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Alamo Swingtrim User's Manual

1. Seguridad durante la operaci n AMM Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balancin en posici n baja para evitar el movimiento inesperado e Explique los procedimientos de enganche a los usuarios u operadores que no puedan leer Seguridad en el montaje de la segadora con enganche de tipo tiro Haga referencia a los manuales del fabricante de la segadora y tractor e Utilice solamente un enganche de barra de tiro e No la enganche al eje trasero del tractor ni a los brazos del enganche de tres puntos e Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes defiectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado Nunca dirija hacia ninguna pers
2. TRANSMISI N PUNTO MUERTO NEUTRAL TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE a ESTACIONAMIENTO MOTOR gt gt ESPERE QUE SE DETENGAN LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO P oO APLASTAMIENTO BLOQUEANDO LA LOQUEANDO LA SEGADORA SEGADORA EXTRAIGA LA LLAVE Programa de mantenimiento y Palabra final IL IL LLL LLL Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 FormitAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridaa llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION INTRODUCTION Th
3. Introduccion VIVIAN El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su
4. Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Never dismount from moving equipment s Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance MAARAG Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely perform the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read Stored energy sources electrical mechanical hydraulic pneumatic chemical thermal etc must be either locked blocked relieved disconnected stopped secured neutralized controlled or reduced to a practical minimum before any maintenance repair or service procedures can be done safely 20 Some basic safety practices to prevent potential injuries from energy releasing sources Disengage PTO before
5. HOSE CONNECTIONS Restrictor T e 2 Restrictor T Angle gland a 4 Lift base Reach base Outlet to motor Motor by pass Reach gland Lift gland Angle base SWINGTRIM 03 09 Maintenance Section 5 11 Supply from tractor MntP 0014 2009 Alamo Group Inc m gt O m MAINTENANCE MAINTENANCE STORAGE If machine is to be left standing for an extended period of time lightly coat the exposed portions of the ram rods with grease Subsequently this grease which becomes contaminated with dust and grit should be wiped off before the rams are next moved If the machine has to be stored outside tie a piece of tarpaulin or canvas over the control assembly Do not use a plastic fertilizer bag which could lead to rapid corrosion PROPER TORQUE VALUES FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphitized or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque values
6. Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla del combustible contra el cuello de llenado del tanque e Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones serias o la muerte causadas por las emanaciones del escape del motor Ventile adecuadamente los espacios cerrados antes de arrancar el motor A PELIGRO ay A ADVERTENCIA INSTRUCCIONES DE SEGURIDAD AX PELIGRO LA DEFENSA HACE Cumpla con un programa de seguridad MY LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACI N DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no p
7. EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios u Operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja e Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de fun
8. Remove Air Breather Filter and depress Pressure Relief Valve to release pressure before removing Oil Filter Cap Stay clear to prevent being hit with hot oil that may spray out of pressurized tank 03200437 03200437 ALAMO INDUSTRIAL LOGO LL bere brn P N 001651 ALAMO NAME LOGO P N 001650 SWINGTRIM 03 09 Safety Section 1 15 2009 Alamo Group Inc SAFETY SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 SWINGTRIM 03 09 Safety Section 1 16 2009 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a
9. DANGER ea X in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sFL 2 SWINGTRIM 03 09 Operation Section 4 23 2009 Alamo Group Inc OPERATION OPERATION A Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC 9 3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or
10. Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt a
11. Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam os AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 AWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam o7 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where yo
12. Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 SWINGTRIM 03 09 Safety Section 1 9 2009 Alamo Group Inc SAFETY SAFETY There are obvious and hidden potential hazards in the operation of this Implement as in all power driven or pulled equipment REMEMBER This machine is often operated in rough terrain conditions that include tall grass weeds gullies holes slopes hidden obstructions and the like Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the area Do not operate this machine with anyone in the immediate area ssPrt 07 A DANGER Make sure the PTO shield integral driveline shields and input shields A DANGER are is installed when using PTO driven equipment Always replace any O shield if it is damaged or missing ser E Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Pl
13. Never allow the Implement to contact obstacles s3PT 12 BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the D iasa engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc s SWINGTRIM 03 09 Operation Section 4 21 2009 Alamo Group Inc le v m gt le OPERATION AWARNING Transport only at speeds whera you can maintain control o ine equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30
14. Texas 78156 830 379 1480 ALAMO x MN TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 2 3 4 Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR ONDAN Securely fasten seatbelt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tra
15. The guide plate 2 and rubbing plate 3 are mounted through slotted holes which allows the correct lateral positioning of the knife in relation to the fingers Any play caused by wear between the knife holder 1 and the knife sections 4 is removed by turning the setscrew 5 The knife guide should be adjusted until the matting faces are flush No downward pressure should be exerted onto the knife as this may impede its free movement SWINGTRIM 03 09 Maintenance Section 5 3 2009 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Sharpening the Knife After five to twenty operating hours depending on the work involved the knives require re sharpening It is recommended that knives are removed from the cutterbar for re sharpening Switch off tractor disconnect the con rod remove the three setscrews securing the knife heel to the knife and withdraw the knife from the cutterbar Clean the knife and ensure that neither the back nor the knife sections are bent Straighten as necessary A cutting angle of 35 40 degrees is required A high speed hand grinder should be used with ideally a pot shaped pencil grinder of approximately 25 MM 1 dia by 35 MM 13 8 long Grinding is carried out with the end face of the grinder moving from the base of the knife section to the points ye S S MntP 0011 It is possible to re sharpen the knives in place Position the cutterbar on or parallel to the grou
16. cualquier dispositivo a resorte e Soporte o bloquee firmemente cualquier componente de la maquina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO
17. lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 77 iaia Simbolo Este simbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte o lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ADVERTENCIA riesgosa que si no se evita podr a resultar en la muerte o lesiones graves 7 Esta palabra de se al indica una situaci n potencialmente A ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE e LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE Segadoras industriales y
18. 0 cccccccceeeeceeeneeeeeeeeeceaaececeeeccaaeessaaeeeceaaesaaeeeseaaesgceeeesaaeesseaaeeesaeesseaaeesneeeseaeeeneas 5 7 GONTROL VALV EE A ck Sah dig wa E IAS ia Ab 5 8 Non Return Valve ii anak ee ei ee ea eee ee 5 9 Replacing Spool O RINGS mirra enirere aas aa aa orita le 5 9 Main Relief Valve sa 4 ii cect e ek a ANE 5 9 HYDRAULIC HOSE S csi ta adi raakaa aaea aan doa mai Boys ond Eta dida 5 10 Hose Replacement s cece aed aie eee ee ee ie ee ee 5 10 FOSO Wanani ao a feats hts a aes Reinert 5 10 HOSE CONNECTIONS uta ten 5 11 STORAGE li Oca he cashes NS iaa a A A AA AA TA idas 5 12 PROPER TORQUE VALUES FOR FASTENERS cocccccccconinonnnnnnnnocon cnn n nono ncrnn cnn rro rra rene 5 12 SAFETY SECTION SAFETY SAFETY Safety Messages A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combin
19. Antes de bajar del tractor haga lo siguiente e Para su seguridad use las pr cticas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimiento AH Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Programa de mantenimiento M 4 Y Y Y Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseg
20. Leave the mower unattended while the head is in the raised WARN ING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 BOOM ARM ASSEMBLY e Inspect condition of each arm section weldment Ensure all pins are in place e Ensure all bolts and screws are properly installed Check condition of bushings at boom pivot points e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022_H SICKLE BAR INSPECTION Inspect blade and bolts for looseness and excessive wear Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintenance Replace damaged and worn blade to keep unit operating properly e Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins e Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the skid shoe and hardware OPS B 0060 AWARNING Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine
21. Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 SWINGTRIM 03 09 Operation Section 4 33 2009 Alamo Group Inc le y m gt le zZ e F lt x oc ui A OPERATION 14 TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING Check level of hydraulic fluid see sight gauge on tank Check to see if pump is functioning properly by attempting to use anoth
22. agr colas WWW Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON me ALA PLEGABLE y DESGRANADORA SEGADORA DE SEGADORA DE PESCANTE BARRA TIPO HOZ SEGADORA ROTATIVA Sea un operador responsable SASAE Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de ju
