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Alamo EAGLE 10/15 User's Manual

1. _ Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com SAFETY SECTION SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt Y Practice all usual and customary safe working precautions and above all remember safety is up
2. seeccccssssceccceeeeceeceeesececaeueeeesaueeeesaeaeeeesauseceesseseeessaaaeeesssaeeessagess 4 19 CUTING GOMPONENE Inspeccion iii 4 23 Blade Bolt ASOSCUOM olaaa 4 25 DRIVING THE TRACTOR AND IMPLEMENT cuasi id 4 28 MUA Irato A aes use acta ce hee aes Genie a 4 29 Brake and Ditterential LOCK SEUNG usar aiii 4 29 Operating the Mower WINGS ccccccssccccceeseceeceeeceeeceeseceeseeseeeeeaeeceeeaaaeeeeesuseceeseeseceeesaeeessansceeesseneeeesaneeeeteas 4 29 Driving the Tractorand Gutter iia AA as 4 31 Crossing Ditches and Steep INc lINes oocccccconnnnccconcnccononnnncnnoncnnnnnncnnnnnnannnnnonnrnnnnnnnnnnnnnnnnnnonannnnnonanenennncoss 4 32 OPERATING THE TRACTOR AND IMPLEMENT ato dai 4 33 Foreign Debris HazardS riada pd 4 34 ByStanders P asSsers by PreCaullons uri EE E 4 34 Engaging the Power Take Off PTO ccccccccccsssssseeeeeeeeseeeeeeseesaseeeeesseaaaeceeeeeeaaseeeeeeseaeaseeeesssaanaaseeeesssaaaaes 4 35 PTO RPW anda Ground Spee asiatico aent tees 4 36 Operating the MOWED cceccccccccsessecceceeeeseeeeeeeeeaeeeceeeeeeeeeeeeeeeseeeeeeeeeseeeeeeeeeeseeeeseeeeeseeesseeeesessseaaseeeeessegeeeeeeeeas 4 36 Shutting DOWN ihe lp Media IIA 4 40 DISCONNECTING THE MOWER FROM THE TRACTOR ooccccccccnnnnononononcnnnnnnnnncnnnnnnnnnononannnennnnnnnononanenennnnnnnns 4 40 MOWER STORAGE o dadas 4 42 TRANSPORTING THE TRACTOR AND IMPLEMENT cccccccesseeceeeceeeeeeeeeeeeaeeeeeeeeeeeeeeeeeeaeeaeeeeesssaa
3. lt ar LL lt gt lt en 7 Position second yoke on cross Repeat Steps 2 to 6 Grease Kit after assembly is completed EAGLE 15 03 09 Maintenance Section 5 13 2009 Alamo Group Inc MAINTENANCE BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Use only original equipment blades on this cutter They are made of special heat treated AWARNING Alloy steel WILL FIT BLADES MAY NOT MEET SPECIFICATIONS AND MAY FAIL CATASTROPHICALLY AND CAUSE BODILY INJURY OR DEATH Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sew 10 Inspect Blades daily for abnormal wear If Blades have a notch worn into the leading edge at the lower bend more than a 1 2 DEEP due to running in gravel and or the ground REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death LLI O lt lt LLI lt NOTE Replace Blades in pairs after no more than 1 2
4. Dull Blades Sharpen or replace blades Height of cutter lower at rear See Cutting Height Instructions or front EAGLE 15 03 09 Operation Section 4 50 2009 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or making WARN ING adjustments Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The accompanying illustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Image MntP R 0031 Use Multi Purpose Gear Oil P N 00786250 for all locations shown according to instructions Be sure to clean the fitting thoroughly before using grease gun Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft LLI O lt lt LLI lt EAGLE 15 03 09 Maintenance Section 5 2 2009 Alamo Group Inc MAINTENANCE Mower amp Gearbox Grease Points MAINTENANCE 49 ae ea 555588 2 NS Be oxra O00000 3 OOOO TOO a i ELEL ea E a C
5. Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEM Video alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual ial AEM Mower Operator s Safety Manual Requester Name _ Phone Requester Address City State Zip Code Mower Model II Serial Number Date Purchased ____
6. RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads gt lt ar LL lt gt lt m Proper Torque Values for Standard Bolts Torque Proper Torque Values for Standard Bolts for Standard Bolts Proper Torque Values for Metric Bolts Diameter Diameter ios vos Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 4 8 8 8 or 9 8 10 9 12 9 Grade Two Grade Five Grade Eight Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry E EEN III 18 22 19 21 al Tins 0 o o rem 6 a a To get Newton Meters multiply pound foot of torque by 1 356 1137 1329 Mnt B 0005 EAGLE 15 03 09 Maintenance Section 5 19 2009 Alamo Group Inc MAINTENANCE Gearbox Tools For Disassembly and Assembly LLI O lt lt LLI lt Mnt R 0046 Caulking Gun w Silicon Impact Wrench Chisel 3 16 wide Blade Ball Pin Hammer Torque Wrench 3 16 Punch 10mm 14mm amp 17mm Socket BE CERTAIN TO CL
7. 1 00725746 2 00753840 3 00756004 4 00756005 5 00769736 6 00756059 7 00769737 8 00756494 9 02925100 10 00749117 11 999403 12 D103 D114 13 03200347 14 1458392 15 1458393 16 00763613 17 00763977 18 D102 19 D137 20 D138 21 02960766 22 00757139 23 00777394 24 EAGLE 15 EAGLE 10 25 nfs 26 00771283 27 00776031 28 00759799C 29 10058000 30 00024100 31 02959924 32 00773723 33 1006348 34 D482 Decal Sheets Center Section Divider Gearbox Left and Right Wing Provided by Tractor Maunfacturer EAGLE 15 03 09 2009 Alamo Group Inc QTY N ke A re l A Sr A Sr gt Sot N A Si tl oa mb lt k l O kh A A 0 00778873 00778871 00778872 TYPE DESCRIPTION PELIGRO Get Manual Translated DANGER Folding Wing Thrown Objects DANGER D L Shield Missing Do Not Oper DANGER Rotating D L Entanglement all shield WARNING Use Repair Shields amp Guards DANGER Oil Leak Detection DANGER Cutting Blades Thrown Objects DANGER Driveline Multi Hazards IMPORTANT Genuine Alamo Parts Y DANGER Multiple Hazard Folding Rotary gt DANGER Overturn of Two Section Flex TI WARNING 540 RPM m WARNING 1000 RPM REFLECT SMV lt REFLECT Red Reflector REFLECT Amber Reflector INSTRUCT Slip Clutch Adjustment INSTRUCT Notice to Owner INSTRUCT Dbar to PTO distance amp safety chain INSTRUCT CCW Blade Rotation INSTRUCT CW Blade Roation LOGO Alamo 4 7 8 x 6 1 2 L NAME Alam
8. FIGURE Mnt 0028 Mnt R 0362 IMPORTANT Check that Guard Missing decal on steel under inner guard and Rotating Driveline Decal are firmly affixed undamaged and readable If not E replace ROTATING DRIVELINE CONTACT CAN CAUSE DEATH Mnt 0028 KEEP AWAY DO NOT OPERATE WITHOUT ALL DRIVELINE GUARDS TRACTOR AND EQUIPMENT SHIELDS IM PLACE DRIVELINES i e DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE GUARD MISSING DO NOT OPERATE EAGLE 15 03 09 Maintenance Section 5 8 2009 Alamo Group Inc MAINTENANCE WING DRIVELINE CAT V Figure MntP R 0011 Remove the two shield bearings per half shaft by prying the head of the bearings up with a screwdriver and pulling them out with pliers Figure MntP R 0012 Grasp the Yoke and shield tube and pull shaft from the shield gt lt ar LL a gt lt mi Figure MntP R 0013 Grease the shield bearing grooves on the yokes and the inner telescoping member before assembly EAGLE 15 03 09 Maintenance Section 5 9 2009 Alamo Group Inc MAINTENANCE Figure MntP R 0014 Grease and install the sleeve baring in groove at the end of the sleeve only on one half shaft MntP R 0014 Figure MntP R 0015 Slide the shield tube assembly over the shaft so that the bearing holes in the shield align with the shield bearing groove on the yoke LLI Q lt lt LLI lt Mnt P 0015 Figure MntP R 0016 Install two shi
9. Operation Section 4 48 Remedy Tighten if loose Tighten If loose Replace shaft if bent Free blades so they swing Weigh blades Weight should be within 1 oz Always replace both blades Replace blades in sets Replace carrier Remove hub check tapered spline shaft clean and replace Replace blades or bolts in sets Replace Drivelines Fill to level plug Replace with NLGI 000 lubricant Remove trash Consult your dealer OPERATION Gearbox Noisy Gear Box Leaking Clutch Slips Excessively Blade Wears Too Fast Hydraulic Cylinder Will Not Op EAGLE 15 03 09 2009 Alamo Group Inc Rough gears Worn bearing Damaged oil seal Bent shaft Shaft rough in oil seal area Oil seal installed wrong Oil seal not sealing in the housing Oil level too high Sand hole in casting Gasket damaged Bolts loose Clutch linings badly worn or plates warped Too much power for clutch Oil on facings Friction facings glazed Cutting in sandy conditions Cutting in rocky conditions Soft will fit blades Not enough pressure Valve not connected properly Quick coupler not completely connected Operation Section 4 49 Run in or change gears Replace bearing Replace Seal Replace oil seal and shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of seal Drain oil to proper level Replace castings or gear box O 5 m gt O Z
10. Replace damaged worn and missing blades as complete sets to maintain rotary balance e Ensure carrier hub nuts are tightened with the cotter pin inserted and spread e Inspect the condition of the deck skid shoes and the skid shoe attaching hardware OPS R 0012 a TL EAGLE 15 03 09 Operation Section 4 21 2009 Alamo Group Inc OPERATION e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured with pins e Check for hydraulic oil leaks on the cylinders along the hydraulic lines and at tractor hydrau i lic ports IMPORTANT DO NOT use your i hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydrau lic oil leaks OPS R 0013_A AsmP R 000 e Ensure that the mower is equipped and secured with wing transport locks e Check the condition of the wing hinge pins e Check the condition of the mower axle suspen sion spring e Inspect mower tire condition wheel bearings and lug nut torque OPS R 0014_A Z O fms lt cr m A O e Before mower operation ensure that the bolt is removed from both floating links on the unit These bolts are for shipping purposes only OPS R 0086 Remove Before Use EAGLE 15 03 09 Operation Section 4 22 2009 Alamo Group Inc OPERATION 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Da
11. Replace gasket Tighten bolts Repair clutch per maintenance section of manuals Reduce ground speed and material intake Replace facings Clean with emery cloth Increase cutting height Increase cutting height Use genuine Alamo HT blades Check pressure Re plumb valve Complete connection OPERATION Oil Squirting from Breather Oil leaking by piston ring Do not carry cutter on cylinder vent hole A small amount of leakage is Use stroke collars normal Piston O ring worn Replace piston O ring Cylinder wall scored or pitted Replace cylinder Wrong piston ring on piston Use correct piston rings gt Not Cutting Clean Blades dull Sharpen or replace blades O Blade rotation incorrect Use correct blade for carrier rotation lt Carrier RPM too low Use correct PTO speed and Am check for correct gear box ratio LLI A Cutter not level Adjust machine O Tires mashing down grass Move tires out of cutter overlap area Minimum 60 inside tires Ground speed too fast Reduce ground speed Blades locked back Free blades Blades riding up due to blade Replace blade bolts bolt wear Streaking Conditions In Swath Conditions too wet for cutting Allow grass to dry before cutting Blades unable to cut that part of Slow ground speed of tractor but keep grass pressed down by path of engine running at full PTO rom Move tractor tires rear tires as wide as possible so wing blades will pick up grass
12. Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO Es TRANSMISI N TRANSMISI N PUNTO ESTACIONAM
13. bolt the bushings should be replaced Bushings can be removed by cutting bushing head where it is welded to carrier bar Once head is removed bushing can be pressed out of bar Clean and grind top of blade bar so new bushing can be installed and welded Bushing should be pressed into bar as far as possible Use low hydrogen rod to weld bushing in place Failure to replace a worn blade carrier bushing as described above may lead to catastrophic failure of the blade blade bolt and or blade bolt nut resulting in the ejection of the broken parts out from under the mower at tremendous speed and force which could result in serious bodily injury or death LLI O lt lt LLI lt Blade Bar Bolt holes to be inspected YS Fi amp Mnt R 0344 EAGLE 15 03 09 Maintenance Section 5 16 2009 Alamo Group Inc MAINTENANCE BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaft Position carrier on the gear box output shaft and install flat washer and 1 hex nut Tighten nut holding blade carrier to minimum 450 ft pounds strike the carrier on the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 450 ft pounds Install and spread cotter pin NOTE After a few hours of operation always recheck blade carrier retaining nut torque Avoid personal injury Do not work under cut
14. e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO PARADA iE Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta minima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas
15. from rolling Never dismount a Tractor that is moving or while the engine PP is running Operate the Tractor controls from the tractor seat only sc 9 L 3 EAGLE 15 03 09 Operation Section 4 9 2009 Alamo Group Inc OPERATION 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control lever Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting th
16. notch wear 1 2 Maximum Original Blade Edge Mnt R 0034 EAGLE 15 03 09 Maintenance Section 5 14 2009 Alamo Group Inc MAINTENANCE BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in FIGURE 19 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade IMPORTANT When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage gear box bearings Vibration may also cause structural cracks in cutter housing A Never work under equipment supported by a hydraulic device because it may drop if the WARNING control is actuated even with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position Follow Original Pattern a a es Mm 116 Maintain Corner Mnt R 0008 gt lt ar LL a gt lt m NOTE Replace Blades in pairs after no more than 1 2 notch wear BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear box Remove lock nut from blade bolt left hand threaded bolt NOTE Inspect lock nut after removal and replace if threads a
17. stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and R
18. warning lights and reflectors are clearly visible Follow local traffic codes Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure Before dismounting secure implement in transport position or lower to ground Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing form runover may cause serious injury or death TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING 4 og 4 we _ ip os o o 02967827 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain Table Of Contents SAFETY SEG TION sua ri 1 1 General Safety Instructions and Practices aiii a 1 2 Operator Safety Instructions and Practices ccccooonnccnnccccoonnnnnncnononnnnnnonnnnnncnnnononancnnnnnononcnnnnnnnnnnrnnnnnnnnannnnnnnnnnns 1 3 Equipment Operation Safety Instructio
19. will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment Careful use and timely service save extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this blade during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine lt O b Q O O am Alamo Industrial typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors s
20. 10 A AA AA AAA ee Y 1 2 MAKE CERTAIN THAT DRIVELINE SHIELDS ARE INSTALLED CORRECTLY AND TURN FREELY TO PREVENT INJURY OR DEATH FROM ENTANGLEMENT av Lge Wag J MAKE CERTAIN THAT DRIVELINE IS INSTALLED CORRECTLY ON TRACTOR PTO SHAFT MOVE YOKE BACK AND FORTH UNTIL LOCKING COLLAR CUCKS FORWARD AND LOCKS YOKEIN PLACE 4 540 PTO RPM UNLESS SPECIFICALLY MARKED OTHERWISE P N 00756494 IMPORTANT Use only Genuine Alamo Industrial replacement parts gt LLI LL lt Y For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUMAN 02925100 P N 02925100 WARNING Jack Maximum Capacity 3 200 Ibs ee Side Load 2 000 Ibs Side Load 2 000 Ibs Position Jack vertically as shown torque positioning bolt to 250 Ft lbs Fully engage jack retaining pin to lock in position Failure to correctly position P N D482 O result in serious D482 WARNING Explosion Hazard Release all air pressure in tire before loosening bolts EXPLOSION HAZARD RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RE
21. 4 2009 Alamo Group Inc ASSEMBLY AWARNING Keep coworkers and bystanders away from the implement while filling 13 Continue to hold the control lever until both wings are down and the wing cylinders are fully extended Con tinue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped air If there is sponginess during the raising cycle this may indicate that air is trapped in the hydraulic circuit Continue to cycle the cylinders until all soonginess is removed 14 Test to make sure the wings lower slowly when they are allowed to float down and are not powered down This is a safety feature built into the system If the wings fall rapidly have the hydraulic system or cylinders repaired before operating the implement CONNECTING DRIVELINE A DANGER DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 A When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring acti
22. Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury S3PT 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 6 must be maintained for a Constant Velocity CV tube type driveline anda minimum engagement of 6 for non CV solid shaft drivelines EAGLE 15 03 09 Operation Section 4 15 2009 Alamo Group Inc OPERATION Bottoming Out Check Procedure e Disconnect driveline from the tractor and slide the profiles together until fully compressed e Place a mark on the inner shield 1 8 from the end of the outer shield and reattach the drive line to the PTO shaft e With the PTO NOT TURNING slowl
23. MTT RAMS 02925100 EAGLE 15 03 09 Introduction Section 2 4 2009 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 a 00 LLI Y Y lt ASSEMBLY DEALER SET UP INSTRUCTIONS The mower as received from the factory is virtually completely assembled and requires minimum time to complete assembly ready for sale On a fully assembled unit do not release the Wing Retaining Strap until the hoses are WARNING attached to the tractor and the Wing Cylinders are filled with oil Always keep bystanders away while raising and lowering the wings To lower the wings hook the hydraulic hoses to the tractor From the Operators Seat use the tractor hydraulic control levers to fill wing cylinders with oil Keep coworkers and bystanders away from the implement while filling For implements with the wings in the raised or transport position filling the cylinders should raise the wings slightly and loosen the wing retaining lock DO NOT release the wing Transport Bar Latch if there is a force on the lock Use tractor hydraulic control levers to lower the wing s Continue to hold the control lever until both wings are down and the wing cylinders are fully retracted or extended Continue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped air If there is soonginess during the raising cycle this may indicate that air is entrapped in the hydraulic circuit Continue to cycle the
24. SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 AWARNING DO NOT weld or repair rotating mower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower Causing serious bodily injury See your Authorized Dealer for proper repairs sam 13 PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety SPRM 1 SEE YOUR ALAMO DEALER U gt TI m lt Be sure you have adequate knowledge ot the property you will be working on Take time to AWARN ING make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death stL 1 AWARNING In wet conditions where there Is a likelihood ot material collecting on the Implement make certain that this material is removed before traveling on public roadways sTL 7 Storage and Parking Safety Instructions and Practices To prevent tipping of Implement when stored in folded pos
25. Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 EAGLE 15 03 09 Operation Section 4 37 2009 Alamo Group Inc lt O lt am LLI O O OPERATION When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower NEVER raise the mower wings while the blades are turning When turning the angle between the tractor and mower should not be so great that a clattering of the U joints occurs Sharp turns can cause premature failure of the joints and place pressure on the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor If the mower is operated in conditions that require frequent sharp turning the mower should be equipped with a Constant Velocity driveline CV joints enable the tractor PTO shaft and mower driveline to
26. a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspt 15 A DANGER gt LLI LL lt Y When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement saPT 17 AWARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out
27. a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces sri 01 When the Wings are folded for transport the center of gravity is raised and the possibility of DANGER overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn sti 02 Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 AWARNING EAGLE 15 03 09 Safety Section 1 14 2009 Alamo Group Inc SAFETY Secure the Implement for transport before traveling on public roads For pull type Implements secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor Secure wings in upright position on folding Implements using wing transport locks st 7 AWARNING Always keep a careful lookout and use extreme care when working around overhead obstructions and electrical power lines The Implement
28. adequate o The engine coolant fluid level is fall The radiator is free ofdebris d o The air filter is in good condition 8 oo Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Mower ID Make Date Shift O U m gt O Z EAGLE 15 03 09 Operation Section 4 27 2009 Alamo Group Inc lt O q am LLI O O OPERATION 10 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 A DANGER This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 Transport only at speeds where you can maintain control of the WARNING equipment Serious accidents and injuries can result f
29. angle A minimum difference of 10 degrees between the center line of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled If the joint cannot be angled at least 10 there is a potential problem of over angling the joint while making sharp turns e Solutions To ensure the joint is not damaged check the following Check the drawbar length to ensure that it is at the proper length for the RPM speed of the mower O 5 m gt O Z Move the tractor rear tires wider apart to limit the tractor turning radius Position the mower at multiple angles and perform the above procedure Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator OPS R 0006_B CONSTANT VELOCITY JOINT MAXIMUM ANGLE CHECK Op 12 EAGLE 15 03 09 Operation Section 4 17 2009 Alamo Group Inc OPERATION Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline DANGER which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections srm oa 9 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate
30. atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transpor
31. be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Alamo Industrial Implement Model Serial Number Date Purchased Dealer ATTENTION r READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 ALAMO 830 379 1480 INDUSTRIAL TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 2 3 4 a Provide a Roll Over Protective Structure that meets the requi
32. can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury S3PT 18 AWARNING Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sri 04 AWARNING On a fully assembled unit do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil Lower the Wings slowly and carefully Keep bystanders away during operations st 05 A CAUTION EAGLE 15 03 09 Safety Section 1 12 2009 Alamo Group Inc SAFETY Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on roug
33. carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s PTO Integral j hield Shield Deflector Chain a Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sew 10 EAGLE 15 03 09 Operation Section 4 19 2009 Alamo Group Inc OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 e Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut e Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor e Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft e Ensure the divider
34. chemicals known to the state of California to cause cancer birth defects or other reproductive harm sc 31 AWARNING For your protection while operating or servicing equipment wear relatively tight and belted clothing to avoid entanglement in moving parts Tie up and protect long hair that could become entangled in machinery Remove all jewelry including necklaces rings and watches which can get caught in machinery or on corners or edges of the equipment Serious injury can result from entanglement with the machinery sc 42 AWARNING U gt TI m lt Operator Safety Instructions and Practices The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sspt 10 AWARNING Wait a minute Save a life Never crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 A DANGER Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor a
35. de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor d
36. del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y practicas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las practicas de seguridad de operacion recomendadas Explique las practicas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la caida de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure
37. drivelines are secure at both ends OPS R 0008 y O lt am LLI O O e Ensure chain guards and or rubber deflectors are in position and not damaged Replace worn broken and missing sections immedi ately e Ensure the driveline integral shields are in good condition and rotate freely e Inspect that all bolts and screws are in position and are properly torqued OPS R 0009 EAGLE 15 03 09 Operation Section 4 20 2009 Alamo Group Inc OPERATION e Ensure the tractor PTO master shield is in place lowered and in good condition e Ensure each mower slip clutch shield is secured in place and in good condition e Ensure the driveline slip clutches are properly adjusted and the friction plates are not frozen together Reference the Maintenance Section for proper slip clutch maintenance OPS R 0010 a m gt e Perform scheduled lubrication as specified in DIPSTICK the maintenance section O e Inspect each gearbox oil level using dipstick gt level indicator and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced e Ensure all gearbox vents are in place and free from clogs OPS R 0011_K Emi NOTE Wing gearbox shield must be in place to guard MntP R 0033 connecting yokes and clutches e Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath
38. ends becomes disconnected which will cause the mower to fall Re tighten jamnuts when deck is leveled EAGLE 15 03 09 Operation Section 4 13 2009 Alamo Group Inc lt O q am LLI O O OPERATION 5 IMPORTANT Alternate adjustments between rods and adjust at equal lengths to maintain equal ten sion Improper adjustments may cause rods to snap or bend 6 Place split collar assemblies on the center axle hydraulic cylinder rod to maintain a set cutting height each time the mower is raised and lowered LEVELING WING SECTIONS WITH CENTER rlo level the wing sections with the deck center adjust the leveling screw between the wing axle and the center axle To lower the wing loosen the jamnut and shorten the screw assembly lengthen the screw assembly to raise the wing After wings are leveled retighten jamnuts to maintain settings 7 2 Setting Deck Pitch To facilitate safe and efficient operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor In addition a more even distribution of the clippings from the rear of the mower will be achieved with this deck pitch Adjust the leveling rods linking the tongue to the Serer ee rear axle until the front of the mower is at least 3 4 peers Fa lower in the front that than the rear To lower the
39. firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instruccione
40. front lengthen the leveling rods and to raise the front shorten the leveling rods IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS R 0002 EAGLE 15 03 09 Operation Section 4 14 2009 Alamo Group Inc OPERATION 8 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_A O 5 m gt O Z When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 8 1 Driveline Length Check AWARNING
41. injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 EAGLE 15 03 09 Operation Section 4 25 2009 Alamo Group Inc OPERATION Rotary Mower PRE OPERATION Inspection Mower ID Make Date Shift A WAMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister on the mower a All safety decals are in place and legible ooo o y The tongue hitch connection bolts amp pins are tight o o Jooo y O There are no cracks in tongue or hiteh The tow chain is secured to the tractor amp mower o o Jooo y O The hydraulic cylinders pins are tight O There are no leaking or damaged hoses The mower deck is clear of cut grass and debris o o oOo ooo y O Chain guards deflectors are in place amp in good condition y O q am LLI O O Driveline gearbox shields are in good condition Driveline clutches are in good condition not frozen SS Driveline telescoping members amp U joints are lubricated rs AA Driveline yokes are securely attached to PTO amp mower a Gearbox mounting bolts are tight AA ee Gearbox oil is attheproperleve
42. or support raised machine and all lifted components se curely before putting hands or feet under or workingunderneath any lifted components toprevent crushing Injury or death from su dden dropping or ina dvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on Pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual Make certain that the SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes Never operate with Cutting Head raised if passerby bystanders or traffic are in the area toreduce possibility of injury or death from Objects thrown by Blades under Guard or cutter structure Before dismounting secure implement in transport position orl ower to ground e Put tractor in park or set the brake disengage PTO stop engine and remove key and wait until noise of rotation Has ceasedtoprevent entanglement in rotating parts which can cause injury or death e Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR LOCK UP REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING N ZN 00749117 E
43. protective deflectors and or chain guards to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a flex wing rotary mower and are not necessarily of a EAGLE 10 15 cutter Some pictures may show shields removed for picture clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower lt O q am LLI O O READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION
44. rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect
45. safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 EAGLE 15 03 09 Safety Section 1 29 2009 Alamo Group Inc Industrial Agricultural Safety Manual For Operators and Mechanics NE o TA 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A ENE WANUR Www aem org Contents III AcknoWledgement ocoorocoooconconcconcnnannnnncc narran rra neral Forward EA a 3 A Word 10 th USER sconce diicasnsiacaiiisseaiasiiasisanieeacsiniinaaeanne 3 SOY Alert SYN cra PE Industrial Agricultural Mower Types ess dl Be a Responsible Operator a 5 Safety Management of Hazards and Risks OS 6 Follow a Safety Program oi 11 Safety Before Operation cccccccccccscccececsccccceccnsecessesecnessee 17 Safety Starting and Testing 0ccsecceeeseenseneceneeeentsenseeness 13 Safety During Operation ccccceccececcecencucceceenece
46. speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground gt LLI LL lt Y Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at
47. the mower driveline from the tractor PTO shaft Place the driveline in its storage bracket to prevent it from contacting mud or dirt which can contaminate the universal joint bearings and shorten the life of the driveline After the driveline has been removed from the tractor place the PTO master shield back in the operating position OPS R 0031 EAGLE 15 03 09 Operation Section 4 41 2009 Alamo Group Inc O 5 m gt O Z OPERATION 13 MOWER STORAGE lt is recommended that the mower be stored with the center section and both wings fully lowered to ground level If the mower is stored with the wings in the raised position select a level area and install wing transport braces to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to e Check the mower for worn and damaged parts Perform repairs and make replace ments immediately so that the mower will be ready for use at the start of the next season e Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants e Use spray touch up enamel where necessary to p
48. the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 gt LLI LL lt Y The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 Do not operate or pull the mower into standing water When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders sam 15 AWARNING Use extreme caution when raising the Mower above ground level Stop the Blades from turning when the Mower is raised and passersby are within 100 yards Raising the Mower exposes the Cutting Blades which creat
49. the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts aS soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspt 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sri 03 y O q am LLI O O Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 EAGLE 15 03 09 Operation Section 4 18 2009 Alamo Group Inc OPERATION 9 1 Tracto
50. the warranty card in full giving all the requested information and mail promptly Be sure to give the serial number of this Cutter EAGLE 15 03 09 Introduction Section 2 3 2009 Alamo Group Inc INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement lt O H O O O am H IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551
