately Reporting people for rule breaking could save their lives or limbs Emergency shutoffs such as finger bars and emergency stop switches should be painted red and clearly labeled Maintenance personnel should work in a buddy system for mutual protection when working on a ironer If in doubt don t Do not do anything until the supervisor or service maintenance department has been contacted Only qualified personnel should service the ironer Do not install or store the ironer where it will be exposed to w
21. e adjusted between 80 and 100 C by pressing the or button Then press the return button XXX Iron default 160 C This is the operating temperature of the ironer This can be adjusted between 130 and 175 C with the and button Then press the return button SP X X default 1 4 m min This is the operating speed of the ironer belts It can be changed with the and button Then press the return button C1L coin 1 low Here you can adjust the time in minutes and seconds with the and button for low tariff coin 1 Then press the return button 50 C1M coin 1 Medium Here you can adjust the time in minutes and seconds with the and button for middle tariff coin 1 Then press the return button C1H coin 1 High Here you can adjust the time in minutes and seconds with the and button for high tariff coin 1 Then press the return button C2L coin 2 low Here you can adjust the time in minutes and seconds with the and button for low tariff coin 2 Then press the return button C2M coin 2 Medium Here you can adjust the time in minutes and seconds with the and button for middle tariff coin 2 Then press the return button C2H coin 2 High Here you can adjust the time in minutes and seconds with the and button for high tariff coin 2 Then press the return button Add XX default 00 This parameter determines the minimum amount to be inserted in minutes before the mac
22. e is the vapour exhaust beam on top of the machine By removing the left door of the machine you can see the vapour exhaust beam Shine with an electric torch through the hole at the left on top of the left side frame Here you can see the internal pollution of the vapour exhaust beam If this is seriously polluted you can open the top and clean it Important If the inside of the beam is clean it will not guarantee that the bottom and the outside of the vapour exhaust beam are clean Therefore open the top and check it each month thoroughly 58 Opening the top unscrew bolts on the left and right side before opening the top Subplating dust accumulation As a result of the laundry being ironed dust will remain in the machine This dust accumulates at a certain number of places One place is the subplating on the machine The plating has to be removed each month to wipe away the dust Loosen the bolts which fasten the three parts of the subplating The easiest way is to loosen the bolts on one side front back a few turns and to remove the other side completely The plates can now be pulled out from the remaining bolts Placing back the bottom cover is simplified by doing this Clean the plates and place them back in the machine The slot holes in the sub plating have to be positioned on the inlet and outlet of the machine 59 Half yearly maintenance Runners and axial bearing
23. e the setting is done press the return button to confirm Pedal The pedal can be used to spread out the linen The feeding and ironing belts stop turning while this pedal is being stepped on and the display will show during 30 seconds A a Co A WARNING Do not use this pedal more and longer than necessary to avoid damage of the linen by overheating The machine gives an acoustical signal after some seconds to warn Finger protection panel For safety reasons the feeding and ironing belts stop turning if the finger protection panel is pushed backwards The buzzer is activated and on the display will appear f a CS m o N This panel may also be pushed back due to accumulation or multiple folding of linen as a result of which the machine also stops and the same warning is Important coming on the display Take the linen away and reset the emergency circuit and start the machine again 26 Return button D not with guiding ribbons In case a piece is fixated inside the ironer it is possible to let the feeding belts and the main roll with the belts turn backwards by pressing the return button continuously t is necessary to pull the linen tightly backwards when doing so After having released this button press the start button again otherwise the ironing process will be ended A WARNING Do not use this button when the linen has already completely disappeared from the feeding belts into the irone
24. eam which has a fixed position guides these ironing belts see 1 on the picture below There is also a beam on the back side of the machine see 2 on the picture below If the guiding of the ironing belts is not adjusted correctly it will effect the life of the ironing belts ina negative way If the ironing belts have been dismounted replaced you have to recheck the guiding of the ironing belts Beam 2 can be reached if you remove the plating on the rear side of the machine Tightening the drive chain A chain drives the machine In the course of time this chain will extend It is important that the chain s tension is checked every month You can check the chain s tension by moving the left part of the chain at half height to the left and the right The total motion of freedom of the chain may horizontally not be more than 30mm If it is more than 30mm you have to tighten the chain This can be done by slackening the four bolts B see B on the picture below a few turns By doing so the motor becomes loose and it will move downwards If the motor is not moving downwards by itself you can do this by hand After that screw the four bolts B again Check the chain tension once again Repeat the procedure if necessary Never tighten the chain too much Fy WARNING Only do this when the machine has been stopped cooled down and the main switch has been locked in position 0 E