23. available STORAGE If the machine is to be left standing for an extended period of time lightly coat the exposed portions of the ram rods with grease Subsequently this grease which becomes contaminated with dust and grit should be wiped off before the rams are next moved Liberally grease the cutterbar and replace the finger and knife guard Remember to take caution and keep fingers away from the knife If the machine is to be stored outside lay a piece of tarpaulin or canvas over the control valve Do not use a plastic bag which could lead to rapid corrosion SWINGTRIM 03 09 Assembly Section 3 3 2009 Alamo Group Inc ATEINASSV OPERATION SECTION zZ e F lt or ui A Oo OPERATION ALAMO INDUSTRIAL SWINGTRIM OPERATING INSTRUCTIONS Alamo Industrial swingtrims are manufactured with quality material by skilled workers The implement is designed for cutting hedges grass and weeds around waterways under fences and other hard to reach areas The implement is equipped with protective deflectors to prevent objects being thrown from the implement by the blades however no shielding is 100 effective All shields guards and deflectors equipped on the mower must be maintained in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and propert
24. building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 23 SWINGTRIM 03 09 Operation Section 4 9 2009 Alamo Group Inc le v m gt le OPERATION OPERATION Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions se 13 A DANGER Start only from seat in park or neutral Starting in gear kills Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3PT 15 A DANGER Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn 5 Sa or broken parts and leaky or loose fittings Make sure all pins have S cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 AWARNING All Safety Shields G
25. consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 A DANGER 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush TAL and in heavy weeds The Blades of this Mower can throw objects if yoy shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sam 02 All Sa
26. decals 21 DL S 0001 SWINGTRIM 03 09 Safety Section 1 11 2009 Alamo Group Inc ALAAVS SAFETY SAFETY ITEM PART NO QTY TYPE DESCRIPTION 1 02967827 1 DANGER Multiple Hazard Rotary 2 02958241 1 DANGER Multiple Hazard Boom 3 02965262 1 WARNING Oil Leak Penetration 4 0292510 1 IMPORTANT Use Genuine Alamo Industrial Parts 5 02962764 2 DANGER Pinch Points Scissors 6 02962765 1 DANGER Multiple Hazard Crushing 7 02965093 1 ATTENTION Do Not Over Speed Engine 8 00763977 1 NOTICE Operator s Manual Shipped with Equipment 9 3688303 1 DANGER Keep Away Sharp Blades 10 03200437 1 WARNING Pressurized Tank 11 001651 2 LOGO NAME Alamo Industrial 12 001650 1 LOGO Alamo Industrial 13 NFS 1 SER PLT Swing Trim Serial Plate 14 00763548C 1 Alamo Industrial Operator s Manual 15 02977046 1 AEM Mower Safety Manual 16 00776031 1 Canister Operator s Manual 17 10058000 4 Bolt 18 00024100 4 Flatwasher 19 0295924 3 Locknut 20 00776583 1 NOTICE Canister Manual Inside 21 03200347 id REFLCTR SMV Sign Supplied by Tractor Manufacturer Replace if missing from Tractor SWINGTRIM 03 09 Safety Section 1 12 2009 Alamo Group Inc SAFETY Decal Description DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause 44 DANGER l FIRAR serious bodily injury or even death to Operator and Others in area P N 029
27. devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair Do not operate with damaged or missing thrown object shielding Be THROWN Obie OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity object
28. equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day Check for loose broken missing or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems Check and read safety signs and warning instructions Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area t
29. for bolts that are measured in Inches Proper Torque values for Metric bolts To get Newton Meters multipy pound foot of torque by 1 356 SWINGTRIM 03 09 Maintenance Section 5 12 ON Pox fs fio lt gt 4 ri DA i Bolt Ne y Bolt 48 8 8 10 9 12 9 Diameter Diameter Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 4 3 8 8 or 9 8 10 9 12 9 Grade Two Grade Five Grade Eight Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry 114 5 5 9 12 5 6mm 4 5 8 6 12 14 5 5 16 11 18 26 8mm 11 20 30 35 3 8 20 33 46 10mm 21 40 60 70 7 16 32 52 75 12mm 37 70 105 120 1 2 50 80 115 14mm 60 110 165 190 9 16 70 115 160 16mm 92 176 255 300 518 100 160 225 18mm 125 250 350 410 3 4 175 280 400 20mm 180 350 500 580 718 175 450 650 22mm 250 475 675 800 1 270 675 975 24mm 310 600 850 1000 1 1 8 375 850 1350 27mm 450 875 1250 1500 1 1 4 530 1200 1950 30mm 625 1200 1700 2000 1 3 8 700 1550 2550 1 1 2 930 2100 3350 2009 Alamo Group Inc LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchas
30. in conjunction with the above operation or alternatively gently prised into position after the piston and locking nut are reassembled Refit the piston locking nut using Permabond A113 or a similar medium strength thread locking compound Reassemble the completer rod into the ram cylinder Screw in gland housing and tighten To Change Seals on 50 MM Dia Lift Ram 1 Unscrew the gland and withdraw the complete rod assembly Slacken piston grub screw unscrew the piston and slide off the gland housing Gland Seals Replace as necessary Ensure seals are replaced in the position from which they were removed Piston Seal Remove split members of the piston and seal and then using a soft lever which will not scratch the piston lift the remaining seal components from the piston Replace with the new seals in reverse order Refit gland housing on the rod Be careful when easing the wiper seal over the piston rod shoulder The piston is locked onto the rod with a medium strength thread locking fluid such as Permabond A113 Loctite Nutloc 242 Dunlop Nutloc SAS110 Tru lock Nutgrade 375 or Hermetite Torqueseal M The threads must be cleaned with a suitable solvent to remove oil thoroughly dried before applying a complete film of the locking fluid to the rod threads The piston should be screwed on tightened firmly and left for 30 minutes before filling with oil and 1 hour before pressurizing SWINGTRIM
31. knives are properly adjusted The Rock guards are in place and tight The Hyd motor mounting bolts are tight The Knife drive gearbox has been lubricated The Knife wear plates have been lubricated The Skid shoes are in good condition amp tight Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER SWINGTRIM 03 09 Operation Section 4 16 2009 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection y Y Mower ID Make MM j Date Shift Before conducting the inspection make sure the tractor engine is off all AWARNING rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not O K Item The flashing lights function properl The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full
32. m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario MARAA AARE Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las
33. mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags e Use tractor flashers Safety During Shutdown WAI Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read Make proper equipment shutdown procedures an important habit to practice Foliow these safety practices before dismounting tractor e Disengage PTO clutch and transmission drive e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact TRANSMISSION TRANSMISSION PARK NEUTRAL ENGINE LOWER MOWER TO GROUND SET PARKING BRAKE REMOVE KEY LOCK IGNITION Ge Schedule YT M Y
34. or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 AWARNING Always read carefully and comply fully with the manufacturer s AWARNING instructions when handling oil solvents cleansers and any other chemical agent sc 22 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 2s KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement A DANGER and possible serious injury or death sc 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sa 25 A DANGER Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 SWINGTRIM 03 09 Safety Section 1 6 2009 Alamo Group Inc SAFETY NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must
35. other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos ASSOCIATION OF AEN EQUINE a 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A WANTS CURS www aem org Contenido VIVIA Reconocimiento AA 2 Ihtroddctl css AAA AAN 3 Palabras para el usuario ooomonocoononorornonoronornncnrnonannnnas 3 Marta do SOTA ira rn 4 Segadoras industriales y agr colaS oooococnonroneroorooronro ro 4 Sea un operador responsable ooococoooororocoororonnnnnnnas 5 Manejo seguro de riesgos y peligros o oooonoooooomonomorooo 6 Cumpla con un programa de seguridad s csceceeeseeeenees 11 Seguridad previa a la OPCraciONn 0 cecceceececeeceeeneneeaees 11 Seguridad durante el arranque y prueba ooooomomorommmmo o 13 Seguridad durante la Operaci n oooococononccnorenenrorononons 14 Seguridad durante la parada c cscesveceveecevseveveeecceeneeeenses 18 Seguridad durante el mantenimiento RS 19 Palabra TI lt sss cra AAA 21 Reconocimiento VIVO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003
36. risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE PTO STOP TRANSMISSION EUTRAL TRANSMISSION PARK Nal ENGINE SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP C gt sf e AVOID CRUSHING AVOID CRUSHING BLOCK UP MOWER BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form HIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and
37. shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure
38. the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 Never attempt to lubricate adjust or remove material from the Implement while it is in AWARNING motion or while tractor engine is running sc 20 SWINGTRIM 03 09 Safety Section 1 5 2009 Alamo Group Inc SAFETY SAFETY Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky
39. the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm 01 ALAAVS Do not let the Blades turn when the Mower Deck is raised for any AWARNING l l an reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm o7 Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels
40. the nut and bolt securing the upper yoke just enough to eliminate any sideways movement Do not overtighten and squeeze the top hitch brackets 6 Tighten the check chains stabilizer bars 7 Release its holding chain and position the control valve to suit the tractor and operator This is achieved by a combination of height adjustments in the mounting bar attachment and by bending the mounting bar itself 8 Turn the parking leg upside down and pin in position 0 Never work under the Implement the framework or any lifted U m component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious e injury or even death sc 14 bar O Do not let the Blades turn when the Mower Deck is raised for any AWARNING x reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 7 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of
