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Alamo FC-0016 User's Manual

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1. AX SEGADORA GS DESGRANADORA A SEGADORA DE Ne 4 SEGADORA DE BARRA TIPO HOZ Ne o PESCANTE Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de segurida
2. 39 1 4 Height from bottom hitch pin to top pin 19 Height from bottom hitch pin to top pin 22 Lower pin diameter ccseeeeeeseeeeeeees 1 1 8 Lower Pin Diameter 0 ccccseeeeeeees 1 7 16 Upper pin diameter cccccseseeeeeees 1 Upper Pin Diameter ccccssseseeeeeees 1 1 4 Lynch pin diameter cc ccsseceeseeeeeeees 15 32 Lynch Pin Diamete cc c ccccssseeeeeees 15 32 A96B 03 06 Operation Section 4 6 2006 Alamo Group Inc OPERATION 2 5 Drawbar Pull Type Mower er er For equipment operating at 540 RPM the tractor OUTPUT SHAFT drawbar must be positioned at a 14 distance from the hitch point to the PTO shaft end for proper operation tg PRE 7 and minimal wear to the driveline MOWER TONGUE Lo SS GA a _ TRACTOR 21 La E SR A Op 219 aeree eE mead E DRAWBAR E No If attaching the mower tongue clevis to a 3 point hitch drawbar supported by the lower lift arms the attaching point must be extended past the main bar to allow for turning without binding the clevis and bar Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from side to side O U m gt O Z Wrong Attachment Correct Attachment Drawbar Extension Allows ance Ample Turning Clear Contact Here Will Cause Immediate Tongue or Clevis Failure Op 173 OPS R 0061 2 6
3. 2006 Alamo Group Inc OPERATION The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices occccoo Slow Moving Vehicle SMV emblem lighting PTO master shield e Tractor Horsepower MINIMUM 008 50 HP MaxiMUumM 00000 85 HP e Hitch Lift Type Mower Lifting Capacity 1634 lbs 3 Point Hitch Cat II III Semi Mount 3 Point Hitch CAT 11 11 Hydraulics Optional Pull Type Mower Drawbat cocooccccnccnnnno 14 extension for 540 RPM unit and 16 for 1000 RPM unit safety chain attachment point Hydraulics Optional e Front End Weight oo ccnco As needed to maintain 20 weight on front axle e Power Take Off ccccsseeeeesseeeeeees 540 RPM 6 spline or 1000 RPM 21 spline 1 3 8 diameter output shaft 2 1 ROPS and SEAT BELT The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protec
4. ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY The A96B Mower will attach to most tractors with Cat II and III Quick Hitch The A96B can be purchased for tractors with 540 or 1000 RPM PTO DEALER SET UP INSTRUCTIONS Assembly of this mower is the responsibility of the Alamo dealer The mower should be delivered to the owner completely assembled lubricated and adjusted for normal cutting conditions Set up mower as received from the factory with these instructions Open parts box and lay parts out to make location easy Refer to the parts lists and exploded view drawings for more detail This mower is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware A CAUTI ON Always use personal protection devices such as eye ear and feet protectors during assembly a 00 LLI Y Y lt A FRAME ASSEMBLY LIFT TYPE 1 Insert bushing 5 into lower end of each A Frame half 1 amp 2 Position each A Frame half so the large hole in the top is towards the tractor Install 3 4 x 2 bolt 10 with Flatwasher 14 through bushing 5 in A Frame half 1 amp 2 and rear hole in inside Main Frame lug Install locknut Figure Asm R 0134 2 Install bushing 8 between A Frame halves 1 amp 2 through lower front hole and retain with bolt 12 and locknut 13 3 Install bushing 8 between A Frame halves 1 amp 2 at upper rear hole location Install b
5. O U m gt O Z A96B 03 06 Operation Section 4 11 2006 Alamo Group Inc lt O q am LLI O O OPERATION 5 2 Connecting the Mower Pull Type 1 Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14 from the PTO shaft end for a Clevis 540 RPM mower and 16 for a 1000 RPM unit 2 Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor draw bar The parking jack can be rotated 15 degrees in each direction to obtain a near E Positioning vertical position Note Always place jack foot ui on firm surface or place board under jack for Drawbar support 3 Board the tractor and start the engine Back Parking the tractor to the mower aligning the drawbar Jack Op 03 hitch hole with the mower hitch clevis Turn off the tractor engine set the parking brake place the tractor in park and dismount 4 To attach the mower place two 1 flat wash ers 1 positioned under top lip of tongue cle vis and to the top of drawbar Add additional 1 flat washers 2 between the bottom of drawbar and bottom lip of clevis to fill open space Insert a 3 4 x 4 1 2 grade 5 or 8 bolt 14 540 RPM 3 through clevis and drawbar and retain in S position with a 1 locknut 4 The bolt and Toate sg locknut should be tightened securely to sup port the tongue properly without springing or Do
6. Protect Yourself Wear all the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way SAFETY In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and INSTRUCTIONS operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower dec
7. A96B 03 06 Maintenance Section 5 5 2006 Alamo Group Inc MAINTENANCE DRIVELINE CLAMP CONE YOKE OPERATING INSTRUCTIONS Loosen the yoke clamp cone with a 11 16 17mm Driveline Yoke 11 16 Bolt End wrench and remove the cone from yoke Slide yoke onto the shaft and align hole for clamping cone with annular groove of gearbox shaft Reinstall cone and tighten 75lb ft torque Push and pull the driveline to ensure it is securely attached to the shaft Regularly check the driveline yoke to ensure a tight connection To remove ae the yoke remove the connecting cone and pull yoke off rw a A the shaft If the cone cannot be easily removed by hand AO vial drive it out from the other side using a hammer and punch Clamping Cone NOTE The clamping cone is serviced only as a complete assembly Do not attempt to disassemble the clamping cone AWARNING When attaching PTO yoke to tractor PTO shaft it is important that spring activated locking collar slides freely and locking balls are seated in groove on PTO shaft A loose shaft could slip off and result in personal injury or damage to cutter Asm 0030 LLI O lt lt LLI lt BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Replace bent or b
8. e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tra segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado e Verifique que desenganche la toma de fuerza PTO e Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P e Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor ctor y Despu s del arranque e Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o
9. engine remove the key and wait for all moving parts to stop Place the tractor shift lever i into a low range or parking gear to prevent the tractor from rolling Never dismount a Emm Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sa 9 gt LLI LL lt Y A DANGER Never allow children or other persons to ride on the Tractor or Implement DANGER a A Falling off can result in serious injury or death se 1o Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in safe operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sa 11 A DANGER Do not mount the Tractor while the tractor is moving Mount the Tractor AWARNING only when the Tractor and all moving parts are completely stopped sc 12 A96B 03 06 Safety Section 1 6 O 2006 Alamo Group Inc SAFETY Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sa 13 A DANGER Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic
10. 2 See Figure ASM R 0142 Attach long rod 1 to rear outside axle lug as shown in Figure ASM R 0143 Assemble turnbuckle 3 jam nut 4 and short rod 5 as shown in Figure ASM R 0144 Install flat end of short rod 5 at outer right chain guard mount bolt 6 Shorten turnbuckle to raise right side of mower level with left side A96B 03 06 Assembly Section 3 7 2006 Alamo Group Inc a 00 LLI Y Y lt ASSEMBLY HYDRAULIC OR MANUAL LIFT PULL amp OFFSET TYPE Attach the Spring Assembly option Figure ASM R 0111 to the lug on the mower deck behind the Center Gearbox Retain using 1 x 2 3 4 bolt and locknut Install the Hydraulic Cylinder Figure ASM R 0111 or the manual Ratchet Lift Screw 1 x 2 3 4 Figure ASM R 0112 between the Axle Center Lug and the Lug directly behind the Center Gearbox Tighten all Bolts securely HYDRAULIC ES RATCHET CYLINDER LIFT SCREW SPRING ASSEMBLY Asm R 0111 Asm R 0112 HYDRAULIC OFFSET SEMI MOUNT Base unit is shipped assembled as shown except for cylinder and hoses Remove shipping strap from frame and install hydraulic cylinder and hoses as shown in Figure ASM R 0145 Route hoses on top of deck to provide easy access to tractor remote parts ASM R 0145 A96B 03 06 Assembly Section 3 8 2006 Alamo Group Inc ASSEMBLY WHEELS PULL TYPE Install the Wheels on the Wheel Hubs Note f Laminated Tires are used place the flat side of the Lug Nut agains
11. Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 AWARNING gt LLI LL lt Y Do Nat fill gasoline tank while engine is running Refuel only after engine has cooled down If gasoline is spilled move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated se 28 A DANGER Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death c 3s AWARNING Use caution and wear protective gloves when handling sharp objects such as blades Knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn sa 37 AWARNING All Safety Shields Guards and Safety devices including but not A DANGER limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and Tractor PT maintained in good working condition All safety devices should be inspected carefully at least daily for missing
12. Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sa 25 A DANGER gt LLI LL lt Y NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 A DANGER Prolonged operation may cause operator boredom and fatigue atftecting sate operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sa 32 AWARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat su
13. Reduce speed before turning or applying the brakes P Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 14 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 lt O q am LLI O O Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 A96B 03 06 Operation Section 4 40 2006 Alamo Group Inc OPERATION Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and
14. breaking the clevis Never attach mower to A O O oR the tractor with a pin not having a nut px A op Securely attach mower safety chain to tractor drawbar or drawbar support frame Op 04 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of mower main frame 7 If using a hydraulic cylinder connect hydraulic hose ends into tractor hydraulic ports 8 If the mower has been attached to a 3 point hitch drawbar adjust any tractor equipped lower link check chains guide blocks or sway blocks to prevent the hitch and mower from swaying side to side Note Never raise the 3 point lift with the mower attached as catastrophic driveline damage will occur 5 3 Safety Chains When towing implements on a public roadway use a safety chain with tensile strength equal to or greater than the gross weight of the unit being towed This will control the implement in the event the hitch pin is lost during transport After the ends of the safety chain are attached to the implement and the tractor make a trial run by driving the tractor to the right and to the left to check for proper length If necessary readjust the chain to eliminate loose or tight chain lengths A96B 03 06 Operation Section 4 12 2006 Alamo Group Inc OPERATION 6 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will
15. make sure all connection points are securely attached and at least 1 clearance is maintained between the driveline and the deck If necessary place an upper lift stop on the 3 point hitch control lever to limit the height the mower can be raised to avoid driveline damage OPS R 0042_A A96B 03 06 Operation Section 4 26 O 2006 Alamo Group Inc OPERATION 10 4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning Q U m gt I O Z To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wh
16. os o personas no capacitadas operen una segadora o tractor Nunca permita pasajeros en la segadora o tractor Mantenga a otras personas alejadas de la operaci n de segado Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe ope
17. para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible e Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga e Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica e Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras
18. pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora e Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora e No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje defl
19. 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any reason AWARNING ti including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 7 Do not put hands or feet under mower decks Blade Contact can result AWARNING i in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scm o A96B 03 06 Operation Section 4 31 O 2006 Alamo Group Inc OPERATION 11 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated soeed before
20. 1 Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely A DANGER attached to the Tractor drawbar The Implement could tip over and cause equipment damage and possible serious injury or death Raise or Lower the mower wing only while seated in the Tractor operator s seat with the seat belt securely fastened sRm 2 Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections sam lt A DANGER Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srw 7 AWARNING DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death STI 3 A DANGER yy A96B 03 06 Safety Section 1 10 O 2006 Alamo Group Inc SAFETY onnecting or Disconnecting Implement
21. Driveline Housing of Shaft against the Yoke and in the Bearing groove Install shield over the Housing so the Nylon Bearing fits into the Shield Bearing Retainer Align a slot in the Shield Cone with one of the slots in the Shield Put one of the Nylon Bolts back in through the aligned slots and turn until it is perpendicular to the slots Add the other two Nylon Bolts Make certain that the Driveline Integral Shields are free to telescope and rotate around the CAUTION mn Driveline without binding TELESCOPING TUBE aA A pma OM ee DTO eae Mnt R 0088 A96B 03 06 Maintenance Section 5 4 2006 Alamo Group Inc MAINTENANCE MAIN CV DRIVELINE SAFETY SHIELD 1 To remove the outer CV cone remove the locking screws from shield cone Remove cone over yoke Remove bearing ring and remove the locking screws from inner shield cone Turn inner cone to assembly position and remove half shield Remove bearing ring FIGURE MNT R 0038 SAONVNALNIVIN Mnt R 0038 1 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube Slide on half shield with cone Turn cone until it engages correctly Tighten locking screws Grease bearing groove in double yoke Insert bearing ring Slide guard cone for double yoke over cam from the connecting end Make sure holes for screws are visible Tighten locking screws FIGURE MNT R 0039 Mnt R 0039
22. Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 A96B 03 06 Operation Section 4 7 O 2006 Alamo Group Inc OPERATION 2 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft Note The mower will not operate on tractors equipped with a 1000 RPM 20 spline 1 3 4 shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation
23. INSTALEATION 222 24 i eave of A a ed baie ee aS he do ees 5 8 BLADE TIMING AND ROTATION FIGURE Mnt R 0102 0 0 0 0 nee 5 8 BLADE TIMING PROCEDURE plena si Paints bane eee ea eas Lane 5 9 SLIR BS Gat eigen ee Ree ee A ee OR ee ee 5 9 SEASONAL CLUTCH MAINTENANCE noir arica tad bead oe BR ee Bie Sess Bene ieee e 5 10 MOWER STORAGE 223422 eiin eee dak outa re eed ede noe eee beet is 5 11 TORQUE CHAR es astra are ae ete tas eee ee oe aoe eee 5 11 TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX 00000 00 5 12 Disassembly and Assembly Procedures for T BOX 2 0 0 0 cc eee eens 5 14 Assembly Procedure for T BOX 4 2 c305 eects beta da at OMe eee dd a edad ees 5 15 Disassembly Instructions for Outer Gearbox 0 ee eet neta 5 18 ASSEMBLY INSTRUCTIONS FOR GEARBOX 000 000 eee 5 21 SAFETY SECTION SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your Surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated b
