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Alamo FALCON 15/10 User's Manual

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1. Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no Da DE 540 RPM 1 3 8 puto puedan leer 6 RANURAS Seguridad en el mo
2. Deck underside plugged Clean underside of deck Grass too high Mow at higher setting and recut lower Grass Clippings Windrow Grass too wet Wait for grass to dry or clump Grass too high Mow at higher setting and recut lower Housing plugged Clean underside of deck FACLON 15 10 03 09 Operation Section 4 45 2009 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE DAILY MAINTENANCE Daily maintenance is intended for those that need to be lubricated and or checked daily for proper mower operation This maintenance should be conducted every morning before the machine is started ITEM DAY TI A HYDRAULIC FLUID 1 Proper Oil Level 2 Oil Level Low 3 Filter Change Wu O Z lt Z LU f lt lt B BLADES C SPINDLE D NUTS AND BOLTS 1 Blade Bolts 2 Blade Carrier Nut amp Cotter 3 Spindle Housing Bolts 4 Motor Bolts 5 Speed Changer Bolts 6 Pump Bolts 7 Axle Arm Bolts 8 Winch Stand Bolts 9 Drawbar Bolts 10 Wheel Lug Nuts E WHEEL BEARING SEAL INSPECTION F HYDRAULIC HOSES AND CYLINDERS G CLEAN OFF MACHINE H OIL COOLER CLEAN Every 4 to 8 hours NOTE Please make copies of this chart and use daily FALCON 15 10 03 09 Maintenance Section 5 2 2009 Alamo Group Inc MAINTENANCE Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regu
3. FALCON 15 10 HYDRAULIC ROTARY MOWER AAMO Published 03 09 Part No 02985378C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover E FE R 0034 ALAMO INDUSTRIAL AT E N C I O N LEA EL INSTRUCTIVO ALAMO OF THE ALAMO GROUP 1 502 E Walnut Si No Lee ingles Pida Ayuda a Alguien ES ig ALWAYS ON THE CUTTING EDGE Seguin Texas 78155 cena 830 372 3551 Email parts alamo industrial com 2009 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES
4. e Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags e Use tractor flashers Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read TRANSMISSION TRANSMISSION PARK NEUTRAL Make proper equipment shutdown procedures an important habit to o practice Follow these safety practices before dismounting tractor SET PARKING ENIE e Disengage PTO clutch and transmission drive zz e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact REMOVE KEY LOCK IGNITION 4u Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety
5. and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for Y your safety and that of your family and fellow citizens LLL INDUSTRIAL BC 0001 FALCON SOM 3 09 P N 02985378C Printed in USA
6. e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death fr
7. o o ooo ooo y O Hydraulic cooler is clear of cut grass and debris Chain guards deflectors are in place amp in good condition o lt o o o o yo Hydraulic oil is at properlevel ooo o S yO Spindle amp Motor mounting bolts are tight All grease points are properlylubed S yO Blade carrier retaining nutistight Blades are not chipped cracked or bento Bladeboltsaretight ooo o S yO Wheellugnutsaretight Transport locks are in good condition o o ooo S y O Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies lt O q am LLI O O FACLON 15 10 03 09 Operation Section 4 20 2009 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge O 5 m gt O Z xcessive Blade Wear Cause Mower height settoo low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades
8. FALCON 15 10 03 09 Maintenance Section 5 17 2009 Alamo Group Inc gt lt ar LL a gt lt m ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writi
9. FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS ATTENTION Purchaser should fill in
10. OUTLET PORT TO Y RESERVOIR THREE SPOOL CONTROL VALVE 0 FRONT HOSE BRACKET mag REAR HOSE BRACKET AXLE LIFT CYLINDER O U m gt O Z LEFT WING LIFT CYLINDER RIGHT WING LIFT CYLINDER Hydraulic Line Support After connecting the mower hydraulic lines to the tractor support the hoses with the equipped brackets Ensure that hoses do not contact the driveline do not bind while turning and do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport braces to lower the mower wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully retract wing cylinders and extend center cylinder Place control levers in the float position and repeat process a second time Ensure wings are entirely supported by the cylinders before removing the transport braces NEVER drive out bar pins and NEVER remove braces that have tension on them 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground
11. SERIOUS BODILY INJURY 4 Never mount any other tire such as a truck tire on this wheel supplied with a 22 ply aircraft tire 00762608 FALCON 15 10 03 09 Assembly Section 3 7 2009 Alamo Group Inc ASSEMBL Y Asm R 0213 SEE SIDE OF TIRE FOR MAXIMUM TIRE PRESURE PLACE CONICAL SIDE OF LUG NUT AGAINST WHEEL Daf gt RIB IMPLEMENT TIRE j WHEEL BOLTS gt a 00 LLI Y Y lt PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL FOAM FILLED TIRE WHEEL BOLTS AAN MAXIMUM INFLATION PRESSURE 50 PSI MAXIM PEED 20 MPH ALSO SEE DECAL 00762608 AIRPLANE TIRE FALCON 15 10 03 09 Assembly Section 3 8 2009 Alamo Group Inc OPERATION SECTION OPERATION ALAMO INDUSTRIAL FALCON 15 10 OPERATING INSTRUCTIONS Alamo Industrial mowers are manufactured with quality material by skilled workers These mowers are designed for cutting grass and small weeds The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards and deflectors equipped on the mower must be maintained in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby
12. THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy lt O q am LLI O O 9 3 Operating the Mower Wings Wings are positioned with hydraulic cylinders It is recommended that the tractor be equipped with three hydraulic ports or a 3 spool control valve be used so that each section can be controlled independently Ensure the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised position until the cylinders fully retract wings and extend center As much as possible operate the mower with both wings fully lowered the mower can be operated with one or both wings in the raised position but only operate in this position when the conditions require such aS mowing in narrow areas or raising a w
13. and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working pari of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts FOIE AAA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury Thi
14. brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 FACLON 15 10 03 09 Operation Section 4 38 2009 Alamo Group Inc OPERATION 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS U 0019 NOTE Ensure that the mower sections are fully raised and that the transport locks are engaged for each section AWARNING Only tow the Implement behind a prope
15. cap includes an integrated breather element The bottom of the cap should be wiped clean each day If the breather becomes clogged replace the filler cap Depending on mowing conditions the filler breather cap may need to be replaced once or twice a season See Image Mnt R 0227 MntP R 0073 Wu O Z lt Z LU lt lt BLADES Blade Servicing Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening NOTE Replace Blades in pairs after no more Original Blade Edge than 1 2 notch wear Mnt R 0034 A Use only original equipment blades on this cutter They are made of special heat treated WARNING aloy steel WILL FIT BLADES MAY NOT MEET SPECIFICATIONS AND MAY FAIL CATASTROPHICALLY AND CAUSE BODILY INJURY OR DEATH 1 2 Maximum Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sam 10 A DANGER Inspect Blades daily for abnormal wear If Blades have a notch worn into the leading edge at the lower bend more than a 1 2 DEEP due to running in gravel and or the ground REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY Failure to replace such abnormally worn
16. chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 FACLON 15 10 03 09 Operation Section 4 41 2009 Alamo Group Inc O 5 m gt O Z OPERATION 14 TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Excessive Vibrations Spindle amp Mower bolts Tighten if loose Check For loose nuts on Tighten If loose blade holder and blades Check for bent output shaft Replace shaft if bent a If shaft is bent oil will normally o leak from the bottom seal E Check to see if blades are Free blades so they swing lt free swinging am Check for even wear on each Weigh bla
17. e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and
18. equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sG 40 Mow only in conditions where you have clear visibility in daylight or with adequate artificial AWARNING E lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGm 1 A DANGER There are obvious and hidden potential hazards in the operation of this N Mower REMEMBER This machine is often operated in heavy brush pie and in heavy weeds The Blades of this Mower can throw objects if 4 E gt LLI LL lt Y shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if
19. fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la ca da de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no
20. hand protection is not Worn SG 37 AWARNING All Safety Shields Guards and Safety devices including but not lim ited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should Tractor PT be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s A DANGER PTO Integral j hield Shield Deflector Chain aa Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sam 10 A DANGER FALCON 15 10 03 09 Safety Section 1 14 O 2009 Alamo Group Inc SAFETY DO NOT weld or repair rotating mower components Welds and other repairs may cause AWARNING hace La severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sam 13 PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings The
21. iaa cedi 4 24 IVI the Tractor and INOW GR enterada A ds 4 26 Grossing Ditches and Steep INCI S ds 4 27 OPERATING THE TRACTOR AND IMPLEMENTAR 4 28 FONCTION CRIS A senda a N 4 29 Bystanders Passersby Precautions iii ia 4 29 Engaging the Power Take Om PTO neriie a a a 4 30 PTORPM eand Ground Spee e o aes 4 31 Operating IMG Mower cect te clases di tide 4 31 SHUTtING DOW i Ihe MOE MENT estuario ada 4 35 DISCONNECTING THE MOWER FROM THE TRACTOR oooccccccnnnnncccnnnnnnnnnnnnnoncnnnnnnnnnonononnncnnnnnnnnonnnanenennnnnnns 4 35 MOWER STORAGE sarasa a eae ee 4 37 TRANSPORTING THE TRACTOR AND IMPLEMENT siii iia 4 38 Transporting on PUDIIC ROAGWAYS asasena a a a a a r E 4 39 Hauling the Tractor ana Implementar a a a E da 4 41 TROUBLESHOOTING GUIDE ea 4 42 MAINTENANCE SECTION seiis esa a a a a aE 5 1 DAILY MAINTENANCE a e a a a a T 5 2 LUCO and dl 5 3 WHEEL UB PASSE MB iY qm ds o o e e ea ate eet 5 4 TONO dE E SA A 5 4 FAV OFAUNCIIEIG ota id 5 5 PROD Sh OM OVEN iaa 5 5 OE A A A 5 5 Breather Eleme ni ir AAA AA EA AA A AAA AA A 5 6 SA A e cacti oases emcees an does eas aibacatse a eatca ne andy a ee ose ee 5 6 Blade Servicio 5 6 BLADE SHARPENING sc dd oi A ido ro de ae O 5 7 BLADE REMOVAL NI A eee nde eee 5 7 BLADE CARRIER REMOVAL ai ele ios dela 5 8 BLADE CARRIER INSTALLATION nia dis 5 8 SA A qq ee on ee eee eee eee 5 8 NUS BOIS ws gait cach at cru A AR AENA el ta it AA E A RG 5 8 SOINGIS HOUSING BONS x56 vce sat inca 5 9 MOE BOIS iin
22. more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has e Become bent or deformed from it s original shape or e Any cracks are visible or e Deep gouges in the blade s surface are persent or e Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or e The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 112 MAXIMUM 12 7mm 1 Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 FACLON 15 10 03 09 Operation Section 4 21 2009 Alamo Group Inc OPERATION 9 DRIVING THE TRACTOR AND MOWER Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the mower and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached mower review the following Read all safety instructions Decals on the Mower warn yo
23. operator protection during mowing operations e Know mower and tractor operating capacity and characteristics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability C
24. para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta minima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blic
25. procedure e Material type and height to be mowed e Operating terrain conditions e Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shut
26. rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derr
27. remove all foreign material that has been wrapped around the spindle Inspect the grease seal to see that the rubber seal is in complete contact with the metal all around the spindle If the seal has become worn or cracked replace it at once Hydraulic Cylinders and Hoses The hoses are made with high strength wire braids and should last several years lf they should become pinched or broken replace them Fittings with pipe threads should be assembled with the use of a pipe sealant suitable for hydraulic service NEVER USE TEFLON TAPE Other types of fittings are sealed by tightening Care should be taken so as not to tighten to the point of bursting the fitting Leaking hydraulic fittings should be attended to immediately because of the loss of oil or as a source of possible inducement of air into the system Excessive leakage of oil around the breather plug on a cylinder indicates that the seal in the cylinder is worn out Replace the seals in the cylinder immediately before premature cylinder damage or loss of high volumes of hydraulic oil occurs Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by th
28. reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO ES PARADA TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE Cae TRANSMISI N PUNTO MUERTO NEUTRAL ASEGURE LA IGNICION du Programa de mantenimiento i Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimie
29. section is not intended as a legal interpre tation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Acct U gt TI m lt o Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Requi
30. support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 O U m gt O Z Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Never allow children to operate or ride on the Power Unit or Implement 44 DANGER spun 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 FACLON 15 10 03 09 Operation Section 4 7 2009 Alamo Group Inc OPERATION BEFORE leaving the tractor seat always engag
31. sure the PTO shield integral driveline shields and input shields are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 44 DANGER Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work saPT 09 AWARNING Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immedi ate entanglement injury or death sspt 11 Always maintain the safety signs in good readable condition If the safety signs are missing AXWARNING damaged or unreadable obtain and install replacement safety signs immediately sa s Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function se s Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death se 14 gt gt z 2 A z 3 44 DANGER FALC