41. to increase the power of the machine This could damage the tractor and may cause personal injury SWINGTRIM 03 09 Maintenance Section 5 9 2009 Alamo Group Inc JINVN3LNIVIN MAINTENANCE MAINTENANCE HYDRAULIC HOSES The condition of all hoses should be checked during routine servicing Hoses that have been chafed or damaged on their outer casing should be securely wrapped with waterproof adhesive tape to prevent the metal braid from rusting Hoses that have suffered damage to the metal braid should be changed at the earliest opportunity Hose Replacement Replace one hose at a time to avoid the risk of wrong connections 2 When the hose is screwed to an additional fitting or union use a second spanner on the union to avoid breaking both seals 3 Do not use jointing compound on threads Avoid twisting the hose Adjust the hose line to ensure freedom from rubbing or trapping before tightening the hose end connections Hose Warranty Warranty is limited to replacement which have failed due to faulty manufacture or materials Warranty will not be considered on hoses that have suffered damage by abrasion cuts or being pinched or trapped while in work Neither will a claim be considered where the hose end has been damaged by a flow or where the threads or unions have been damaged by overtightening SWINGTRIM 03 09 Maintenance Section 5 10 2009 Alamo Group Inc MAINTENANCE
42. when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components P N 02965093 Operator s Manual with repair parts and warranty was attached to this implement during final inspection P N 00763977 PINCH POINTS V 02962764 4 DANGER CRUSHING AND PINCH POINTS MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 TO PREVENT bli REBANG Seater lel Heaters soe NOT OVER SPEED THE ENGIN SING ER ATTACHMENT OPERATE TRACTOR AT T KEE E S ELV PTO RPM ON TACHOMETER E y WHEN OPERATING THE Mi LL OVERHEAT AND RAP IDLY RUIN THE OIL WHICH WILL DECREAS HE LIFE OF HYDRAULIC COMPONENTS 02965093 IMPORTANT An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once SWINGTRIM 03 09 Safety Section 1 14 2009 Alamo Group Inc SAFETY DANGER Keep Away Sharp Blades A DANGER KEEP AWAY SHARP BLADES Do not put hands or feet near the cutterbar Blade contact can result in serious injury Stay away until all motion has stopped and folding cutterbar for transport 3688303 5 WARNING Pressurized Tank ALJJVS A WARNING PRESSURIZED TANK
43. which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 SWINGTRIM 03 09 Operation Section 4 26 2009 Alamo Group Inc OPERATION Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING nate ie ears Implement driveline or blade failures resulting in serious injury or death sa 26 AWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided saw o7 10 3 Operating the Attached Head e Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the tractor operator position When clearing brush and small trees operate tractor at 1 mph ground speed and position cutter head at an angle that will cut 2 to 3 into the growth Make the first pass just above ground level Thi
44. 0 yards sem 9 3 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 3 4 Tractor Horsepower The horsepower required to operate the mower depends on many factors including vegetation to be cut terrain condition operator experience and condition of the mower and tractor For most mowing condition the Swingtrim sickle bar requires a tractor with at least 15 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine 3 5 3 Point Hitch Swingtrim sickle bar can attach to tractors with a CAT three point hitch Refer to the tractor operator s manual for the category of the tractor used If the hitch does not conform to ASAE Cat on mM or Il dimensions the mower may not fit or raise Top Link properly Consult an authorized dealer for possible modification procedures to mount nonconforming hitches Use the correct hitch pins for the hitch category being used For a Cat hitch 7 8 lower and 3 4 upper diameter hitch pins are used CAT Implement Hitch Speci
45. 03 09 Maintenance Section 5 5 2009 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE HYDRAULIC SYSTEM Pump and Tank Kit Oil Requirements Tank The machine is delivered from the factory without oil Fill the reservoir with a light hydraulic oil as recommended in the chart until the oil level is approximately 2 below the top of the tank The total capacity is approximately 23 liters 5 gallons Do not overfill For ease of filling when large quantities are involved the strainer basket can be prised from its housing If filling in this manner make sure that new oil is used and that the area around filler and any filling utensils are clean Supplier Castrol Cold or Temperature Climate Agricastrol hydraulic oil Hy spin AWS32 Hot Climate Hy spin AWS68 Shell Tellus 27 D T E 25 Tellus 33 D T E 26 Nuto H or A 32 Nuto H or A 68 Gulf Rando HD 32 Hydrasil 32 Rando HD 68 Hydrasil 68 B P Energal HLP 32 Energal HLP 68 Dalton Silkolene Dove 32 or Derwent 32 Silkolene Dove 68 or Derwent 68 Elf SWINGTRIM 03 09 Hydrelf 32 Maintenance Section 5 6 Hydrelf 68 2009 Alamo Group Inc MAINTENANCE Oil Supply Check daily the oil level in the reservoir Change the oil after the first 250 hours of use then every 500 hours or every 12 months thereafter Although the oil d
46. 67827 DANGER Multi Hazard Boom Take precautions while transporting and operating Boom Unit ALJJVS P N 02958241 WARNING Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 IMPORTANT Use only Genuine Alamo Industrial replacement parts For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 HH RLY P N 02925100 SWINGTRIM 03 09 Safety Section 1 13 2009 Alamo Group Inc SAFETY SAFETY WARNING Pinch Points P N 02962764 DANGER Crushing and Pinch Points Moving machiney parts can pinch or crush or fall which may cause injury or death P N 02962765 INFORMATION To prevent premature hydraulic component failure do not over speed the engine When using the mower attachment operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer Over speeding the engine and pump
47. A LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCI N DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCI N EN LA PIEL DE ACEITE HIDR ULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n
48. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial SWINGTRIM 03 09 Maintenance Section 5 7 2009 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE CONTROL VALVE od 0 Main relief valve ecard Kae T 28 00 p dl E w CA is fg PR IA z W a SE RN y AE DY rien I p Fe MntP 0013 SWINGTRIM 03 09 Maintenance Section 5 8 2009 Alamo Group Inc MAINTENANCE Non Return Valve The non return valve prevents the feedback of oil from the service parts It is unlikely to need attention but if removed for cleaning a new O ring should be used when refitted Replacing Spool O Rings Note Owing to the sharp edges in the design of the spool failure to carry out the following procedure could result in damage to the O rings resulting in external leakage Extract the lever pivot and the lever pivot box 2 Remove the cover at the opposite end of the spool and unscrew the return spring or detent assembly whichever is necessary 3 Pull the spool through the block from the handle end until the O r
49. ENGINE las OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 SWINGTRIM 03 09 Operation Section 4 15 2009 Alamo Group Inc OPERATION OPERATION Sickle Bar PRE OPERATION Inspection y Y Mower ID Make M j Date Shift Before conducting the inspection make sure the tractor engine is off all AWARNING rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not O K Item SICKLE BAR MOWER The Operator s Manual is in the Canister on the mower All Safety Decals are in place and legible The Mounting frame bolts are in place and tight The Sickle bar connection bolts amp pins are tight There are no cracks in bar or frame The Hydraulic Cylinders pins are tight The Hydraulic Valve hose connections are tight There are no leaking or damaged hoses The Hydraulic Oil level is full There is no evidence of Hydraulic leaks The knives are not broken chipped cracked or bent The clips ledger plate amp
50. ENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Alamo Industrial Implement Model Serial Number Date Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin
51. Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 NOTE The mower Operator s Manual and affixed Decals contain important instructions on the safe and proper use of the mower Maintain these important safety features on the mower in good condition to ensure the information is available to the operator at all times KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement A DANGER ie and possible serious injury or death sc 24 e Bj FRAME ASSEMBLY e Inspect condition of mounting frame weldment e Inspect condition of King Post frame e Ensure all bolts and screws are in position and are properly torqued e Ensure all pins are in place and fastened with screws e Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021_F Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work SBm 6 SWINGTRIM 03 09 Operation Section 4 13 O 2009 Alamo Group Inc O y m gt le OPERATION OPERATION Never
52. LTS 2 UNDER amp ROPS AA A Study and understand Operator s Manuals Safety Signs and Instructional Decals for tractor and implement to prevent misuse abuse and accidents O Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or cutter or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety shoes and Ear Plugs are recommended Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted components to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on pull type implement center axle and Wing Transport Locks on folding implements Attach Safety Chain to cutter and towing unit securely See Operator s Manual Make certain that SMV sign Warning Lights and Reflectors are clea
53. MENT teineiti A A Geta en eet 4 18 Machine Controls eun ata tarea rta iaa 4 18 Arm Controls iii Ari 4 19 FOrWarG PE ti A a A A AAA LS Eta 4 20 Highway Working 000 A ees De 4 20 Unclogging Cutterbar Checks or Adjustments ooooocnnccccnnocccnnnoncconcncnono conca nn anar cnc ronca anna 4 20 Breakaway ii dd 4 20 L ONAE T ET A ibn cau E E IRA ALIEN LED E clue At A it aia 4 20 DRIVING THE TRACTOR AND IMPLEMENT 0 cceeccceeeeeeeeeeeeeeeeaeeeeceeeecaaaeseceeeeesaaeeseceeeesaaeeseneessaaeseneees 4 21 Starting the Tractor ta o boi 4 23 Brake and Differential LOCK Setting ooooooconnciccnnncnnnncconnncccnnnonnnn nono nonarn nano cc c rara 4 23 Driving the Tractor and BOOM cities 4 24 OPERATING THE TRACTOR AND IMPLEMENT 0 0 cece eeeececeeeee eee eeeeeeeeeeeaeecaaesaeessaeesaeeseaeeseeesesaeesaeeeaaes 4 25 Foreign Debris Hazards Overhead Obstructions c cccecseeeeeeeeeeeeeeeeeeeeeceaaeeeeneeeceaaeeeseeeeecaeeeseaaeseeueeeseaeeeeaes 4 26 Operating Speed and Ground Speed uu ceeccccecccceceeeeeeeeeeeeeaeeeecaeeecaaaeseeaeeeseaaaesgaeeeseaaeseseeessaaessaneeessaaeseeneees 4 26 Operating the Attached Head eescccceceeceesececeeeeeeeneeeceaeeeeeaaeecaaaeseaaeceeaeeseeaaeeseaaesseaaaeseaaeeeseaaessaneeesiaaeseeaeees 4 27 Shutting Down the Implement sic 2 fr Adie eee aries te eet ea id anai Saat 4 28 TRACTOR BOOM AND ATTACHED HEAD STORAGE ecccccccccconcnnnnnncnnonnnnonnnnnccnnnnnnnnnnn cnn nn anar nar nn nr na
54. SWINGTRIM Hl Published 03 09 Part No 00763548C OPERATOR S MANUAL SICKLE BAR BOOM MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover SB 0001 ALAMO INDUSTRIAL ATENCI N Amen oF THe LEAEL INSTRUCTIVO gra ALAMO GROUP 1502 E Walnut rN ALWAYS ON THE CUTTING EDGE Seguin Texas 78155 830 372 3551 n MaA Aguda Email parts alamo industrial com Medidas de Seguridad 2009 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDRENOPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT BE
