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Alamo Versa Series User's Manual

1. 7 1 Operating The Control Valves Versa Side Mount VERSA MOWER LIFT The handle nearest the center of the tractor actuates the Lift Cylinder Pulling the valve handle back towards the operator causes the lift cylinder to raise the Extension Arm If the handle is released the valve will automatically return to center and the Extension Arm will be locked in place Pushing the valve handle forward away from the operator causes the lift cylinder to lower the Extension Arm Pulling the handle all the way back until it locks places the mower lift function in float allowing the unit to rise and fall with the terrain OPS B 0051 Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC VERSA MOWER TILT The handle furthest to the center of the tractor actuates the Tilt Cylinder Pulling the valve handle back toward the operator causes the Tilt Cylinder to raise the Mower Head If the handle is released the valve will automatically return to center and the head will be locked in place Pushing the valve handle forward away from the operator causes the Tilt Cylinder to lower the Versa Mower Head Op 206 Versa 03 09 Operation Section 3 27 2009 Alamo Group Inc NOILVYAdO OPERATION OPERATION VERSA
2. Versa 03 09 Operation Section 3 6 2009 Alamo Group Inc OPERATION Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are with in 100 yards sams 2 3 Tri r Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 NOILVWuAdO Versa 03 09 Operation Section 3 7 2009 Alamo Group Inc OPERATION OPERATION 2 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 lbs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizontal and two feet above the ground For units which have the ability to operate on either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this c
3. Introducci n INVITA El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su
4. Condition at Specific Comments if Start of Shift not O K Item The flashing lights function properl The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Versa 03 09 Operation Section 3 24 2009 Alamo Group Inc OPERATION 7 OPERATING THE CONTROL VALVES ON OFF Switch Mower Valve To operate the mower pull the switch while the tractor is running The push pull operator will remain in the ON position PULLED or the OFF position PUSHED until the operator desires to start or stop the mower Always start the cutterhe
5. Versa 03 09 Operation Section 3 36 2009 Alamo Group Inc OPERATION 10 OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within Special attention should be paid to foreign debris overhead obstrucions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a Lexan protected right side window or a non cabbed tractor equipped with a ROPS and operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete c
6. 2009 Alamo Group Inc ASSEMBLY SECTION ASSEMBLY ASSEMBLY The hydraulic system must be kept SURGICALLY CLEAN to ensure proper operation and long life of the pumps motors and valves All components have protective caps over openings connected to internal spaces to prevent contamination It is important that care be taken during unpacking assembly and other contaminants which will damage parts DO NOT start the tractor unless the hydraulic system is filled with hydraulic oil Running without oil will damage the pumps Check the oil level in the reservoir before start up Care should be taken when filling the reservoir to prevent contamination of the hydraulic system Always use new hydraulic fluid when filling the system USE ONLY UNIVERSAL TRACTOR HYDRAULIC OIL IN THE HYDRAULIC SYSTEM Reference to the left or right side is determined while standing in the rear amp facing in the direction of travel TRACTOR PREPARATION 1 Remove the Anti Sway Bars from tractor and Lower Links 2 Remove the Pins that attach the Lower Links to the Down Links and the Tractor Lugs Remove the Lower Links Insert the Pins back into the Down Links and the Tractor Lugs These Pins will be used when attaching the V Pro to the tractor 3 Remove the complete Draw Bar and carrier from the Tractor LA Draw Bar y Y Lower Links h Das Lower Link Tractor Lugs Anti Sway Bars ASM FL 0097 VERSA 03 0
7. 2009 Alamo Group Inc ALSAVS SAFETY SAFETY ITEM PART NO 00749117 00756007 00756485 02925100 00757139 nfs MEUN VERSA 03 09 QTY TYPE 1 1 2 1 1 1 DANGER WARNING DANGER IMPORTANT LOGO PLATE Safety Section 1 20 DL B 0028 DESCRIPTION Flail Head Flail Axe Multi Hazard Use Repair Shields Guards Cutting Blades Thrown Obj Use Genuine Parts Alamo Group 5x19 Rotary Mower Serial Plate 2009 Alamo Group Inc SAFETY 3 ITEM PART NO QTY TYPE ts 002369 1 DANGER 2 00756007 1 WARNING 3 02967668 1 DANGER 4 00758194 1 WARNING 5 02965141 1 DANGER 6 000108 1 INSTRUC Ts 03200432 1 IMPORTANT 8 00757139 1 LOGO 9 NFS 1 SER PLT 10 000678 2 INSTRUC VERSA 03 09 Safety Section 1 21 DL 0017 DESCRIPTION Flail Head Flail Multi Hazard Use Repair Shields Guards Cutting Blades Thrown Objects Pinch Point V Belt Pulley Boom Flails Flail Operating Inst Genuine Parts Flail ALAMO 4 1 2 x 16 1 2 Flail Mower Serial Plate Grease Fitting Inside 2009 Alamo Group Inc AlJJVS SAFETY SAFETY ITEM PART NO 02972145 02972146 00757139 02971931 00757140 02973496 000678 NA ia VERSA 03 09 DL 0006 QTY DESCRIPTION ana TIMBER CAT 5 TIMBER CAT 7 Decal Alamo TK Logo Decal Timber Cat Decal Alamo Logo Keep Away Amputation Decal Grease Fitting Inside Saf
8. Revise que las conexiones est n apretadas Jas a os Antes de operar los sistemas presurizados P E Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas Nunca fume mientras llena combustible Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla del combustible contra el cuello de llenado del tanque Evite sobrellenar el tanque o derramar el combustible Limpie inmediatamente el combustible derramado Siempre vuelva a colocar la tapa del combustible Para evitar lesiones serias o la muerte causadas por las emanaciones del escape del motor Ventile adecuadamente los espacios cerrados antes de arrancar el motor A dd ADVERTENCIA 4h ADVERTENCIA O A ADVERTENCIA DE SEGURIDAD O A PELIGRO LA DEFENSA HACE FALTA NO OPERAR Cumpla con un programa de seguridad MY LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE L
9. All safety decals are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts amp pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly There are no leaking or damaged hoses The Hydraulic Oil level is full There is no evidence of Hydraulic leaks The Blades are not chipped cracked or bent The Blade bolts are tight The Deflectors are in place and in good condition The Mower shields are in place and in good condition The Skid shoes are in good condition amp tight There are no cracks or holes in mower deck The Hyd motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Versa 03 09 Operation Section 3 23 2009 Alamo Group Inc NOILv43dO OPERATION OPERATION Tractor PRE OPERATION Inspection Mower ID Make Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved
10. Blade used pastintended life Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damageto the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact op 22 OPS U 0031 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 Versa 03 09 Operation Section 3 21 2009 Alamo Group Inc NOILVYAdO OPERATION OPERATION 6 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspec
11. PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES No debe operar cerca de transe ntes Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n Nunca arranque el motor del tractor mientras est de pie al lado del equipo Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA _ DEFENSAS Y BLINDAJES DE LA L NEA DE TRANSMISI N Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS
12. j f 6 Make certain thatthe SMV sign Waming Lights and Reflectors are clearly visible Follow local traffic codes 4 7 Never operate with Cutting Head raised passerby bystanders or traffic are in the area toreduce possibility ofinjury or death from Objects thrown by Bladesunder Guard or cutter structure 8 Before dismounting secure implement in transport position orlowerto ground Put tractor in park or set the brake disengage PTO stop engine andremove key and wait until noise of rotation Has ceasedtoprevent entanglement in rotating parts which can cause injury or death PI Never mount or dismount am oving vehicle Crushing from runover may cause injury or death gt 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR uP H LOCK REFLECTORS WITH CUTTER OR DISMOUNT WHILE 4 WING RAISED MOVING A 00749117 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the War ranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training IIIFSALAMO Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry ma
13. cutting head Hvo leaf blade bar with two blades DITCHER Cutting Width Blade Carrier Blade Hyd Motor Rating Bonnet deck Frame Wear Plates Debris Deflector OPTION 22 rotor 1 2 disc with gusset backing 9 x 5 1 2 reversible Gear Type 172 HP a 2500 PSI 3 8 6 x 1 0 tube 2 1 2 x4 x 3 8 replaceable 3 ca Adj 90 deg down to horizontal Reverse head to deposit spoil on tractor side of ditch SICKLE BAR MOWER Width of Cut Cutterbar Knives Knives Hyd Motor Rating Rock Guards Skid Shoes Knife Speed Control Drive Connection The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment 5 6 tapered x 5 8 20 ea 3 triangular sections 35 HP E 700 RPM 19 ea with replaceable ledger plates 1 4 replaceable Hyd Governor Pitmanlcss failure resulting in possible serious injury or death saw 14 Versa 03 09 Operation Section 3 4 2009 Alamo Group Inc OPERATION 1 0PERATOR REQUIREMENTS Safe operation
14. lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 7H S mbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad bras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte o lesiones graves Esta palabra de se al indica una situaci n potencialmente 42 ADVERTENCIA riesgosa que si no se evita podr a resultar en la muerte o AAA lesiones graves Esta palabra de se al indica una situaci n potencialmente A ATENCI N riesgosa que si no se evita podr a resultar en lesiones menores o moderadas LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE Segadoras industriales y
15. livestock or buildings are within 300 feet of the mower This cut debris can be thrown at great velocities and could result in serious injury or even death sam 17 Do not back up this implement when the boom or mower head is extended Backing could CAUTIO damage the machine or its components sam 19 Follow these guidelines to reduce the risk of equipment and AWARNING grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accessible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Do Not attempt to mow or place the mower head close to burning debris Never allow clippings or debris to collect near drivelines gearboxes or hydrualic componts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sem 20 Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown
16. mowing with head off ground diel f OPERATING INSTRUCTIONS TONER ana ol opera aga rt proton und Sa VIBRATION CAN DESTHOY THE ENTRE MOWER INA SHORT Safety Section 1 34 2009 Alamo Group Inc SAFETY IMPORTANT Use ALAMO Genuine Flail Parts IMPORTANT ALAMO GENUINE FLAIL PARTS ALAMO INDUSTRIAL Flail Mowers use dynamically balanced and matched system components for Cutter Shafts Knives Knife Hangers Rollers Drivetrain components Bearings Belts and Pulleys ALAMO INDUSTRIAL parts are made and tested to meet cose tolerance specifications of balance Quality and consistency thal assure long trouble ree service The use of inferior wil pars will void warranty for your ALAMO INDUSTRIAL implement and may cause premature of catastrophic failure which can result in seus injury or death f you have any questions conceming the repair parts you are using contact ALAMO INDUSTRIAL 1502 E MamtSegun TX 7818 80 3725551 y y yy P N 03200432 Information that Grease Fitting is present and must apply grease ALSAVS GREASE FITTING INSIDE P N 000678 WARNING Maintain shields and deflectors in good condition Failure to do so may lead to injury E E E AS or even death E ies o ROTA P N 00769736 VERSA 03 09 Safety Section 1 35 O 2009 Alamo Group Inc SAFETY SAFETY DANGER Keep Away Thrown O
17. outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing sri AWARNING VERSA 03 09 Safety Section 1 7 2009 Alamo Group Inc MENE SAFETY A Flail Mowers are capable under adverse conditions ot throwingobjects DANGER for great distances 100 yards or more and causing seriousinjury or death Follow safety messages carefully IAN a STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS AN Front and Rear Deflectors Chain Guards or Bands are installed and in good workablecondition Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could bestruck by the blades the area should be inspected and large debris removed mowed atan intermediate height inspected closely with any remaining debris being removed SAFETY AWARNING over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 Operate this Equipment only with a Tractor equipped with an a
18. 03 09 QTY TYPE WARNING WARNING DANGER CAUTION DANGER DANGER DANGER DANGER DANGER LOGO LOGO DECAL WARNING DANGER WARNING CAUTION REFLECT REFLECT Safety Section 1 25 DL 0008 DESCRIPTION V Belt Pinch Use Repair Shields Cutting Blades Genuine Parts Operator Safety Pinch Point Guard Missing Leak Hose Burst Multi hazard Rotary Alamo By Terrain King Buzzbar Blade Rotation Hearing Protection Foot Leg Contact Disconnect Solenoid No Hitch Post Here Pitch Adjust Serial Plate Red Reflector Yellow Reflector Patent Pending 2009 Alamo Group Inc ALSAVS SAFETY SAFETY SICKLE BAR ITEM PART NO 6659 02970354 02965093 00725746 02973496 00756059 001650 02925100 SN POR ON VERSA 03 09 QTY anNada da BASKET SICKLE BAR DESCRIPTION INSTRUCT INSTRUCT ATTNETION PELIGRO DANGER WARNING LOGO INSTRUCT Safety Section 1 26 General Instructions Knife Service Do Not over Speed Engine Spanish Translation Amputation Hazard Keep Away Hydraulic Pressure Leak Alamo Industrial Use Genuine Alamo Industrial Parts O 2009 Alamo Group Inc SAFETY Decal Description Multi Hazard Decal Sheet A DANGER P N 00749117 4 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS 3 USE SAF
19. 8 650 54 12 3 4 900 75 16 1 1200 100 20 1 414 1600 133 24 14 12 2000 167 32 2 2800 233 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage ant p o004 BLADES Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance Blades should always be replaced in pairs Blades of different weights can cause serious ACAUTION imbalance and damage to the machine and personnel When replacing blades take care to replace the blade bolts nuts and washers VERSA 03 09 Maintenance Section 4 6 2009 Alamo Group Inc MAINTENANCE HARDWARE Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important and should receive special attention Spindle Housing Bolts Tighten to 400 Ft Lbs Torque Blade Bolts Tighten to 250 Ft Lbs Torque Blade Bar Bolts Tighten to 400 Ft Lbs Torque Be certain to clamp or securely support the Spindle Housing and sub assemblies to prevent AWARNING injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or AWARNING hammering on metal components Hardened metal will chip un expected An assembled spindle housing is quite heavy Us
20. Alamo Group Inc ASSEMBLY CENTER MOWER ASSEMBLY 1 Attach outboard bearing plate to cutterhousing FORWARD ROTATION Bearing plate mounts on left side of cutterhousing a Secure with 3 8 NC x 7 8 Bolt and nut at front mounting hole Torque to 35 tt lbs Typ b Secure with 3 8 NC x 2 1 4 Bolt nut lockwasher and second nut at rear mounting hole The Bolt is used as an anchor for the idler arm spring REVERSE ROTATION Bearing plate mounts on right side of cutterhousing a Secure with 3 8 NC x 2 1 4 Bolt nut and second nut at front mounting hole The Bolt is used as an anchor for the idler arm spring b Secure with 3 8 NC x 7 8 Bolt and nut at rear mounting hole 2 Install gearbox amp extension shaft assembly and PTO shield mounting bracket a Remove existing nuts and lockwasher from bearing housing NOTE On forward rotation units remove only the lower two fasteners b Slide bearing housing Bolt into proper holes in outboard bearing plate c Attach gearbox and mounting bracket to gearbox mounting frame Secure with 5 8 NC x 1 1 4 Bolt upper gearbox feet and 5 8 NC x 1 1 2 Bolt lower gearbox feet and Lockwashers Torque to 170 ft lbs Typ d Secure bearing housing to bearing plate with previously removed fasteners If extension shaft does not line up with Gearbox it may be necessary to shim gearbox mounting lugs To accomplish this insert one gearbox retaining bolt Figure 15 through the moun
21. CAT HEAD Lubrication Daily Checks Figure Mnt 0007 Lubricate the grease fittings on top of the blade bar every 4 hours See Figure Mnt 0007 Every 8 hours lubricate the cylinder grease fitting through the top slot in the cover See Figure Mnt 0007 Every 8 hours check all bolts and nuts for proper tightness Tighten any bolt or nut found to be loose Periodically check the hydraulic connections for oil leaks Visually inspect the hoses for damage and replace as necessary Periodically inspect blade stroke adjustment by running the head at normal operating speed 540 PTO and checking that the upper and lower blades line up perfectly the instant of reversal when they change direction Improper adjustment is also indicated by an abnormally high shock load on the hydraulic system during blade reversal This is due to the hydraulic cylinder reaching its stroke limit causing the pressure relief reversing components to engage Continuous operation in this mode will result in oil overheating and premature failure of components If the unit is improperly adjusted follow the stroke adjustment procedures below Mnt B 0007 Stroke Adjustment Figure Mnt 0008 Position the head in a safe area for operation If necessary barricade the head to prevent contact Valve Push while it is being operated Button Remove the cover and loosen the two jam nuts yaive Push Item 1 See Figure Mnt 0008 Screw the two Button spring bolt assemb
22. Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with Electrical power lines Low tree limbs Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations Do not mow with bystanders in mowing area Be sure no one is near mower while raising or lowing wings Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations Stop mowing if persons enter into mowing area Only raise wing to clear objects in the mowing path or to match ground slope Disengage wing drive for extended periods of mowing with raised wings Lower raised wing to ground after clearing object or ground slope conditions Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Raised wing and boom type mower ditch bank operations may reduce the mower s thrown o
23. Cylinders at rod end HYDRAULIC CONNECTIONS TO FILTER Connect return hose P N 002479 from right wing mower to elbow at filter identified as A Left wing mower will use hose P N 002477 and will be connected to Tee identified as B ASM FL 0113 A FROM RIGHT WING MOWER qd B FROM LEFT ASM FL 0113 WING MOWER HYDRAULIC CONNECTIONS TO PUMP Connect right wing hydraulic motor to pump using hose P N 002480 identified by C Left wing motor will use hose P N 002478 identified as D ASM FL 0114 ASM FL 0114 VERSA 03 09 Assembly Section 3 14 O 2009 Alamo Group Inc ASSEMBLY HYDRAULIC CONNECTION MOTORS Left Wing Hydraulic Motor To connect hydraulic hoses to left side mower use hose P N 002477 identified as B This hose comes from filter at tank Hose P N 002478 from pump to motor identified as D ASM FL 0115 B TO FILTER D TO HYDRAULIC PUMP ASM FL 0115 Right Wing Hydraulic Motor To connect hydraulic hoses to right side mower use hose P N 002480 identified as C ASM FL 0116 This hose comes from pump Hose P N 002479 filter at tank identified as A C TO HYDRAULIC PUMP ASM FL 0116 VERSA 03 09 Assembly Section 3 15 O 2009 Alamo Group Inc AIEGWNASSV ASSEMBLY ASSEMBLY HYDRAULIC Filter buggies or carts are commercially available for hydraulic system charging These consist of a high efficiency high ca