24. Mnt R 0008 gt lt ar LL lt gt lt m Maintain Corner BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear box Remove lock nut from blade bolt NOTE Inspect lock nut after removal and replace if threads are damaged Always replace nut when replacing blade bolt When installing blades be sure and check blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point Install blade bolts with partially worn side of bolt or away from center Tighten lock nut to 350 ft lbs AWARNING Avoid personal injury Blade and or blade carrier removal should be done only with the tractor engine shut off key removed in neutral parking brake on and PTO disengaged and the cutter blocked in the raised position Mnt R 0014 BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gearbox shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable 2 jaw gear puller to pull carrier off tapered gearbox shaft If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process until carrier breaks loose A96B 03 06 Maintenance Section 5 7 2006 Alamo Group Inc MAINTENANCE BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and
25. P z lugar disponible en a Las lineas de conducci n est n espa ol Llame el conectadas con seguridad on n mero enumerado PP emos para una copia Los protectores de la linea de conducci n den vuelta gr tis libremente on la Enos de conducci n 00773723 P N 00773723 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Red Reflector Keep reflectors clean and visible P N 1458392 A96B 03 06 Safety Section 1 22 2006 Alamo Group Inc SAFETY Operator s Manual with repair parts and warranty was attached to this implement during final inspection MEORIANI P N 00763977 IMPORTANT Required For Jackshaft Unit Suggested for standard shaft M P O R T A N T REQUIRED FOR JACKSHAFT UNIT SUGGESTED FOR STANDARD SHAFT ALSAAVS 14 540 RPM El 16 1000 RPM 1 3 8 21 MOWER on 20 1000 RPM 1 3 4 20 TONGUE DRAWBAR E 7 TRACTOR P N D102 WARNING Avoid Bodily Injury Use 1000 RPM PTO Speed Only OPERATE THIS MACHINE AT TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D114 P N D114 WARNING Avoid Bodily Injury Use 540RPM PTO Speed Only OPERATE THIS MACHINE AT 940 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D103 P N D103 A96B 03 06 Safety Section 1 23 2006 Alamo Group In
26. PTO shaft and then angle the CV joint to its maximum angle A minimum difference of 10 degrees between the center line of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled If the joint cannot be angled at least 10 there is a potential problem of over angling the joint while making sharp turns e Solutions To ensure the joint is not damaged check the following Check the drawbar length to ensure that it is at the proper length for the RPM speed of the mower lt O q am LLI O O Move the tractor rear tires wider apart to limit the tractor turning radius Position the mower at multiple angles and perform the above procedure Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator OPS R 0006 CONSTANT VELOCITY JOINT MAXIMUM ANGLE CHECK 0 12 A96B 03 06 Operation Section 4 18 2006 Alamo Group Inc OPERATION 9 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre opera
27. Pipe Plug Vented MNT R 0119 not illustrated A96B 03 06 Maintenance Section 5 16 2006 Alamo Group Inc MAINTENANCE Ose NS gt lt ar LL a gt lt m 13 Mnt R 0120 Bearing Driver Gasket Sealant Impact Wrench Chisel 3 16 Wide Blade Sledge Hammer Ball Pin Hammer Socket Wrench Screw Driver Punch Long drift 14mm Socket 17mm Socket Pry Bar Locktite 270 AWARNING Be certain to clamp or securely support the gearbox and sub assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over AWARNING Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or hammering on metal components Hardened metal will chip unexpectedly AWARNING An assembled gearbox is quite heavy Use a hoist or get help to handle them safely Lift carefully and properly using your legs to lift not your back NOTICE Refer to operator s manual for instructions for proper re assembly onto the mower deck Tighten correctly A96B 03 06 Maintenance Section 5 17 2006 Alamo Group Inc MAINTENANCE Disassembly Instructions for Outer Gearbox Note Drain all oil from Gearbox before disassembly Mount the Gearbox in a Vice to aid in disassembly and assembly Step 1 Remove the eight M10 cap screws 17 using 14mm socket from Input Cap 19 Loosen the Input Cap with a screwdriver and hammer Then lifting upward on the end of Input Shaft 18 fo
28. STORAGE Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water e Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section e Tighten all bolts and pins to the recommended torque e Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season e Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants e Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower O U m gt I O Z lt is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen to
29. Safety Instructions and Prac O D 0 DO NOT use a PIO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Mower resulting in excessive vibration thrown objects and blade and mower failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO sspt 14 A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspt 15 A DANGER Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation saPT 16 U gt TI m lt AWARNING When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated
30. Securely block the mower at this height 3 On a side gearbox remove connecting driveline coupler 4 Manually rotate carriers until blades are positioned at near 90 degree angle from one another See Fig Mnt R 0102 Z 5 Replace connecting driveline and coupler gt 6 Manually spin carriers a complete rotation to ensure blades do not collide with one another 5 j 7 m 6 m PO ies a aia rho 4 a tE Ea E Mnt R 0102 SLIP CLUTCH A slip clutch is incorporated in the PTO driveline It is designed to slip absorb the shock load and protect the driveline After the first hour of operation the slip clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating To adjust the slip clutch tighten the spring bolts 1 8 maximum turn at a time Bolts should NEVER be adjusted to the point where the springs are compressed solid Minimum spring compression length is 1 15 32 The slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when new Replace after 1 32 wear If the mower has been idle for an extended period of time or in wet weather before operating check to be sure the friction lining plates are not rusted corroded together Should this occur refer to the procedure described in the Seasonal Clutch Maintenance section on the next page There are four friction lining plates in th
31. Shields amp Guards Oil Leak Detection Cutting Blades Thrown Objects Driveline Hazards Alamo Genuine Parts Rotary Mower Rotating Driveline Translation SMV Sign Red Reflectors Notice to Owner Draw bar to PTO Adjustment 1000 RPM 540 RPM Blade Timing CCW Blade Rotation CW Blade Rotation Slip Clutch Alamo Type 5 x 15 Alamo Logo 4 x 5 A96B A96B Serial No Plate Amber Reflector Canister Operators Manual Operators Manual Bolt Flatwasher Locknut U gt TI m lt SAFETY Decal Description Peligro Translation If you do not know how to read English please find someone who knows how to read English Si No Lee Ingles Pida Ayuda a Alguien Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad P N 00725746 DANGER Multi Hazard Decal Refer To Front Cover gt LLI LL lt Y P N 00749117 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced SHIELD MISSING DO NOT OPERATE ADANGER P N 00756004 DANGER Rotating Driveline Keep Away Contact can cause death A DANGER ROTATING DRIVELINE CONTACT CAM CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivolines securely attached at both ends Driveline guards that turn P N 00756005 toy ena A96B 03 06 Safety Section 1 20 2006 Alamo Group Inc SAFET
32. adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de ro tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA e VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre la
33. adverse conditions of throwin gn ADANGER ee 7 e 72 objects for great distances 100 yards or more and causing serious i 1 injury or death Follow safety messages carefully i STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform SRM 1 O U m gt O Z 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1
34. combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer he choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goo
35. compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Alamo Industrial Implement Model Serial Number Date Purchased Dealer ATTENTION r READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 ALAMO 830 379 1480 INDUSTRIAL TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 2 3 4 a Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the re
36. entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING ae e Implement driveline or blade failures resulting in serious injury or death sa 26 y O q am LLI O O AWARNING Mow at the speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 0 to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 7 11 5 Operating the Mower The mower is designed to cut vegetative material up to 2 in diameter Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the operating speed at 540 rpm to
37. feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm e Increase engine rom to mower rated rom PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise o 7 540 RPM PTO 4 4 3 8 6 SPLINE Lean gt e 1000 RPM PTO 1 3 8 21 SPLINE a 1 3 4 20 SPLINE O es il Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions e Use slo
38. if needed OPS U 0006 DO NOT use a PIO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Mower resulting in excessive vibration thrown objects and blade and mower failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO sspt 14 AWARNING Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation saPT 16 lt O q am LLI O O 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount the Tractor while the tractor is moving Mount the Tractor AWARNING 3 only when the Tractor and all moving parts are complet
39. la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balancin en posici n baja para evitar el movimiento inesperado e Explique los procedimientos de enganche a los usuarios u operadores que no puedan leer Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor e Utilice solamente un enganche de barra de tiro e No la enganche al eje trasero del tractor ni a los brazos
40. los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE e LOS ACCIDENTES SON COSTOSOS e LOS ACCIDENTES PUEDEN EVITARSE Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS da rm SEGADORA ROTATIVA CON SA ALA PLEGABLE ka ES f OC aT 4 4 G a a E EP A A ES meem aG fs E of fee
41. minor injury Decals located on the Cutter with this Signal Word are Black and Yellow lt O b Q O O am AWARNING Serious injury or possible death Decals are Black and Orange Imminent death critical injury Decals are Red and White A DANGER The front rear left and right are determined by the normal direction of travel the same as driving an automobile A96B 03 06 Introduction Section 2 2 2006 Alamo Group Inc INTRODUCTION FC 0015 NOILONGOULNI FC 0016 These mowers are available in lift pull semi mount or hydraulically offset semi mount type hitch configurations These rugged Mowers are designed for medium duty work They can mow pastures cut brush up to 2 in diameter and control grass and weeds on highways or industrial sites A DANGER For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards or Rubber Deflectors for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades The 8 Lift Type machine requires a minimum of 50 HP with adequate front end weight AWARNING At least 20 or the tractor s weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good condi
42. o ruidos anormales E TOMA DE FUERZA PT DE 540 RPM 1 3 8 pulg 6 RANURAS lt 14 pulg p 8 TOMA DE FUERZA PTO E DE 1000 RPM 1 3 8 pulg 21 RANURAS 4 16 pulg gt TOMA DE FUERZA PTO DE 1000 RPM 1 3 4 pulg 1 20 RANURAS 4 20 pulg gt Seguridad durante el segado en marcha atras Evite segar en marcha atras siempre que sea posible Haga lo siguiente cuando segue en marcha atras e Verifique que no haya personas atr s de la segadora antes de dar marcha atras e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm
43. or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact saw s Shield PTO Integral hield Deflector Chain ain A96B 03 06 Safety Section 1 14 O 2006 Alamo Group Inc SAFETY DANGER Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES SGM 10 DO NOT weld or repair rotating mower components Welds and other repairs may cause AWARNING ne iene severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sem 13 PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety spam 1 SEE YOUR ALAMO DEALER AWARNING Be sure you have adequate knowledge of the property you will be workin
44. output shaft Position carrier on the gearbox output shaft and install special washer nut Tighten nut holding blade carrier to minimum 450 ft pounds strike the carrier near the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 450 ft pounds Install cotter pin and spread IMPORTANT Always recheck gearbox output shaft slotted blade carrier retaining nut torque after a few hours operation Avoid personal injury Do not work under cutter without support blocks to keep frame from AWARNING falling BLADE TIMING AND ROTATION FIGURE Mnt R 0102 Blades on multi spindle mowers overlap cutting paths to ensure a complete cut across the width of the mower and to compensate for blade tip wear If a gearbox has been repaired a blade carrier or side driveline has been removed or other maintenance performed which altered the factory set blade carrier timing the blades must be re timed to ensure they will not collide while rotating LLI O lt lt LLI lt A96B 03 06 Maintenance Section 5 8 2006 Alamo Group Inc MAINTENANCE BLADE TIMING PROCEDURE 1 Raise the mower to minimum height to allow sufficient clearance between the mower deck and ground to visually inspect blade carriers 2 Completely shut down the tractor and secure the tractor in position by placing the tractor in park and setting the parking brake
45. passerby bystanders or traffic are in the area toreduce possibility of injury or death from Objects thrown by Blades under Guard or cutter structure Before dismounting secure implement in transport position orl ower to ground e Put tractor in park or set the brake disengage PTO stop engine and remove key and wait until noise of rotation Has ceasedtoprevent entanglement in rotating parts which can cause injury or death e Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR LOCK UP REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING 53 YN 00749117 BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training MR Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be abl
46. required Figure Mnt R 0133 Remove the Cap and install the Gaskets Reinstall the Cap and Gaskets on Housing Install four Bolts and tighten them Note These four Bolts should be installed in every other Bolt Hole of the Cap and when tightening the second Bolt tightened should be 180 degree away from the first Bolt tightened Check to see how the Input Shaft turns If it is tight then additional Gaskets need to be added If it turns very loose and the Shaft can be moved in or out of the cap then Gaskets need to be removed The correct adjustment of the Inout Shaft Bearing is when the Shaft turns freely but cannot be moved in or out of the Housing Check Gear Backlash Step 10 Hold output shaft with one hand and grab input shaft with other hand Rotate shaft back and forth to feel space backlash between gears There must always be rotational space backlash between the gears If space backlash does not exist or is too large proceed to step 11 for adjustment A96B 03 06 Maintenance Section 5 24 2006 Alamo Group Inc MAINTENANCE Gear Backlash Adjustment Step 11 Gear backlash adjustment is accomplished by moving shims from front to back gear side or vise versa To increase backlash move 012 thick shim from back to front side of gear Note Front side of gear is face toward center of gear box If 012 shim is not present but a 020 shim is replace the 020 shim with two 012 Shims and then make adjustment To decrease backla
