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Alamo SX15 User's Manual

1. A DANGER SX15 01 09 Safety Section 1 8 O 2009 Alamo Group Inc SAFETY The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sem 4 A DANGER Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sem o5 AWARNING Y gt TI m lt Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the si
2. Inspect hoses regularly Frayed torn or crimped hoses may rupture suddenly and violently resulting in serious bodily injury from a flying hose end or from scalding burn injuries or oil penetration Oil sprayed on hot equipment or components can result in fire Repair or replace hoses as indicated to prevent unexpected failure and possible serious injury to operator or bystanders KEEP SHIELDS OVER HYDRAULIC COMPONENTS IN PLACE 1 DO NOT transport at speed above 20 mph Exceeding 20 mph decreases braking ability and may cause loss control and serious personal injury 2 ONLY transport behind a properly sized and equipped tractor NEVER tow behind a truck or other motor vehicle ALWAYS properly fasten the implement safety tow chain to the tractor 3 Reduce speed on inclines while turning and when towing in adverse conditions 4 ENSURE a SMV emblem can be clearly seen from behind the unit Turn ON the tractor flashing warning lights when transporting Keep Mower Deck Clear of Debris There is a risk of Fire when dry material accumulates and contacts heat generated from rotating components See Operator s Manual for fire prevention IMPORTANT REQUIRED FOR STANDARD PULL TYPE UNIT 14 540 RPM gd 16 1000 RPM 1 3 8 21 OR MOWER TONGUE 20 1000 RPM 1 3 4 20 TRACTOR a DRAWBAR p A Attach Safety Chain securely as per ASAE 8338 SX15 01 09 Safety Section 1 21 2009 Alamo Group Inc Y gt
3. Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la linea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucci
4. e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta minima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces
5. SX15 ii r MON IN FLEX WING MECHANICAL LEVEL LIFT ROTARY MOWER Published 01 09 Part NO 00786228C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover FC R 0045 RHINO ATENCI N 1020 S Sangamon Ave wv Gibson City IL 60936 SNo bes ingles Fits y nes OF THE 800 446 5158 ae BPA ALAMO GROUP Medidas de Seguridad ALWAYS ON THE CUTTING EDGE 2009 Alamo Group Inc 0 00 Email parts servis rhino com To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY NO CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT UNDER BELTS
6. T m lt SAFETY Driveline Hazards p DANGER OPERATE THIS MACHINE AT P N D388 EER Decal D388 consists of the following multi hazards gt R LLI LL lt a 1 Make certain Drivelines are of the correct length and securely attached Driveline Separation and or PTO Stub Shaft failure can cause injury or death See Operator s Manualfor NAAA ee Le 2 LeeLee ter 3 Make Certain that Driveline is installed correctly on Tractor PTO Shaft Move Yoke back and forth until lacking Collar clicks forward and locks Yoke in place 4 540 PTO RPM unless specifically marked otherwise LINEA DE CONDUCCIOIN GIRATORIA EL CONTACTO PUEDE CAUSAR LA MUERTE MANTENERSE LEJOS NO FUNCIONE SIN QUE Un manual de la seguridad de la f e Todos los protectores de la linea de linea de conducci n n p conducci n alimentador y blindajes del 00773776 est disponible en orale E a x e Las l neas de conducci n est n conectadas espa ol Llame el Memo con seguridad en ambos extremos enumerado para una copia as e Los protectores de la linea de conducci n gr tis de vuelta libremente en la l nea de conducci n OPERATE THIS MACHINE AT 540 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury SX15 01 09 Safety Section 1 22 O 2009 Alamo Group Inc SAFETY IMPORTANT Always replace blades in pairs IMPORTANT Blade Nut Always Replace Blades in Blade
7. The ROPS or ROBS Cab is in good condition o The seatbelt is in place and in good condition o o Jooo y O The 3 point hitch is in good condition CY The drawbar pins are securely in place The PTO master shield is in place The engine oillevelisfull OoOo oo S y oO The brake fluid levelis full YO The power steering fluid levels full The fuel level is adequate oOo doo S y O The engine coolant fluid level is full The radiator is free ofdebris YO The air filter isin good condition CIO Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER O U m gt gt O Z SX15 01 09 Operation Section 4 25 2009 Alamo Group Inc OPERATION 10 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0072 Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Transport only at speeds where you can maintain control of the AWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Underst
8. amp ROPS Study and understand operator s manual safety signs and Instructional decals for tractor and Implement to prevent misuse abuse and accidents e Learn how to stop engine suddenly In an emergency Be alert for passer by and especially children 2 Allow no children on or near Implement or tractor Allow noriders on tractor andimplem ent Fallin g off may cause serious injury or death from being run over by tractor or cutter or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS an d with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safet yGlasses Safety Shoes and Ear Plugs are Recommended Block up or support raised machine and alllifted components se curely before putting hands or feet under or working underneath any lifted components to prevent crushing Injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on Pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual Make certain that the SMV sign Warning Lights and Reflectors are
9. e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day e Check for loose broken missing or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments e Check for proper tractor and mo
10. Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read TRANSMISSION TRANSMISSION PARK NEUTRAL Make proper equipment shutdown procedures an important habit to o practice Follow these safety practices before dismounting tractor SET PARKING ENIE e Disengage PTO clutch and transmission drive zz e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact REMOVE KEY LOCK IGNITION 4u Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Never dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Kee
11. causing serious bodily injury See your Authorized Dealer for proper repairs scm 13 SX15 01 09 Safety Section 1 16 O 2009 Alamo Group Inc SAFETY PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety sprm 1 SEE YOUR RHINO DEALER Be sure you have adequate knowledge of the property you will be working on Take time to AWARNING make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death sr AWARNING In wet conditions where there Is a likelihood ot material collecting on the Implement make certain that this material is removed before traveling on public roadways stL 7 Y gt T m lt Storage and Parking Safety Instructions and Practices To prevent tipping of Implement when stored in folded position use carrying wheels or A CAUTION adequate stands on center frame s3Pt 6 Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Eq
12. chemicals known to the state of California to cause cancer birth defects or other reproductive harm se 31 AWARNING For your protection while operating or servicing equipment wear relatively tight and belted clothing to avoid entanglement in moving parts Tie up and protect long hair that could become entangled in machinery Remove all jewelry including necklaces rings and watches which can get caught in machinery or on corners or edges of the equipment Serious injury can result from entanglement with the machinery sc 42 AWARNING Y gt T m lt Operator Safety Instructions and Practices The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sapT 10 Wait a minute Save a life Never crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 A DANGER Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implemen
13. e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good E condition to ensure the information is available to ae the operator at all times 3 e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 SX15 01 09 Operation Section 4 18 2009 Alamo Group Inc OPERATION e Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut e Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor e Check that the main dr
14. piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fug
15. 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING O x m gt gt O Z Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor WARNING Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck scm 12 When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning and NEVER raise the mower wings while the blades are turning Mower is equipped with a constant velocity driveline which can operate in conditions that require frequent sharp turns CV joints enable
16. AI gt Z mr LL a gt lt 2 mi Spring Bolt with Nut Mnt R 0353 Coil Spring Slip Clutch SEASONAL CLUTCH MAINTENANCE It is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered Therefore if the machine sits outside longer than 30 days and is exposed to rain and or humid air it is important to make sure that the clutch lining plates are not rusted corroded together Before using the cutter use the following procedure to make sure the clutch will slip and give the overload protection required Loosen nuts Figure Mnt R 0353 on springs until the springs are free yet remain secure on bolts Attach cutter to tractor and start the tractor Set the engine speed at 1200 RPM Mark outer plates as shown in Figure Mnt R 0353 Engage the PTO approximately one second and then quickly disengage it The friction lining plates should break loose check the mark O Turn tractor off Tighten the nuts on the coil spring clutch to their original position of 1 5 16 compressed spring length SI SX15 01 09 Maintenance Section 5 11 O 2009 Alamo Group Inc MAINTENANCE HYDRAULIC HOSES Replace pinched and broken Hydraulic Hoses at once Tighten any Hydraulic Fitting with fluid leaking from it If fluid still leaks loosen the fitting apply a pipe thread compound to the threads and tighten Care must be exercised when tightening Hydraulic Fittings Too much tightening can
17. DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de o
18. FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rig
19. Inc O x A gt O Z OPERATION 8 2 Constant Velocity CV Driveline Mowers are equipped with a Constant Velocity CV driveline the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over extend which can cause CV joint damage Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 80 Angles greater than 80 will result in mechanical damage to the CV joint and mower driveline The Constant Velocity joint must be lubricated every 20 40 hours of operation as specified in the Maintenance Section Failure to properly lubricate the joint will result in accelerated wear and joint component failure CV Driveline Maximum Angle Check Procedure e With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue e Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting e Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum difference of 10 degrees between the center line of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled If the joint cannot be angled at least
20. R 0105 Caulking Gun w Locktite 5900 Impact Wrench Ball Pin Hammer Torque Wrench Inch Pound Retaining Ring Pliers 3 16 Punch 13 mm Socket Locktite 270 Be certain to clamp or securely support the gearbox and sub assemblies to prevent injuries A WARNING to hands and feet due to inadvertent dropping or falling over Or oe Oe ONS Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or AWARNING hammering on metal components Hardened metal will chip unexpectedly An assembled gearbox is quite heavy Use a hoist or get help to handle them safely Lift AWARNING carefully and properly using your legs to lift not your back NOTICE Refer to operator s manual for instructions for proper re assembly onto the mower deck Tighten An assembled gearbox is quite heavy Use a hoist or get help to handle them safely Lift carefully and properly using your legs to lift not your back O S D O AWARNING NOTICE Refer to operator s manual for instructions for proper re assembly onto the mower deck Tighten correctly SX15 01 09 Maintenance Section 5 14 2009 Alamo Group Inc MAINTENANCE SX15 01 09 O 2009 Alamo Group Inc ITEM 17 59 6 4 A rn 10 a ARSE ST 5 EA Ie 6 INSEE 8 O Nil a TR 10 0 i n 5 12 13 14 15 AN e 16 17 14 18 15 19 16 20 A 2i i 22 20 23 24 Mnt R 0139 75 26 27 28 Maintenance Sectio
21. Steep INCIINGS ocooocccoccoconoconnnonnoconocanononocnnnonanonnonnnnonnnonanonannnnnnonnnnnnanenaninaninanens 4 30 OPERATING THE TRACTOR AND IMPLEMENT iiciin aaa ia 4 31 FOLCIGM DEDFIS Hazard tobera rad 4 32 Bystanders Passersby Preca tlonS ri o 4 32 Engaging the Power Take On PTO ii Ea 4 33 PTO RPN and Ground Speed vs t a ico 4 34 OPERANDO MIMI e e 4 34 SMUG DOWN MIS MOT lt a 4 37 DISCONNECTING THE MOWER FROM THE TRACTOR c oocccccccncnnnncnnncnnncconononoconncnoncnoncnonnnonononnnnnnnnnnnnnnnninoss 4 37 MOWER STORAGE Si vda 4 39 TRANSPORTING THE TRACTOR AND IMPLEMENT ccccccccccccecceeeeeeeeeseeeseeeseeeeeeeeseeeseeeseeeeeeesaeeeseeeaes 4 39 DIRE ANNO NEGIS nad ia 4 41 Transporting 0n R blICAOAOWSYS id A A A A IS 4 41 Hauling the Tractor and Mpio Meu A a e a aiai 4 43 TROUBLE red OVINE o ol 4 45 MAINTENANCE SECTION suscrita 9 1 LUBICatO Nanita ia ida 5 2 DRIVE EINE So aar A oh are ee ge eects hae cee a ete ess 5 4 MAIN E DRIVELINE SAFE FY SHIELD E E E E 5 5 WINGA GEAR BOA pd a loco isso cia 5 6 POU ID ROGIER DO Kee dos 5 6 5 IBY 21D mig et VII Cee em e at roe ee eee 5 7 BLADE SHARPENING ea Ore oa eroticas 5 7 BLADE RENOVA A e A A S 5 8 BLADE CARRIER REMOVAL sacras iia 5 8 BLADE CARRIER NS ECON e eee eee 5 9 BLADE CARRIER INSTALEATIONY saeni a a a O a 5 10 SUPE LUTO Pie E E E E T 5 10 SEASONAL CLUTCHPMAINTENANGE out ai a aa r a a aie 5 11 Aa NG MLC eat HO SE A 5 O 5 12 SKID SHOE ra rene ie le A
22. a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 AWARNING SX15 01 09 Safety Section 1 7 O 2009 Alamo Group Inc SAFETY Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 A DANGER gt LLI LL lt YN In case of mechanical difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sc 39 AWARNING Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the
23. all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Z O lt x Lu A O Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement f could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS R 0023 11 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 SX15 01 09 Operation Section 4 32 O 2009 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing ta DANGER objects for great distances 300 feet or more and causing serious injury z de ge or death Follow safety messages carefully l T j STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflect
24. and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the ee Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sc 3 INSTRUCTIVO pre SX15 01 09 Operation Section 4 2 O 2009 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications SX15 Horsepower Required 50 HP Cutting Capacity Max 2 Cutting Height 1 15 Safety Deflector Std Cutting Width 180 Overall Length 176 Q Weight Approx 4281 lbs rr Hitch Clevis AJ Blade Carrier Pan gt Blade Tip Speed Center 540 RPM 15 268 FPM O Blade Tip Speed Wings 540 RPM 15 395 FPM 2 Gearbox Rating Power Divider 160 HP Center and Wings 100 HP Output Shaft Diameter 2 Driveline Size Main Cat 5 Driveline Size Wings Cat 4 Deck Thickness 10 Ga Side Skirt 1 4 x 9 Jack Stand Std Overall Width 187 Blade Overlap 6 Transport Width 96 Wing Lift Hyd Std Wing Flex Degrees Replaceable Skid Shoe 90 Degrees Up 22 Degrees Down Std Ratings based on actual field performance The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this
25. and unexpected tractor movement OPS U 0028 Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 6 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 SX15 01 09 Operation Section 4 9 2009 Alamo Group Inc OPERATION Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3PT 15 6 1 Connecting the Mower Tonque to the Tractor 1 Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length 2 Using the parking jack position the tongue clevis to the height of the tractor drawbar Adjust the mower tongue clevis to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue clevis to th
26. any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine 4 DANGER amara SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program MOON SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read ee ee Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor
27. are HEAVY 60 lbs or greater and Special Lifting rocedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries 7 Install Center Divider Gearbox Shield Remove the top two bolts and lockwashers from the Center Gearbox Install the shield on the Center Divider Gearbox and replace with longer hardware 8 Install opposite end of Wing Driveline to outer Gearbox input shaft Secure yoke on shaft by tightening taper pin to 75 ft lbs located on Driveline Clamp NOTE To facilitate removal of Clutches and Yokes from splined shafts in the future it would help to place a small amount of lubricating grease on the splines before installation SX15 01 09 Assembly Section 3 4 O 2009 Alamo Group Inc ASSEMBLY 9 Install Center Section Hydraulic Lift Cylinder with base end attached to Spring Support Note See hydraulic schematic for more details D U U de E lt Asm R 0174 10 Install Transports Bars on lower Cylinder Pin and retain using cotter pin Install Transport Bar over pin welded to wing frame to store when not in use Asm R 0175 11 Check oil levels in all boxes Add lube if required SX15 01 09 Assembly Section 3 5 2009 Alamo Group Inc ASSEMBLY FRONT AND REAR DEFLECTORS Standard Equipment CHAINGUARDS OPTIONAL EQUIPMENT A DANGER Front and Rear rub
28. as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspt 11 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 O U m gt gt O Z SX15 01 09 Operation Section 4 17 2009 Alamo Group Inc Z O lt x Lu A O OPERATION 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition
29. blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point See Figure Mnt R 0014 Install blade bolts with partially Mnt R 0014 worn side of bolt either toward or away from center Tighten locknut to 300 ft Ibs Avoid personal injury Blade and or blade carrier removal should be done only with the PARNING tractor engine shut off key removed in neutral parking brake on PTO disengaged and the cutter blocked in the raised position BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gear box shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable two jaw gear puller to pull carrier off tapered gear box shaft If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process SX15 01 09 Maintenance Section 5 8 2009 Alamo Group Inc MAINTENANCE BLADE CARRIER INSPECTION Blade bolt fit into carrier bushings should be checked every time blades are changed The blade bolt should fit into carrier bushings as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the square hole in bushing If the bottom of the square hole is 1 16 or greater than the square shoulder of the new blade bolt the bushings should be replaced Bushings can be removed by cutting bushing head where it is welded t
30. blunt edge Do not sharpen back side of blade IMPORTANT When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage gear box bearings Vibration may also cause structural cracks in cutter housing Never work under equipment supported by a hydraulic device because it may drop if the NARSING control is actuated even with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position SX15 01 09 Maintenance Section 5 7 2009 Alamo Group Inc MAINTENANCE Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 Follow Original Pattern i NN I lt ae ee Maintain Corner Mnt R 0008 LLI Q lt lt Z LLI Z lt NOTE Replace Blades in pairs after no more than 1 2 notch wear BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear box Remove lock nut from blade bolt NOTE Inspect lock nut after removal and replace if threads are damaged Always replace nut when replacing blade bolt When installing blades be sure and check
31. bolts has e Visible cracks or e Ifthe recessed area on blade bolt is worn off or e If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 SX15 01 09 Operation Section 4 23 2009 Alamo Group Inc OPERATION Rotary Mower PRE OPERATION Inspection Mower ID Make um o o Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister on the mower All safety decals are in place and legible The tongue hitch connection bolts amp pins are tight Z o Jooo y O There are no cracks in tongue orhiteh o y OO The tow chain is secured to the tractor amp mower The hydraulic cylinders pinsaretight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris o o ooo o y O Chain guards deflectors are in place amp in good condition o o o oo y Driveline gearbox shields are in good condition 2 Driveline clutches are
32. but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working pari of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts FOIE AAA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exisis which if not avoided may result in minor or moderate injury e
33. clearly visible Follow local traffic codes Never operate with Cutting Head raised if passerby bystanders or traffic are in the area to reduce possibility of injury or death from Objects thrown by Blades under Guard or cutter structure Before dismounting secure implement in transport position orl ower to ground e Put tractorin park or set the brake disengage PTO stop engine and remove key and wait until noise of rotation Has ceased toprevent entanglement in rotating parts which can cause injury or death e Never mount or dismount a m oving vehicle Crushing from runover may cause injur y or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR LOCK UP REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING YN 00749117 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the War ranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower S fe AA Safety Training 0 D mind MEW lt lt Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Group Ag Division in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricul
34. clevis flat pivot tube and then inside clevis flat Rotate head of pin so that the hole on the head of the pin lines up with the hole on the outside clevis Insert 1 2 x 1 1 4 bolt 3 and tighten nut 4 FIGURE Mnt R 0170 Asm R 01 71 B 4 Install Center Axle Legs 10r 2 and Outer Axle 16 to Center Axle 2 using 3 4 x 4 bolts 18 and lock nuts 7 Tighten securely NOTE Install bolts through flats on Axle tube 6 and through gauge wheel Axle Legs 10r 5 and then Center Axle 2 Attach the adjustment Turnbuckle to the Outer Axle 6 and Wing Axle using flatwashers 10 and cotter pins 8 Attach the Wing Axle Legs 5 to the Wing Axle 11 3 4 x 3 1 2 bolts 12 and locknuts 7 FIGURE Asm R 0171 Install Wheels to Axle Legs on Center Section and Wings 16 3 15 ME AS eS Asm R 01 72 SX15 01 09 Assembly Section 3 3 O 2009 Alamo Group Inc D U U de E lt ASSEMBLY 5 Install Main Driveline Attach Driveline Yoke to Mower Divider Gearbox Tighten Clamping Cone Yoke to 75 b ft torque WING CAT 4 Wing Driveline Slip Clutch End a 00 LLI U Y lt NOTE Divider Gearbox Shield must be in place to guard connecting yokes amp clutches 6 Attach Slip Clutch end of Wing Driveline to shaft on Divider Gearbox Insert clamp bolts or clamping cone depending on driveline type and tighten securely 75 Ib ft torque Many of the equipment components
35. equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering Ifa tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sG 40 AWARNING Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm 1 AWARNING There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush TAL and in heavy weeds The Blades of this Mower can throw objects if Sd shields are not properly installed and maintained Serious injury or even SS death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower scm 02
36. hoses do not contact the driveline do not bind while turning and do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport braces to lower the mower wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully retract wing cylinders and extend center cylinder Place control levers in the float position and repeat process a second time Ensure wings are entirely supported by the cylinders before removing the transport bars NEVER drive out bar pins and NEVER remove bars that have tension on them 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause se
37. in good condition not frozen 22 Driveline telescoping members amp U joints are lubricated o o o ooo Driveline yokes are securely attached to PTO amp mower o o ooo o o y o Gearbox mounting boltsaretight S y oO Gearbox oil is at the properlevel Blade carrier retaining mutis tight A Z O lt ad T o O Blades are not chipped cracked or bent Blade bolts are tight Wheel lug nuts are tight PIO es Transport locks are in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER SX15 01 09 Operation Section 4 24 2009 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Tractor ID Make uN o Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The flashing lights function properly The SMV Sign iscleanandvisible The tires are in good condition with proper pressure o Z Jo o ooo y O The wheel lug bolts aretight CO The tractor brakes are in good condition o ooo oS yO The steering linkage is in good condition o o Jo ooo y OO There are no visible oil leaks YO The hydraulic controls function properly o Jo ooo y OO
38. lock if available OCOnNDABRWDNDN SX15 FLEX WING MECHANICAL LEVEL iy ind cyanea Se SX15 SOM 01 09 P N 00786228C Printed U S A
39. over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower CORRECT Approach ditch at an angle resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 O U m gt gt O Z 11 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 A Extreme care should be taken when operating near loose obje
40. sc 22 gt LLI LL lt Y KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement DANGER and possible serious injury or death sc 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER NEVER use drugs or alcohol immediately before or while operating the DANGER Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sc 32 AWARNING SX15 01 09 Safety Se
41. so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act gt LLI LL lt YN b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and main
42. sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO Es TRANSMISI N TRANSMISI N PUNTO ESTACIONAMIENTO PARK lt MUERTO NEUTRAL T lt APLIQUE EL FRENO DE ES ESTACIONAMIENTO MOTOR A Gal LAUR ESPERE QUE SE DETENGAN EXTRAIGA TATLAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae Be AE LASTAMIEN TE E BLOQUEANDO LA ANDO LA Omran SEGADORA REGADORA Programa de de 5 mantenimiento q go Palabra final IVIVE Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Formtl AMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsi
43. the tractor PTO shaft and mower driveline to be angled safely up to 80 degrees with no damage to the mower or driveline OPS R 0027 C SX15 01 09 Operation Section 4 35 2009 Alamo Group Inc OPERATION Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Use care to avoid hitting these items OPS R 0028 When mowing across uneven areas such as road shoulders ditch edges and other uneven terrain position mower so that one support wheel is near the highest point to prevent blades from cutting into gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure OPS R 0029 Z O fp lt q ad T A O Correct Mower Deck Positioning Wrong Mower Deck Postioning Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from object
44. the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s
45. to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not m
46. 03 00786231 99102 00786230 00760657 nfs 00776031 10058000 00024100 02959924 00786228C D482 1006348 D420 D515 O 2009 Alamo Group Inc QTY Ana G OE Wo aa gt NNNNA YO DN NANO a as TYPE DECAL SHEET DECAL SHEET DECAL SHEET IMPORTANT DANGER DANGER DANGER WARRANTY INSTRUCT INSTRUCT REFLECT REFLECT REFLECT LOGO LOGO NAME NAME NAME IMPORTANT SERIAL PLATE INSTRUCT WARNING WARNING Safety Section 1 19 DESCRIPTION Multi Hazard Pull Type Unit Hazards Driveline Hazards Replace Blades in Pairs Wing Lowering Safety Shield Missing Rotating Driveline 5 Year CCW Blade Rotation CW Blade Rotation SMV Red Reflector Amber Reflector Rhino Logo 4x6 Rhino Logo 4x16 SX 15 Large Rhino Name Logo SX 15 Small Genuine Rhino Parts Serial Number Plate Canister Operators Manual Bolt Flatwasher Locknut Operator s Manual Inside Canister Jack Positioning Explosion Hazard U D TI m lt SAFETY Decal Description Multi Hazard Decal Sheet FAS DANGER KEEP AWAY THROWN OBJECTS gt Lu LL lt Y P N D389 Decal D389 consists of the following multi hazards FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 1 NO RIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY HARD HAT SAFETY BEFORE WORKI