24. FL 0105 Connect ground wire to ground ASM FL 0105 Wire harness should then be routed through console then through hole underneath seat at pivot point Wire harness should then exit at hydraulic hoses connection at front of tractor Connect wire harness from tractor to the wire harness from mower Refer to electrical schematic ASM FL 0106 for additional help ASM FL 0104 ASM FL 0105 ELECTRICAL CONNECTION AT MOWER Connect terminals on harness to corresponding terminals on safety switch Continue harness routing with hoses and attach connector at end of harness to solenoid coil on motor Secure with screw and gasket provided with harness ASM FL 0106 Refer to electrical schematic ASM FL 0107 for additional help ASM FL 0106 VERSA 03 09 Assembly Section 3 7 2009 Alamo Group Inc AIGWNASSV ASSEMBLY ASSEMBLY DOUBLE WING MOWER TO ACCESSORY TERMINAL TO GROUND TERMINAL WHITE BLACK YELLOW RIGHT WING SAFETY CUT OFF SWITCH RIGHT WING MOTOR SOLENOID VALVE CENTER MOWER ASSEMBLY Attach the right and left Overarms 1 to the cutterhousing Secure with 5 8 x 1 3 4 bolts 2 and locknuts 3 Attach the A Frame Weldment 4 to the Overarms with bolts 2 and locknuts 3 ASM FL 0108 VERSA 03 09 Assembly Section 3 8 ALL WIRE TO BE 16 GA LEFT WING SAFETY CUT OFF SWITCH LEFT WING MOTOR SOLENOID VALVE ASM FL 0107 ASM FL 0108 2009
25. Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment i The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY A CAUTION ae an imminently hazardous situation that if not avoided MAY result in MINOR Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Message
26. N 00757139 ATTENTION SERVICE HYDRAULIC SYSTEM WITH UNIVERSAL TRACTOR HYDRAULIC OIL ALAMO GROUP PART NUMBER 02966307 IMPORTANT and a WARRANTY REGISTRATION CARD were it the factory they were not attached atthe me of An OPERATOR S MANUAL with Repair Pars sta A INDUSTRIAL VERSA 03 09 Safety Section 1 31 O 2009 Alamo Group Inc wn gt 71 m lt SAFETY SAFETY Red Relector Tape P N 99203 Yellow Relector Tape P N 99204 INSTRUCTIONS Read Operator s Manual and Understand before operating Tractor and Implement P N 02977417 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 VERSA 03 09 OPERATOR S MANUAL INSIDE READ amp UNDERSTAND Before Operating Tractor amp Implement If Manual is missing obtain one before operating from Dealer or ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 Customer Service 800 356 6286 MUNENQ Safety Section 1 32 2009 Alamo Group Inc SAFETY WARNING Keep all safety shielding installed repaired and replaced when damaged so that machine stays in safe condition P N 00756007 DANGER Keep Away Rotating Blades P N 00756485 IMPORTANT Use only Genuine Alamo Industrial r
27. Operation Section 3 11 2009 Alamo Group Inc O D m gt O z OPERATION OPERATION Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 6 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if
28. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only se s 11 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Versa 03 09 Operation Section 3 45 2009 Alamo Group Inc OPERATION OPERATION Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule Tighten all bolts to the proper torque Ensure all pins and other hardware are in place Check the boom arm and head for worn and damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012_B A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off DANGER the Equipment and be injured or killed Children can cause the Implement to s
29. See illustration below for hose routing Blade Rotation NOTE TIGHTENBLADE BOLT TO70FT LBS l N Return hose runs under boom with 90 fittings Pressure wimay Mnt B 0009 LUBRICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause extra grease to spill from the relief Grease fittings are located in front of the machine just above the blades VERSA 03 09 Maintenance Section 4 13 2009 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE Belt Tension Adjustment Figure Mnt B 0010 Loosen nuts on the 4 studs and the jam nut Use a hand wrench or socket to tension the belts A caution Never use power or air equipment to tighten belt This could cause damage to belt sheave CAUTION shaft and bearings Once the belts begin to tighten small adjustments will produce large changes in tension Belts should be tensioned 15 20 Ibs of force for 5 16 inches deflection Tighten nuts on studs and jam nut to hold tension BELT TENSION ADJUSTMENT TENSION MEASURE FORCE AND DEFLECTION WITH BELT TENSION METER Mnt B 0010 VERSA 03 09 Maintenance Section 4 14 O 2009 Alamo Group Inc MAINTENANCE Lubrication Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause a mess when extra grease squirts out of the reli
30. UNF fine and UNC coarse threads Proper Torque Values for Standard Bolts Proper Torque Values for Metric Bolts Q Boh Diameter Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 48 8 8 or 9 8 129 Grade Two Grade Five Grade Eight Pound Foot Value Pound Ata Pound Foot Value Pound ee Pound Foot Value Dry Dry Dy 125 6mm 13 22 8mm 31 39 10mm 62 60 12mm 108 88 14mm 172 134 16mm 269 172 18mm 371 295 20mm 525 440 22mm 715 651 24mm 908 To get Newton Meters multiply pound foot of torque by 1 356 _27mm 1137 1329 som 105 Mnt B 0005 VERSA 03 09 Maintenance Section 4 12 2009 Alamo Group Inc MAINTENANCE Buzzbar Head BLADES For best performance have blades set and sharpened when they begin to dull Blades can be touched up with a grinder or file between sharpenings To extend the life of the blade remove resin accumulations When the resin builds up the blades will burn in the cut causing the blades to overheat and warp When cutting some types of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them will remove paint from your BuzzBar Always follow manufacturer s instructions for safe use Blades should turn clockwise when views from the top
31. attaching hardware Remove assembly from bracket Inspect seal between assembly and bracket for brittleness cracks wear and tear Replace if necessary If replacing with new roller bearing and housing assemblies proceed to step 8 4 Remove grease fitting from the top of bearing housing 5 Remove bearing from housing by rotating Bearing 90 sideways and line up with notches in Bearing Housing then pull out 6 Install new bearing into housing Bearing must be installed with grease hole in bearing aligned with grease fitting hole in housing 7 Reinstall grease fitting to housing Grease Fitting must have locking pin installed which inserts into grease hole in bearing when installed If Grease Fitting does not have a pin order a new grease fitting Grease fitting must be tight and seated in grease hole in bearing to prevent bearing from rotating in housing 8 Attach roller bearing and housing assembly to bracket with seal between housing and bracket 9 Slide bearing and bracket assemblies on each end of roller 10 Check bearing for proper installation in housing by gently rocking bearing and bracket assembly in end of roller Play should be slight to none at all 11 Install roller and bearing and bracket assemblies on mower 12 Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing VERSA 03 09 Maintenance Section 4 10 2009 Alamo Group Inc MAINTENANCE TIMBER
32. axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rpm PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or discharge chutes in place and in good repair Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone Keep hands feet and other body parts away from rotating parts blades and discharge openings Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm Increase engine rpm to mower rated rpm PTO speed Lower mower to desired cutting height Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise 540 RPM PTO 1 3 8 6 SPLINE A gt TRACTOR Drawbar Adjustment u 1000 APM PTO 13 8 21 SPLINE gt ae ESB mo 1 314 20 SPLINE len Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction Use extreme care when reverse direct
33. blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sem s AWARNING Always disconnect the wire leads from the mower pump solenoid A DANGER before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death sau 12a All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sem 18 A DANGER VERSA 03 09 Safety Section 1 12 2009 Alamo Group Inc SAFETY DO NOT allow any person under a raised boom or mower head unless DANGER it is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless th
34. bolts and replace them with the shanked bolts Screw the shanked bolts in until they contact the bearing ring 11 In aclockwise pattern rotate the bolts 1 4 turn at a time until the spindle is free from the housing 12 Remove the seal retaining ring from the housing using a flat screwdriver or similar tool 13 Remove the seal and bearing 14 A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re used VERSA 03 09 Maintenance Section 4 8 O 2009 Alamo Group Inc MAINTENANCE CLEANING 1 Clean housing and all related parts thoroughly and dry 2 Protect parts from contamination INSPECTION Bearings and cups Inspect rollers races and cages for nicks pitting discoloration and signs of excessive or unusual wear Replace any worn or damaged parts Spindle shafts Inspect the threads internal splines and bearing journals for damage or wear Replace if damaged or worn Bearing ring Inspect the ring for wear in the area of seal contact Replace if a wear groove exists Housing Inspect the bearing cup bores ring grooves etc for wear or damage Repair or replace if any damage is found Tools needed Hand tools Hydraulic press Inch pound torque wrench Seal Installers Bearing drivers do not use punches Adjusting nut socket to install bearings 2 3 4 ID x 8 long 16 Ga tubing Note This procedure should not be attempted in the field due to the nee
35. bystanders or animals within 100 yards of the unit OPS B 0049 T Op 177 The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles scm Operation Section 3 44 2009 Alamo Group Inc OPERATION 10 4 Shutting Down the Attached Head To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011_B O D m gt O z BEFORE leaving the tractor seat always engage the brake and or set ENGINE the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop
36. coming out between roller and bearing housing Mnt B 0025 ITEM DESCRIPTION FREQUENCY g Kingpin Top 8 hours 2 Kingpin Bottom 8 hours 3 Linkage Attachment 8 hours 4 Hitch Post Attachment 8 hours 5 Dipper Pin 8 hours 6 Rotor Shaft Bearings 8 hours a Rear Roller Bearings 8 hours 8 Ditcher Spindle 8 hours VERSA 03 09 Maintenance Section 4 2 O 2009 Alamo Group Inc MAINTENANCE ITEM DESCRIPTION Extension Arm Pin Linkage Arm Pin Lift Cylinder Base Lift Cylinder Pin Tilt Cylinder Pin OS NS VERSA 03 09 FREQUENCY 8 hours 8 hours 8 hours 8 hours 8 hours Maintenance Section 4 3 2009 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE ITEM DESCRIPTION FREQUENCY 1 Extension Arm Pin 8 hours 2 Linkage Arm Pin 8 hours 3 Lift Cylinder Base 8 hours 4 Lift Cylinder Pin 8 hours 5 Tilt Cylinder Pin 8 hours 6 Ditch Spindle 8 hours VERSA 03 09 Maintenance Section 4 4 O 2009 Alamo Group Inc MAINTENANCE ITEM NAPA DESCRIPTION Extension Arm Pin Linkage Arm Pin Lift Cylinder Base Lift Cylinder Pin Tilt Cylinder Pin Rotor Shaft Bearing Rear Roller Bearing VERSA 03 09 FREQUENCY 8 hours 8 hours 8 hours 8 hours 8 hours 8 hours 8 hours Maintenance Section 4 5 2009 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Hydraulic Oil Filte
37. con los blindajes para objetos despedidos da ados o sin que esi n colocados en su lugar INSTRUCCIONES DE SEGURIDAD Peligro causado por objetos y DESPEDIDOS LEA los mantales MANTENGA alejados alos transe ntes Peligro causado por objetos DESPEDIDOS USE cabinas cerradas con una gstrustura protector mee contra vuelcos ROPS a cubiertas y protectoras SEGURIDAD DEL OPERADOR La operaci n de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar Fallo de la hoja Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR
38. equipo sobre los caminos p blicos Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leer Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos Desenganche la toma de fuerza PTO conectada a la segadora Suba la segadora a la posici n de transporte Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 17 18 Cuando transporte en caminos p blicos Obedezca todas las reglamentaciones locales de tr fico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el
39. evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n Instale un embrague de sobremarcha Permitase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 13 Seguridad durante la operaci n MEN Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos Haga referencia a los manuales de los fabricantes de la segadoras y el tractor Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no puedan leer Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro No la enganche al eje tras
40. hearing protection at all times for protection from injury including injury from items that may be thrown by The operator and all support personnel should wear hard hats safety y the equipment sc 16 2 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery se m Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent se z2 VERSA 03 09 Safety Section 1 3 O 2009 Alamo Group Inc SAFETY SAFETY DANGER DANGER AA DANGER WARNING WARNING AWARNING A DANGER VERSA 03 09 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death sc 24 RACY A Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or ki
41. in place and securely fastened NEVER operate your equipment with missing disconnected or damaged safety devices Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day Check for loose broken missing or damaged tractor and mower parts Repair or replace these parts when needed Check for proper tractor and mower attachments Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems Check and read safety signs and warning instructions Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery condit
42. instructions on the safe 7 and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 NOTE The mower Operator s Manual and affixed Decals contain important instructions on the safe and proper use of the mower Maintain these important safety features on the mower in good condition to ensure the information is available to the operator at all times FRAME ASSEMBLY Inspect condition of mounting frame weldment Inspect condition of Turret Frame Assembly Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with screws Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021_A pa Frame Weldment 6 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sem s Never Leave the mower unattended while t
43. is out of balance This could be the cutter shaft or on those models having a universal slip joint assembly drive shaft from the drive shaft If the two extreme ends of the drive shaft the yoke spline which fit on the tractor power take off shaft and on the mower gear box driven shaft are not parallel vibration will be evident This is because of the mechanics of a universal drive wherein the rotational speed thru a universal joint is not uniform If the ends of a universal drive shaft are parallel the uneven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resulting in a speeding up and slowing down of the entire mower system gear box extension shaft pulleys belt and cutter shaft each revolution This effect can be readily noticed if the mower while running is raised to an extreme height on the tractor lift For smoothest operation the tilt of the mower should be adjusted on a 3 point hitch by adjusting the length of the top link between the tractor and the mower so that the ends of the drive shaft are parallel when the mower is down in operating position Raising the mower while running to extreme heights on the lift should be avoided To check where the vibration is originating first be sure the ends of the universal drive shaft are parallel Then if vibration is still present remove th
44. pasada de segado Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado Retire los desechos y otros objetos Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible e Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con L neas de transmisi n de energ a el ctrica Ramas bajas d
45. place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting se 39 Safety Section 1 9 2009 Alamo Group Inc ALSAVS SAFETY SAFETY Aman WARNING VERSA 03 09 Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sc 40 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm There are obvious and hidden potential hazards in the operation of this
46. provides a positive lift on the boom allowing it to respond move easily to changes in the terrain This is accomplished by inducing a positive hydraulic oil pressure in the lift cylinder using an accumulator The accumulator is shipped precharged on a whole good If received in a separate kit or as replacement part the accumulator will NOT be precharged It must be charged to 90 psi with dry nitrogen gas to function properly It does not require any maintenance or adjustment after charging and initial installation To operate the hydro float system fully open the needle valve move the mower head into position and begin mowing Do not lock the lift lever into the float position Doing so will defect the hydro float function To turn the hydro float system off lower the boom and head to the ground move the lift function to the float position until it locks and then fully close the needle valve If the cylinder hydraulic system ever needs to be serviced the same procedures as a non hydro float system are to be followed that is before servicing lower the boom and head to the ground turn off tractor set brake remove key and move each valve lever back and forth several times to relieve any line pressure that may be present due to the weight of the boom or as in the case with the hydro float system pressure in the accumulator Versa 03 09 Operation Section 3 32 2009 Alamo Group Inc OPERATION 9 DRIVING THE TRA
47. small trees which the unit is designed to cut This mounted implement removes weight from front wheels and can cause loss of steerage with possible overturn Add front end weight until 20 of tractor original weight is on front wheels when boom is in transport position for steering safety amp prevention of bodily injury Transport slowly on rough surface to prevent bouncing front wheels off surface with loss of steerage and possible injury Versa 03 09 Operation Section 3 51 2009 Alamo Group Inc NOILVuHAdO MAINTENANCE SECTION O 2009 Alamo Group Inc MAINTENANCE MAINTENANCE Lubrication Information Before operating your Machete take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Do not let excess grease collect on or around parts particularly when operating in sandy areas The accompanying illustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication MOWER HEAD The A Boom must be serviced daily to achieve the best operation and longest life Two pumps of a good quality grease from a hand grease gun in all grease fittings should be sufficient NOTE Lubricate flail roller bearing until lubricant can be seen