47. securely in the groove on the Tractor PTO shaft A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sspt 17 AWARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken drive line can cause personal injury saPT 18 AWARNING Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go AWARNING up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause se
48. terreno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N Coloque el freno de estacionamiento e Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos var
49. that drivelines are correct length and are securely attached 1 MAKE CERTAIN DRIVELINES ARE OF THE CORRECT LENGTH AND SECURELY ATTACHED DRIVE LINE SEPARATION ANDOR PTO STUB SHAFT FAILURE CAN CAUSE INJURY OR DEATH See Operators Manual for procedure 2 MAKE CERTAIN THAT DRIVELINE SHIELOS ARE INSTALLED CORRECTLY AND TURN FREELY TO PREVENT INJURY OR DEATH FROM ENTANGLEMENT Low 3 MAKE CERTAIN THAT DRIVELINE IS INSTALLED CORRECTLY ON TRACTOR PTO SHAFT MOVE YOKE BACK AND FORTH UNTIL LOCKING COLLAR CUCKS FORWARD AND LOCKS YOKE IN PLACE 540 PTO RP SS SPECIFIC OTHERWISE P N 00756494 AAN A96B 03 06 Safety Section 1 21 O 2006 Alamo Group Inc SAFETY IMPORTANT Use only Genuine Alamo Industrial replacement parts IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUMAN 02925100 P N 02925100 PELIGRO Spanish Translation for Driveline Safety PELIGRO gt LLI LL lt Y Un manual de la seguridad de la l nea de conducci n f gt gsi metes tn n p 00773776 esta blindajes del equipo est n en su
50. that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 TROUBLESHOOTING GUIDE Problem MOWER VIBRATES Not Cutting Clean Blades Wear Fast A96B 03 06 2006 Alamo Group Inc Possible Cause Blade locked back Drivelines not phased Blade broken Blade Carrier bent Blade Hub not properly seated on Shaft New Blade matched with worn Blade Blades dull Blade rotation incorrect Using Straight Blades Carrier RPM too low Mower not level Tractor tires mashing down grass Ground speed too fast Blades locked back Blades riding up due to blade bolt wear Blades bent up Cutting in sandy or rocky conditions Blades too soft Operation Section 4 41 O U m gt I O Z Remedy Loosen locked Blade Replace Driveline Replace Blades in sets Repair or replace Carrier Remove Hub check for wear and replace or seat properly Replace Blades in sets Sharpen or replace Blades Use correct Blade for Carrier Use Fan Blades in grass Increase PTO speed Adjust machine level in very heavy weeds 1 2 to 1 low in front Increase tire spread to 90 Reduce ground speed Free blades Replace blade bolts Replace Blades Increase cutting height Replace Blades with hardened high quality Alamo Blades from the
51. this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine A CAUTION The lowest level of Safety Message warns of possible
52. using pivot bolt 3 with bushing 6 Install Bearing and housing assembly 4 Install spacers 5 and bolt 2 leaving installed loosely Tighten bolt 2 NOTE Do not tighten to point of collapsing spacer 5 Tighten pivot bolt 8 NOTE Do not over tighten Make sure Carrier Bearing 4 pivots in supports and complete assembly pivots on lower bolt Slide Jackshaft through bearing 4 slide spacer 7 on Jackshaft NOTE Spacer goes between bearing and Quick Disconnect Yoke See parts pages for Jackshaft Bearing Support prior to Serial 10705 Figure ASM R 0148 NOTE Bearing should be pressed or locked in place using loctite on jackshaft when shipped If not apply locktite 609 to shaft when installing ASM R 0148 bearing A96B 03 06 Assembly Section 3 10 O 2006 Alamo Group Inc ASSEMBLY CHECK CHAINS EXTRA EQUIP MENT FOR LIFT MODELS Check Chains are available for attachment to front of Mower as an accessory Check chains are used to control cutting height and especially to allow Mower to be lowered to the same preset cutting height effortlessly Figure ASM R 0149 Install lower end of check chain 4 to hitch ears 6 through lower holes 7 using bolts nuts and lockwashers 8 Tighten securely Install chain lugs 3 on either side of tractor top link mounting 5 using bolt or pin of required diameter and length Cat kit requires a 3 4 diameter bolt Cat Il kit requires a 1 diameter bolt Install top
53. will result in damage to U joints gearbox and or driveshaft LLI O lt lt LLI lt PULL TYPE MODEL MNT R 0116 Lubrication Fitting Location ITEM DESCRIPTION FREQUENCY 1 U Joint 8 hours 2 Gearbox Check Daily 3 Tail wheel Pivot 10 Hours 4 Wheel Hubs 10 Hours 5 Telescoping 8 hours 6 Gearbox Coupler Weekly A96B 03 06 Maintenance Section 5 2 2006 Alamo Group Inc MAINTENANCE GEARBOX The Gearbox has been filled with lubricant to the Test Plug Level prior to shipment However you should check the oil level at Test Plug before operating and frequently thereafter The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking It is recommended that the oil level plug be removed after every 8 to 10 hours of operation and oil added until it runs out Test Plug hole The Test Plug is located on the rear of the Gearbox Filler Plug is located on top of Gearbox Figures Mnt 0001 MntP R 0025 amp Mnt R 0117 FILLER PLUG df Test Plug gt lt mr LL a gt lt m MntP 0001 OFFSET MODEL Mnt R 0117 STANDARD LIFT AND PULL TYPE MODELS MntP R 0025 Required lubricant is NLGI 000 Grease P N 00769030 NOTE Overfilling the Gearbox will cause pressure to build up and cause Oil Seals to leak ATTENTION If the Gearbox suddenly starts making an unusual noise stop at once check for leaks and refill Gearbox as required TAIL WHEEL
54. A96B ROTARY MOWER Published 03 06 Part No 00761808C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ATT E N C N LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda a Alguien Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad FC 0016 FC 0015 ALAMO INDUSTRIAL MAA OF THE 1502 E Walnut AMA ALAMO GROUP Seguin Texas 78155 830 372 3551 Email parts alamo industrial com ALWAYS ON THE CUTTING EDGE 2006 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY NO CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT UNDER BELTS amp ROPS Study and understand operator s manual safety signs and Instructi
55. ASSEMBLY Tail Wheel Bearings are packed at the factory with heavy duty bearing grease Grease Fittings are provided in the Wheel Hub and Tail Wheel Beam Grease after every 10 hours of use Figure Mnt R 0101 Mnt R 0101 A96B 03 06 Maintenance Section 5 3 2006 Alamo Group Inc MAINTENANCE DRIVELINE LUBRICATION Grease Fittings are located on the Cross Assembly of each U Joint and on the telescoping tubes Grease the U Joint after each 8 hours of use Figure Mnt 0024 amp MntP R 0026 Do not force grease through the Needle Cup Assemblies Grease the telescoping tubes after every 8 hours use Some PTO to Hitch connections may necessitate cutting a hole in the shields to be able to align the Grease Fitting holes for lubrication Lubricate the shield bearings every 16 hours Figure Mnt R 0088 Lu i O e 2 i lt ya J LLI fama lt Mnt 0024 p MntP R 0026 DRIVELINE SHIELD REMOVAL The Driveline Integral Shields should not become dented or otherwise damaged The Integral Shield Assembly has a Nylon Bearing at each end and should turn freely This nylon bearing should require lubrication every 8 hours To remove the Integral Shields for replacement or repair turn the three Nylon Bolts 1 4 turn in the Shield Slots of the Cone and Tube and remove them Slip the Shield Cone Assembly off inner section of the Driveline Install the new or repaired Shield on the Driveline Place the split Nylon Bearing over the
56. EL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado i PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da
57. EMBLY SECTION cc cece cece cece cette eee e ee eeeees 3 1 DEALER SET UP INSTRUCTIONS sinusitis a ee eee hae eae 3 2 A FRAMEASSEMBLY LIPT TYPE ssn tad dorian dd Situ gb id ii e de he Sid ood 3 2 A FRAME ASSEMBLY LIFT TYPE CONT D 2 0 0 ota etew wee A Eee eae eked Gere we a 3 3 TAIL WHEEL ASSEMBLY LIFT TYPE oscar octane a o ee e s aie 6 Gee ees 3 4 TONSUE S PULL TAE arado dd atest Cees ast cca E ae ee a ey ees pe eee 3 5 AXLE ASSEMBLY PULL TYPE omita hahaa hike O Ghats Boas ae ga Rete 3 5 AXLE ASSEMBLY Semi Mount Hydraulic Offset Figure ASM R 0138 0 00 00 0c eee 3 5 CONTROLIRODS PULL TY RE arras A oe xed Bde ated Bogen ee an 3 6 MOWER SUPPORT ROD OFFSET PULL MODEL ONLY 0 0 2c ccc eee 3 7 HYDRAULIC OR MANUAL LIFT PULL 8 OFFSET TYPE 20 0 ees 3 8 AY DRAULIG OFFSET SEMIEMOUNT consta ear teeters a a eh dead teeny a ad 3 8 WHEELS PUE TYPE mugia amg na ti E a bc Grate wad eee enema 3 9 DRIVELINE ATTACHMENT ririri atacieuce acid id O SET hee mee pila ater 3 9 SFM PS IIE sotori sita a ie tdi Eb Baden a Rs 3 10 JACKSHAFT BEARING SUPPORT ASSEMBLY 0 26 2 0 ca e58 a a es 3 10 CHECK CHAINS EXTRA EQUIPMENT FOR LIFT MODELS 0 0 00 eee 3 11 DRIVELINE CLAMP CONE YOKE OPERATING INSTRUCTIONS 0 0 0 0 0 eee eee eee 3 11 FRONT AND REAR DEFLECTORS Standard Equipment and CHAIN GUARDS Optional Equipment at additional GOST Emart oia Ws A She ar and tech st A ds aE es We a
58. F T GEARBOX MAINTENANCE Mnt R 0105 Caulking Gun w 5900 Locktite Impact Wrench Ball Pin Hammer Torque Wrench Retaining Ring Pliers 3 16 Punch 10 mm 14 mm Socket Locktite 270 WARNING BE CERTAIN TO CLAMP OR SECURELY SUPPORT THE GEARBOX AND SUB ASSEMBLIES TO PREVENT INJURIES TO HANDS AND FEET DUE TO INADVERTENT DROPPING OR FALLING OVER ee ee ee ee ALWAYS WEAR SAFETY GLASSES AND GLOVES TO PREVENT EYE AND HAND INJURY WHEN CHISELING OR HAMMERING ON METAL COMPONENTS HARDENED METAL WILL CHIP UN EXPECTEDLY AWARNING AWARNING AN ASSEMBLED GEARBOX IS QUITE HEAVY USE A HOIST OR GET HELP TO HANDLE THEM SAFELY LIFT CAREFULLY AND PROPERLY USING YOUR LEGS TO LIFT NOT YOUR BACK NOTICE REFER TO OPERATOR S MANUAL FOR INSTRUCTIONS FOR PROPER RE ASSEMBLY ONTO THE MOWER DECK TIGHTEN CORRECTLY A96B 03 06 Maintenance Section 5 12 2006 Alamo Group Inc MAINTENANCE i a N xt 7 SOS z MISA z SX 14 u i Y D gt lt 7 N 9 eS 10 MNT R 0118 ITEM QUANTITY DESCRIPTION 1 2 Seal 2 2 Cap Side 3 1 Gear 14 Tooth 4 1 Spacer 5 2 Pipe Plug 6 1 Shaft 7 1 Housing 8 4 Bearing 9 24 Lock washer 10 24 Bolt 11 AR Gaskets includes 0 40 0 25 0 30 12 1 Cap Hub Input 13 1 Adjusting Nut 14 1 Cotter Pin 15 1 Seal 16 1 Shaft 17 1 Gear 17 Tooth 18 1 Pipe Plug Vented not illustrated A96B 03 06 Maintenance Section 5 13 2006 Alamo Group Inc MAINTENANCE Disa
59. Locktite 270 to the shaft threads Assemble adjusting nut and tighten to insure that all parts are seated Then loosen the adjusting nut until a rolling torque of 10 to 12 inch pounds is reached Insert cotter pin through shaft and adjusting nut Bend cotter pin ends around radial surface of nut Do Not Bend Cotter Over End of Shaft Step VII Assemble input hub into main housing using same shim pack as when disassembled If not available use 020 inch shim to start Install capscrews and tighten to recommended torque A96B 03 06 Maintenance Section 5 15 2006 Alamo Group Inc MAINTENANCE Step VIII Check backlash between gear set Backlash should be 012 to 024 inches If backlash is to small add shims between main housing and input hub Remove shims for excessive backlash Step IV Remove side caps one at a time seal with sealer and reinstall Repeat process for input hub assembly Gearbox is ready to be filled with good grade of NLGI 000 Grease See maintenance section for specifications O ITEM QUANTITY DESCRIPTION A 1 2 Seal lt a 2 2 Cap Side l A 3 1 Gear 14 Tooth i I EEE 4 1 Spacer il A 5 2 Pipe Plug 2 A 6 1 Shaft E 7 1 Housing y aK 8 4 Bearing N 15 9 24 Lock washer 3 N SK 10 24 Bolt 4 N wa 11 AR Gaskets 5 hy Includes 0 40 y 0 25 amp 0 30 12 1 Cap Hub Input 7 l 13 1 Adjusting Nut 14 1 Cotter Pin S 15 1 Seal 9 16 1 Shatt 17 1 Gear 17 Tooth 18 1
60. Mower is raised and passersby are within 100 yards Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades spu 1 A96B 03 06 safety Section 1 9 2006 Alamo Group Inc SAFETY Rotary Mowers are capable under adverse conditions of throwin ep ADANGER ee 7 e 83 objects for great distances 100 yards or more and causing serious i 1 injury or death Follow safety messages carefully i STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed gt LLI LL lt Y NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform srm
61. O AA un Beatie el Bieta A Meee Beas ce tok ede a be 4 12 SETTING eae MOWER z sap aA rd a eee eed nd oh o aereas 4 13 Setting Mower Height Lil Woe 2222x222 et dete oes AE A es 4 13 Setting Mowing Height Pull Type 0 0 0 ne eee eee eee eens 4 14 Sewing DECKEN ns is Se oe Rha Aes Ba etic tN oa A oe Eos a eek ahs 4 15 DRAIVELINE ATTACGHAMENT Es Jeeta Std a ds A ert eed A eerie oia ad 4 15 Driveline LenGin ONEK ads shoe aa tardara e raid tia 4 16 Constant Velocity CV Driveline o o o ooooooro eee ee eee eens 4 18 PRE OPERATION INSPECTION AND SERVICE o 0 4 2 8 e0 oa Siac ice eae Sei eee iw ae deed ben 4 19 Tractor Pre Operation Inspection Service 1 eee eens 4 20 Mower Pre Operation Inspection Service 0 eee e eens 4 20 Cutting Component Inspection 0 ee eee eee eens 4 23 DRIVING THE TRACTOR AND IMPLEMENT 0 0 00 ee eens 4 24 Sanin Ne Trac asia a oie ee Re ey ote Bere Gol Aa eed One baad e eee ale 4 25 Brake and Differential Lock Setting 24 6208 ereid nigri a eee ldo Seis 4 26 Raising the Mower ie dd is a ae ne AAA a e ee er a AA ie 4 26 DiVino ne actor and MOWGE necia AA CCGA Bowe eMail ie Ee aed ete AA 4 27 Crossing Ditches and Steep InclineS o o ooooooorro eee ee eee eens 4 27 OPERATING THE TRACTOR AND IMPLEMENT 2 040344 022400062 2648248984 oo tuo teehee soins 4 29 Foreign Debris Hazards ee eee eee eee eee teens 4 30 Bystanders Passersby Precautions
62. Output Shaft Figure Mnt R 0128 Mnt R 0128 Step 3 Install special flat washers and special lock washer Apply locktite to nut threads and threads on shaft Figure Mnt R 0129 A96B 03 06 Maintenance Section 5 21 2006 Alamo Group Inc MAINTENANCE Step 4 Install nut and tighten snug against washer Strike each end of shaft with hammer to seat all parts Check rolling torque of output shaft Figure MNT R 0129 YY Shim fp Location BAN us Back Side of Gear Wu O Z lt Z LU f lt lt y LI E DURING ASSEMBLY APPLY A THIN COAT OF LIQUID LOCK SUCH AS LOCKTITE 271 TO THE LOCKNUT THREADS THE OUTPUT BEARING CUP OUTSIDE DIAMETERS AND THE OUTPUT BEARING CONE BORE A l MNT R 0129 A qn la Rolling torque should be 10 to 15 inch pounds Tighten slotted adjusting nut to obtain this setting Note Never loosen adjusting nut to obtain rolling torque setting If torque setting is to high and nut must be loosened and all of step 4 must be repeated Bend tab on special washer into slot in adjusting nut A96B 03 06 Maintenance Section 5 22 2006 Alamo Group Inc MAINTENANCE Step 5 Place output cap on the output shaft and check the gap between housing and cap to see how many gaskets will be required Remove the output cap and install the gaskets A small bead of sealant should be applied on top of the gaskets and around the flange of the cap Reinst
63. PTO is disengaged before j MJ TS starting the tractor OPS U 0033 y y A96B 03 06 Operation Section 4 25 O 2006 Alamo Group Inc OPERATION 10 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy Z O fms lt cr m A O 10 3 Raising the Mower Using the tractor 3 point hitch control lever lift type or hydraulic remote lever pull and semi mount type raise the mower high enough to clear all ground obstacles When raising the mower
64. S CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios u operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja e Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar D lt MANTENIMIENTO a su equipo SEGURIDAD DEL OPERADOR La operaci n de las segadoras con las alas levantadas de montaje lateral y pescante
65. Transport Width 103 Jack Stand Sid Overall Width 103 Replaceable Skid Shoes Std Blade Overlap 4 The Mower is designed tor certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 A96B 03 06 Operation Section 4 3 O 2006 Alamo Group Inc OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety decals are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the sup