47. 10 there is a potential problem of over angling the joint while making sharp turns e Solutions To ensure the joint is not damaged check the following Check the drawbar length to ensure that it is at the proper length for the RPM speed of the mower Z O lt ad T o O Move the tractor rear tires wider apart to limit the tractor turning radius Position the mower at multiple angles and perform the above procedure Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator OPS R 0006_A CONSTANT VELOCITY JOINT MAXIMUM ANGLE CHECK Op 12 SX15 01 09 Operation Section 4 16 2009 Alamo Group Inc OPERATION The Constant Velocity PTO driveline is HEAVY 70 lbs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries 9 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon
48. A A E 5 12 MOWER STORAGE 2 E E SS 5 12 TORO CHAR o E de 5 13 GEARBOX SERVICING T dri np E o rere 5 13 RIGHT ANGLE GEARBOX ASSEMBLY amp DISASSEMBLY PROCEDURES cooccccoocccccnnncccncnnnnncnnonnnccnncnnnaninnns 5 16 SAFETY SECTION SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt YN Practice all usual and customary safe working precautions and above all remember safety is u
49. ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers MASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER A ROTARY MOWER Be a Responsible Operator AURORA For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job condition
50. Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO ES PARADA TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE Cae TRANSMISI N PUNTO MUERTO NEUTRAL ASEGURE LA IGNICION du Programa de mantenimiento i Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimiento Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad p
51. Blades locked back Blades riding up due to blade bolt wear Operation Section 4 45 Remedy Tighten if loose Tighten if loose Replace shaft if bent Free blades so they swing Weigh blades Weight should be within 1 oz Always replace both blades Replace blades in sets Replace carrier Remove hub check tapered spline shaft clean and replace Replace blades or bolts in sets O x A gt O Z Replace driveline Sharpen or replace Blades Use correct blade for carrier rotation Use correct PTO speed and check for correct gearbox ratio Adjust machine Move tires out of cutter overlap area Minimum 60 inside tires Reduce ground speed Free blades Replace blade bolts A O f lt 0 LLI A O OPERATION Blade Wears too Fast Gearbox Noisy Gearbox Leaking Rapid Clevis Wear Clevis bending or spreading open Tongue bending or binding in turns Clutch Slips Excessively SX15 01 09 2009 Alamo Group Inc Cutting in sandy or rocky conditions Soft will fit blades Rough gears Worn Bearing Damaged Oil Seal Bent Shaft Oil Seal Race rough Oil Seal installed wrong Oil Seal not sealing in the housing Oil level too high Gasket damaged Bolts loose Washers not used Using pin or bolt not tightened Improper Drawbar Clutch linings badly worn or plates warped Too much power for Slip Clutch Oil on Facings Friction Fac
52. DAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer kein ell hte Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operacion del equipo que usted debera obedecer Algunas reglas para su seguridad y la de los demas e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni os o personas no capacitadas operen una segadora o tractor e Nunca permita pasajeros en la segadora o tractor e Mantenga a otras personas alejadas de la operaci n de segado e Use la pr c
53. E THIS MACHINE AT 940 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D103 P N D103 Blade Rotation Counter Clockwise T BLADE ROTATION P N D137 Blade Rotation Clockwise P N D138 SX15 01 09 Safety Section 1 24 2009 Alamo Group Inc SAFETY Keep SMV reflector clean and visible DO NOT transport or operate Slow Moving Vehicle Decal without the SMV P N 03200347 SAFETY Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Keep reflectors clean and visible P N 1458393 Logo Product Name Rhino P N D302 Safety Section 1 25 SX15 01 09 O 2009 Alamo Group Inc SAFETY Logo Product Name Rhino Q P N D303 LOGO MODEL NAME SX15 gt Lu LL lt Y P N 00786231 Logo Product Name Rhino P N 99102 LOGO MODEL NAME SX15 P N 00786230 SX15 01 09 Safety Section 1 26 O 2009 Alamo Group Inc SAFETY For safety and to guarantee optimum product reliability always use genuine RHINO replacement pars IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine RHINO replacement parts The use of inferior will fit parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts
54. ER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION e on ENGINE TRANSMISSION PARK SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP kei fe AVOID CRUSHING Ry BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY J INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form HIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos l zi er 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A ENCUEN MENU ACIURERS Www aem org Contenido VIVO A T a ONO 2 POUICCIOD iii AAA AAA 3 Palabras para el usuario oooonconocconoocooronnorarrorana ara anannns 3 Aloria do SOUTO
55. ETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING e BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons
56. NG GLASSES SEAT UNDER BELTS amp ROPS G vera and understand operator s manual safety signs and Instructional decals for tractor and Implement to prevent misuse abuse and accidents e Learn how to stop engine suddenly In an emergency Be alert for passerby and especially children 2 Allow no children on or near Implement or tractor Allow no riders on tractor and implement Falling off may cause serious injury or death from being run over by tractor or cutter or contact with rotating blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to preveni injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are Recommended 4 Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted components to prevent crushing Injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Trangport Pin on Full type implement center axle and Wing Trans ort Locks on folding implements Attach Safety Chain to cutter and towing unit securely See Operator s Manual 6 Make certain that the SMV sign Wa
57. Pan E Pairs 2O Torque Blade Boltto 300 ft lbs Blade Balt D395 P N D395 DANGER Stay clear when lowering or raising nines A DANGER e Stay clear when removing transport strap and lowering or raising wing e Component failure or accidental operation of controls may allow wing to fall suddenly and cause bodily injury or death e Cylinders with Restrictors installed must be filled with oil for wings to lower slowly amp safely e Lock Wings up securely for transporting e Do not operate mower with wings raised with passersby in the area e Contact with exposed rotating Blades and or being hit by thrown objects may cause injury or death P N 00753840 _ DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced SHIELD MISSING DO NOT OPERATE P N 00756004 DANGER Rotating Driveline Keep Away Contact can cause death A DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place e Drivelines securely attached at both ends Driveline guards that turn P N 00756005 _ y ssn J SX15 01 09 Safety Section 1 23 2009 Alamo Group Inc ES SAFETY INFORMATION 5 Year Gearbox Warranty P N 00771283 WARNING Avoid Bodily Injury Use 540RPM PTO Speed Only gt ml LLI LL lt a OPERAT
58. R responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT if you do not have the manufacturer s manual s for your particular machine gel a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User AAA AAAA It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you
59. RTANT If a closed center valve is installed in an open center system there is no relief valve provided When the oil flow is blocked and there is no relief valve the pump either stops breaks a hose is blown or the engine stalls Hose failure or a pump shaft failure is most common a m TT U Y lt If an open center valve containing a relief valve is installed in a closed center system the pump cut off pressure over 2200 psi will exceed that of the relief valve and pump oil continually over the relief valve This will create a continuous load against the motor with all of this energy going to heat This in turn will heat up the hydraulic system which is usually the transmission and could result in damage to entire transmission of the tractor NOTE If there is any doubt as to which type system your tractor has check with your local tractor dealer If there is any doubt as to what type valve bank you have remove large hex plug from outlet side of valve If plug is long as pictured in valve it is a closed center A closed centered valve will utilize a plug with an extension past the threads Which provides a blockage to the return flow thus allows for closed center function The valve can be converted to an open center valve by removing the extension with a saw IMPORTANT Do not connect return line from valve bank into remote outlet unless recommended by your tractor manufacturer Damage to valve can result if remote outlet contro
60. Take OM PO ara ol rin dE dl od 4 7 VISO DAI a a loa 4 7 GETTING ONVAND OFF THE TRACT OR o dan 4 8 Boarding Me TRAC LON ata E ii 4 8 PISMOUMUUNG Me Tracia aida rel Blidnly 4 8 STARTINS THE TRACTOR a 4 9 CONNECTING THE MOWER TO THE TRACTOR cio bos 4 9 Connecting the Mower Tongue to the Tractor cooccccocccocncconccnonononononoconconanonanonononnnnonnnonnnonanonannnnnnnnaninness 4 10 Connecting Mower Hydraulic Lines to the Tractor cooocccccccccncconoconncocnnonnonononncnnncnnnnnonanonnnnnnnnnnnnonrnnnnnnnnns 4 11 SE PEIN TAE M DIN ER eee te tenes ta clado 4 12 ula A A me aeuedae 4 12 Selina Deck Plena aa 4 13 DRIVELINE ATTACHMENT autista a o et de e es Et oa terete 4 14 DriVelne LengihCheckK rita da ais 4 14 Constant Velocity CVI DIVINA de edil 4 16 PRE OPERATION INSPECTION AND SERVICE merine a aE aae E ASE 4 17 Tractor Pre Operation InspectiON ServiCe ooocccocccconoconoconoconnonononanonanonononnnnnnnnnnnonannnnnnnnnennnonnnnnnnennnenaninaninns 4 18 Mower Pre Operation InspectiON ServicCe ccoocccocnoccncconcccnnoconononnnnononononanononnonnnonnnonnnnnnnnennnnnannnannnnannenanenanenans 4 18 Cutting Componentinspeclon id ii iia 4 22 Blade BOI INSDECHOM A it 4 23 DRIVING THE TRACTOR AND IMPLEMENT rnein aio 4 26 SLNE o AAA A tates eth atti tt chet Palsy imioe 4 27 Brakevana Differential LOCK Set A is 4 27 Operating the Mower WINS od lid 4 27 Driving ne Tractor ana CU iaa 4 29 Crossing Ditches and
61. Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos de
62. a para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo El MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada
63. a vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora e Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equi
64. all gearbox shaft To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety requirements of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seat belt while the tractor is moving and 4 Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park
65. amaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not necessarily of a SX15 cutter Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower Z O lt ad T o O IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Retighten blade carrier retaining nut on gearbox lower shafts to 450 ft Ibs READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement
66. and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Z O lt ad T o O Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 SX15 01 09 Oper
67. and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during ali uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers o
68. and the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Z O lt ad T o O Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always us
69. arts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm e Increase engine rom to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE pene me l E 1000 RPM PTO 1 3 8 21 SPLINE ater E 1000 RPM PTO 1 3 4 20 SPLINE ar SA Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need
70. as e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla dei combustible contra el cuello de llenado del tanque e Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor 44 PELIGRO A ADVERTENCIA Ll ADVERTENCIA ILA DEFENSA HACE FALTA NO OPERAR INSTRUCCIONES DE SEGURIDAD Cumpla con un programa de segur LA SEGURI
71. as instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o Av ADVERTENCIA res lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE industriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON X q ALA PLEGABLE SO SEGADORA a DESGRANADORA SEGADORA DE SEGADORA DE PESCANTE BARRA TIPO HOZ Sea un operador responsable MASARA Para la operaci n segura de su equipo usted debe ser un operado
72. ation Section 4 8 O 2009 Alamo Group Inc OPERATION 9 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the light control lever e Locate the engine shut off control e Locate the brake pedals and the clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on e The PTO control lever is disengaged e The 3 point hitch control lever is in the lowered position e The hydraulic remote control levers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid O x A gt O Z After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden
73. ation of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft Note Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 _B DO NOT use a PIO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 O y m gt gt O Z Never operate the Tractor and Mower if the Implement input driveline is directly connected AWARNING to the Tractor transmission Tractor braking distances can be substantially
74. ber fabric Deflectors are Standard Equipment and Front and Rear Chain Guards are optional One type of guard must be installed and maintained in good repair except for agricultural purposes only in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned agricultural task DEFLECTORS Front and rear Deflectors Standard Equipment are recommended for the average user and will provide superior protection from thrown objects with proper operation under normal conditions Deflectors must be maintained in good repair or replace after no more than two inches of wear off lower edge Fasten the front Rubber Deflector FIGURE 7 to the Center Section and Wing Sections with bolts 1 and locknuts 3 through the deflector bracket 2 a m TT U Y lt Fasten the rear Rubber Deflector to the Center Section and Wing Sections with bolts and locknuts Asm R 0176 Install each Deflector Panel 3 1 using Asm R 0177 the Deflector Strap 4 2 and three 1 2 x 1 1 4 Bolts 5 on the rear center and four 1 2 x 1 1 4 Bolts on the rear wing Locknuts 7 and Washers 6 x SX15 01 09 Assembly Section 3 6 2009 Alamo Group Inc ASSEMBLY FRONT AND REAR DEFLECTORS Standard Equipment CHAINGUARDS OPTIONAL EQUIPMENT CHAIN GUARDS Front and Rear Chain Guards Optional Equipment are rec