51. to 75 ft lbs SLIP CLUTCH END J A A A AO DIVIDER GEARBOXhs ts A F i 2 a 00 LLI Y Y lt NOTE Divider Gearbox Shield must be ifin place to guard connecting yokes amp y lutches FA MAIN DRIVELINE 2 Inner center axle dual tire assemblies are shipped bolted on wing mount tubes Remove transport bars from wings and lower each wing so that inner tire and hub assembly can be removed and installed on center axle NOTE lt will be necessary to raise each side of center axle slightly so inner dual tires can be installed 3 Install gearbox vents or vent dipsticks if not installed Check all gearbox lube levels TIRES AND WHEELS Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely supported When installing laminated or airplane tires be sure the flat side of the lug nut is against the wheel There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE OR WHEEL such as automotive tires and rims DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE OF TIRE As excessive speed can cause damage to the machine tire and wheel When installing Laminated Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire and install as shown in Figure Asm R 0127 Do not exceed 20 M P H on Laminated Tires When removing Airplane Tires let all of the air out of the tire
52. to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the e Safety Messages Always use good common sense to avoid hazards sa Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sa INSTRUCTIVO pe EAGLE 15 03 09 Safety Section 1 2 2009 Alamo Group Inc SAFETY Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sa 30 AWARNING Battery posts terminals and related accessories contain lead and lead compounds
53. turn without warning and cause immediate entanglement injury or death S3PT 11 A DANGER Never interfere with factory set hydraulic calibrations Any change in calibration could A WARNING cause a failure of the equipment and may result in injury sBH 13 Always maintain the safety signs in good readable condition If the safety signs are missing AXWARNING damaged or unreadable obtain and install replacement safety signs immediately sa s EAGLE 15 03 09 Safety Section 1 15 2009 Alamo Group Inc SAFETY Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function se s AWARNING Never work under the Implement the framework or any lifted DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious y injury or even death sa 14 Never attempt to lubricate adjust or remove material from the Implement while it is in A WARNING motion or while tractor engine Is running sa 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order se 21 AWARNING Perform service repairs and lubrication acc
54. wing can be over 10 feet high Never allow the Implement wing to come within 10 feet of any power line sts AWARNING Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sri 10 AWARNING U gt TI m lt Maintenance and Service Safety Instructions and Practices Make sure the PTO shield integral driveline shields and input shields DANGER are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 09 AWARNING Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could
55. y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer e El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo gt Verifique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n
56. 0 RPM Unit 100 HP 1000 RPM Unit 140 HP DW E Set length according to operating speed of the mower and driveline JJ type rated to carry weight of the mower safety chain attachment point gt e Tongue Weight cccccseeeeeeeseeeees 2100 Ibs FIV ORAUICS escapada Minimum of 1 hydraulic port extra 3 spool valve required Minimum O 2 ports 3 ports recommended if additional 3 spool control valve is not used e Front End Weights As needed to maintain 20 weight on front axle lt e Power Take Off ccccsseeeeeeeeeeeees Operating speed and shaft size depends on operating speed and driveline type of the mower e Tire Wheel Spacing cccoccccccccconcnn Set tires minimum width of 60 from inside to inside of tires 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll AWARNING over protective system ROPS Always wear seat belts Serious injury or A even death could result from fal
57. 031 PELIGRO Spanish Translation for Driveline Safety gt LLI LL f APELIGRO Y LINEA Di Un manual de la seguridad de la l nea de conducci n ACI IS oo mese nip 00773776 esta rn del equipo est n en su i j ugar disponible en espa ol Llame el n mero enumerado MANTENERSE LEJOS MO FUNC IONE Si OUT Las lineas de conducci n est n para una copia Los protectores de la linea de sy conducci n den vuelta gr tis libremente en la tines de ducci n 00773723 P N 00773723 EAGLE 15 03 09 Safety Section 1 28 2009 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees U gt TI m lt 2 s
58. 059 Install the Adjusting Nut onto the Shaft Tighten the Nut until it is difficult to turn the Shaft FIGURE Mnt R 0060 Check to be sure that the Retaining Ring is fully engaged in the counter bore While holding Hub tap each end of Shaft and check to see if it has EAGLE 15 03 09 Maintenance Section 5 24 2009 Alamo Group Inc MAINTENANCE loosened Repeat this process until the Shaft no longer becomes loose in the assembly Unscrew the Nut a small amount and again tap each end of Shaft while holding the Hub Repeat this process until a rolling torque of 10 to 12 inch pounds is reached on the Shaft Mint R 0059 ini Mnt R 0060 STEP 4 gt lt ar LL a gt lt m Apply a small amount of Silicon sealer to the bore of the Hub Cap and to the outside diameter of the Seal FIGURE Mnt R 0063 Drive the Seal into the base of the Hub Cap FIGURE Mnt R 0063 Mnt R 0067 Mnt R 0063 Mnt R 0064 Mnt R 0065 EAGLE 15 03 09 Maintenance Section 5 25 2009 Alamo Group Inc MAINTENANCE Mnt R 0066 Mnt R 0067 Wu O Z lt Z LU f lt lt STEP 5 Install the Bearing Race into the Main Gearbox Housing STEP 6 Install Bearing on the Shaft On the opposite end of the Shaft install the Gear Spacer and the Gear Install one 012 and one 020 thick Gear Adjusting Shim and install the Bearing FIGURE Mnt R 0068 amp Mnt R 0069 Gear Adjusting Shims Gear j Adjusting i ae as Shi
59. 5 mm apart measured from inside of tire to inside of tire Refer to the tractor Operator s Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R 0062 Tire Spacing Minimum Width 60 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 A Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 lt O lt am LLI O O 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for Support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read
60. 736 WARNING Never use your hand to check for oil leaks Always use paper or cardboard ALSAAVS USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 P N 00756059 DANGER Keep Away Thrown Objects Inspect the area before mowing for potential mower hazards Remove or avoid all foreign objects such as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails Operate only if all Guards Deflectors are in place and in good condition Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the area of thrown objects See Operator s Manual Stay away from rotating blades Keep hands and feet away from rotating blades Do Not approach mower until all motion has stopped P N 00769737 EAGLE 15 03 09 Safety Section 1 21 2009 Alamo Group Inc SAFETY DANGER Make certain that drivelines are correct length and are securely attached 1 MAKE CERTAIN DRIVELINES ARE OF THE CORRECT LENGTH AND SECURELY ATTACHED DRIVE LINE SEPARATION ANDOR PTO STUB SHAFT FAILURE CAN CAUSE INJURY OR DEATH See Operators Manual for procedure minema
61. ADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes
62. AGLE 15 03 09 Safety Section 1 23 2009 Alamo Group Inc gt LLI LL lt Y SAFETY DANGER Keep everyone clear when lifting folding and working under raised components Block securely before working under mower Install 4h DANGER Weight Box and Weight Min of 700lbs before WITHOUT WEIGHT CENTER MAY LIFTUP WITHWEIGHT WING FOLDS operating to prevent turning over the center section Xe which can cause SERIOUS BODILY INJURY or DEATH Without weight Do not fold wing Attach transport strap securely to prevent inadvertent d ro n fro 1 h e 1 ra n S O rt O S 11 O n a n d O S S b le 2 Install Weight Box and Weight Minimum of 700 Total before operating to prevent turning over the center section which can cause SERIOUS BODILY INJURY or DEATH Without weight Do not fold wing C R U S H N G l N J U RY O R D E AT H 3 Attach transport strap securely to prevent inadvertent dropping from the transport postition and possible CRUSING INJURY or DEATH 999403 P N 999403 WARNING Avoid Bodily Injury Use 540RPM PTO Speed Only OPERATE THIS MACHINE AT 040 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D103 P N D103 WARNING Avoid Bodily Injury Use 1000 RPM PTO Speed Only OPERATE THIS MACHINE AT TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D114 P N D114 Slow Moving Vehicle Decal Keep S
63. AMP OR SECURELY SUPPORT THE GEARBOX AND SUB A WARNING ASSEMBLIES TO PREVENT INJURIES TO HANDS AND FEET DUE TO INADVERTENT DROPPING OR FALLING OVER ALWAYS WEAR SAFETY GLASSES AND GLOVES TO PREVENT EYE AND HAND AWARNING INJURY WHEN CHISELING OR HAMMERING ON METAL COMPONENTS HARDENED ee el ee I METAL WILL CHIP UN EXPECTEDLY AN ASSEMBLED GEARBOX IS QUITE HEAVY USE A HOIST OR GET HELP TO AWARNING HANDLE THEM SAFELY LIFT CAREFULLY AND PROPERLY USING YOUR LEGS TO LIFT NOT YOUR BACK NOTICE REFER TO OPERATOR S MANUAL FOR INSTRUCTIONS FOR PROPER RE ASSEMBLY ONTO THE CUTTER DECK TIGHTEN CORRECTLY EAGLE 15 03 09 Maintenance Section 5 20 2009 Alamo Group Inc MAINTENANCE DISASSEMBLY OF DIVIDER GEARBOX Trained Dealer Personnel Only STEP 1 Remove all eight of the M10 Bolts from both Cap Hubs using a 14mm socket FIGURE Mnt R 0048 Remove the Hub Assemblies and gaskets from the Main Housing FIGURE MNT R 0048 gt lt ar LL a gt lt m MNt R 0048 STEP 2 With the Hub Assembly Secured remove nut at gear FIGURE Mnt R 0049 o Mnt R 0049 EAGLE 15 03 09 Maintenance Section 5 21 2009 Alamo Group Inc MAINTENANCE STEP 3 Laying the Hub Assembly on its side tap the Gear end of the Output Shaft into the Gear and Bearing Once the Shaft has cleared the Bearing it can be fully removed from the Hub Assembly The remaining Bearings and Bearing Cups can be removed by conventional me
64. Attach Safety Chain Securely Op 1155 6 2 Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one ore more links or end fittings are broken stretched or otherwise damaged or deformed OPS U 0039 EAGLE 15 03 09 Operation Section 4 11 2009 Alamo Group Inc OPERATION 6 3 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position When connecting the mower hydraulic lines keep hoses quick couplers and swivels free of contamination Never leave a disconnected hose end open and cap the tractor hydraulic outlet ports when not in use I
65. D MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read ee ee Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufact
66. EAGLE 10 15 FLEX WING MECHANICAL LEVEL INDUSTRIAL LIFT ROTARY CUTTER SHREDDER Published 03 09 Part NO 00780567C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover T ALAMO INDUSTRIAL ATENCI N AM OF THE LEA EL INSTRUCTIVO ALAMO GROUP 1502 East Walnut aN pine THE CUTTING EDGE Seguin Texas 78155 A 830 379 1480 Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad 2009 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTION CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDREN OPERATORS HARD HAT SAFETY BEFORE WOR
67. HP 205 HP 5 year 16 286 FPM 16 415 FPM 3 1 2 CAT 5 CAT 40r5 2 Year 7 Ga 1 4 x 10 1 2 Standard 90 up 22 Down Standard Tractor Static Vertical Drawbar Load Rating Min 2100 Ibs Safety Deflectors are standard equipment Single and double chain guards are available as extra equipment at extra cost Alamo Industrial recommends mowers be equipped with deflectors or double chain guards for all mowing purposes Single chain guards may be used for agriculture purposes only and are specifically not recommended for highway right of way parks or greenbelt mowing Ratings based on actual field performance EXTRA EQUIPMENT Open or Closed Center Three Spool Valve Valve Bracket Winch and Stand Heavy Duty Updraft Blades Auxiliary Spindle Kit EAGLE 15 03 09 2009 Alamo Group Inc EAGLE 15 180 96 186 183 1 1 2 14 1 2 HD Clevis 6 Pan 50 HP 235 HP 205 HP 5 year 2 3 8 O U m gt O Z 16 286 FPM 16 380 FPM 16 415 FPM 17 137 FPM 3 1 2 CAT 5 CAT 40r5 2 Year 7 Ga 1 4 x10 1 2 Standard 90 up 22 Down Standard 2100 lbs OPTIONAL EQUIPMENT Front amp Rear Single or Double Chain Guards 540 or 1000 RPM CAT 4 or CAT 5 Wing Driveline CAT 5 Constant Velocity Main Driveline with 1 3 4 Laminated Foam filled used Airplane tire and wheel Used Airplane tire and wheel 15 Wheel or Implement tire and wheel Operation
68. IENTO PARK lt MUERTO NEUTRAL T lt APLIQUE EL FRENO DE ES ESTACIONAMIENTO MOTOR A Gal LAUR ESPERE QUE SE DETENGAN EXTRAIGA TATLAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae Be AE LASTAMIEN TE E BLOQUEANDO LA ANDO LA Omran SEGADORA REGADORA Programa de de 5 mantenimiento q go Palabra final PELL S S 4 Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Formtl AMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Rotary Cutter is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual
69. KING GLASSES SEAT BELTS UNDER ROPS amp OPS Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides Make certain that SMV sign
70. LPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operacion de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Esc
71. LY PROCEDURES INPUT SHAFT REMOVAL Step I Place Gearbox on appropriate work surface Step Il Remove Vent Plug 30 or Complete Top Cover 26 Step III Turn Gearbox upside down allowing Oil to drain from gearbox into catch pan for proper disposal Step IV Turn Gearbox right side up and drop bottom into a hole for support or lay it on its side laying flat step V Remove Bolts 3 from rear Bearing Cap 21 this will allow front cover to be removed Tap on end of input shaft to remove cap Repeat procedure for front cap 4 step VI Remove Input shaft 5 by tapping on drive spline end Shaft will come through rear cap opening leaving gear 32 4 Bearing 20 in main housing Step VII Remove rear Bearing 20 bearing Spacer 24 and short spacer 29 Step VIII Remove Input Seal 6 from cap 4 Remove bearing cap 30 from input cap bore Output Shaft Removal Step l Remove Cotter Pin 19 from Nut 18 Step Il Slide Output Pinion Gear 17 up off of Output Shaft and out of Main Housing Note quantity of shims under gear Step Ill Output Shaft will come out of Main Housing through the bottom Step IV Reach in from front or top of Main Housing and remove upper Output Shaft Cone Bearing 20 EAGLE 15 03 09 Maintenance Section 5 31 2009 Alamo Group Inc gt lt ar LL a gt lt m MAINTENANCE Step V From the bottom of Main Housing drive out top Bearin
72. MV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 EAGLE 15 03 09 Safety Section 1 24 2009 Alamo Group Inc SAFETY SAFETY S 9 0 0 e ee 0 0 0 000000090 e orto 600000600000 A DRAWBAR 2 ly as per ASAE 338 14 540 RPM 16 1000 RPM 1 3 8 21 OR 20 1000 RPM 1 3 4 20 pe Re Cs TRACTOR Le SES SBE Se Lad SONG E Attach Safety Chain securely as per o 25 oe E 5 ly o lt ZE O meie q L ES o Orn D g ro f Zo aes mL eS lt un fa 5 ps x E od 2s Du oc On 0 a amp cz 0 a QQ E me E E Eo 33 lt 20 Ze Io o Me Eon gs aeg U oa e 28 Cc LI D o c o 2 o 0 Dv La DO Dv uy 2 5 o gt E o g E o o LD Ww o o a oD Ww o lt o o 5 a MOWER TONGUE IMPORTANT REQUIRED FOR JACKSHAFT UNIT SUGGESTED FOR STANDARD SHAFT Y a Cc Cc Q i gt Q nN 7 x U o 2 Sc E oS z O Ea a MS 175 x an q O Qe 3 D O 0 D 0 5 0 O ae O D Q E w D ET D Le T 2 lt Ww o 2 o ic Y o Q 300 D D e g aie X a o fo C o U O O gt O L O Z D 2 D op ne 52 O c c 0 LT 0 o Oo LO a LO ot LS we seer O or z 7 Go S 62 O 2 sa a O D Z Z OGO Z SS lt or o lt oO Oss o lt YM A Safety Section 1 25 EAGLE 15 03 09 2009 Alamo Group Inc SAFETY Blade
73. Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form HIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos l zi er 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A ENCUEN MENU ACIURERS Www aem org Contenido VIVO A T a ONO 2 POUICCIOD iii AAA AAA 3 Palabras para el usuario oooonconocconoocooronnorarrorana ara anannns 3 Aloria do SOUTO cir AAA 4 Segadoras industriales y agr CO aS oooonoooonooooorooroonoorooo 4 Sea un operador responsable oooooooocooocooconcononncnaccnnao 5 Manejo seguro de riesgos y peligros ooooooooooconooroorooooo 6 Cumpla con un programa de segquridad ccccccceceseeeeenees 11 Seguridad previa a la operaci n 0 ceecececeenccecececcneanccens 11 Seguridad duran
