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Alamo 2500 User's Manual

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1. 0002 Attach the Moldboard Pivot Cylinder as shown in Figure Asm 0003 Asm 0003 Attach the Mainframe Swing Cylinder as shown in Figure Asm 0004 or optional Manual Adjusting Links 2500 01 11 Assembly Section 3 3 O 2011 Alamo Group Inc gt o o m lt o lt ASSEMBLY Gauge Wheel Extra Equipment Mounting Holes have been provided for mounting the Gauge Wheel to the Mainframe Dual or Single Wheels with laminated puncture proof or pneumatic tires are optional Assembly of the Hydraulic Cylinder to the Gauge Wheel Beam must be in the direction as shown in Figure Asm 0005 It is also important to route the hydraulic Hose through the Hose Retainers designed for this equipment Asm 0005 gt co Lu N 0 lt Skid Shoes amp Quick Tack End Plates Extra Equipment Skid Shoes prevent gouging and scalping and increase Blade life End Plates help move larger quantities of bulk material Install as shown in Figure Asm 0006 Neither can be used while ditching Asm 0006 Hydraulic System The Hydraulic Cylinders are designed to be used in conjunction with your tractor s Hydraulic System The Cylinders and Hose are designed for maximum system pressure of 2500 PSI Keep Cylinders and Hose free from internal contamination Never leave a disconnected Hose end open Use a sealant when attaching hydraulic Hose to Cylinder Do not over tighten fittings as this will break ou
2. F 71 or while the engine is running Operate the Tractor controls from the L d Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc to A Safety Section 1 3 O 2011 Alamo Group Inc o gt TI m A lt SAFETY SAFETY A DANGER AWARNING A DANGER A DANGER AWARNING AWARNING 2500 01 11 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completelystopped sc 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 Do not operate this Equipment with hydraulic oil or
3. ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield Tractor Horsepower O 2 Wheel Drive 10 225 HP 12 175 HP D Front Wheel 10 200 HP 12 160 HP r Hitch 3 Point Hitch CAT II III and QH pv Lifting Capacity 10 2260 Ibs 12 2400 Ibs Front End Weights As needed to maintain 20 weight on front axle ar O lt 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 ovs 3 2 Tractor Horsepower The power required to operate a blade is determined by the tractor PTO horsepower For most oper
4. uU RHINO 2500 REAR MOUNTED BLADE Published 01 11 Part No 00767428C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover RHINO 1020 S Sangamon Ave Gibson City IL 60936 800 446 5158 Email parts servis rhino com ATENCION LEA EL INSTRUCTIVO SN n w an y Wo OF THE 1 No Lee Ingles Fiaa Ayuda a Alguien B ALAMO GROUP Que Se Lo Lea Para Que le e Traduzca Las ALWAYS ON THE CUTTING EDGE Medidas de Seguridad 2011 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense TO AVOID SERIOUS INJURY OR DEATH READ AND UNDERSTAND OPERATOR S MANUAL 6 KEEP BYSTANDERS CLEAR OF MOVING PARTS 2 TRACTOR MUST BE EQUIPPED WITH ROLL OVER AND WORKINGAREA KEEP CHILDRENAWAY PROTECTION ROPS AND SWAY CH
5. 4 1 2 solid steel kingpin and massive hitch and mainframe ensure years of dependable service Skid shoes quick tach end plates and dual gauge wheels are optional equipment adding to the many possible uses of the 2500 blade AWARNING At least 20 or the tractor s weight must be on the front tires with the implement lifted to AWARNING provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Front and rear and left and right are determined by the normal direction of travel the same as on your automobile 2500 01 11 Introduction Section 2 3 2011 Alamo Group Inc A O O Cc O O lt INTRODUCTION INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for t
6. Home Division Child Labor Bulletin 102 2500 01 11 Safety Section 1 16 O 2011 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION INTRODUCTION This 2500 is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Blade using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Blade This section provides exploded assembly drawings of each Blade component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Blade correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety
7. The rear blade should be securely resting at ground level or set on blocks Keep hands and feet from under the blade and clear of pinch points between the tractor hitch arms and blade pins OPS 0011_A 2500 01 11 Operation Section 4 8 O 2011 Alamo Group Inc OPERATION Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches ssPr 15 6 1 Connecting the Rear Blade 1 Shorten or remove the tractor drawbar to avoid interference when raising and lowering the rear blade 2 Board the tractor and start the engine Position the tractor to the blade with the 3 point lift arms positioned between the respective set of blade A frame lift lugs Note Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the blade See the tractor Operator s Manual for correct settings when attaching 3 point equipment 2 O v m O z 3 Turn off the tractor engine set the parking F brake place the tractor in park and dismount 4 One lift arm at a time align arm end hole between the set of holes of A frame lift lugs SR Insert hitch pin through the lug and arm holes Top Link 1 and insert retaining pin into hitch pin Walk Hitch Pin 4 around to opposite side and repeat procedure SAL for remaining lif
8. Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available CO OO O O1 Q N gt Keep children away from danger all day every day x Equip tractors with rollover protection ROPS and keep all machinery guards in place x Please work drive play and live each day with care and concern for your safety and that of your family and fellow citizens ry RHINO e 2500 SOM 01 11 P N 00767428C Printed U S A
9. and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles ssPr 12 Transport only at speeds where you can maintain control of the WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow y
10. avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION IN JURY 7 Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the ASTRUC MANS Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las i LEA EL A PELIGRO medidas de seguridad sc 3 INSTRUCTIVO 2500 01 11 Safety Section 1 2 O 2011 Alamo Group Inc SAFETY A DANGER AWARNING AWARNING AWARNING AWARNING A DANGER A DANGER 2500 01 11 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untraine
11. dirt into the ditch while traveling forward Utilit To clean close to a fence or barn offset the Moldboard to the right or left to extend the Blade beyond the tractor tire Be careful not to hang the Blade Tip as this could result in damage to the Blade or Moldboard For smoothing out loose soil a fine finish can be obtained by pushing the soil with the back of the Moldboard Grading Grading can be accomplished with the use of the Planer Wheel Accessory Equipment Set the Moldboard Pivot to the desired angle lower the Blade to the ground and then set the depth of cut with the Hydraulic Cylinder Do not drop the Planer Wheel on the ground This could result in damage to the Planer Wheel or Hydraulic Cylinder Backfilling The Moldboard can be manually rotated 180 degrees for backfilling operations This position requires a careful setting of the Top Link allowing a Blade angle which does not tend to bury itself but move across the top of the ground Backfilling is a very critical operation because the Blade tends to dig into the ground The backfilling operation should be performed with the Mainframe straight behind the tractor with the Blade set in the center position perpendicular to the Mainframe The work should be kept in the center of the Blade Avoid concentrated loads on the end of the Blade Do not ram into a load at any time as this multiplies the forces several times normal and could result in damage to your Blade Perform all bac
12. fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment sc 16 Safety Section 1 4 Start only from seat in park or neutral Starting in gear kills A 2 wu gt 2011 Alamo Group Inc SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period
13. of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 Transport only at speeds where you can maintain control of the Awarnine bp as e ON equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly ALSAVS O Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment
14. overall working length of the unit is increased Allow additional clearance for the blade when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS 0037 A 9 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 2500 01 11 Operation Section 4 16 O 2011 Alamo Group Inc OPERATION 9 1 Operating the Blade Only oper
15. 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH
16. 24 UNF 23 31 35 47 49 66 gt m lt gt lt O m 7 16 14 UNC 32 43 49 66 70 95 7 16 20 UNF 36 49 55 75 78 106 1 2 20 UNF 55 75 85 115 120 163 9 16 12 UNC 70 95 109 148 153 207 SAE Grade 5 9 16 18 UNF 79 107 122 165 172 233 5 8 18 UNF 110 149 170 230 240 325 376 609 ET 7 8 9 UNC 166 225 430 583 606 821 14 2 1 8UNC 250 339 644 873 909 1232 14 2 1 12UNF 274 371 705 955 995 1348 SAE Grade 8 14 2 1 14 UNF 280 379 721 977 1019 1381 6 Dashes 11116 14 8 7 UNC 354 480 795 1077 1288 1745 1 1 4 7 UNC 500 678 1120 1518 1817 2462 1 1 4 12 UNF 553 749 1241 1682 2013 2728 1 3 8 6 UNC 655 887 1470 1992 2382 3228 1 3 8 12 UNF 746 1011 1672 2266 2712 3675 1 1 2 6 UNC 870 1179 1950 2642 3161 4283 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 Proper torque for Metric fasteners METRIC Sis Recommended torque in Foot Pounds Newton Meters WRENCH BOLT DIA ASTM DO mm B 88 s seo 1 21 1 29 27 Q7 14 5 20 42 57 53 72 25 34 74 100 73 99 93 126 Numbers appearing on bolt heads Ti dem 25055 148 03 indicate ASTM class 62 84 167 226 181 245 230012 122 165 325 440 449 608 443 600 611 828 Use 75 of the specified torque value for plated 24 211 286 563 763 778 1054 fasteners Use 85 of the specifi
17. 2500 01 11 Safety Section 1 13 2011 Alamo Group Inc A134VS SAFETY SAFETY Orange Reflector Keep reflectors clean and visible e 6 0 0 e e o dead o e 09 600069 e eee eee e o oes P N 1458398 8 FT Logo Moldboard Dimension P N 00785886 10 FT Logo Moldboard Dimension P N 00785888 12 FT Logo Moldboard Dimension P N 00785889 2500 01 11 Safety Section 1 14 2011 Alamo Group Inc SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 ALSAVS 2500 01 11 Safety Section 1 15 2011 Alamo Group Inc SAFETY SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to e