55. TRIM 03 09 Safety Section 1 4 2009 Alamo Group Inc SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 Transport only at speeds where you can maintain control of the A WARNING equipment Serious accidents and injuries can result from operating this gt equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering J and brakes are in good condition and operate properly O Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of
56. The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies SWINGTRIM 03 09 Operation Section 4 17 2009 Alamo Group Inc le v m gt le z e E lt x oc TT A OPERATION 8 OPERATING THE IMPLEMENT 8 1 Machine Controls RED YELLOW GREEN BLACK Op 526 Four levers individually control the operating functions the knobs of which are color coded according to use i e Red Yellow Green and Black which control the reach lift angle and cutterbar on off respectively Moving the lever away from the operator will result in the following responses Reach out Lift down Angle up and Cutterbar start Before commencing work find an unobstructed level site and operate the machine through its entire range of movements to familiarize yourself with the controls and the machines response to them This is a wise precaution for all operators and a must for the inexperienced The swingtrim s swingover feature allows it to be operated on both sides of the tractor without any rebuilding or operator adjustments However to achieve the best cutting action the cutterbar
57. Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation sspt 16 SWINGTRIM 03 09 Operation Section 4 7 2009 Alamo Group Inc le v m gt 7 le OPERATION OPERATION 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children or other persons to ride on the Tractor or Implement A DANGER eee ace 5 Falling off can result in serious injury or death sc 10 AJD X oy Never a
58. ace the Implement on the ground or securely L _ blocked up disengage the PTO and turn off the tractor engine Push O and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work saPT 09 AWARNING The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased ssPt 10 AWARNING Wait a minute Save a life Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death s3Pt 11 A DANGER This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles s3PT 12 A DANGER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident preventi
59. actor s top hitch bracket with the 3 4 UNF nut and bolt provided If the tractor has only one top hitch position the bolt will replace the existing top hitch pin lf more than one location is available mount the yokes through an alternative position as it will make it easier to put the machine on and take it off the tractor Do not tighten the nut at this stage Attach the machine to the three point linkage and raise to give 200 250 MM 8 10 clearance under the lowest part of the frame 4 Rebolt the yoke halves together It may be necessary to raise or lower the machine on the linkage to achieve hole alignment Adjust the top link until the main frame is vertical 5 Tighten the nut and bolt securing the upper yoke just enough to eliminate any sideways movement Do not overtighten and squeeze the top hitch brackets 6 Tighten the check chains stabilizer bars Release its holding chain and position the control valve to suit the tractor and operator This is achieved by a combination of height adjustments in the mounting bar attachment and by bending the mounting bar itself 8 Turn the parking leg upside down and pin in position SWINGTRIM 03 09 Assembly Section 3 2 O 2009 Alamo Group Inc ASSEMBLY COUPLING UP HYDRAULICS Transmission Filter Asm R 0314 Consult the tractor s handbook for correct installation of the supply and return connection Note that if the tractor is equipped with one
60. an personas en el rea de segado Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante o Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evi
61. and the potential hazards before operating the equipment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video L_ Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video alamo group com TABLE OF CONTENTS SAFELY SEC BION oia A A AA dicas 1 1 Safety MESSAGES ci iaa ARAS Re Daaa diana lidia 1 2 Decal LOCO 1 a en ei A EA E 1 11 Decal Description ad indir 1 13 Federal Laws and ReQulations 0 0 0 eecceceeeeeeee eee eeeeeeeeeeeeeeeaeeeeeeeaaaeeeeceeeaeeeeeeceaaeeeeeeeeeaeeeeeeseaeeeeeeseuaeeeeseeeaaes 1 17 INTRODUCTION SECTION ssitisiioniiica ii acid 2 1 ASSEMBLY SECTION sins aaiio 3 1 TRACTOR SE EO TON cali iaa litio 3 2 ATTACHMENT TO TRACTOR sta pi aa E Aia 3 2 COUPLING UP AYD RAU O S a a e a a a a E aa as 3 3 REMOVALFROM THE TRACTOR araara aa aa a a a aaa a eanan a eaaa a aaaea 3 3 STORAGE EE EE E E A E A EE EET 3 3 OPERATION SECTION ion ii 4 1 Standard Equipment and Specification
62. as desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO o Dispositivos protectores del equipo y practicas de seguridad recomendadas Lea los manuales dei operador del fabricante para conocer las practicas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la ca da de la segadora o piezas de equipo haga lo siguiente PR CTICAS DE SEGURIDAD RECOMENDADAS Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PAR
63. astados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u Operadores que no puedan leer Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de segurida
64. causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR a No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA L NEA DE TRANSMISI N e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desg
65. ces when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sa 10 a MO ES SWINGTRIM 03 09 Operation Section 4 29 2009 Alamo Group Inc le v m gt le OPERATION OPERATION Before transporting the tractor between locations idle the tractor engine disengage the attached head and wait for all head motion to come to a complete stop Place the cutterbar guard over the knife Remember keep fingers away from the knife so it can move even with the tractor engine switched off Place the machine in the transport position by carrying out the following procedure Position the main arm on the left hand side of the machine Fully retract the angle arm Fully extend the reach arm and operate lift up until the main arm abuts against the transport stop Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when t
66. cidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora C mo detener r pidamente el equipo cuando haya una emergencia 12 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de ios bordes cortantes con soldadura o enderezado de las hojas dobladas pue
67. cionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operaci n de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora e No deb
68. ctor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for your Y safety and that of your family and fellow citizens INDUSTRIAL BC 0001 SWINGTRIM SOM 03 09 P N 00763548C Printed in USA
69. d RISKS oooooomomoo o 6 Follow a Safety Program c cscececeececeecccececeseeeeeeeaeeenes 11 Safety Before Operation c cecececcsesceenecececseeceeneceeeees 11 Safety Starting and Testing ooooooomonororoonoonronrnono nos 13 Safety During Operation c cccececcscececceceseceeececeeaeeeees 14 Safety During Shutdown 0cceceecececceceeceececeecnececeeeeees 18 Safety During Maintenance RAS 19 WIN iaa 21 Acknowledgement VOTO We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward JAAA AARAA SARR This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety prac
70. d para la seguridad del operador es esencial para la protecci n adiciona del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes Evite las condiciones de terreno resbaloso Haga virajes anchos y graduales Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piez
71. d speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 10 4 Shutting Down the Implement To shut down attached boom head first bring the tractor to a complete stop Keep the engine speed at normal operating speed of 540 RPM and use the valve lever to turn the motor off Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake Shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO DANGER the tractor transmission in parking gear disengage the PTO stop the Tel L J L stop J engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 11 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water e Lubricate all
72. d tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the AS Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL dh PELIGRO medidas de seguridad sa 3 INSTRUCTIVO SWINGTRIM 03 09 Operation Section 4 2 2009 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications Standard Specifications CAT Three Point Hitch Boom reach 11 Up 14 Out 6 Down Double Swing Main Boom Arm is 2 3 4 Tubing Dipper Arm is 2 1 4 Tubing Mechanical Breakaway Tractor Supplied Hydraulics or Optional Tank Kit 4 or 5 Sickle Bar Head Sickle bar angling range of 250 degrees Cutting Capacity 1 2 diameter SWINGTRIM 03 09 Operation Section 4 3 2009 Alamo Group Inc le v m gt le zZ e m lt x or ui A OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the impleme
73. damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 SWINGTRIM 03 09 Operation Section 4 11 2009 Alamo Group Inc OPERATION OPERATION 7 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection y e Tire condition air pressure Wheel lug bolts e Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filte
74. decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast Adjusting wheel spacing to maximum width Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator
75. den reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la l nea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado Estado del terreno de operaci n e El uso de un patr n de segado de desplazam
76. e parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3pt 15 12 DISCONNECTING THE IMPLEMENT Select a firm level site Replace the stand leg to the park position with foot down Position the arms so that the motor is level with the bottom of the frame Disconnect the supply and return hoses and also the motor drain line from the tractor Raise tractor linkage to take the weight off the yoke Where a common top link and yoke position is used the yoke must be unbolted in the middle If different top link location are used the yoke must be unbolted at the top 6 Lower the machine to the ground and disconnect the three point linkage Remove top halves of the yoke if still attached to tractor 7 Use chain to tie the hydraulic control valve back to the main arm This will make it easier for subsequent coupling up 8 Blank off hose ends or loop the hoses and join with coupling A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 NA 13 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practi
77. e operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmision EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSEUNTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte
78. e tools Always keep fingers away from the knife as the crankshaft fly wheel can move under AWARNING gravity and activate the knife even though the tractor engine is switched off 8 6 Breakaway The frame of the machine is carried by two pivotally mounted suspended links of which the one farthest away from the work is always automatically fixed in position by the interlock bar When encountering an obstruction and the tractor continues to move forward the free suspended link will pivot about its mounting bar and allow the complete armhead and frame to move up and back until the obstruction is cleared or the tractor brought to a halt Bear in mind that the breakaway geometry gives limited movement and does not remove operator responsibility for taking care when driving the tractor Resetting of the breakaway is completely automatic with the armhead returning to the work position under gravity Where both sides of a roadside hedge are to cut always cut the field side first The uncut roadside helps to reduce the amount of debris being flung through the hedge into the road Also by sloping the vertical cut to give an A shape debris is thrown down into the hedge bottom and the spread of material is reduced 8 7 Swingover Always make sure there are no overheated obstructions and keep in mind that the arms when fully extended are about 14 feet high To swing over the reach ram must be fully in and the cutterbar angled towards the side
79. e unit is designed to cut SWINGTRIM 03 09 Operation Section 4 34 2009 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE MAINTENANCE LUBRICATION MntP 0009 Grease AS daily Refer to the lubrication diagram and grease daily all points indicated Remember regular lubrication ensures longer machine life and diminishes service costs In addition occasionally oil the con rod pivots and bushes FASTENERS Check daily that all bolts and nuts are tight pins are secure and hydraulic connections are not leaking SWINGTRIM 03 09 Maintenance Section 5 2 2009 Alamo Group Inc MAINTENANCE CUTTERBAR Adjusting the Knife Guides Before commencing any checks or adjustments lay the cutterbar flat on the ground Select CUTTERBAR OFF switch off the tractor and disconnect the con rod Immi 364 insimax SA one ains 242ins i ne A a a aman MntP 0010 When adjusted correctly the knife sections 4 lie flush between the fingers and the underside of the knife holder 1 with the fingers projecting 6 MM to 8 MM in front of the knife tips In addition there must be a maximum clearance of 1MM between the sloping faces of the knife holder 1 and the guide plate 2 This allows clearance for the knife to move freely and can be checked by placing a 5 8 dia bar into the con rod socket in the knife heel and operating by hand
80. ea para que le traduzca las LEA EL A PELIGRO medidas de seguridad sc 3 INSTRUCTIVO SWINGTRIM 03 09 Safety Section 1 2 2009 Alamo Group Inc SAFETY Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 A DANGER Always maintain the safety signs in good readable condition If the safety signs are missing AWARNING damaged or unreadable obtain and install replacement safety signs immediately sc 5 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s Lalo Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sa 7 AWARNING AWARNING Do not modify or alte
81. ed with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices A Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE Identifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the pb Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo l
82. engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes Adequately ventilate enclosed spaces before starting the engine SAFETY INSTRUCTIONS E Kg cae AX DANGER ode GUARD MISSING DO NOT OPERATE Follow A Safety Program HOOD SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read Safety Before Operation MOON Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey Some basic rules for your s and others safety A ROPS and sea
83. ent function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the ignition key switch e Locate the engine shut off control e Locate the hydraulic control levers e Locate the light control lever e Locate the brake pedals and clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neutral and off position e The PTO control lever is disengaged e The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 Never run the Tractor engine in a closed
84. er Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining
85. er cylinder or pressure gauge If pump is working properly check the pressure on the line The relief valve may be bypassing fluid at too low pressures If cylinder is still not functioning properly check line for stoppage The pistons in hydraulic cylinders are virtually trouble free but occasionally one will have a scored wall and allow oil to flow around the piston In this case replace the cylinder NOTE Refer to repair parts section on valve bank settings on individual relief cartridges HYDRAULIC MOTOR NOT WORKING Check lines for kinks or pinched place If the motor is bogging down under load recheck the valve setting on the cutter valve 2500 PSI HYDRAULIC VALVE Failures in the hydraulic system are almost always caused by other elements in the system other than the valve so the entire system should be checked before the valve is changed A malfunction in any hydraulic valve section will require replacement of that section but not the replacement of the valve bank since the insides are honed to fit individually Attachments such as the relief valves and detent may be serviced individually STRUCTURAL MEMBERS Failure in structural members generally results from rough treatment While they are constructed to withstand abuse they cannot be made strong enough to withstand abnormal abuse The factory does not warrant these parts to any extent other than in normal use in grass weeds brush small bushes and small trees which th
86. erious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or discharge chutes in place and in good repair e Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height e Engage PTO at low engine rpm Increase engine rpm to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise ES 540 RPM PTO 1 3 8 6 SPLINE 414 1N gt I 1000 RPM PTO SY 1 3 8 21 SPLINE Ey 1000 RPM PTO SSS 1 3 4 20 SPLINE ooin gt Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e No
87. es surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de
88. escarga e Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado Aseg rese de que no haya personas cerca cuando suba o baje las alas Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada Detenga el segado si entr
89. espu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente Repare un tractor que no est funcionando apropiadamente antes de usarlo Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Permitase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad
90. fer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and bring the engine speed up to normal operating 540 PTO speed Always engage the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing AWARNING damaged or unreadable obtain and install replacement safety signs immediately sa s This Implement is wider than the Tractor Be careful when operating or transporting this A DANGER ME A equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death
91. fety Shields Guards and Safety devices including but not lim ited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should Tracor pr be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s A Mow only in conditions where you have clear visibility in daylight or with adequate artificial WARNING lighting Never mow in darkness or foggy conditions where you cannot clearly see at least A DANGER PTO Integral hield Deflector Chain aie SWINGTRIM 03 09 Safety Section 1 7 2009 Alamo Group Inc SAFETY SAFETY The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sem A DANGER Extreme care should be taken when operating near loose objects such O as gravel rocks wire and other debris Inspect the area before i mowing
92. fication Width from outside to outside A frame 26 7 8 Quick Hitch width inside lug to lug 27 1 8 Height from bottom hitch pin to top pin 18 Lower pin diameter eescceeeeeesteeeeeeennaees 7 8 Upper pin diameter sses 3 4 Lynch pin diameter seese 15 32 SWINGTRIM 03 09 Operation Section 4 6 2009 Alamo Group Inc OPERATION 3 6 Hydraulics The Swingtrim uses the tractor s open center hydraulics with a rating of 3 8 to 5 6 gallons per minute with remote outlet Hydraulic controls shall be provided for boom lift dipper and sickle bar tilt for full operator control The mower s hydraulic system shall be protected from overload by an automatic relief valve 3 7 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 3 8 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by t
93. grease points and fill oil levels according to the maintenance lubrication schedule e Tighten all bolts to the proper torque Ensure all pins and other hardware are in place e Check the boom arm and head for worn and p k damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location e Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012_E A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others se 25 SWINGTRIM 03 09 Operation Section 4 28 2009 Alamo Group Inc OPERATION engine remove the key and wait for all moving parts to stop Place the E tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 L stop 4 A BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO DANGER the tractor transmission in parking gear disengage the PTO stop the L J A DANGER Always shut the Tractor completely down place the transmission in park and set th
94. he number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor A DANGER PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 AWARNING Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the
95. ices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use
96. icio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial e Guantes extrafuertes Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dif cil Manejo seguro de riesgos y peligros AA INSTRUCCIONES DE SEGURIDAD Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo EL MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos
97. iento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo Verifique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma I N i e o P 4 EKo Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del tractor Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor e D
98. in the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment Replace worn or damaged