74. O a a Saco DRAWBAR ETA NA Op 1166 3 Carefully back tractor to mower Do not allow coworkers or bystanders between the tractor and the imple ment while backing When dismounting the tractor ALWAYS shut down the tractor disengage the PTO and set the parking brake before dismounting 4 Install the retaining bolt through tongue clevis and tractor drawbar The implement tongue is very heavy Make any height adjustments using the implement jack Place two 1 flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Insert a 1 diameter grade 5 or 8 bolt 2 through clevis and drawbar and retain in position with a 1 locknut 3 Tighten the locknut securely but do not overtighten which could spring or break the clevis NOTE NEVER attach mower to the tractor with a pin not having a nut 5 Install the implement tow chain to a secure location on the tractor 6 Attach proper hydraulic couplers to implement hose ends Insert the wing hose quick disconnect couplers into tractor hydraulic remotes 7 Mount tractor fasten your seatbelt and start engine From the operators seat use the tractor hydraulic con trol levers to fill wing cylinders with oil Filling the cylinders should retract the wings slightly to their mini mum closed width Continue to apply pressure to cylinders for at least 10 seconds to assure they have filled with fluid AWARNING Keep coworkers and bystanders away from the implement while f
75. O 00 00 WT 0 LO 00 00 CO Q 28a c33 Ser O O C x x 2122 g x O f Des m x oO SOs ooge OQ v O O T O 00 O gt rq oor 2500 SN XG OOO ln Oo 52272 052 60 OO 5 O Z D CEO 0 D Yeccoo0o oD 2 0 2 SSX 0 FOO OH gt OIXOO E 2 De 2 0 Driveline Use Multi Purpose Gea Oil P N 00786250 a Q O Re O O co O Main Non CV Maintenance Section 5 3 EAGLE 15 03 09 2009 Alamo Group Inc MAINTENANCE WHEEL HUB ASSEMBLY The Wheel Hub Assemblies need to be lubricated on a weekly basis GREASE tees MntP R 0032 Tongue The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or cracking Replace as needed The Drawbar 1 Bolt fastens the mower to the tractor Drawbar When the mower is unhitched and this 1 Bolt is removed examine for signs of cracking or wear Replace the Drawbar 1 Bolt at first sign of either problem LLI O lt lt LLI lt Mnt R 0179 TONGUE HITCH PINS EAGLE 15 03 09 Maintenance Section 5 4 2009 Alamo Group Inc MAINTENANCE CENTER amp WING GEARBOXES The Gearboxes have been filled with lubricant to the proper Level prior to shipment However you should check the oil level on dipstick before operating and frequently thereafter The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking It is recomme
76. OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the a Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL A PELIGRO medidas de seguridad ses INSTRUCTIVO pe EAGLE 15 03 09 Operation Section 4 2 2009 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications Cutting Width Transport Width Overall Width Overall Lenth Cutting Height Hitch Blade Overlap Blade Carrier HP Required Min Gearbox Rating Power Divider Center Wing Gearbox Limited Warranty Output Shaft Diameter Blade Tip Speed Center 540 RPM 1000 RPM Wings 540 RPM 1000 RPM Cutting Capacity Max Driveline Size Main 44R or CV Wings Driveline Limited Warranty Deck Thickness Side Skirts Replaceable Replaceable Skid Shoes Wing Flex Safety Deflectors EAGLE 10 126 88 133 183 1 1 2 14 1 2 3 Pt Hitch Pull 6 Pan 50 HP 235
77. ON SET PARKING PARK from rolling Never dismount a Tractor that is moving or while the engine Pp A DANGER L stor is running Operate the Tractor controls from the tractor seat only sc 9 ALSAAVS Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sa 10 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sa 12 AWARNING Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 A DANGER Start only from seat in park or neutral Starting in gear kills EAGLE 15 03 09 Safety Section 1 7 2009 Alamo Group Inc SAFETY Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks wi
78. Operation Section 4 39 2009 Alamo Group Inc OPERATION 11 6 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 lt O q am LLI O O 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock braces If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R 0030 A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to co
79. Rotation Counter Clockwise mo Y BLADE ROTATION P N D137 Blade Rotation Clockwise gt LLI LL lt Y Cr BLADE ROTATION P N D138 NAME LOGO Alamo Industrial P N 02960766 Name LOGO Alamo Industrial P N 00757139 EAGLE 15 03 09 Safety Section 1 26 2009 Alamo Group Inc SAFETY WARNING DO NOT transport at speeds higher than 20 mph Only transport behind a properly sized and equipped tractor 1 00 NOT transport at speeds above 20 mph Excooding 20 mph decreases braking ability and may cause loss of control and serous personal injury 2 ONLY transport behind a properly sized and equipped tractor NEVER tow behind a truck or other motor vohiclo ALWAYS properly faston the implement safety tow chain to the tractor i Reduce spaced on inclines while turning and when towing in adverse conditions 4 ENSURE a SMV emblem can be clearly seen from behind the unit Turn ON the tractor flashing warning lights when transporting perras P N 00777394 NAME LOGO EAGLE 15 U gt TI m lt EAGLE 15 NAME LOGO EAGLE 10 EAGLE 10 INFORMATION 5 Year Gearbox Warranty P N 00771283 EAGLE 15 03 09 Safety Section 1 27 2009 Alamo Group Inc SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776
80. SULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI P N 1006348 EAGLE 15 03 09 Safety Section 1 22 2009 Alamo Group Inc SAFETY Multi Hazard Decal Sheet de DANGER ALBEI TU ROLLIN AR TY IE RI DOTA Te PAL CAN ALT a Y a A BLABY E DAM Diam TOR dl DEA K Tee AA P N 00749117 4 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA U gt TI m lt 2 NO RIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY NO CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT UNDER BELTS amp ROPS 1 Study and understand operator s manual safety signs and Instructional decals for tractor and Implement to prevent misuse abuse and accidents e Learn howto stop engine suddenly In an emergency Be alert for passer by and especially children 2 Allow no children on or near Implement or tractor Allow noriders on tractor and implem ent Falling off may cause seriou sinjury or death from being run over by tractor or cutter or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS an d with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safet y Glasses Safety Shoes and Ear Plugs are Recommended Block up
81. Safety During Operation FAAS Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or cee chutes in place and in good repair e Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm e Increase engine rom to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any m
82. Section 4 3 OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operat ing conditions OPS U 0002 lt O q am LLI O O NEVER use drugs or alcohol immediately before or while ope
83. TTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 A Extreme care should be taken when operating near loose objects such O as gravel rocks wire and other debris Inspect the area before 7 mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing SGm 05 EAGLE 15 03 09 Operation Section 4 33 2009 Alamo Group Inc OPERATION Many varied objects such as wire cable rope or chains can become entangled in the A WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Su
84. aai 4 5 Tractor Sately DEVICES is r E E a aa EO 4 5 E o r scuden east tate ida ttaas 4 6 Tractor hyaraulies erario le 4 6 FLORCENO WEIN Lata a A nuntewsuedtaun easton houmidnranniealosheiuaieecsduaseverd 4 7 POWEr Take OM PTO ausra e eae kes seve eae sede eee ee ees 4 7 HS a A o A A 4 8 GEFTINE ON AND GEF THE TRACTOR stand lt a 4 8 Boarding Me Tractor sessie T A E R a vn seatioancuniareuaidtatseselinwinedideaiabaees 4 8 DISMOUNTING Nne Tractor ani A A E arses 4 9 STARTING THE TRAC FOR cotarro a a aaea a aa AEEA 4 10 CONNECTING THE MOWER TO THE TRACTOR oiiaii a earo alaini 4 10 Connecting the Mower Tongue to the Tractor occcccconcnccccnccnnccnncnnnonnnnnncnnancnnnonannnnonnnnnnnnnnnnnnnnnarennnnnanennnnnnnons 4 11 odlety TOWCHAIN at A a a a a T N 4 11 Connecting Mower Hydraulic Lines to the Tractor cccccseecccseseecseeeeceeeeeeseeeeeseeeeseaeeesseeeesegeeessaeeesseeessagees 4 12 SETTING THE MOWER in A ida 4 13 SEWN DECK HEINT renra dececescam dence aaa secgex 4 13 SEWN DECK RC a dr var eueeeiec gmat vateanceeueads 4 14 DRIVELINE ATTACOMENT e 4 15 Driveline Length CNECK iorri te eine mena cn mn ner ae Tenet ant rr mere ce ar orn ete enema mere em 4 15 Constant Velocity CV DIN e a a e E ra 4 17 PRE OPERATION INSPECTION AND SERVICE suicida 4 18 Tractor Pre Operation Inspection Service ccccseececccesseeeceeeeeeeccaeeeeecaaueceeseaueeeeseaeeeeseaeeeessageceesseaeeessaeeeeeseas 4 19 Mower Pre Operation InspectiON ServiCe
85. adjust the rod clevis in or out to match the transport brace length The center of gravity is raised and the mower more prone to tipping when the wings are in the raised position When transporting only raise the center section high enough to clear ground obstacles OPS R 0016 lt O q am LLI O O When the Wings are folded for transport the center of gravity is raised and the possibility of DANGER overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn sri 02 Operating Position To lower the wings remove the transport lock braces and secure braces on storage bracket DO NOT drive out transport brace pins The wing cylinder may need to be retracted to remove tension for brace removal After removing brace bars extend wing hydraulic cylinders and fully lower wings The valves operating wing cylinders should be placed in the float position while mowing to allow the mower to follow the contour of uneven terrain and to prevent the wings from creeping up When extending a wing over a ditch for mowing place the control valve lever detents in the center position This will give the mower more stability and prevent the opposite wing from raising DO NOT operate the mower with the valves in the det
86. aes 4 42 Trocand VV NE CIS asi tao eieieaeat savas vnaniaviseaneuisneterenacnmaLielan 4 44 Transporting on Public Roadways cccccceecceeseeeeeccaeeeeeeeeaeeceeeseeseeeeseeeeeeesseueeeeseeeeeeesseeseeeeseeeeessaaaeeeesseeeeeeaas 4 44 Raung tne Tractor ana Implementar dado 4 46 TROUBLE SHOOTING GUIDE oiicc ccccic ccascssecivecadsdivcncscsadetinededsedsneceeccatseiacdescdes access adonde 4 48 MAINTENANCE SEC TION otra tina 5 1 TEU 0 d ote te Ma da a eee ie eee ae eee ee ene eee 5 2 WHEELSIHUB ASSENIBEY crian o le ea 5 4 TONO tddi ra ion icon 5 4 CENTERS WING GEARBOXE Se sesionar ass 5 5 DIVIDER GEARBOX sesso recat reise hea eh ds 5 5 Te gt ON TS se ene oe o eee ee 5 6 MAIN CV DRIVELINE SAFE FY SHIELD 2 aa e ele ainoeeellahesils 5 7 CAT IV WING DRIVELINE SHIELDS mirisati aa E tados 5 8 WING DRIVE EINE GAT Vi tice Beier ernie enter dea den ceee nash tetera tibia eid etic a Maiamnuendoaiuelucsnasbis 5 9 TO DISASSEMBEE UNIVERSALJOINT onrein octet noah cctine iets Aa 5 11 TO REASSEMBEE UNIVERSAL JOINT tut iGatncdecius aii icaicnide 5 12 BLADE SERVICING asis talar iras 5 14 BLADESHAR LENIN E dos lr e ad ened 5 15 BLADE REMOVAL siruina ac cas daar a eh een waa mace ences aa ead alee ebarect 5 15 BLADE CARRIER REMOVAL aura ire iii 5 16 BLADE GARRIERSINSPECTION ci odos 5 16 BLADE CAREER INSTALLATION oanitetindsh andes cucttad scabladtenccewstadinte ealbneeticnucacadenmaumtactexteenaas 5 17 SLIP CEUTOCHE G ios 5 17 MRESAND WHEEL de
87. and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sa 11 EAGLE 15 03 09 Operation Section 4 8 2009 Alamo Group Inc OPERATION A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sa 10 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 Q U m gt I O Z BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the m gt engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor
88. ans FIGURE Mnt R 0050 LLI O lt lt LLI lt Mnt R 0050 Remove all eight Bolts from Input Cap using a 14mm Socket Then using a Hammer tap the Output end of the Input Shaft This will loosen the input Cap and allow the removal of the complete Input Shaft Assembly FIGURE Mnt R 0051 Mnt R 0051 EAGLE 15 03 09 Maintenance Section 5 22 2009 Alamo Group Inc MAINTENANCE STEP 6 The Input Gear and Bearing can be removed from the Input Shaft by tapping the end of the Input Shaft on a solid surface FIGURE Mnt R 0052 i AA S gt za a m Z gt z lt O Mnt R 0052 m The unit is now completely disassembled with exception of Oil Seals and Bearing Races that can be removed by conventional means FIGURE Mnt R 0053 Inspect and replace all worn or defective parts ae te Toa os ima SE Mnt R 0053 EAGLE 15 03 09 Maintenance Section 5 23 2009 Alamo Group Inc MAINTENANCE Assembly of Power Divider STEP 1 Install the Bearing Race into the Hub cap STEP 2 Install the Bearing on the Output Shaft FIGURE Mnt R 0054 Place the Shaft into the Hub Cap FIGURE Mnt R 0055 Place the Bearing FIGURE Mnt R 0056 on the Shaft and drive it down Place the Gear FIGURE Mnt R 0057 on the Shaft LLI O lt lt LLI lt Mnt R 0054 tE AER Mnt R 0056 i Mnt R 0057 STEP 3 Apply some Locktite on the Adjusting Nut FIGURE Mnt R 0
89. antenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segado
90. ape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora e Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUS
91. ate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 0026 A EAGLE 15 03 09 Operation Section 4 36 2009 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows A WARN ING closed sam 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGm 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING O 5 m gt O Z Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor AWARNING la O On dl Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a
92. ath from unsafe practices Safety Alerts FOIE AAA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exisis which if not avoided may result in minor or moderate injury e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers MASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER A ROTARY MOWER Be a Responsible Operator AURORA For safe
93. be angled safely up to 80 degrees with no damage to the mower or driveline OPS R 0027 Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 Stay alert and watch for trees low hanging limbs Fa power lines and other overhead obstacles and solid 1 ground objects while you are operating Use care a Mi to avoid hitting these items OPS R 0028 EAGLE 15 03 09 Operation Section 4 38 2009 Alamo Group Inc OPERATION When mowing across uneven areas such as road shoulders ditch edges and other uneven terrain position mower so that one support wheel is near the highest point to prevent blades from cutting into gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure OPS R 0029 Correct Mower Deck Positioning O 5 m gt O Z Wrong Mower Deck Postioning EAGLE 15 03 09
94. before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount tires DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPERATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 20 M P H on Airplane or Rib Implement Tires Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI Inflate ribbed EAGLE 15 02 08 Assembly Section 3 6 2009 Alamo Group Inc ASSEMBLY implement tires to manufacturer rated PSI as shown on the tire sidewall t MENT OF UNIT NOTE SEGMENT g PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL 7 A gt T 0 LL En lt EAGLE 15 02 08 Assembly Section 3 7 2009 Alamo Group Inc a 00 LLI Y Y lt ASSEMBLY EXPLOSION HAZARD RELEASE ALLAIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI 1006348 Asm R 0213 SEE SIDE OF TIRE FOR MAXIMUM TIRE PRESURE PLACE CONICAL SIDE OF LUG NUT AGAINST WHEEL L RIB IMPLEMENT TIRE WHEEL BOLTS gt PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL Em FOAM FILLED TIRE MAXIMUM INFLATION PRESSURE 50 PSI MAXIMUM SPEED 20 MPH ALSO SEE DECAL 00762608 AIRPLANE TIRE Lubricate the PTO drivelines and whee
95. ble could result in serious injury or death If in doubt about buried utility lines call 811 before digging or 1 800 258 0808 ssx 6 A DANGER Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing sFL AWARNING EAGLE 15 03 09 Safety Section 1 6 2009 Alamo Group Inc SAFETY Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 AWARNING BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO f Tir PTO 4 the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the po tractor shift lever into a low range or parking gear to prevent the tractor LE TRANSMISSI
96. c 22 gt LLI LL lt Y KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement DANGER and possible serious injury or death sa 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER NEVER use drugs or alcohol immediately before or while operating the DANGER Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 Prolonged operation may cause operator boredom and fatigue affecting sate operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sc 32 AWARNING EAGLE 15 03 09 Safety Se