66. Y WARNING Keep all safety shielding installed repaired and replaced when damaged so that machine stays in safe condition A WA R N i NG WHENEVER THIS MACHINE IS OPERATED IN ANY AREA WHERE THROWN OBJECTS COULD INJURE PERSONS OR PROPERTY SAFETY SHIELDING MUST BE INSTALLED AND IN GOOD REPAIR TO REDUCE THE POSSIBILITY OF INJURY FROM THROWN OBJECTS CHAIN GUARDS SOLID BANDS RUBBER FLAPS AND OTHER i GUARDS ARE SUBJECT TO WEAR AND LOST OR BROKEN PIECES IT IS THE OPERATOR S RESPONSIBILITY TO SEE THAT THESE ITEMS OF SAFETY EQUIPMENT ARE REPAIRED AND OR REPLACED AS SOON AS DAMAGE OCCURS OR YOU WILL BE OPERATING MACHINE THAT 1S IN AN UNSAFE CONDITION P N 00756007 WARNING Never use your hand to check for oil leaks Always use paper or cardboard ALAAVS USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 P N 00756059 DANGER Keep Away Rotating Blades 4 DANGER CUTTING BLADES THROWN OBJECTS GE AS TAN Y ip 24 y DP ar RA FLAIL ROTARY FLAIL ROTARY KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CONTACT STOP MOWING IF PERSONS ARE NOT CLEAR OF THROWN OBJECTS DO NOT STAND ON OR NEAR MACHINE WHEN IN OPERATION P N 00756485 DO NOT OPERATE WITH DEFLECTORS OR GUARDS REMOVED oorsssas DANGER Make certain
67. actor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 Z O fms lt cr Lu o O 14 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS U 0019 Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING ee e i such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s ne A96B 03 06 Operation Section 4 38 O 2006 Al
68. ad conse sa de dad ea 3 12 AS GO Mi esege Ge lerom alesis E tgs vimana ce 3 12 CHAIN GUARD EXTAA EQUIPMENT 00242 cng toe ce e ae aces te dria ate 3 13 FROM Can OUTOS ua ra a a i Reece 3 13 Rear CARGUE ta 3 13 JACKSHAFT BEARING SUPPORT ASSEMBLY occcccco ee eee ene 3 14 CV JACKSHAPT SUPPORT ASSEMBLY oxida elim wed tas Hie bee ees 3 14 OPERATION SEC THON sos ce eeiess 5684 a See eee eS 4 1 Standard Equipment and Specifications 0 0 eee eens 4 3 OPERA OM REQUIREMENTS stas de nee AAA oo ee A ees 4 4 ROPS and SEAT BELT ars duane tts se cowed chess ate eat a dio 4 5 Tractor Sately DEVICES iris dial See fA dl A DA ted Bede iad es oe Les 4 6 ITactor MOMSCDOWGEN sia ae bead ey AAA gp STA ee ee AD AA eS 4 6 a o se sete E eed Mice eds es ae ett eons E E ae rae aeh seeds 4 6 DrawbalF ull TUDO MOWGLI asistir A aoe eee esas 4 7 Front ENG WEINE aria Ba tian ace diel che Be ca seta ae Seow tare tia aay e ara al ea eet aaa act 4 7 POWer Take OM PUO exar tad Poesy Coes iS oes E ii a does 4 8 GETTING ON AND OFF THE TRACTOR 0 0 eee eee eens 4 8 Boarding tne Macoris eae 4 9 Dismounting the Tractor sev woke Weed a a wa we ee ee we Gee ad ee 4 9 STARTING THE TRACTOR citarse sey di eeu AA E Rees Bias BEA Ee 4 10 CONNECTING THE MOWER TO THE TRACTOR 0 000 cee eens 4 10 Connecting the Mower Lift Type and Semi Mount Type 0 0 ees 4 11 Connecting the Mower Pull Type 2 0 ccc ee ee eee eee eens 4 12 S
69. all the cap and gasket assembly on the Housing install the 4 Bolts and tighten them to a torque of 75 to 79 Foot Pounds Figure Mnt R 0130 MNT R 0130 Step 6 Install rear input shaft bearing cup in back side of main housing gt lt ar LL a gt lt m Step 7 Install Bearing on the Input Shaft and then place Shaft into the Housing Next install the Gear Spacer on the Shaft Reinstall the Gear Adjusting Shims on Shaft and the Input Gear Check the back side of the Gear Tooth surface where the Input and Output Gear engage each other These two surfaces should be approximately flush If they are not approximately flush then either add or subtract shims under the output Gear or in front of Inout Gear Figure Mnt R 0131 NOTE Gear Spacer and Shims are located on opposite end of Shaft for Right Wing Gearbox Mnt R 0131 A96B 03 06 Maintenance Section 5 23 2006 Alamo Group Inc MAINTENANCE Step 8 Install shims if they were present at disassembly against back side gear Total thickness for shims used on front and back side of input gear is 040 Another method to determine amount of shims to place against back side is to measure thickness of shims on opposite side of gear and subtract total from 040 Never use shim less than 012 thick MAINTENANCE Mnt R 0133 Step 9 Install Inout Cap on Shaft and Housing and check the gap between Cap and Housing to see what the approximate thickness of Gaskets will be
70. amo Group Inc OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 O U m gt O Z When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 A96B 03 06 Operation Section 4 39 2006 Alamo Group Inc OPERATION
71. and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees Y gt TI m lt 2 shall comply with occupational safety and health standards promulgated under this Act o Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the T
72. ay cause serious bodily injury or death OPS U 0032 lt iT 1 2 MAXIMUM a Mo elas O Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 wear Op 23 10 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sa 23 A96B 03 06 Operation Section 4 24 2006 Alamo Group Inc OPERATION Transport only at safe speeds Serious accidents and injuries can result AWARNING e from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules e Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stoppin
73. c SAFETY Time Blade Carriers Perpendicular to Each Other IMPORTANT Time Blade Carriers Perpendicular To Each Other Servis Rhine Co Seguin TX P N D132 Blade Rotation Counter Clockwise gt R LLI LL lt v BLADE ROTATION P N D137 Blade Rotation Clockwise BLADE ROTATION P N D138 Attention Do not operate until all slip clutches are properly adjust and are not frozen ATTENTION Do not operate PTO until All Slip Clutches are properly adjusted and checked to make certain that NONE ARE FROZEN and that ALL WILL SLIP under excessive load See Operator s Manual for complete instructions 00763613 P N 00763613 A96B 03 06 Safety Section 1 24 2006 Alamo Group Inc SAFETY Name LOGO Alamo Industrial P N 00757139 SAFETY NAME LOGO Alamo Industrial P N 02960766 A96B NAME LOGO A96 P N 00769875 Amber Reflector Keep reflectors clean and visible 0 0 a o o P N 1458393 Safety Section 1 25 A96B 03 06 O 2006 Alamo Group Inc SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 gt R LLI LL lt UY A96B 03 06 Safety Section 1 26 O 2006 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer
74. cause failure with possible serious bodily injury or even death sri 4 Lift Type Mower To disconnect the mower first extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins Semi Mount Mower To disconnect the mower first remove hydraulic pressure by moving the control lever back and forth several times Next remove both lower lift arms and the hydraulic hose Pull Type Mower To disconnect the mower first relieve hydraulic pressure by moving the control lever back and forth several times Lower the parking jack and raise the mower until the tongue clevis in no longer resting on the tractor drawbar and is supported solely by the jack Make sure that the jack foot is securely resting at ground level or Supported by a block Then remove the hitch bolt locknut and washers If a hydraulic cylinder was used remove its hose end from the tractor port and secure it to the mower to prevent contact with dirt After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS R 0031_D A96B 03 06 Operation Section 4 36 2006 Alamo Group Inc OPERATION 13 MOWER
75. cticas de seguridad IOCOMQIcADOS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la ca da de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESION ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a lo
76. d con protecci n lateral gafas protectoras o protector facial A ee el e Guantes extrafuertes PROT JASE 4 e Protecci n auditiva B o misma gt e Ropa reflectora No e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros WAY Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n i DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante la A operaci n transporte mantenimiento y almacenamiento del equipo EL MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLE
77. d travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or gear kills Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To av
78. de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado e No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de
79. del enganche de tres puntos e Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado e Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga e No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora e Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rpm del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO e Baje la segadora a la altura de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n e Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado e No debe operar la segadora cuando tenga vibraci n excesiva
80. ds to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive
81. e blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items sens AWARNING Mow at the speed that you can safely operate and control the tractor and mower safe mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from O to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 7 AWARNING A96B 03 06 Safety Section 1 8 O 2006 Alamo Group Inc SAFETY Avoid mowing in reverse direction when possible Check to make sure there are no AWARNING a persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material saw s Do not mow with two machines in the same area except with Cab tractors with the windows WARNING A closed sqm 11 Follow these guidelines to reduce the risk of equipment and grass fires WARNING ie la dt while operating servicing and repairing the Mower and Tractor DI O MA a Equip the Tractor with a fire extinguisher in an accesible location Do N
82. e control levers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 2s lt O q am LLI O O A DANGER Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions se 13 Start only from seat in park or neutral Starting in gear kills 9 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 A96B 03 06 Operation Section 4 10 2006 Alamo Group Inc OPERATION ADAN GER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 5 1 Connecting the Mower Lift Type and Semi Mount Type 1 Make sure t
83. e del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor A anverrencia INSTRUCCIONES JA DE SEGURIDAD ILA DEFENSA HACE LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operaci n del equipo que usted deber obedecer Algunas reglas para su seguridad y la de los dem s e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni
84. e manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Simbolo Este simbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU AMA A SEGURIDAD EST INVOLUCRADA gt El s mbolo de alerta de seguridad identifica
85. e slip clutch These should be checked weekly for oil or grease wear and moisture which could cause corrosion on the drive plates A96B 03 06 Maintenance Section 5 9 2006 Alamo Group Inc MAINTENANCE Mark all plates to determine rotation during seasonal E clutch procedure Adjusting Nut ool DNS ren O ON gt Lining NEES Plate By OAS se m3 Na QUe Disc Spring Slip Clutch p A LLL gt S F AS d fm LLI O lt lt LLI lt AL Mnt R 0090 SEASONAL CLUTCH MAINTENANCE It is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered Therefore if the machine sits outside longer than 30 days and is exposed to rain and or humid air it is important to make sure that the clutch lining plates are not rusted corroded together Before using the cutter use the following procedure to make sure the clutch will slip and give the overload protection required 1 Loosen nuts Figure Mnt R 090 on springs until the springs can freely rotate yet remain secure on bolts 2 Attach cutter to tractor and start the tractor Set the engine speed at 1200 RPM 3 Mark outer plates as shown in Figure Mnt R 090 4 Engage the PTO approximately one second and then quickly disengage it The friction lining plates should break loose check the mark 5 Turn tractor off and tighten the nuts on the springs t
86. e to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEM Video alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Vid
87. earbox lower shaft to 300 ft lbs READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND MOWER If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the cutter and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the a A Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL A PELIGRO medidas de seguridad sc 3 ii A96B 03 06 Operation Section 4 2 2006 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications Blade Carrier A96B Horsepower Required 50 HP Cutting Capacity Max 2 Cutting Height 1 12 Safety Deflector Std Cutting Width 8 Overall Length 101 Q 136 ITI Weight Approx 1490 Ibs Lift Type JJ 1630 Ibs Pull Type gt Hitch CAT II III and Q H yq O lt Blade Tip Speed FPM Center Gearbox Rating Pan 15 218 540 RPM 16 952 1000 RPM 120 HP Outboard Gearbox Rating 110 HP Output Shaft Diameter 2 Driveline Size Cat 4 Deck Thickness 10 Ga Side Skirt 1 4 x 9
88. ect blade pan and blade assembly for the following OPS U 0031 O U m gt I O Z Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge xcessive Blade Wear Cause Mower height settoo low Blade used pastintended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 A96B 03 06 Operation Section 4 23 O 2006 Alamo Group Inc OPERATION Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or e Any cracks are visible or e Deep gouges in the blade s surface are persent or e Gouges or chipped areas in the cutting edge are larger than 1 2 or The material on the leading edge has been worn away by more than 1 2 za Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which m
89. ector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u Operadores que no puedan leer Peligros y riesgos de las hoja EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSEUNTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos perec oros del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSEUNTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD D
90. eeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH str AWARNING Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sri 10 AWARNING Maintenance and Service Safety Instructions and Practices Make sure the PTO shield integral driveline shields and input shields are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 U gt TI m lt gt g 5 z 7 m 2 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work saPT 9 AWARNING Always disconnect the main PTO Driveline from the Tractor before performing service on
91. eel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS R 0019 10 5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off A96B 03 06 Operation Section 4 27 O 2006 Alamo Group Inc lt O q am LLI O O OPERATION AWARNING Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damage to or over collapse of the driveline may occur OPS R 0021_A Inclines and ditches should be approached along a line which is at an angle as shown This type o
92. el beam position support bolts are properly installed and tightened e Pull and Semi Mount Type Ensure that the tailwheel ratchet or hydraulic cylinder is installed and retained correctly to provide the desired cutting height e Inspect all bolts and screws and tighten to the recommended torque OPS R 0039_D e Ensure the tractor PTO master shield and the mower slip clutch shield are in place lowered and in good condition e Ensure the driveline integral shield is in good condition and rotates freely e Ensure the driveline slip clutch is properly adjusted OPS R 0039 lt O q am LLI O O e Inspect the gearbox oil level A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs replacement e Ensure the gearbox vent is in place and free from clogs OPS R 0040 A96B 03 06 Operation Section 4 22 2006 Alamo Group Inc OPERATION e Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation e Ensure carrier hub nut is tightened with the cotter pin inserted and spread e Ensure the blade carriers are properly timed to avoid blade contact during operation See instructions to properly time blades in the Maintenance Section OPS R 0041_B 7 9 3 Cutting Component Inspection Insp