25. edal Readjust the switch Tighten the springs Check cable and repair defects Replace the sensor by a new one Replace the control by a new one C ran Condition d S lt sib cause OO i OI AC It on drive output current Drive output instantaneous over current Insufficient ramp times Phase to phase or phase to ground short circuit on the drives output Drive requires autotuning to the motor Motor or motor connections changed re autotune drive to motor Excessive mechanical load High impedance phase to phase or phase to ground short circuit at drive output Drive requires re autotuning to motor HFxx trip Hardware faults Internal drive hardware fault 42 Fault Condition OOO O sown OOOO O O OVL d x t overload l current t time Reduce motor current Load Heatsink IGBT temperature high Reduce ambient temperature or reduce motor current Braking resistor overload Call Customer Service AC Lt Drive is in current limit Call Customer Service Burner Continuous No supply voltage so also no burning Check fuses and wiring malfunction reset lamp after reset Overheat Check overheat thermostat see Fig 1 Short circuit electrode to earth Adjust electrode properly gt ignition probe 3 mm from burner see Fig 2 No gas supply Check gas supply gas tap and function of the gas valves Malfunction burner after No ignition spark
26. eeded further explanations are provided below These signs are to be inspected for readability and replaced when missing damaged or unreadable Refer to the Maintenance section of this manual for the periodic maintenance schedule Refer to the parts manual for ordering information A WARNING Electric hazard inside Can cause death or serious injury Turn off and lock out tag out all electric power before opening A WARNING Moving parts hazard Can cause serious injury Do not operate unless all guards and covers are in place Do not put hands fingers beyond guard cover A WARNING Burn hazards Contact with machine components or hot goods can burn you Do not operate unless all guards are in place Use care when handling recently processed or dried goods A WARNING Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce serious injury death and or property damage Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in this Installation Operation Manual and that you are qualified to carry out Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire electric shock serious injury or death A WARNING Toxic and fire hazards Mach
27. es In case of longer distances we recommend to use a larger pipe diameter When judging the exhaust channel see the following tables that deal with pressure loss and the dynamic pressure by different pipe dimensions and also deal with the equivalent pipe lengths for different part elements in an exhaust channel Dynamic pressure Pd in Pa and specific pressure loss Ap in Pa m dependent on volume flow in m h and pipe diameter dia in mm S is the speed in m s Diameter 100 125 150 Paar oe eae ea 2o arf aa as e a ar ee ae 350 s 124 38 s 79 is 3 55 so a9 Piss oa ie Pe pas 7 8 oso ea 27 Par 32 os Pos ves 25 165 Diameter 180 200 Ere are are es BO Pa e o a e a 20 7 1 fasfs i a o 2 2 so a o fas o ft pos fs ft fo sso 35 s 76 22 3 oo 14 2 49 650 750 oa ass is ee oe so 210 29 ier fa Par s 9 us 18 Equivalent pipe length in m for selected single resistances Right angled corner 13 4 90 degrees smooth bend R D 2 2 1 90 degrees angular bend R D 2 three sections 2 6 90 degrees angular bend R D 2 five sections 2 1 In general we recommend that the pressure loss in the exhaust pipe is kept as low as possible If more machines are to be connected to the same exhaust channel it is necessary to contact a ventilating firm that can advise you with regard to the correct dimensioning of the exhaust channel The pres
28. es and noise level The construction and appearance of the machine are illustrated on the layout below On the layout the operators workplaces during normal operation are indicated by the human figures which are sketched in A WARNING It may involve risk to the operator to work on or under the machine Work Stay in these areas is only allowed for authorized personnel and only when the machine has been stopped cooled down and the main switch has been locked in position 0 Normally the ironed pieces are coming into the outlet tray after ironing where the operator can take them without any danger A WARNING It may involve risk of burning to the operator when taking the sheets directly from the roll deeper into the machine at the outlet tray Jams should always be taken away by authorized personnel The sound pressure levels of the machine have been measured at a height of 1 6 m at the indicated workplaces of the operator The value for the workplace is 60dB Jd jd side view top view 11 Technical data CI1650 325 C12050 325 Roller Dimensions Net weight Electrical connection Other connections Use of power Diameter Length Working width Height Width Depth excl feeding bag Gas heated Electrical heated Electric 400V 3p 0 50Hz Electric 230V 3p 0 50Hz Gas 230V 1p 0 50Hz Gas 120V 1p