99. ing marked A is accessible Remove the O ring from its groove using a smooth edged hook Completely remove the spool from the block out of the return spring end Remove the O ring marked B and refit the new O ring groove A Fit new O ring in groove A Push the spool back through from the handle end far enough to reassemble the return spring or detent assembly plus the cover AO Or E 8 Reassemble the lever pivot box lever and handle to the valve Main Relief Valve The main relief valve is pressure set at the factory to 1450 PSI 100 Bar and is non adjustable A sticking relief valve will probably cause overheating and or loss of power If this is suspected it should be dismantled and examined for dirt and damage Undo the large hexagon housing the relief valve spring needle and seat can now be withdrawn If difficulty is experienced in extracting the seat remove the non return valve at the opposite end of the gallery and drive out with a soft brass drift Be careful not to damage the copper sealing washer positioned between the seat and the locating shoulder on the block Blow out the valve with compressed air and examine the components for damage These components are specifically hardened steel and should only display a seating witness any further damage will require the complete valve to be replaced Under no circumstances be tempted to add shims into this valve in a misguided attempt
100. ion 4 30 2009 Alamo Group Inc OPERATION Never allow children or other persons to ride on the Tractor or Implement A DANGER Noemie Falling off can result in serious injury or death sa 10 Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING ld ds such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits EN and modifications available to upgrade the lighting on i older tractor models OPS U 0021 SWINGTRIM 03 09 Operation Sect
101. ion 4 31 2009 Alamo Group Inc NOILVdsdO OPERATION OPERATION When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 When transporting Boom Mower on a truck or trailer the height or width iz may exceed legal limits when the boom is in the transport position Z Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sem s SWINGTRIM 03 09 Operation Section 4 32 2009 Alamo Group Inc OPERATION 13 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024
102. ion and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll AWARNING are over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 3 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter proof safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from non cab tractors to equip a safety cage Shatter Proof OPS B 0001_A J VAS Safety Windows Op 70 SWINGTRIM 03 09 Operation Section 4 5 2009 Alamo Group Inc le v m gt le OPERATION OPERATION Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are with in 10
103. is Swingtrim Sickle Bar is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Implement using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Implement This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Implement correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with implement and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during a
104. is running se 20 SWINGTRIM 03 09 Operation Section 4 14 2009 Alamo Group Inc OPERATION HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve Ensure fittings are properly connected OPS B 0023_G le v m gt le AWARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin ops 0001 MIsc Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit
105. kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground zZ e E lt x oc TT A Only transport the Tractor and Implement at the speeds which allow you to properly control 0 the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 SWINGTRIM 03 09 Operation Section 4 22 O 2009 Alamo Group Inc OPERATION 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 9 2 B
106. llow children to operate or ride on the Power Unit or Implement A DANGER 5207 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 SWINGTRIM 03 09 Operation Section 4 8 2009 Alamo Group Inc OPERATION engine remove the key and wait for all moving parts to stop Place the El tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc s L stop 4 BEFORE leaving the tractor seat always engage the brake and or set ENGINE Pro A DANGER SE i EE E the tractor transmission in parking gear disengage the PTO stop the L JJ 5 STARTING THE TRACTOR The operator must have a complete understanding of the placem
107. manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following RECOMMENDED SAFETY PRACTICES Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mo
108. mounting is designed to pitch the knife downwards at eight degrees This is maintained throughout the operating range except when the cutterbar is pointing upwards during operations with its back to the hedge and therefore some deterioration in the quality of cut can be expected If it is necessary to carry out a considerable amount of work in these positions the topping performance can be improved by shortening the top link This will tilt the machine forward thus altering the approach angle of the cutterbar The geometry also results in considerably less reach being available for ground cutting on the left hand side In addition be aware that the geometry depending on the length of draft links and the size of the tractor s wheels may allow the cutterbar to foul the tractor tires therefore extra care should be taken when positioning the cutterbar for close in ground cuts Also check carefully that there is clearance between the arms and tractor s roll bar cab before executing the swing over maneuver The operation of the arms takes priority on the oil flow and will cause the knife to slow down during arm movements If cutting material which is towards the limit of the swingtrim s capabilities avoid making arm adjustments while cutting is taking place as there is a likelihood that the knife will stall The Swingtrim is a light hedge trimming tool Attempting to cut unsuitable material will cause the knife to stall resulting in the tract
109. n nn ranas 4 28 DISCONNECTING THE IMPLEMENT src traida tds 4 29 TRANSPORTING THE TRACTOR AND IMPLEMENT 0 ccecceceeeeceeeeeeeeeeeaeeceeeeeeseaaeseceeeeesaaeeseceeessaeeesaes 4 29 Transporting on Publi Roadways imita ii acini a ee a aie ines 4 30 Hauling the Tractor and Implemente aerae EnA EEAO RARE TEENA rre 4 33 TROUBLESHOOTING GUIDE hirae rarae eaaa ia e iaaa aa a naaa ea araa aa aa S aaa E aSa 4 34 MAINTENANCE SECTION sica RAR 5 1 LUBRICATION tmini eve ee aan ce ipa E evi ve Vai ene eel ae ae 5 2 FASTENERS besgcttetsigectvenes E divas cate Setneaeat ead eens Sev tribal loka ie 5 2 CUTTERBAR 00 idea Won on ain tee ee hl aie eel A ide 5 3 Adjusting the Knife Guides cidad id e id it aii dada iba 5 3 Sharpening the Knife oi A aa A ee A ee 5 4 HYDRAULIC RAMS aiii nta ra patio 5 5 Ram Seal Replacement General Information oooonncccnnnnicinncccnnnccnnncnnncn nc nora 5 5 To Change Seals on Angle Reach and 40 MM Dia Lift Ram ooocccnncccinnccccconccnnanonnnonn nana nnn cc nonnn anno cnc nan nnnnnnn cnn 5 5 To Change Seals on 50 MM Dia Lift RaM occccccccnnnoccnoncccnononancnnn conan cnn non nc cn anna nn nr r narran n rr ran rra anna nccns 5 5 HYDRAULIC SYSTEM Pump and Tank Kit cooocccnnnccnnncccnnncccnnnonnnonoccnonnnnn ano nn cnn cc nano n nn nn nc cnn rra rra 5 6 QilRequitements cui ai 5 6 MTS UPD PMV ess cata tddi aa A A tia 5 7 Filtration Maintenance ici A tt 5 7 Hydraulic PUMPS IESO iia Aa 5 7 Cylinder Rod Maintenance
110. nd Switch off the tractor engine and disconnect the con rod Manually position the knives so that they cover the fingers and clamp together in this position Sharpening with files is not recommended as the process tends to leave small burrs on the edge which when the knife is replaced will curl under impeding the free movement of the knife and leave a blunt cutting edge SWINGTRIM 03 09 Maintenance Section 5 4 2009 Alamo Group Inc MAINTENANCE HYDRAULIC RAMS Ram Seal Replacement General Information ule 3 Whenever possible the ram should be removed from the machine and cleaned off before dismantling on a clean work bench When using a bench vice do not apply excessive pressure to the ram cylinder use soft metal jaws grasping the ram rod Remove scores and nicks on the ram rod by using a fine oil stone Do not use a file or emery cloth To Change Seals on Angle Reach and 40 MM Dia Lift Ram 1 ve Unscrew the gland and withdraw to complete rod assembly Remove piston locking nut slide the piston and gland housing off the rod Lubricate all new seals prior to assembly Replace the gland seals ensuring they are positioned in the same location from which they were removed Carefully place the gland housing complete with seals back on the rod Separate the piston halves and discard rod seals Rebuild the piston onto the rod fitting a new piston rod O ring The piston seals can be replaced
111. nd operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 SWINGTRIM 03 09 Safety Section 1 17 2009 Alamo Group Inc ALAAVS Industrial Agricultural Safety Manual For Operators and Mechanics ASSOCIATION OF AEN EQUINE a 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A WANTS CURS www aem org Contents AA AMAA Acknowledgement 0c0cececeeecccesecsceeececeeececeeeenennennes 2 FUMA chica 3 A Word lo th USO siii minis 3 Safety Alert Symbol lt lt lt 4 Industrial Agricultural Mower TypesS o o ooooooooooooororooooo 4 Be a Responsible Operator 0 0ccccccececcensceececeeneseseeeees 5 Safety Management of Hazards an
112. nor or moderate injury e ACCIDENTS DISABLE AND KILL ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers AASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES BOOM SICKLE BAR Ne MOWER SA ROTARY MOWER MOWER Be a Responsible Operator AUNAR For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s aleriness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wea
113. nt and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection Sa oy e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Eq
114. o determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment Check for anyone under on or near the equipment e Clear everyone from these areas Sound a warning Start only from seat in park or neutral Starting in gear kilis Safety Starting amp Testing METE Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vib
115. oes not wear out it does eventually break down through contamination oxidation and condensation Continual operation of the machine beyond its rated capacity to almost the stall point of the rotor can cause overheating which produces insoluble gums sludge varnish and acids Overheated oil thins to give a sluggish performance and causes earlier failure of seals and O rings Burnt and scorched oil odors and the oil darkening and thickening are all signs of oxidation and indicate the oil should be changed Moisture which results from condensation can become entrapped in the oil and cannot be removed by filtration so that contamination is a progressive factor Contamination can be reduced by 1 Carrying all hydraulic servicing in a clean dust free surroundings 2 Cleaning off around the reservoir cap before removal and keeping that area clean 3 Using clean containers when replenishing the system 4 Regular servicing of the filtration system Filtration Maintenance The machine is protected by a low pressure 10 micron full flow return line filter Return Line Filter The element should be changed after the first 50 hours and thereafter at 400 hour intervals or every 12 months It is important to note hours worked as if the filter becomes blocked an internal bypass within the canister will operate and no symptoms of filter malfunction will occur to jog your memory Hydraulic Pumps If Fitted The APH 415 A3 complete with its drive cou