48. suction hose and tank suction assembly check alignment of pump driveshaft c Cylinders will not raise hoses from cylinder incorrectly connected to valve bank pump not suppling oil d Cylinder raises slowly hoses from cylinder incorrectly connected to valve bank work port reliefs on valve bank set too low replace as required e Filter reads in red viscosity of oil too high wait until oil heats up before checking filter gauge If gauge reads in red even after unit is hot then filter must be replaced Never operate the Tractor or Implement until you have read and A DANGER completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing AWARNING damaged or unreadable obtain and install replacement safety signs immediately sas Versa 03 09 Operation Section 3 33 2009 Alamo Group Inc NOILVYHAdO OPERATION OPERATION BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine rem
49. to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the Micro V belts Ensure the drive belt shields are in place and in good repair OPS B 0028 Do not put hands or feet near the cutter bar Blade contact can result AWARNING in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssm 1 Versa 03 09 Operation Section 3 19 2009 Alamo Group Inc OPERATION OPERATION DITCHER HEAD INSPECTION Inspect blades and bolts on ditcher head assembly for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn blades as complete sets to maintain unit balance Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins OPS B 0029 Do not put hands or feet under mower decks Blade Contact can result CT DANGER in serious injury or even death Stay away un
50. to the boom arm and is ideal for cutting hard to reach areas where a smooth cut is required Cutting height ranges from 3 4 to 4 in vegetation Cutting height is set by adjusting the height of the roller assembly When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0040 pu The Flail Brush Cutter is rated to cut material up to 4 in diameter Setting cutting height ranges from 3 4 to 6 Cutting height is set by adjusting the height of the roller assembly Remove roller assembly when cutting limbs and other large diameter vegetation greater than 2 to prevent damaging the roller assembly When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0042 Versa 03 09 Operation Section 3 41 2009 Alamo Group Inc NOILVusadO0 OPERATION OPERATION Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or ev
51. tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake taillights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models where only equipped with operating lights Consult an authorized t
52. tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006_B Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sem 4 Always keep a careful lookout and use extreme care when working A DANGER around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7
53. vandalism covers and closures when equipment is unattended Dismount carefully maintaining three point contact TRANSMISSION TRANSMISSION PARK NEUTRAL SET PARKING BRAKE ENGINE LOWER MOWER TO GROUND REMOVE KEY LOCK IGNITION FOLLOW Schedule Dismounting Tractor Safely Before dismounting tractor Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Never dismount from moving equipment Never jump from machines Dismount carefully Check for slippery steps Keep feet and hands away from controls Use handholds and steps during dismount Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance NOA Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear ail the protective clothing and personal safety devices necessary to safely perform the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Exolain the procedures to those users and operators who cannot read Stored energy sources electrical mechanical hydraulic pneumatic chemical thermal etc must be either locked blocked relieved disconnected stopped secured ne
54. 0026_A Do not put hands or feet under mower decks Blade Contact can result lt gt A DANGER in serious injury or even death Stay away until all motion has Y N stopped and the decks are securely blocked up sFt 2 22 Versa 03 09 Operation Section 3 18 2009 Alamo Group Inc OPERATION TIMBER CAT HEAD INSPECTION Inspect blade and bolts for looseness and excessive wear Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintenance Replace damaged and worn blade to keep unit operating properly Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0027 NOILVuAdO BUZZBAR HEAD INSPECTION Inspect the saw blades and spindle bolts for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn saw blades as complete sets to maintain unit balance Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands
55. 2 dia tube adj 3 4 to 6 Removable full width steel front 7 1 2 Four blades each 26 in diameter and 3 16 thick Cuts up to 4 diameter tree limbs 38 HP Formed of 3 16 sheet steel 3 8 Tapered with factory set pre load 10 gauge steel formed for stiffness Cuts up to 4 tree limbs S or7 5 8 thick T I steel Direct coupled operating hydraulic cylinder excludes pitman HEAVY DUTY GRASS FLAIL Width of Cut Cuttershaft Knives Hyd Motor Rating Deck Thickness End Plates Deck Frame Skid Shoes Rear Roller Debris Deflector BOOM AXE Widths of Cut Blade Bar Blades Hyd Motor Rating Deck Thickness Versa 03 09 48 or 60 4 1 2 balanced tube greasable bearings 36 pair of 3 o knives are standard Gear Type 76 HP 3000 PSI 2400 RPM 10 gauge 1 4 thick 2 7 8 tube full width front amp rear Full length replaceable 6 tube greased bearings Full width rubber covered fabric rear 60 std 50 opt 60 3 leaf 5 x 7 8 up to 6 blades 50 3 4 x 29 disc up to 6 blades 60 5 xl4 x5 8 replaceable Gear Type 101 HP 2750 PSI 2400 RPM 10 gauge Operation Section 3 3 2009 Alamo Group Inc NOILVuHAdO OPERATION OPERATION Side Skirts Frame Skid Shoes Debris Deflector Front spring loaded retractable shield OPTION 3 8 Cross braced 3 8 bar Replaceable full length Rear 3 ply rubber belting 50
56. 9 Assembly Section 3 2 O 2009 Alamo Group Inc ASSEMBLY MAINFRAME TO ATTACHMENT FRAME ASSEMBLY Place Mainframe on a level surface Raise Mainframe with a forklift or hoist and attach the Jack stands Raise Jack stands until the Mainframe is raised to approximately 18 Align the Attachment Frame 3 lugs with Mainframe install the Pins 4 and retain with 1 2 x 1 3 4 bolts 5 flatwashers 6 and locknuts 7 Install the Axle Mount Bars 8 and retain with Pins 9 and Cotter Pins 10 NOTE It will be necessary to lower tank assembly in order to install pin 4 ASM FL 0098 VERSA 03 09 Assembly Section 3 3 O 2009 Alamo Group Inc AIGWNASSV ASSEMBLY ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY Raise the Attachment Frame Arms 1 to a level height Drive Tractor into Attachment Frame and align with the Tractor Attachment Frame Mounts 2 Retain with bolt 3 and locknut 4 ASM FL 0099 Attach the Axle Mount Bars 5 to the Tractor lugs with Pins 6 and Lynch Pins 7 ASM FL 0100 Attach the Down Links 8 to the Mainframe with Pins 9 and Lynch Pins 10 ASM FL 0101 NOTE Adjust down links to 28 pin center ASM FL 0099 ASM FL 0101 VERSA 03 09 Assembly Section 3 4 O 2009 Alamo Group Inc ASSEMBLY DRIVELINE ATTACHMENT Pull slide collar back and attach one end to the Tractor PTO Move yoke back and forth until locking coll
57. A OPERACI N DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer Seguridad previa a la operaci n MAAE Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operaci n del equipo que usted deber obedecer Algunas reglas para su seguridad y la de los dem s Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor Nunca altere o desmonte el equipo de seguridad Nunca permita que ni os o personas no capacitadas operen una segadora o tractor Nunca permita pasajeros en la segadora o tractor Mantenga a otras personas alejadas de la operaci n de segado Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor Permita que se detengan todas las piezas mo
58. AD UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the aul Safety Messages Always use good common sense to avoid hazards sa 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL dh PELIGRO medidas de seguridad c3 INSTRUCTIVO STANDARD EQUIPMENT AND SPECIFICATIONS ROTARY GRASS MOWER Width of Cut 60 Blade Bar Single leaf 5 x7 8 Blade 14 x3 x 1 2 free swinging Hyd Motor Rating Gear type 74 HP at 2500 PSI Deck Thickness 14 gauge Side Skirts 1 4 thick Frame 3 8 bar cross braced Skid Shoes Full length replaceable Debris Deflector 3 ply rubber belting front amp rear Versa 03 09 Operation Section 3 2 2009 Alamo Group Inc OPERATION FLAIL AXE Width of Cut Cutter Shaft Knives Hyd Motor Rating Deck Thickness 10 gauge End Plates Deck Frame Skid Shoes Rear Roller Debris Deflector Full width rubber covered fabric rear BUZZBAR TREE LIMB CUTTER Cutting Width Blades Hydraulic Motor Main Channel End Plates Roller Bearings Rear Shield TIMBER CAT SICKLE BAR Width of Cut Blade Bar Blade 48 4 1 2 dia steel tube 3 8 wall greasable bearings 16 ea 2 pound 360 deg swing reversible Gear Type 76 HP a 3000 PSI 2400 RPM 3 8 4 square cross tube Full length replaceable 5 1
59. AFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes Avoid slippery ground conditions Make wide and gradual turns Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manutacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following RECOMMENDED SAFETY PRACTICES Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or uncloggi
60. ANGER Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades sem 2 gt E a pl Never Leave the mower unattended while the head is in the raised position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sem a Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 A DANGEI The center of Gravity of Tractors equipped with a Rear Mounted Boom Mower is shifted to the rear and removes weight from the front wheels Add front ballast until at least 20 of the tractors weight is on the front wheels to prevent rearing up loss of steering control and possibly injury sem 10 A DANGER gt z VERSA 03 09 Safety Section 1 6 2009 Alamo Group Inc SAFETY The Mower shaft speed must not UNDER ANY CIRCUMSTANCES exceed 1800 RPM A DANGER SBM 15 Use extreme care and Safety Awareness when using the boom mower head to mulch loose AWARNING brush or wood that has fallen on the ground from overhead trimming DO NOT mulch this debris if bystanders vehicles
61. Basic Troubleshooting Guide for First Start up Starting the Tractor Brake and Differential Lock Setting Driving the Tractor and Boom OPERATING THE BOOM UNIT AND ATTACHED HEAD Foreign Debris Hazards Overhead Obstructions Operating Speed and Ground Speed Operating the Attached Mower Heads Shutting Down the Attached Head TRACTOR BOOM AND ATTACHE TRANSPORTING THE TRACTOR AND IMPLEMENT Transporting on Public Roadways Hauling the Tractor and Implement MAINTENANCE SECTION zikienda nand aaiae daadaa danean onada eia Aaaa enei aaeain NSA 4 1 Lubrication Information Hydraulic Oil Filters and Components BLADES HARDWARE Cylinder Rod Maintenance SPINDLE SERVICE PROCEDURE 02960553B and 02960553C CLEANING INSPECTION ROLLER BEA TIMBER CAT HEAD PROPER TORQUE FOR FASTENERS Buzzbar Head Flail Axe Head General Information on Flail Mower Vibration SAFETY SECTION SAFETY SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety
62. CTICAS DE SEGURIDAD Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y l nea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipa y pr cticas de seguridad recomendadas
63. CTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and bring the engine speed up to normal operating 540 PTO speed Always engage the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 9 1 Basic Troubleshooting Guide for First Start up a Electrical solenoid valve does not work check wiring possible faulty switch possible faulty solenoid b Pump is making noise check for obstruction in
64. Carriage Bolt NE Et Wear Plate Plow Bolts ASM FL 0047 ASM FL 0058 WING MOWER ATTACHMENT To attach wing mower to mainframe Align tilt link 1 with actuator 2 and retain with pin 3 Proceed to lift frame 4 and align with lug on mainframe 5 retain with pin 6 and with pin 7 Secure all pins with 1 2 x 1 1 2 bolt and 1 2 nut ASM FL 0103 Pin 3 will be secured with bolt that also secures pin for cylinder LIFT FRAME TO MOWER Align toplink 1 to mower lugs 8 retain with pin 9 and lock with cotter pins 10 Align lift frame 4 with lugs at bottom of mower retain with pivot pin 11 and lock with nut 12 ASM FL 0103 NOTE Use a thread locking material to secure nut 12 to pivot pin ASM FL 0103 VERSA 03 09 Assembly Section 3 6 O 2009 Alamo Group Inc ASSEMBLY ELECTRICAL CONNECTION AT TRACTOR Battery cable must be disconnected to prevent any electrical shock Unscrew bottom screws from panel with regular tip screwdriver ASM FL 0104 Pull down on panel from bottom and top should pop out Place a small block of wood inside of console against side wall to protect wiring when drilling holes for switch Both sides of console should be drilled for switch to be mounted ASM FL 0104 Once the switches are installed connect switch connectors from harness to the top spade terminals of switch Connect power wires to ignition switch at accessory terminal ASM
65. DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes Reemplace las defensas defensas de la linea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer gt EVITE enredarse 4 EVITE fas piezas rotativas LEA los manuales k ASEG RESE gl cintur n de an seguridad S none S PASAJEROS Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquel
66. DITCHER LIFT The handle nearest the center of the tractor actuates the Lift Cylinder Pulling the valve handle back towards the operator causes the Lift Cylinder to raise the Extension Arm If the handle is released the valve will automatically return to center and the Extension Arm will be locked in place Pushing the valve handle forward away from the operator causes the Lift Cylinder to lower the Extension Arm VERSA DITCHER TILT The center handle actuates the Tilt Cylinder Pulling the valve handle back towards the operator causes the Tilt Cylinder to raise the Ditcher If the handle is released the valve will automatically return to center and the Ditcher will be locked in place Pushing the Valve handle forward away from the operator causes the Tilt Cylinder to lower the Ditcher VERSA DITCHER DEFLECTOR The handle furthest from the center of the tractor actuates the Deflector Cylinder Pulling the valve handle back toward the operator causes the Deflector Cylinder to raise the Ditcher Deflector If the handle is released the valve will automatically return to center and the Deflector will be locked in place Pushing the valve handle forward away from the operator causes the Deflector Cylinder to lower the Ditcher Deflector VERSA DITCHER TIL VERSA DITCHER LIFT VERSA DITCHER DEFLECTOR Op 207 Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious
67. Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine Walk through the area looking for fences boulder rocks culverts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that had not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 Extreme care should be taken when operating near loose objects such y AWARN
68. EED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS TTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when pplying for warranty ervis Rhino Implement Model Serial Number ate Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 830 379 1480 ALAMO MW TO THE OWNER OPERATOR DEALER AMO To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Cont
69. ETY SHOES 4 BLOCK UP SECURELY NO CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT UNDER BELTS amp ROPS Kan wid Y 1 Study and understand operator s manual safety signs and Instructional decals for tractor and Implement to prevent misuse abuse and accidents e Learn how tostop engine suddenly in an emergency Be alert for passerby and especially children 2 Allow no children on ornear Implement or tractor Allow noriders on tractor and implement Falling off may cause seriou sinjury or death from being run over by tractor or cutter or contactwith rotating blades 3 Operate onlywith tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly toprevent injuryand possible death from falling off or tractor overtum Personal Protective Equipment such as Hard Hat Safet y Glasses Safely Shoes and Ear Plugs are Recommended 4 Block up or support raised machine andalllitted components se curely before putting hands or feet under or workingun derneath any lifted components toprevent crushing Injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Beforetransporting put Lit Lever in detent or full Ift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on Pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain tocutter andt
70. HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER FLOAT DOWN FLOR DOWN LOCK DOWN Lock uP LOCK uP uP swine urt oipreR tir 02962024 TTI PAM 2262004 SEGUIN TEXAS VERSA 03 09 Safety Section 1 28 2009 Alamo Group Inc SAFETY INFORMATION Pull to Start Push to Stop 02962748 INFORMATION To Prevent Boom Rest Failure Never transport with the Boom Lift Lever in float position After carefully placing Boom in Boom Rest Leave the Boom Lift Lever in the locked position to keep part of the load on the Boom Lift Cylinder to protect the Boom Rest 02964677 INFORMATION To prevent premature hydraulic component failure do not over speed the engine When using the mower attachment operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components P N 02965093 WARNING Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 PULL PUSH TO START TOSTOP IMPORTANT TO PREVENT BOOM REST FAILURE NEVER TRANSPORT WITH THE BOOM LIFT LEVER IN FLOAT POSITION AFTER CAREFULLY PLACING BOOM IN BOOM REST LEAVE THE B
71. IESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador de fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios u Operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo
72. ING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that o cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing saw os Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Mow at the speed that you can safely operate and control the tractor and mower The AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sem 07 Use extreme care and Safety Awareness when using the boom mower head to mulch loose brush or wood that has fallen on the ground from ov
73. Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if A shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sem 02 The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sem 4 Extreme care should be taken when operating near loose objects such a as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent O machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing saw os Many varied objects such as wire cable rope or chains can become entangl