18. 65262 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts P N 00760657 WARNINGI Multi Hazard for blades P N 999000 A PELIGRO Si No Lee Ingles Pida Ayuda B a Alguien Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad 00725746 DO NOT OPERATE EQUIPMENT WITH OIL LEAKS 4 High pressure fluid can be im body through the skin Seriou doctor familiar with this type of injected fluid immediately be injected into the n death can result ust surgically remove the You should visually inspect for hydraulic fluid leaks before using the equipment Never use your hand to check forleaks Wear oil impenetrable gloves safety glasses and use a piece of wood or cardboard to check for evidence of leaks If you suspect a leak Remove the hose and have ittested at a Dealer Inspect hoses regularly Frayed torn or crimped hoses may rupture suddenly and violently resulting in serious bodily injury from a flying hose end or from scalding burn injuries or oil netration Oil sprayed on hot equipment or components EI penetrati car result in fire Repair or replace hoses as indicated to prevent unexpected failure and possible serious injury to operator or bystanders KEEP SHIELDS OVER HYDRAULIC COMPONENTS IN PLACE 02965262 For your safety and to guarantee optimum product reliability always use Genuine RHINO rep
19. AINS 7 DO NOT LIFT LOWER OR OPERATE UNLESS ALWAYS WEAR SAFETY GLASSES SAFETY SHOES EVERYONE IS CLEAR OF IMPLEMENT AND SEAT BELT FASTENED TIGHTLY 8 USE INCREASED CAUTION ON SLOPES amp NEAR STOP TRACTOR LOCK BRAKES AND BLOCK UP OR BANKS AND DITCHES TO PREVENT OVERTURN SUPPORT IMPLEMENT SECURELY BEFORE 9 LOCK LIFT LEVER UP FOR TRANSPORT HAVE WORKING UNDER RAISED COMPONENTS SMV SIGN VISIBLE FOLLOWLOCAL LAWS ALLOW NO RIDERS AT ANY TIME ON TRACTOR OR 10 USE PARKING STAND OR BLOCK UP WHEN IMPLEMENT FALLING OFF CAN KILL UNHITCHING FROM TRACTOR 999200 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain TABLE OF CONTENTS SAFETY SECTION orcs cesses aiia 1 1 Safety MeSSAGES ettet wS tese itp Sun m u t bl susiana asas 1 2 Decal Less Oka in ui dig set ERREUR URDU DO EIER Diva Licep ostio 1 9 Decal Description x uem ehe mn tiefe aiyueieseie d t itll 1 11 Federal Laws and Regulations u ite ete Orne beer adsint debo O ampa Dea dete Ld REP nasa dence dn 1 16 INTRODUCTION SECTION 25e ekz eco cu e Chan so sepa C seo eran earn b eu E SEE E ES na nien noA ano rax ku naa 2 1 ASSEMBLY SECTION iiinis ri2 i520 qoo ie ra Pet aio iss a
20. Height from bottom hitch pin to top pin 19 Height from bottom hitch pin to top pin 22 Lower pin diameter 1 18 Lower pin diameter 1 7 16 Upper pin diameter 1 Upper pin diameter 1 1 4 Linch pin diameter 15 32 Linch pin diameter 15 32 3 4 Front End Weight A minimum of 2096 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 2096 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completelystopped sc 12 e 2500 01 11 Operation Section 4 6 O 2011 Alamo Group I
21. Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this blade during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY i Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment 2500 01 11 Introduction Section 2 2 2011 Alamo Group Inc INTRODUCTION The 2500 blade is available in widths of 10 and 12 and features a massive CAT II III three point hitch and quick hitch The 12 model is rated for up to 175 PTO HP wheel type tractors Hydraulic adjustment of the mainframe swing moldboard angle and moldboard tilt is standard for easier operation The 2500 blade features a maximum of 46 of offset for working hard to reach areas The boxed section reinforced 1 2 x 20 moldboard
22. PE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Gan oy e Respirator or Filter Mask depends on operating conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 2500 01 11 Operation Section 4 4 O 2011 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS Operating the blade with a tractor that does not meet the following requirements may cause tractor or blade damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities ASABE approved Roll Over Protective Structure
23. RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CON SEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WAR RANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HA OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any ot
24. ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER 2500 01 11 Operation Section 4 12 2011 Alamo Group Inc OPERATION Blade amp Box Blade PRE OPERATION Inspection ue Blade IDZ Make J a Date Shift RHING Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the blade is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Item Start of Shift not O K The Operator s Manual is in the Canister All Safety Decals are in place and legible The Hitch connection pins are properly retained There are no cracks in Hitch All frame bolts are in place and tight The blade swing angle amp tilts pins are properly lubricated and retained The Blade edge amp moldboard are clear of mud and deb
25. SAFETY SHOES AND SEAT BELT FASTENED TIGHTLY STOP TRACTOR LOCK BRAKES AND BLOCK UP OR SUPPORT IMPLEMENT SECURELY BEFORE WORKING UNDER RAISED COMPONENTS ALLOW NO RIDERS AT ANY TIME ON TRACTOR OR IMPLEMENT FALLING OFF CAN KILL 6 KEEP BYSTANDERS CLEAR OF MOVING PARTS AND WORKINGAREA KEEP CHILDREN AWAY DO NOT LIFT LOWER OR OPERATE UNLESS EVERYONE IS CLEAR OF IMPLEMENT USE INCREASED CAUTION ON SLOPES amp NEAR BANKSAND DITCHES TO PREVENT OVERTURN LOCK LIFT LEVER UP FOR TRANSPORT HAVE SMV SIGN VISIBLE FOLLOWLOCAL LAWS 10 USE PARKING STAND OR BLOCK UP WHEN UNHITCHING FROM TRACTOR 90200 GREASE FITTING INSIDE NOTICE TO OWNER An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once 1 Read and understand the Operator s Manual before operating the implement 2 Complete sign and mail the Warranty Registration Card today 00763977 Safety Section 1 12 O 2011 Alamo Group Inc SAFETY Logo Product Name Rhino Q P N D303 2500 Logo P N 00767430 Amber Reflector Keep reflectors clean and visible P N 1458393 Red Reflector Keep reflectors clean and visible P N 1458392
26. ach of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging pow