97. ces necessary to safely pertorm the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read a E Stored energy sources electrical mechanical hydraulic pneumatic td chemical thermal etc must be either locked blocked relieved Y disconnected stopped secured neutralized controlled or reduced to Y a practical minimum before any maintenance repair or service procedures PERE Y can be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system e Block or relieve spring press
98. ch a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 11 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation lt O q am LLI O O Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from b
99. claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones
100. colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos
101. ction 1 4 2009 Alamo Group Inc SAFETY Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sc ss AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 3a AWARNING DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 A DANGER U gt TI m lt Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc ss Loa LL AWARNING Do not put hands or feet under mower decks Blade Contact can result in serious injury or
102. ction 5 27 2009 Alamo Group Inc MAINTENANCE STEP 9 After Gear adjustment is complete the Inout Cap and the Gaskets should be removed from the Main Housing The Gaskets should be installed on the Input Cap Apply a small bead of Silicon on the Gaskets and the flange of the Input Cap FIGURE Mnt R 0072 Place the Input Cap back on the Main Housing and install all eight Bolts and tighten them to a torque of 31 to 34 fast pounds FIGURE Mnt R 0073 Mnt R 0072 Mnt R 0073 LLI O lt lt LLI lt STEP 10 Remove the Hub Cap and Shims Install the Gaskets onto the Hub Caps Apply a small bead of Silicon on the Gaskets and around the flange of the Hub Cap FIGURE Mnt R 0074 Install the Hub Cap assembly back on Main Housing and install all eight Bolts Tighten to a torque of 31 to 34 foot pounds FIGURE Mnt R 0075 Mnt R 0074 Mnt R 0075 EAGLE 15 03 09 Maintenance Section 5 28 2009 Alamo Group Inc MAINTENANCE STEP 11 Install the second Hub Cap assembly on the Main Housing Check the amount of backlash present between its Gear and the Gear on the Input Shaft The amount of backlash between these two Gears needs to be set to the same amount that was set on the first Gear mesh Add or subtract Shims as required Once this adjustment is made remove the Hub Cap and apply sealer as before then reinstall on Housing Install all eight bolts and tighten to 31 to 34 foot pound FIGURE Mnt R 0076 amp M
103. ctions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 gt LLI LL lt Y AWARNING Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines ssPt 05 AWARNING This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 A DANGER Be sure you have adequate knowledge of the property you will be working on Take time to make yourself aware of any area underground lines or cables Contact with buried lines or ca
104. ctly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair EAGLE 15 03 09 Introduction Section 2 2 2009 Alamo Group Inc INTRODUCTION NOILONGOULNI Your medium duty Cutter is designed primarily for weed grass and brush to 3 diameter With proper maintenance as described in this manual your Cutter will provide you with years of dependable service with a minimum of repairs It is recommended that all operators of this implement read this manual or be instructed of its contents as to safety proper operation and maintenance before beginning operation Your Cutter has been assembled for operation with a tractor PTO input speed of either 540 or 1000 RPM Should you desire to change PTO input speed contact your local Alamo Industrial dealer who will assist you in performing the necessary modifications This machine is recommended for use with tractors rated 50 HP 37kW for 540 and 1000 RPM drive When ordering parts for the Gearboxes and the Drivelines be sure to specify the serial number The serial number is located outside of the right Tongue attaching Plate on the center Mainframe section Chain Guards are extra equipment Deflectors Driveline Integral Shields and Gearbox Shields are standard equipment and are to be used at all times To place the warranty into effect fill out
105. cylinders until all sponginess is removed The implement wings should lower slowly when they are allowed to float down and are not powered down This is a safety feature built into the system If the wings fall rapidly have the cylinders repaired before operating the implement Asm 0002 ASSEMBLY Pa EN Select a suitable work area large enough to allow for lowering of the wings Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins 1 Use the implement jack to raise the implement tongue until it is even with the tractor drawbar Insert the jack into the jack adapter in the implement tongue and swivel it so that it is vertical Follow the instructions on the jack Install the jack retaining pin Measure the height of the tractor drawbar and raise the implement tongue to the same height EAGLE 15 02 08 Assembly Section 3 2 2009 Alamo Group Inc ASSEMBLY 2 Make sure the tractor PTO is the correct speed and shaft size for the implement Ensure the drawbar is extended the proper distance from the Tractor PTO shaft for desired PTO speed 540 PTO is 14 and for 1000 PTO speed the distance is 16 IMPORTANT REQUIRED FOR STANDARD PULL TYPE UNIT 2 14 540 RPM 16 1000 RPM 20 1000 1 3 4 Shaft Ak TRACTOR Z SE
106. d Spend ae O 3 at az k Se dii ab Markat Bates to det rmine lt 1 Loosen nuts Figure MntP R 0018 on z E a prorat seasonal gt springs until the springs can freely rotate e ln TT yet remain secure on bolts i 2 Attach cutter to tractor and start the tractor MntP R 0018 Set the engine speed at 1200 RPM lt 3 Mark outer plates as shown in Figure Mnt R 0018 gt 4 Engage the PTO approximately one second and then quickly disengage it The friction lining plates should break loose check the mark 5 Turn tractor off and tighten the nuts on the springs to their original position of 1 9 16 compressed spring length top of washer to pressure plate HYDRAULIC HOSES Replace pinched and broken Hydraulic Hoses at once Tighten any Hydraulic Fitting with fluid leaking from it If fluid still leaks loosen the fitting apply a pipe thread compound to the threads and tighten Care must be exercised when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Although a small amount of oil will be present from bleeding at all Hydraulic Fittings significant amounts of oil leaking around the Breather Plug on the Cylinder indicates that the seal in the Cylinder is worn out Replace the seals in the Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost SKID SHOES Skid shoes are made of carbon steel to reduce wear and
107. d del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial e Guantes extrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM Adicionalmente al dise
108. d if so remove shim from back cap 21 The only method to measure preload is to rotate input shaft turning whole box and reading should be 30 50 in Ibs STEP VI Remove front and rear caps apply gasket sealant and reinstall caps and torque bolts to required torque Recheck using torque step 5 STEP Vil Press input shaft seal 6 into front cap 4 Install top cover 26 with gasket 31 Gearbox is ready to fill with oil NOTE Be sure seal plate 34 is installed using capscrew 33 Failure to install plate could result in seal pushing out of gearbox EAGLE 15 03 09 Maintenance Section 5 33 2009 Alamo Group Inc gt lt ar LL a gt lt m ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal l
109. death P N 00753840 00753840 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the ADANGER shield has been replaced hyde f SHIELD MISSING DO NOT OPERATE 4 DANGER P N 00756004 DANGER Rotating Driveline Keep Away Contact can cause death A DANGER ROTATING DRIVELINE CONTACT CAM CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Deivolines socural attached at both ends gt Driveline guarda that turn tE P N 00756005 Mi EAGLE 15 03 09 Safety Section 1 20 2009 Alamo Group Inc SAFETY WARNING Maintain shields and deflectors in good condition Failure to do so may lead to injury or even d eat h DEFLECTORS IN GOOD CONDITION MAY LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY CONTACT s replace Guards which e remove t maintenance Never operate with Guards missing or broken Chain Guards Gearbox amp Onvetine Shiet s Rubber Fabric Deflectors and Solid Band Enclosures are subject to wear and lost or broken parts and must be repaired or replaced as soon as damage is found Satety Shieking must be msta lied and in good condition to reduce ihe possibity of tirown objects anytene his macthwie operated in any area where thrown objects could cause property damage or bodily injury 00759735 P N 00769
110. e starter solenoid lt O q am LLI O O After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 6 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 EAGLE 15 03 09 Operation Section 4 10 2009 Alamo Group Inc OPERATION A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 6 1 Connecting the Mower Tongue to the Tractor 1 Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length 2 Using the parking jack position the tongue clevis O to the hei
111. e used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor flex arm and mower before entering a public road Secure the center section at a safe transport height by placing additional stroke control spacers on the center axle cylinder and then lower the mower Secure the mower wings in the raised position with the transport lock braces OPS R 0036 Only tow the Implement behind a properly sized and equipped Tractor WARNING which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 EAGLE 15 03 09 Operation Section 4 44 2009 Alamo Group Inc OPERATION Never allow children or
112. ebe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no Da DE 540 RPM 1 3 8 puto puedan leer 6 RANURAS Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro E oe tton nw 1 306 pup e No la enganche al eje trasero del tractor ni a los brazos del enganche de tres lt n puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm TOMA DE FUERZA PTO DE 1000 RPM t 3 4 pulg 20 RANURAS lt 4 20 pulg es Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesion
113. eing crushed during a tractor roll over OPS R 0023 11 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 EAGLE 15 03 09 Operation Section 4 34 2009 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing le A DANGER objects for great distances 300 feet or more and causing serious injury x M A or death Follow safety messages carefully l im y STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cu
114. eld bearings per half shaft by pushing one bearing in each bearing hole The shield bearings should be installed in the direction of the shaft rotation relative to the shields Figure MntP R 0017 Attach safety decal as needed EAGLE 15 03 09 Maintenance Section 5 10 2009 Alamo Group Inc MAINTENANCE TO DISASSEMBLE UNIVERSAL JOINT 1 Remove all snap rings Mnt R 0364 2 Position joint in loose vice strike top arm of unsupported yoke to drive the top cup up Repeat on opposite side SAONVNALNIVIN 3 If you cannot grip the loosened cap per Step 4 use a pointed tool to tip a needle them repeat Step 2 4 Grip loosened cup in vise strike yoke arm to drive yoke off cup Repeat on opposite cup 5 Support cross in loose vise and strike yoke arm Repeat Step 4 to remove remaining two cups EAGLE 15 03 09 Maintenance Section 5 11 2009 Alamo Group Inc MAINTENANCE TO REASSEMBLE UNIVERSAL JOINT 1 Smear grease into bearings and check for dirt CAUTION Make sure all needle bearings are seated properly LLI Q lt om SPON mE 2 Insert cup and cross Drive in with spacer lt 3 Insert snap ring 4 Insert second cup and hold cross into cup Drive cup flush with arm EAGLE 15 03 09 Maintenance Section 5 12 2009 Alamo Group Inc MAINTENANCE 5 Drive cup down with spacer and insert snap ring 6 To loosen cross strike yoke arm and check cross for free rotation gt
115. en contronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS R 0021 INCORRECT DO NOT approach ditch straight on EAGLE 15 03 09 Operation Section 4 32 2009 Alamo Group Inc OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower CORRECT Approach ditch at an angle resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 O U m gt O Z 11 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE A
116. ent position for extended periods of time to prevent deck frame damage OPS R 0017 Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 05 EAGLE 15 03 09 Operation Section 4 30 2009 Alamo Group Inc OPERATION 10 4 Driving the Tractor and Cutter Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the uni
117. er s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine 4 DANGER A WARNING SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program MOON SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AN
118. es a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades sru A DANGER EAGLE 15 03 09 Safety Section 1 10 2009 Alamo Group Inc SAFETY Rotary Mowers are capable under adverse conditions of throwing oo F DANGER objects for great distances 300 feet or more and causing serious injury a a or death Follow safety messages carefully l im E STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone AIl areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm 01 U gt TI m lt Do Not attempt to raise or lower the implement wing unless the Implement tongue is secure
119. es and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 4 2 MAXIMUM 12 7mm 1 Original Blade Edge lt O q am LLI O O NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 EAGLE 15 03 09 Operation Section 4 24 2009 Alamo Group Inc OPERATION 9 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects SD O U m gt O Z T A he pramo man NYJ Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade bolts has e Visible cracks or e f the recessed area on blade bolt is worn off or e f Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily
120. es serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rom del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado e No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atras Evite segar en marcha atras siempre que sea posible Haga lo siguiente cuando segue en marcha atras e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s e Use extremo cuidado al invertir la direcci n del segado e M
121. etween locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 EAGLE 15 03 09 Operation Section 4 42 2009 Alamo Group Inc OPERATION Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain at least 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 e U m gt I O Z If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures t
122. even death Stay away until all motion has stopped and the decks are securely blocked up sam 09 AWARNING Always keep a careful lookout and use extreme care when working around utility and municipal obstructions Never allow the Mower to contact any utility municipal or other type structure Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation spu s A DANGER Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssp o3 A DANGER EAGLE 15 03 09 Safety Section 1 5 2009 Alamo Group Inc SAFETY Repeated or substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonry many types of rock and various other materials contain silica sand California lists respirable crystalline silica as a substance known to cause cancer Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica In those conditions personal protective equipment including an appropriate respirator must be used If excessive dust is generated a dust collection or suppression system should also be used during operation sc 41 AWARNING D Equipment Operation Safety Instru
123. exible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drive
124. f the tractor ports or mower hydraulic hose ends become contaminated wipe clean with a rag before connecting Operating Mower Hydraulics with Three Tractor Hydraulic Ports Connect one hose into each hydraulic port Connect lines to correspond with position of hydraulic control levers Operating Mower Hydraulics with Two Tractor Hydraulic Ports The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve Ensure that the operator is aware that each wing cannot be controlled independently nor will they raise and lower simultaneously lt O q am LLI O O Operating the Mower Hydraulics with a 3 Spool Hydraulic Control Valve Extra Equipment Ensure the valve matches the hydraulic operating system of the tractor open or closed center Refer to the Assembly Section for additional information on equipping the tractor with a 3 spool control valve Mount the valve bank to a tractor fender or other accessible location Connect valve bank inlet and outlet lines to outlets of the same tractor hydraulic port Connect the mower hydraulics to the control valve bank with the center section line to the right port Connect the wing cylinder lines to the control valve positioned to correspond with the left and right wing To activate the 3 spool hydraulic control valve tie the tractor s hydraulic control lever back to keep hydraulic o