93. el tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta m nima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las in
94. ely stopped sc 12 A96B 03 06 Operation Section 4 8 2006 Alamo Group Inc OPERATION 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 A DANGER Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in safe operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sa 11 Q U m gt I O Z Never allow children or other persons to ride on the Tractor or Implement A DANGER l l eae p Falling off can result in serious injury or death sc 10 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the o
95. ely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower OPS R 0027 B A96B 03 06 Operation Section 4 33 O 2006 Alamo Group Inc OPERATION Do not let the Blades turn when the Mower Deck is raised for any reason AWARNING l o including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sam Large dense or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions raise the cutting height to 12 or more on the first pass OPS R 0043 y O lt am LLI O O Then lower the mower to the desired height and mow the vegetation a second time If possible select a mowing pattern that is at a 90 degree angle to the first pass to reduce streaking for a more uniform cut OPS R 0044 A96B 03 06 Operation Section 4 34 O 2006 Alamo Group Inc OPERATION 11 6 Shutting Down the Implement To shut down the implement first bring the tractor to acomplete stop Then slow down the implement by reducing the engine speed before disengaging the PTO Wait for all motion to stop before proceeding to drive or shut down the tractor Park the tractor on a level surface p
96. emove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized sysiem e Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related paris e Do not use grade 5 or 8 bolts to replace grade 2 s
97. end of check chains in brackets 3 gt 0 0 LL E lt Cutting height is then set by placing proper chain link in keyhole slot Cutting height is easily adjustable by hooking chain higher or lower in the keyholes in chain lug 3 A CAUTION For additional safety in transport raise mower as high as possible without having driveline hit deck and shorten check chains as much as possible to prevent inadvertent falling in transport ASM R 0149 DRIVELINE CLAMP CONE YOKE OPERATING INSTRUCTIONS Loosen the yoke clamp cone with a 11 16 17mm wrench and remove the cone from yoke Slide yoke onto the shaft and align hole for clamping cone with annular groove of gearbox shaft Reinstall cone and tighten 75 lb ft torque Push and pull the driveline to ensure it is securely attached to the shaft Regularly check the driveline yoke to ensure a tight connection To remove the yoke remove the connecting cone and pull yoke off the shaft If the cone cannot be easily removed by hand drive it out from the other side using a hammer and punch NOTE The clamping cone is serviced only as a complete assembly Do not attempt to disassemble the clamping cone Driveline Yoke 11 16 Bolt End Clamping Cone Asm 0030 A96B 03 06 Assembly Section 3 11 O 2006 Alamo Group Inc ASSEMBLY FRONT AND REAR DEFLECTORS Standard Equipment and CHAIN GUARDS Optional Equipment at additional cost A DANGER Front and Rear rubber fabr
98. end output shaft Remove all parts except top bearing cup which should be loose in center housing cavity but not able to be removed Using torch cut top bearing cup so it can easily be removed Figure Mnt R 0126 Remove lower bearing cone from output shaft The Gearbox is now disassembled with the exception of the cone Bearing cup in Main Gearbox Housing the Oil Seal and Bearing Cup in the input cap and the Oil Seal in the Output Cap These items can be removed by conventional means Inspect and replace all worn or defection parts Step 7 Clean all parts especially main housing before any reassembly begins NOTE Clean all parts before assembling Gearbox A96B 03 06 Maintenance Section 5 20 2006 Alamo Group Inc MAINTENANCE ASSEMBLY INSTRUCTIONS FOR GEARBOX Step 1 Install bearing cups into lower end of main housing Using appropriate tool install first cup then spacer and then last cup Note Apply Locktite 270 to cups before installing Note direction of cups when installing See crossection view Figure Mnt R 0127 gt lt ar LL a gt lt m Mnt R 0127 Step 2 Apply Locktite 270 to cone bore and press bearing cone on output shaft against shoulder at lower end Insert shaft assembly into bottom of main housing Install top bearing inserting over end shaft inside main gearbox housing Install gear spacer Install Gear Adjusting Shims if any were present at disassembly Install the Output Gear on the
99. eo Mower Operator s Manual ial AEM Mower Operator s Safety Manual Requester Name _ Phone Requester Address City State Zip Code Mower Model II Serial Number Date Purchased ____ _ Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com Table of Contents SAFETY SECTION concacwemcanctumobansedensauccaeaaatecodes 1 1 General Safety Instructions and Practices 0 0 ee ee ee eens 1 2 Operator Safety Instructions and Practices 0 ee eee eee ene 1 3 Equipment Operation Safety Instructions and Practices 0 0 ccc eens 1 5 Connecting or Disconnecting Implement Safety Instructions and Practices oooooooooooo 1 11 Transporting Safety Instructions and Practices 0 eee eee ees 1 11 Maintenance and Service Safety Instructions and Practices 0 0 ccc eee 1 13 Concluding Safety Instructions and Practices ce eee eens 1 15 WECANIMOCAHOM casona nena eh NA E Ann Pw ace hea A ate a hone Al ER cairo a 1 16 Decal DeSCApuol venta pisa las A eae te wh AR AS CAE toed BSR Ae th aN A acc ga AAA Seu acct ada 1 20 Federal Laws and Regulations 0 ccc eee ee eee nett e eens 1 27 INTRODUCTION SECTION 7 0 0 0 2 1 Attention Owner Operator suicidar A RSS Obes odie BS eGR odes dee ee Soh e bases 2 4 ASS
100. ervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protections e Close Fitting Clothing e Respirator or Filter Mask depends on mowing conditions OPS U 0002 lt O q am LLI O O NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 TRACTOR REQUIREMENTS A96B 03 06 Operation Section 4 4
101. esult in death or serious injury This signal word indicates a potentially hazardous situation exists which if not avoided may result in minor or moderate injury e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOID Industrial Agricultural Mowers FONT A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired
102. eversing the disassembly procedure Figure Mnt R 0119 Step I Install spacer 4 gear 3 and bearing cones 8 onto shaft If any shims were present between gear and bearing or gear and spacer always reinstall at same location Make sure that all parts are fully slated Step Il Press new bearing cups into side caps 2 Step Ill Assemble side cap 2 which was against the gear onto main housing using same shim pack as when disassembled If shim pack is not available use 030 inches of total shim thickness Install capscrews and tighten to recommended torque Install three shaft assembly into housing with gear against the first side cap Step IV Assemble second side cap 2 onto main housing 7 using same shim pack as when disassembled or if not available use 030 inch shim between cap and housing Install capscrews 12 and tighten gt lt ar LL a gt lt m Step V Check bearing adjustment on rolling torque on cross shaft If end play exists in shaft shims must be removed from side cap or cap opposite gear 3 Proper rolling torque should be 10 to 12 inch pounds If preload is to tight shims must be added under side cap opposite gear Step VI Input Hub Assembly Press bearing cups into hub making sure they are fully seated Press bearing cone onto shaft properly seated against shaft shoulder Assemble shaft into hub 12 add second bearing cone and gear Apply a thin coat of Liquid Lock such as
103. f path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such as approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 A96B 03 06 2006 Alamo Group Inc CORRECT Approach ditch at an angle Operation Section 4 28 OPERATION 11 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety t
104. g characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment e Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground e Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment NOILVdsAdO Be aware of the operating conditions Do not operate the Tractor with weak or faulty 0 brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 10 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an P authorized dealer if the starting procedure is Mi le T unclear Ensure the 3 point control lever is in the 05 lowered position and the
105. g on Take time to make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death st 1 In wet conditions where there is a likelihood ot material collecting on the Implement make AWARNING ie certain that this material is removed before travelling on public roadways stL 7 U gt TI m lt Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment se 18 A96B 03 06 Safety Section 1 15 O 2006 Alamo Group Inc SAFETY Decal Location SAFETY DL R 0044 NOTE Alamo supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo dealer to order replace
106. g or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments e Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using forwar
107. gadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer e El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo e Verifique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o Seguride de dad dl Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones
108. gether readjust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS R 0032_A Never allow children or other persons to ride on the Tractor or Implement A DANGER cid p Falling off can result in serious injury or death se 10 14 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent dangers of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 A96B 03 06 Operation Section 4 37 2006 Alamo Group Inc OPERATION Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033_A If the tractor s hydraulic pump is not independent of the tr
109. gt vs 45 drid Goria ketene a dl a A doa hae dd bok 4 30 Engaging the Power Take Off PTO 0 ccc eee tenn nena 4 31 PIO REM ana GOUNA Speed 232 0 20 65 208 toral sad ota ies A Ai douse eae 4 32 Operating the Mower 0 0 ee eee eee teens 4 32 Shitting Down the Implementar Bee tude BOREL Le Lee Ronee eee BEEK eda Me Io Bees aed 4 35 DISCONNECTING THE MOWER FROM THE TRACTOR 0 00 eens 4 35 MOWER STORACE gridir a ake Soc dears ro ean pata he tee hha oia 4 37 TRANSPORTING THE TRACTOR AND IMPLEMENT 0 000 cece cee ee eee eee ees 4 37 Transponing On PUBIC ROAOWAYS i562 csi ote A ieee eh te te Re RS ee Bees Oth hoe 4 38 Hauling the Tractor and Implement 0 c cc ee eee eee eens 4 40 MAINTENANCE SECTION 2 0 9 1 EUBDECAUION st ti a A e nes 5 2 GEARBOX a A A da Lewes e E 5 3 TAI WHEE ASSEMBLY sica iodo sd Sie sd a da it idad ias 5 3 DEINEBINE LUBRICATION vastas a E AS ea eas 5 4 DRIVELINE SHIELDREMOVAL caia A A is islands 5 4 MAIN CV DRIVELINE SAFETY SHIELD occ A headin A AAA Poe ead 5 5 DRIVELINE CLAMP CONE YOKE OPERATING INSTRUCTIONS 0 0 0 00 cece eee eee ee 5 6 BLADE SERVICING esmas sta baer a dee Gal ean nae pena cea ae 5 6 BLADE SHARPENING amp estaa o a Re eu Ake Sa hal Sh at a lane 5 7 BLADE REMOVAL a a a dr ia ne ne is ace he nee kee eee Bac meena 5 7 BLADE GARARIER REMOVAL cei deaidid iiaia pd a tulle a id cael deel dead eet gayle d 5 7 BLADE CARRIER
110. he Implement to contact obstacles sspt 12 A DANGER Be sure you have adequate knowledge of the property you will be working on Take time to make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death sens A DANGER A96B 03 06 safety Section 1 5 2006 Alamo Group Inc SAFETY Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing SFL 4 AWARNING AWARNING over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 Operate this Equipment only with a Tractor equipped with an approved roll on BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO p E E r Tir PTO 4 the tractor transmission in parking gear disengage the PTO stop the Gro
111. he Main Frame Assembly with 1 2 x 1 1 2 Bolts 6 amp Locknuts 7 Figure Asm R 0135 2 Slide the Beam Weldment 1 through Bracket 3 and attach to the Mower Lugs with 5 8 x 4 Bolt 4 and Locknut 5 3 Remove Cotter Pin 8 and Washer 9 from Fork Pivot Shaft Insert shaft into tube on end of Beam 1 Reinstall Washer 9 and Cotter Pin 8 4 Install 1 2 x 1 3 4 Bolts 6 through Beam Support Weldment 2 and Bracket 3 Install through pair of holes which will give approximate desired cutting height Install Locknut 7 00 CO 23 e a 00 LLI Y Y lt ne E Asm R 0135 A96B 03 06 Assembly Section 3 4 O 2006 Alamo Group Inc ASSEMBLY A CAUTION The Components of these machines are quite heavy Block all components up securely before working under or putting extremities under such parts TONGUE PULL TYPE Insert tongue lugs inside mainframe uprights and retain using Bushings 1 3 40D X 1 1 4 LG amp Hitch Pins Insert Retaining Clip to Special Pins See Figure ASM R 0136 AXLE ASSEMBLY PULL TYPE Attach the Rear Axle to the lugs on the rear of the Mainframe using 3 3 4 x 3 bolts 1 bushings 1 1 80D x 1 1 16Lg 2 and Locknuts 3 See Figure ASM R 0137 ASM R 0136 RETAINING PIN BUSHING PIN CAT II a ASM R 0137 AXLE ASSEMBLY Semi Mount amp Hydraulic Offset Figure ASM R 0138 Attach rear axle 1 to lugs on rear of mainframe using 3 4 x 3 bolt
112. he tractor is equipped with the correct PTO shaft Change shafts if needed 2 Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower 3 Board the tractor and start the engine Posi tion the tractor to the mower with the 3 point lift arms positioned between the respective set of mower A frame lift lugs Note Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the mower See the tractor Opera tor s Manual for correct settings when attach ing 3 point equipment 4 Turn off the tractor engine set the parking brake place the tractor in park and dis mount 5 One lift arm at a time align arm end hole between the set of holes of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 6 Lift Mowers Extend or retract the 3 point top link to align its end hole with the holes of the mower s top link Insert the top link hitch pin and insert retaining pin into hitch pin Semi Mount Mowers lf hydraulic cylinders are being used to raise and lower the mower or to control an off set hitch attach hose ends into the tractor hydraulic ports 7 Adjust any lower link check chains guide blocks or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires
113. hear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE MU o E AVOID CRUSHING AVOID CRUSHING BLOCK UP MOWER BLOCK UP MOWER Yn Schedule y INSTRUCTIONS One Final Word MARAA SeSeSEe You have just finished reading the Mower Safety Manual It is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form FIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos LL T 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A EQUIPMENT WANING URERS www aem org Contenido VIVIAN Reconocimiento 0 ccccccececccenencuucenseucenaeeaeesenseeceaseasnannes 2 Introducci n rissa x 6 awacomeacenas v0 nnancineena ss eicewkame sv etemntemmeenws ss p
114. hield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 Z Q pp lt cr Lu o O 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 The operator s manual and decals affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all decals are in place and legible Replace missing damaged and illegible decals OPS U 0011 A96B 03 06 Operation Section 4 20 2006 Alamo Group Inc OPERATION e Perform scheduled lubrication as detailed in the ma
115. i cwm nanma a naa 2 FOTWBH ssssras y a AA RA VENA 3 A Nori Ta the USEF corso ora 1 ra id ROA 3 A AMM 4 Industrial Agricultural Mower Types 20ccsccceccecececeeceeanenes 4 Be a Responsible Operator 10cccccccceccccccccucesctecaceeucenuseeess 5 Safety Management of Hazards amd RISKS 0cceeccceeceeeeeneees 6 Follow a Safety Program 0cccccecccnccencecceauceceeneecenuneaneass 11 Safety Before Operation ccccecccecccccccuccccecaceeusecueeaeesceeaees 11 Safety Starting and Testing ooocoooccoooconcconncnonocorornnononons 13 Safety During Operation 0cccccecceeccccccnccecenuenanecceuceeneenenas 14 Safety During Shutdown 0cccecccccccccceccncececcncceueeaeesuseess 18 Safety During Maintenance oomocomomooo eo 19 One Final Word see ennea enana a ane a 21 Acknowledgement SAASTA ARRAREN We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may n