27. ad Deo ciu pacare droi PET eb ino aeo Repo ie gus ida 3 1 Assembly of Moldboard to Mainframe sse eene nnne u u 3 2 Gauge Wheel Extra Equipment u a u tte tenen nhan tnit khi nint ebat nnne nannte hann antennes 3 4 Skid Shoes amp Quick Tack End Plates Extra Equipmenti a 3 4 Hydraulic Systemic ide T En Rr de tum ut Gasca I ek ede de im ide ebd 3 4 Hydraulic Control Valve Extra Equipment S n Wu enne 3 5 Selector Valve Accessory Equipment ccceeeeseccceeeeseeneeeeeececeeenesneaeceeeeeaaaneeseceqeneeeneeneeneeeteeeeeneneeeseneeess 3 5 OPERATION SECTION 4 1 Standard Equipment and Specifications eene rennen nnne n enne 4 3 OPERATOR REQUIREMENTS erre er adu dn e ena eia adu eae a uawan Vn addu a eun qo 4 4 TRACTOR REQUIREMENTS marahan eh o e na b e o eh d e tc e ee no ed 4 5 ROPS3and Seat Belt deities Le ale e d Ee et Eod eeu bu eee reeled eh 4 5 Tractor HOrSepOWOr z rit ettet dani dats etae io P a d pe FEE ROI REL ats DRE ORE stated siete stadia 4 5 Tractor 3 Point Hif hu u a ander addins A uawan dvi endian aysa dene 4 6 Front ENG Weights u sui REED ete bee ene e e etx eie rt e eate tis 4 6 GETTING ON AND OFF THE TRACTOR ssssssssssseeeene eene aiii E APNEA EEA aaa 4 6 Boarding ihe Tractor 2 n ree tee ete e Ute e ti baa ua Eo Re ERO R
28. ate the blade from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab Ditching V Type Ditch Tilt the Moldboard to the desired angle 15 degrees or less down on the right left by use of the Moldboard Tilt Cylinder Adjust the Moldboard Pivot and Mainframe Swing to place the right left corner of the Blade directly behind the right left rear tire with a 45 degree to 60 degree angle between the Blade and a line parallel to the rear Axle The combined adjustments of the Moldboard Pivot and Mainframe Swing will give this angle For example to obtain a 45 degree Blade Angle rotate the Moldboard 15 degrees and swing the Mainframe 30 degrees or rotate the Moldboard 30 degrees and swing the Mainframe 15 degrees depending on tractor tire spacing For light ditching cleaning out ditches and snow removal operate the tractor at slow speeds and be careful not to hit any hidden objects Operating with a light load on the Blade or at high speeds will subject the Blade to severe damage from the impact load if a solid object is hit NOTE Never rotate Blade Tilt Carrier Pivot or Mainframe Pivot with hydraulics while Blade is under load This will cause excessive load on pins and shafts which will result in damage to Blade Remove load from Blade and then rotate To refill a ditch offset the mainframe to the right left and rotate the Moldboard to push the
29. ating conditions the 2500 rear blade requires a tractor with at least 200 HP for 10 and 160 HP for 12 Operating the blade with a tractor that does not have adequate power may damage the tractor engine Exceeding the recommended horsepower may cause blade damage by overpowering the unit in heavy operating conditions 2500 01 11 Operation Section 4 5 O 2011 Alamo Group Inc OPERATION OPERATION 3 3 Tractor 3 Point Hitch The tractor 3 point hitch must be rated to lift at least 2260 Ibs for the 10 and 2400 Ibs for the 12 The 2500 can attach to tractor s with either a CAT II or III hitch Refer to the tractor operator s manual for the category of the tractor used If the hitch does not conform to the ASABE CAT II or III dimensions the blade may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount nonconforming hitches Use the correct hitch pins for the hitch category being used For a Cat II hitch 1 1 8 lower and a 1 upper diameter hitch pins are used and Cat Ill hitches require 1 7 16 lower and a 1 1 4 upper diameter hitch pins CAT II Implement Hitch Specification CAT III Implement Hitch Specification Width from outside to outside A frame 32 3 8 Width from outside to outside A frame 38 Quick Hitch width inside lug to lug 33 5 8 Quick Hitch width inside lug to lug 39 1 4
30. autions as hydraulic To nage c lines are under high pressure 2500 PSI If Cylinder A additional information is required concerning your hydraulic system contact your Rhino dealer To Hyd Cylinder Asm 0008 USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER 4 SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 2500 01 11 Assembly Section 3 5 O 2011 Alamo Group Inc OPERATION SECTION Operation Section 4 1 OPERATION OPERATION RHINO 2500 REAR MOUNTED BLADE OPERATION INSTRUCTIONS Your Rhino 2500 should now be assembled and inspected for any evidence of defective or damaged parts before use Any evidence of damage should be reported to your dealer immediately After Hydraulic Lines have been attached to tractor and Three Point Hitch attached carefully remove safety blocks from Moldboard pivot Point This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper blade use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rear blade and are not necessarily of a 2500 blade Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be fam
31. before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control O the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Never attempt to lubricate adjust or remove material from the Implement while it is in AWARNING motion or while tractor engine is running sc 20 2500 01 11 Safety Section 1 5 O 2011 Alamo Group Inc SAFETY SAFETY AWARNING AWARNING A DANGER A DANGER A DANGER A DANGER 2500 01 11 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn s or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent sc 22 Never run the Tractor engine in a closed building or without adequate ventilation Th