32. the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Alamo Industrial Implement Model Serial Number Date Purchased Dealer ATTENTION r READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 ALAMO 830 379 1480 INDUSTRIAL TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 2 3 4 a Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seat belt while the tractor is moving and Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected rea provided by the ROPS REQUIRED OF THE OPERATOR OONODORWNDY Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes
33. through dips and uneven terrain Do not operate this Equipment with hydraulic oil or fuel leaking Oil eani and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 FALCON 15 10 03 09 Assembly Section 3 4 O 2009 Alamo Group Inc ASSEMBL Y ATTACHING CYLINDER HOSES Attach cylinder hoses to Tractor QD Remotes Requires Three Spool Tractor Remote Valve to Operate Each Wing and Axle Independently or use Three Spool Control Valve Option Proper QD couplers will need to be attached to hydraulic hoses Operating Mower Hydraulics with Three Tractor Hydraulic Ports Connect one hose into each hydraulic port Connect lines to correspond with position of hydraulic control levers Operating Mower Hydraulics with Two Tractor Hydraulic Ports The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining
34. y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo
35. 0058000 3 Bolt 20 00024100 6 Flatwasher 21 02953324 3 Locknut 22 00776031 1 Canister Operators Manual 23 02985378C 1 Operators Manual Furnished by Tractor manufacturer Quantity for two section unit Quantity if left wing not used Quantity if right wing not used FALCON 15 10 03 09 2009 Alamo Group Inc Safety Section 1 17 SAFETY Decal Description Multi Hazard Decal Sheet A DANGER en n Yi 1 P N D389 Decal D389 consists of the following multi hazards gt Jan LL lt A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE ER BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA KEEP AWAY THROWN OBJECTS BEFORE WORRIG e Inspect the area before mowing for potential mower hazards Remove or avoid all foreign objects such as wire cable metal objects and all other foreign material Foreign material can be thrown from the 1 Study and understand operator s manual safety signs and Instructional decals for tractor and Implement to prevent misuse abuse and T mower and cause serious bodily injury to the Pam howto stop engine suddanly nan emergency Be alert for passerby and especially children operator and passersby 2 Allow no children on or near implement or tractor Allow no riders on tractor and implement Falling off may cause serious injury or death from being run over by tractor or cutter or contact with rotating blades 3 Operate only w
36. 5 INTRODUCTION SECTION ociosa cidcid iia 2 1 ASSEMBLY SEC TION cunrstinaecii 3 1 PROPER TORQUE VALUES FOR FASTENERS untada A A A A 3 2 CONNECTING THE MOWER TO THE TRACTOR oooocccnnnncnnnnnnnonnnnnnnncnnnnnnnnnccnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnannrnnnnnnonnnnnnnos 3 2 Connecting the Mower Tongue to the Tractor sarria ada 3 3 sale WOW CHAN OPA AREA SO uo a A E E E EEES 3 3 PUMP SPEED INCREASER AND CUTTERATTACHMENT cusco i oes 3 4 ATTACHING CYLINDER HOSES cccccccccecccccccccssceesseeeeeeeessscccsseseeseceeescceessseseeeeesasccessdeeteceeescsnecscccseeseeeeeees 3 5 ATTAGHING ELECTRICAL CONNECTIONS 00 A as 3 5 ASA A O O A 3 5 WINCH ASSEMBLY ATTACHMENT OPTIONAL EQUIPMENT c0ooocccnnnnnnnnnnnnnononcnnnnnnnnnnononnnncnnnnnnnnnnnnnnannncnnoos 3 6 Three Spool Control Valve Installation OPTIONAL EQUIPMENT ccccsecceeeeseeeeeeeeaeeeeeeeeeeeeeeeeeeesaaaeeees 3 6 TIRES AND WHEELS OPTIONAL WHEEL CONFIGURATIONS coooocccccccccccnnnnnnnccccnnnccconnnnnnconcncnnnnnnnnnnnnnncnnnnos 3 7 OPERATION SEG THON cecdisevscsciteewecttenace diia 4 1 Standard Equipment and Specifications c ccccccceceseececcceeceecceseecccccescceccesecessseaeeecceseecesousecesscenesesseseneeecness 4 3 OPERATOR REQUIREMENTS curas 4 4 TRACTOR REQUIREMENTS 0 a dio 4 5 MOPS and Seal Dell isso ia 4 5 Tractor Safety Devices scam asic cs ela etl aude d dad ias 4 5 TAG AION SCD OW CP ehh erga iota eo crcttas ne ama ei b ets arantst a a a aor cer uci ee ae emeral
37. 975 24mm 310 600 850 1000 1 1 8 375 850 1350 27mm 450 875 1250 1500 1 1 4 530 1200 1950 30mm 625 1200 1700 2000 1 3 8 700 1550 2550 1 1 2 930 2100 3350 To get Newton Meters multipy pound foot of torque by 1 356 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspt 15 FALCON 15 10 03 09 Assembly Section 3 2 2009 Alamo Group Inc ASSEMBL Y Connecting the Mower Tonque to the Tractor 1 Ensure the tractor is equipped with the correct PTO shaft and the drawbar is setatthe cor rect length Using the parking jack position the tongue clevis to the height of the tractor drawbar Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to the deck Board the tractor and start the engine Back the tractor to the mower aligning the drawbar Clevis Positioning Nut Drawbar hitch hole with the mower tongue clevis Turn off the tractor engine place the tractor in park Parking an
38. AWARNING Wait a minute Save a life Never crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service saPT 19 A DANGER U gt TI m lt Never operate the Tractor or Implement until you have read and com pletely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Imple ment Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 44 DANGER The operator and all support personnel should wear hard hats safety e shoes safety glasses and proper hearing protection at all times for ZA W protection from injury including injury from items that may be thrown by we the equipment sc 16 2 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period
39. BLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios U operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operaci n de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje par
40. L 5 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sam 10 y O q am LLI O O The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement A DANGER baleen and possible serious injury or death sc 2a FACLON 15 10 03 09 Operation Section 4 16 2009 Alamo Group Inc OPERATION e Ensure chain guards and or rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure the driveline integral shields are in good condition and rotate freely e Inspect that all bolts and screws are in position and are properly torqued OPS R 0074 e Perform scheduled lubrication as specified in the maintenance section OPS R 0076_A Q U m gt I O Z e Ensure each hydraulic cylinder is inst
41. N MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed m
42. N ad 5 9 SP Ed CNO Sr BOIS oina a a 5 9 PUMO BOIS A a eee le ee 5 9 PRISA BONS as a NA e a 5 9 O aes 21 9 0 A eR ee 5 9 DrawOal o ee esate easel 5 9 Blade Carmier Retaining NU A AA AAA om me meee me oer eee 5 9 Wheel Bearing Seal INSDSCHON eri aaa aaa i aak ialt 5 10 Fy draulic Cylinders and HOSES ii a a a a 5 10 CVIINGEr ROG Mamnenan e cnie a a a a 5 10 clean Te Machine nt A E E AE a ohadeaae 5 10 WEEKLY MAINTENANCE ca a e do de es pence 5 11 SINGS House naan see 5 12 2009 Alamo Group Inc opeed Chandel A Ee eet eRe Oe eae Re ee ee eee 5 12 Sie ct A PR nae On E AE EE E AT 5 12 A tseaakaeceabed act iunseape A tu ciinmans ode aa 5 12 FUNG PIAS a A Aces 5 13 A A eae ee ee ee Cee ren eee A 5 13 VV IMSS IOCANIING a 5 13 Cet MVCN S 8 A Mantctemmctaior eligi daeucemaetetedeen shauncteuscteaaed 5 14 A o A e a a E cc Anes 5 14 e An gn A ede ae ae nani eee aac 5 15 BEANNUAL MAINTENANCE ts 5 15 SKO A reat ends dete amend A ehamanadsccntentaatons 5 15 FONGUC ur saaiieddne a a Watendersaceeiines 5 15 BI a eee oe eee ee ree 5 16 POV CUM SM aa 5 16 A A weet tai A ge auettuatatemeuadant E N a tes anc 5 16 Oi CM ANOS ran A o e a 5 16 MVCIG ASIC CHOU adas bakin Mb tetas dci 5 17 2009 Alamo Group Inc SAFETY SECTION SAFETY General Safetv Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoi
43. ON 15 10 03 09 safety Section 1 13 2009 Alamo Group Inc SAFETY Never attempt to lubricate adjust or remove material from the Implement while it is in A WARNING motion or while tractor engine is running sa 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order se 21 AWARNING gt LLI LL lt Y Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated sa 28 A DANGER Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 AWARNING Use caution and wear protective gloves when handling sharp objects such as blades Knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper
44. R LLI LL lt v SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shippiTimes New Romanng use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals DL R 0087 FALCON 15 10 03 09 Safety Section 1 16 2009 Alamo Group Inc SAFETY ITEM PART NO QTY LEVEL DESCRIPTION 1 D389 1 DANGER Multiple Hazard 2 D390 1 DANGER Multiple Hazard Pull Unit 3 D395 3 IMPORTANT Replace Blades In Pairs 4 D138 2 1 INSTRUCT CW Blade Rotation 5 D137 1 1 INSTRUCT CCW Blade Rotation 6 D103 1 WARNING 540 PTO Speed D114 1 WARNING 1000 PTO Speed 7 02925100 1 IMPORTANT Genuine Alamo Parts 8 00753840 2 DANGER Folding Wing Thrown Objects 9 999403 1 DANGER Overturn of Two Section Flex Y 10 02985907 1 INSTRUCT Color Coded Hose Connect gt 11 02985912 1 WARNING Replace Master PTO Shield TI 12 02985911 WARNING Hot Surface m 13 02985904 6 5 LOGO FALCON LOGO 15 p 02985905 6 5 LOGO FALCON LOGO 10 14 1458392 2 REFLCTR Red Reflectors 15 1458393 1 REFLCTR Amber Reflector 16 03200347 i REFLCTR SMV 17 nfs 1 Plate Serial Number Plate 18 02982828 1 INSTRUC Hyd Oil 19 1
45. RIALES Y AGR COLAS SEGADORA ROTATIVA CON X q ALA PLEGABLE SO SEGADORA a DESGRANADORA SEGADORA DE SEGADORA DE PESCANTE BARRA TIPO HOZ Sea un operador responsable MASARA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Ca
46. SEAT BELTS 2 UNDER amp ROPS Ay IN Study and understand Operator s Manuals Safety Signs and Instructional Decals for tractor and implement to prevent misuse abuse and accidents O Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or cutter or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety shoes and Ear Plugs are recommended Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted components to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual Make certain that SMV sign Warning Lights and Reflector
47. ST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o Av ADVERTENCIA res lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE industriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUST
48. a de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de
49. a lower center of gravity and added stability OPS R 0021_C INCORRECT DO NOT approach ditch straight on FACLON 15 10 03 09 Operation Section 4 27 2009 Alamo Group Inc OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact CORRECT Approach ditch at an angle with the ground may cause soil rocks and other debris to be thrown out from under the mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 lt O q am LLI O O 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never
50. a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower NEVER raise the mower wings while the blades are turning OPS R 0027F NOILVdsAdO Do not let the Blades turn when the Mower Deck is raised for any AWARNING ae Si reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sSRm 07 FACLON 15 10 03 09 Operation Section 4 33 2009 Alamo Group Inc OPERATION Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Use care to avoid hitting these items Set the wing remote levers to the float position to allow the wings to follow the contour of the ground Set the axle in the center locked postion OPS R 0028E When mowing across uneven areas such as road shoulders ditch edges and other uneven terrain position mower so that one support wheel is near the highest point to prevent blades from cutting into gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or
51. a proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora e Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas
52. ad RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower
53. adamente los espacios cerrados antes de arrancar el motor 44 PELIGRO A ADVERTENCIA Ll ADVERTENCIA ILA DEFENSA HACE FALTA NO OPERAR INSTRUCCIONES DE SEGURIDAD Cumpla con un programa de segur LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer kein ell hte Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operacion del equipo que usted debera obedecer Algunas reglas para su seguridad y la de los demas e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tracto
54. ade contact e Keep chain shields flexible or solid deflector shields or cee chutes in place and in good repair e Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm e Increase engine rom to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE pene me l E 1000 RPM PTO 1 3 8 21 SPLINE ater E 1000 RPM PTO 1 3 4 20 SPLINE ar SA Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph
55. ades in pairs IMPORTANT Blade Nut Always Replace Blades in Blade Pan ao Pairs a Torque Blade Boltto 300 ft lbs Blade Bolt D395 P N D395 Blade Rotation Clockwise gt R LLI LL lt v Cr BLADE ROTATION P N D138 Blade Rotation Counter Clockwise mo Y BLADE ROTATION P N D137 WARNING Avoid Bodily Injury Use 540RPM PTO Speed Only 54 THIS MACHINE AT TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D103 P N D103 FALCON 15 10 03 09 Safety Section 1 20 O 2009 Alamo Group Inc SAFETY WARNING Avoid Bodily Injury Use 1000 RPM PTO Speed Only OPERATE THIS MACHINE AT 1000 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D114 P N D114 IMPORTANT Use only Genuine Alamo Industrial replacement parts ALAAVS IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUMAN 02925100 P N 02925100 DANGER Stay clear when lowering or raising wings A amp A DANGER e Stay cle
56. alled and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured with pins e Check for hydraulic oil leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS R 0077 FACLON 15 10 03 09 Operation Section 4 17 2009 Alamo Group Inc OPERATION e Ensure that the mower is equipped and secured with wing brace supports e Check the condition of the wing hinge pins e Check the condition of the mower axle suspension spring e Inspect mower tire condition wheel bearings and lug nut torque OPS R 0078_A e Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance e Ensure carrier hub nuts are tightened with the cotter pin inserted and spread e Inspect the condition of the deck skid shoes and the skid shoe attaching hardware OPS R 0012 Z O fms lt cr Lu o O HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low i e Change hydraulic oil filter and hydraulic oil w i according to maintenance schedule e Ensure there are no oil leaks and fitting are properly connected e Inspect overall condi
57. allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such OO as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam 05 FACLON 15 10 03 09 Operation Section 4 28 O 2009 Alamo Group Inc OPERATION AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to con
58. and foreign objects are to be avoided sam 07 Do not over speed the engine to maintain PTO speed when mowing heavy material Significant engine RPM loss during operation indicates an over loading condition If this condition occurs decrease ground speed and or increase cut height and or reduce the cut swath Mowing in the overloaded condition will quickly overheat the hydraulic oil and could result in component or tractor failure 10 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 1 1 2 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the r
59. and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 AWARNING Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation ssPt 16 FACLON 15 10 03 09 Operation Section 4 6 2009 Alamo Group Inc OPERATION 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for
60. anufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING e BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read
61. anyone is within 100 yards of mower SGM 02 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam Extreme care should be taken when operating near loose objects such O AWARNING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam 05 AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such item
62. ar when removing transport strap and lowering or raising wing e Component failure or accidental operation of controls may allow wing to fall suddenly and cause bodily injury or death e Cylinders with Restrictors installed must be filled with oil for wings to lower slowly amp safely e Lock Wings up securely for transporting e Do not operate mower with wings raised with passersby in the area e Contact with exposed rotating Blades and or being hit by thrown objects may cause injury or death P N 00753840 P DANGER Keep everyone clear when lifting folding and working under raised components Block securely before working under mower Install A DANGER Weight Box and Weight Min of 700lbs before WITHOUT WEIGHT CENTER MAY LITUP WITHWEIGHT WING FOLDS operating to prevent turning over the center section which can cause SERIOUS BODILY INJURY or DEATH Without weight Do not fold wing Attach t fa n S po rt st rap S ec u re ly to p reve nt n adve rte nt la Epia when lifting folding and working under raised components Block securely before dropping from the transport position and possible aie ii C R U S H N G N J U RY O R D E AT H ee illa R ra to prevent inadvertent dropping from the transport postition and sie i P N 999403 FALCON 15 10 03 09 Safety Section 1 21 2009 Alamo Group Inc SAFETY INSTRUCT Cylinder Hose Color Code CYLINDER HOSE COLOR CODE Blue a sn ing P N 02985907 WARNING Entang
63. be checked as these could become loose through vibration They should be torqued to 100 ft Ibs Axle Arm Bolts Inspect the axle arm bolts for proper tightness The nut should not be loose DO NOT over tighten these bolts Tighten the nut on the bolt until it contacts both ears Then tighten it 1 2 revolution more The axle arm must be free to move up and down If one of these bolts slipped out the suspension system would fail Winch Stand Bolts These bolts fasten the winch stand to the deck These bolts should be checked each morning before the machine is started If the winch stand has any play forward or backward these bolts need to be tightened Extreme forces are transmitted thru the winch stand when the wings are raised If the bolts are loose the winch stand could twist or break Drawbar Bolt Inspect the drawbar bolt for fit The nut should be pulled up on the bolt such that the clevis is held straight on the drawbar Use the washers provided to shim any difference between the clevis opening and the drawbar thickness This will assure proper action of the tongue and clevis If the tongue clevis sags down the nut should be tightened Blade Carrier Retaining Nut Check that the cotter pin is present and not damaged If the nut is missing retorque as described in Blade Carrier Installation FALCON 15 10 03 09 Maintenance Section 5 9 2009 Alamo Group Inc MAINTENANCE Wheel Bearing Seal Inspection Check each wheel and
64. blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death FALCON 15 10 03 09 Maintenance Section 5 6 2009 Alamo Group Inc MAINTENANCE BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in FIGURE 19 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade IMPORTANT When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage bearings and break welds and other components Vibration may also cause structural cracks in cutter housing AWARNING Never work under equipment supported by a hydraulic device because it may drop if the control is actuated even with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position Follow Original Pattern i i a lt II O 116 Maintain Corner Mnt R 0008 gt lt ar LL a gt lt m NOTE Replace Blades in pairs after no more than 1 2 notch wear BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear box Rem
65. cept when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphitic or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque values for bolts that are measured in Inches Proper Torque values for Metric bolts gt j N a ra En ES Y A Pa T de E a 4 2 S a E a Di s s 2 4 F LLI Bolt f Ka N N Ky Balt 4B 8 8 10 9 12 9 Diameter Diameter V Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking dp No Marks Three Lines Six Lines 4 8 8 8 or 9 8 10 9 12 9 Grade Two Grade Five Grade Eight lt Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry 1 4 5 5 9 12 5 6mm 4 5 8 5 12 14 5 5 16 11 18 26 8mm 11 20 30 35 3 8 20 33 46 10mm 21 40 60 70 7 16 32 52 75 12mm 37 70 105 120 1 2 50 80 115 14mm 60 110 165 190 9116 70 115 160 16mm 92 175 255 300 5 8 100 160 225 18mm 125 250 350 410 3 4 175 280 400 20mm 180 350 500 580 118 175 450 650 22mm 250 475 675 800 1 270 675
66. cerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Formtl AMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with m
67. cho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del
68. cial instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the ae Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sa s INSTRUCTIVO A Engine Exhaust some of its constituents and certain vehicle components contain or emit WARNING chemicals known to the state of California to cause cancer and birth defects or other repro ductive harm sc 30 FALCON 15 10 03 09 safety Section 1 2 2009 Alamo Group Inc SAFETY AWARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm sc s1 Operator Safety Instructions and Practices The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased saPT 10
69. cked and properly i adjusted at the factory The wheels should be pen checked each week to see if they need no BESTE adjustment Jack the wheel off the ground Grab PR the wheel and try to move it in or out If any movement exists remove the wheel and inspect the bearings and re adjust the wheel If the wheel is operated for only a few hours with it out of adjustment the bearings and hub could be worn to the point that they would need to be replaced Re adjustment and repacking of the wheel bearings is covered in the manual Maintenance Section See Image Mnt R 0234 FALCON 15 10 03 09 Maintenance Section 5 13 2009 Alamo Group Inc MAINTENANCE Chain Guards Inspect the chain guards for any missing chains or cables Replace any missing chains by undoing the retaining cable clamp Slide the cable back and insert new 5 16 chain through the slot Slide the cable back through the chains O OO and re fasten the cable clamp Missing chains aa Ta a Mie i ave ane ey GG may allow debris to be thrown out from under the i OM At its y ut ie cit mower See Image Mnt R 0235 ib it g my ve N DN i A de ti ke yo A hd l i i einige ORN iS ee T Le 57 y ea a 3 LLI O q A 0 N lt f z AYIE lt Winch amp Cable If Equipped The winch should be checked weekly The cable should be replaced at the first sign of fraying or wire breakage Check to see that the winch functions properly It should
70. control valve Ensure that the operator is aware that each wing cannot be controlled independently nor will they raise and lower simultaneously gt 0 e LL s lt ATTACHING ELECTRICAL CONNECTIONS Attach the free ends of the mower wire harness to a switched power supply of the tractor Requires 25 Amp Minimum Service Alamo industrial suggest using the Tractor Auxiliary Power Connector inside the tractor If tractor is equipped The Connector is available from the tractor dealer If desired a switch rated at 25 amp min can be installed in the power supply line to selectively turn the unit off and on LEVELING UNIT The mower Must Be Leveled after attaching to the tractor To level the implement correctly refer to Section 7 SETTING THE MOWER of the Operators Section of this manual FALCON 15 10 03 09 Assembly Section 3 5 2009 Alamo Group Inc ASSEMBL Y WINCH ASSEMBLY ATTACHMENT OPTIONAL EQUIPMENT Attach the Winch Stand to the cross bar on the Center Section with bolts and locknuts Attach the Winch to the Winch Stand with bolts and locknuts See Operation Section for use Three Spool Control Valve Installation OPTIONAL EQUIPMENT A Three Spool Control Valve is available from your dealer for use with tractors having either an open or closed center Hydraulic System lf a 3 spool valve bank is required assemble on bracket and install on tractor fender at desired location Refer to Parts List Section To install the
71. cs with Three Tractor Hydraulic Ports Connect one hose into each hydraulic port Connect lines to correspond with position of hydraulic control levers Operating Mower Hydraulics with Two Tractor Hydraulic Ports The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve Ensure that the operator is aware that each wing cannot be controlled independently nor will they raise and lower simultaneously Operating the Mower Hydraulics with a 3 Spool Hydraulic Control Valve Extra Equipment Ensure the valve matches the hydraulic operating system of the tractor open or closed center Refer to the Assembly Section for additional information on equipping the tractor with a 3 spool control valve Mount the valve bank to a tractor fender or other accessible location Connect valve bank inlet and outlet lines to outlets of the same tractor hydraulic port Connect the mower hydraulics to the control valve bank with the center section line to the right port Connect the wing cylinder lines to the control valve positioned to correspond with the left and right wing To activate the 3 spool hydraulic control valve tie the tractor s hydraulic control lever back to keep hydraulic oil continuously fed to the valve bank FACLON 15 10 03 09 Operation Section 4 10 O 2009 Alamo Group Inc OPERATION 3 Spool Control Valve INLET PORT TO VALVE i
72. ct the Implement and Tractor hitches S3PT 15 6 1 Connecting the Mower Tongue to the Tractor 1 Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set atthe cor rect length 2 Using the parking jack position the tongue clevis to the height of the tractor drawbar Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to Tongue O U m gt O Z the deck i Positioning 3 Board the tractor and start the engine Back ALA Nut the tractor to the mower aligning the drawbar hitch hole with the mower tongue clevis Turn prawpal off the tractor engine place the tractor in park Parking and set the parking brake before dismounting Jack On 463 4 To attach the mower place a 1 washer 1 under top lip of welded Clevis Add enough 1 Spacer washers 2 between bottom of drawbar and bottom lip of Clevis and tighten the 1 locknut amp bolt securely Note Attaching a Falcon mower to the tractor 3 Point Hitch IS NOT RECOMMENDED UNDER ANY CONDITIONS 5 Securely attach the mower safety chain to the tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of mower FACLON 15 10 03 09 Operation Section 4 9 2009 Alamo Group Inc OPERATION 6 2 Safety Tow Chain If the mower is towed on a p
73. d neta eed tanec eet eta 4 5 seh 8 2 UlICS td a IAE mene ee are ee A AAA oo 4 6 FONTENO WEI rra 4 6 POWER Tas OPT ii 4 6 GETTINC ON AND OFFTAETRACTO A caicada ad 4 7 elo os A A A A ete nates ale 4 7 DISMOUNTNG Me racional 4 7 STARTING THE TRACTOR o A aaa 4 8 CONNECTING THE MOWER TO THE TRACTOR ccccccceececceeeeeeeeeeeeeceeeeeeueeeeeeeeeeessauaceeeeeeeessssaanseneeeeess 4 9 Connecting the Mower Tongue to the Tractor ccccccssesccceceeesseeeeceeeeseeeeeecseaeeeeeseeeaseeeeessasseeeessaeasseeeeessnaaaaes 4 9 Sale TOWN luca e a G 4 10 Connecting Mower Hydraulic Lines to the Tractor oocccconncccccncccnccnnccnncnnanencnnnncnnnnnnccnncnnnnnnnnnnnrrnnnnnrranennancinnss 4 10 SETTING TRAEMOWE Aisne is 4 11 ESVCINO MOWE Ria A IA AS A A IO ea seal 4 12 Selina Deck Plinio 4 13 PRE OPERATION INSPECTION AND SERVICE cuida 4 13 2009 Alamo Group Inc Tractor Pre Operation InSpectiON ServiCe ccoooccccccncccccnnncconnnconnnnnnnncnonnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnns 4 14 Mower Pre Operation InspectiON ServiCe oocccccconnnccnccccoononcnncnnnnnnncnnnnnnnonnnnnnnnnnnnnnnnnnnnononnnnnnnnnnonnrnnnnnnnnnnnnnnnnnnss 4 16 SUING COMPONEN PEC IN o Loss 4 21 DRIVING THE TRACTORAND MOWER aiii ticas 4 22 Staring Ne Macia a 4 23 Brake and Differential Lock Setting cccccocccnnccconconnononnnncnononononnononnnnnancnnnononnnnonnnnrnnonnnrnnnnnnnnnnnnnnannnennnnnoss 4 24 Operating the Mower WINGS isa
74. d set the parking brake before dismounting Jack 4 To attach the mower place a 1 washer 1 under top lip of welded Clevis Add enough 1 spacer washers 2 between bottom of drawbar and bottom lip of Clevis and tighten the 1 locknut amp bolt securely Note Attaching a Falcon mower to the tractor 3 Point Hitch IS NOT RECOMMENDED UNDER ANY CONDITIONS MOWER 5 Securely attach the mower safety chain to the x tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of mower a TRACTOR RR DRAWBAR ee Op 04 Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one ore more links or end fitt
75. d utility lines call 811 before digging or 1 800 258 0808 ssh s A DANGER Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing sF 4 AWARNING AWARNING over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 Operate this Equipment only with a Tractor equipped with an approved roll Oo BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO A DANGER marae o a the tractor transmission in parking gear disengage the PTO stop the E engine remove the key and wait for all moving parts to stop Place the lis tractor shift lever into a low range or parking gear to prevent the tractor EROS from rolling Never dismount a Tractor that is moving or while the engine p 7 gt lt a is running Operate the Tractor controls fro
76. damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure OPS R 0029 Z O fms lt cr Lu o O Correct Mower Deck Positioning Wrong Mower Deck Postioning FACLON 15 10 03 09 Operation Section 4 34 2009 Alamo Group Inc OPERATION 10 6 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 11 DISCONNECTING THE MOWER FROM THE TRACTOR Always shut the Tractor completely down place the transmission in park and set the A DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches saPT 15 AWARNING Never unhitch
77. ded by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt Y Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies spe
78. del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N e Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o
79. des Weight should be TT blade tip Were both blades within 1 oz Always replace both blades A changed at the same time o Blade Broken Replace blades in sets Blade carrier bent Replace carrier Blade hub not properly Remove hub check tapered spline seated on shaft shaft clean and replace New Blade or bolts matched Replace blades or bolts in sets Spindle Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with EP Z lithium grease Excessive trash build up Remove trash around spindle Bearings set up improperly Consult your dealer spindle Noisy Worn or damaged bearings Replace bearings FACLON 15 10 03 09 Operation Section 4 42 2009 Alamo Group Inc OPERATION TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Spindle Leaking Damaged oil seal Replace seal Bent shaft Replace oil seal and shaft Shaft rough in oil seal area Replace or repair shaft Oil seal installed wrong Replace seal Oil seal not sealing Replace seal or use a sealant on in the housing OD of Seal Hole in housing Replace housing or Asy O Gasket damaged Replace gasket D Bolts loose Tighten bolts ITI Motor Seal Leaking Replace Motor Seal JJ gt Knives Wear Too Fast Cutting in sandy conditions Increase cutting height O Cutting in rocky conditions Increase cutting height gt Soft will fit blades Use genuine Alamo Industrial blades Hydraulic Cylinder Seal in the cylinder Replace Seal Oil Leakage is worn out H
80. desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No perm
81. ding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 FACLON 15 10 03 09 Operation Section 4 4 2009 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the mower unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices c oo Slow Moving Vehicle SMV emblem lighting PTO master shield e Tractor Horsepower Minimum Falcon 10 40HP Falcon 15 50HP AMAN Nas 540 RPM Unit 100 HP 1000 RPM Unit 140 HP AN ra ul taa Wing Hydraulic Motors rated at 70 HP 2000 PSI Center Hydraulic Motor rated at 75 HP 3000 PSI e Power Take Off oocccconcccccccconicno 540 RPM e Tire Wheel Spacing 0cccceeceee Set tires minimum width of 60 from inside to inside of tires 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Struc
82. down practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation WO Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or bl
83. e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Never dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hana Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely pertorm the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read a E Stored energy sources electrical mechanical hydraulic pneumatic td chemical thermal etc must be either locked blocked relieved Y disconnected stopped secured neutralized controlled or reduced to Y a practical minimum before any maintenance repair or service procedures PERE Y can be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or bl
84. e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo s
85. e halfway on the sight gauge Never fill the tank above the sight gauge level A space is maintained above this sight gauge to allow for the expansion of the oil Oil is added through the Filler Breather Cap located in the top of the tank Thoroughly clean the cap area around the filter to prevent oil contamination Remove the cap and add oil Use the oil appropriate for the operating temperature range as shown in decal P N 02982828 Only add FILTERED oil to the tank using either prefiltered oil or by using a filter cart Never assume any oil is MntP R 0073 clean not even from a new container gt lt ar LL lt gt lt m Oil Level Low Low oil level in the reservoir is caused by leakage of oil Locate the area of the leak and repair the leak at once Loss of fluid can cause severe damage to the hydraulic pump and motors NOTE After the first day of operation the mower may require more oil to bring the oil level back into the sight gauge This is normal Air trapped in the lines and tanks was displaced by the oil causing the oil level to go down Filter Change After the first 25 hours of operation change the oil filters Replace the oil filters with the new ones provided for you Thereafter replace these filters every 500 hours or when the filter condition gauge shows they need to be changed FALCON 15 10 03 09 Maintenance Section 5 5 2009 Alamo Group Inc MAINTENANCE Breather Element The filler
86. e it from the tractor Place the pump assembly below the level of the tank while adding oil to the level of the sight gauge Loosen the four bolts used to fasten the suction hose to the pump inlet When oil begins to flow out tighten the bolts This procedure will prime the pump Attach the pump and follow the steps stated in the start up procedure FALCON 15 10 03 09 Maintenance Section 5 16 2009 Alamo Group Inc MAINTENANCE Weld Inspection The deck and structural members of the Falcon are welded using modern up to date equipment Operating over rough terrain can induce severe stress through out the deck and structural members All welds should be inspected for any signs of cracks or metal separation If any welds show these signs they should be repaired at once Any weld that is not repaired can develop into a severe problem that may bend or deform structural members and cause severe mower damage See Image Mnt R 0242 Mnt R 0242 AWARNING Be certain to clamp or securely support the Spindle Housing and sub assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over AWARNING Always wear safety glasses and gloves to prevent eye and hand injury when chiselling or hammering on metal components Hardened metal will chip unexpectedly AWARNING An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely Lift carefully and properly using your legs to lift NOT YOUR BACK
87. e season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water e Lubricate all mower grease points and fill hydraulic oil levels as detailed in the maintenance section e Tighten all bolts and pins to the recommended torque e Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season e Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level e Keep the Pump and Spead Increaser from sitting in water dirt and other contaminants e Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower OPS R 0032_G Before the start of the next season maker sure all debris is completely cleared out of the hydraulic tank cooler fan lts recommended to use a leaf blower to completely remove all dried grass and debris or compressed air or pressure washer to back flush the debris from the cooler fins when using a pressure washer DO NOT direct the spray into the electric fan motor or toward any electrical connection Dried grass or any other debris could cause damage to the fan or could start a fire when in operation A DANGER Never allow children to play on or arou
88. e systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial LLI O lt lt LLI lt Clean The Machine The deck should be cleaned off at least once a day Remove all foreign material from the deck and RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGREE ANGLE STEEL HOSE END FITTINGS structural members Never allow collected grass and dirt to remain in the deck This material will DASH NOMINAL TORQUE VALUE SIZE SIZE IN IN LBS FT LBS decompose forming ammonia compounds which will erode the paint and metal deck Ae 1 4 140 12 6 3 8 230 19 8 1 2 450 38 10 5 8 650 54 12 3 4 900 75 16 1 1200 100 20 1 1 4 1600 133 24 1 1 2 2000 167 32 2 2800 233 Straight threads do not al
89. e the brake and or set ENGINE PTO A DANGER eee 7 Pr em gt the tractor transmission in parking gear disengage the PTO stop the EJ engine remove the key and wait for all moving parts to stop Place the lists tractor shift lever into a low range or parking gear to prevent the tractor EAS i i p q from rolling Never dismount a Tractor that is moving or while the engine p gt is running Operate the Tractor controls from the tractor seat only sc 9 a 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the light control lever e Locate the engine shut off control e Locate the brake pedals and the clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before starting the tractor ensure the following lt O q am LLI O O e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on e The PTO control lever is disengaged e The 3 point hitch control lever is in the lowered position e The hydraulic remote control lev
90. e unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 AWARNING U gt TI m lt Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health se 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 A DANGER In case of mechanical difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sc 39 AWARNING FALCON 15 10 03 09 safety Section 1 7 2009 Alamo Group Inc SAFETY Do Not operate this equipment in areas where insects such as bees may attack you and or AWARNING cause you to lose control of the
91. ea is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any AWARNING ayant x reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm o7 Do not put hands or feet under mower decks Blade Contact can result AWARNING __ in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sam 09 FACLON 15 10 03 09 Operation Section 4 30 O 2009 Alamo Group Inc OPERATION 10 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO s
92. ec nicos l zi er 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A ENCUEN MENU ACIURERS Www aem org Contenido VIVO A T a ONO 2 POUICCIOD iii AAA AAA 3 Palabras para el usuario oooonconocconoocooronnorarrorana ara anannns 3 Aloria do SOUTO cir AAA 4 Segadoras industriales y agr CO aS oooonoooonooooorooroonoorooo 4 Sea un operador responsable oooooooocooocooconcononncnaccnnao 5 Manejo seguro de riesgos y peligros ooooooooooconooroorooooo 6 Cumpla con un programa de segquridad ccccccceceseeeeenees 11 Seguridad previa a la operaci n 0 ceecececeenccecececcneanccens 11 Seguridad durante el arranque y prueba ooooooooooooononocoo 13 Seguridad durante la operaci n 0 ccccccenecceuneccecceneneeeens 14 Seguridad durante la parada cccceceeeceeveveeevececvenceuenunes 18 Seguridad durante el mantenimiento do 19 PUNT a 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 Introducci n FIORE El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m qu
93. efective Load check the pump and rebuild or replace if defective Both Wing Section Pump is defective Check pump and look for metal will not cut properly filings in pump housing and signs of pitting gears Motor is defective Inspect motors for metal filings in housing hose fittings signs of wear May need disassembling and repair Suction line to pump has Remove obstruction or replace become restricted due to an suction lines obstruction or crimp on hose and oil flow to pump is impaired Center Section Faulty relief valve Replace relief valve will not cut properly Suction line to pump Remove obstruction or replace has become restricted suction line due to an obstruction or crimp on hose and oil flow to pump is impaired FACLON 15 10 03 09 Operation Section 4 44 2009 Alamo Group Inc OPERATION TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Discharging Bunches Blades dull Check blades for sharpness Grass too wet Wait for grass to dry Grass too long Mow at 3 1 2 and recut lower Travel speed too fast Use a lower tractor gear PTO speed too low Mow at engine RPM to match 540 l PTO speed SS U Blades Scalping High Places Mowing too low Raise height of cut ITI Rough uneven ground Use a slower speed y Turning Tractor too fast Slow down when turning gt Uneven Cut Travel speed too fast Use a slower speed S Mower deck not level Level the mowing deck Blades dull or unbalanced Sharpen or balance blades
94. ends on many factors including vegetation to be cut terrain condition operator experience and condition of the mower and tractor For most mowing condition the Falcon 10 rotary mower require a tractor with at least 40 HP and 50 HP for Falcon 15 Operating the mower with a tractor that does not have adequate power may damage the tractor engine FACLON 15 10 03 09 Operation Section 4 5 2009 Alamo Group Inc O U m gt O Z OPERATION 3 4 Hydraulics A Three Spool Control Valve Extra Equipment is available from your dealer for use with tractors having either an open or closed center Hydraulic System The Control Valve Handles should be set in the float position for most Cutter operations This will allow the Cutter sections to follow the contour of the land In the float position the Control Valve Handles are pushed in the closest to the Valve body The closed center Valve Handles must be kept in the float position to keep the Wings and Center Section from creeping up When extending the left or right Wing out over a ditch when mowing put the Control Valve Handles with detents in the center position on the Valve This will give the Cutter more stability and prevent the opposite Wing from raising Do not operate Cutter in this position over rough terrain or for long periods of time 3 5 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical
95. ers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sa 23 Start tractor only when properly seated in the Tractor seat Starting a A DANGER a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills FACLON 15 10 03 09 Operation Section 4 8 O 2009 Alamo Group Inc OPERATION 6 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 Always shut the Tractor completely down place the transmission in park and set the A DANGER parking brake before you or anyone else attempts to connect or disconne
96. es are in good condition and operate properly Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING ella Nei a such a way as to be clearly visible and legible When transporting the AWARNING Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating
97. everse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 0026 FACLON 15 10 03 09 Operation Section 4 31 2009 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows AAWARNING closed SGM 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial AWARN ING lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING y O q am LLI O O Follow these guidelines to reduce the