74. O 2009 Alamo Group Inc ASSEMBLY INSTALLATION OF CENTER MOWER ASM FL 0111 1 To properly attach center mower to mainframe align lower links 1 to overarms 2 and anti sway bar 3 Attach with 7 8 x 5 bolt and 7 8 locknut 4 2 Align toplink 5 with top of A frame 6 on center mower and retain with pin 7 washers 8 and cotter pins Attach the other end of the toplink to the mainframe Install 1 x 4 bolt through safety chain and retain with 1 locknut 3 Continue with driveline by aligning slipclutch and gearbox shaft and slide slipclutch in and tighten bolt On the other end of driveline pull slide collar back slip into speed increaser shaft and release slide collar Move driveline in and out to insure driveline is secure 4 Level front unit by adjusting top link Be sure skid shoes are level with ground NOTE Front Caster Wheels should be set about 2 4 inches above ground when mower is level Lee ASM FL 0111 VERSA 03 09 Assembly Section 3 11 O 2009 Alamo Group Inc AIEGWNASSV ASSEMBLY ASSEMBLY HYDRAULIC CONNECTIONS Refer to the Tractor Manual when connecting hydraulic hoses to the tractor hydraulic system Numerous precautions should be taken due to the possibility of a pressure buildup within the hydraulic circuit Relieve the pressure before opening or entering the circuit FLUID ESCAPING UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY Ensure that h
75. O CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING F GLASSES SEAT UNDER 7 BELTS amp ROPS 1 Study and understand operator s manual safety signs and Instructional decals for tractor and Implementtoprevent misuse abuse and accidents Hi e Learn howtostop engine suddenly in an emergency Be alert for passerby and especially children 4 2 Allow no children on or near Implement or tractor Allow noriders on tractor and implement Falling off may cause serious injury or death from being Tun over by tractor or cutter or contact with rotating blades 3 Operate only with tractor having Rol Over Protective Structure ROPS andwith seatbelt fastened securely and snugly to prevent injuryand possible death from falling off or tractor overtum Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are Recommended 4 Block up or suppot raised machine andalllited components se curely before putting hands or feet under or workingunderneath any lifted components toprevent crushing Injury or death from sudden dropping or inadvertent operation ofcontrols Make certain area is clear before lowering or folding F 5 Beforetransporting put Lift Leverin detent or full lit position Secure the implement for transport by installing Cylinder Stops or Transport Pin on 4 Pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual
76. OOM LIFT LEVER IN THE LOCKED POSITION TO KEEP PART OF THE LOAD ON THE BOOM LIFT CYLINDER TO PROTECT THE BOOM REST 02964677 ATTENTION TO PREVENT PREMATURE HYDRAULIC COMPONENT FAILURE DO NOT D THI IG THI TAC VERSA 03 09 Safety Section 1 29 2009 Alamo Group Inc ALSAVS SAFETY SAFETY DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area P N 02967827 WARNING Pinch Points P N 02962764 DANGER Crushing and Pinch Points Moving machiney parts can pinch or crush or fall which may cause injury or death P N 02962765 CAUTION Watch your step P N 03200285 A DANGER A WARNING PINCH POINTS 02962764 A DANGER CRUSHING AND PINCH POINTS movia MACHINERY PARTS CAN PINCH OR CRUSH HICH MAY CAUSE INJURY OR DEATH 02962765 WATCH YOUR STEP 03200285 VERSA 03 09 Safety Section 1 30 2009 Alamo Group Inc SAFETY INFORMATION Attention Service Hydraulic System with Universal Tractor Hydraulic Oil Alamo Group part Number 02966307 02966305 Operator s Manual with repair parts and warranty was attached to this implement during final inspection P N 00763977 Name LOGO Alamo Industrial P N 00769394 Name LOGO Alamo Industrial P
77. Over speed 9 02965262 1 WARNING Hose Burst Furnished by the tractor manufacturer VERSA 03 09 Safety Section 1 17 O 2009 Alamo Group Inc ALSAVS SAFETY SAFETY ITEM PART NO 1 02967827 2 02958241 3 02962764 4 02962765 5 03200285 6 02966305 7 00763977 8 00769394 9 00757139 10 NFS 11 02965262 12 99203 13 99204 14 02977417 15 02977385 VERSA 03 09 QTY LEVEL 1 lt DANGER DANGER DANGER DANGER CAUTION INSTRUCT INSTRUCT LOGO LOGO SRL PLATE WARNING REFLECT REFLECT INSTRUCT aoa ee ee A EEN Safety Section 1 18 DL B 0023_A DESCRIPTION Tank Main Frame Boom General Multi Hazard Boom Mower Multi Hazard Pinch Point Scissors Multi Hazard Pinch Point Watch Your Step Use Universal Tractor Hyd Oil Notice To Owner Alamo Group 13x16 Alamo Group 5x19 A B Serial Plate Hose Burst Red Reflector Yellow Reflector Operator s Manual Inside Canister Operator s Manual 2009 Alamo Group Inc SAFETY ITEM PART NO 00749117 00756007 00756485 02925100 00757139 n s 02965132 NOIA ON E VERSA 03 09 QTY 1 1 2 1 1 1 1 LEVEL DANGER WARNING DANGER IMPORTANT LOGO PLATE DANGER Safety Section 1 19 DL B 0027 DESCRIPTION Rotary Head Multi Hazard Use Repair Shields Guards Cutting Blades Thrown Obj Use Genuine Parts Alamo Group 5x19 Rotary Mower Serial Plate Object Thrown
78. Please work drive play and live each day with care and concern for V your safety and that of your family and fellow citizens INDUSTRIAL Bc 0001 VERSA SOM 3 09 P N 02897300C Printed in USA
79. Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 18 VERSA 03 09 Safety Section 1 16 O 2009 Alamo Group Inc SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals ITEM PART NO QTY TYPE DESCRIPTION Tractor Decals 1 00749117 1 DANGER Multi Hazard 2 00756059 1 DANGER Oil leak Detection 3 02958241 1 DANGER Boom Mower Multi Hazard 4 03200347 1 REFLECT SMV Emblem 5 02962024 1 INSTRUCT Valve Oper Plate A Boom 6 02962748 1 INSTRUCT Solenoid On Off 7 02964677 1 INSTRUCT Boom Rest 8 02965093 t INSTRUCT Do Not
80. T ee BLADE ROTATION HEARING PROTECTION IS wr THIS MACHINE 4 DANGER e o DISCONNECT THE HYDRAULIC SOLENOID BEFORE PREFORMING SERVICE WORK ON TRACTOR OR MOWER START UP VERSA 03 09 Safety Section 1 37 2009 Alamo Group Inc nA E EAAS SAFETY INSTRUCT Do not locate hitch post in this area P N 02975516 INSTRUCT Pitch Adjust SAFETY P N 02975514 Red Reflector Keep reflectors clean and visible P N 1458392 P N 1458393 DO NOT LOCATE HITCH POST IN THIS AREA USE THESE HOLES TO PITCH HEAD DOWN WHEN USING SWINGING BLADES USE THESE HOLES TOLEVELHEAD g_ WHEN USING SAW BLADES Amber Reflector Keep reflectors clean and visible VERSA 03 09 Safety Section 1 38 2009 Alamo Group Inc SAFETY NAME LOGO P N 02971931 Name LOGO Alamo Industrial P N 00757140 DANGER KEEP AWAY Sickle Blades are guarded only by remote location Keep all persons away from cutting Blades to prevent amputation of contacted body parts P N 02973496 Sickle Blades are guarded only by remote location Keep all persons away from cutting Blades to prevent amputation of contacted body parts DANGER Keep Away Thrown Objects Inspect area before mowing Do not let rotating blades contact solid objects Operate only if all Guards Defl
81. Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tr
82. Y VERSA ALAMO BOOM ARM MOWER Published 03 09 Part No 02897300C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover FC 0006 ALAMO INDUSTRIAL ATENCI N PASES OF THE LEAL stmucTIVa PA ALAMO GROUP 1502 E Walnut AN ALWAYS ON THE CUTTING EDGE Seguin Texas 78155 y Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad 2009 Alamo Group Inc 0 00 210 372 3551 Email parts alamo industrial com To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE ARE 4 T T T 2 NO RIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY N
83. actor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 VERSA 03 09 Safety Section 1 42 2009 Alamo Group Inc Iindustrial Agricultural Mower Safety Manual For Operators and Mechanics ASSOCIATION OF EQUI A 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A WWA cues www aem org Contents FAA AAA AAAA ARAARA Safety Alert Symbol scosse 4 Industrial Agricultural Mower Types 00000sseeseeeseeeseeeeee 4 Be a Resp
84. ad with the tractor at idle The operator should not leave his seat with this valve engaged or with the tractor engine AUTION running Allow approximately 60 seconds for the blades to come to rest after turning the switch off before dismounting Push Pull Switch Schematic Fuse amp Holder Shipped Loose in Separate Plastic Bag 6 Red to Switched Power Supply Solenoid Connector Ring Connector Line Connector to to Ground Starter Solenoid Parted Wires Op 167 OPS B 0030_C Operate the Tractor and or Implement controls only while properly seated in the Tractor seat A DANGER with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death se 29 Versa 03 09 Operation Section 3 25 2009 Alamo Group Inc NOILVYAdO OPERATION OPERATION POSITION CONTROL VALVE The Valve is located to the right of the operator at a convenient height The Valve operation plate is located above the Solenoid Valve on off switch DIPPER TILT ATT REM 02962024 SEGUIN TEXAS VALVE OPERATION PLATE P N 02962024 DOWN DOWN DOWN Lock LOCK LOCK uP uP uP VERSA MOWER VALVE OPERATION CARA e PLATE P N 02971482 FTI RPM 02062009 VERSA DITCHER VALVE OPERATION PLATE P N 02962999 Versa 03 09 Operation Section 3 26 2009 Alamo Group Inc OPERATION
85. agr colas MI Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON ALA PLEGABLE SEGADORA DESGRANADORA SEGADORA DE PESCANTE SEGADORA ROTATIVA SEGADORA DE Ny BARRA TIPO HOZ Ny Sea un operador responsable NE Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado d
86. akes for proper function Repair improperly functioning tractor before using Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows Install an over running clutch Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation NANI Hitching Mower To Tractor Safety Three point hitch mounted mower safety Refer to mower and tractor manufacturers manuals Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch Do not attach to tractor s rear
87. al to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 Versa 03 09 Operation Section 3 50 2009 Alamo Group Inc OPERATION TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING Check level of hydraulic fluid see sight gauge on tank Check to see if pump is functioning properly by attempting to use another cylinder or pressure gauge If pump is working properly check the pressure on the line The relief valve may be by passing fluid at too low pressures If cylinder is still not functioning properly check the line for stoppage The pistons in hydraulic cylinders are virtually trouble free but occasionally one will have a scored wall and allow oil to flow around the piston In this case replace the cylinder NOTE Refer to repair parts section on valve bank settings on individual relief cartridges HYDRAULIC MOTOR NOT WORKING Check lines for kinks or pinched place If the motor is bogging down under load recheck the relief valve setting on the cutter valve 2500 P S I HYDRAULIC VALVE Failures in the hydraulic system are almost always caused by other elements in the system other t
88. an cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 Mow at the speed that you can safely operate and control the tractor and mower The AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sem 07 Versa 03 09 Operation Section 3 39 2009 Alamo Group Inc No Ello OPERATION OPERATION 10 3 Operating the Attached Mower Heads The boom can attach to and operate multiple heads one at a time for a wide r
89. ange of vegetation control applications The attached heads are designed for different applications The head should be selected based on the mowing application and the location that the unit is being operated Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected OPS B 0010 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sam o2 Rotary Cutter The Rotary Cutting Head is rated to cut vege tation up to 5 in diameter Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the unit operator position When clearing brush and small trees operate unit at 1 mph ground speed and position cutter head at an angle that will cut 2 to 3 into the growth Make the first pass just above ground level This will remove the low branches and allo
90. ar clicks forward and locks the yoke in place Do the same to the other end of the Driveline on the Speed Increaser shaft ASM FL 0102 Wr Ola CENTER 8 WING MOWER ASSEMBLY Tip cutterhousing back and place a block under roller to safely support unit Remove shipping skids and drive pulley side belt guard fender If necessary install knives as shown one row at a time See rotation below FOR FORWARD ROTATION On the right wing and center unit all knife pins must be installed with their heads facing away from the cuttershaft pulley On the left wing the heads of the knife pins must face the cut tershaft pulley FOR REVERSE ROTATION On the right wing and center unit all knife pins must be installed with their heads facing toward the cuttershaft pulley On the left wing the heads of the knife pins must face away from the cut tershaft pulley This will locate cotter pins where knives cannot reach them when flexing backward The housing side sheet has a hole in it which allows knife pins to be inserted into end lugs from outside the cutterhousing After the cotter pin is installed bend extended prong at a 45 Degree angle with prong parallel to lug With the cutterhousing tipped up attach housing shoes wear plate Carriage bolt attaches to front mounting hole plow bolts attach to middle and rear holes VERSA 03 09 Assembly Section 3 5 O 2009 Alamo Group Inc AIEGWNASSV ASSEMBLY ASSEMBLY
91. ards and Risks To avoid serious injury or death from fire during refueling Shut off engine and ignition Never fill fuel tank near open flames Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck Avoid overfilling tank or spilling fuel Clean up any spilled fuel immediately Always replace fuel cap To avoid serious injury or death from engine exhaust fumes Adequately ventilate enclosed spaces before starting the engine ES di WARNING _O AWARNING A WARNING R ye e gt ALY E MN ieee A WARNING a INSTRUCTIONS e ES A DANGER GUARD MISSING DO NOT OPERATE Follow A Safety Program MAAA AOSE SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor Receiving operational training with mower and tractor Asking your equipment dealer or supervisor to explain things you do not understand Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read Safety Before Operation MAASAR GH Know Job Site Safety Rules And Regulations Ask your
92. as movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido Baje cuidadosamente manteniendo un contacto de tres puntos oe eee el freno de stacionamiento A COLOQUE BLOQUES EN TRANSMISI N PUNTO MUERTO NEUTRAL APLIQUE EL FRENO DE ESTACIONAMIENTO EXIRAIGA LA LLAVE Gel ASEGURE LA IGNICION ESPERE que A Tas piezas Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente Para su seguridad use las pr cticas apropiadas para la parada del equipo Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor Nunca baje del equipo cuando est en movimiento Nunca salte de las m quinas Baje cuidadosamente Verifique que los escalones no est n resbalosos Mantenga los pies y manos alejados de los controles Use las asas para las manos y los escalones para bajar Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 2 pies 1 mano Seguridad d
93. ay cause sheave breakage 10 FT LB MAX NOTE There will be a gap between the bushing flange and sheave after screws are tight Mnt B 0014 Make sure the bushing and bore of the sheave are free of dirt paint metal chips etc Insert cap screws and lockwashers engaging only 2 or 3 threads With key in the keyway slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easier to position Carefully tighten cap screws alternately and progressively until tapers are seated about 5 FT LB Check sheave alignment and runout wobble Continue careful alternate and progressive tightening of cap screws to 10 FT LB Maximum torque should be achieved on each individual bolt only two times VERSA 03 09 Maintenance Section 4 16 2009 Alamo Group Inc MAINTENANCE General Information on Flail Mower Vibration FLAIL MOWERS INFORMATION BULLETIN NO 5 EXCESSIVE VIBRATION Vibration is a MONSTER and if allowed to continue unchecked can cause the complete break up of a machine in a very short time A properly operated Flail Mower will produce very little vibration If vibration does occur the mower should be stopped and the trouble corrected as warranty does not cover failures resulting from continued operation after something happens to cause the mower to vibrate excessively Vibration is caused by a rotating part which
94. bject shielding effectiveness for the mower operator s protection USE ROPS 48 Enclosed Cabs lt of Protective ag a ADRE Ts To increase operator protection from thrown objects during ditch bank operations Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations Using ROPS and seat belt equipped tractor for operator safety during mowing operations Maintaining minimum ground speed Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes Not raising rear mount or side mount mowers or mower wings from the ground dur
95. bjects Inspect the area before mowing for potential mower hazards Remove or avoid all foreign objects such as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails ADANGER Operate only if all Guards Deflectors are in place and in good condition Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the area of thrown objects See Operator s Manual Stay away from rotating blades Keep hands and feet away from rotating blades Do Not approach mower until all motion has stopped P N 00769737 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced P N 00756004 ADANGER x SHIELD MISSING DO NOT OPERATE A DANGER LOGO NAME BUZZBAR P N 02974998 UuzzBar ree Limb Cutter _ VERSA 03 09 Safety Section 1 36 2009 Alamo Group Inc SAFETY Blade Rotation Clockwise P N D138 WARNING Hearing Protection is required when working within 100 yards of this machine P N 02975158 DANGER Keep away rotating blades P N 02975170 WARNING Disconnect the hydraulic solenoid before preforming service work on tractor or mower P N 02975515 S
96. broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding Replace worn or damaged guards and other shielding before mowing Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of tne equipment e Replace worn or damaged decals and warning instructions Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING BODY CONTACT WITH ROTATING BLADES BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Avom j flolaling Parts e Equipment Protective Devices and Recommended Safety Practices RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recomme
97. ct with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition Safety Section 1 4 2009 Alamo Group Inc SAFETY AWARNING Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 38 AWARNING The rotating parts of this machine continue to rotate even after the Tractor has been turned WARNING off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sBM 5 Wait a minute Save a life A DANGER Do not put hands or feet under mower decks Blade Contact can result 7 in serious injury or even death Stay away until all motion has V2 a I stopped and the d
98. d cause inuy cons MACHETE poo 02968953 60 48 Safety Section 1 40 2009 Alamo Group Inc SAFETY NAME DECAL P N 02970886 IMPORTANT Inspect knife to ledger plate clearance daily Poor cutting performance will result if proper clearance is not maintained Refer to operators manual for adjustment 02970354 Peligro Translation If you do not know how to read English please find someone who knows how to read English P N 00725746 ALAMO NAME LOGO P N 001650 VERSA 03 09 HDF GRASS Inspect knife to ledger plate clearance dally Poor cutting perfornance wil result if proper cleoronce is hot maintained Refer to Operotors Manual for adjustment Service Instructions APELIGRO Si No Lee Ingles Pida Ayuda a Alguien Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad LEA EL INSTRUCTIVO INDUSTRIAL Safety Section 1 41 O 2009 Alamo Group Inc ALSAVS SAFETY SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The