32. cessively worn Grader Blade when ditching A badly worn cutting edge increases the strain on the Blade and the Tractor and reduces efficiency Grease Fitting Underside Mnt 0001 If the Gauge Wheel is used a Grease Fitting is provided at the Caster Pivot location and on Wheel Grease Fitting Hub Mnt 0002 2500 01 11 Maintenance Section 5 2 2011 Alamo Group Inc MAINTENANCE Proper Torque For Fasteners The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text Recommended Torque in Foot Pounds Unless Otherwise Stated in the Manual NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Recommended Torque in Foot Pounds Newton Meters Bolt Head Markings BOLT DIAMETER WRENCH IN B AND SAE SAE SIZE IN A THREAD SIZE GRADE 2 GRADE 5 1 4 28 UNF 10 13 14 18 5 16 18 UNC 11 15 17 23 25 33 SAE Grade 2 No Dashes 5 16 24 UNF 13 17 19 26 27 37 3 8 16 UNC 20 27 31 42 44 60 3 8
33. ck Coupler not completely connected Using Open Center Valve Open Center Conversion Plug Pumping over Relief Valve Connection not tight Did not use sealant Connection cracked from over tightening Mismatched Connection threads or types Operation Section 4 24 Remedy Lubricate Pivot Pin Tighten Bolt to proper torque Can be removed but will not affect operation Know soil conditions keep speed to a minimum Replace Cutting edge Increase Top Link length Use scarifiers to loosen soil Use slow speed when in unknown soil conditions Adjust Top Link Install Gauge Wheel Install Skid Shoes Install Gauge Wheel Set Tractor Draft Control Check pressure Re plumb Valve Complete connection Replace Valve or Conversion Plug and Main Relief Replace with Closed Center Plug Replace with No Relief Plug Tighten connection Apply a good sealant to connection Replace cracked connection Use correct connectors 2011 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE MAINTENANCE Lubrication The Rhino 2500 is a rugged dependable Blade that should perform satisfactorily with the following preventive maintenance Lubricate the Moldboard Pivot Pin the Moldboard Tilt Pin and Mainframe Swing Pin on the A Frame after every 10 hours of operation Decals are placed in locations about the implement indicating locations of Grease Fittings Replace ex
34. d personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately sc 5 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s Pi Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function se s BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving TRANSMISSION SET PARKING PARK BRAKE tractor seat only sc o
35. dvertent movement of the Tractor or Implement may cause serious injury or death sc 29 Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely L blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work ssPr o9 This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other s
36. e exhaust fumes can be hazardous to your health sG 23 o RA Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others sc 25 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death sc 2a DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Safety Section 1 6 O 2011 Alamo Group Inc SAFETY A DANGER gt z z AWARNING A DANGER A DANGER A DANGER A DANGER 2500 01 11 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Ina
37. e ae RR E eae CLR ERE ERE 4 7 Dismounting Ri o BU sz onto Ec c 4 7 STARTING THE TRAC TOR 2nd uba p Wh esed teer tlt 4 8 CONNECTING THE REAR BLADE TO THE TRACTOR e enn nemereren nnne nn nnne rennes 4 8 Connecting the Rear Blage rotaen andi aA AS AA EE AARTS TAAA OR iiid 4 9 PRE OPERATION INSPECTION AND SERVICE a 4 10 Tractor Pre Operation Inspection Service r 4 10 DRIVING THE TRACTOR AND IMPLEMENT u n n 4 14 Starting he Tractor uu LEE 4 15 Brake and Differential Lock Setting 1 L nennen nnns nennen 4 15 Driving the Tractor and Blaqg u ur u u n 2 nu a eene ennemi nene nenrir nennen au a 4 16 OPERATING THE TRACTOR AND IMPLEMENTI I n n u 4 16 Shutting Down the Implement u a Su an A QG kaw S Sas an aa nnne nnns 4 18 DISCONNECTING THE BLADE FROM THE TRACTOR a 4 18 BLADE STORAGE nin eee eek qiie dundee has kas aban gees 4 19 TRANSPORTING THE TRACTOR AND IMPLEMENTIT U nnne enne 4 19 Transporting on Public Roadways u u u a nu ee eee tater etree uapa AER TA AA EA 4 20 Hauling the Tractor and Implement I U U U u u u u u 4 22 Troubleshooting Guide 5 ete d hukun P a a eU Peng 4 24 MAINTENANCE SEC TION 2itais eis eiwaskvrpa ulus s Fark u finca C REs PE YYR e Ran sex Fo E ka RIED E EP 2 dER S faanoi fada 5 1 EubricatIgft sus u ELE Proper T
38. ed torque values 27 821 1112 1138 1542 for lubricated fasteners 30 418 566 1119 1516 1547 2096 Mnt B 0005 2500 01 11 Maintenance Section 5 3 2011 Alamo Group Inc RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Servis Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods pur chased are free from defects in material or workmanship Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operator s Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES
39. er or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 2 3 4 8 Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times Forbid the employee operator to carry additional riders on the Tractor or Implement Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp
40. er to order replacement decals DL BL 0002 2500 01 11 Safety Section 1 9 2011 Alamo Group Inc ALSAVS SAFETY SAFETY ITEM SO Q s Q Q P ON gt 16 17 2500 01 11 PART NO 00725746 02965262 00760657 999000 999200 03200347 000678 00763977 D303 00767430 nfs 1458393 1458392 1458398 00785886 00785888 00785889 00776031 00767428C QTY LEVEL 1 PELIGRO 1 WARNING 1 IMPORTANT 1 WARNING 1 WARNING D REFLECT INSTRUCT INSTRUCT L OGO LOGO SER PLT REFLECT REFLECT REFLECT LOGO LOGO LOGO KR BR N HO o N Furnished by Tractor Manufacturer Safety Section 1 10 DESCRIPTION Translate Safety Material Oil Penetration Genuine Rhino Parts Multi Hazard for Blades Multi Hazard General SMV Emblem Grease Fitting Inside Notice to Owner Rhino 4 1 8 x 16 3 4 2500 Model Name 2500 Serial Plate Amber Reflectors Red Reflectors Orange Reflector 8FT 10 FT 12FT Canister Operator s Manual Operators Manual Inside O 2011 Alamo Group Inc SAFETY Decal Description Peligro Translation If you do not know how to read English please find someone who knows how to read English P N 00725746 WARNING Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 029
41. extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 that both wheels brake 12 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS BL 0003 AWARNING 2500 01 11 Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH srti o6 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 Make certain
42. he implement IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine RHINO replacement parts The use of inferior will fit parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 AMember of Alamo Group aq 2500 01 11 Introduction Section 2 4 2011 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 gt m Lu N 0 lt ASSEMBLY Assembly of Moldboard to Mainframe The Rhino 2500 Blade is shipped in two bundles The Mainframe A Frame and Moldboard Carrier are in one bundle the Moldboard is in the second bundle The assembly of the Moldboard to the Moldboard Carrier is made by inserting the Moldboard Pivot Pin and securing with Bolts L Insert Blocks A Frame Mainframe Moldboard Pivot Pin Asm 0011 Until Hydraulic Cylinders are connected and under pressure of Manual Adjusting Links CAUTION installed block Moldboard to Moldboard Carrier to prevent possible tilting and falling from stand 2500 01 11 Assembly Section 3 2 2011 Alamo Group Inc ASSEMBLY Attach Moldboard Tilt Cylinder with the Rod End attached to the Moldboard as shown in Figure Asm 0001 Asm
43. her provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Servis Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION RHINO READ YOUR OPERATOR S MANUAL 1020 S Sangamon Ave J4 Gibson City IL 60936 A mosi RING ili TO THE OWNER OPERATOR DEALER IN To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seat belt while the tractor is moving and 4 Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS
44. iliar with the blade and tractor operation and all associated safety practices before operating the blade and tractor Proper operation of the blade as detailed in this manual will help ensure years of safe and satisfactory use of the rear blade READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Susie fona Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las i LEA EL A PELIGRO medidas de seguridad sc 3 INSTRUCTIVO 2500 01 11 Operation Section 4 2 O 2011 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications Max 2 Wheel Drive Tractor HP PTO 10 PTO 12 Max Front Wheel Assist Tractor HP PTO 10 HP PTO 12 Moldboard Width Moldboard Dimension Cutting Edge Support Stand Hitch King Pin Diameter Adjustment Types Offset Maximum Left or Right F
45. kfilling operations at slow speeds to prevent damage if the Blade hits an object Moving snow with the Blade in the backfill position is a very delicate operation and should be performed with care It is very easy to hit hidden objects when moving the light snow It is also very easy to operate the Blade at too high a speed with resulting damage NOTE The warranty shall not apply to damage caused by misuse abuse or contact with obstructions 2500 01 11 Operation Section 4 17 2011 Alamo Group Inc xe FA A ET 0 OPERATION OPERATION 9 2 Shutting Down the Implement Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS BL 0002 10 DISCONNECTING THE BLADE FROM THE TRACTOR Before disconnecting the blade all movement must cease Move the blade to a level storage location and lower the unit to the ground If the blade is not resting securely on the ground block the blade up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the blade and clear of any pinch points OPS 0051 A Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to c
46. lacement parts The use of inferior will fit parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions conceming the repair parts you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 AMember of Alamo Group 00760657 TO AVOID SERIOUS INJURY OR DEATH 1 MAKE BLADE ADJUSTMENTS WITH 2 KEEP FINGERS AWAY FROM ADJUSTING TRACTOR ON LEVEL GROUND BLADES S HOLES TO PREVENT CRUSHING SHEARING WEIGHT CAN SWING DOWN HILL WHEN OFF FASTENERS ARE REMOVED AND CAUSE 3 BACK INTO PILES SLOWLY A HIDDEN SERIOUS INJURY BY CRUSHING sxo OBSTRUCTION MAY BE HIDDEN FROM VIEW 2500 01 11 Safety Section 1 11 O 2011 Alamo Group Inc ALSAVS SAFETY SAFETY WARNINGI Multiple Hazard and General Safety P N 999200 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Information that Grease Fitting is present and must apply grease P N 000678 Operator s Manual with repair parts and warranty was attached to this implement during final inspection P N 00763977 2500 01 11 TO AVOID SERIOUS INJURY OR DEATH READ AND UNDERSTAND OPERATOR S MANUAL TRACTOR MUST BE EQUIPPED WITH ROLL OVER PROTECTION ROPS AND SWAY CHAINS ALWAYS WEAR SAFETY GLASSES
47. nc OPERATION 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 Never allow children or other persons to ride on the Tractor or Implement A DANGER Falling off can result in serious injury or death sc 10 bo 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the