125. flat side of the lug nut is against the Wheel When installing Sectional Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire See Assembly Section Do not exceed 15 M P H on Sectional Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount tires DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 20 M P H on Airplane or Rib Implement Tires Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall EAGLE 15 03 09 Maintenance Section 5 17 2009 Alamo Group Inc MAINTENANCE SEASONAL CLUTCH MAINTENANCE lt is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered Therefore if the machine sits outside longer than 30 days and is exposed to rain and or This length includes see on e humid air it is important to make sure that the clutch MEEA lining plates are not rusted frozen together Before using the cutter use the following procedure to O make sure the clutch will slip and give the overload i rotection require
126. g Cup 20 and from the top drive out the bottom Bearing Cup 12 PARTS INSPECTION Step Inspect and Clean all Parts Check Bearings Shafts Gears Housing and Covers Shafts should be inspected at Seal wear areas Bearing areas Splines Threads and all surface areas Check Housings for cracks and condition of all holes that are threaded Check Housing and covers where Seals drive in for Burrs and scratches If Bearing Cones are replaced always replace Cups with them Gears should not have and rough surfaces where the gears run together On Main Housing remove any old Gasket Sealer Scratches Wash and completely clean it OUTPUT SHAFT INSTALLATION STEP LLI O lt lt LLI lt Install Upper Output Shaft Bearing Cup 20 into Main Housing from the top Install Output Shaft Lower Bearing Cup 12 into Main Housing 1 from the bottom Make sure both Bearing Cups are seated firmly against housing STEP Il Install Lower Bearing Cone 12 down over Output Shaft from top making sure it is completely seated against shoulder on lower part of Output Shaft STEP III Insert Output Shaft 16 into Main Housing from the bottom till Lower Bearing Cone is seated into Lower Bearing Cup Slide Upper Bearing Cone down over Output Shaft from the till it seats down against and into upper output Shaft Bearing Cup Install shims which were under gear STEP IV Slide Output Gear 17 down over Output Shaft till it sits agains
127. g the tractor with a 3 spool control valve Tractors equipped with three hydraulic ports can position the center section and each wing independently with no extra equipment If the tractor is equipped with only two hydraulic ports and a 3 spool control valve is not used the wings cannot be operated independently and will raise and lower at different speeds EAGLE 15 03 09 Operation Section 4 6 2009 Alamo Group Inc OPERATION 3 5 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 3 6 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft Note Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operat
128. ge is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 11 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 3 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse oper
129. ght of the tractor drawbar Adjust the U mower tongue to be level and parallel with the m tractor drawbar using the control rod connecting JJ the mower tongue to the deck y gt 3 Board the tractor and start the engine Back the e Position Jack vertically as tractor to the mower aligning the drawbar hitch shown torque positioning O hole with the mower tongue clevis Turn off the i Pi encore Jack retaining gt tractor engine place the tractor in park and set pin A lock in position ee the parking brake before dismounting e Failure to correctly position 4 To attach the mower place two 1 flatwashers 1 Jack may result in serious positioned under top lip of tongue clevis and to injury the top of drawbar Add additional 1 flatwash ers 2 between the bottom of drawbar and bot tom lip of clevis to fill open space Insert a 1 diameter grade 5 or 8 bolt 3 through clevis and drawbar and retain in position with a 1 locknut 4 Tighten the locknut securely but do not over Locknut Bolt tighten which could spring or break the clevis NEVER attach mower to the tractor with a pin not D482 Tongue Connection Flatwashers having a nut 5 Securely attach the mower safety chain to the TE tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely a a AF supported by the drawbar Remove jack from In SN gt DRAWBAR the tongue and place on storage bracket of mower
130. h or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 U gt TI m lt solid object while turning will cause equipment damage and possible injury S3PT 20 Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sa s A Allow sufficient clearance for the Implement to swing outward while turning Implements AWARNING carried behind the Tractor will swing outside the tire path when making turns Contacting a EAGLE 15 03 09 Safety Section 1 13 2009 Alamo Group Inc SAFETY Transport only at speeds where you can maintain control of the WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport
131. hall comply with occupational safety and health standards promulgated under this Act 6 Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good
132. hat both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 EAGLE 15 03 09 Operation Section 4 43 2009 Alamo Group Inc OPERATION 14 1 Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadways Transport speed for laminated tires should not exceed 20 MPH Excessive speed can cause damage to the machine and tire sections Laminated tires must be installed such that the rubber segments lay with the ground FORWARD MOVEMENT OF UNIT A WONG LUG NUT AGAINST WHEEL EON Ee _ y e S ao an k i LI f I lt O q am LLI O O Foam Filled used Airplane Tires are ideal for conditions where a puncture proof tire is needed and the mower is frequently transported between locations Pneumatic Tires Implement tires are ideal for frequent long distance towing however they are not puncture proof and are not recommended for mowing brushy areas or other conditions that could damage the tires Check side wall of tire for proper inflation pressure DO NOT over inflate OPS R 0035 14 2 Transporting on Public Roadways Extreme caution should b
133. heavy cutting conditions 3 3 Drawbar Constant Velocity and Standard Driveline z Position the length of the drawbar from the end of the Tractor Drawbar Len gth ON tractor PTO shaft to the drawbar hitch hole according Based on Mower Operating Speed j to the operating speed of the mower If the mower is e a 540 RPM unit position the drawbar length from am shaft end to hitch hole at 14 For 1000 RPM TIA mowers set the drawbar length at 16 for 21 spline A 1 3 8 mowers and at 20 for 1 3 4 20 spline 137 eae era O mowers 1 3 8 6 TONGUE DRAWBAR Pintle Hook Hitch Optional Equipment Drawbar length must be modified to obtain eE dimension A CV Driveline 17 2 Standard Driveline 19 2 A Drawbar Tongue Pintle Hook Mount Pintle Pintle Hook Clevis Tongue Cont Rod 3 4 Tractor Hydraulics The mower center section and each wing are positioned with hydraulic cylinders that are operated by the tractor hydraulic pump The tractor must have a minimum of 2 hydraulic control valves devoted to the mower unless the tractor is fitted with a 3 spool control valve extra equipment A 3 spool control valve is required if the tractor is equipped with a single valve and is recommended for those with two valves so that the center section and each wing can be controlled independent of one another Refer to the Assembly Section of this manual for properly equippin
134. ife This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer he choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reaso
135. il continuously fed to the valve bank 3 Spool Control Valve INLET PORT TO VALVE p OUTLET PORT TO RESERVOIR THREE SPOOL CONTROL VALVE u FRONT HOSE BRACKET 0 REAR HOSE BRACKET re AXLE LIFT CYLINDER LEFT WING LIFT CYLINDER RIGHT WING LIFT CYLINDER Hydraulic Line Support After connecting the mower hydraulic lines to the tractor support the hoses with the equipped brackets Ensure that hoses do not contact the driveline do not bind while turning and do not become pinched or kinked EAGLE 15 03 09 Operation Section 4 12 2009 Alamo Group Inc OPERATION Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport braces to lower the mower wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully retract wing cylinders and extend center cylinder Place control levers in the float position and repeat process a second time Ensure wings are entirely supported by the cylinders before removing the transport braces NEVER drive out bar pins and NEVER remove braces that have tension on them 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights
136. ill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 10 3 Operating the Mower Wings Wings are positioned with hydraulic cylinders It is recommended that the tractor be equipped with three hydraulic ports or a 3 spool control valve be used so that each section can be controlled independently Ensure the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised position until the cylinders fully retract wings and extend center Only operate the mower with both wings fully lowered NEVER operate the mower with a raised wing Wait until the blades are at a complete stop before raising wings OPS R 0015 EAGLE 15 03 09 Operation Section 4 29 2009 Alamo Group Inc Q U m gt I O Z OPERATION Transport Position To raise mower wings drive the unit to a level area and retract the wing hydraulic cylinders DO NOT raise wings with the mower positioned on an embankment or other inclined position to prevent overturning the mower After the wings are fully raised install transport lock braces to prevent wings from inadvertently falling NOTE If the transport lock braces can not be easily installed lower the mower wings and remove rod end of cylinder and
137. illing 8 Remove retaining bracket from end yoke of main driveline Remove main driveline from mower and place on ground or hard surface Figure AsmP R 0120 J gt 0 0 LL E lt EAGLE 15 02 08 Assembly Section 3 3 2009 Alamo Group Inc ASSEMBLY 9 Make sure the wing Transport Bars Latches are locked in the position to hold the wings vertical before removing shipping strap Figure AsmP R 0118 a 00 LLI Y Y lt 10 Stand between the wings of the implement and remove nuts holding the shipping strap in place and remove strap Do not stand outside of the wing to remove the shipping strap if the wing fell it could kill you AWARNING 7 Make sure no bystanders are under the wing or in the area where the wing could fall Reinstall nut and flatwasher to retain side skirt 11 Filling the cylinders with oil should raise the wings slightly and loosen the wing Transport Bars Latches retaining pin NOTE DO NOT release the wing Transport Bar Latch if there is a force on the pin f there is a force holding the Transport Bar Latch in place use the tractor hydraulic control levers while in the tractor seat to raise the wings until the force is relieved Release the Transport Bar Latch and secure in the storage location Figure AsmP R 0119 Transport Bar Latch ha Position 12 From the tractor seat use the tractor hydraulic control levers to lower the wing s EAGLE 15 02 08 Assembly Section 3
138. includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mo
139. increase service life Premature wear can be caused by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the ground Dragging the Skid Shoes on the ground or running the Skid Shoes into solid objects can contribute to early frame failure on the mower Replace worn Skid Shoes as required EAGLE 15 03 09 Maintenance Section 5 18 2009 Alamo Group Inc MAINTENANCE STORAGE Your rotary cutter represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures 6 Thoroughly clean the cutter 7 Lubricate the cutter as covered in Maintenance Section 8 Tighten all bolts and pins to the recommended torque 9 Check the cutter for worn or damaged parts Make replacements immediately 10 Store the cutter in a clean dry place with the cutter housing resting on blocks 11 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text
140. ing an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006_A O U m gt O Z DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 Never operate the Tractor and Mower if the Implement input driveline is directly connected A WARNING to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation saPT 16 EAGLE 15 03 09 Operation Section 4 7 2009 Alamo Group Inc OPERATION 3 Tire Spacing Tractor tires should be set a minimum of 60 1
141. ing boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 EAGLE 15 03 09 Operation Section 4 47 2009 Alamo Group Inc O 5 n gt O Z lt O q am LLI O O OPERATION 15 TROUBLE SHOOTING GUIDE Problem Excessive Vibrations Gearbox Overheating EAGLE 15 03 09 2009 Alamo Group Inc Possible Cause Check Gear box bolts Check For loose nuts on bladeholder and blades Check for bent output shaft If shaft is bent oil will normally leak from the bottom seal Check to see if blades are free swinging Check for even wear on each blade tip Were both blades changed at the same time Blade Broken Blade carrier bent Blade hub not properly seated on shaft New Blade or bolts matched Drivelines not phased correctly Implement amp tractor yokes must be in line Low on lubricant Improper type lubricant Excessive trash build up around gear box Bearing or gears set up improperly
142. ingle chain guards and double chainguards Shielding should be selected based on the intended use of the mower Double chainguards or deflectors should be used for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower Chainguards are more durable provide a longer service life and require less maintenance and replacement than deflectors Single chainguards may be sufficient for agriculture and other mower use only where passersby or property are not within 300 feet of the mower during operation No shielding is 100 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keeping persons at a minimum distance of 300 feet from the mower at all times during operation Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not stri
143. isks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufactur
144. ission drive zz e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact REMOVE KEY LOCK IGNITION 4u Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Never dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devi
145. ition use carrying wheels or adequate stands on center frame S3PT 6 Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 18 EAGLE 15 03 09 Safety Section 1 17 2009 Alamo Group Inc SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals gt LLI LL lt Y 11 Counterweight 3 for two section p i aN cutter Bea 22 T il ih f fa jedi Hp 7 33 DL R 0033 EAGLE 15 03 09 Safety Section 1 18 2009 Alamo Group Inc SAFETY ITEM PART NO
146. l Blade carrier retaining nutistight Blades are not chipped cracked or bent PO ae Blade bolts are tight AS Wheel lug nuts are tight PS E Transport locks are in good condition O S Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER EAGLE 15 03 09 Operation Section 4 26 2009 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection A WAMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The flashing lights function properl rs The SMV Signiscleanandvisible The tires are in good condition with proper pressure The wheel lug bolts are tight d o The tractor brakes are in good condition 8 o o The steering linkage is in good condition Y There are no visible oilleaks o The hydraulic controls function properly o7 8S o o The ROPS or ROBS Cab is in good condition o OoOO 8o o o The seatbelt is in place and in good condition O J o oZ 7 o ToS o oo The 3 point hitch is in good condition S oo The drawbar pins are securely in place The PTO master shield is in place 8 o The engine oil level is full The brake fluid levels fall The power steering fluidlevelisful The fuel level is