99. d for tools normally only found in the shop 1 Place upper bearing cones in bearing oven 2 Seat bearing cups outer races in housing using a press and proper installation tools in good condition CUPS MUST BE FULLY SEATED If bearing cup cocks in bore and seizes do not continue to assemble spindle Lubricate lower bearing cone with LPS Coat the outside of the seal with silicone and install the lower bearing seal and retaining ring into the housing using the correct seal installer Place a light film of silicon or permatex on the inside diameter of the bearing ring and seat the ring on the spindle shaft using the proper tool and press Lightly lubricate the lip of the seal Using the 2 3 4 tubing to prevent the cup and cone from contacting each other press the spindle shaft through the lower bearing and seal Make sure the bearing is seated against the bearing ring Place Locktite on threads of the bearing adjusting nut flange nut Using gloves install the heated upper bearing cone on the shaft immediately and push it all the way against the cup Lubricate the bearing with LPS 10 Install the bearing adjusting nut Tighten the nut until the spindle shaft can not be turned Loosen the nut 1 4 turn Place a soft clean cloth over the top of the spindle assembly Place an aluminum block over the end of the spindle shaft and strike the block with a hammer to loosen the bearing 11 Remove the cloth being careful not to allow a
100. d repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sem 12 DANGER AWARNING VERSA 03 09 Ihe Mower is designed tor certain mowing applications and is rated to cut up to a specitic size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 Never leave the Implement and Power Unit unattended while the Implement is in the raised position Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible deat
101. dations The following inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 6 2 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 Periodically inspect all moving parts for wear and replace when oe necessary with authorized service parts Look for loose fasteners worn am Pare or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining 4 4 this machine in good working order sc 21 EN Pu ars G Y Versa 03 09 Operation Section 3 13 O 2009 Alamo Group Inc O D m gt O z OPERATION OPERATION The operator s manual and safety signs affixed on F the unit contain important
102. de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS O LA MUERTE CAUSADAS POR PIEZAS O MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PR CTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO ESPERE QUE Si exa ALLave ESPERE GUE BLOQUEADO tA SEGADORA INSTRUCCIONES DE SEGURIDAD Palabra final PIS JJ f ig Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 111 E Wisconsin Avenue Mi
103. ding gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 Versa 03 09 Operation Section 3 15 2009 Alamo Group Inc O D m gt O z OPERATION OPERATION HYDRAULIC PUMP OIL RESERVOIR Check oil reservoir level and oil condition Add specific type oil if low Change hydraulic oil filter and hydraulic oil according to maintenance schedule Ensure there are no oil leaks and fitting are properly connected Inspect overall condition of hydraulic pump Inspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the resevoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove the breather ca
104. do extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protecioras especiales y otros blindajes para el operador cuando efect e estas operaciones Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer Evitando operar en pendientes extremadamente
105. e rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja CONOZCA las distancias Vel espacio eae ELECTRICIDAD puedo ser Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado Aseg rese de que no haya personas cerca cuando suba o baje las alas Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada Detenga el segado si entran personas en el rea de segado Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuida
106. e a hoist or get help to handle them safely WARN ING ft carefully and properly using your legs to lift NOT YOUR BACK Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial SPINDLE SERVICE PROCEDURE 02960553B and 02960553C 1 Remove blade bar or pan 2 Remove hydraulic motor 3 Remove spindle assembly fro
107. e boom arm to the transport position Park the tractor on a level surface set the transmission in park or neutral and apply the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Use hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc s Versa 03 09 Operation Section 3 9 2009 Alamo Group Inc No Ello OPERATION OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Es
108. e drive belt and run the mower If vibration is still present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or straightened If the vibration is gone the drive portion of the mower is running smoothly then the vibration is probably coming from the cutter shaft it could be a pulley out of balance or a faulty belt with a varying cross section but this is not likely VERSA 03 09 Maintenance Section 4 17 2009 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE The cutter shaft will run out of balance if il Wire rope string rags etc around the cutter shaft are holding the knives in a folded back position Remove such foreign objects and be sure all knives are free to swing to the extended position Knives are missing or broken Replace missing or broken knives Knife hanger lugs are broken off shaft This condition usually results from continued operation in contact with large hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs should be replaced using arc welding equipment so as not to direct too much heat in one area of the shaft Cutter shaft ball bearings are worn enough to have radial play in them Replace ball bearing and other worn parts to eliminate play Shaft is bent The shafts are straight within a couple of thousandths of an inch when they are made Itis possible that t
109. e explained to those users or operators who cannot read 21 Form IAM00 12 IWERT BETURERS 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuais call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos ESSO CIATION Jor e Milwaukee Wisconsin 53202 U S A 111 E Wisconsin Avenue www aem org AMENT MANUFACTURERS Contenido IIVOTIAAIAAAAAT Reconocimiento Introducci n Palabras para el usuario Alerta de Seguridad 0csseeeeeeseceeeesneeeeeeeeeeeeeeeeseneeees 4 Segadoras industriales y agr colas 4 Sea un operador responsable Manejo seguro de riesgos y peligros Cumpla con un programa de seguridad Seguridad previa a la OperaciOn 00cccccceeesseeeeeeeeeeee 11 Seguridad durante el arranque y prueba omomommmmmmmmmm o 13 Seguridad durante la operaci n Seguridad durante la parada Seguridad durante el mantenimiento Palabra final lt A A 21 Reconocimiento VOTE Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003
110. e implement is securely supported or blocked up Inadvertent contact with the controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death sem 22 i Always maintain the safety signs in good readable condition If the safety signs are missing AWARNING damaged or unreadable obtain and install replacement safety signs immediately se s Do not modify or alter this Implement Do not permit anyone to modify or alter this AWARNING Implement any of its components or any Implement function se s Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 Never attempt to lubricate adjust or remove material from the Implement while it is in AWARNING motion or while tractor engine is running sc 20 Periodically inspect all moving parts for wear and replace when gt 4 4 2 z 3 necessary with authorized service parts Look for loose fasteners worn M y or broken parts and leaky or loose fittings Make sure all pins have 4 h cotter pins and washers Serious injury may occur from not maintaining wy 4 this machine in good working order sc 21 Na pe 4 Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from t
111. e juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar Casco protector Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial e Guantes extrafuertes Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s di Manejo seguro de riesgos y peligros MY Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo EL MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL R
112. e machine damage Swing Boom SLOWLY CAREFULLY Avoid sudden starting and stopping VERSA BOOM TILT The fourth handle in the bank of four valves actuates the TILT cylinder This valve like the lift valve has four positions Pull the valve handle backward and you will cause the outer rim farthest from the tractor to move UP until the mower is cutting with the blade vertical if you wish This feature has been used successfully for trimming hedges many feet away from the tractor If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the handle forward will move the head in the opposite direction Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position If the handle is pulled as far back as it will go it will be LOCKED in the float position This will allow the head to pivot freely and follow the contour of the ground if the mower head does not have wheels or rollers the mower head should be operated and controlled so that the head remains slightly above the ground surface since it will not float on the skid shoes alone Versa 03 09 Operation Section 3 31 2009 Alamo Group Inc NOILVuHAdO OPERATION OPERATION HYDRO FLOAT OPTION OPERATION Accumalator To Control Valve Lift Cylinder Needle Valve To Control Valve Tee Op 208 The optional hydro float system
113. eal for trimming populated areas where a smooth cut is required When operating the Timber Cat correctly the limbs fall straight down for easy disposal and clean up When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS B 0044 O D m gt O z Ditcher Head The Ditcher is designed to remove both debris and dirt from ditches When operating the Ditcher can reach from up to 12 and has a cutting width of 22 When operated in reverse rotation the spoil is deposited between the tractor and ditcher When operated in forward the spoil is deposited away from the tractor NOTE Creeper Gear Is Recommended Operating with out Creeper Gear on tractor 1 4 mph will not allow ditcher time to cut OPS B 0045 Versa 03 09 Operation Section 3 43 2009 Alamo Group Inc OPERATION OPERATION Versa 03 09 Sickle Bar The Sickle Bar Cutter will cut a 5 swath through tough weeds and grass The Sickle Bar Cutter is operated attached to the boom arm and is ideal for vegetation maintenance When operating the Sickle Bar correctly it will give you a fast efficient and cost effective method of vegetation maintenance The Sickle Bar will also cut vegetation through tough weeds under water ideal for maintaining ponds creeks and other areas that may be under shallow water When operating the unit be sure there are no
114. ecks are securely blocked up sFL 2 am as Do not put hands or feet under mower decks Blade Contact can result WARNING in serious injury or even death Stay away until all motion has stopped y and the decks are securely blocked Up sam 09 AWARNING Do not put hands or feet near the cutter bar Blade contact can result WARNING in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssm 1 a A DANGER Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssP 03 Connecting amp Disconnecting Implement Safety Instructions amp Practices Each Rear Wheel must have a minimum of 1500 pound contact with the DANGER surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if F needed Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure ssm 11 VERSA 03 09 Safety Section 1 5 2009 Alamo Group Inc MENE SAFETY SAFETY Do Not attempt to raise or lower the boom or mower head unless the Implement is securely attached to the Tractor The Implement could tip over and cause equipment damage and possible serious injury or death Do Not use the bo
115. ection of travel the same as driving an automobile FC 0006 VERSA 03 09 Introduction Section 2 3 2009 Alamo Group Inc NOILONGOULNI INTRODUCTION INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the imple ment Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 HURLED VERSA 03 09 Introduction Section 2 4
116. ectors are in place Do not operate with Mower or Wing raised off the ground Stop mowing if Passerby enter the area Stay away from rotating blades Keep hands and feet away from rotating blades Do not approach mower until all movement has stopped P N 02967668 VERSA 03 09 Safety Section 1 39 2009 Alamo Group Inc ALSAVS SAFETY SAFETY WARNING Failure to use and maintain shields and deflectors in good condition may lead to injury or death from entanglement with rotating parts being hit by objects thrown with great force by blades or by blade contact P N 00725739 NAME LOGO Machete 02968953 NAME DECAL P N 02970885 NAME DECAL P N 02970896 VERSA 03 09 A WARNING J FAILURE TO USE AND MAINTAIN SHIELDS AND DEFLECTORS IN GOOD CONDITION MAX LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY BLADE CONTACT Always replace Guards which have been removed for maintenance Never operate with guard missing or broken e Chain Guards Gearbox Driveline Shields Rubber fabric Deflectors and solid Band enclosures are subject to wear and lost of broken parts and must be repaired or replaced as soon as damage is found Safety Shielding must be installed and in good condition to reduce the possibilty of thrown objects any time this machine operated in any area where thrown objects coul
117. ed in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Safety Section 1 10 2009 Alamo Group Inc SAFETY AWARNING AWARNING AWARNING AAWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Do not mow with two machines in the same area except with Cab tractors with the windows closed sam 11 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing an
118. ef Grease fittings are on front of machine just above the blades Belts Check the belt tension daily Your buzzbar is equipped with high performance Micro V belts that run much tighter than regular V belts The belts should be tensioned to 15 to 20 lbs of force for 5 16 of an inch of deflection 516 15 20 LB Mnt B 0011 If belts begin to slip check tension To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use power tools to tighten belt Once the belts begin to tighten small adjustments will produce large changes in belt tension Too much tension can cause premature bearing sheave and belt damage VERSA 03 09 Maintenance Section 4 15 O 2009 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE Flail Axe Head BELT DEFLECTOR FORCE Mnt B 0012 Belt Tension When installing new belts tighten belts to obtain a 16 Ib Belt Deflector Force at 7 16 deflection After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 lb Belt Deflection Force at 7 16 deflection Inspect belts and recheck belt tension periodically to maintain an 8 to 12 Ib Belt Deflection Force at 7 16 deflection TAPER BUSHING amp SHEAVE INSTALLATION Do not use lubricants during installation as this m
119. el tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar Repare o reemplace estas piezas cuando sea necesario Verifique que los implementos del tractor y segadora sean los apropiados Verifique que sean iguales las rpm de r gimen de la toma de fuerza PTO a las del tractor y de la segadora Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la l nea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas Revise y lea los avisos de seguridad y las instrucciones de advertencia Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u Operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione
120. en death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 08 BuzzBar Tree Limb Cutter The BuzzBar Tree Limb Cutter is rated for material up to 4 in diameter Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material Always cut with the boom positioned perpinducular to the limbs being cut see diagram Cutting with the boom swing backward or forward will cause the blades to warp from raking through the cut material For maximum blade life do not allow the blades to contact hard items such as the ground or metal objects Check belt tension daily If belts start to slip adjust tension soon The more belt slippage the more they will wear and looser they become Grease bearings of saw blade spindles daily Two pumps from hand grease gun When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS B 0043 IMPORTANT Always cut with boom positioned perpendicular straightout from the tractor Keep Boom At 90 Angle Op 98 Versa 03 09 Operation Section 3 42 2009 Alamo Group Inc OPERATION Timber Cat The Timber Cat Sickle Bar Limb Cutter is rated for material up to 4 in diameter The Timber Cat is operated attached to the boom arm and is id
121. ents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seat belt while the tractor is moving and 4 Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available OVADIADN A Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place
122. eplacement parts P N 02925100 DANGER Objects may be thrown by the blades at high speed for up to 300 feet with great force and may cause serious injury or death Watch out for passerby 02965132 VERSA 03 09 A WARNING WHENEVER THIS MACHINE IS OPERATED IN ANY AREA WHERE THROWN OBJECTS COULD INJURE PERSONS OR PROPERTY SAFETY SHIELDING MUST BE INSTALLED AND IN GOOD REPAIR TO REDUCE THE POSSIBILITY OF INJURY FROM THROWN Y OBJECTS CHAIN GUARDS SOLID BANDS RUBBER FLAPS AND OTHER GUARDS ARE SUBJECT TO WEAR AND LOST OR BROKEN A PIECES IT IS THE OPERATOR S RESPONSIBILITY TO SEE THAT THESE ITEMS OF SAFETY EQUIPMENT ARE REPAIRED AND OR REPLACED AS SOON AS DAMAGE OCCURS OR YOU WILL BE OPERATING MACHINE THAT IS IN AN UNSAFE CONDIMON corner I J A DANGER Y EE A Ey DE LG KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CONTACT STOP MOWING IF PERSONS ARE NOT CLEAR OF THROWN OBJECTS DO NOT STAND ON OR NEAR MACHINE WHEN IN OPERATION DO NOT OPERATE WITH DEFLECTORS OR GUARDS REMOVED neu IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior wil fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious Injury or death if
123. equipo en reas designadas o alejadas del tr fico Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado Coloque el equipo en posici n transversal en las pendientes Aplique los frenos de estacionamiento Baje la segadora al suelo Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico Retire el equipo de los caminos p blicos Coloque las banderas de advertencia Use las luces intermitentes del tractor Seguridad durante la parada MOTA Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u cperadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor Desenganche el embrague y transmisi n de la toma de fuerza PTO Para que el motor enfr e gradualmente permita que funcione al ralent Coloque los controles en estacionamiento P o en punto muerto N Coloque el freno de estacionamiento Baje la segadora ai suelo Baje al suelo las alas de las segadoras de tipo ala Apague el motor Espere a que todas las piez
124. erhead trimming DO NOT mulch this debris if bystanders vehicles livestock or buildings are within 300 feet of the mower This cut debris can be thrown at great velocities and could result in serious injury or even death ssm 17 Versa 03 09 Operation Section 3 38 2009 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing objects for great dh DANGER distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining dsebris being removed and mowed again at desired final height sem 1 10 2 Operating Speed and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a cle