98. fting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a Secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 AWARNING Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 05 AWARNING This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 A DANGER FALCON 15 10 03 09 safety Section 1 5 2009 Alamo Group Inc gt R LLI LL lt Y SAFETY Be sure you have adequate knowledge of the property you will be working on Take time to make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death If in doubt about burie
99. gn is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 FACLON 15 10 03 09 Operation Section 4 14 2009 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection A WAMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments 1f Start of Shift not O K The flashing lights function proper OOOO EE The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition ooo 8 oo The steering linkage is in good condition Cs There are no visible oil leaks o The hydraulic controls function properly The ROPS or ROBS Cab is in good condition o Z oO 8o o o The seatbelt is in place and in good condition O J o oOo 7 7 2 2o To o oo The 3 point hitch is in good c
100. he carrier on the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 450 ft pounds Install and spread cotter pin NOTE After a few hours of operation always recheck blade carrier retaining nut torque Avoid personal injury Do not work under cutter without support blocks to keep frame from AWARNING falling LLI O lt lt LLI lt Blades should always be replaced in pairs Blades of different weights can cause serious imbalance and damage to the machine and personnel When replacing the blades also replace the blade bolt nuts and washers Once the nut has been removed from the blade bolt it will not fasten tightly on the bolt again Never weld or modify the blades The blades are made of a high strength steel and heat treated to give maximum strength and resistance to chipping and wear Any welding or surfacing applied to the blades can severely reduce its strength A blade failure could result in a blade segment being thrown at high speeds out from under the machine Spindle amen MINt R 0229 Check the spindle to make sure it is properly tight To do this grab the blade carrier and pull outward and push inward See Image Mnt R 0229 There should be no noticeable movement If the spindle is loose refer to assembly and disassembly of Spindle Housing on Section 5 17 Nuts amp Bolts Most nuts and bolts
101. heck The Mower And Tractor Equipment Before beginning your work day e Check for loose broken missing or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments e Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing
102. hydraulics from the Mower to the Control Valve connect the Center Axle Lift Cylinder Hose to the Right Port on the Hydraulic Valve Connect the Wing Folding Cylinder Hoses to the same side of the Control Valve as the Cylinder are on the Mower rather than crossing the Hoses Route hoses through front and rear hose brackets Remove plastic plug from Breather of Cylinder before operation 3 SPOOL CONTROL VALVE a 00 LLI Y Y lt OUTLET PORT TO i RESERVOIR J FRONT HOSE BRACKET TO VALVE EE INLET PORT THREE SPOOL CONTROL VALVE REAR HOSE BRACKET 6 AXLE LIFT CYLINDER RESTRICTOR RESTRICTOR A AAA CA E e i Oo i E il _AA _ _ eee eee LEFT WING LIFT CYLINDER Asm 0031 RIGHT WING LIFT CYLINDER FALCON 15 10 03 09 Assembly Section 3 6 2009 Alamo Group Inc ASSEMBL Y TIRES AND WHEELS OPTIONAL WHEEL CONFIGURATIONS Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely supported When installing laminated or airplane tires be sure the flat side of the lug nut is against the Wheel There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE OR WHEEL such as automotive tires and rims DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE OF TIRE As excessive speed can cause damage to the machine tire and wheel When installing Sectional Tires and Wheels note the direction of travel and the curvat
103. ial hazards before operating the equipment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual ial AEM Mower Operator s Safety Manual Requester Name _ Phone Requester Address City State Zip Code Mower Model II Serial Number Date Purchased ____ _ Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com TABLE OF CONTENTS SAFETY SECGTON ia icon clon cio 1 1 General Safety Instructions and Practices seie earo aE T A E e A A a 1 2 Operator Safety Instructions and Practices ici is 1 3 Equipment Operation Safety Instructions and Practices ooncccccoocnnccnnncnnnnannnnnnnnnnnnncnnnnnnnnnnnnnnnnnnnnncrnnnnnnnnnarinos 1 5 Transporting Safety Instructions and Practices ccccconncnncccccnncoconnnnnononennnnnancnnnonnnnnnnonannnnnnnnrnnnnnnnnnnnnnonaninnnnnns 1 11 Maintenance and Service Safety Instructions and Practices ooocccooonnccnncconnonnnnnnnnnnnnnncnnnnnnnnnnnnnncnonanrnnnncnnnnanenos 1 13 Concluding Safety Instructions and Practices cuina aii 1 15 DeEca Loca e EE 1 16 Decal NDeESCAPION A AAA AAA AAA bis 1 18 Federal Laws and Requisito a ios 1 2
104. ials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot re
105. idad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 77 25a2 Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD E
106. ign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 lt O q am LLI O O FACLON 15 10 03 09 Operation Section 4 22 2009 Alamo Group Inc OPERATION Transport only at speeds where you can maintain control of the Awarnine aie oa a equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turn
107. ignificativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO Es TRANSMISI N TRANSMISI N PUNTO ESTACIONAMIENTO PARK lt MUERTO NEUTRAL T lt APLIQUE EL FRENO DE ES ESTACIONAMIENTO MOTOR A Gal LAUR ESPERE QUE SE DETENGAN EXTRAIGA TATLAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae Be AE LASTAMIEN TE E BLOQUEANDO LA ANDO LA Omran SEGADORA REGADORA Programa de de 5 mantenimiento q go Palabra final IVIVE Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y ha
108. in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces st1 01 FALCON 15 10 03 09 safety Section 1 12 2009 Alamo Group Inc SAFETY Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 AWARNING Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sri 10 gt 5 2 Z o U gt TI m lt Maintenance and Service Safety Instructions and Practices Make
109. ina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario ASSES Usted tiene la responsabilidad de leer y comprender este manual de segur
110. increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation sspt 16 AWARNING U gt TI m lt When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 AWARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury saPT 18 AWARNING Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and
111. ing over an obstacle Wait until the blades are at a complete stop before proceeding to mow Do not let the Blades turn when the Mower Deck is raised for any AWARNING are A reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 The mower s center of gravity is raised making the mower more prone to tipping when the wings are in the raised position Use extreme caution when towing the mower in the transport position and avoid uneven terrain which could upset the mower A When the Wings are folded for transport the center of gravity is raised and the possibility of DANGER overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn sri 02 FACLON 15 10 03 09 Operation Section 4 24 2009 Alamo Group Inc OPERATION Transport Position To raise mower wings drive the unit to a level area and retract the wing hydraulic cylinders DO NOT raise wings with the mower positioned on an embankment or other inclined position to prevent overturning the mower After the wings are fully raised install transport lock braces to prevent wings from inadve
112. ing sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 FACLON 15 10 03 09 Operation Section 4 23 2009 Alamo Group Inc NOILVdsAdO OPERATION 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS
113. ings are broken stretched or otherwise damaged or deformed OPS U 0039 FALCON 15 10 03 09 Assembly Section 3 3 2009 Alamo Group Inc gt 0 0 LL Ez lt a 00 LLI Y Y lt ASSEMBLY PUMP SPEED INCREASER AND CUTTER ATTACHMENT To attach the Speed Increaser Cutter and Pump to the tractor use the following procedure 7 Attach the Speed Increaser Mount Plate to the tractor loosely Refer to the installation drawing supplied in the packing box for specific instructions 8 Grease the tractor PTO shaft and slide the Speed Increaser on Install the 1 2 bolts and bushings between the Speed Increaser and Mount Plate Do not tighten bolts at this time 9 With the tractor in idle and the PTO engaged alternate tightening the Mount Plate bolts following an X pattern until they have all been tightened Refer to Torque Chart for proper torque 10 Turn off the tractor engine place the tractor in park and set the parking brake before dismounting Then attach the cutter tongue to tractor drawbar with bolt washers and locknut 11 Grease the inside and outside of the Splined Adapter Bushing and insert it into the Speed Increaser Slide the Pump in place and tighten the mounting bolts NOTE When attaching the pump to the speed increaser reposition the angle of the hose fittings on the pump to allow sufficient hose movement so that the hoses won t crimp or twist while in operation ex going
114. ita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las inst
115. ith rom fling of or racer Prolective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury e Do Not lat rotating blades contact solid objects Pe Pp eath from fall or tractor overtum Personal Protective Equipment such as Hard Hat Safety Glasses Safety S like rocks posts curbs or guard rails and Ear Plugs ara Recomm ss J 4 Block up or support raised machine and all lifted components securely before dret hands or feet under or working Underneath any e Operate only if all Guards Deflectors idol lifted components lo prevent crushing Injury or death from sudden dropping or inadvertent operation of controls Make certain area ls daar place and in good condition before lowering or folding i 5 Before o put el Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Do Not operate with Mower or Wing raised off A an did the ground 6 Make certain that the SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes Stop mowing if Passersby enter the area of thrown objects See rator s Manual 7 Never ar e putin H raised if passerby bystanders or traffic are in the area to reduce possibility of injury or death from j i Ope 8 Before di ti rit rt lower to gro z i e Put tractor ir Dr park cree Ulo broke y elle ll dbs op engine and remove key and wait until noise of rotation Has ceased to e Stay away from rotating blades Keep hand
116. ither problem LLI Q ya lt LLI H lt Mnt R 0179 TONGUE HITCH PINS The unit is designed to greatly reduce the clipping and debris build up on the cooler However the cooler will periodically need to be inspected and cleaned to remove material usually once or twice a day depending on mowing conditions Use a short brush to brush the clippings off the cooler fins on the underside Brush the clippings out from under the tank where the air enters the cooler Remove any debris or clippings from the top of the fan as needed If the cooler becomes excessively clogged the oil temperature could become too high FALCON 15 10 03 09 Maintenance Section 5 4 2009 Alamo Group Inc MAINTENANCE Hydraulic Fluid Maintaining the proper level and cleanliness of the oil is very important for the continued trouble free operation of the mower and should be checked each morning before the mower is started Check for any leaks and tighten any fittings which may be loose The factory hydraulic oil fill is Mobil DTE 16m or an ISO AW68 equivalent This oil is adequate for most summer mowing conditions throughout the country Note Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications Proper Oil Level Maintain the oil level within the sight gauge located on the front of the reservoir When oil is cold the level should b
117. king the tongue to the rear axle DO NOT allow feet or other body part underneath the mower when making adjustments To adjust rod length loosen jam nut and screw turnbuckles To lower the front lengthen the rods and to raise the front shorten the rods DO NOT unscrew turnbuckles to the point that either rod threaded ends becomes disconnected which will cause the mower to fall Re tighten jam nuts when deck is leveled 5 IMPORTANT Alternate adjustments between rods and adjust at equal lengths to maintain equal tension Improper adjustments may cause rods to snap or bend 6 Place split collar assemblies on the center axle hydraulic cylinder rod to maintain a set cutting height each time the mower is raised and lowered LEVELING WING SECTIONS WITH CENTER 1 To level the wing sections with the deck center adjust the leveling screw between the wing axle and the center axle To lower the wing loosen the jam nut and shorten the screw assembly lengthen the screw assembly to raise the wing After wings are leveled retighten jam nuts to maintain settings Note When disconnecting unit to attach to a different tractor always remember to re level the mower again FACLON 15 10 03 09 Operation Section 4 12 2009 Alamo Group Inc OPERATION 7 2 Setting Deck Pitch To facilitate safe and efficient operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the
118. larly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or making AWARNING adjustments Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The accompanying illustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication FIGURE MntP R 0072 Use an SAE multi purpose lithium type grease for all locations shown Be sure to clean the fitting thoroughly before using grease gun a _ EEn gt lt ar mi lt gt lt en Lubrication Fitting Location ITEM DESCRIPTION FREQUENCY 1 Spindle Weekly 2 Axle Turnbuckle 8 Hours 3 Tongue Pivot 8 Hours 4 Wheel Hubs Weekly FALCON 15 10 03 09 Maintenance Section 5 3 2009 Alamo Group Inc MAINTENANCE WHEEL HUB ASSEMBLY The Wheel Hub Assemblies need to be lubricated on a weekly basis GREASE MintP R 0032 Tongue The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or cracking Replace as needed The Drawbar 1 Bolt fastens the mower to the tractor Drawbar When the mower is unhitched and this 1 Bolt is removed examine for signs of cracking or wear Replace the Drawbar 1 Bolt at first sign of e