75. boxes are filled above Test Plug Level pressure under working A CAUTION conditions may cause Grease Seals to leak Yellow Lock Tabs MAIN CV DRIVELINE Pry Open to Remove Mnt R 0348 a Z mr LL a gt lt 2 mi To remove shields or replace shield bearing pry open yellow lock tabs Insert screwdriver between shield cone and white bearing Rotate tab of shield bearing over to yellow tab location Pull on shield to remove Bearing is split and can be removed from yoke To install shield reverse steps Insert shield over bearing tube noting that tabs must be where yellow tabs are located Rotate shield tab until yellow tab can be pushed into place and it locks there WING DRIVELINE SHIELD The Driveline Integral Shields should not become dented or otherwise damaged The Integral Shield Assembly has a Nylon Bearing at each end and should turn freely This nylon bearing should require lubrication every 8 hours To remove the Integral Shields for replacement or repair turn the three Nylon Nuts 1 4 turn in the Shield Slots of the Cone and Tube and remove them Slip the Shield Cone Assembly off inner section of the Driveline Install the new or repaired Shield on the Driveline Place the split Nylon Bearing over the Driveline Housing of Shaft against the Yoke and in the Bearing groove Install shield over the Housing so the Nylon Bearing fits into the Shield Bearing Retainer Align a slot in the Shield Cone with one of the slots in the S
76. c INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Mower Model and Serial Numbers on the Warranty page Keep this as part of the permanent maintenance file for the implement a O O O O o H IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine RHINO replacement parts The use of inferior will fit parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 A Member of Alamo Group D i 00760657 SX15 01 09 Introduction Section 2 4 2009 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY DEALER SET UP INSTRUCTIONS Set up mower as received from factory with these instructions Refer to c
77. cause the fittings to crack and require replacement fittings Although a small amount of oil will be present from bleeding at all Hydraulic Fittings significant amounts of oil leaking around the Breather Plug on the Cylinder indicates that the seal in the Cylinder is worn out Replace the seals in the Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost SKID SHOES Skid shoes are made of carbon steel to reduce wear and increase service life Premature wear can be caused by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the ground Dragging the Skid Shoes on the ground or running the Skid Shoes into solid objects can contribute to early frame failure on the mower Replace worn Skid Shoes as required LLI Q lt lt Z LLI Z lt MOWER STORAGE Your rotary cutter represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures Thoroughly clean the cutter Lubricate the cutter as covered in Maintenance Section Tighten all bolts and pins to the recommended torque Check the cutter for worn or damaged parts Make replacements immediately Store the cutter in a clean dry place wi
78. cir AAA 4 Segadoras industriales y agr CO aS oooonoooonooooorooroonoorooo 4 Sea un operador responsable oooooooocooocooconcononncnaccnnao 5 Manejo seguro de riesgos y peligros ooooooooooconooroorooooo 6 Cumpla con un programa de segquridad ccccccceceseeeeenees 11 Seguridad previa a la operaci n 0 ceecececeenccecececcneanccens 11 Seguridad durante el arranque y prueba ooooooooooooononocoo 13 Seguridad durante la operaci n 0 ccccccenecceuneccecceneneeeens 14 Seguridad durante la parada cccceceeeceeveveeevececvenceuenunes 18 Seguridad durante el mantenimiento do 19 PUNT a 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 Introducci n FIORE El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos d
79. ction 1 4 O 2009 Alamo Group Inc SAFETY Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sc 33 AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 A DANGER Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 38 AWARNING Repeated or substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease inclu
80. cts such OO as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scm 05 SX15 01 09 Operation Section 4 31 2009 Alamo Group Inc OPERATION Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 11 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for
81. d cause a failure of the equipment and may result in injury SBH 13 Always maintain the safety signs in good readable condition If the safety signs are missing AWARNING damaged or unreadable obtain and install replacement safety signs immediately sc 5 Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sc s Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running sc 20 5 a a AWARNING SX15 01 09 Safety Section 1 15 O 2009 Alamo Group Inc SAFETY A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain
82. d deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 77 25a2 Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga l
83. d possible serious injury or death Raise or Lower the mower wing only while seated in the Tractor operator s seat with the seat belt securely fastened srm 2 Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections srm 04 A DANGER Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 AWARNING SX15 01 09 Safety Section 1 11 O 2009 Alamo Group Inc gt LLI LL lt YN SAFETY onnecting or Disconnecting Implement Safety Instructions and raCtices DO NOT use a PIO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 A DANGER Always shut the T
84. d tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 0026 K SX15 01 09 Operation Section 4 34 2009 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows AAWARN ING closed scm 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm
85. d use and the potential hazards before operating the equipment Alamo Group Ag Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual Mi AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased 4 Dealer Salesperson Dealership Name Dealership Locations Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video alamo group com TABLE OF CONTENTS SAFETY SECTION nadia 1 1 General Safety Instructions ANd PractiCes ccoonccoccoconoconnconnnonnncanoconononnnnnnonanonononnnnonnnonanonannnannnnnnenanenaninnnnnn 1 2 Operator Safety Instructions and Practices oooccconccooniconcconcconccconononcnonnononononcnonnonanononennnnnnnnnnnnnenanenanennnnens 1 3 Equipment Operation Safety Instructions and PractiCes oooccoccncocncocncconoconncncnnnnnnnnnnonnnnnnnnnnnnnnnonarnnnnnonaninaros 1 6 Connecting or Disconnecting Implement Safety Instructions and PractiCes ooccooccconcocnconnconcccnconicaninonnns 1 12 Transporting Safety Instructions and Practices ocooocccocncocnconnoconononnnonnnnnnonnnonononnnnnnnnnnnnnnnnnonnnnnnnn
86. de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios U operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operaci n de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contr
87. death If in doubt about buried utility lines call 811 before digging or 1 800 258 0808 ssh s A DANGER Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing srL AWARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 AWARNING On SX15 01 09 Safety Section 1 6 O 2009 Alamo Group Inc SAFETY BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO r Tir Pro 4 the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the pe tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or w
88. ding silicosis Concrete masonry many types of rock and various other materials contain silica sand California lists respirable crystalline silica as a substance known to cause cancer Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica In those conditions personal protective equipment including an appropriate respirator must be used If excessive dust is generated a dust collection or suppression system should also be used during operation sc 41 AWARNING Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scm 09 AWARNING Always keep a careful lookout and use extreme care when working around utility and municipal obstructions Never allow the Mower to contact any utility municipal or other type structure Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation spu s A DANGER SX15 01 09 Safety Section 1 5 O 2009 Alamo Group Inc Y gt T m lt gt LLI LL lt Y SAFETY Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssp o3 A DANGER Equipment Operation Safety Instruc
89. dled or which will prevent the operator from stopping quickly during an emergency lf the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep Fm slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS R 0018 SX15 01 09 Operation Section 4 29 2009 Alamo Group Inc O y i gt O Z OPERATION 10 5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inne
90. do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Haza
91. e fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario ASSES Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de segurida
92. e the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy se 19 SX15 01 09 Operation Section 4 26 2009 Alamo Group Inc OPERATION 10 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 10 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your
93. e cylinder Use correct piston rings Allow grass to dry before cutting Slow ground speed of tractor but keep engine running at full PTO rom Move rear tires to 60 inside of tires so wing blades will pick up grass Sharpen or replace blades See cutting height instructions Fill to level plug Replace with proper lubricant See Maintenance Section Remove trash O U m gt gt O Z Consult your dealer Check pressure Re plumb valve Complete connection MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE Before operating your Rotary Mower make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or makin WARNING ee 193 2 E do gt adjustments Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The accompanying illustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Use Multi Purpose Gear Oil P N 00786250 for all locations shown according to instructions Be sure to clean the fitting thoroughly before using grease gun Daily lubrication of the wing driveline slip joint is nece
94. e deck 3 Board the tractor and start the engine Back the tractor to the mower aligning the drawbar hitch hole with the mower tongue clevis Turn off the tractor engine place the tractor in park and set the parking brake before dismounting 4 To attach the mower place two 1 flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Insert a 1 diameter grade 5 or 8 bolt 2 through clevis and drawbar and retain in position with a 1 locknut 3 Tighten the locknut securely but do overtighten which could spring or break 14 540 RPM E the clevis NEVER attach mower to the 16 1000 RPM tractor with a pin not having a nut O 5 Securely attach the mower safety chain to the tractor drawbar or drawbar support frame Z O fps lt q aa T A O e 2 IMPOR REQUIRED FOR STANDARD PULL TYPE UNIT TANT 2 6 Lower the jack until the tongue is completely A e N DRAWBAR supported by the drawbar Remove jack from eee the tongue and place on storage bracket of sae mower Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connect
95. eas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck scm 12 gt LLI LL lt YN The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death scm 14 AWARN ING Do not operate or pull the mower into standing water When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders scm 15 Use extreme caution when raising the Mower above ground level Stop the Blades from turning when the Mower is raised and passersby are within 100 yards Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thro
96. ed in the PTO driveline It is designed to slip absorb the shock load and protect the driveline LLI Q lt lt Z LLI Z lt After the first hour of operation the slip clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating To adjust the slip clutch tighten the spring bolts to 1 5 16 length Any increase or decrease in this tightness will change the torque rating and could cause premature failure The slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when new Replace after 1 16 wear If the mower has been idle for an extended period of time or in wet weather before operating check to be sure the friction lining plates are not rusted corroded together Should this occur refer to the procedure described in the Seasonal Clutch Maintenance section on the next page There are two friction lining plates in the slip clutch These should be checked weekly for oil or grease wear and moisture which could cause corrosion on the drive plates SX15 01 09 Maintenance Section 5 10 2009 Alamo Group Inc MAINTENANCE Mark all plates to 1 5 16 Standard determine rotation 1 1 4 Min Compression during seasonal clutch procedure ee Friction Lining Plate Ca Le ae A al EZ ESA HA AN OA AS AAA ACA ADO lt lt Y w A a NE IA
97. entering a public road OPS U 0019 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc 6 SX15 01 09 Operation Section 4 41 2009 Alamo Group Inc OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits k and modifications available to upgrade the lighting on R older tractor models OPS U 0021 A a Z O fps lt q ad T A O When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all fo
98. er 540 or 1000 RPM but not both This machine is designed for use with tractors rated 50 HP 37kW to 130 HP 98kW When ordering parts for the Gearboxes and the Drivelines be sure to specify the serial number The serial number is located outside of the right Tongue attaching Plate on the center Mainframe section Chain Guards are extra equipment Deflectors Driveline Integral Shields and Gearbox Shields are standard equipment and are to be used at all times To place the warranty into effect fill out the warranty card in full giving all the requested information and mail promptly Be sure to give the serial number of this Mower A DANGER For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Cutter manufacturer strongly recommends the use of Chain Guards Deflectors or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades AWARNING At least 20 of the tractor s total weight must be on the front tires with the Cutter lifted to provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Front and rear and left and right are determined by the normal direction of travel the same as on your automobile SX15 01 09 Introduction Section 2 3 2009 Alamo Group In
99. ersonal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente
100. es not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield O e Tractor Horsepower y MINIMUM coccoccccnnccnnos SX15 50 HP m MaXiMUM ononon 130 HP J DFAWDA Reside untada aain Set length according to operating speed of the mower and driveline gt type rated to carry weight of the mower A TAY GRAUINCS A Minimum of 1 hydraulic port extra 3 spool valve required Minimum 2 ports 3 ports recommended if additional 3 spool control valve is not used A e Front End Weight ooc oo As needed to maintain 20 weight on front axle e Power Take Off oocooncccnnnccnnicocnno 540 RPM 6 spline 1 3 8 diameter output shaft 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Opera