29. frame on both sides by means of a beam or some other tool the tensioner to its highest possible position Place the small beams vertically underneath the spanner Now remove the top plating the rear plating as well as the vapour exhaust beam see page 39 of the machine The pressure roll of the ironer roll straight above the ironing roller has to be lifted up This can be done by putting wooden beams from the feeding side between the main roll and the shaft of the pressure roll on both sides left and right The beams can be used as a lever for lifting the roller Mounting new ironing belts happens in reverse order For this purpose please note the following points The flap on the ironing belts has to be on one side of the ironing roller Also the ironing belt has to be placed in such a way that the flap is dragged by the ironing belt Connect the ends of the ironing belt in such a way that the ends are in line This means that the pulled part of the belts may not protrude on a side This could cause a mechanical load to the machine which does not help its life of the machine Drive The chain tension has to be checked biannually as described on page 38 The condition of the chain wheels has to be checked biannually as well If the chain wheels are worn down they have to be exchanged Slacken the chain by placing the motor in its top position Loosen the hexagon socket screw of the chain wheel that has to be exchanged one tu
30. g roller The ironing roller is now lifted by the plates The runners can be removed The runners are fitted with M12 bolts D By removing these bolts the runners become free and can be taken out Mount the runners in reverse order Feeding belts The tension of the feeding belts has to be increased if the belts are not driven properly Exchanging the belts Slacken the belts see page 40 Turn the belt by hand in such a way that the connector is in front of you Then pull the pin out of the belt and hold both ends of the belt Now connect the new belt to the old belt by putting back the pin in the connector By pulling the free end of the old belt the new belt will be pulled through the machine Ifthe pin is in front of you again you disconnect the old belt from the new belt and connect both ends of the new belt Do this for all belts and then tension the feeding belts see page 40 61 lroner belts For tensioning the ironer belts see page 39 Using the machine will pollute the ironing belts so that they will become smaller longer and thinner If the ironing effect has become unacceptable you have to exchange the ironing belts by new ones Slacken the belt tensioners by reducing the spring tension of the tensioners to zero and remove the tension nut of the springs so that the tensioner can move freely Do this on the left and right side of the machine see page 39 Push inside the side
31. he blinking co in menu will appear on the right display Then press the hidden button until 3 blinking dashes appear on the left display approximately 2 sec Release the button and press the microswitch again approximately 5 sec until co n lights up on the right display With the and button it is possible to switch between the menus coin EECH and d SP By pressing the button you choose a specific menu iPSo 5 sec l 2 sec J N ZN 7 Scum 7 N N 5 sec 7 a coin l s eee We 1 g Ca ela N 48 Manu adjusting menu This is the group of parameters for the manual ironer with start button action XXX End Manu Press the return button to continue t C ort F default C Change if necessary by means of the button and then press the return button XX Cool default 80 C This cool down temperature can be adjusted between 80 and 100 C by pressing the or button Then press the return button Iron The following settings determine the 2 temperatures in between which it will be possible to set the temperature during operation XXX Low default 130 C This is the low limit temperature It can be changed by pressing the or button Then press the return button XXX High default 175 C This is the high limit temperature It can be changed by pressing the or button Then press the return button SP L X X default 1 4 m min Th
32. her A WARNING The relays have to be replaced to prevent overheating of the ironer and damage to linen and ironer 31 Machine function adjustment and troubleshooting Description of machine functions General description of machine function The ironer is intended to iron and dry sheets and towels This happens by means of a heated roller across which the sheet is transported The roller heats the sheet which evaporates the residual moisture in the sheet After that the sheet leaves the machine where a plate collects the sheet The sheet can now be taken away Feeding sheets and towels The sheets have to be laid on the feeding belts in a level way The sheet is taken into the machine because of the running belts If the sheet does not cover the entire width of the feeding belts you have to feed the sheet at the right or left side alternately This improves the effective function of the machine and prevents the ironing roller from locally becoming too hot If a sheet that is too thick or creased is fed the plate above the feeding belts will be pressed in This will stop the machine in order to prevent the machine from being jammed The sheet has to be laid properly before you can start the machine with the start button If this is not possible you let the machine run backwards so that the sheet comes out of the machine This can be done by means of the cont