125. ero del tractor ni a los brazos del enganche de tres puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado Nunca dirija hacia ninguna persona la descarga de la segadora Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte Enganche la toma de fuerza PTO con rpm bajas del motor Aumente las rpm del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado No debe operar la segadora c
126. ety Section 1 22 O 2009 Alamo Group Inc SAFETY ITEM PART NO 002369 02967668 02965141 00725739 00758194 02925100 000108 000678 00757139 0 02968953 1 02970885 02970896 12 02970886 13 nfs NO ON OO los VERSA 03 09 QTY TYPE DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO LOGO WIDTH WIDTH NAME S N PLT Safety Section 1 23 DL B 0029 DESCRIPTION Flail Head Flail Axe Multi Hazard Flail Cutting Blades Thrown Objects Boom Flails Use Repair Shields amp Guards V Belt Pinch Point Genuine Replacement Parts Flail Operating Instructions Grease Fitting Location Alamo Industrial MACHETE 60 48 HDF Grass Serial Number Plate 2009 Alamo Group Inc MENE SAFETY SAFETY ITEM PART NO 00749117 00756007 02925100 999204 00757139 nfs DR OS Nee VERSA 03 09 QTY 3 2 DL 0018 DESCRIPTION Danger Multi Hazard Danger Use repair Shields Guards Important Replacement Parts Logo Ditcher Logo Alamo TK Product S N Plate Safety Section 1 24 2009 Alamo Group Inc SAFETY ITEM PART NO 1 00758194 2 00769736 3 00769737 4 02925100 5 02958241 6 02962764 if 00756004 8 02965262 9 02967827 10 00757139 11 02974998 12 D138 13 02975158 14 02975170 15 02975515 16 02975516 17 02975514 18 nfs 19 1458392 20 1458393 21 02961134 VERSA
127. ety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts INVITE Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury W ARNING This signal word indicates a potentially hazardous situation A which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exists which if not avoided may result in minor or moderate injury ACCIDENTS DISABLE AND KILL e ACCIDENTS COST ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers SASEN A mower fo
128. g Implements WARNING carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury ssPt 20 VERSA 03 09 Safety Section 1 14 2009 Alamo Group Inc SAFETY DANGER Turn curves or go up slopes only at low speed and using a gradual turning angle Slow down on rough or uneven surfaces sem DANGER AWARNING AWARNING gt gt g 2 z 5 VERSA 03 09 Be particularly careful in transport The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sem s Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are with in 100 yards sams The Joystick Master Control Switch must be OFF to prevent accidental movement of the boom and cutting head whenever the mower is not being operated sBm 16 Secure the boom and mower head in the transport posi
129. ges that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY A DANGER AWARNING CAUTION Identifies special instructions or procedures that if not strictly observed could result in dam age to or destruction of the machine attachments or the environment VERSA 03 09 Introduction Section 2 2 2009 Alamo Group Inc INTRODUCTION Your A Boom Mower is designed for heavy duty cutting in limited access areas such as highway park rural roadsides overhead growth ditches levees and other such grass and limb control uses in generally hard to reach areas DIRECTION Throughout this Manual front and rear left and right are determined by the normal dir
130. gnici n y extraiga la llave Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella Evite las llamas chispas o fumar cerca de cualquier combustible cco eee Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante
131. h to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components spu s Safety Section 1 11 2009 Alamo Group Inc MENE SAFETY Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 AWARNING Maintenance and Service Safety Instructions and Practices Make sure the PTO shield integral driveline shields and input shields are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing saPr 3 A DANGER Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death ssPr 11 SAFETY gt E a pl Never interfere with factory set hydraulic calibrations Any change in calibration could AWARNING cause a failure of the equipment and may result in injury seH 13 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on
132. han the valve so the entire system should be checked before the valve is changed A malfunction In any hydraulic valve section will require replacement of that section but not the replacement of the valve bank since the insides are honed to fit individually Attachments such as the relief valves and detent may be serviced individually VERSA MOWER The control valve consists of a body three spool assemblies one high pressure relief valve and two handle assemblies Only the pressure relief valve and handle assemblies can be replaced if damaged Otherwise the whole valve must be replaced VERSA DITCHER The control valve consists of a body three spool assemblies one high pressure relief valve and three handle assemblies Only the pressure relief valve and handle assemblies can be replaced if damaged Otherwise the whole valve must be replaced VERSA BOOM A malfunction in any hydraulic valve section will require replacement of the entire valve section but not the replacement of the valve bank since the insides are honed to fit individually Attachments such as the relief valves and detents may be serviced individually STRUCTURAL MEMBERS Failure in structural members generally results from rough treatment While they are constructed to withstand abuse they cannot be made strong enough to withstand abnormal abuse The factory does not warrant these parts to any extent other than in normal use in grass weeds brush small bushes and
133. he area of the spill and avoid creating any source of ignition until the gasoline has evaporated sc 2s A DANGER VERSA 03 09 Safety Section 1 13 2009 Alamo Group Inc MENE SAFETY SAFETY Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death se 35 AWARNING Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn sG 37 AWARNING Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN dh DANGER WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sev 10 DO NOT weld or repair rotating mower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sam 13 AWARNING PARTS INFORMATION Alamo Ind
134. he equipment Replace worn or damaged decals and warning instructions Explain the inspection and maintenance instructions to those users or operators who cannot read MAINTAIN Equipment Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability Adding front and rear wheel weights or ballast Adjusting wheel spacing to maximum width Adding off side counter ballast to side mounted and boom mowers Explain adjustments to those users or operators who cannot read RECOMMENDED S
135. he fittings or hoses KEEP THE INTERIOR OF ALL HYDRAULIC COMPONENTS SURGICALLY CLEAN Inspect the inside diameter of each hose before assembly Ensure that no obstruction is present Dirt sand dust etc are abrasive and once in the system can cause immediate or early failure NOTE Do not strap hoses together until all hoses and wiring are connected Hoses and wiring should be routed so they do not lay on moving parts too close to sharp edges or near excessive heat USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR MAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR QET IMMEDIATE MEDICAL ATTENTION See Operator s Manual VERSA 03 09 Assembly Section 3 12 2009 Alamo Group Inc ASSEMBLY HOSE CONNECTION AT TRACTOR 1 To properly connect hydraulic hoses to tractor connect right wing hose P N 02839000 1 and left wing hose P N 02839000 2 ASM FL 0112 2 Connect center lift hose P N 02964451 3 to connection at center of tractor ASM FL 0112 This should be the remote valve with Float position Always operate front mower in float detent position 3 Center Lift ASM FL 0112 Z i i a VERSA 03 09 Assembly Section 3 13 ho xt A a ji De TER 2009 Alamo Group Inc AIEGWNASSV ASSEMBLY ASSEMBLY HYDRAULIC CONNECTIONS TO CYLINDER Connect the Hoses P N 02965364 and P N 02961321 from Tee to Center Lift Hydraulic
136. he head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sem s Versa 03 09 Operation Section 3 14 2009 Alamo Group Inc OPERATION BOOM ARM ASSEMBLY Inspect condition of each arm section weldment Ensure all pins are in place Ensure all bolts and screws are properly installed Check condition of teflon bushings at boom pivot points Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022_B Never attempt to lubricate adjust or remove material from the Implement while it is in AWARNING motion or while tractor engine is running sc 20 HYDRAULIC LINE INSPECTION Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of nylon bushings OPS B 0023_B Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage inclu
137. hey will become bent in use such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibra tion The same is true of the cutter shafts on the Flail Mowers The actual speed at which the harmonic will occur will vary with each mower and each installation To avoid this harmonic vibration when operating the mower it may be necessary to adjust the engine speed of the tractor up or down Some units have a harmonic vibration which occurs below the nominal operating speed On these units it will be noticed that there is always a little vibration at a particular RPM as the mower is being sped up to operating speed This occurs as the shaft passes through its normal harmonic vibration point As long as the mower is opened at the proper speed then harmonic vibration will not be an issue VERSA 03 09 Maintenance Section 4 18 2009 Alamo Group Inc ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due
138. hift or fall crushing themselves or others sc 25 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only se s 12 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement A DANGER Falling off can result in serious injury or death sc 10 Versa 03 09 Operation Section 3 46 2009 Alamo Group Inc OPERATION Before transporting tractor between locations idle the tractor engine disengage the attached head pom Saas vn and wait for all head motion to come to a complete 4 ON OFF Switch stop Place the boom in its storage cradle rest s
139. identifique y evite las condiciones peligrosas en el rea de trabajo Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado Estado del terreno de operaci n El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo Camine alrededor del equipo Verifique que no haya nadie debajo sobre o cerca del equipo Aleje a todas las personas de estas reas Haga sonar una alarma USE el contacto de tres puntos x USE UNA ESTRUCTURA 2 CONTRA VUELCOS ag ROPS y el cintur n de seguridad APELIGRO P K Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte USEla T velocidad correcta de Ja N toma de fuerza A e Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir Limpiese los zapatos y las manos Durante la subida y la bajada del tract
140. inclinadas Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado Manteniendo una velocidad absoluta m nima Haciendo virajes anchos y graduales Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el
141. ing these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower Avoiding slippery ground conditions that could overturn tractor and mower Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safety If equipment is to be driven on public roads Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read Check local regulations tor required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers Attach safety chain between pull type mower and tractor Make sure lights flashers reflectors and SMV are in place and visible Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle While transporting on public roads e Obey all local traffic regulations e Approach intersections
142. injury to anyone who might inadvertently be under the mower sam s Versa 03 09 Operation Section 3 28 2009 Alamo Group Inc OPERATION HEAD PITCH Incorrect head pitch and or alignment can cause poor cutting performance in Versa side rotary mowers Head Pitch is defined as the relationship of the front of the mower to the rear of the mower as viewed from the side The desired head pitch for the Versa 60 and 72 mowers is for the blade at the front of the mower to be between 3 4 and 1 lower than the blade at the rear MEASUREMENT OF HEAD PITCH 1 CUT MOWER OFF AND ALLOW BLADES TO STOP ROTATING 2 Move machine to a flat level area such as a concrete slab 3 Lower mower head to within several inches of the ground but do not rest head on ground 4 Stop engine 5 Position blades toward front and rear Measure the distance from the bottom of the blade tips to the ground with the blades hanging at rest Use two people to measure Normal drift of the cylinders will cause inaccurate measurements if the front and rear not measured at the same time DO NOT ALLOW ANTOTHER PERSON TO OPERATE THE CONTROLS WHILE MEASUREMENTS ARE BEING TAKEN 6 Bent blades bars pans or loose bolts will make measurements useless ALIGNMENT Head alignment is defined as the relationship of the centerline of the mower to the centerline of the tractor The desired alignment is that the centerlines of the tractor and mower are para
143. ion mowing Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut Normal ground speed range is 2 to 5 mph Slower ground speed for mowing tall dense grass Faster ground speed for mowing medium height thin grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing You may need to mow extremely tall grass twice First mowing pass Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects Cut grass at desired height and 90 degree to the first mowing pass when possible Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than puli type mowers Allow sufficient clearance for sate turning Under Mount Mower Safety When mowing with an under mount mower Keep removable discharge chute in place and over discharge opening Never stand on an operating mower housing Distribute grass clipping with discharge chute facing mowed area Use proper equipment shutdown practice before clearing clogged mower or discharge chute Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks
144. ions debris and foreign objects Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine Best and safest mowing procedure Material type and height to be mowed Operating terrain conditions Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment Walk around the equipment e Check for anyone under on or near the equipment Clear everyone from these areas Sound a warning 5 USE Proper a a TO steed 4 A DANGER P 5x9 Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing UE Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor Check parking brake for engagemeni Check PTO disengagement Check ali controls for Neutral or Park position Warn others in area before starting tractor Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and br
145. ition the boom will continue to the left side of the tractor Again if the valve handle is released the valve will automatically return to center and the boom will be LOCKED in place BOOM SAFETY VALVE If a rigid object guard railpost tree etc is struck by the extended boom while the unit is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE This device will NOT work if the unit is mowing BACKWARDS and the boom is in the full forward position ALWAYS SWING THE BOOM 10 DEGREES TO 15 DEGREES TO THE REAR WHEN CUTTING IN REVERSE VERSA BOOM LIFT The second handle from the left in the bank of four valves actuates the LIFT cylinder This valve has four positions Pulling the valve handle back toward the operator causes the boom LIFT cylinder to lift the boom arm up Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off CAUTION the ground Install weight as needed to keep at least 1000 Ibs on the left rear wheel If the handle is released the valve will automatically return to center and boom will be LOCKED in position If the handle is pulled as far back as it will go it will be LOCKED in the float position This will allow the boom to move freely up and down and follow the contour of the ground if the mower head does not have wheels or rollers the mower head should be operated and controlled so that the head
146. lies Item 2 in toward the valve push buttons Start the unit and bring the speed up to normal operating speed 540 PTO Check the blade overlap Adjust the spring bolt assemblies Item 2 one by one until the upper and lower blades perfectly align in the instant of reversal Never adjust the bolt assemblies to a point where the hydraulic cylinder reaches it s stroke limit This is indicated by an abnormally high shock load on the hydraulic system due to the pressure relief reversing components being engaged Continuous operation in this mode will cause premature component failure and hydraulic oil overheat Once proper adjustment has been achieved tighten the jam nuts Item 1 and replace cover Mnt B 0008 VERSA 03 09 Maintenance Section 4 11 2009 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both
147. lled Children can cause the Implement to shift or fall crushing themselves or others sc 25 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol se 27 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sc s2 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sa 33 Avoid conta
148. llel to each other Versa 03 09 Operation Section 3 29 2009 Alamo Group Inc NOILVYAdO OPERATION OPERATION Misalignment contributes to streaking due to the skid shoe laying a wide strip of grass flat This flattened grass is sometimes not picked up by the mower on subsequent passes Misalignment also contributes to excessive power consumption because the side skirts tend to doze material against the side of the mower adding drag to the tractor Alignment problems can easily be seen by standing in the front or rear of the machine Align the front and rear of the machine Align the front and rear edges of the rear tire and compare to the side skirt of the mower mower head resting on the ground 8 Operating the Control Valves Versa Boom Mount VERSA BOOM SWING The handle nearest the center of the tractor in the bank of four valves actuates the SWING cylinder This valve has three positions and operates in three ways Push the valve handle forward and you admit hydraulic fluid to the Rod End of the SWING cylinder causing the boom to swing out to the right side of the tractor See Diagram If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pull the valve handle back towards you and admit hydraulic fluid to the dead end of the cylinder causing the boom to swing back toward the rear of the tractor If the handle is continually held in this pos
149. lwaukee Wisconsin 53202 U S A www aem org Para obtener informacion de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 FormitlAMOO 12 Impreso en EE UU INTRODUCTION SECTION ntroduction Section 2 1 INTRODUCTION INTRODUCTION This Boom Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing sec tion is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Main tenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appro priate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messa
150. m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario MAARA A AARE Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manuai es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las