147. l hubs according to the lubrication information found in the Maintenance Section EAGLE 15 02 08 Assembly Section 3 8 2009 Alamo Group Inc ASSEMBLY Driveline Clamp Cone Yoke Operating Instructions Loosen the yoke clamp cone with a 11 16 17mm Driveline Yoke wrench and remove the cone from yoke Slide yoke 11 16 Bolt End onto the shaft and align hole for clamping cone with annular groove of gearbox shaft Reinstall cone and tighten 75 lb ft torque Push and pull the driveline to ensure it is securely attached to the i shaft Regularly check the driveline yoke to ensure x dO T PA a tight connection To remove the yoke remove the connecting cone and pull yoke off the shaft If the ji a Clamping Cone cone cannot be easily removed by hand drive it out ping Asm 0030 from the other side using a hammer and punch NOTE The clamping cone is serviced only as a complete assembly Do not attempt to disassemble the clamping cone gt T 0 LL E lt Mower is now assembled and ready for pre delivery checks EAGLE 15 02 08 Assembly Section 3 9 2009 Alamo Group Inc OPERATION SECTION OPERATION EAGLE 10 15 ROTARY MOWER OPERATION INSTRUCTIONS Alamo Industrial EAGLE 10 15 rotary mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds crop stalks small brush and other vegetative material up to 3 1 2 diameter The mower is equipped with
148. la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 77 25a2 Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una
149. ld until the hole in the Shield matches up with the Grease Fitting Use 2 Bearing Grease for lubrication Inspect the U Joint for wear by holding the shaft on one side of the U Joint while trying to rotate the shaft on the other side of the U Joint If there is noticeable movement in the Driveline replace the U joint before it causes severe damage to the Driveline CV Center Housing Bearing LLI Q lt lt LLI H lt Telescoping Member w lo 2 LER e Bearing Telescoping Member Intermediate Drive EXTENDED LUBE LEVER LOCATION INTERVAL ACTION PUMPS Cross amp Bearings Main CV 50 Hours 4 6 Cross amp Bearings Non CV Intermediate Wing 8 Hours 4 6 Telescoping Members 8 Hours 4 6 CV Center Housing 8 Hours 8 12 EAGLE 15 03 09 Maintenance Section 5 6 2009 Alamo Group Inc MAINTENANCE MAIN CV DRIVELINE SAFETY SHIELD To remove the outer CV cone remove the locking screws from shield cone Remove cone over yoke Figure Mnt R 0038 Remove bearing ring and remove the locking screws from inner shield cone Figure Mnt R 0038 Turn inner cone to assembly position and remove half shield Remove bearing ring FIGURE MNT R 0038 gt lt ar LL a gt lt m Mnt R 0038 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube FIGURE MNT R 0039 Slide on ha
150. les de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su maquina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario ASSES Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es
151. lf shield with cone Turn cone until it engages correctly FIGURE MNT R 0039 Tighten locking screws Grease bearing groove in double yoke FIGURE MNT R 0039 Insert bearing ring Slide guard cone for double yoke over cam from the connecting end Make sure holes for screws are visible FIGURE MNT R 0039 Tighten locking screws FIGURE MNT R 0039 Mnt R 0039 EAGLE 15 03 09 Maintenance Section 5 7 2009 Alamo Group Inc LLI Q lt lt LLI H lt MAINTENANCE CAT IV WING DRIVELINE SHIELDS To remove the main inner driveline shield Remove the locking screws Align the bearing tabs with the cone pockets FIGURE Mnt 0026 Remove the half guard and remove the bearing ring FIGURE Mnt R 0012 SY 4 W w ha A 7 ON Mnt R 0012 Inspect the driveline shield for worn areas or cracks If the shield has any dents or cracks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easily If the Drivelines do not telescope properly or show signs of abnormal wear the shaft should be repaired or replaced To assemble the main inner driveline shield grease the yoke groove and inner profile tube Attach the bearing ring in groove with recesses facing profile tube FIGURE Mnt 0027 Slide on the half shield Turn the cone until it engages correctly Install locking screws
152. lines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps
153. ling off the tractor particularly during a turnover e O when the operator could be pinned under the ROPS sc 7 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 Tractor Horsepower EAGLE 15 03 09 Operation Section 4 5 2009 Alamo Group Inc OPERATION The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut terrain condition operator experience condition of the mower and tractor and others For most mowing conditions the Eagle 10 mower requires a tractor with a minimum of 40 HP and the Eagle15 mower requires a tractor with a minimum of 50 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 100 HP for a 540 RPM drive and 140 HP for a 1000 RPM drive may cause mower damage by overpowering the unit in
154. lity by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during ali uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transpor
155. ly attached to the Tractor drawbar The Implement could tip over and cause equipment damage and possible serious injury or death Raise or Lower the mower wing only while seated in the Tractor operator s seat with the seat belt securely fastened srm 2 A DANGER Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections srm o4 A DANGER Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 AWARNING DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sri 03 A DANGER EAGLE 15 03 09 Safety Section 1 11 2009 Alamo Group Inc SAFETY Connecting or Disconnecting Implement Safety Instructions and Practices DO NOT use a PTO adapter to attach a non matching Implement driveline to
156. maged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge O 5 a gt O Z xcessive Blade Wear Cause Mower height settoo low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 OPS U 0031 Check Output Shaft Nut Torque daily Check Blade Bolt Torque daily Maintain 450 ft lbs Torque to 300 ft lbs EAGLE 15 03 09 Operation Section 4 23 2009 Alamo Group Inc OPERATION Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blad
157. ms armas mr R 0068 De EAGLE 15 03 09 Maintenance Section 5 26 2009 Alamo Group Inc MAINTENANCE STEP 7 Install the Shaft Assembly into the Main Housing FIGURE Mnt R 0070 Install the Input Cap and check the gap between the Main Housing and the Input cap to determine the approximate amount of Shims that will be required Remove the Input Cap and install the Gaskets Reinstall the Cap and install four Bolts FIGURE Mnt R 0071 NOTE These four Bolts should be installed in every other bolt hole of the Cap When tightening the second bolt tightened should be 180 degrees away from the first bolt tightened Check how the Input Shaft turns When turned if tight additional Shims are needed If loose and the Shaft can be moved from side to side Shims need to be removed The correct adjustment of the Inout Shaft Bearings is when the Shaft turns freely but cannot be moved from side to side in the Housing gt lt ar LL a gt lt m Mnt R 0070 E Mnt R 0071 STEP 8 Install a total thickness of 020 of Shims onto Hub Cap Mount the Hub Caps on the Housing and install four Bolts placing them in every other bolt hole and tighten Check the rotation of the Gear mesh The Gear set should turn smoothly with little noise The maximum backlash of Gear Mesh should not exceed 022 inches By adding Shims to Hub Cap the backlash may be increased or it may be reduced by removing Shims EAGLE 15 03 09 Maintenance Se
158. nable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall
159. ncial and national laws rules and regulations IMPORTANT if you do not have the manufacturer s manual s for your particular machine gel a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User AAA AAAA It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working pari of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or de
160. nd Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 A DANGER The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for AWARNING A protection from injury including injury from items that may be thrown by B the equipment sa 16 EAGLE 15 03 09 Safety Section 1 3 2009 Alamo Group Inc SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE CAUTION PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sa 17 Always read carefully and comply fully with the manufacturer s WARN ING instructions when handling oil solvents cleansers and any other chemical agent s
161. ndados por el fabricante del equipo ESA y Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia 11 12 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la t
162. nded that the oil level dipstick be removed after every 8 to 10 hours of operation and oil added until it is at proper level on dipstick Filler Plugs are located on top of all Gearboxes Image AsmP R 0033 Eta NOTE Wing gearbox shield must be in place to guard MntP R 0033 connecting yokes and clutches DIVIDER GEARBOX The Test Plug for the Divider Gearbox is located on the right side of the input shaft The filler pressure relief Plug is on top of the Gearbox Image MntP R 0027 Do not over fill If gearboxes are filled above the Test Plug Level Pressure under working CAUTION conditions may cause grease seals to leak Recommended lubricant is NLGI 000 Grease ma FILLER PRESSURE gal RELIEF PLUG p TEST PLUG MntP R 0027 EAGLE 15 03 09 Maintenance Section 5 5 2009 Alamo Group Inc gt lt ar mi lt gt lt en MAINTENANCE DRIVELINES The Drivelines and U Joints should be inspected each morning before the Cutter is started MntP R 0006 and Mnt R 0031 The U Joint and CV Joint on the Driveline undergo extreme forces when the unit is turning or when the Wings are being raised It is important that the U Joints and CV Joint be greased each day before the unit is started The U Joints are located at each end of the Center and Wing Drivelines The CV Joint is located at the end of the Main Driveline The U Joint and CV Joint assemblies are accessible by rotating the Driveline Safety Shie
163. ng area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 AWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING Do not mow with two machines in the same area except with Cab tractors with the windows closed sam 11 AWARNING EAGLE 15 03 09 Safety Section 1 9 2009 Alamo Group Inc SAFETY Follow these guidelines to reduce the risk of equipment and grass fires WARNING while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location la O On ll Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near
164. ng in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 EAGLE 15 03 09 Operation Section 4 28 2009 Alamo Group Inc OPERATION 10 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operators manual for starting e procedures for your particular tractor Consult an gt authorized dealer if the starting procedure is Me 1 iT unclear Ensure the 3 point control lever is in the ee lowered position and the PTO is disengaged before Sy gt starting the tractor OPS U 0033 gt M ENN y 10 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 A Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes WARNING When operating down a h
165. nnect or disconnect the Implement and Tractor hitches S3PT 15 EAGLE 15 03 09 Operation Section 4 40 2009 Alamo Group Inc OPERATION A Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift WARNING the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sri 04 When disconnecting the mower the tractor should be completely shut down and secured in position Relieve hydraulic pressure by moving the control levers back and forth several times Lower the parking jack and raise the mower until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack The jack should be in a near vertical position with the ground MRS and can be adjusted by loosening the positioning nut and moving the jack up to 15 degrees in each direction Also make sure that the jack foot is securely resting at ground level or securely Supported by a block before raising the mower Once the mower tongue is being supported entirely by the jack remove the hitch bolt locknut and washers Remove the hydraulic hoses from the tractor and secure to the mower to prevent contact with dirt After disconnecting the mower hitch remove
166. ns and Practices ooccccconccnnccccnnncononnnnonnnnonnnnnancnnnnonnnnnonnnncnnnnnnronnnnnnnos 1 6 Connecting or Disconnecting Implement Safety Instructions and Practices oonccccocnncccccnnconnnnonannconanonnnanos 1 12 Transporting Safety INSWUCHONS and Pracices Vaciar winrar eae eee lea ee eae ee 1 13 Maintenance and Service Safety Instructions ANd Practices ccccccconncncoconcnnncnncnnnnonanennnnnnronnononnnnonnnanonnnnnos 1 15 Storage and Parking Safety Instructions and Practices cccconncnncccccnnncconncnnnonnnnnnonnnnononnoncnnnonnnnnnnnnnncnnnnnnnnons 1 17 Concluding Safety Instructions and Practices cccooonnccccccccnnccnonnnnnnnnnnnnonnnnennnonnnnnnonnnnnnnnnnnnnnnonnnnnnrnnanennnnnnons 1 17 pDecalkocatlon ida A AR 1 18 DECAUSSCHONO OPA tte E a a E toa iabinecsemhobuenetadesiteedtub eaa 1 20 Federal Laws and Regulations ita dba 1 29 INTRODUCTION SECTION sisisi aeaeaie idas 2 1 ASSEMBLY SECTHON indic 3 1 DEALER SET UP INSTRUCTIONS n a a a nie 3 2 AOSEMBLY da 3 2 CONNECTING DRIVELINE rr E A NN AI 3 5 DRIVELINE ATTACHMENTS e e ad 3 5 TIRES AND WHEELS unit ada 3 6 Driveline Clamp Cone Yoke Operating Instructions ccccconcnncccncconncnoncnncnnnncnnnononnnncnnnncnnnonnnnnnonnnnnnnonnnncnnnnnnnnos 3 9 OPERATION SEC HON uuu 4 1 standard Equipment and SPeCiICAtIONS iii id 4 3 OPERATOR REQUIREMENTS cuidat ooo erotico tencia 4 4 TRACTOR REQUIREMENTS alan a a a a i a coocia 4 5 ROPS and Seat Bel nd a A a a e R
167. nt R 0077 The assembly should now be filled with a good grade of NLGI 000 Grease zZ lt j m gt ya O Mnt R 0076 Mnt R 0077 m EAGLE 15 03 09 Maintenance Section 5 29 2009 Alamo Group Inc MAINTENANCE TEM QTY DESCRIPTION a 1 1 Housing 25 T ee 2 18 Lockwasher 2 af 23 3 12 Hex Head Bolt 24 1 4 1 Input Cap 31 5 1 Input Cap 2 3 6 1 Input Oil Seal TT 22123 NM AE 7 VAR Input Cap Gasket 10 O 4 E 8 VAR Input Cap Gasket 25 gt 21 9 VAR Shim 30 q LE 10 VAR Shim 40 gt 20 7 s 11 VAR Shim 50 TT 3 12 1 Hex Slotted Flanged Nut 45 f 6 13 1 Cotter Pin za 14 1 Lockwasher gt 18 718 15 3 Bolt lt 17 16 1 Output Shaft we 17 1 Tooth Pinion 16 18 1 Bearing Adjustment Nut 19 1 Cotter Pin 20 1 Blank Adjusting Cap 12 21 1 Bearing Assembly 15 7 22 VAR Blank Cap Gasket 0 10 e 23 VAR Blank Cap Gasket 0 25 ES 24 1 Bearing Spacer pas T 25 6 Hex Head Plug A 26 1 Inspection Cover Cap aX 27 2 Sealing Washer E 28 2 Hex Head Plug uy 29 1 Input Shaft Spacer J 30 1 Dip Stick Breather Assy 13 31 1 Inspection Cover Gasket Mnt R 0264 32 1 Tooth Gear 33 2 Hex Head Bolt 1 10utput Seal Plate EAGLE 15 03 09 Maintenance Section 5 30 2009 Alamo Group Inc MAINTENANCE RIGHT ANGLE GEARBOX OUTBOARD ASSEMBLY amp DISASSEMB
168. o Type 4 3 8 x 16 3 4 WARNING Do Not Transport Above 20 MPH NAME Eagle 15 NAME Eagle 10 SER PLATE Eagle INSTRUCT 5 Year Gearbox Warranty Canister Operator s Manual Operator s Manual Bolt Flatwasher Locknut PELIGRO Rotating Driveline Translation WARNING Explosion Hazard WARNING Jack Maximum Capacity For Two Section Unit Only Installed by Driveline Manufacturer Use one or the other Provided by Wheel Assembly Supplier Provided by Jack Manufacturer Safety Section 1 19 SAFETY Decal Description Peligro Translation If you do not know how to read English please find someone who knows how to read English A ps E L i G Lo LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda READ MANUAL a Alguien Que Si Lo Lea aa _ Para Que le Traduzca las Medidas de Seguridad 00725746 P N 00725746 DANGER Stay clear when lowering or raising i ADANGER e Stay clear when removing transport strap and lowering or raising wing e Component failure or e Al accidental operation of controls may allow wing to fall suddenly and cause bodily injury or death e Cylinders with Restrictors installed must be filled with oil for wings to lower slowly amp safely e Lock Wings up securely for transporting gt LLI LL lt Y e Do not operate mower with wings raised with passersby in the area e Contact with exposed rotating Blades and or being hit by thrown objects may cause injury or
169. o nica 5 17 SEASONAL CLUTCH MAINTENANCE 2 A ia 5 18 EA A A A yell hee REL aoe tok ae rl ciel deine 5 18 SKID SHOES ae eo ne Or eo re re eee ee 5 18 STORAGE da ad 5 19 PROPER TORQUE FOR FASTENERS cuasi dd A 5 19 Gearbox Tools For Disassembly and Assembly cooocccccoccnncncconcconnconcnnncconnnonononcnnnonononononannnnnnonnnnnonannnnnonanenoss 5 20 DISASSEMBLY OF DIVIDER GEARBOX Trained Dealer Personnel Only ccccccsseeeeeeeeeeeeeeeeeeeeeeeeees 5 21 ASSEMDIY Ol POW DIVAS sisindica calada oa 5 24 RIGHT ANGLE GEARBOX OUTBOARD ASSEMBLY 8 DISASSEMBLY PROCEDURES 5 31 gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training MR Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education
170. o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo El MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios U operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GO
171. oma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la linea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado
172. onditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance OPS R 0005_O EAGLE 15 03 09 Operation Section 4 16 2009 Alamo Group Inc OPERATION 8 2 Constant Velocity CV Driveline For mowers equipped with a Constant Velocity CV driveline the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over extend which can cause CV joint damage Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 80 Angles greater than 80 can result in mechanical damage to the CV joint and mower driveline The Constant Velocity joint must be lubricated every 8 hours of operation as specified in the Maintenance Section Failure to properly lubricate the joint will result in accelerated wear and joint component failure CV Driveline Maximum Angle Check Procedure e With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make a hard left turn until there is approximately a1 clearance between the left rear tractor tire and mower frame or tongue e Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting e Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum
173. operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire su
174. ording to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 AWARNING Use caution and wear protective gloves when handling sharp objects such as blades AWARN ING knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not WOIN SG 37 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should __ be used and maintained in good working condition All safety ss devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s A DANGER PTO Integral j hield Shield Deflector Chain Final EAGLE 15 03 09 Safety Section 1 16 2009 Alamo Group Inc SAFETY Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH
175. other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits Wiii and modifications available to upgrade the lighting on older tractor models OPS U 0021 want EAGLE 15 03 09 Operation Section 4 45 2009 Alamo Group Inc NOILVdsAdO OPERATION When operating on public roads have consideration for other road u
176. ower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE pene me l E 1000 RPM PTO 1 3 8 21 SPLINE ater E 1000 RPM PTO 1 3 4 20 SPLINE ar SA Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mo
177. owing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards fl
178. ppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from m
179. r Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service iS performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 Q U m gt O Z 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should 2 be used and maintained in good working condition All safety ss devices should be inspected
180. r y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N e Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO ES PARADA TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE Cae TRANSMISI N PUNTO MUERTO NEUTRAL ASEGURE LA IGNICION du Programa de mantenimien
181. ra montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja
182. rating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 EAGLE 15 03 09 Operation Section 4 4 2009 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting O PTO master shield y e Tractor Horsepower Minimum Eagle 10 40HP Eagle 15 50HP Ti Maximu lie 54
183. rativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer kein ell hte Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operacion del equipo que usted debera obedecer Algunas reglas para su seguridad y la de los demas e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni os o personas no capacitadas operen una segadora o tractor e Nunca permita pasajeros en la segadora o tractor e Mantenga a otras personas alejadas de la operaci n de segado e Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor o Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recome
184. re damaged Always replace nut when replacing blade bolt When installing blades be sure and check blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point See Figure Mnt R 0014 Install blade bolts with partially worn side of bolt either toward or away from center Tighten lock nut to 300 ft lbs Avoid personal injury Blade and WARNING or blade carrier removal should be done only with the tractor engine shut off key removed in neutral parking brake on PTO disengaged and the cutter blocked in the raised position Mnt R 0014 EAGLE 15 03 09 Maintenance Section 5 15 2009 Alamo Group Inc MAINTENANCE BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gear box shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable two jaw gear puller to pull carrier off tapered gear box shaft If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process BLADE CARRIER INSPECTION Blade bolt fit into carrier bushings should be checked every time blades are changed The blade bolt should fit into carrier bushings as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the square hole in bushing If the bottom of the square hole is 1 16 or greater than the square shoulder of the new blade
185. rements of this Standard and Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected rea provided by the ROPS REQUIRED OF THE OPERATOR OONDOARWNDY Securely fasten seatbelt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for Y your safety and that of your family and fellow citizens LLL INDUSTRIAL BC 0001 EAGLE 10 15 SOM 3 09 P N 00780567C Printed in USA
186. revent rust and maintain the appearance of the mower gt prevent damage from rotting grass and stand O ing water e Lubricate all mower grease points and fill gear E box oil levels as detailed in the maintenance a section all Tighten all bolts and pins to the recommended TT torque O It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS R 0032 A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 14 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement b
187. rom operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operati
188. rsby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower SGM 02 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam 4 A DANGER U gt TI m lt Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam o5 AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutti
189. s e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Ralsed wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stabi
190. s e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla dei combustible contra el cuello de llenado del tanque e Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor 44 PELIGRO A ADVERTENCIA Ll ADVERTENCIA ILA DEFENSA HACE FALTA NO OPERAR INSTRUCCIONES DE SEGURIDAD Cumpla con un programa de segur LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n ope
191. s descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte
192. sers Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 lt O q am LLI O O 14 3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 EAGLE 15 03 09 Operation Section 4 46 2009 Alamo Group Inc OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners us
193. situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o Av ADVERTENCIA res lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE industriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON X q ALA PLEGABLE SO SEGADORA a DESGRANADORA SEGADORA DE SEGADORA DE PESCANTE BARRA TIPO HOZ Sea un operador responsable MASARA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilida
194. striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sa 14 e U m gt I Q Z 7 1 Setting Deck Height LEVELING DECK CENTER SECTION 1 Place the tractor and mower on a level sur face and lower both wings 2 Using the center section hydraulic cylinder position the mower so the skid shoes are 1 less off the ground than the desired final cut height For example for a 3 cut raise or lower the mower until the skid shoes are approximately 2 off the ground 3 Shut down the tractor place the transmis sion in park and set the parking brake before dismounting 4 Level the mower deck front to rear by adjusting the leveling rods linking the tongue to the rear axle DO NOT allow feet or other body part underneath the mower when mak ing adjustments To adjust rod length loosen jamnut and screw turnbuckles To lower the front lengthen the rods and to raise the front shorten the rods DO NOT unscrew turnbuckles to the point that either rod threaded
195. t is increased Allow additional clearance for the mower when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep rs slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS R 0018 EAGLE 15 03 09 Operation Section 4 31 2009 Alamo Group Inc O 5 a gt O Z OPERATION 10 5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing A WARNING may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 lt O q am LLI O O Wh
196. t material better reduce streaking and make the final cut more uniform sRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm o7 Do not put hands or feet under mower decks Blade Contact can result AWARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sam og EAGLE 15 03 09 Operation Section 4 35 2009 Alamo Group Inc O 5 m gt O Z OPERATION 11 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon
197. t position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Aitach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 Safety During Shutdown AAN While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs e Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags e Use tractor flashers Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read TRANSMISSION TRANSMISSION PARK NEUTRAL Make proper equipment shutdown procedures an important habit to o practice Follow these safety practices before dismounting tractor SET PARKING ENIE e Disengage PTO clutch and transm
198. t upper Bearing Cone and Shims STEP V Install Output Shaft Bearing Adjusting nut 18 Tighten Nut to set Pre Load on Output Shaft Bearings Bearing Preload should be from 15 to 20 inch pounds of Rolling Torque STEP VI Using Soft Metal Brass or Aluminum Pin strike both ends of Shaft with a hammer and recheck the Bearing Pre Load This is to ensure Bearings and components are centered and seated If Bearing Pre Load is OK insert Cotter Pin 19 and bend ends STEP Vil To install the Output Seal put a light coat of grease on ID of Seal or on OD of shaft where Seal rides Install the Output Seal using a Seal Driver INPUT SHAFT INSTALLATION EAGLE 15 03 09 Maintenance Section 5 32 2009 Alamo Group Inc MAINTENANCE STEP insert short and long spacer 29 amp 24 in proper location on shaft Press rear bearing 20 on to shaft STEP II Insert shaft through rear housing bore through gear Drive front bearing into place against gear STEP lil Press bearing cups into both front and rear bores STEP IV Bolt front cap 4 in place using same shim pack present when disassembled Bolt rear cap 21 in place using same shim pack also STEP V Check bearing preload and gear back lash Gear back lash should be 015 to 025 If back lash is tight add shim to front cap and remove shim from rear cap Reverse procedure if back lash is to large Check input shaft preload push and pull on shaft to see if end play exists an
199. te con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos publicos Obedezca todas las reglamentaciones locales de trafico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tracto
200. te el arranque y prueba ooooooooooooononocoo 13 Seguridad durante la operaci n 0 ccccccenecceuneccecceneneeeens 14 Seguridad durante la parada cccceceeeceeveveeevececvenceuenunes 18 Seguridad durante el mantenimiento do 19 PUNT a 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 Introducci n FAAA AAAA RARAN El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detal
201. ter without support blocks to keep frame from AAWARNING taling SLIP CLUTCHES A slip clutch is incorporated on each outboard driveline The slip clutches are designed to slip absorb the shock load and protect the drivelines of the mower gt lt ar LL a gt lt m After the first hour of operation the slip clutches should be checked for overheating After this first check inspect weekly or anytime there is overheating To adjust the slip clutch tighten the spring bolts 1 8 maximum turn at a time See Figure MntP R 0018 for minimum dimension DO NOT tighten springs beyond 1 15 32 length from top of washer to pressure plate Each slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when new Replace after 1 32 wear If the mower has been idle for an extended period of time or in wet weather before operating check to be sure the friction lining plates are not rusted frozen together Should this occur refer to the procedure described in the Seasonal Clutch Maintenance section on the next page There are four friction lining plates in the slip clutch These should be checked weekly for oil or grease wear and moisture which could cause corrosion on the drive plates TIRES AND WHEELS Before working on any tires and wheels make certain the Cutter is jacked up high enough and securely supported When installing laminated or airplane tires be sure the
202. th your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sa 15 AWARNING Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sa 23 gt LLI LL lt Y Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARN ING Implement driveline or blade failures resulting in serious injury or death sa 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sa 29 A DANGER In case of mechanical difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sa s9 AWARNING Do Not operate this equipment in areas
203. the height type and density of vegetation to be cult Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 lt O q am LLI O O Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed ran
204. to i Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimiento Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueada
205. uceeeees 14 Safety During Shutdown SS rian 18 Safety During Maintenance as EI 19 A A enseeneie anaes 21 Acknowledgement S2 2222225552 We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward HITO TIAS This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provi
206. unt or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13
207. ure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION e on ENGINE TRANSMISSION PARK SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP kei fe AVOID CRUSHING Ry BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY J INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety
208. urer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day e Check for loose broken missing or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments e Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This
209. vated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement ssPt 17 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_ Many of the equipment components are HEAVY 60 lbs or greater and Special Lifting A CAUTION im Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce EAGLE 15 02 08 Assembly Section 3 5 2009 Alamo Group Inc J gt 0 0 LL E lt ASSEMBLY the possibility of back injuries 1 Remove taper pin from main driveline implement connection yoke and insert onto power divider gearbox shaft Insert pin and tighten
210. wers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wing
211. where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sG 40 AWARNING Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sem 1 AWARNING EAGLE 15 03 09 Safety Section 1 8 2009 Alamo Group Inc SAFETY There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passe
212. y drive the tractor with mower attached through the sharp est turn possible and watch shaft movement With the PTO NOT TURNING slowly drive the tractor with the mower attached through the most severe terrain conditions expected and watch shaft movement e Ifthe distance between the mark and the outer shield becomes less than 2 at any point there is a potential problem bottoming out the drive line and the driveline should be replaced with shorter driveline Contact your local dealer or Technical Ser vice for proper directions OPS R 0004_J Driveline in maximum compressed position lt O q am LLI O O Engagement Check Procedure e With the driveline attached position the mower to the point where the telescoping driveline is at its maxi mum extension Completely shut down the tractor and secure in position Mark the inner driveline shield 1 8 from the end of the outer shield e Disconnect the driveline from the tractor and separate the two driveline halves e Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged e ifthe engaged length is less than 6 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain c

Alamo EAGLE 10/15 User's Manual

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