101. for the other guy sc 19 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces sti 01 When the Wings are folded for transport the center of gravity is raised and the possibility of DANGER overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn sri 02 SX15 01 09 Safety Section 1 13 O 2009 Alamo Group Inc SAFETY DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sri o3 44 DANGER wa Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result
102. g rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no Da DE 540 RPM 1 3 8 puto puedan leer 6 RANURAS Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro E oe tton nw 1 306 pup e No la enganche al eje trasero del tractor ni a los brazos del enganche de tre
103. h On most tractors at least one of the lift arms is designed to allow for manipulation of its length Shortening or extending will allow for deck leveling from side to side LEVELING WING SECTIONS WITH CENTER 1 To level the wing sections with the deck center adjust the leveling screw between the wing axle and the center axle To lower the wing loosen the jamnut and shorten the screw assembly lengthen the screw assembly to raise the wing After wings are leveled retighten jamnuts to maintain settings 7 2 Setting Deck Pitch To facilitate safe and efficient operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor In addition a more even distribution of the clippings from the rear of the mower will be achieved with this deck pitch Adjust the leveling rods linking the tongue to the rear axle until the front of the mower is at least 3 4 lower in the front that than the rear To lower the front lengthen the leveling rods and to raise the front shorten the leveling rods IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS R 0002 F i tee i i Level Rod S X gt 5 E oi SX15 01 09 Operation Secti
104. hape or e Any cracks are visible or e Deep gouges in the blade s surface are persent or e Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or e The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 SX15 01 09 Operation Section 4 22 2009 Alamo Group Inc OPERATION 9 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects SA O x A gt O Z gu By A A y Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade
105. he possibility of accidents while moving between locations can be substantially minimized OPS U 0017 SX15 01 09 Operation Section 4 39 2009 Alamo Group Inc OPERATION Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain at least 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 Z e lt ad L A O SX15 01 09 Operation Section 4 40 2009 Alamo Group Inc OPERATION 14 1 Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadways Transport speed for laminated tires should not exceed 20 MPH Excessive speed can cause damage to the machine and tire sections Lami
106. hield Put one of the Nylon Nuts back in through the aligned slots and turn until it is perpendicular to the slots Add the other two Nylon Nuts Make certain that the Driveline Integral Shields are free to telescope and rotate around the CAUTION Driveline without binding CLUTCH DRIVELINE SHIELD an NYLON 5 FITTING i NYLON TELESCOPING Mnt R 0162 BOLTS TUBES SX15 01 09 Maintenance Section 5 5 2009 Alamo Group Inc MAINTENANCE WING GEARBOX The gearboxes should not require additional lubricant unless the box is cracked or a seal is leaking It is recommended that the dipstick be removed after every 8 to 10 hours of operation and oil added until it shows proper level on dipstick Dipstick is in top of main housing Use Multi Purpose Gear Oil P N 00786250 Gearbox capacity is 3 quarts in each box DIVIDER GEARBOX The Test Plug and filler pressure for the Divider Gearbox are located on the right side of the input shaft Wu O Z lt Z Li lt lt Drain Plug Do not overfill If gearboxes are filled above Test Plug Level pressure under working A CAUTION conditions may cause Grease Seals to leak Use Multi Purpose Gear Oil P N 00786250 with a capacity of 2 quarts SX15 01 09 Maintenance Section 5 6 2009 Alamo Group Inc MAINTENANCE BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any b
107. hile the engine pz E a A DANGER L J L stop is running Operate the Tractor controls from the tractor seat only sc 9 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely A DANGER AlJdJVS stopped sc 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 A DANGER Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for
108. hts and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Servis Rhino Implement Model Serial Number Date Purchased _ gt gt Deale ATTENTION RHINO READ YOUR OPERATOR S MANUAL 1020 S Sangamon Ave y Gibson City IL 60936 800 446 5158 Email parts servis rhino com EA y R N TO THE OWNER OPERATOR DEALER In addition to the standard Limited Warranty shown on the facing page Rhino also provides A FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they have been properly maintainedt and have not been subjected to abuse or mis use except as limited below WARRANTY LIMITATIONS GEARBOX A Warranty is ONE YEAR 12 MONTHS for Seals After one year seals are considered to be WEARING PARTS and replacement is the users responsibility B Users Gearboxes may be rebuilt by Rhino or replaced by new or rebuilt Gearboxes at the option of Rhino t NOTE properly maintained specifically includes but is not limited to A Running Gearboxes with the proper amount of the correct lubricant B Adjusting Slip Clutches correctly to provide proper protection for Driveline and Gearbox Components C Properly lubricate all driveline components as specified D Maintaining proper bearing preload on
109. ial problem bottoming out the driveline and the driveline should be replaced with shorter driveline Contact your local dealer or Technical Service for proper directions OPS R 0004_J Driveline in maximum compressed position Note If tractor has 540 RPM PTO adjusting drawbar to 16 position will gain additional 2 of telescoping Engagement Check Procedure e With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position e Mark the inner driveline shield 1 8 from the end of the outer shield e Disconnect the driveline from the tractor and separate the two driveline halves e Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged e If the engaged length is less than 7 for a CV driveline and less than 6 for a non CV driveline the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance OPS R 0005_N SX15 01 09 Operation Section 4 15 2009 Alamo Group
110. in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sri 04 AWARNING On a fully assembled unit do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil Lower the Wings slowly and carefully Keep bystanders away during operations sti 05 A CAUTION Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 a AWARNING gt ma Secure the Implement for transport before traveling on public roads For pull type Implements secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor Secure wings in upright position on folding Implements using wing transport locks st 7 Always keep a careful lookout and use extreme care when working around overhead obstructions and electrical power lines The Implement wing can be over 10 feet high Never allow the Implement wing to come within 10 feet of any power line st s Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadway
111. increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation s3PT 16 3 6 Tire Spacing Tractor tires should be set a minimum of 60 1 5 mm apart measured from inside of tire to inside of tire Refer to the tractor Operator s Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R 0062 Tire Spacing Minimum Width 60 SX15 01 09 Operation Section 4 7 O 2009 Alamo Group Inc OPERATION 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sc 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off
112. ing both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed SX15 01 09 Operation Section 4 10 2009 Alamo Group Inc OPERATION 6 2 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position When connecting the mower hydraulic lines keep hoses quick couplers and swivels free of contamination Never leave a disconnected hose end open and cap the tractor hydraulic outlet ports when not in use If the tractor ports or mower hydraulic hose ends become contaminated wipe clean with a rag before connecting Operating Mower Hydraulics with Three Tractor Hydraulic Ports Connect one hose into each hydraulic port Connect lines to correspond with position of hydraulic control levers Operating Mower Hydraulics with Two Tractor Hydraulic Ports The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the cen
113. ing raised It is important that the U Joints and CV Joint be greased each day before the unit is started The U Joints are located at each end of the Center and Wing Drivelines The CV Joint is located at the end of the Main Driveline The U Joint and CV Joint assemblies are accessible by rotating the Driveline Safety Shield until the hole in the Shield matches up with the Grease Fitting Use 2 Bearing Grease for lubrication Inspect the U Joint for wear by holding the shaft on one side of the U Joint while trying to rotate the shaft on the other side of the U Joint If there is noticeable movement in the Driveline replace the U joint before it causes severe damage to the Driveline Main CV Driveline LLI Q lt lt Z LLI Z lt Grease Every 40 Hours Grease Every 40 Hours CV Drivelines Grease Shield Bearings 2 pumps once per month NOTE All U Joint Bearings have a 40hr lube interval Mnt R 0215 Wing Driveline Monthly A tt Le Lo MEAT SN Jud LLO UED in ARI COLO UL LD Mnt R 0351 8 Hours SX15 01 09 Maintenance Section 5 4 O 2009 Alamo Group Inc MAINTENANCE MAIN CV DRIVELINE SAFETY SHIELD Protective Driveline Shields should be installed on Drivelines as shown in Figure Mnt R 0218 below The protective Integral Shields are assembled onto nylon bearings and should turn freely Push the locking lug of the nylon bearing into the slot until it snaps into place Do not overfill If gear
114. ings glazed Operation Section 4 46 Increase cutting height Use genuine Rhino HT blades Run in or change Gears Replace Bearing Replace Seal Replace Oil Seal and Shaft Replace Shaft or repair Race Replace Seal Replace Seal or use a sealant on O D of Seal Drain oil to proper level Replace Gasket Tighten Bolts Install washers above amp below drawbar Use 1 gr5 or 8 bolt amp tighten nut Add attaching Plate to all 3 Point drawbars Repair clutch per maintenance section of manuals Reduce ground speed and material intake Replace Facings Clean with emery cloth OPERATION Oil squirting from breather vent hole Streaking Conditions in Swath Gearbox Overheating Hydraulic Cylinder Will Not Operate SX15 01 09 O 2009 Alamo Group Inc Oil leaking by piston ring A small amount of leakage is normal Piston ring worn Cylinder wall scored or pitted Wrong piston ring on piston Conditions too wet for cutting Blades unable to cut that part of grass pressed down by path of tractor tires Dull blades Height of cutter lower at rear or front Low on lubricant Improper type lubricant Excessive trash build up around gear box Bearing or gears set up improperly Not enough pressure Valve not connected properly Quick coupler not completely connected Operation Section 4 47 Do not carry cutter on cylinder Use stroke control Replace piston ring Replac
115. injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this blade during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine a O O O O o H Rhino typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and double chainguard Shielding should be selected based on the intended use of the mower Double chainguards or deflectors should be used for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower Chainguards are more durable provide a longer service life and require less maintenance and replacement than deflectors Single chainguards may be sufficient for agriculture and other mower use only where passersby or property are not within 300 feet of the mower during operation No shielding is 100 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition i
116. intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos p blicos Obedezca todas las reglamentaciones locales de tr fico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloque
117. ion for proper slip clutch maintenance OPS R 0010 e Perform scheduled lubrication as specified in the maintenance section e Inspect each gearbox oil level using dipstick level indicator and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced e Ensure all gearbox vents are in place and free from clogs OPS R 0011_D Z O lt x Lu A O e Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance e Ensure carrier hub nuts are tightened with the cotter pin inserted and spread e Inspect the condition of the deck skid shoes and the skid shoe attaching hardware OPS R 0012 Sd ren 4 E SX15 01 09 Operation Section 4 20 O 2009 Alamo Group Inc OPERATION e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured with pins e Check for hydraulic oil leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS R 0013 e Ensure that the mower is equipped and secured with wing brace supports e Check the condition of the
118. iveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft e Ensure the divider drivelines are secure at both ends OPS R 0008 e Ensure chain guards and or rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately j Ensure the driveline integral shields are in good a condition and rotate freely A e Inspect that all bolts and screws are in position and are properly torqued OPS R 0009 O y i gt O Z All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should e be used and maintained in good working condition All safety sw Snid op Sne devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact scm 3 Deflector Chain d SX15 01 09 Operation Section 4 19 2009 Alamo Group Inc OPERATION e Ensure the tractor PTO master shield is in place lowered and in good condition e Ensure each mower slip clutch shield is secured in place and in good condition e Ensure the driveline slip clutches are properly adjusted and the friction plates are not frozen together Reference the Maintenance Sect