116. ias veces en todas las direcciones e Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido e Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos APLIQUE EL FRENO DE SA A Programa de mantenimiento Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 2 pies 1 mano Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo e Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en fo
117. ic Deflectors are Standard Equipment and Front and Rear Chain Guards are optional at extra cost One type of guards must be installed and maintained in good repair except for agricultural purposes only in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned agricultural task DEFLECTORS Front and Rear Deflectors Standard Equipment are recommended for the average user and will provide protection from thrown objects with proper operation under normal conditions Deflectors must be maintained in good repair or replaced after no more than two inches of wear off lower edge 1 Attach the front rubber deflectors 1 to the Mower with bracket Straps 2 1 2 x 1 1 4 Bolts 3 Flatwashers 4 and Locknuts 5 a 00 LLI Y Y lt as gt ASM R 0150 Rear Deflector 2 Attach the rear rubber Deflectors 1 to the Mower with bracket Straps 2 using 1 2 x 1 1 4 Bolts 5 Flatwashers 4 and Locknuts 3 Figure ASM R 0151 2 ASM R 0151 A96B 03 06 Assembly Section 3 12 O 2006 Alamo Group Inc ASSEMBLY CHAIN GUARD EXTRA EQUIPMENT CHAIN GUARDS Front and Rear Chain Guards Optional Equipment are recommended for higher than normal usage 100 hours or more per year and will provide protection from thrown objects with careful operation Chain Guards must be ma
118. intained in good repair by replacing missing or worn sections or by being replaced when seriously worn or damaged Front Chain Guards 1 Attach the right and left Chain Guard 1 to the mower with 1 2 x 1 1 4 Bolts 2 Flatwashers 3 and Locknuts 4 Fasten chain links 5 to guard by inserting rod 6 through each link and bending over the ends Figure ASM R 0152 gt 0 0 LL E lt ASM R 0152 Rear Chain Guards 1 Attach the Right Chain Guard Mounting Plate 1 amp the Left Chain Guard Mounting Plate 2 to the mower with 1 2 x 1 1 2 Bolts 3 Flatwashers 4 and Locknuts 5 Then attach Chain Guards 6 to Chain Guard Mounting Plates with 1 2 x 1 1 2 bolts 7 Flatwashers 8 and Locknuts 9 For Double Chain Guards attach with 1 2 x 3 bolts 10 Flatwashers 11 Spacers 12 and Locknuts 13 Fasten Side Rear Chain Guard 14 to Chain Guard Mounting Plates 1 amp 2 with 1 2 x 1 1 4 bolts 15 Flatwashers 16 and Locknuts 17 Figure Asm R 0153 ASM R 0153 A96B 03 06 Assembly Section 3 13 O 2006 Alamo Group Inc ASSEMBLY JACKSHAFT BEARING SUPPORT ASSEMBLY BEARING Insert the splined end of jackshaft into the Bearing Support Figure ASM R 0154 and attach the Jackshaft Bearing Support to the Tongue Lugs as shown Insert bushing item 1 into Bearing Supports install 5 8 x 8 capscrew item 2 with flatwasher item 3 against bushing and install gt lock
119. intenance section e Ensure all decals are in place and legible e Ensure the driveline is securely attached to tractor Make sure the driveline yoke locking collar is securely seated in the grooves of the PTO shaft by pushing and pulling the yoke several times e Lift and Semi Mount Type Inspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted e Pull Type Inspect that the hitch bolt is the correct size that washers are inserted between the drawbar and hitch clevis and the locknut is securely tightened OPS R 0008_F e Ensure deflectors and or chainguards are in position and not damaged Replace worn broken and missing pieces OPS R 0038 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and Tractor PT maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact saw s PTO Integral i hield Shield Deflector Chain me A96B 03 06 Operation Section 4 21 O 2006 Alamo Group Inc O U m gt O Z OPERATION e Lift Type Ensure the tailwhe
120. ion Facings glazed Clean with emery cloth OIL BLOWING OUT Flat bottomed Vent Plug Replace with proper Vent Plug VENT PLUG or shallow cavity Plug Cavity in Oil Plug should be approximately 5 8 Oil level too high Lower oil level to Plug DRIVELINE INTEGRAL Integral Shields deformed Replace Shield SHIELDS RATTLING OR NOT TURNING FREELY Nylon Bearing worn Replace Nylon Bearing A96B 03 06 Operation Section 4 44 2006 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or makin AWARNING y gag g y p g g adjustments Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations below shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Figure Mnt R 0116 Use an SAE multi purpose lithium type grease for all locations shown Be sure to clean the fitting thoroughly before using grease gun Daily lubrication of the main driveline slip joint is necessary Failure to maintain proper lubrication
121. ipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN l TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid static electricity sparks by gr
122. ismounting SG 39 AWARNING Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sc 40 AWARNING A96B 03 06 Safety Section 1 7 O 2006 Alamo Group Inc U gt TI m lt SAFETY Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 AWARNING There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush TAL and in heavy weeds The Blades of this Mower can throw objects if shields are not EEF properly installed and maintained Serious injury
123. istics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe e Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day e Check for loose broken missin
124. k and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity objects escaping or broken blades being
125. ke sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing saw t AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material saw s AWARNING O 5 m gt O Z Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor AWARNING La AO my Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entir
126. l NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario NOVOA Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Est
127. la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE E FUERZA PTO lo de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad d
128. lace the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 O 5 n gt O Z 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower it to the ground If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch arms and mower pins OPS R 0030_A o E 0 140 A96B 03 06 Operation Section 4 35 2006 Alamo Group Inc Z Q pp lt cr Lu o O OPERATION A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 AWARNING Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can
129. les as follows e Remove the driveline from the tractor e Position the mower Lift and Semi Mount Type Raise and lower Pull Type Turn sharply to the point with the shortest distance between the tractor PTO shaft and cutter gearbox Shut down the tractor and securely block the mower in this position e Pull driveline apart and reattach yoke to PTO shaft e Hold driveline sections parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw e Round off all sharp edges and debur e Thoroughly grease then reinstall the driveline e Recheck for proper operation Engagement Check Procedure e With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position e Mark the inner driveline shield 1 8 from the end of the outer shield e Disconnect the driveline from the tractor and separate the two driveline halves e Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged e If the engaged length is less than 12 for a CV driveline and less than 6 for a non CV driveline the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE When raising the mower at least 1 cleara
130. make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the tramework or any litted A DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 0 injury or even death sc 14 NOILVdsAdO 6 1 Setting Mower Height Lift Type 1 Park the tractor and mower on level ground 2 Using the 3 point hitch control lever position the front of the mower with its side skids 1 less off the ground than desired cut height For example for a 3 cut position the skids 2 from the ground Set the 3 point control lever stop at this position to maintain this height when raising and lowering the mower 3 Shut down the tractor and remove the key 4 Level the mower deck front to rear by extending or retracting the 3 point top link 5 Level the mower side to side by manipulating one lower lift arm length On most tractors at least one of the lift arms is designed to allow for manipulation of its length Shorte
131. manufacturer y O E lt x oc LLI an OPERATION Blade Bolts Working Loose Gearbox Noisy Gearbox Leaking Rapid Clevis Wear Clevis bending or spreading open A96B 03 06 2006 Alamo Group Inc Bolts not tightened Bolt hole elongated or oversized Locknut worn out Improper Backlash Rough gears Worn Bearing Damaged Oil Seal Bent Shaft Oil Seal Race rough Oil Seal installed wrong Oil Seal not sealing in the housing Oil level too high Gasket damaged Bolts loose No Oil Seal Oil too light Bearings loose Vent Plug stopped up No oil seal Oil too light Oil level too high Gasket damaged Bolts loose Washers not used Using pin or bolt not tightened Operation Section 4 42 Tighten Bolts to 300 ft lbs Replace Blade Carrier Replace Locknut See your local Alamo Dealer Run in or change Gears Replace Bearing Replace Seal Replace Oil Seal and Shaft Replace Shaft or repair Race Replace Seal Replace Seal or use a sealant on O D of Seal Drain oil to proper level Replace Gasket Tighten Bolts Install Oil Seal Use EP140 Adjust Bearings Open Vent Plug Install oil seal Use EP140 Drain oil to proper level Replace gasket Tighten bolts Install washers above amp below drawbar Use 1 gr5 or 8 bolt amp tighten nut OPERATION Tongue bending or binding Improper Drawbar Add attaching Plate to all 3 Point in turns draw ba
132. ment 3 Palabras para el usuario oooocononocconcccnanonnnccnnnona naar a nana 3 Alerta de seguridad 0ccccccecccccecccccccencenuceentenuenaceatenaseaens 4 Segadoras industriales y AQTICOIAS 0 0cccccccuvcunuceueececaneanees 4 Sea un operador responsable 0ccccecccecccccceeccecucecueueanseaseaas 5 Manejo seguro de riesgos y peligroS oooocccconocconoscrnannccas 6 Cumpla con un programa de seguridad ooooonoccccconcnoncnooo 11 Seguridad previa a la operaci n 0 cccccccecuccccccacecaceenseanseness 11 Seguridad durante el arranque y prueba ccccccccececcecuvenseeees 13 Seguridad durante la operaci n 0 0ccccceccccccnecuccaceecenenars 14 Seguridad durante la parada 00cccecvecccccecccuccccecceeesuasvecuaess 18 Seguridad durante el mantenimiento SAE ts copadas 19 Palabra final ccccccccscccesccescseseceseeaseeese a 21 Reconocimiento VIVO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manua
133. ment decals A96B 03 06 Safety Section 1 16 O 2006 Alamo Group Inc SAFETY ITEM Oo Om OY ge IS e 15 16 17 18 19 20 21 22 23 24 29 26 27 28 Provided by tractor manufacturer PART NO 00725746 00749117 00756004 00756005 00756007 00756059 00756485 00756494 02925100 00773723 03200347 1458392 00763977 D114 D103 D132 D137 D138 00763613 00757139 02960766 00799875 nfs 1458393 00776031 00761678C 10058000 00024100 02959924 QTY LEVEL d _ N A gt QQ N O DD Q A RP ND gt S SS PELIGRO DANGER DANGER DANGER WARNING DANGER DANGER DANGER IMPORTANT PELIGRO REFLECTOR REFLECTOR INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT L NAME LOGO NAME SER PLT REFLECTOR 540 or 1000 RPM units only Select correct one A96B 03 06 O 2006 Alamo Group Inc Safety Section 1 17 DESCRIPTION Translate Safety Material Multiple Hazard D L Shield Missing Do not operate Rotating D L Entanglement Use Repair Shields amp Guards Oil Leak Detection Cutting Blades Thrown Objects Driveline Hazards Alamo Genuine Parts Rotary Mower Rotating Driveline Translation SMV Sign Red Reflectors Notice to Owner 1000 RPM 540 RPM Blade Timing CCW Blade Rotation CW Blade Rotation Slip Clutch Alamo Type 5 x15 Alamo Logo 4 x 5 A96B A96B Serial No Plate Amber Reflector Canister Operators Man
134. mplazar los pernos de resistencia limitada grado 2 OMADE FUERZA PTO y PARADA __TRANSMISION TRANSMISION PUNTO ESTACIONAMIENTO PARK MUERTO NEUTRAL Programa de mantenimiento f Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Form lIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informacion de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Rotary Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of
135. nce instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to th
136. nce must be maintained between the driveline and the mower deck If necessary place an upper lift stop on the 3 point hitch control lever to limit the height the mower can be raised OPS R 0005 G O 5 m gt O Z A96B 03 06 Operation Section 4 17 2006 Alamo Group Inc OPERATION 8 1 Constant Velocity CV Driveline For mowers equipped with a Constant Velocity CV driveline the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over extend which can cause CV joint damage Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 70 Angles greater than 80 can result in mechanical damage to the CV joint and mower driveline The Constant Velocity joint must be lubricated every 8 hours of operation as specified in the Maintenance Section Failure to properly lubricate the joint will result in accelerated wear and joint component failure CV Driveline Maximum Angle Check Procedure e With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make a hard left turn until there is approximately a1 clearance between the left rear tractor tire and mower frame or tongue e Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting e Check the CV joint at this maximum turning radius by holding the driveline yoke above the
137. ncreases Determine the maximum safe transport speed for you and this Equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground e Only transport the Tractor and Implement at the speeds that you have deter mined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 A Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces sti 1 A96B 03 06 Safety Section 1 12 O 2006 Alamo Group Inc SAFETY Only tow the Implement behind a properly sized and equipped Tractor which exc
138. ning or extending will allow for deck leveling from side to side 6 Securely block up the mower at this height ie Remove the bolts securing the tailwheel beam support brackets and allow the tailwheel s to rest at ground level Align beam and positioning bracket holes with closest set of holes in support brackets and reinstall securing the beam s in position Tighten all bolts and nuts A96B 03 06 Operation Section 4 13 O 2006 Alamo Group Inc Z O fms lt cr Lu o O OPERATION 8 Extend the tractor s top 3 point link so that when lifting the mower the front of the deck will raise 2 to 212 before the tail wheel s leaves the ground This will allow the mower to follow the contour of uneven terrain Note Install optional check chains when there is a problem with the hydraulic 3 Point lift maintaining a set height or when a constant pre adjusted cut height is required See Check Chains in the Assembly Section for this accessory 6 2 Setting Mowing Height Pull Type 1 Park the tractor and mower on level ground 2 Using the tailwheel racket jack or hydraulic cylinder position the mower so the skid shoes are 1 less off the ground than the desired final cut height For example if a 3 cut is desired raise or lower the mower until the skid shoes are 2 off the ground If a hydraulic cylinder is used stroke control Spacers can be placed on the hydraulic shaft to maintain a set cutting height each