116. on are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sa 18 SWINGTRIM 03 09 Safety Section 1 10 2009 Alamo Group Inc SAFETY PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety sPam 1 SEE YOUR ALAMO DEALER Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement
117. on should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Do not mow with two machines in the same area except with Cab tractors with the windows AWARNING closed sam 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing saw 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always were safety glasses and a hard hat Ops 0005 MISC SWINGTRIM 03 09 Operation Section 4 25 2009 Alamo Gro
118. ona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga e No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rpm del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Ey TOMA DE FUERZA PTO DE 540 RPM 1 3 8 pulg NURAS 8 RA Jq 14 puig gt j TOMA DE FUERZA PTO DE 1000 RPM 1 3 8 pulg 21 RANURAS 4 16 pug j 1 TOMA DE FUERZA PTO DE 1000 RPM 1 3 4 puig 20 RANURAS le 20 pulg ed Seguridad durante el segado en marcha atras Evite segar en marcha atras siempre que sea posible Haga lo siguiente cuando segue en marcha atras e Verifique que no haya personas atr s de la segadora antes de dar marcha atras e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos trasero
119. or s relief valve blowing and overheated oil SWINGTRIM 03 09 Operation Section 4 18 2009 Alamo Group Inc OPERATION 8 2 Arm Controls OPERATION Op 527 Operation Section 4 19 SWINGTRIM 03 09 2009 Alamo Group Inc zZ e E lt x or TT A OPERATION 8 3 Forward Speed This is a matter of common sense and experience It must be fast enough to maintain the correct oil flow but slow enough to enable the cutterbar to do its job properly 8 4 Highway Working If it is intended to cut roadside hedged or to work in the vicinity where the public have access it is a statutory requirement that suitable warning signs are placed at both ends of the work area These signs should not be more than 1 2 mile 0 8 km apart To further promote highway safety the use of head lamps would be beneficial Hazard warning lamps should not be used since an oncoming vehicle could easily misjudge braking distance in assuming the tractor approaching them is stationary 8 5 Unclogging Cutterbar Checks or Adjustments Before leaving the tractor seat select Cutterbar Off and switch off tractor engine Should the cutterbar become clogged NEVER NEVER NEVER clear any debris from the fingers or knife with your hands Use a stick from the hedge or other suitabl
120. or more quick release hydraulic couplings the Swingtrim supply and return hydraulic components may need to be rearranged to facilitate fitting to a variety of tractors The motor drain line must always be returned to a low pressure position i e Transmission plug Where no specific return connection is available and the transmission filter plug has to be used an adaptor must be fitted which then allows the motor return and the motor drain to utilize a common return location Run up the machine and operate through its complete range of movements including the operation of the cutterbar drive Check the tractor s transmission oil level and top up if necessary You are now ready to proceed to the work site REMOVAL FROM THE TRACTOR Select a firm level site Replace the stand leg to the park position with foot down Position the arms so that the motor is level with the bottom of the frame Raise tractor linkage to take the weight off the yoke Where a common top link and yoke position is used the yoke must be unbolted in the middle If different top link locations are used the yoke may be unbolted at the top 5 Lower the machine to the ground and disconnect the three point linkage Remove top halves of the yoke if still attached to the tractor 6 Use chain to tie the hydraulic control valve back to the main arm This will make it easier for subsequent POMS coupling up 7 Blank off hose ends or loop the hoses and join with coupling is
121. os de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N e Coloque el freno de estacionamiento e Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido e Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO El PARADA TRANSMISI N TRANSMISI N PUNTO ESTACIONAMIENTO PARK MUERTO NEUTRAL APLIQUE EL FRENO DE ESTACIONAMIENTO BAJE LA SEGADORA AL SUELO EXTRAIGA LA LEAVE ASEGURE LA IGNICI N Ceg Seguridad durante la bajada del tractor
122. owing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS U 0019 NOTE Ensure that the mower sections are fully raised and that the transport locks are engaged for each section Only tow the Implement behind a properly sized and equipped Tractor AWARNING which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 SWINGTRIM 03 09 Operation Sect
123. ple around you Study this manual and the manufacturer s manual s for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice ali usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts FAAA AAAA IEA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury A W ARNING This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury A C AUTION This signal word indicates a potentially hazardous situation exists which if not avoided may result in mi
124. pler is used with all diggers which have independent hydraulics and which are used on tractors with high speed PTO shafts The pump is counterclockwise in rotation No routine maintenance is necessary other than a periodical check for tightness of the mounting bolts and a visual check for oil leakage especially around the pump supply and pressure unions Where two hose clips are used on the pump supply hose their worm drive barrels should be placed opposite each other at 180 degrees These clips should be checked frequently during the first few hours of work to avoid possibility of drawing in air Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid
125. r all the protective clothing and persona safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective
126. r condition OPS U 0030 7 2 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sFL 5 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN DANGER WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES ew 10 SWINGTRIM 03 09 Operation Section 4 12 2009 Alamo Group Inc OPERATION The operator s manual and safety signs affixed on gt the unit contain important instructions on the safe y 1 and proper use of the equipment Maintain these i important safety features on the implement in good condition to ensure the information is available to the operator at all times
127. r this Implement Do not permit anyone to modify or alter this AWARNING Implement any of its components or any Implement function se s BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc s A DANGER Never allow children or other persons to ride on the Tractor or Implement A DANGER Falling off can result in serious injury or death sa 10 ai AS A 20 O SWINGTRIM 03 09 Safety Section 1 3 2009 Alamo Group Inc SAFETY SAFETY Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sa 1 A DANGER Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sc 12 AWARNING Start tractor only when p
128. rake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION le v m gt le Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 A Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes WARNING when operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 05 AWARNING Do not put hands or feet under mower decks Blade Contact can result n
129. ration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows install an over running clutch Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions Safety During Operation VANA Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals Attach only to drawbar hitch Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid s
130. reme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any siope that can be safely negotiated Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Attach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs s Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower
131. rior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 TTT RAMO 02725100 SWINGTRIM 03 09 Introduction Section 2 4 2009 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY ASSEMBLY TRACTOR SELECTION The SWINGTRIM is specifically designed to be fitted to all tractors with Category linkage facility and a minimum weight inclusive of ballast to manufacturers specifications of 650 kg 1430 lbs Check chains stabilizer bars must be available to hold the machine firmly in position during transport and operation The tractor selected must have a relief valve setting between 2000 PSI 110 Bar and 3000 PSI 210 Bar In addition to tractors which operate on a closed center hydraulic principle e g John Deere are unsuitable Ballast Weight Irrespective of the size of the tractor it must be stable while operating the Swingtrim under all conditions Due regard must be paid to operating on slopes and front end ballast as well as rear wheel weights to counterbalance the overhang of the cutterbar should be added as appropriate ATTACHMENT TO TRACTOR 1 Unbolt the upper halves of the yoke and fit them on either side of the tr
132. rly visible Follow local traffic codes Never operate with Cutting Head raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Guards or cutter structure Before dismounting secure implement in transport position or lower to ground e Put tractor in park or set brake disengage PTO stop engine and remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which can cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR CARRY LOW TO GROUND REFLECTORS CUTTER RAISED DISMOUNT WHILE MOVING a S sig TO 00777519 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training et Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Pract
133. rmal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower Keep removabie discharge chute in place and over discharge opening e Never stand on an operating mower housing Distribute grass clipping with discharge chute facing mowed area Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safe
134. roperly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 A DANGER Start only from seat in park or neutral Starting in gear kills Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 A DANGER Do not operate this Equipment with hydraulic oil or fuel leaking Oil O AWARNING and fuel are explosive and their presence could present a hazard Do f not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for AWARNING A protection from injury including injury from items that may be thrown by ll the equipment se 16 SWING