48. nce of the blade OPS 0053 A Never allow children to play on or around Tractor or Implement Children can slip or fall off DANGE the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others sc 25 12 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 When transporting only raise the blade enough to clear ground obstacles to prevent tipping especially when traveling through rough terrain 2500 01 11 Operation Section 4 19 O 2011 Alamo Group Inc O x m O z OPERATION OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures simultaneously while stopping especially when making an emergency stop Use
49. nduct the following OPS 0020 A The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 O v m O z 2500 01 11 Operation Section 4 11 2011 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Ue Tractor ID Make J a Date Shift RHING Before conducting the inspection make sure the tractor engine is off all AWARNING rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked E up and all hydraulic pressure has been relieved lt x x LLI ltem Condition at Specific Comments if S Start of Shift not O K The flashing lights function properl The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The
50. olid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles ssPr 12 There are obvious and hidden potential hazards in operating Rear Blades and Box Scrapers as in all power driven equipment REMEMBER This machine is often operated in rough terrain conditions that include gullies holes slopes hidden obstructions and the like Serious injury or even death may occur unless care is taken to assure the personal safety of the operator and bystanders in the area seu NEVER PARK BLADE ON THE BACK OF THE MOLDBOARD Inadvertent falling could cause serious injury or even death ALWAYS LOWER HITCH onto stand or onto secure blocks sBL 2 Never leave blade unattended in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with subsequent injury or death by crushing Lower Stand and pin in place or put a secure support under the A Frame Lower Blade carefully to the ground Do not put hands or feet under lifted components sBL 4 Safety Section 1 7 O 2011 Alamo Group Inc ALSAVS SAFETY SAFETY AWARNING Rear Blades can fall down if not properly supported Always use the stand on the front hitch or block up securely to prevent falling and possible crushing injury and or back injury from lifting heavy components
51. onnect or disconnect the Implement and Tractor hitches ss3pt 15 When disconnecting the blade the tractor should be completely shut down and secured in position by lowering the parking jack Relieve hydraulic pressure by moving the control levers back and forth several times Then extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins OPS 0052_A 2500 01 11 Operation Section 4 18 2011 Alamo Group Inc OPERATION 11 BLADE STORAGE Properly preparing and storing the blade at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the blade to prevent damage from rotting grass and standing water Lubricate all blade grease points and fill gearbox oil levels as detailed in the maintenance section Tighten all bolts and pins to the recommended torque Check the blade for worn and damaged parts Perform repairs and make replacements immediately so that the blade will be ready for use at the start of the next season Store the blade in a clean dry place with the mower housing resting securely on blocks or at ground level Use spray touch up enamel where necessary to prevent rust and maintain the appeara
52. orque For Fasteners vies gu eas dd ia sas ayaasskaquqas das qa ani sapa EAEE a Aara aade E kE aa lanena tadaa SAFETY SECTION SAFETY SAFETY Safety Messages A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not
53. orward Angle Reverse Angle Tilt Up and Down No of No Wrench Adjustments Weight Approx 10 12 2500 01 11 225 HP 175 HP 200 HP 160 HP 10 or 12 1 2 x 20 1 2 x 6 Std CAT II III and QH 4 1 2 Hydraulic 46 Infinite 45 Degrees Infinite 45 Degrees Infinite 15 Degrees N A 2260 Ibs 2400 Ibs Operation Section 4 3 2011 Alamo Group Inc NOILVasd0O OPERATION OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operators Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment P
54. ou to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance e increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy so 19 2500 01 11 Operation Section 4 14 O 2011 Alamo Group Inc OPERATION 8 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 f in y 8 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor f
55. ris The blade edge attachments bolts are in place and tight The blade edge is not chipped cracked or bent The Storage Stands are in place amp in good condition The skid shoes are in good condition The Hydraulic Cylinders pins are in place amp retained There areno leaking or damaged hoses There is no evidence of Hydraulic leaks The gauge wheel s are in good condition amp lubricated The scarifier shanks are properly retained The scarifier points are in good condition and retained Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT 2500 01 11 Operation Section 4 13 2011 Alamo Group Inc NOILVasd0 OPERATION OPERATION 8 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 This Implement may be wider than the Tractor Be careful when operating or transporting DANGER this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement
56. rol lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 A Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 6 CONNECTING THE REAR BLADE TO THE TRACTOR Use extreme caution when connecting the blade to the tractor