139. no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken drive line can cause personal injury saPT 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 12 must be maintained Bottoming Out Check Procedure e Disconnect driveline from the tractor and slide the profiles together until fully compressed e Place a mark on the inner shield 1 8 from the end of the outer shield e Reattach the driveline to the PTO Shaft e Lift and Semi Mount Type Raise the mower Pull Type Turn sharply and watch the driveline as it approaches the mark If the distance between the mark and the end of the outer shield tube becomes less than 2 at any point the driveline must be shortened OPS R 0004_D Driveline in maximum compressed position m p lt O q am LLI O O A96B 03 06 Operation Section 4 16 2006 Alamo Group Inc OPERATION Shorten the driveline profi
140. nut item 4 and tighten securely 00 NOTE Install bearing assembly with flush side gt toward tractor Bearing should be rigidly attached to IMM jackshaft when shipped If not apply Locktite 609 fs between shaft and bearing to lock in place lt BEARING SUPPORT 2 ASM R 0154 CV JACKSHAFT SUPPORT ASSEMBLY Insert the splined end of Jackshaft into the Bearing 6 and attach the Jackshaft Mount 1 to the Tongue with 5 8 x 2 bolt 2 flatwasher 3 and locknut 4 as shown in Figure ASM R 0155 Attach Jackshaft Support 7 to Mount 1 using 5 8 x 1 1 2 bolts 5 and locknut 4 Clamp top and middle section of Support by using 1 2 x 7 bolts 10 and locknuts 8 placing Spacers 9 between Supports O A a A Y 2 ASM R 0155 NOTE Install bearing assembly with snap ring facing jackshaft Bearing should be rigidly attached to jackshaft when shipped If not apply Locktite 609 between shaft and bearing to lock in place A96B 03 06 Assembly Section 3 14 2006 Alamo Group Inc OPERATION SECTION OPERATION ALAMO A96B MEDIUM DUTY ROTARY MOWER OPERATION INSTRUCTIONS Alamo A96B rotary mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds small brush and other vegetative material up to 2 diameter in areas such as pastures industrial areas and roadsides The mower is equipped with protective deflectors and or chain guards to prevent
141. o the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such Qa AWARNING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam 5 AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items sam s O U m gt O Z A96B 03 06 Operation Section 4 29 2006 Alamo Group Inc OPERATION 11 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debri
142. o their original position of 1 9 16 compressed spring length A96B 03 06 Maintenance Section 5 10 2006 Alamo Group Inc MAINTENANCE MOWER STORAGE Your rotary mower represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures 1 Thoroughly clean the cutter 2 Lubricate the cutter as covered in Maintenance Section Z 3 Tighten all bolts and pins to the recommended torque gt 4 Check the cutter for worn or damaged parts Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks lt 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cuiter u TORQUE CHART The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are m assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or o
143. objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are directly in front or to the rear of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not of a A96B cutter Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower lt O q am LLI O O IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Retighten blade carrier retaining nut on g
144. oid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions Safety During Operation de lS Hitching Mo wer To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector Shields or reese chutes in place and in good repair e Keep everyone several hundred 300
145. oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the tractor ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sG 15 A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sa 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 A DANGER In case of mechincal difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stop before d
146. okout and use extreme care when working around utility and municipal obstructions Never allow the Mower to contact any utility municipal or other type structure Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation spuss A DANGER Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssp s A DANGER Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted AWARNING ee position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components ssprt 1 This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow t
147. om the tractor In addition a more even distribution of the clippings from the rear of the mower will be achieved with this angle OPS R 0002_E 7 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_A When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sspt 17 A96B 03 06 Operation Section 4 15 O 2006 Alamo Group Inc O U m gt O Z OPERATION 8 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will not AWARNING bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten
148. onal decals for tractor and Implement to prevent misuse abuse and accidents Learn how to stop engine suddenly in an emergency Be alert for passerby and especially children 2 Allow no children on or near Implement or tractor Allow noriders on tractor and implement Falling off may cause seriousinjury or death from being run over by tractor or cutter or contact with rotating blades Operate only with tractor havin g Roll Over Protective Structure ROPS an d with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are Recommended Block up or support raised machine and all lifted components se curely before putting hands or feet under or working un derneath any lifted components toprevent crushing Injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on Pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual Make certain that the SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes Never operate with Cutting Head raised if
149. or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sam 2 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam 4 gt LLI LL lt Y A DANGER Extreme care should be taken when operating near loose objects such O as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam 5 gt 5 2 Z o Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than th
150. ose users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following RECOMMENDED SAFETY PRACTICES Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equ
151. ot be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT If you do not have the manufacturer s manual s for your particular machine get a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine It is your responsibility to read and understand this safety manual and the manufacturer s manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are de
152. ot operate the Mower on a Tractor with an underframe exhaust U gt TI m lt Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 A The Mower is designed tor certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 AWARNING Do not operator or pull the mower into standing water When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders sam 15 Use extreme caution when raising the Mower above ground level Stop the Blades from turning when the
153. ounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine Equipment Protective Devices and Recommende Safety Practices READ NEUE ES NU m INJECTION lt m Use Cardboard agi Las JO GUARD MISSING DO NOT OPERATE Follow A Safety Program SRG RHE SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey Some basic rules for your s and others safety e AROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and character
154. pe that can be safely negotiated Equipment Road Transporting Safety If equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Attach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs e Avoid panic stops and sharp turns Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from
155. pendent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could r
156. perator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 A96B 03 06 Operation Section 4 9 O 2006 Alamo Group Inc OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control lever e Locate the engine shut off control e Locate the brake pedals and the clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on e The PTO control lever is disengaged e The 3 point hitch control lever is in the lowered position e The hydraulic remot
157. personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sa A DANGER The operator and all support personnel should wear hard hats safety N shoes safety glasses and proper hearing protection at all times for 3 W protection from injury including injury from items thrown by the equipment sa 16 w AWARNING PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery SG I7 A CAUTION A96B 03 06 safety Section 1 3 2006 Alamo Group Inc SAFETY Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent se 22 AWARNIN i KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death sa 24 A amp A DANGER
158. prevent overloading the mower and tractor and to produce a clean cut Choose a driving pattern that provides the maximum pass length and minimizes turning Remember sharp blades produce cleaner cuts and require less power Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a much reduced ground speed to ensure control is maintained of the tractor and cutter OPS R 0026_H A96B 03 06 Operation Section 4 32 2006 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows WARNING A closed sam 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Ma
159. public roads e Set out warning flags e Use tractor flashers Safety During Shutdown WAN Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read Make proper equipment shutdown procedures an important habit to practice Follow these safety practices before dismounting tractor e Disengage PTO clutch and transmission drive e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact TRANSMISSION PARK SET PARKING BRAKE TRANSMISSION NEUTRAL ENGINE Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tracto
160. quirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected rea provided by the ROPS REQUIRED OF THE OPERATOR OONDOARWNDY Securely fasten seatbelt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for Y your safety and that of your family and fellow citizens LLL INDUSTRIAL BC 0001 A96B SOM 03 06 P N00761808C Printed U S A
161. r Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any slo
162. r e Never dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance MA Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely perform the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read Stored energy sources electrical mechanical hydraulic pneumatic chemical thermal etc must be either locked blocked relieved disconnected stopped secured neutralized controlled or reduced to a practical minimum before any maintenance repair or service procedures can be done safely 20 Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e Lock ignition and r
163. rabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado e Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella Evite las llamas chispas o fumar cerca de cualquier combustible O Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s e No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para ree
164. ractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 A96B 03 06 Safety Section 1 27 2006 Alamo Group Inc industrial Agricultural Safety Manual For Operators and Mechanics Contents IIA MOKOWISHGCMNONL isc i
165. rar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la l nea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y se
166. rce the Input Cap 19 away from the Gearbox Housing and remove complete Input Cap and Shaft assembly from the Housing Figure Mnt R 0121 LLI O lt lt LLI lt Mnt R 0121 Step 2 Remove the Input Cap 19 off Input Shaft 18 and then press Input Gear 20 and Bearing 21 off the Shaft Press bearing from opposite end of input shaft Figure Mnt R 0122 Mnt R 0122 A96B 03 06 Maintenance Section 5 18 2006 Alamo Group Inc MAINTENANCE Step 3 Unlock tab on special lock washer which locks top output shaft nut in place Figure Mnt R 0123 Remove lock washer gear shims and spacer Figure 23 Reinstall slotted spanner nut Remove slotted spanner nut from top end of output shaft gt lt ar LL a gt lt m Mnt R 0123 Step 4 Remove the 4 M12 Cap Screws 1 using a 17mm socket then remove the Output Cap 2 and Gaskets 3 Figure Mnt R 0124 2 We ee ee M Oe ice as k A Ds So E f i 2 ES 3 22 i del AS N En 1 jG E Mnt R 0124 A96B 03 06 Maintenance Section 5 19 2006 Alamo Group Inc LLI O lt lt LLI lt MAINTENANCE Step 5 Insert long punch into top end of output shaft and drive shaft bearing cones and cups out of lower housing Figure Mnt R 0125 Note Drive shaft until lower bearing cup is out of housing Mnt R 0125 Step 6 Remove slotted spanner nut from top
167. rfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from gound level Slipping and falling can cause serious injury or death sa 33 AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING A96B 03 06 Safety Section 1 4 2006 Alamo Group Inc SAFETY DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition A DANGER Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 38 AWARNING gt 5 2 Z o in serious injury or even death Stay away until all motion has stopped Do not put hands or feet under mower decks Blade Contact can result and the decks are securely blocked up saw g U gt TI m lt L Always keep a careful lo
168. rious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 2 A96B 03 06 safety Section 1 11 2006 Alamo Group Inc SAFETY AWARNING Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury sspt 20 Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING W such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s Transport only at safe speeds Serious accidents and injuries can result kem AWARNING from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules gt LLI LL lt Y e Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Imple ment As you increase the speed of the Tractor the stopping distance i
169. risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Raised wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Bystanders To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mowe
170. rma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio 19 Algunas practicas de seguridad basicas para evitar posibles lesiones causadas por las fuentes que emiten energia e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de t
171. roken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES som 10 IMPORTANT When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage gear box bearings Vibration may also cause structural cracks in cutter housing AWARNING Use only original equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury A96B 03 06 Maintenance Section 5 6 2006 Alamo Group Inc MAINTENANCE BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in Figure Mnt R 0008 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade Avoid personal injury Always block the cutter up to prevent if from falling when the blades A DANGER and or carrier are being serviced AWARNING Do not heat or weld on hard surface blades as this can alter material strength causing blades to fail in a hazardous manner that could cause injury Follow Original Pattern ne 1 16 A o
172. rs BREAKING BLADE BOLTS Operating with loose Blade Bolts Tighten Blade Bolts to 300 ft lbs Right Hand threads Worn Blade Bolt Replace Bolt CUTTING TOO HIGH Blades bent up Replace Blades Blade Carrier bent Straighten or replace Blade Carrier Blades on upside down Turn Blades right side up and tighten 0 U MOWER WINDROWING Cutting heavy material Raise mower and reduce m ground speed JJ BROKEN CROSS OR Load too high for joint Use protective device with joint CUPS Check joint angles and phasing O Slow down or raise Mower gt See Clutch Maintenance END GALLING OF Speed too high during turns Reduce PTO speed CROSS AND CUPS NEEDLE ROLLERS Load too high for joint Check for small joint angles HAVE BRINELLED Use protective device INTO CUP AND CROSS Check joint angles and phasing A96B 03 06 Operation Section 4 43 O 2006 Alamo Group Inc OPERATION SHAFT OR TUBE TWISTED Over loaded Replace part and then slow down or or raise Mower Use protective device TUBE BROKEN IN WELDED Over loaded Replace part SEAM YOKE BROKEN AT Over loaded Replace part EAR TIP gt A SLIP CLUTCH SLIPPING Excessive load Reduce speed and or raise cutter EXCESSIVELY j Springs weak Replace Springs lt Improper adjustment Re adjust Slip Clutch am Too much power for Reduce ground speed and LLI Slip Clutch material intake A Friction Facings worn Replace Facings Oil on Facings Replace Facings Frict