151. m mower deck 4 Drain remaining lubricant from housing VERSA 03 09 Maintenance Section 4 7 O 2009 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE Bearing Adjusting Nut fi Lockwasher lenge nut i Breather Plug Location Upper Bearing Cup Some models Grease Fitting Location Upper Bearing Cghe Lower Bearing Cup 2 Lower Bearing Cone outer race Bearing Ring seal Retainer Ring Mnt B 0028 5 Using a 3 16 cape chisel bend out the staking indentations on each side of the bearing adjusting nut To do this place the chisel in the groove and parallel to the shaft Drive the chisel downward until the inden tation is free of the shaft and threads see Figure 1 6 Using the same chisel straighten the tang on the lockwasher if equipped with a lockwasher NOTE The lockwasher will not be installed during assembly if the spindle uses the staked adjusting nut 7 Remove bearing adjusting nut and lockwasher if equipped Discard these parts They are not re usable Install a new adjusting nut when assembling 8 Screw the original blade bar bolts into the flange of the spindle shaft until they contact the bearing ring see Figure 2 9 In a clockwise pattern rotate each bolt 1 4 turn see Figure 3 Continue turning the bolts 1 4 turn at a time maximum of 3 turns until the special shanked bolts P N 02964353 will thread into the spindle 10 Remove the original
152. maintain at least 1500 Ibs on left rear tire 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll AWARNING over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 O 2 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter proof safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from non cab tractors to equip a safety cage Shatter Proof OPS B 0001 2 PUE Safety Windows
153. manual After hydraulic system is fully charged and functioning properly switch cutter units on then speed engine up to 540 PTO speed Maintain this speed for about 5 minutes Check complete VERSA PRO look for any leaks loose connections or anything that could cause premature wear or failure FINAL CHECK Run VERSA PRO for about 1 2 hour at full speed Check for leaks and vibrations Frequently check oil temperature Make certain it does not exceed 180 degrees DO NOT leave until unattended and COMPLY WITH ALL WARNING DECALS CAUTION If unit starts to make unusual noise stop unit and check oil level Also check for frothy oil which would indicate a leak on suction side of system VERSA 03 09 Assembly Section 3 16 O 2009 Alamo Group Inc OPERATION SECTION OPERATION OPERATION ALAMO INDUSTRIAL VERSA BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial Booms are manufactured with quality material by skilled workers The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications The boom and heads are equipped with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility
154. mpletely stopped sc 12 Versa 03 09 Operation Section 3 8 2009 Alamo Group Inc OPERATION 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily se 11 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 3 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract th
155. mum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control e the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sti 10 Concluding
156. n result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear Kills Versa 03 09 Operation Section 3 10 2009 Alamo Group Inc OPERATION 5 CONNECTING ATTACHING HEADS TO THE BOOM With a forklift or hoist lower the Boom Weldment down on the A Boom Head Align the Boom Weldment with the A Boom Head Hitch Post Insert special bolts 1 x 9 item 1 and item 2 3 4 x 5 1 2 into Boom Weldment and Hitch Post Attach nuts 1 item 3 and item 4 3 4 to bolt and tighten securely Note Additional support may be needed at the end of the Boom to aid in installation OPS B 0004_B 5 1 Connecting Mower Head Hydraulics Attach the 1 1 4 Hoses with the spiral steel band from the Articulating Arm Refer to Figure to the hydraulic motor on the A Boom Head Refer to Figure Use recommended hose end torque values in chart below OPS B 0019 B RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGREE ANGLE STEEL HOSE END FITTINGS DASH NOMINAL TORQUE VALUE SIZE SIZE INO IN LBS FT LBS 4 118 140 12 5 a8 230 19 3 12 450 38 40 sie 650 5 12 ws 900 75 1 20 1414 1600 133 24 1412 2000 167 2 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage yg 9904 Versa 03 09
157. n result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage fa pe including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sc za Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 In case of mechanical difficulty during operation
158. nded operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY Do not operate near bystanders Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES Do not allow riders on tractor or mower Securely fasten seat belt when mow ing Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower Keep clear of rotating blades parts and drivelines Never start tractor engine while standing beside equipment Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES Keep guards driveline and other shielding in place and in good repair Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of t
159. ndently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy Versa 03 09 Operation Section 3 35 2009 Alamo Group Inc NOILVuAdO OPERATION OPERATION 9 4 Driving the Tractor and Boom Inspect the area to be mowed before beginning operation Identify any drop offs slopes holes hidden obstructions or similar obstacle that could cause the tractor to loose stability and potential roll over Mark and avoid the item or the entire area Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the
160. ne that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT If you do not have the manufacturer s manual s for your particular machine get a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User NANI It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working part of your saf
161. ng the mower e Securely support or block up raised mower or equipment parts Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible R To help prevent serious injury or death do the following ton e Search for leaks with cardboard or wood y ee Do not use hands to check for leaks se Cardbeai Relieve system pressure before disconnecting lines is e Before applying system pressure Check for damaged lines pipes and hoses Check to insure tight connections Before operating pressurized systems Purge air from system Refer to the manufacturer s operator manual s for instructions Explain the procedures to those users or operators who cannot read Tractor Refueling Haz
162. nufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be t
163. ny contamination into the spindle Tighten the nut until a rolling torque of 16 21 inch pounds is reached ff the seal was not lubricated add 10 inch pounds 12 Stake the nut with a blunt round nosed punch Do not tear the nut 13 Install the grease fitting into the hole in the center of the housing between the bearings and fill the housing with EP 2 grease P N 00900000 stopping when the lubricant covers the upper bearing approximately 11 oz 14 Install the breather plug in the top hole 15 Install spindle in mower deck and assemble in reverse order Torque the blade bar or pan bolts to 400 ft lbs Torque motor to spindle bolts to 85 ft lbs Torque spindle to deck bolts at 175 ft lbs OO NO oF fw VERSA 03 09 Maintenance Section 4 9 2009 Alamo Group Inc ADNVNALNIVIN MAINTENANCE MAINTENANCE ROLLER BEARING REPLACEMENT DETAIL OF ROLLER BEARING Mnt B 0029 Securely support mower while removing and installing roller assembly CAUTION If installing a roller with pre assembled bearing and bracket assemblies remove the old roller proceed to step 11 1 Remove roller and both bearing and bracket assemblies from mower Lift the mower only high enough to remove the roller assembly 2 Slide bearing and bracket assemblies off each end of roller If replacing with new bearing and bracket assemblies proceed to step 9 3 Remove roller bearing and housing assembly
164. of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Protective Eye Glasses Goggles or Face Shield Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends operating conditions OPS U 0002 de NEVER use drugs or alcohol immediately before or while operating the DANGER Tractor and Implement Drugs and alcohol will affect an operato
165. om controls to assist in installing the implement on the tractor Raise or Lower the boom and mower head only while seated in the Tractor operator s seat with the seat belt securely fastened Inadvertent contact with the boom controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death sem 23 Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components ssPr 1 A DANGER 3 i zZ a This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 Use extreme caution when raising the Mower head Stop the Blades from turning when the D
166. onsible Operator ooo Safety Management of Hazards and Risks Follow a Safety Program Safety Before Operation Safety Starting and Testing cceesscceesseeseeeeeeeeeeeeneeenaas 13 Safety During Operation Safety During Shutdown Safety During Maintenance One Final Word 0ssseesseseeeeeeeesceeeeeeenseeeeeeeeeeeeneeenseees 21 Acknowledgement JAAA AAAA ARAA We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward AMAA This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machi
167. ontrol of the unit is maintained OPS B 0007 Do not mow with two machines in the same area except with Cab tractors with the windows AWARNING closed sem 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always were safety glasses and a hard hat Ops 0005 MISC Versa 03 09 Operation Section 3 37 2009 Alamo Group Inc NOILVuHAdO OPERATION OPERATION 10 1 Foreign
168. or Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente Repare un tractor que no est funcionando apropiadamente antes de usarlo Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para
169. os claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor Agregue pesas o balasto a las ruedas delanteras y traseras Ajuste el espacio entre las ruedas al ancho maximo Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante Explique los ajustes a los usuarios u operadores que no puedan leer PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por ei vuelco del tractor y segadora haga lo siguiente Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS Evite la velocidad absoluta e
170. ose fittings are secure before pressurizing the hydraulic systems Once drivelines are installed DO NOT start the tractor which will turn the pumps unless both power circuits are filled with the specified hydraulic fluid Running pumps without oil will cause non warrantable damage It is important that pipe thread sealant be used only on solid connections of pipe thread never on connections between swivel fittings and solid male pipe threads or on straight thread O ring fittings Use the pipe thread sealant supplied Do not substitute with some other type of sealant i e teflon tape paint shellac etc Hoses supplied have two types of fittings solid or swivel Some hoses have solid fittings on both ends others have a solid fitting and a swivel fitting Hoses with two solid fittings will fit into either a outer solid thread or a swivel adapter union When installing either type hose solid fittings must be installed first then install the swivel end of the hose The VERSA PRO hydraulic system incorporates three basic types of hydraulic fittings a Standard pipe NPT or NPTF thread fittings This type requires a small amount of evenly applied sealant b Swivel fittings This type does not require any sealant on the swivel end because it seals against an internal flare c O Ring fittings This type does not require any sealant on the O Ring end of the fitting It is extremely important to avoid getting pipe thread sealant inside t
171. ove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc s Transport only at speeds where you can maintain control of the AWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this eq
172. oves e Hearing protection e Reflective clothing e Wet weather gear Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet RECOMMENDED SAFETY PRACTICES Read manufacturer s ope
173. owing unit securely See Operator s Manual 6 Make certain that the SMV sign Waming Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head raisedif passerby bystanders or traffic are in the area toreduce possibilty ofinjury or death from Objects thrown by Blades under Guard or cutter structure 8 Before dismounting secure implement in transport position orlowerto ground Puttractorin park or set the brake disengage PTO stop engine and remove key and wait until noise ofrotation Hes ceased toprevent entanglement in rotating parts which can cause injury or death e Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR LOCK UP REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING A q C 7 00749117 VERSA 03 09 Safety Section 1 27 O 2009 Alamo Group Inc ALSAVS SAFETY SAFETY WARNING Never use your hand to check for oil leaks Always use paper or cardboard P N 00756059 DANGER Multi Hazard Boom Take precautions while transporting and operating Boom Unit P N 02958241 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 INFORMATION Valve Instructions USE PAPER OR GARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR
174. p element and depress the spring loaded pressure valve to release any excess air OPS B 0024_C AWARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to prevent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin ops ovo1 misc Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 Versa 03 09 Operation Section 3 16 2009 Alamo Group Inc OPERATION ROTARY HEAD INSPECTION Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heav
175. pacity filter a pump a drive motor and hoses for supplying the machine s hydraulic system After the first 10 hours of operation replace the hydraulic filter with a new one An extra Filter Element is provided for you Refer to the Operation and Maintenance Section for instruction After the VERSA PRO mower is completely assembled to the tractor and with the wings on the grouna fill the mower hydraulic tank above the oil level sight gauge approximately 1 below the top of the tank With mower ON OFF switches in OFF position start engine and engage PTO for about 30 to 45 seconds to allow oil to fill pumps and motors Check the oil level in the sight gauge If no oil is seen add oil to bring the level up to the sight gauge NOTE Do not fill the tank with oil above the level of the sight gauge Overtilling the tank with oil after the initial filling may result in oil being discharged through the air filter on top of the hydraulic tank Start the tractor and PTO and run it for 2 minutes and then turn it off Again check the oil level in the sight gauge If the oil level is in the sight gauge the unit is ready to run If no oil is seen add oil to bring the level up to the sight gauge Remove all foreign objects and stand clear of cutter units DO NOT GET NEAR da CAUTION ROTATING KNIVES NOTE On tractor hydraulic powered circuit only make certain that there is full flow from tractor hydraulic system to control valve Refer to tractor
176. pproved roll A BEFORE leaving the tractor seat always engage the brake and or set Ea the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 Never allow children or other persons to ride on the Tractor or Implement da DANGER A Falling off can result in serious injury or death sc 10 responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A Never allow children to operate ride on or come close to the Tractor or DANGER Implement Usually 16 17 year old children who are mature and L VERSA 03 09 Safety Section 1 8 O 2009 Alamo Group Inc SAFETY AWARNING A DANGER AWARNING A DANGER AWARNING A DANGER AWARNING VERSA 03 09 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sc 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear ca
177. r pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES BOOM SICKLE BAR MOWER MOWER Be a Responsible Operator MONET For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actua operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat Safety shoes e Safety glasses with side shields goggles or face shield Heavy gl
178. r s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 Versa 03 09 Operation Section 3 5 E O 2009 Alamo Group Inc NOILVuHAdO OPERATION OPERATION 2 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Operator Protection u o Tractor must be equipped with protective structure such as operator cage or lexan window to protect operator from thrown object and falling objects Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting Tractor Ballast As required to
179. ractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015 Versa 03 09 Operation Section 3 48 2009 Alamo Group Inc OPERATION When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head on boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sem s Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearl
180. rained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Please Send Me Requester Name Requester Address Mower Model Date Purchased Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Phone City State Zip Code Serial Number Dealer Salesperson Dealership Name Dealership Locations Mail to Or Fax to Or Email to AEM Video Services 1502 E Walnut street Seguin TX 78155 830 372 9529 AEMVideo alamo group com TABLE OF CONTENTS SAFETY SECTION cocccccoconoconononnononononsnonnncnnnnsnsnononnennne nan nnnnn nene anna San dada oaia oie aiia 1 1 General Safety Instructions and Practices Operator Safety Instructions and Practices Connecting amp Disconnecting Implement Safety Instructions amp Practices Equipment Operation Safety Instructions and Practices Maintenance and Service Safety Instructions and Practices Transporting Safety Instructions and Practices Concluding Safety Instructions and Practices Decal Location Decal Description Federal Laws and Regulations INTRODUCTION SECTION sscssscsesessssssesssssesna
181. rator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair Do not operate with damaged or missing thrown object shielding SAFETY INSTRUCTIONS THROWN Object Hazard READ Manuals KEEP Bystanders Away THROWN Object lt i Hazatd USE ROPS Enclosed Cabs ae OF Protective Enclosures y USE Proper MAINTAIN Equipment PTO Speed OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause Blade failures Higher velocity objects escaping or
182. remains slightly above the ground surface since it will not float on the skid shoes alone Pushing the handle forward from the locked position will lower the boom Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position Versa 03 09 Operation Section 3 30 O 2009 Alamo Group Inc OPERATION Make certain that the Boom swing path is clear of bystanders power lines and obstruction DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY CAREFULLY Avoid sudden starting and stopping VERSA BOOM DIPPER The third handle in the bank of four valves actuates the DIPPER cylinder Like the swing valves this has three positions Pulling the valve handle causes the boom DIPPER cylinder to lift the small boom UP Make certain that you do not lift the head in such a fashion that you lift the left rear wheel CAUTION off the ground Install weight as needed to keep at least 1000 Ibs on the left rear wheel If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the valve handle will lower the boom Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position Make certain that the Boom swing path is clear of bystanders power lines and obstruction DANGER to prevent injury electrocution and possibl
183. riteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions For additional information on properly ballasting the tractor refer to Alamo Industrial Tractor and Mower Stability Pamphlet P N 02959010 A we Extended 2 feet Level Ground 1500 Ibs Op 71 If the unit is operated on slopes greater than 5 additional counterweight will be required Operation of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 outside to outside tire spread an 11 percent 6 4 degrees slope occurs when one rear tractor tire is about 8 f lower than the other rear tire OPS B 0018 Op 72 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are co
184. rmemente debajo de la segadora o piezas de equipo En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCI N DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCI N EN LA PIEL DE ACEITE HIDR ULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIR RGICAMENTE EN POCAS HORAS POR UN M DICO FAMILIARIZADO CON ESTE TIPO DE LESI N PR CTICAS DE SEGURIDAD RECOMENDADAS E LEA Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad tar anuales 3 recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente Busque las fugas con pedazos de cart n o madera No use las manos para verificar la presencia de fugas Descargue la presi n del sistema antes de desconectar los conductos K ATELA Antes de aplicar presi n al sistema INYECCI N DE k E AA 7 x FLUIDO use un pedazi Revise que los conductos tuber as y mangueras no est n da ados EE de barton n i
185. rs and Components Filters and Oil Change the return filter tank and suction filters after the first 100 hours of operation Change the filters again at 500 hours or every 12 months then change the oil and filters at 400 hours After that continue to change the filter every 500 hours or every 12 months and the oil every 800 hours or every 12 months Hydraulic oil to be used is Chevron 1000 THF or an equivalent Speed Increaser uses SAE 90 wt Spindle Housing uses NLGIO00 Grease Alamo Group P N 00765444 Use the above procedures as part of a good filter maintenance program Note Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications Between filter changes monitor condition of filter by reading pressure gauge mounted on filter on top of the tank If pressure reads 15 psi or greater at 1800 engine speed and normal operating temperature 140 deg F or greater filter element should be changed Pressure gauges are color coded to help indicate when to change element Keep all hoses and adapters tight Repair any leaks immediately Do not overtighten hose end fittings Tighten to specifications only See Chart Below Check the hydraulic oil level daily RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGREE ANGLE STEEL HOSE END FITTINGS DASH NOMINAL TORQUE VALUE SIZE SIZE IN 0 IN LBS FT LBS 4 1 4 140 12 53 3 8 230 19 3 112 450 38 10 5
186. s Serious injury or A A INSTRUCTIONS death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sa 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL dh PELIGRO INSTRUCTIVO medidas de seguridad sc s VERSA 03 09 Safety Section 1 2 O 2009 Alamo Group Inc SAFETY Engine Exhaust some of its constituents and certain vehicle components contain or emit WARNING chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sc 30 AWARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm sa 31 Operator Safety Instructions and Practices Never operate the Iractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 e gt 1 m lt CAUTION AWARNING shoes safety glasses and proper
187. s shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS Do not substitute common hardware for self locking blade bolts or other special part items Do not substitute blades pins shields or other critical safety related parts Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE STOP TRANSMISSION Ni TRANSMISSION PARK SET PARKING T PAARI ENGINE o LOWER MOWER TO GROUND enon WAIT FOR MOVING REMOVE KEY PARTS TO STOP Sakei iG AVOID CRUSHING Schedule SAFETY INSTRUCTIONS One Final Word WINTER You have just finished reading the Mower Safety Manual It is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in ali situations Our objective is to help you develop good satety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must b
188. sential Tractor Controls Locate the ignition key switch Locate the engine shut off control Locate the hydraulic control levers Locate the light control lever Locate the brake pedals and clutch Locate the PTO control Locate the 3 point hitch control lever Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neutral and off position The PTO control lever is disengaged The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sa 23 Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear ca
189. ssesessseeseeeaeatseeesenenaneeseseseneeeeanataeseseesnetes 2 1 ASSEMBLY SECTION ccssscssssssssssssssssnsessssssseesesearaeaesenesensnseseaesestneeanasanaeseseeseseatananaesens 3 1 TRACTOR PREPARATION CENTER amp WING MOWER ASSEMBLY WING MOWER ATTACHMENT LIFT FRAME TO MOWER ELECTRICAL CONNECTION AT MOWER CENTER MOWER ASSEMBLY HYDRAULIC CONNECTIONS TO FILTER HYDRAULIC CONNECTIONS TO PUMP HYDRAULIC CONNECTION MOTORS Left Wing Hydraulic Motor Right Wing Hydraulic Motor FINAL CHECK 0 OPERATION SECTION isurian inasin oniani riasa bisana mipsi anbhann ekani 3 1 OPERATOR REQUIREMENTS TRACTOR REQUIREMENTS ROPS and Seat Belt Operator Thrown Object Protection Tractor Lighting and SMV Emblem Tractor Ballast onise srn tiennes GETTING ON AND OFF THE TRACTOR Boarding the Tractor Dismounting the Tractor STARTING THE TRACTOR CONNECTING ATTACHING HEADS TO THE BOOM Connecting Mower Head Hydraulics PRE OPERATION INSPECTION AND SERVICE Tractor Pre Operation Inspection Service Boom Unit Pre Operation Inspection and Service Cutting Component Inspection Blade Bolt Inspection OPERATING THE CONTROL VALVES Operating The Control Valves Versa Side Mount Operating the Control Valves Versa Boom Mount DRIVING THE TRACTOR AND IMPLEMENT nrus sc tataatadaisuseteashecntessbascbesshencnsisnadyntcheuaneudipadaeittocs
190. supervisor about equipment operation safety rules you will be expected to obey Some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics Never alter or remove safety equipment Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor Keep others away from mowing operation Use proper equipment shutdown practice before dismounting tractor Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower Function purpose and use of controls Safe operating speeds Safe slope and uneven terrain capabilities Braking and steering characteristics Tractor and mower operating clearances How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To heip keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices
191. t area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects h D j i Recessed area on bolt head A DANGER Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 Versa 03 09 Operation Section 3 22 2009 Alamo Group Inc OPERATION Boom Mower PRE OPERATION Inspection y Mower ID F HM f Date A INDUSTRIAL WARN Make Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Start of Shift Specific Comments if not O K The Operator s Manual is in the canister on the mower
192. t plate and into the gearbox housing Do not tighten this bolt it should have at least 1 4 free threads to move in and out Assemble the gearbox shaft shaft extension tube and the bearing to the bearing retainer plate mounted on the side sheet Tighten all fasteners except the one bolt in the gearbox mounting plate Check the distance between the gearbox mounting lugs and the mount plate If required insert shims from shim kit P N 000552 between gearbox mounting lugs and mounting plate to insure the gearbox pulls up evenly on the mounting plate ASM FL 0109 wee ASM FL 0110 VERSA 03 09 Assembly Section 3 9 O 2009 Alamo Group Inc AIEGWNASSV ASSEMBLY ASSEMBLY CENTER MOWER ASSEMBLY Install idler arm assembly to bearing plate Do not secure at this time ASM FL 0052 1 Remove fasteners and shaft protector from end of drive shaft Lightly grease shaft Install key and drive shaft pulley Do not secure at this time ASM FL 0052 2 Align all three pulleys Use spacers and shims provided to achieve alignment then secure idler arm assembly with cotter pin Secure drive shaft pulley with fasteners removed in Step 1 above 3 Install drive belt ASM FL 0053_A 4 Attach spring One end is inserted in idler arm spring arm hole the other end is attached to the long outboard bearing plate bolt Idler Arm Assembly ASM FL 0052 ASM FL 0053_A VERSA 03 09 Assembly Section 3 10
193. t s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXC
194. the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when sige AWARN G necessary with authorized service parts Look for loose fasteners worn oo PEER or broken parts and leaky or loose fittings Make sure all pins have dh S cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce 4 the possibility of injury or death from thrown objects entanglement or blade 1 persctor pane contact sem 18 Versa 03 09 Operation Section 3 12 2009 Alamo Group Inc OPERATION 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommen
195. til all motion has Y o D stopped and the decks are securely blocked up sFL 2 SICKLE BAR HEAD INSPECTION Inspect blade and bolts for looseness and excessive wear Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintenance Replace damaged and worn blade to keep unit operating properly Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0050 Versa 03 09 Operation Section 3 20 2009 Alamo Group Inc OPERATION 6 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge GAIA Notches and Gouges xcessive Blade Wear Cause Blade contacting foreign objects Cause Mower height settoo low
196. tion before traveling on public roads Never transport on public roads with the boom and mower head extended Always disengage and lock out the hydraulic controls for the boom mower before transporting Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death sem 21 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s Safety Section 1 15 2009 Alamo Group Inc MENE SAFETY SAFETY Transport only at speeds where you can maintain control of the 4 AWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly O Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maxi
197. to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the boom unit tractor or a thrown object Do not operate the boom and attached head if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a VERSA and are not specific to a VERSA Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and satisfactory use of the VERSA READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 RE
198. to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the par
199. uando tenga vibraci n excesiva o ruidos anormales 14 TOMA DE FUERZA Pro TONA DE FUERZA ETOH DE 100a RPM 130 pu 2T RANURAS a smn r TOMA DE FUERZA PTO DEAN 34 pa Ee LEa ay go ie los manuales estat Taa pan ERMIR S a la 145 de da barta de tiro tel gt Par TRACTOR Ruste Seguridad durante el segado en marcha atr s Evite segar en marcha atr s siempre que sea posible Haga lo siguiente cuando segue en marcha atr s Verifique que no haya personas atr s de la segadora antes de dar marcha atr s Use extremo cuidado al invertir la direcci n del segado Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto Puede ser necesario segar dos veces el pasto extremadamente alto Primera
200. uipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Versa 03 09 Operation Section 3 34 2009 Alamo Group Inc OPERATION 9 2 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 9 3 Brake and Differential Lock Settin Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate indepe
201. upport and then turn the joystick master switch to the OFF position Placing Boom Articulating Arm on Boom Arm Rest Extend the dipper section approximately half way out Bring the Lift to its full height and carefully swing the boom back until it is just positioned over the Boom Rest NOTE There is a formed V plate on the dipper section that fits onto the boom arm rest Lower the Lift until this V rest on the Boom Rest this may take come re adjustment of the dipper section Place the Master Switch in to the OFF position The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift back and raise the boom about 6 inches Then Swing the boom around to the desired position OPS B 0013_B No Ello Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 Versa 03 09 Operation Section 3 47 2009 Alamo Group Inc OPERATION OPERATION 12 1 Transporting on Public Roadways Extreme caution should be used when transporting the
202. urante el mantenimiento WN 0 oo s Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio 20 Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a Desenganche la toma de fuerza PTO antes de apagar el motor Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor Aplique el freno de estacionamiento o coloque bloques en las ruedas Permita que todas las piezas movibles se detengan Baje la segadora al suelo En las segadoras de tipo ala baje las alas al suelo Apague el motor del tractor Asegure la i
203. ustrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety sPrm 1 SEE YOUR ALAMO DEALER Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 Allow sufficient clearance for the Implement to swing outward while turnin
204. utralized controlled or reduced to a practical minimum before any maintenance repair or service procedures can be done safely 20 Some basic safety practices to prevent potential injuries from energy releasing sources Disengage PTO before shutting off engine Place controls in PARK or NEUTRAL before shutting off engine Set parking brake or block wheels Allow all moving parts to stop Lower mower to ground e Lower wings to ground on wing type mowers Shut off tractor engine e Lock ignition and remove key Look and listen for evidence of moving parts before opening shields Securely support or block up mower before working underneath mower or other lifted components Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any elevated machine component before working on it Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pin
205. vibles antes de efectuar inspecciones reparaciones o ajustes al equipo Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo ooo eee Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras de operaci n Capacidad para operar en forma segura en pendientes y terreno accidentado Caracter sticas de frenado y direcci n Espacios libres necesarios para la operaci n del tractor y segadora C mo detener r pidamente el equipo cuando haya una emergencia 41 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo Revise que no haya piezas d
206. w operator a better view of the material to plan for the next pass After repeated passes each elevated approximatly 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material Open the hydraulically operated door to allow blades to reach large diameter vegetation Operate the mower with the door closed when cutting grass weeds and light brush to reduce thrown objects for safer mower operation When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0039 Versa 03 09 Operation Section 3 40 2009 Alamo Group Inc OPERATION All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety ss devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact scm s Grass Flail Train gd The Grass Flail head is rated for cutting grass only The Grass Flail operates attached
207. with caution Observe speed and traffic control signs Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas Preferably level ground locations Sloping ground parking locations Position equipment across slope e Set parking brakes e Lower mower to ground Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas Remove equipment from public roads Set out warning flags Use tractor flashers Safety During Shutdown IAEA Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read Make proper equipment shutdown procedures an important habit to practice Follow these safety practices before dismounting tractor Disengage PTO clutch and transmission drive e Idle engine for gradual cooling Place the controls in PARK or NEUTRAL e Set the parking brake Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine Wait for all moving parts to stop before equipment inspections adjust ments or repairs Relieve hydraulic pressure by moving hydraulic controls several times in all directions Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended Lock anti
208. xcesiva de acuerdo con las condiciones del terreno Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes Evite las condiciones de terreno resbaloso Haga virajes anchos y graduales Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESION POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO 10 Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de LEA seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u p 10S manuales e operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte A de los operadores y otras personas causadas por la ca da de la segadora o piezas de equipo haga lo siguiente PR CTICAS DE SEGURIDAD RECOMENDADAS Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques fi
209. y paper or cardboard to check for hydraulic oil leaks Inspect the condition of deck skid shoes and hardware OPS B 0025 AWARNING Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sam 09 Versa 03 09 Operation Section 3 17 2009 Alamo Group Inc NOILVusad0 OPERATION OPERATION FLAIL HEAD INSPECTION Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain cuttershaft balance Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure the rollers are in good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the drive belts Ensure the drive belt shields are in place and in good repair Remove any grass or other debris which may be wrapped around the cuttershafts ends Inspect the condition of deck skid shoes and hardware OPS B
210. y visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sa s Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 Versa 03 09 Operation Section 3 49 2009 Alamo Group Inc NOILVusadO0 OPERATION OPERATION 12 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potenti
211. you have any questions conceming the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MAS o A DANGER _ Safety Section 1 33 O 2009 Alamo Group Inc ALSAVS SAFETY SAFETY Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and others in the area P N 002369 WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught between V Belt and Pulley P N 00758194 WARNING Cutting while Flail Head is raised off ground will allow high speed Flail Blades to throw cuttings at high speed for a considerable distance Thrown objects can cause serious bodily injury Stop mowing when traffic crew members or passerby are within 100 yards of the mowing with head off ground P N 02965141 Instructions to properly lubricate and check mower for potential problems prior to operation P N 000108 VERSA 03 09 4 DANGER DO NOT OPERATE WITH BELT SHIELD REMOVED FINGER S MAY BE PINCHED OFF IF CAUGHT BETWEEN V BELT AND PULLEY stu is raised off ground wil allow high speed Flail Blades to throw cuttings at high speed for a considerable distance Thrown objects can cause serious bodily injury Stop mowing when trafic crew members or passersby are within 100 yards of

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