33. hine will start It can be changed with the and button Then press the return button Y n ti St If the ironing temperature drops below 130 C the feeding belts stop running Select Yes or no with the button whether the remaining time should count down or not Then press the return button Y n rEmo Select y yes or n no by means of the button if a central operating system is provided Then press the return button Y n rM St only if rEmo Yes Select y yes or n no by means of the button if a central operating system is provided by which a running cycle can be stopped via coin 2 Then press the return button Y n Pr cY only if rEmo Yes Select y yes or n no by means of the button if the cycle contact musn t be closed continuously during the cycle As a result the contact can open when the temperature is too low see ti St End Press the return button to confirm 51 6 Technical menu This is the group of parameters which effect the technical operation of the ironer They are programmed in the factory and normally do not need to be changed tEch Press the return button to continue Adr X X default 1 This is the serial address of the ironer when connected in a network Only change when placed in a network Press the return button to choose this option Dia XXX default 325 Select the roller diameter by means of this parameter Press the return button to choose th
34. ine produces gases fumes and lint which may be toxic or catch fire and could result in serious injury or death Vent exhaust outdoors and regularly clean lint away from machine A WARNING Burn and crash hazards Push red finger guard bar daily to test If ironer does not stop do not use Turn off and lock out tag out all power until repaired Safety notice CAUTION Note for installation The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the NATIONAL ELECTRICAL CODE ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 The installation must comply with local codes or in the absence of local codes with the current National Fuel Gas Code ANSI 222 1 or the current CAN CSA B149 Installation Codes The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply piping system by closing the equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa There must be provisions for adequate combustion and ventilation air clearance around air openings and accessibility clearances for servicing and operation Important Safety Instructions Save These Instructions A WARNING 10
35. ironer duct at a 90 angle to the collector dust see picture below Doing so will cause excessive back pressure resulting in poor performance Never connect two ironer exhaust ducts directly across from each other at the point of entry to the collector dust Number of ironers Diameter of the exhaust pipe in mm Ventilation aperture required section in dm A zl A zl ee z z eee 17 3 In order to ensure a satisfactory function of the machine exhaust system the subsequent pipe system that is installed in the laundry should as minimum be dimensioned according to the following guidelines If the pressure loss in the piping system is increased as a result of dimensioning faults this will cause a reduction of the exhaust and thus the machine capacity In case of short distances between the ironer and the outlet to the outside i e less than 15m including allowance for bends the exhaust pipe can be made as a channel with diameter 125mm for all machine typ
36. is is the low limit of the speed It can be changed by pressing the or button Then press the return button SP H X X default 6 m min This is the high limit of the speed It can be changed by pressing the or button Then press the return button A St X X default 0 0 In order to avoid that the ironer remains unused at temperature for a long time it is possible to enter a switch off time In case of 0 0 the cycle must be stopped manually Then press the return button End Press the return button to confirm the setting of this parameter group 49 Coin adjusting menu This is the group of parameters for the coin operated ironer Coin Press the return button to continue on t C default C By selecting this parameter the temperature will be calculated and shown in C Press the return button to choose this option Off t C default C By selecting this parameter the temperature will be calculated in C but not shown during operation Press the return button to choose this option On t F default F By selecting this parameter the temperature will be calculated and shown in F Press the return button to choose this option Off t F default F By selecting this parameter the temperature will be calculated in F but not shown during operation Press the return button to choose this option XX Cool default 80 C This cool down temperature can b
37. is option Len XXXX default 1650 2050 Select the ironer length by means of this parameter Press the return button to choose this option Elec Electric heating This parameter indicates which heating system is used in the ironer Press the return button to choose this option 52 kp XXXX default gas 300 default elec 400 u DTA RP XXXX Value of the proportion of the P 1 D regulator for the burner Press the return button to choose this option kd XXXX default gas 1000 default elec 3000 Differential value of the P I D regulator for the burner Press the return button to choose this option Ad x i ore ki XXXX default gas 0 5 default elec 2 0 Integrator value of the P I D regulator for the burner Press the return button to choose this option i nae TEA Fo Q Start PWM default 40 At the moment of ignition of the burner as long as there is no feedback measured this value will be sent only with gas heating Minimum PWM default 25 When the measured signal is smaller this value will be sent only with gas heating F ore PWM XX Test signal to check the PWM of the burner The chosen value 25 50 or 100 will be sent during normal operation independently of the temperature After a voltage interruption PWM will automatically be put on none only with gas heating Gs j 56 L r or Lr SS default L r 2 ee This parameter affects