173. rtain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sc so A96B 03 06 Safety Section 1 2 O 2006 Alamo Group Inc SAFETY Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm sa 31 AWARNING Operator Safety Instructions and Practices The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased s3PT 10 gt 5 2 Z o Wait a minute Save a life Never crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 A DANGER U gt TI m lt Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained
174. s 2 1 1 8 OD x 1 1 16 bushings 3 1 OD x 1 bushing 6 in center and Locknuts 4 Clamp caster wheel assembly 7 to axle w cap 8 using 5 8 x 2 1 2 bolts 9 and nuts 10 Figure ASM R 0138 ees ASM R 0138 A96B 03 06 Assembly Section 3 5 O 2006 Alamo Group Inc gt 0 0 LL E lt ASSEMBLY Attach the Axle Arms to the Main Axle maintaining Dim A approximately equal to Dim B when clamp bolts are tighten However these Dim may vary slightly if needed to help level the Mower Deck from side to side Note Axle arms may be moved on the main tube to the desired wheel tread but it is always recommended that wheels be placed as wide as possible for stability See Figure ASM R 0139 CONTROL RODS PULL TYPE Attach the two level lift control rods to the lower lugs on tongue and to lugs on the rear axle tube using pins washers and cotter pins Note The adjusting nuts on control rods should be to rear of machine and should always be adjusted with equal tension on both rods Figure ASM R 0140 amp ASM R 0141 a 00 LLI Y Y lt ASM R 0140 ASM R 0141 A96B 03 06 Assembly Section 3 6 2006 Alamo Group Inc ASSEMBLY IIA ero TN ASM R 0143 gt 0 0 LL E lt MOWER SUPPORT ROD OFFSET PULL MODEL ONLY Attach support stand 2 at the right front bolt welded in the frame main cross member Insert long rod 1 through hole in top end of stand
175. s If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Z Q pp lt cr Lu o O Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS R 0023 11 2 Bystanders Passersby Precautions If a bystander comes within 100 yards of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 100 yard distance OPS R 0024 A96B 03 06 Operation Section 4 30 2006 Alamo Group Inc OPERATION Rotary Mowers are capable under
176. s ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer AS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos esgos de aplastamiento por una segadora piezas desprendidas E EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y pra
177. s usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema e Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n e Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla del combustible contra el cuello de llenado del tanque o Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones serias o la muerte causadas por las emanaciones del escap
178. sh move Shims the opposite direction Once this adjustment has been made remove the Cap and Gaskets Install all Gaskets on Cap and then apply a small bead of sealant around flange of the Cap and on top of the Gaskets Reinstall the Cap on the housing and install all eight Bolts and tighten them to a torque of 31 to 34 foot pounds Figure Mnt R 0134 gt lt ar LL a gt lt m Mnt R 0134 Fill the Gearbox with new NLGI 000 Grease to the Oil Level Plug Reinstall the Breather Plug and remount the Gearbox back on the machine A96B 03 06 Maintenance Section 5 25 2006 Alamo Group Inc ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal
179. ssembly and Assembly Procedures for T BOX Refer to Figure MNT R 0118 for location of all item numbers in procedures Remove Main Input Shaft Step l Drain oil from gearbox Place gearbox on appropriate work surface Remove 8 bolts retaining input housing hub Remove hub assembly from main housing Note Quantity and thickness of shims between hub and main housing Step Il Remove cotter pin 14 and adjusting nut 13 Step III Remove gear 17 Press on threaded end of shaft 16 to remove from hub Step IV Press bearing cone 8 from shaft 16 LLI O lt lt LLI lt step V Remove bearing cups 8 from hub housing Step VI Remove 8 bolts 10 from one side cap 2 Tap on opposite side shaft end 6 to remove side cap 2 and on side shaft assembly Step VII Remove 8 bolts retaining remaining side cap 2 in place Using end of hammer handle tap inside of cap to remove from main housing Note quantity and thickness of shims under both side caps Also mark side cap which was closest to gear and main housing so it may be reassembled later in same location Step VIII Lap shaft ends on solid metal surface to remove bearings 8 gear 3 and spacer 4 Gearbox is now completely disassembled Inspect and replace all worn or damaged parts A96B 03 06 Maintenance Section 5 14 2006 Alamo Group Inc MAINTENANCE Assembly Procedure for T BOX Assembly can be accomplished by r
180. strucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos publicos e Obedezca todas las reglamentaciones locales de trafico e Ac rquese a las intersecciones con precauci n e Cumpla con los avisos de velocidad y de control de tr fico e Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en
181. t the Wheel Figure ASM R 0146 Note direction of travel and curvature of rubber segmenis in tire and install as shown in Figure ASM R 0146 lt FORWARD MOVEMENT OF UNIT i e 7 Gray OA g E 7 DRIVELINE ATTACHMENT Before starting assembly make certain that all paint dirt and grease are removed from gearbox shaft 1 To ease assembly apply a light coat of grease to splines and assemble Do not assemble a driveline without a shield Figure ASM R 0118 1 Attach the slip clutch end of the driveline to the gearbox input shaft securely Make certain that the slip clutch is fully onto the input shaft splines Tighten the locknuts 2 alternately until they have reached the proper torque Refer to Torque Chart in Maintenance Section iii ae 4 f STREDET i d a HU H E i i O K a GEARBOX gt a o L HE i X HUL AE q SLIPCLUTCH Asm R 0118 A96B 03 06 Assembly Section 3 9 O 2006 Alamo Group Inc ASSEMBLY SHIELD ASSEMBLY Remove and discard the two top bolts from the Center Gearbox Attach Bracket 1 to the Center Gearbox with M10 x 40 Bolts 2 and Flatwashers 3 in the same hole location Install Shield 5 and retain with 1 2 Wing Nut 4 Figure ASM R 0147 a 00 LLI Y Y lt 4 A ably rey Faa ra F A ts A ASM R 0147 JACKSHAFT BEARING SUPPORT ASSEMBLY Attach the Jackshaft bearing support bracket 1 to the tongue Loosely attach bearing support by
182. t the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll AWARNING ee ees over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 oO A96B 03 06 Operation Section 4 5 O 2006 Alamo Group Inc O U m gt I O Z OPERATION 2 2 Tractor Safety Devices If transporting or operating the tractor and mower near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or mower Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 2 3 Tractor Horsepower The power req
183. the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 A DANGER Never interfere with factory set hydraulic calibrations Any change in calibration could WARNING cause a failure of the equipment and may result in injury sBH 13 Always maintain the safety decals in good readable condition lf the decals are missing damaged or unreadable obtain and install replacement decals immediately se s Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function se s gt 5 2 Z o AWARNING A96B 03 06 Safety Section 1 13 O 2006 Alamo Group Inc SAFETY Never work under the Implement the tramework or any litted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 A DANGER Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running Make sure the tractor engine is off before working on the Implement sc 20 AWARNING Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings
184. ther extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque values for bolts that are measured in Inches Proper Torque values for Metric bolts To get Newton Meters multipy pound foot of torque by 1 356 A96B 03 06 2006 Alamo Group Inc Maintenance Section 5 11 e ie Bs a ES d 2 N N i J A e A ae a gt a i 2 Bolt e NA SN Bolt 48 8 8 10 9 12 9 Diameter Diameter Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 4 8 8 3 or 9 8 10 12 Grade Two Grade Five Grade Eight Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry 1 4 5 5 9 12 5 6mm 4 5 8 5 12 14 5 5 16 11 13 26 8mm 11 20 30 35 3 8 20 33 46 10mm 21 40 60 70 7 16 32 52 75 12mm 37 70 105 120 1 2 50 80 115 14mm 60 110 165 190 9 16 70 115 160 16mm 92 175 255 300 5 8 100 160 225 18mm 125 250 350 410 3 4 175 280 400 20mm 180 350 500 580 7 8 175 450 650 22mm 250 475 675 800 1 270 675 975 24mm 310 600 850 1000 1 1 8 375 850 1350 27mm 450 875 1250 1500 1 1 4 530 1200 1950 30mm 625 1200 1700 2000 1 3 8 700 1550 2550 1 1 2 930 2100 3350 MAINTENANCE TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY O
185. thrown from mower blade enclosures e Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING e BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help pre
186. time the mower is raised and lowered 3 Adjust the mower leveling rod so that the front of the mower is approximately 3 4 lower that the rear 4 If the mower is attached to a 3 point hitch drawbar adjust any tractor equipped lower link check chains guide blocks or sway blocks to prevent the hitch and mower from swaying from side to side Never raise the 3 point lift with the mower attached as catastrophic driveline damage will occur A96B 03 06 Operation Section 4 14 O 2006 Alamo Group Inc OPERATION 6 3 Setting Deck Pitch To facilitate safe and efficient operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Setting Deck Pitch Lift and Semi Mount Type 1 Lower the mower until the rear of the mower is resting securely on its tail wheel 2 Lower the 3 point lift arms further until the front of the mower is at least 3 4 lower than the rear SS ET 3 Place the tractor s 3 point control lever stop at e i this point to maintain the deck pitch A A Setting Deck Pitch Pull Type 1 Adjust the leveling rod linking the tongue to the rear axle until the front of the mower is at least 3 4 lower in the front than the rear To lower the front lengthen the leveling rod and to raise the front shorten the leveling rod Operating the mower with the front of the deck slightly lower than the rear allows the mower to cut the grass only once and requires less work fr
187. tion inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 Never work under the Implement the tramework or any litted A DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 0 injury or even death sc 14 O U m gt O Z Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sa 21 A96B 03 06 Operation Section 4 19 O 2006 Alamo Group Inc OPERATION 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO s
188. tions Slow down on hills rough terrain and curves A96B 03 06 Introduction Section 2 3 2006 Alamo Group Inc INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement IMPORTANT For your safety and to guarantee optimum product reliability always use O E O O O am Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 TTT RAMS 02725100 A96B 03 06 Introduction Section 2 4 2006 Alamo Group Inc
189. ual Operators Manual Bolt Flatwasher Locknut U gt TI m _ lt SAFETY SAFETY DL R 0043 shipping use or reconditioning Alamo cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo dealer to order replacement decals A96B 03 06 Safety Section 1 18 O 2006 Alamo Group Inc SAFETY ITEM Oo Om OY ge IS e 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Provided by tractor manufacturer PART NO 00725746 00749117 00756004 00756005 00756007 00756059 00756485 00756494 00760657 00773723 03200347 1458392 00763977 D102 D114 D103 D132 D137 D138 00763613 00757139 02960766 00769875 nfs 1458393 00776031 00761678C 10058000 00024100 02959924 QTY LEVEL at VQ a bb WOow BR PONY Ao HS py PELIGRO DANGER DANGER DANGER WARNING WARNING DANGER DANGER IMPORTANT PELIGRO REFLECTOR REFLECTOR INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT L NAME LOGO NAME SER PLT REFLECTOR 540 or 1000 RPM units only Select correct one A96B 03 06 O 2006 Alamo Group Inc Safety Section 1 19 DESCRIPTION Translate Safety Material Multiple Hazard D L Shield Missing Do Not Operate Rotating D L Entanglement Use Repair
190. uired to operate a mower is determined by the tractor PTO horsepower For most mowing conditions the A96B lift mower requires a tractor with at least 50 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 85HP may cause mower damage by overpowering the unit in heavy cutting conditions y O q am LLI O O 2 4 3 Point Hitch Lift Tyoe Mower The tractor 3 point hitch must be rated to lift at least 1634 lbs The Lift and Semi Mount Type Mower is designed to be mounted on tractors with either a CAT II or Ill 3 point hitch Refer to the tractor s Operator s Manual for the category of the tractor being used If the hitch does not conform to ASAE CAT Il or Ill dimensions the mower may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount nonconforming hitches CESS a SES que Fie Po I E E e ore a A be mo a EE A a Use the correct hitch pins for the hitch category being used For a Cat II hitch 1 1 8 lower and a 1 upper diameter hitch pins are used and Cat lll dd hitches require 1 7 16 lower and a 1 1 4 upper diameter hitch pins CAT Il Implement Hitch Specification CAT III Hitch Specifications Width from outside to outside A frame 32 3 8 Width from outside to outside A Frame 38 Quick Hitch width inside lug to lug 33 5 8 Quick Hitch Width inside lug to lug
191. ushings 6 through Braces 3 and install bolt 3 4 x 5 9 flatwashers 14 and locknut 13 through all parts as shown Note Rear braces 3 install to outside of A frame halves 4 Attach Braces 3 to Braces 4 with bushings 6 flatwashers 14 bolt 3 4 x 2 1 2 16 and locknut 13 Retain the rear of Braces 3 together with bushing 15 bolt 3 4 x 2 1 2 11 and locknut 13 through middle holes in brace 3 Attach braces 4 together with bolt 3 4 x 1 1 2 17 and locknut 13 5 Install rear braces 4 to the rear lugs on the Main Frame with bolts 3 4 x 2 10 flatwashers 14 bush ings 6 and locknuts 13 A96B 03 06 Assembly Section 3 2 O 2006 Alamo Group Inc ASSEMBLY A FRAME ASSEMBLY LIFT TYPE CONT D 10 A lt a a O 14 22 14 A i So E by dl 3 6 O Ss D 6 S gt 0 0 LL E lt Asm R 0134 A ITEM QTY DESCRIPTION 1 1 A Frame RH 2 1 A Frame LH 3 2 Brace 4 2 Brace Support 5 2 Bushing 1 1 80D x 9 16Lg 6 6 Bushing 10D x 7 16Lg T 1 Bushing 10D x 2 1 16Lg 8 2 Bushing 1 1 40D x 2 1 8Lg 9 1 Bolt 10 4 Bolt 11 1 Bolt 12 1 Bolt 13 9 Nut 14 8 Washer 15 1 Bushing 1 1 40D x 1 1 16Lg 16 1 Bolt 17 1 Bolt 18 1 Pin 19 2 Pin CATII 20 1 Clip 21 4 Clip 22 1 Bolt 23 2 Spacer 24 3 Bolt A96B 03 06 Assembly Section 3 3 O 2006 Alamo Group Inc ASSEMBLY TAIL WHEEL ASSEMBLY LIFT TYPE 1 Attach Beam Support Weldments 2 to t
192. vent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintena
193. wer ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute a tl te mm mi ie A EEN E AEA EE EE 15 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard
194. y those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI lt U Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices The lowest level of Safety Message warns of possible injury Decals located on the A CAUTION NA Equipment with this Signal Word are Black and Yellow Serious injury or possible death Decals are Black and Orange AWARNING Imminent death critical injury Decals are Red and White sc 1 A DANGER READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the 7 Safety Messages Always use good common sense to avoid hazards sa Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sc 3 INSTRUCTIVO AWARNING Engine Exhaust some of its constituents and ce

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