57. rom turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy o x m O z 2500 01 11 Operation Section 4 15 2011 Alamo Group Inc OPERATION OPERATION 8 3 Driving the Tractor and Blade Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and blade Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and blade at slow speeds to determine how the tractor with an attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with an implement the
58. rs worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 7 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage e PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPSisin the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 2500 01 11 Operation Section 4 10 O 2011 Alamo Group Inc OPERATION 7 2 Blade Pre Operation Inspection Service Before each blade use a complete inspection and service is required to ensure the blade is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the blade is ready for operation co
59. se 5 PARTS INFORMATION Rhino products are designed utilizing specifically matched system components to ensure optimum equipment performance These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce equipment performance void warranties and present a safety hazard Use genuine Rhino parts for economy and safety sPRM 2 SEE YOUR RHINO DEALER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 1s 2500 01 11 Safety Section 1 8 2011 Alamo Group Inc SAFETY Decal Location NOTE Rhino supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino deal
60. t arm and hitch pin 5 Extend or retract the 3 point top link to align its end hole with the holes of the blade s top link Insert the top link pin and retain with hairpin 6 Adjust any lower link check chains guide blocks or sway blocks to prevent the blade Hitch Pin from swaying side to side and possible contact Cotter Pin with tractor rear tires Op 62 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 9 injury or even death sc 14 2500 01 11 Operation Section 4 9 O 2011 Alamo Group Inc OPERATION OPERATION 7 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when A WARNING necessary with authorized service parts Look for loose fastene
61. t the Cylinder Port Housings When testing for a leaky Hose or Connection use a piece of cardboard of wood to detect pinhole leaks NOT YOUR HAND A high pressure stream of escaping hydraulic fluid can penetrate skin and cause serious infection or reaction in addition to physical damage to internal flesh 2500 01 11 Assembly Section 3 4 O 2011 Alamo Group Inc ASSEMBLY Hydraulic Control Valve Extra Equipment A three spool four way Hydraulic Control Valve open center or closed center is available as Accessory Equipment This allows you to operate four Hydraulic Cylinders from two remote outlets Connect the 3 spool Valve to one outlet to operate three Cylinders Use the other remote outlet to No Relief Assy operate the fourth Cylinder For Closed center Nw 3 4 NPT Inlet 1 2 NPT For Closed 3 4 NPT Center Outlet For Open Y i i Center OPA P Adjustable Relief Assy e S Se For Open Center Asm 0007 If Closed Center Valve is used do not use the adjustable Relief Assembly Use the No A CAUTION Relief Assembly MISI ERI Selector Valve Accessory Equipment The Mainframe Swing Moldboard Pivot and Tilt are fully hydraulic All three Cylinders can be operated from two remote outlets Below is a schematic From Tractar Hyd Ports diagram showing proper routing of two Cylinders 4 through the Selector Valve When installing this Valve observe all safety prec
62. teners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 O v m O z 2500 01 11 Operation Section 4 23 2011 Alamo Group Inc OPERATION OPERATION 13 Troubleshooting Guide Problem Shearing M B Carrier Pivot Pin Bolt Bent Moldboard Blade will not penetrate soil A Frame bent Moldboard digging in too much Unable to hold level ground Hydraulic Cylinder s will not operate Hydraulic Pump not shutting off on Closed Center System Oil leaking at hose connection 2500 01 11 Possible Cause Lack of lubrication Bolt not tightened properly Small curve is normal from weld pull Hitting hidden objects Cutting edge dull Blade set to straight Soil too hard Hitting hidden objects in the backfill position Blade pitch excessive Soft ground Tractor and Blade following contour Tractor Draft Control lifting Blade Not enough pressure Valve not connected properly Qui
63. that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e Operation Section 4 20 O 2011 Alamo Group Inc OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 O v m O z When operating on public roads have i consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed
64. the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0022 2500 01 11 Operation Section 4 21 O 2011 Alamo Group Inc OPERATION OPERATION Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 12 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 2500 01 11 Operation Section 4 22 2011 Alamo Group Inc OPERATION Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fas
65. tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat lower the implement set the parking ENGINE Pro DANGER brake and or set the tractor transmission in parking gear disengage the dp PTO stop the engine remove the key and wait for all moving parts to rel L stop 4 stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 2500 01 11 Operation Section 4 7 2011 Alamo Group Inc NOILVasdO OPERATION OPERATION 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch cont

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