38. isisoisrsrersrsrersrrrriireiri rniret ers Ta RE RA EAE ERNE EREEREER Ei 56 SNV GOVICE eyre aipee EEE EA REEERE REEE ea ee eee 56 Maintenance SCHOMG sisisciveiseredinsseriiinisessieieier veneers eeerieeiereeeeeveees 56 Contents Safety Information Explanation of Safety Messages Throughout this manual and on machine decals you will find precautionary statements DANGER WARNING and CAUTION followed by specific instructions These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine A me Indicates an imminently hazardous situation that if not avoided will cause severe personal injury or death A WARNING Indicates a hazardous situation that if not avoided could cause severe personal injury or death Indicates a hazardous situation that if not avoided may cause minor or moderate personal injury or property damage Additional precautionary statements IMPORTANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related Safety signs and labels are also placed on the unit Those signs and labels are limited messages Where n
39. lector contacts Sigma explorer It is possible to connect the machine to a PC with Sigma Explorer software together with other IPSO machines in a bus system This can be used for different coin tariffs and parameter functions 55 Maintenance Safety advice When starting the maintenance work on the ironer the following should be observed 1 Turn off the gas tap in case of a gas heating ironer 2 Ensure that the ironer has cooled down until it has reached the environmental temperature 3 Use proper tools in order to avoid damage to the machine which can result in personal injury Maintenance scheme The cleaning and maintenance intervals mentioned below are based on a use of 8 hours a day and 5 days a week If the use of this machine differs the intervals given below can be adjusted linearly Daily maintenance Cleaning Surrounding area Daily clean the surrounding area of the machine Keep it free from dust as much as possible A clean workroom will prolong the life of the machine as less dust and dirt will be drawn in the machine Filter for gas heated ironer Gas heated ironers are equipped with an air filter This filter is located in the right hand door of the machine Clean it manually or with a vacuum cleaner after the machine has been turned off A WARNING Maintenance on the machine is solely reserved for the maintenance personnel 56 Weekly maintenance Waxing To prevent laundry from adhe
40. ontrol to create a stable working point of the machine 35 Manual drive The machine can be driven by means of the optional manual drive with manpower This can be useful after a voltage drop If during the voltage drop a sheet is in the machine it could catch fire If you use the manual drive in this case it is possible to let the sheet come out of the machine If the manual drive has to be used you need the handle which can be found at the front machine beam underneath the collecting plate see 1 on the picture below This handle can be coupled to the motor of the machine by turning the lid 3 to the left so that a hole becomes visible Put the handle in this hole and turn the handle in such a way that it meshes in the bush which is behind the lid The handle is now in position 2 You can now drive the machine by turning the handle either forward or backward The machine can be started with the emergency unlocking button and the start button if it s live again by closing the lid 3 turn to the right Put the handle back in its original position 1 so you can always find it when you need it 36 Adjustments of the machine Guiding ironing belts The ironing belts are guided by plates on a beam which is placed between the ironing belts On the outlet side a b
41. problem continues an engineer must be consulted 28 There is an overheat problem more than 190 detected There is a short circuit in the temperature sensor 1 There is a broken wire in the temperature sensor 1 f 2 l Pa OO e a There is an overheat problem more than 190 detected There is a short circuit in the temperature sensor 2 There is a broken wire in the temperature sensor 2 f a re O Ga o N Cool down situation Important The foot pedal has to be released as soon as possible It is possible that linen in the ironer or the belts of the ironer will be damaged by burning if the machine is not quick started up again After 30 seconds the roll will start again automatically 29 The pressure switch is not activated ventilator is not running or too much counterpressure in exhaust pipe D a eama L H NS The pressure switch is activated when the ventilator is not active pressure switch is damaged or bypassed Important An engineer must check the working of the switch and replace it in case of malfunction The speed sensor is not giving signals and the motor is activated speed sensor is damaged or motor is not running Important The foot pedal has to be released as soon as possible to prevent that linen in the ironer will be damaged by burning 30 4 The heating elements are switched off but the relay stays on contacts of the relay are burnt toget