119. lement Hazard Replace master PTO shield after disconnecting Implement from tractor gt R LLI LL lt v Entanglement Hazard Replace Master PTO Shield After Disconnecting Implement From Tractor P N 02985912 02985912 WARNING Burn Hazard Hot Surface DO NOT touch Burn Hazard Hot Surface P N 02985911 02985911 LOGO FALCON 15 LOGO P N 02985904 FALCON 15 10 03 09 Safety Section 1 22 2009 Alamo Group Inc SAFETY LOGO FALCON 10 LOGO SAFETY P N 02985905 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Keep reflectors clean and visible P N 1458393 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Safety Section 1 23 FALCON 15 10 03 09 O 2009 Alamo Group Inc SAFETY INSTRUCT Service hydraulic system with proper oll ATTENTION 30 F 40 F 60 F 70 F 90 F 110 F Ez VG 2 gt paz ISO 7 46 AW ISO a 68 Bes The correct hydraulic fluid is dependent upon ambient P N 02982828 temperature Refer to chart when selecting proper grade RETON gt LLI LL lt Y FALCON 15 10 03 09 Safety Section 1 24 O 2009 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This
120. long hose iy connections and fittings IMPORTANT DO gt gt NOT use your hands to check for oil leaks Use p a piece of heavy paper or cardboard to check for hydraulic oil leaks e Ensure hdyraulic pump and spead increaser are properly connected to tractor e Inspect all hardware is properly torqued e Ensure Hydraulic hoses and fittings are properly connected Ye ar e la RR e Inspect all hoses for kinking pinching or y Spead Increaser twisting damage 7 OPS R 0095 FACLON 15 10 03 09 Operation Section 4 19 2009 Alamo Group Inc NOILVdsAdO OPERATION Hydraulic Rotary Mower PRE OPERATION Inspection Mower ID Make Date Shift A E INDUSTRIAL Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister on the mower a All safety decals are in place and legible ooo o y The tongue hitch connection bolts amp pins are tight o o Jooo y O There are no cracks in tongue or hiteh The tow chain is secured to the tractor amp mower oOo Jooo y OO The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris
121. lt to the chain guard blades or drive train See Image Mnt R 0232 LLI O lt lt LLI lt Pins Many of the pins on the Falcon are made of high strength steel Always replace pins with genuine Alamo Group parts Substitute pins may not have the proper strength 1 Tongue Clevis Bolt This bolt holds the tongue clevis in the tongue and adjusts the tongue clevis spring tension to hold the tongue clevis in a horizontal position for connecting the tractor to the mower Inspect this bolt weekly for any signs of bending or abnormal wear Replace if needed 2 Tongue Bolts These pins fasten the tongue to the machine frame Inspect these bolts weekly and make sure they are not excessively worn or loose If one of these bolts failed the tongue and suspension system could be seriously damaged FALCON 15 10 03 09 Maintenance Section 5 12 2009 Alamo Group Inc MAINTENANCE Hinge Pins Check bolt nut and collar that fastens hinge pin at rear of unit See Image Mnt R 0233 Lift Level Rods Each level lift rod holds approximately twice the weight of the machine Careful inspection of each rod and component part is important Look for excessive wear on the front and rear level lift pins and the drilled holes they ride in These pins are made of hardened steel and should be replaced only with the proper pins gt lt ar LL lt gt lt m Wheel Bearing The wheel bearings were pa
122. lutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sem 12 The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 A DANGER Do not operate or pull the mower into standing water When uplift or fan tyoe mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders sam 15 AWARNING FALCON 15 10 03 09 safety Section 1 9 2009 Alamo Group Inc SAFETY A Use extreme caution when raising the Mower above ground level Stop the Blades from turning when the Mower is raised and passersby are within 100 yards Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can ca
123. m the tractor seat only sc 9 i F Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death se 10 44 DANGER Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 gt gt 2 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sa 12 AWARNING FALCON 15 10 03 09 safety Section 1 6 2009 Alamo Group Inc SAFETY Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sa 13 A DANGER Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT th
124. make a clicking sound when the cable is being wound up There should be a resistance when releasing the cable You should not be able to unwind the winch by pulling on the cable If the winch does not function properly replace it If the winch failed during use one of the wings could drop suddenly See Image Mnt R 0236 FALCON 15 10 03 09 Maintenance Section 5 14 2009 Alamo Group Inc MAINTENANCE Paint If there are areas where the paint has peeled or flaked these should be sanded down to bare metal New primer and paint should be applied to this area Decomposing grass can be a very caustic substance lt will eat away the paint and metal and allow rust to set in Repainting areas will assure longer deck life See Image Mnt R 0237 BI ANNUAL MAINTENANCE Mnt R 0237 Skid Shoes The skid shoes are made of a hardened steel to reduce wear and increase their service life Premature wear can be caused by the mower wings being set too low allowing the wing shoes to drag on the ground continuously See Image Mnt R 0238 gt lt ar LL lt gt lt m l Yi Min J 60 1018 200 i am int j M i ji i Ve i i AU A T Ny h id be Ar j iii fi Mntp R 0075 iti DYOL Tongue Bolt Remove the bolt Examine for signs of abnormal wear and cracks If any of these parts are worn bent or deformed replace them These parts hold the tractor and mower together and must be maintained in good
125. manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate mater
126. may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sa 14 FACLON 15 10 03 09 Operation Section 4 11 2009 Alamo Group Inc OPERATION Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm o7 7 1 Leveling Mower LEVELING DECK CENTER SECTION 1 Place the tractor and mower on a level surface and lower both wings 2 Using the center section hydraulic cylinder position the mower so the skid shoes are 1 less off the ground than the desired final cut height For example for a 3 cut raise or 0 lower the mower until the skid shoes are SH Ra s approximately 2 off the ground e 3 Shut down the tractor place the Leveling Rod Adjustments transmission in park and set the parking A F brake before dismounting Se 4 Level the mower deck front to rear by N e Y s Z O f lt cr Lu o O A adjusting the leveling rods lin
127. ment stability during ali uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Aitach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 Safety During Shutdown AAN While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs e Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes
128. mon hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION e on ENGINE TRANSMISSION PARK SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP kei fe AVOID CRUSHING Ry BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY J INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form HIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y m
129. mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor In addition a more even distribution of the clippings from the rear of the mower will be achieved with this deck pitch Adjust the leveling rods linking the tongue to the rear axle until the front of the mower is at least 3 4 rn lower in the front that than the rear To lower the pers w front lengthen the leveling rods and to raise the a i front shorten the leveling rods IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS R 0002 O U m gt O Z 8 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work o
130. n estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la linea de transmisi n y los disposi
131. n the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspt 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sri 03 wa FACLON 15 10 03 09 Operation Section 4 13 2009 Alamo Group Inc OPERATION Periodically inspect all moving parts for wear and replace when gua necessary with authorized service parts Look for loose fasteners worn DAR or broken parts and leaky or loose fittings Make sure all pins have 5 cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 a 8 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection lt O q am LLI O O e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shield e SMV si
132. nal clearance for the mower when turning Z O fms lt cr Lu o O To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS R 0018A FACLON 15 10 03 09 Operation Section 4 26 2009 Alamo Group Inc OPERATION 9 5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the hoses between the pump and the mower can be kinked and damaged This type of abusive operation can cause serious damage to the tractor and mower by causing the hoses to fail or by constricting the oil flow causing excessive heat DO NOT OPERATE WITH DAMAGED HOSES Damage resulting from excessive AWARNING bending or twisting of the hoses could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020_C O 5 m gt O Z When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damage to the hoses may occur When crossing such terrain the implement should be fully lowered for
133. ncreaser If the pump will remain disconnected from the speed increaser for an extended period of time apply a thick coat of grease or other substance to prevent the shaft and flange from rusting If the Tractors PTO is to be utilized remove the speed increaser from the tractor and replace all PTO guarding that came standard with the tractor After the speed increaser has been removed from the tractor place the PTO master shield AAWARNING back in the operating position OPS R 0081_B Before disconnecting the mower the PTO must be disengaged and all motion at a complete stop Move the mower to a level storage location and lower both wings to the ground If the mower will be stored with the sections in the raised position be sure that the locks are engaged If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points FACLON 15 10 03 09 Operation Section 4 36 2009 Alamo Group Inc OPERATION 12 MOWER STORAGE It is recommended that the mower be stored with the center section and both wings fully lowered to ground level If the mower is stored with the wings in the raised position select a level area and install wing transport braces to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor Properly preparing and storing the mower at the end of th
134. nd Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 FACLON 15 10 03 09 Operation Section 4 37 2009 Alamo Group Inc Q U m gt I O Z OPERATION 13 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Raise the mower wings and secure in position with transport lock braces When transporting only raise the center deck enough to clear ground obstacles to prevent tipping especially when traveling through rough terrain OPS R 0083 Z Q lt cr Lu o O Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor
135. ng to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer he choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY
136. ngage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 FACLON 15 10 03 09 Operation Section 4 29 2009 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwin eps AADANGER oe eee ne 268 objects for great distances 300 feet or more and causing serious injury i ya se or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone AIl areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain soread cut material better reduce streaking and make the final cut more uniform srm 01 lt O q am LLI O O 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the ar
137. ntaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro E oe tton nw 1 306 pup e No la enganche al eje trasero del tractor ni a los brazos del enganche de tres lt n puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm TOMA DE FUERZA PTO DE 1000 RPM t 3 4 pulg 20 RANURAS lt 4 20 pulg es Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rom del mo
138. nto Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave
139. ock wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system e Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute com
140. of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 AWARNING A CAUTION FALCON 15 10 03 09 safety Section 1 3 2009 Alamo Group Inc SAFETY Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent sc 22 AWARNING KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death sc 24 A amp A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sa 25 A DANGER gt LLI LL lt Y NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to o
141. om fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine 4 DANGER amara SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program MOON SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read ee ee Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for
142. on the Falcon will stay tight However operating over rough terrain can loosen the tightest nut and bolt If a nut or bolt became loose and failed to perform its function a part of the machine could fail Check the following nuts and bolts for proper tightness each morning before start up FALCON 15 10 03 09 Maintenance Section 5 8 2009 Alamo Group Inc MAINTENANCE Spindle Housing Bolts These bolts fasten the spindle housing to the deck The bolts should be checked for tightness each morning before the unit is started They should be torqued to 400 ft lbs Motor Bolts Examine the bolts that fasten the hydraulic motor onto the spindle housing Tighten to 85 ft lbs of Torque If these bolts become loose the motor could shift back and forth on the spindle housing breaking the motor flange Speed Changer Bolts The bolts that fasten the mount plate to the tractor and the bolts that fasten the speed changer to the adapter rr plate are part of this maintenance These bolts can become loose through vibration and should be checked If Ms left loose misalignment of the speed changer and tractor PTO could result which could damage the speed gt changer The speed changer bolts should be torqued to 100 tt lbs The mount plate bolts should be torqued in Me accordance with the following bolt sizes 1 2 100 ft lbs 5 8 160 ft lbs 7 8 400 ft lbs O m Pump Bolts The bolts that fasten the pump to the speed changer should
143. ondition S o The drawbar pins are securely in place The PTO master shield is in place 8 o The engine oil level is full The brake fluid levels fall The power steering fluidlevelisful 8 o The fuel level is adequate o The engine coolant fluid level is fall The radiator is free ofdebris d o The air filter is in good condition S o Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Mower ID Make Date Shift O 5 m gt O Z FACLON 15 10 03 09 Operation Section 4 15 2009 Alamo Group Inc OPERATION 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sr
144. operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equip
145. os e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos p blicos Obedezca todas las reglamentaciones locales de tr fico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas
146. ove lock nut from blade bolt left hand threaded bolt NOTE Inspect lock nut after removal and replace if threads are damaged Always replace nut when replacing blade bolt When installing blades be sure and check blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point See Figure Mnt R 0014 Install blade bolts with partially worn side of bolt Mnt R 0014 either toward or away from center Tighten lock nut to 300 ft lbs AWARNING Avoid personal injury Blade and or blade carrier removal should be done only with the tractor engine shut off key removed in neutral parking brake on PTO disengaged and the cutter blocked in the raised position FALCON 15 10 03 09 Maintenance Section 5 7 2009 Alamo Group Inc MAINTENANCE BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gear box shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable two jaw gear puller to pull carrier off tapered gear box shaft If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaft Position carrier on the gear box output shaft and install flat washer and 1 hex nut Tighten nut holding blade carrier to minimum 450 ft pounds strike t
147. ower and offers solutions to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual lt O b Q O O am includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in dam age to or destruction of the machine attachments or the environment FALCON 15 10 03 09 Introduction Section 2 2 2009 Alamo Group Inc INTRODUCTION NOILLON0CO4ALNI FG R0034 These Rotary Mowers are designed for medium duty work They can mo
148. peed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING ut ME Implement driveline or blade failures resulting in serious injury or death sa 26 O U m gt O Z AWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris
149. perate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 A DANGER Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sa 2 AWARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sa 33 AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING FALCON 15 10 03 09 safety Section 1 4 2009 Alamo Group Inc SAFETY DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor con
150. perate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKE
151. pets livestock or property are within 100 yards of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower lt O q am LLI O O IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Refer to the Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Me
152. plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights as 4 Consult an authorized tractor dealer for lighting kits EX and modifications available to upgrade the lighting on i older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 i Z Q lt cr Lu o O Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 FACLON 15 10 03 09 Operation Section 4 40 2009 Alamo Group Inc OPERATION 13 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized
153. provide training in Safer Operating Practioes for Cutters Safety Shielding must be installed and in good condition to reduce the possibility of thrown objects anytime this machine is operated in any area where thrown objects could cause property damage or bodily injury IMPORTANT An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once FALCON 15 10 03 09 Safety Section 1 18 2009 Alamo Group Inc SAFETY Multi Hazard Decal Sheet DO NOT OPERATE EQUAPUENT WITH OIL LEAKS IMPORTANT REQUIRED FOR STANDAND PUEL TYPE LNIT P N D390 Decal D390 consists of the following multi hazards U gt TI m lt DO NOT OPERATE EQUIPMENT WITH OIL LEAKS 1 High pressure fluid can be invisible and can be injected into the body through the skin Serious injury or even death can result A doctor familiar with this type of injury must surgically remove the injected fluid immediately You should visually inspect for hydraulic fluid leaks before using the equipment Never use your hand to check for leaks Wear oil impenetrable gloves safety glasses and use a piece of wood or cardboard to check for evidence of leaks If you suspect a leak Remove the hose and have it tested at a Dealer Inspect hoses regularly Frayed to
154. puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla dei combustible contra el cuello de llenado del tanque e Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecu
155. r e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni os o personas no capacitadas operen una segadora o tractor e Nunca permita pasajeros en la segadora o tractor e Mantenga a otras personas alejadas de la operaci n de segado e Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor o Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo ESA y Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia 11 12 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en bue
156. re that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery Itis your respon sibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 FALCON 15 10 03 09 Safety Section 1 25 2009 Alamo Group Inc industrial Agricultural Safety Manual For Operators and Mechanics NE o TA 111 E Wisconsin Avenue e Milwaukee Wiscon
157. risk of equipment and grass fires A WARNING while operating servicing and repairing the Mower and Tractor la O On hd Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 FACLON 15 10 03 09 Operation Section 4 32 2009 Alamo Group Inc OPERATION The unit is designed to greatly reduce the clipping and debris build up on the cooler However the cooler will periodically need to be inspected and cleaned to remove material usually once or twice a day depending on mowing conditions Use a short brush to brush the clippings off the cooler fins on the underside Brush the clippings out from under the tank where the air enters the cooler Remove any debris or clippings from the top of the fan as needed If the cooler becomes excessively clogged the oil temperature could become too high During sharp turns be careful not to allow the tire to come in contact with the tongue or other parts of the mower When you get to the end of
158. rly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH srr 06 O U m gt O Z DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 AWARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s Xe O The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 FACLON 15 10 03 09 Operation Section 4 39 2009 Alamo Group Inc OPERATION Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have
159. rn or crimped hoses may rupture suddenly and violently resulting in serious bodily injury from a flying hose end or from scalding burn injuries or oil penetration Oil sprayed on hot equipment or components can result in fire Repair or replace hoses as indicated to prevent unexpected failure and possible serious injury to operator or bystanders KEEP SHIELDS OVER HYDRAULIC COMPONENTS IN PLACE 1 DO NOT transport at speed above 20 mph Exceeding 20 mph decreases braking ability and may cause loss control and serious personal injury 2 ONLY transport behind a properly sized and equipped tractor NEVER tow behind a truck or other motor vehicle ALWAYS properly fasten the implement safety tow chain to the tractor 3 Reduce speed on inclines while turning and when towing in adverse conditions 4 ENSURE a SMV emblem can be clearly seen from behind the unit Turn ON the tractor flashing warning lights when transporting Keep Mower Deck Clear of Debris There is a risk of Fire when dry material accumulates and contacts heat generated from rotating components See Operator s Manual for fire prevention IMPORTANT REQUIRED FOR STANDARD PULL TYPE UNIT 14 540 RPM gd 16 1000 RPM 1 3 8 21 OR MOWER TONGUE 20 1000 RPM 1 3 4 20 TRACTOR a DRAWBAR p A Attach Safety Chain securely as per ASAE 8338 FALCON 15 10 03 09 Safety Section 1 19 2009 Alamo Group Inc SAFETY IMPORTANT Always replace bl
160. rtently falling NOTE If the transport lock braces can not be easily installed lower the mower wings and remove rod end of cylinder and adjust the rod clevis in or out to match the transport brace length The center of gravity is raised and the mower Transport Lock Braces more prone to tipping when the wings are in the raised position When transporting only raise the center section high enough to clear ground obstacles OPS R 0016A O 5 LL gt O Z Operating Position To lower the wings remove the transport lock braces and secure braces on storage bracket DO NOT drive out transport brace pins The wing cylinder may need to be retracted to remove tension for brace removal After removing brace bars extend wing hydraulic cylinders and fully lower wings The valves operating wing cylinders should be placed in the float position while mowing to allow the mower to follow the contour of uneven terrain and to prevent the wings from creeping up When extending a wing over a ditch for mowing place the control valve lever detents in the center position This will give the mower more stability and prevent the opposite wing from raising DO NOT operate the mower with the valves in the center position for extended periods of time to prevent deck frame damage OPS R 0017_D Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around
161. rucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al an
162. s SGM 06 FALCON 15 10 03 09 safety Section 1 8 2009 Alamo Group Inc SAFETY Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING Do not mow with two machines in the same area except with Cab tractors with the windows WARNING A closed sam 11 U gt TI m lt Follow these guidelines to reduce the risk of equipment and grass fires 2 while operating servicing and repairing the Mower and Tractor Ome i da AWARNING Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip c
163. s maga or AE which gan Crushing i dmr runcwer may cause injury or death dy ostra dl pl motion has stopped A PELIGRO BE AWARE BE ALERT BE TRAINED BEFORE OPERATING BE ALIVE THIS CUTTER To prevent serious injury to yourself and or bystanders be trained in Safe Mowing Practices Alamo Group Companies Al M amp W Rhino Schulte and Tiger provide training material that is critical for your Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday FAILURE TO USE AND MAINTAIN SHIELDS AND DEFLECTORS IN GOOD CONDITION MAY LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY BLADE CONTACT Always replace Guards which have been removed for maintenance Never operate with Guards missing or broken SI No lee Ingles Pida Ayuda a Alguien Que se Lo Lea Para Que Le Traduzca las Medidas de Seguridad Read and understand the Operator s Manual Do notlet untrained individuals operate this equipment Chain Guards Gearbox amp Driveline Shields Rubber Fabric Deflectors and Solid Band Enclosures are subject to wear and lost or broken parts and must be repaired or replaced as soon as damage is found Contact your Dealer AEM www aem org or Alamo Group wew Alamo Group com for information on training material or courses that
164. s are clearly visible Follow local traffic codes Never operate with Cutting Head raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Guards or cutter structure Before dismounting secure implement in transport position or lower to ground e Put tractor in park or set brake disengage PTO stop engine and remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which can cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR CARRY LOW TO GROUND REFLECTORS CUTTER RAISED DISMOUNT WHILE EQ Y ho 00777519 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the War ranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training MR Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and g
165. s signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exisis which if not avoided may result in minor or moderate injury e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers MASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER A ROTARY MOWER Be a Responsible Operator AURORA For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to o
166. sages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not com pletely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear lt O q am LLI O O e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operat ing conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regar
167. sco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial e Guantes extrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo El MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CA
168. se parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety sPRm 1 SEE YOUR ALAMO DEALER AWARNING Be sure you have adequate knowledge ot the property you will be working on lake time to make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death st 1 In wet conditions where there is a likelihood ot material collecting on the Implement make AWARNING ee certain that this material is removed before traveling on public roadways stL 7 Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment se 18 U gt TI m lt FALCON 15 10 03 09 Safety Section 1 15 2009 Alamo Group Inc gt
169. side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Ralsed wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these
170. sin 53202 U S A ENE WANUR Www aem org Contents III AcknoWledgement ocoorocoooconconcconcnnannnnncc narran rra neral Forward EA a 3 A Word 10 th USER sconce diicasnsiacaiiisseaiasiiasisanieeacsiniinaaeanne 3 SOY Alert SYN cra PE Industrial Agricultural Mower Types ess dl Be a Responsible Operator a 5 Safety Management of Hazards and Risks OS 6 Follow a Safety Program oi 11 Safety Before Operation cccccccccccscccececsccccceccnsecessesecnessee 17 Safety Starting and Testing 0ccsecceeeseenseneceneeeentsenseeness 13 Safety During Operation ccccceccececcecencucceceeneceuceeeees 14 Safety During Shutdown SS rian 18 Safety During Maintenance as EI 19 A A enseeneie anaes 21 Acknowledgement S2 2222225552 We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward HITO TIAS This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instr
171. ssages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the mall Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sa 3 INSTRUCTIVO pre FACLON 15 10 03 09 Operation Section 4 2 2009 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications Cutting Width 15 10 Cutting Height 1 1 2 14 1 2 with pneumatic tires Updraft Blades 1 2 x 4 x 24 1 2 constructed of carbon chrome spring steel which are forged and heat treated Hitch Self leveling Clevis Hitch Deck made of 7 gauge steel O Side Skirts 1 4 x 10 1 2 U Reservoir 35 Gallon with Dual Filtration u Pump 145 HP Dual Stage Gear type gt Lift Rods Dual Level Wing Motor Cutoff standard S Chainguards Double Row with 5 16 chain Axles Spring Cushioned Wings Hydraulically Folding Blade Carrier Pan Blades Updraft Replaceable Skid Shoes Standard FACLON 15 10 03 09 Operation Section 4 3 2009 Alamo Group Inc OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and under stands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety mes