135. s cccccccccececeeceeeeeeeeeeeeeceeaeeeeeeeeecaaeeeseeeeesaeeseeaaeeseaeseseeeeseueeeeenaeeseaes 4 3 OPERATOR REQUIREMENTS cita as 4 4 TRACTOR REQUIREMENTS cuiccotacidaro aiii clado did it add 4 5 ROPS and Seat Belt scat is Oe AA AE A ALE ee a 4 5 Operator Thrown Object Protection ccccccceceeeeseececeeeeeeeeeeeeeeaeeeeeaaeeseaeeeeseaaeseceeeeeeaaeeseeeeeeseaeeeseaeeeseueeeeenaeeeeeas 4 5 Tractor Lighting and SMV Emblem 00 c ce eeeceeeceeeeceeeeeceeeeeeeeeeceaeeeeaaaeeeeeeeeeaaeeseaeeeeeaaeseeeeeeesaeeseaaeeseieeseenaeeeeeas 4 6 TACTO OOO WE aaa 4 6 SPONE AGI A aa a RR eee ee 4 6 FAY CP AUNICS masine ee eee ida iaa 4 7 Front End Weight iii ia AI EN 4 7 Power lake Off PTO cial did aabt 4 7 GETTING ON AND OFF THE TRACTOR misioetan a eee elas 4 8 Boarding the Tractor A re sd 4 8 Dismounting the Tractor imita de dd A A Dd 4 8 STARTING THE TRACTOR uti ad ead teen Pagans A id Ab ad 4 9 CONNECTING THE IMPLEMENT TO TRACTOR conccccccccoconcnnnoncnnonnncncnnncnnonnnnnnnncn cono nn nn nnn cc ran r naar nc can n nn anna cnc 4 10 PRE OPERATION INSPECTION AND SERVICE c ccccceeeeeeeeececeeeeeeeeeceaeeeeaaeeseeaeeesaaaesecaeeesaaeeeseneeessaeeeseneees 4 11 Tractor Pre Operation InspectiON Service cccceceeceeeeeeeeeeeeeeeeeeeeaeeeeeaaeeceaaeeeseaeeeeeaeeeeeaaeeseeaeeeeeaeeeeeaeeeseaeeees 4 12 Boom Unit Pre Operation Inspection and Service ncccnnnccinicccionccnnnoncconarnna nn cn nan canan rra 4 12 OPERATING THE IMPLE
136. s de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible e Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de d
137. s escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING e BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Expla
138. s will remove the low branches and allow operator a better view of the material to plan for the next pass After repeated passes each elevated approximately 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debris tends to fly out at great speed and can injure or even cause death Do not mow with two machines in the same area except with Cab tractors with the windows AWARNING closed sam 11 le v m gt le Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam SWINGTRIM 03 09 Operation Section 4 27 2009 Alamo Group Inc OPERATION OPERATION Avoid mowing in reverse direction when possible Check to make sure there are no AWARNING ee persons behind the mower and use extreme care when mowing in reverse Mow only ata slow groun
139. shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment Stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground during these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use ext
140. sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 Do not put hands or feet under mower decks Blade Contact can result AAWARNING in serious injury or even death Stay away until all motion has stopped a and the decks are securely blocked up sam 09 IV 10 2 Operating Speed and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range
141. slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006_E Never Leave the mower unattended while the head is in the raised AWARNING e l O position The mower could fall causing serious injury to anyone who might inadvertently be under the mower ssm 4 SWINGTRIM 03 09 Operation Section 4 24 2009 Alamo Group Inc OPERATION Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 A DANGER 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attenti
142. ssembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH JAWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment SWINGTRIM 03 09 Introduction Section 2 2 2009 Alamo Group Inc INTRODUCTION SB 0001 The sickle bar boom is designed for medium duty work They can cut grass and weeds around waterways under fences and other hard to reach areas For Non Agricultural use NO Ae SAE ang ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards Deflectors or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades Mower Orientation Front and rear and left and righ
143. t are determined by the normal direction of travel the same as your automobile At least 20 of the tractor s total weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Front and rear and left and right are determined by the normal direction of travel the same as on your automobile SWINGTRIM 03 09 Introduction Section 2 3 2009 Alamo Group Inc NOILONGOULNI INTRODUCTION INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the Implement and Power Unit 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Implement Mail promptly using the return envelope included with the Operator s Manual NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the mower 3 Record the Implement Model and Serial Numbers on the Warranty page at the end of the Operator s Manual Keep this as part of the permanent maintenance file for the Implement IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of infe
144. t belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor Allow all moving parts to stop before making equipment inspections repairs or adjustments Securely support or block up mower before working beneath mower or lifted components Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds Safe slope and uneven terrain capabilities e Braking and steering characteristics Tractor and mower operating clearances How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe e Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for
145. tarse con la segadora TOMA DE FUERZA PTO El Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta minima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros bach
146. the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQU
147. tices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT If you do not have the manufacturer s manual s for your particular machine get a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User NOOO it is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the peo
148. tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 17 18 Cuando transporte en caminos publicos e Obedezca todas las reglamentaciones locales de tr fico e Ac rquese a las intersecciones con precauci n e Cumpla con los avisos de velocidad y de control de tr fico e Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e reas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia Use las luces intermitentes del tractor Seguridad durante la parada MOSH Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimient
149. to which you want to swing This will transfer some of the weight of the machine to the correct side of the pivot and assist the ram in the swingover actions as it approaches top dead center and begins to run out of leverage Always if possible carry out the swingover action on level ground If swinging over on sloping ground is absolutely unavoidable always carry out the maneuver with the tractor facing directly up the slope Never swingover when facing either across or down a slope AWARNING SWINGTRIM 03 09 Operation Section 4 20 2009 Alamo Group Inc OPERATION 9 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information Power for operating the mower is supplied from the tractor PTO Re
150. ty When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Raised wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations Use enclosed ROPS cabs special protective enclosures and other operator
151. u can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material AWARNING SGM 08 Do not put hands or feet under mower decks Blade Contact can result AWARNING in serious injury or even death Stay away until all motion has stopped y and the decks are securely blocked up sam 09 Y Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN DANGER WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES ew 10 SWINGTRIM 03 09 Safety Section 1 8 2009 Alamo Group Inc SAFETY Rotary Mowers are capable under adverse conditions of throwing ge A DANGER objects for great distances 300 feet or more and causing serious injury z A it or death Follow safety messages carefully I 7 STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by
152. uards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce as the possibility of injury or death from thrown objects entanglement or blade 4 Bigs pen ie contact sem 18 A DANGER lydraulic Hose Shields 6 CONNECTING THE IMPLEMENT TO TRACTOR Unbolt the upper halves of the yoke and fit them either side of the tractor s top hitch bracket with the 3 4 UNF nut and bolt provided If the tractor has only one top hitch position the bolt will replace the existing top hitch pin If more than one location is available mount the yokes through an alternative position as it will make it easier to put the machine on and take it off the tractor 2 Do not tighten the nut at this stage SWINGTRIM 03 09 Operation Section 4 10 2009 Alamo Group Inc OPERATION 3 Attach the machine to the three point linkage and raise to give 200 250 mm 8 10 clearance under the lowest part of the frame 4 Rebolt the yoke halves together It may be necessary to raise or lower the machine on the linkage to achieve hole alignment Adjust the top link until the main frame is vertical 5 Tighten
153. uedan leer Seguridad previa a la operaci n MAAE Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operaci n del equipo que usted deber obedecer Algunas reglas para su seguridad y la de los dem s Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor Nunca altere o desmonte el equipo de seguridad Nunca permita que ni os o personas no capacitadas operen una segadora o tractor Nunca permita pasajeros en la segadora o tractor Mantenga a otras personas alejadas de la operaci n de segado Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo e e Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno ac
154. uipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 SWINGTRIM 03 09 Operation Section 4 4 2009 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the mower unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability wnen mowing with the boom fully extended Tractor Requirements and Capabilities ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield e Tractor Horsepower Minimum 15 HP e Tractor Weight cc ceeeeeeeeeeeneee 1210 lbs ICH acti este eee cept Cat Three point Hitch e IHydraullCS omocinnia eee Uses tractor s open center hydraulic system e Power Take Off 540 RPM 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised posit
155. up Inc NOILVdsdO OPERATION OPERATION Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 10 1 Foreiqn Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine Walk through the area looking for fences boulder rocks culverts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that had not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger
156. uradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio 20 Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar
157. wer or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling Shut off
158. y are not injured or damaged by the implement tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 100 yards of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper implement use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a swingtrim and are not specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Refer to the Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement an

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