119. l lever is actuated to pressurize return line Always connect return line directly into tractor system reservoir Q Saw cutat E threads to mak s open center a plug Asm R 0180 SX15 01 09 Assembly Section 3 8 2009 Alamo Group Inc ASSEMBLY WINCH AND STAND ACCESSORY Install Mounting Bracket 1 onto left rear side of Center Section Install 5 8 x 1 1 2 bolts and locknuts through holes in frame to retain bracket FIGURE Asm R 0181 Holes must be drilled through Deck D U U de E lt Asm R 0181 SX15 01 09 Assembly Section 3 9 O 2009 Alamo Group Inc OPERATION SECTION Operation Section 4 1 OPERATION RHINO SX15 ROTARY MOWER OPERATION INSTRUCTIONS Rhino SX15 rotary mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds small brush and other vegetative material up to 2 diameter in areas such as pastures and along highway right of ways The mower is equipped with protective deflectors and or chain guards to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or d
120. l or courses that provide training in Safer Operating Practices for Cutters Hinged Shield Safety Shielding must be installed and in good condition to reduce the possibility of thrown objects Deflector Chain Guard anytime this machine is operated in any area where thrown objects could cause property damage or bodily injury IMPORTANT An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once SX15 01 09 O 2009 Alamo Group Inc Safety Section 1 20 SAFETY Multi Hazard Decal Sheet IMPORTANT REQUIRED FOR STANDARD PULL TYPE UNIT en sa 4 E zaa a ado Attach Safety Chain securely as per ASAE 338 P N D390 Decal D390 consists of the following multi hazards DO NOT OPERATE EQUIPMENT WITH OIL LEAKS 1 High pressure fluid can be invisible and can be injected into the body through the skin Serious injury or even death can result A doctor familiar with this type of injury must surgically remove the injected fluid immediately You should visually inspect for hydraulic fluid leaks before using the equipment Never use your hand to check for leaks Wear oil impenetrable gloves safety glasses and use a piece of wood or cardboard to check for evidence of leaks If you suspect a leak Remove the hose and have it tested at a Dealer
121. lade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Use only original equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 A DANGER Inspect Blades daily for abnormal wear If Blades have a notch worn into the leading edge at the lower b end more than a 1 2 DEEP due to running in gravel and or the ground REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death a Z mr LL a gt lt 2 mi NOTE Replace Blades in pairs after no more than 1 2 notch wear 1 2 Maximum Original Blade Edge Mnt R 0034 BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in Mnt R 0008 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge Do not sharpen blade to a razor edge but leave a 1 16
122. las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No
123. llowing traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 P SX15 01 09 Operation Section 4 42 2009 Alamo Group Inc OPERATION Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 14 3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 O x Ar gt O Z Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 SX15 01 09 Operation Section 4 43 2009 Alamo Group Inc OPERATION Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other faste
124. lve bank 3 If a three spool valve bank is required then assemble it on a mounting bracket and install on the tractor fender at desired location See valve bank plumbing diagram for further details SX15 01 09 Assembly Section 3 7 O 2009 Alamo Group Inc D U U de E lt ASSEMBLY HYDRAULIC THREE SPOOL VALVE ACCESSORY EXTRA EQUIPMENT An open or closed center 3 spool valve is available as extra equipment FIGURE Asm R 0180 1 If a hydraulic three spool valve is used the valve must be matched to the tractors hydraulic system open center or closed center and must have two spools which have detent position which allows the wing cylinders to float When installing the control valve into the tractor s hydraulic system consult the operators manual of the tractor to determine the type of hydraulic system used Definitions of closed and open center system follows Open Center Hydraulic System This system pumps oil through the circuit continually When a resistance to flow is created in the line or valve the pressure builds up until at a certain point the relief valve opens to pass the oil back to the tank This is a constant flow variable pressure system with a relief valve required Closed Center System This system holds a constant pressure in the line and when an obstruction to flow occurs the pump stops pumping No relief valve is required or provided This is a variable volume fixed pressure system IMPO
125. mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death scm 14 SX15 01 09 Operation Section 4 3 2009 Alamo Group Inc OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the eq
126. n 5 15 A DESCRIPTION Shim Bolt Gas Solid Plug Cover Crow Bearing Casting amp Machine Snap Ring Oil Seal Input Shaft Castle Nut Conic Pinon Shim Bearing Oil Seal Screen Protection Cotter Pin Output Shaft Flat Washer Castle Nut Plug Bearing Oil Seal Sham Gas Oil Headless Plug Bushing Grooved Cotter Pin Breather Plug gt Z m Z gt Z O 2 MAINTENANCE RIGHT ANGLE GEARBOX ASSEMBLY amp DISASSEMBLY PROCEDURES Refer to Figure Mnt R 0139 for location of all item numbers in procedure REMOVE INPUT SHAFT 1 Place gearbox on appropriate work surface Remove bolts retaining top cover plate 2 Drive sharp object screwdriver through seal 9 and force out of housing Repeat procedure for back cap 23 3 Remove retaining rings 8 from both sides of gearbox NOTE location of shims between bearing and retaining ring and mark for later reinstallation 4 Remove shaft from housing by pressing on end of shaft Bearing cone 6 and gear 5 will remain in housing Remove by lifting out Press cone off rear end of shaft OUTPUT SHAFT REMOVAL 1 Remove protective shield 16 by prying out Remove bottom seal 15 using same procedure as in step 2 under input shaft 2 Remove cotter pin 17 and slotted nut 11 from to end of output shaft 3 Using long punch or bar inserted through top press shaft 18 out bottom end 4 Remove gear 12 shim 13 and bearing cone 14 from main housing N
127. n 53202 U S A www aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Rotary Cutter is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service save extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from
128. nated tires must be installed such that the rubber segments lay with the ground NOTE une Sk CURVATURE PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL Era O U m gt gt O Z Foam Filled used Airplane Tires are ideal for conditions where a puncture proof tire is needed and the mower is frequently transported between locations Pneumatic Tires Implement tires are ideal for frequent long distance towing however they are not puncture proof and are not recommended for mowing brushy areas or other conditions that could damage the tires Check side wall of tire for proper inflation pressure DO NOT over inflate OPS R 0035 14 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before
129. ners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 Z O fps lt q ad T A O SX15 01 09 Operation Section 4 44 2009 Alamo Group Inc OPERATION 15 TROUBLESHOOTING GUIDE Problem Excessive Vibration Not Cutting Clean SX15 01 09 O 2009 Alamo Group Inc Possible Cause Check gearbox bolts Check for loose nuts on bladeholder and blades Check for bent output shaft If shaft is bent oil will normally leak from bottom seal Check to see if blades are swinging Check for even wear on each blade tip Were both blades changed at the same time Blade broken Blade carrier bent Blade hub not properly seated on shaft New blade or bolts matched with worn blade or bolts Drivelines not phased correctly Implement amp tractor yokes must be in line Blades dull Blade rotation incorrect Carrier RPM too low Mower not level Tractor tires mashing down grass Ground speed too fast
130. nspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keeping persons at a minimum distance of 300 feet from the mower at all times during operation Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION UB Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment SX15 01 09 Introduction Section 2 2 O 2009 Alamo Group Inc INTRODUCTION a q OQ AS gt gt a Y gt Y gt ho a RHINO NOILONGOULNI FC R 0045 Your Mower is designed primarily for weed and grass control shredding row crops such as cotton and corn stalks and cutting small brush up to 2 in diameter With proper maintenance as described in this manual your Mower will provide you with years of dependable service with a minimum of repairs It is recommended that all operators of this implement read this manual or be instructed of its contents as to safety proper operation and maintenance before beginning operation Your Mower has been assembled to operate with a tractor PTO input speed of eith
131. nt contact with dirt After disconnecting the mower hitch remove the mower driveline from the tractor PTO shaft Place the driveline in its storage bracket to prevent it from contacting mud or dirt which can contaminate the universal joint bearings and shorten the life of the driveline After the driveline has been removed from the tractor place the PTO master shield back in the i operating position OPS R 0031 ah SX15 01 09 Operation Section 4 38 2009 Alamo Group Inc OPERATION 13 MOWER STORAGE It is recommended that the mower be stored with the center section and both wings fully lowered to ground level If the mower is stored with the wings in the raised position select a level area and install wing transport braces to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water e Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section e Tighten all bolts and pins to the recommended torque e Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the sta
132. o carrier bar Once head is removed bushing can be pressed out of bar Clean and grind top of blade bar so new bushing can be installed and welded Bushing should be pressed into bar so that bottom of bushing is flush with bottom of blade bar Use low hydrogen rod to weld bushing in place AWARNING Failure to replace a worn blade carrier bushing as described above may lead to catastrophic failure of the blade blade bolt and or blade bolt nut resulting in the ejection of the broken parts out from under the mower at tremendous speed and force which could result in serious gt Z LL bodily injury or death yA gt z 2 m Blade Bar Blade Bushing Mnt R 0344 SX15 01 09 Maintenance Section 5 9 O 2009 Alamo Group Inc MAINTENANCE BLADE CARRIER INSTALLATION Clean the spines on both the blade carrier and output shaft Position carrier on the gearbox output shaft and install flatwasher and 1 hex nut Tighten nut holding blade carrier to minimum 450 ft pounds strike the carrier on the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 450 ft pounds Install and spread cotter pin NOTE After a few hours of operation always recheck blade carrier retaining nut torque Avoid personal injury Do not work under cutter without support blocks to keep frame from AWARNING falling SLIP CLUTCH A slip clutch is incorporat
133. om the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury saPT 20 AWARNING SX15 01 09 Safety Section 1 12 O 2009 Alamo Group Inc SAFETY Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc s Transport only at speeds where you can maintain control of the Awarnine 7 aes ean ae equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highwa
134. ommended for higher than normal usage 100 hours or more per year and will provide protection from thrown objects with careful operation Chain Guards must be maintained in good repair by replacing missing or worn sections or by replacing completely when worn or damaged The Front Chain Guards 3 6 7 should be attached by using 1 2 X 1 1 4 bolts 9 Washers 10 andNuts 11 as shown in y FIGURE Asm R 0178 Asm R 0178 FIGURE Asm R 0179 Install each Asm R 0179 Chain Guard 2 5 using three 1 2 x 1 1 J 4 Bolts 3 on the rear center and four 1 2 x 1 1 4 Bolts on the rear wing Locknuts 6 and Washers 4 Cable goes to inside on wing section HYDRAULIC SYSTEM ASSEMBLY 1 This unit can be operated on any tractor which has at least two remote outlets IMPORTANT Remote outlets connected to wings cylinders must have a float detent position on the control lever If not the tractor must be equipped with an external valve bank which has float detent positions 2 If tractor has only two outlets one must be used to control the center axle and the other to control both wings by placing a tee in the hoses between the cylinders NOTE When both wing hydraulic cylinders are operated by one valve spool independent control of wings is not possible When valve is actuated to raise wings there is no control over which wing will raise first If independent control is required tractor must be equipped with an external three spool va
135. omplete Check List when set up is finished Select a suitable working area Open parts box and lay out parts to make location easy Refer to Parts List and exploded view drawing in Repair Parts Section and the Packing List Cut all wire ties including those on blades if present This mower is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware Refer to chart on page 5 8 for proper torque All bolts are Grade 5 unless otherwise specified 1 Position center section on flat surface Elevate approximately 10 inches from ground to permit the installation of wings Support the frame securely at enough points so that there is no danger of it falling during AWARNING ee assembly causing injury to persons or damage to the cutter a m TT U Y lt 2 Installing Right Wing Left Wing or Counter Weight 1 Align hinges making sure to include spacer tube 4 Insert Hinge Rod 6 from front of machine To facilitate installing hinge rod insert a long 3 4 bolt or rod through the first few rear hinges This will keep the wing in alignment while inserting rod Secure rod using Spacer 2 3 8 x 2 bolt 3 and locknut 5 FIGURE Asm R 0170 Asm R 0170 SX15 01 09 Assembly Section 3 2 2009 Alamo Group Inc ASSEMBLY 3 Install Tongue 1 pivot tubes into clevis type openings at front of Center Section Insert Pivot Pin 2 through outside
136. on 4 13 2009 Alamo Group Inc O U m gt gt O Z OPERATION 8 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_A Z O fps lt q ad T A O When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sapT 17 8 1 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will not WARNING bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to