172. t in possible injury from the separated Driveline sections SRm 04 Do not let the Blades turn when the Mower Deck is raised for any AWARNING ane 7 reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 Connecting or Disconnecting Implement Safety Instructions and Practices FALCON 15 10 03 09 Safety Section 1 10 O 2009 Alamo Group Inc SAFETY DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspt 15 A DANGER Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially
173. tact such items SGM 06 10 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation O 5 n gt O Z Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS R 0023A 10 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and dise
174. te correctly both the Mower and Power Unit 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail promptly using the return envelope included with the Operator s Manual NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the mower 3 Record the Mower Model and Serial Numbers on the Warranty page at the end of the Operator s Manual Keep this as part of the permanent maintenance file for the Mower lt O H O O O am H IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUNAN O 02925100 FALCON 15 10 03 09 Introduction Section 2 4 2009 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBL Y PROPER TORQUE VALUES FOR FASTENERS The chart found on Section 3 3 lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque ex
175. the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 05 FACLON 15 10 03 09 Operation Section 4 25 2009 Alamo Group Inc OPERATION Do not put hands or feet under mower decks Blade Contact can result ADANGER 0 0 Puna in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srL 2 9 4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency lf the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additio
176. tion of hydraulic pump e Inpsect the tank cooler fan and make sure it is working properly and clear of debris OPS B 0093 i pas y FACLON 15 10 03 09 Operation Section 4 18 2009 Alamo Group Inc OPERATION HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for k hydraulic oil leaks e Inspect the condition of the valve weldment e Ensure fitting is properly connected e Inspect condition of nylon bushings e Inspect Hoses attached between moving points for kinking pinching or twisting damage OPS B 0094 Do not operate this Equipment with hydraulic oil or fuel leaking Oil coasted and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 SPEAD INCREASER AND HYDRAULIC PUMP INSPECTION e Check for hydraulic leaks a
177. tivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer e El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo gt Verifique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque
178. to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 3 6 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed lt O q am LLI O O If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor A DANGER PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade
179. tor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado e No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atr s Evite segar en marcha atr s siempre que sea posible Haga lo siguiente cuando segue en marcha atr s e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasad
180. trol failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 44 DANGER Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc ss AWARNING gt 5 2 Z o in serious injury or even death Stay away until all motion has stopped Do not put hands or feet under mower decks Blade Contact can result and the decks are securely blocked up scm og L U gt TI m lt Always keep a careful lookout and use extreme care when working around utility and municipal obstructions Never allow the Mower to contact any utility municipal or other type structure Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation spu s 44 DANGER Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssp o3 A DANGER Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of li
181. ture ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll AWARNING in over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover Swe O when the operator could be pinned under the ROPS sa 7 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 3 3 Tractor Horsepower The horsepower required to operate the mower dep
182. u of particular and multiple hazards Some decals are attached close to part of the Mower where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals Power for operating the mower is supplied from the tractor and idle at a slow engine speed until oil is being pumped Always engage the PTO at low engine PTO speed and run the mower for a short period until all air is removed from the hoses Keep all persons well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR Check the fluid level in the Hydraulic Tank and add oil if required As the air has been forced out of the hoses it goes into the hydraulic tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the reservoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air Fill with Dexron Il Automatic Transmission Fluid A DANGER This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking s
183. ublic roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one ore more links or end fittings are broken stretched or otherwise damaged or deformed OPS U 0039 6 3 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position When connecting the mower hydraulic lines keep hoses quick couplers and swivels free of contamination Never leave a disconnected hose end open and cap the tractor hydraulic outlet ports when not in use If the tractor ports or mower hydraulic hose ends become contaminated wipe clean with a rag before connecting lt O q am LLI O O Operating Mower Hydrauli
184. uctions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT if you do not have the manufacturer s manual s for your particular machine gel a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User AAA AAAA It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL
185. uide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEM Video alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potent
186. umbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO PARADA iE Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo
187. ure of rubber segments in the tire and install as shown in FIGURE Asm R 0213 Do not exceed 15 M P H on Sectional Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount tires DO NOT LOOSEN WHELL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPERATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 20 M P H on Airplane or Rib Implement Tires Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall gt 0 e LL s lt NOTE SEGMENT CURVATURE T PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL i Asm R 0127 FAILURE TO FOLLOW SAFETY MESSAGES MAY CAUSE BODILY INJURY AND OR TIRE AND WHEEL AND OR EQUIPMENT DAMAGE BE CAREFUL 1 MAXIMUM inflation pressure 50 PSI to help prevent tire blowouts MINIMUM inflation pressure 20 PSI 2 MAXIMUM transport speed 20 MPH to help prevent overheating and blowouts which may cause injuries 3 Remove valve core to make certain there is no air pressure left in tube before separating wheel halves to dismount tire DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE
188. use serious injury by objects thrown from the Blades or by contact with the Blades cspu 1 Rotary Mowers are capable under adverse conditions of throwin ge ADANGER anes o 83 objects for great distances 300 feet or more and causing serious injury i ya lt lt or death Follow safety messages carefully i STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades gt LLI LL lt Y Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain soread cut material better reduce streaking and make the final cut more uniform srm 01 Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline A DANGER aan cia which will cause accelerated wear and breakage of drive train components and could resul
189. using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 AWARNING FALCON 15 10 03 09 safety Section 1 11 2009 Alamo Group Inc SAFETY AWARNING Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury S3PT 20 Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s Transport only at speeds where you can maintain control of the equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brak
190. w pastures and control grass and weeds on highways or industrial sites up to 3 in diameter Your Cutter has been assembled for operation with a tractor PTO input speed of either 540 or 1000 PTO speed Should you desire to change PTO input speed contact you local Alamo Industrial dealer who will assist you in performing the necessary modifications This machine is recommended for use with tractors rated 50 hp 37kw for 540 and 1000 PTO Speed drive For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards Deflectors or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades At least 20 of the tractor s total weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Front and rear and left and right are determined by the normal direction of travel the same as on your automobile FALCON 15 10 03 09 Introduction Section 2 3 2009 Alamo Group Inc INTRODUCTION ATTENTION OWNER OPERATOR BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to opera
191. ways seal better when higher torques are used Too much torque causes distortion and may lead to leakage Mnt R 0222 FALCON 15 10 03 09 Maintenance Section 5 10 2009 Alamo Group Inc MAINTENANCE WEEKLY MAINTENANCE Weekly Maintenance is intended for those items that need to be checked once a week This maintenance should be performed before start up the first morning of every new week A SPINDLE HOUSING B SPEED CHANGER C CHAIN GUARD BOLTS D PINS 1 Tongue Clevis Pin 2 Tongue Pins 3 Hinge Pins E LEVEL LIFT RODS G WHEEL BEARING INSPECTION H CHAIN GUARDS WINCH AND CABLE J PAINT NOTE Please make a copy of this chart and use weekly FALCON 15 10 03 09 Maintenance Section 5 11 2009 Alamo Group Inc SAONVNALNIVIN MAINTENANCE Spindle Housing Fill with EP 2 Lithium Based Grease until grease is expelled from grease relief IMPORTANT Make sure spindle housing is equipped with a vented breather plug If breather plug is clogged or a pipe plug is installed grease will be forced past the seal Refer to Spindle Housing disassembly and assembly instructions if necessary page 5 13 Speed Changer Oil in the speed changer should be maintained up to the level plug located about 1 3 of the way up on either side of the speed changer use an SAE EP 90 wt oil Chain Guard Bolts These bolts fasten the chain guards to the frame If a chain guard came off and was mowed over serious damage could resu
192. without using the Tongue Jack The Tongue is very heavy Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sri 04 FACLON 15 10 03 09 Operation Section 4 35 2009 Alamo Group Inc O 5 m gt O Z y O b lt am LLI O O OPERATION When disconnecting the mower the tractor should be completely shut down and secured in position Relieve hydraulic pressure by moving the control levers back and forth several times Lower the parking jack and raise the mower until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack The jack should be in a near vertical position with the ground and can be adjusted by loosening the positioning nut and moving the jack up to 15 degrees in each direction Also make sure that the jack foot is securely resting at ground level or securely supported by a block before raising the mower Once the mower tongue is being Supported entirely by the jack remove the hitch bolt locknut and washers Remove the cylinder hydraulic hoses from the tractor and secure to the mower to prevent contact with dirt After disconnecting the mower hitch remove the pump from the speed i
193. working condition See Image Mnt R 0241 FALCON 15 10 03 09 Maintenance Section 5 15 2009 Alamo Group Inc MAINTENANCE Drawbar Bolt This bolt fastens the mower to the tractor drawbar It should be removed and examined for signs of wear or cracks This bolt should be replaced at the first sign of wear See Image Mnt R 0241 LLI Q ya lt LLI H lt Level Lift System The level lift rods should be removed from the mower to allow for proper inspection of all components including the shock absorber weldment and the level lift pins Check each part especially the level lift pins for worn areas mis shaped holes or bent components If any of these signs are found the parts should be replaced Reassemble the lift nuts on the mower and check that the level lift system operates properly Filter Change As mentioned under Daily Maintenance filters should be changed every 500 hours after the initial 25 hour change or whenever the Filter Condition Gauge Shows to change filter The life of the hydraulic components depends largely on the cleanliness of the oil Changing filters periodically is a good way of insuring that you can accomplish this Oil Change The oil should be changed every 1500 hours Drain the oil out of the tank through the large suction hose by removing it from the pump The suction hoses and pump will need to be primed prior to operation To do this reattach the suction hose to the pump and remov
194. ydraulic Cylinder Will Not Air in Hoses Cylinder Continue engaging lever until oil fills hoses amp cylinders Not enough pressure Pressure test tractor valve Valve not connected properly Re plumb valve Quick coupler not completely Complete connection connected Oil level low in Tractor Fill to proper level Tractor Hydraulic Oil Incorrect optional valve type Reset Relief Valve pressure Overheating installed Open center vs closed center Tractor lever engaged Set wing levers to float and axle to contour float position to center locked position FACLON 15 10 03 09 Operation Section 4 43 2009 Alamo Group Inc OPERATION TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Mower Oil Overheating Mower not level or pitched correctly Level and set deck pitch Low oil level Add Oil the level of sign gauge Oil going over relief valve Cutting very dense material Shift to a lower gear in dense material continuously at high speed or hitting and raise machine over obstructions obstructions continually Relief valve setting has changed Relief valve must be replaced a to lower pressure due to wear O heat or misuse E Excessive amount of oil A worn pump or motor Repair the pump or motor lt leaking past gears See Maintenance Section am e One Wing Section Relief valve setting altered Switch relief valve with wing section O will not cut properly if problem is transferred replace relief valve Motor is defective Rebuild or replace motor Pump is d

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