42. r This could cause a jam inside the ironer and damage the linen and or the ironer Ironing Now it is possible to start ironing as the temperature is high enough Put the linen as flat as possible on the feeding belts in order to avoid creasing The linen will be carried on into the ironer by the feeding belts Always spread open the linen by hand as flat as possible and make sure that it does not get stuck anywhere Ending The ironing process is stopped by pressing the start button The heating is switched off However in order not to get overheated the feeding and ironing belts as well as the fan keep running until the cooldown temperature has been reached With a coin ironer the feeding belts are not running The speed and CooL are alternately displayed on the right display during this cooldown period A O Z After the cooldown temperature is reached the drive and the ventilator are switched off 27 Failure and information signals A WARNING If the procedure described here does not rectify the operational failure the technical personnel of the laundry should be called in Activate hand protection The foot pedal is pressed f oe There is a failure in the gas control with a gas heated ironer There is a failure in the relays for the heating elements Important When this signal is coming press the reset button in case of a gas heated ironer See drawing p 15 If this
43. ring to the ironing roller and to avoid corrosion of the ironing roller this roller has to be waxed every week Follow the instructions below Important Only use a normal sheet or table cloth for a grease cloth Set the machine to 150 C and with a speed of 1 6 mtr per minute Take a grease cloth and check its state If the grease cloth has sufficient wax you can feed the cloth The width of the grease cloth has to be equal to the width of the feeding conveyor otherwise the ironing roller will not be fully waxed If the machine is not going to be used for a longer period you have to wax the ironing roller With this waxing you can prevent the ironing roller from being corroded during this particular period Monthly maintenance Fan The vapour exhaust fan on the left side of the machine will become filthy during operation Check the fan on this By removing the left door you can see the suction opening of the fan Any filth accumulation is to be found in the impeller of the fan Remove this by means of the vacuum cleaner While cleaning this part do not forget to clean the frame space fan fan impeller 57 Filter gas mixture Check filter on dust Clean if dirty Frame right side This space has to be cleaned every month also gas heated ironers Vapour exhaust beam As a result of the laundry being ironed dust will remain in the machine This dust accumulates at a certain number of places One plac
44. rn and remove the chain Important The tightening moment of the taper lock bolts for the clamping bush has to be 31Nm to prevent slipping 62 l Scrapers Check if the scrapers are damaged If one of the fingers of the scrapers has become bent you have to exchange the scraper Slacken the scraper beam by loosening the fixing bolt 1x left and 1x right Now the beam can be turned so that the fastening screws of the scraper plates become visible A scraper plate is fastened with 5 screws The scrapers are fitted with plastic blocks These blocks run over the ironing roller and will wear Check these blocks on wear If this wear is to such an extend that the metal of the scraper almost pierces the plastic this plastic block has to be exchanged scraper 63
45. rol or with the optional handle ry WARNING A sheet being too long in the machine can burn Firmly deal with this matter and remove the sheet in time 32 Operating the foot pedal option The machine is equipped with a foot pedal see picture below This foot pedal is located in the middle of the machine between the two side frames underneath the outlet plate IE IE The foot pedal is used for feeding sheets in an easy way By pressing down the foot pedal when the machine is running the machine will stop during 30 seconds In this way you can easily and properly lay down the sheet on the feeding belts After releasing the foot pedal the machine will start to run again 33 5 Setting the temperature The ironing temperature of the machine can be set on the control panel Standard this can vary between 130 and 175 C and is adjustable per degree The range of the temperature setting can be changed in the technical menu of the machine This is shown on the left window of the control panel see 7 on the picture below Advice At the first start up of the ironer set the ironing temperature to max 160 C When start ironing increase the temperature to the desired level d IF SU ci rance Q The temperature can be changed as follows lb an Press the key 5 to enter the temperature TT window 7 With the 4
46. sure loss in the exhaust channel can be calculated in the following way Pchannel Pd length channel x Ap If Pchannel gt 300 Pa we recommend to increase the pipe dimension For this purpose a prefabricated transfer piece is to be used To avoid noise we advise to keep the maximum velocity in the pipe under 12 m sec 19 Electrical installation The customer must install a circuit breaker for each machine Compare the type of network and its voltage with the data mentioned on the machine and pay attention to the instructions For the connection regulations according to VDE 0100 as well as the local valid regulations of the energy providing premises are to be taken into consideration It is very important to have the electric connections done by a qualified technician in order to make sure that the installation is effected in accordance with the prevailing standards and instructions and the valid instructions where the machine is to be installed Make sure that the voltage which is to be connected corresponds to the voltage mentioned on the indication plate of the ironer inside the righthanded frame The selected network connection cannot be less powerful than the HO7RNF according to the VDE 0282 and should have a minimum diameter which corresponds to the nominal electric power mentioned on the ironer Each machine must have a main switch With this main switch it is possible to cut the electrical equipment from the mains