137. onannnnnnnnnnnos 1 12 Maintenance and Service Safety Instructions and PractiCesS cocccoccconconnconnccnconoconnconconoconononcnnnnnnnonncanicanons 1 15 Storage and Parking Safety Instructions and PractiCes occcoccococccocncocnconnnnonnonnnnnnnnnnnnnnnnonnnnnnnonnnnnnnnnnnnnnnos 1 17 Concluding Safety Instructions and PractiCes o coocccconcoocnconnoconoconoconononnnnononancnnnnnnnnonanonannnanonannonannnaninanes 1 17 B OC AMON AA eae omc T eee 1 18 DECIDE PIN olas 1 20 Federal LAWS a a INCOUIALION Sita avaeuantaaaiaicmananscdees oh nes ANE aE AEE aaa aT 1 28 INTRODUCTION SEG HON ona 2 1 Attento Owner Operator yr e a dle salvas 2 4 ASSEMBLY SEC HON cosida E 3 1 DEALER SET UP INSTRUC HONS deiran o A 3 2 FRONT AND REAR DEFLECTORS Standard Equipment CHAINGUARDS OPTIONAL EQUIPMENT 3 6 FRONT AND REAR DEFLECTORS Standard Equipment CHAINGUARDS OPTIONAL EQUIPMENT 3 7 AYODRAULIC SYSTEM ASSEMBLY sirana a a A a a ETNE 3 7 HYDRAULIC THREE SPOOL VALVE ACCESSORY EXTRA EQUIPMENT ooccocccccccnccncnoncnnccnncnonanonncnnonnnnnnos 3 8 WINCH AND STAND ACCESS ORR eupnea dia 3 9 OPERATION SEC TOWN o sra 4 1 Standard Equipment and Specifications miccional dada 4 3 OPERATOR REQUIREMENTS 501 aa edi ea a Iaaii 4 4 TRACTOR REQUIREMENTS 4 04 ii 4 5 ROPS Maca Bl a a ti a o cs lo 4 5 Tractor ate DEVICES ucini a ai 4 5 PRONE TING AA A A ead oaaleun ide couehoodidatenaktaaimcuseet letua 4 6 LIF AW all aa coso 4 6 POWER
138. ondition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAF
139. ones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer e El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo gt Verifique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca s
140. or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system e Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOW
141. ors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm o1 O x A gt O Z 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the im
142. ote and mark shims 13 so they may be reused during assembly 5 Using lon punch or bar press bearing cup 14 from main housing at ouput and top Press bearing cone from lower end of shaft 18 ASSEMBLY PROCEDURE LLI Q lt lt Z LLI Z lt Reassemble gearbox in reverse order that it was disassembled OUTPUT SHAFT PRELOADING SETTING Tighten nut on top of shaft using 2 3 16 or 55 mm socket Using hammer tap both ends of shaft to seat parts and then check preload Rolling torque should be 10 to 15 inch pounds Adjust nut to reach setting TOP INPUT SHAFT PRELOAD SETTING 1 Press bearing cup 6 into housing Install gear adjusting shims 1 on input side of gearbox if any were present at disassembly Install retaining ring 8 2 Drop gear 5 and bearing cone 6 into place in gear box Insert shaft 10 through gear 5 and bearing 6 as far as possible Press ball bearing 22 as far as possible on back side of gear box Install preload adjusting shims 1 against bearing and install retaining ring 8 Note if end play is present in shaft additional shims or a thicker shim must be added at rear to just remove end play or minimal preload 3 Check gear backlash Backlash should always be present and should be between 005 and 012 inches If not then shims 1 must be exchanged between input and rear sides of gearbox To increase backlash place a thinner shim on input side and thicker shim at rear To decrease backlash reve
143. ow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Ralsed wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns
144. p feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hana Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely pertorm the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read a E Stored energy sources electrical mechanical hydraulic pneumatic td chemical thermal etc must be either locked blocked relieved Y disconnected stopped secured neutralized controlled or reduced to Y a practical minimum before any maintenance repair or service procedures PERE Y can be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support
145. p to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING or SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repalr sG 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the dl Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL medidas de seguridad sc 3 INSTRUCTIVO A PELIGRO SX15 01 09 Safety Section 1 2 O 2009 Alamo Group Inc SAFETY Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sc 30 AWARNING Battery posts terminals and related accessories contain lead and lead compounds
146. peraci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la ca da de la segadora o
147. perator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Aitach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 Safety During Shutdown AAN While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs e Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags e Use tractor flashers Use Proper Equipment Shutdown Practices For Your
148. plement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 Do not put hands or feet under mower decks Blade Contact can result AWARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scm 09 SX15 01 09 Operation Section 4 33 2009 Alamo Group Inc OPERATION 11 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to e
149. po e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativa
150. r el segado e No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atr s Evite segar en marcha atr s siempre que sea posible Haga lo siguiente cuando segue en marcha atr s e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible
151. r profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing A WARNING may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 NOTE See Section 7 1 Driveline Length Check and Bottoming Out Check Procedure Z O lt ad T o O When contronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS R 0021 INCORRECT DO NOT approach ditch straight on SX15 01 09 Operation Section 4 30 2009 Alamo Group Inc OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll
152. r responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial e Guantes extrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiad
153. ractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3pt 15 A DANGER When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sapT 17 AWARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury s3PT 18 AWARNING Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go AWARNING up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight fr
154. rake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 SX15 01 09 Operation Section 4 37 2009 Alamo Group Inc Z O fps lt q ad T A O OPERATION Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift AWARNING the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sti 04 When disconnecting the mower the tractor should be completely shut down and secured in position Relieve hydraulic pressure by moving the control levers back and forth several times Lower the parking jack and raise the mower until the tongue MM clevis is no longer resting on the tractor drawbar and is supported solely by the jack The jack should be in a near vertical position with the ground and can be adjusted by loosening the positioning nut and moving the jack up to 15 degrees in each direction Also make sure that the jack foot is securely resting at ground level or securely supported by a block before raising the mower Once the mower tongue is being supported entirely by the jack remove the hitch bolt locknut and washers Remove the hydraulic hoses from the tractor and secure to the mower to preve
155. rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation WO Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or cee chutes in place and in good repair e Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body p
156. rds and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overt
157. ressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up
158. rious injury or even death sc 14 a O lt ad LLI an O 7 1 Setting Deck Height LEVELING DECK CENTER SECTION 1 Place the tractor and mower on a level i surface and lower both wings WX 2 Use the center section hydraulic cylinder to wa Red y siments Z set the mower at approximately 3 4 above j ee SEE the desired cutting height The additional 44 iS fe height is necessary so that after the mower has been leveled the deck pitch can be set such that the front of the mower is slightly lower than the rear 3 Shut down the tractor place the transmission PF in park and set the parking brake before PM dismounting F 4 Level the mower deck front to rear by adjusting the leveling rods linking the tongue to the rear axle DO NOT allow feet or other body part underneath the mower when making adjustments To adjust rod length loosen jamnut and screw turnbuckles To lower the front lengthen the rods and to raise the front shorten the rods DO NOT unscrew turnbuckles to the point that either rod threaded ends becomes disconnected which will cause the mower to fall Re tighten jamnuts when deck is leveled IMPORTANT Alternate adjustments SX15 01 09 Operation Section 4 12 2009 Alamo Group Inc OPERATION between rods and adjust at equal lengths to maintain equal tension Improper adjustments may cause rods to snap or bend 5 Level the mower side to side by manipulating one lower lift arm lengt
159. rning Lights and Reflectors are clearly visible Follow local traffic codes 4 DANGER KEEP AWAY THROWN OBJECTS e Inspect the area before mowing for potential mower hazards Remove or avoid all foreign objects such as wire cable metal objects and all other foreign material e Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passersby e Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails e Operate only if all Guards Deflectors are in place and in good condition e Do Not operate with Mower or Wing raised off the ground e Stop mowing if Passersby enter the area of 7 Neyer operate with Cutting Head raised if passerby bystanders or traffic are in the area to reduce possibility of injury or death from thrown objects See Operator s Manual Bjects t th gut Under Guard or cutter struct P yy J p N Objects thrown S r Guar ure 8 Before dismounting secure implement in transport Rosi ion or lower to ground gt AT i o he bei in p a el the Sheed disengage TO wi et ine and remove key and wait until noise of rotation Has ceased to revent entanglement in rotating parts whi n cause injury or death PIS Never mount or dismount athoving vehicle rushing from runover may cause injury or death and feet away from rotating blades 5 TRANSPORT SAFELY 6 USE SMV LIGHTS 8 7 DO NOT OPERATE 8 DO NOT MOUNT OR e Do Not approach mower
160. rse procedure 4 Press in all seals and caps and install top cover plate SX15 01 09 Maintenance Section 5 16 O 2009 Alamo Group Inc RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Servis Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operator s Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser return
161. rt of the next season e Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level e Keep the driveline yoke from sitting in water dirt and other contaminants e Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower O U m gt gt O Z i by gt y s AA EAE ica It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Seasonal Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 14 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures t
162. s You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing c
163. s lt n puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm TOMA DE FUERZA PTO DE 1000 RPM t 3 4 pulg 20 RANURAS lt 4 20 pulg es Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rom del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reinicia
164. s piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES
165. s en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N e Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido
166. s identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sti 10 gt gt Z z a z AWARNING SX15 01 09 Safety Section 1 14 O 2009 Alamo Group Inc Maintenance and Service Safety Instructions and Practices Make sure the PTO shield integral driveline shields and input shields are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing s3Pt 8 ae E Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push O and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 09 A DANGER Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspt 11 Y gt T m lt Never interfere with factory set hydraulic calibrations Any change in calibration coul
167. s levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO PARADA iE Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones
168. s the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer he choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND
169. s thrown from the Blades srm 07 SX15 01 09 Operation Section 4 36 O 2009 Alamo Group Inc OPERATION 11 6 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 O x a gt O Z 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock braces If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R 0030 Always shut the Tractor completely down place the transmission in park and set the DANGER parking b
170. se mower damage by overpowering the unit in heavy cutting conditions 3 3 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 3 4 Drawbar The tractor drawbar must be positioned at a certain length based on the operating speed of the mower Tractor Drawbar Length for proper driveline operation If the mower is a Based on Mower Operating Speed Z O lt ad T o O 540 RPM unit position the drawbar length from shaft end to hitch hole at 14 Ensure that the drawbar is rated to carry the tongue weight of the mower 14 540 RPM 16 1000 RPM TONGUE 20 1000 1 3 4 Shaft Y DRAWBAR Pintle Hook Hitch Optional Equipment Drawbar length must be modified to obtain dimension A CV Driveline 17 2 Tongue Pintle Hook Mount Pintle Hook Clevis Tongue Cont Rod OPS R 0061_F SX15 01 09 Operation Section 4 6 O 2009 Alamo Group Inc OPERATION 3 5 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 RPM Most tractors operate at either 540 or a combin
171. sed and the mower more prone to tipping when the wings are in the raised position When transporting only raise the center section high enough to clear ground obstacles OPS R 0016 Z O fps lt q ad T A O Operating Position To lower the wings remove the transport lock braces and secure braces on storage bracket DO NOT drive out transport brace pins The wing cylinder may need to be retracted to remove tension for brace removal After removing brace bars extend wing hydraulic cylinders and fully lower wings The valves operating wing cylinders should be placed in the float position while mowing to allow the mower to follow the contour of uneven terrain and to prevent the wings from creeping up When extending a wing over a ditch for mowing place the control valve lever detents in the center position This will give the mower more stability and prevent the opposite wing from raising DO NOT operate the mower with the valves in the detent position for extended periods of time to prevent deck frame damage OPS R 0017 SX15 01 09 Operation Section 4 28 2009 Alamo Group Inc OPERATION 10 4 Driving the Tractor and Cutter Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely han
172. spedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con ala
173. speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 10 3 Operating the Mower Wings Wings are positioned with hydraulic cylinders It is recommended that the tractor be equipped with three hydraulic ports or a 3 spool control valve be used so that each section can be controlled independently Ensure the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised position until the cylinders fully retract wings and extend center Only operate the mower with both wings fully lowered NEVER operate the mower with a raised wing Wait until the blades are at a complete stop before raising wings OPS R 0015 SX15 01 09 Operation Section 4 27 2009 Alamo Group Inc O U m gt gt O Z OPERATION Transport Position To raise mower wings drive the unit to a level area and retract the wing hydraulic cylinders DO NOT raise wings with the mower positioned on an embankment or other inclined position to prevent overturning the mower After the wings are fully raised install transport lock braces to prevent wings from inadvertently falling NOTE If the transport lock braces can not be easily installed lower the mower wings and remove rod end of cylinder and adjust the rod clevis in or out to match the transport brace length The center of gravity is rai
174. ssary Failure to maintain proper lubrication will result in damage to U joints gear box and or drive shaft When attaching QD yoke to tractor PTO or gear box shaft it is important that spring AWARNING _ ne activated locking pin or collar slides freely and locking balls are seated in groove on splined shaft A loose yoke could slip off and result in personal injury or damage to cutter LLI Q Z lt yd LLI Z lt SX15 01 09 Maintenance Section 5 2 2009 Alamo Group Inc MAINTENANCE Mnt R 0140 Lubrication Fitting Location ITEM DESCRIPTION U Joints Gearbox Center Axle Pivot Wheel Hubs Tongue Pivot Axle Turnbuckle N O OF Bb OO N a Telescoping Members SX15 01 09 O 2009 Alamo Group Inc a Z mr LL a gt lt 2 mi FREQUENCY 8 Hours Check Daily 8 Hours Weekly 8 Hours Monthly 8 Hours Maintenance Section 5 3 MAINTENANCE DRIVELINES Many of the equipment components are HEAVY 70 lbs or greater and Special Lifting A CAUTION ms Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries The Drivelines and U Joints should be inspected each morning before the mower is started The U Joint and CV Joint on the Driveline undergo extreme forces when the unit is turninig or when the Wings are be
175. t Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 A DANGER gt 5 2 Z o The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for AWARNING A protection from injury including injury from items that may be thrown by MW the equipment sc 16 SX15 01 09 Safety Section 1 3 O 2009 Alamo Group Inc SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE CAUTION PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 AWARNING Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent
176. tain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 SX15 01 09 Safety Section 1 28 O 2009 Alamo Group Inc industrial Agricultural Safety Manual For Operators and Mechanics NE o TA 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A ENE WANUR Www aem org Contents III AcknoWledgement ocoorocoooconconcconcnnannnnncc narran rra neral Forward EA a 3 A Word 10 th USER sconce diicasnsiacaiiisseaiasiiasisanieeacsiniinaaeanne 3 SOY Alert SYN cra PE Ind
177. te Never allow the cutting blades to contact such items SGM 06 AWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 07 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING Do not mow with two machines in the same area except with Cab tractors with the windows closed scm 11 WARNING SX15 01 09 Safety Section 1 9 O 2009 Alamo Group Inc SAFETY Follow these guidelines to reduce the risk of equipment and grass fires WARNING while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location La O v Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt ar
178. te this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 On 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 Tractor Horsepower SX15 01 09 Operation Section 4 5 2009 Alamo Group Inc OPERATION The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut terrain condition operator experience condition of the mower and tractor and others For most mowing conditions the SX15 mower requires a tractor with a minimum of 50 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 130 HP may cau
179. ter section with the remaining control valve Ensure that the operator is aware that each wing cannot be controlled independently nor will they raise and lower simultaneously O x A gt O Z Operating the Mower Hydraulics with a 3 Spool Hydraulic Control Valve Extra Equipment Ensure the valve matches the hydraulic operating system of the tractor open or closed center Refer to the Assembly Section for additional information on equipping the tractor with a 3 spool control valve Mount the valve bank to a tractor fender or other accessible location Connect valve bank inlet and outlet lines to outlets of the same tractor hydraulic port Connect the mower hydraulics to the control valve bank with the center section line to the right port Connect the wing cylinder lines to the control valve positioned to correspond with the left and right wing To activate the 3 spool hydraulic control valve tie the tractor s hydraulic control lever back to keep hydraulic oil continuously fed to the valve bank 3 Spool Control Valve INLET PORT TO VALVE OUTLET PORT TO RESERVOIR THREE SPOOL CONTROL VALVE a FRONT HOSE BRACKET ag REAR HOSE BRACKET Lt AXLE LIFT CYLINDER LEFT WING LIFT CYLINDER RIGHT WING LIFT CYLINDER SX15 01 09 Operation Section 4 11 2009 Alamo Group Inc OPERATION Hydraulic Line Support After connecting the mower hydraulic lines to the tractor support the hoses with the equipped brackets Ensure that
180. th the cutter housing resting on blocks Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter eo Pe SX15 01 09 Maintenance Section 5 12 2009 Alamo Group Inc MAINTENANCE TORQUE CHART The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque Values for Standard Bolts Proper Torque Values for Metric Bolts O Diameter f f Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 8 8 8 or 9 8 Pound Foot Value Dry 13 Grade Two Grade Five Grade Eight Pound Foot Value Dry D D D r y mm gt lt mr LL lt gt lt 2 m ne Mnt B 0005 GEARBOX SERVICING TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF GEARBOX SX15 01 09 Maintenance Section 5 13 2009 Alamo Group Inc MAINTENANCE LLI Q lt lt Z LLI Z lt Mnt
181. the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury S3PT 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 7 must be maintained for Constant Velocity CV tube type driveline SX15 01 09 Operation Section 4 14 2009 Alamo Group Inc OPERATION Bottoming Out Check Procedure e Disconnect driveline from the tractor and slide the profiles together until fully compressed e Place a mark on the inner shield 1 8 from the end of the outer shield and reattach the driveline to the PTO shaft e With the PTO NOT TURNING slowly drive the tractor with mower attached through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING slowly drive the tractor with the mower attached through the most severe terrain conditions expected and watch shaft movement e Ifthe distance between the mark and the outer shield becomes less than 2 at any point there is a potent
182. this Implement in good operating condition could cause component failure and possible serious injury or even death sc 35 AWARNING gt rag Aware YN AWARNING A DANGER Use caution and wear protective gloves when handling sharp objects such as blades Knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not Worn SG 37 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should aid oon be used and maintained in good working condition All safety sve maid gone devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact scm 3 Deflector Chain al Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN DANGER WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES emo AWARNING DO NOT weld or repair rotating mower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower
183. tica apropiada para parar el equipo antes de bajarse del tractor o Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo ESA y Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia 11 12 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo
184. tions and Practices AWARNING Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a Secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 Use extreme care when lowering or unfolding the implement s wings Make sure no A WARNING bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines saPT 05 This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 A DANGER Be sure you have adequate knowledge of the property you will be working on Take time to make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or
185. tural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment Itis important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or 1f you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intende
186. uba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Ase
187. uipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 1s SX15 01 09 Safety Section 1 17 O 2009 Alamo Group Inc SAFETY Decal Location NOTE Rhino supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals gt jm LLI 8 AN 18 E TE lt v 1 21 hr 94 DN E E 14 14 K N i 9 OF gt 4 y 13 16 al A 4 15 Y A Can E S A LES 14 A InN 4 a gt gt 12 6 5 5 12 DL R 0098 N Dd A SX15 01 09 Safety Section 1 18 O 2009 Alamo Group Inc SAFETY ITEM A OV a INS Decal Sheets Flex Wing Logo Sheet SX15 01 09 PART NO D389 D390 D388 D395 00753840 00756004 00756005 00771283 D137 D138 03200347 1458392 1458393 D302 D3
188. uipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Z O lt ad T o O Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 SX15 01 09 Operation Section 4 4 2009 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that do
189. until all motion has REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING sto p ped e Stay away from rotating blades Keep hands A PELIGRO BE AWARE BE TRAINED BE ALERT BEFORE OPERATING BEALIVE THIS CUTTER To prevent serious injury to yourself and or bystanders be trained in Safe Mowing Practices FAILURE TO USE AND MAINTAIN SHIELDS AND DEFLECTORS IN GOOD CONDITION MAY LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY BLADE CONTACT SI No lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que Le Traduzca las Medidas de Seguridad Alamo Group Companies Al M amp W Rhino Schulte and Tiger provide training material that is critical for your Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday Always replace Guards which have been removed for maintenance Never operate with Guards missing or broken Chain Guards Gearbox amp Driveline Shields Rubber Fabric Deflectors and Solid Band Enclosures are subject to wear and lost or broken parts and must be repaired or replaced as soon as damage is found Read and understand the Operator s Manual Do notlet untrained individuals operate this equipment Contact your Dealer AEM www aem org or Alamo Group www Alamo Group com for information on training materia
190. urns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High P
191. ustrial Agricultural Mower Types ess dl Be a Responsible Operator a 5 Safety Management of Hazards and Risks OS 6 Follow a Safety Program oi 11 Safety Before Operation cccccccccccscccececsccccceccnsecessesecnessee 17 Safety Starting and Testing 0ccsecceeeseenseneceneeeentsenseeness 13 Safety During Operation ccccceccececcecencucceceeneceuceeeees 14 Safety During Shutdown SS rian 18 Safety During Maintenance as EI 19 A A enseeneie anaes 21 Acknowledgement S2 2222225552 We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward HITO TIAS This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOU
192. wer PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near
193. wing hinge pins e Check the condition of the mower axle suspension spring e Inspect mower tire condition wheel bearings and lug nut torque OPS R 0014 O x A gt O Z SX15 01 09 Operation Section 4 21 2009 Alamo Group Inc OPERATION 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031_A Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Check Carrier tightness to output shaft Torque to 450 ft lbs as required Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Check Blade Bolt daily Torque to 300 ft lbs as required Original Blade Edge Original Blade Edge lt O lt x aa m an O xcessive Blade Wear Cause Mower height settoo low Blade used pastintended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22_A Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has e Become bent or deformed from it s original s
194. wn from the Blades or by contact with the Blades spu 1 SX15 01 09 Safety Section 1 10 O 2009 Alamo Group Inc SAFETY Rotary Mowers are capable under adverse conditions of throwing a F DANGER objects for great distances 300 feet or more and causing serious injury a 4 fs or death Follow safety messages carefully l im E STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm o1 U gt T m lt Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to the Tractor drawbar The Implement could tip over and cause equipment damage an
195. xperiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Z O lt ad T o O A Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 07 11 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 2 50mm in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower an
196. you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 AMember of Alamo Group e 00760657 P N 00760657 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer Y gt T m lt P N 00776031 WARNING Jack Maximum Capacity 3 200 Ibs Capacity 3 200 Ibs Side Load 2 000 Ibs Side Load 2 000 Ibs e Position Jack vertically as shown torque positioning bolt to 250 Ft Ibs e Fully engage jack retaining pin to lock in position e Failure to correctly position Jack may result in serious P N D482 ae y D482 WARNING Explosion Hazard Release all air pressure in tire before loosening bolts EXPLOSION HAZARD RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI P N 1006348 SX15 01 09 Safety Section 1 27 O 2009 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure
197. ys Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment AlJdJVS Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out

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