47. ting problems No air on display No speed on display No heat on display Foot on display Heat1 or Heat2 on display number of the defective sensor No air has been exhausted Fan blocked Vacuum valve does not connect Plug of vacuum valve is not inserted Malfunction frequency converter Frequency converter out of order Plug of drive is not inserted Speed sensor does not detect pulses Burner in reset lonization follow up cable not inserted well in contact of burner Plug of heating is plugged out of the burner No gas in pipe at first set up Overheat switch tripped Fuse gas control broken Foot pedal is operated Temperature sensor cable interrupted Temperature sensor out of order Input on control out of order Frequency converter Clean fan Clean outlet tube Eliminate the fault Check if the valve s switch connects Check position switching point of the switch Insert the plug in the right input of the control See page 44 See page 44 Insert the plug in the right input of the control Adjust distance chain wheel and sensor to 1mm Out of order replace sensor Open gas tap and reset burner Insert plug well in burner and control print Insert plug in right input of the control Make many start attempts with resets in the meantime so that air is removed from the pipes Check system and reset switch Replace fuse after controlling system Release the foot p
48. urer or a construction ordered by the buyer Wearing parts such as transport belts drive belts or similar are not included in the warranty The manufacturer is not liable for production losses due to machine malfunctions Faulty parts will be replaced by the manufacturer upon receipt of the faulty components Transport costs to the manufacturer and back to the buyer transport insurance and installation costs are for the buyer s account 14 Initial setup of the machine Transport and machine fastening The machine has been secured with bolts on a solid wooden frame and has been safely packed in plastic sheeting from the factory A WARNING DANGER During all transport and handling of the machine there is a risk of the machine tipping over or falling over onto persons In order to avoid accidents the following should therefore be observed During transport and handling with a fork lift truck the forks should be situated proportional to the center of gravity as shown below and on the packing of the machine Never use lifting and hoisting material with a too small lifting capacity See paragraph Technical data concerning the weight of the machine The max weight of the machine including packing is stated on the packing of the machine Never move the machine on inclined or uneven surfaces
49. urrent rules and guidelines of the country where the ironer will be installed The gas supply pipe must be fitted with a stop valve which is easily to reach The ironer must be connected to the type of gas which is stated on the apparatus The inlet gas pressure must correspond to the specification on the type plate as well Using a gas pipe that is too small can lead to insufficient gas supply which results in a poor heating and a poor ironing result A WARNING Test all clutches and connections for possible leaks by means of a soap solution NEVER by means of a flame m lt Gas supply DN16 1 2 BSP The customer must install a filter and a manual stop valve on the supply side of the machine Gas installation and connection must be done by qualified personnel only 21 Basic checks Important The first start up of the machine should only be performed by an authorized service engineer or a distributor In special cases it may be allowed that the first start up is performed by the customer but only after thorough instruction A WARNING If the first start up is performed on one s own initiative this may cause damage to persons things or environment Check if all safety guards with interlocking device are closed and that all emergency stop devices have been deactivated Start the machine All
50. volve risk of burning to the operator when taking the sheets directly from the roll deeper into the machine at the outlet tray Jams should always be taken away by authorized personnel The normal permanent working places of the operating personnel operator have been marked on the layout A WARNING It may involve risk to the operator to work on or under the machine Work Stay in these areas is only allowed for authorized personnel and only when the machine has been stopped cooled down and the main switch has been locked in position 0 Important This manual is a part of the delivered machine volume and is to be handed over to the new owner if the machine is sold If any doubt should occur about the contents in the manuals in your local language which you should have received at the time the machine was first installed it will always be the English text which is valid Description of structural components This machine is delivered in various types adjusted to the needs of the individual laundry The principal components of the machine are the following Operation panel Emergency stop Input conveyor Outlet tray Tray for wet linen Foot stop option NO Of WD Exhaust pipe top or back option Further information about the construction of this machine will appear from the Techical data paragraph in the manual 10 Workplac
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