Admiral ADM8 10080170 User's Manual
Contents
1. coo CARPET EXTRACTOR Operating Instructions MODEL ADM8 10080170 QUEST for Continuous Improvement UL US Windsor s Quality Management System is Certified 150 9001 Read these instructions before operating the machine e 86038320 03 16 07 PRV NO 98628 MACHINE DATA LOG OVERVIEW MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME OPERATIONS GUIDE NUMBER PUBLISHED YOUR DEALER Name Address Phone Number ADMIRAL 86038230 03 16 07 Machine Data 1 Table of Contents 2 HOW TO USE THIS MANUAL How to use this 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Grounding Instructions 2 3 OPERATIONS Technical Specifications 3 1 Controls Component Location 3 2 Filling Operation 3 5 Operations y 3 7 Cleaning Procedure 3 8 Accessory Tool Usage 3 10 MAINTENANCE Periodic 4 1 Daily Reg2. 20 86010650 87018 WASHER 10 X 9 16 OD 21 86019800 70074 SET SCR 10 32 X 1 4 KCP 22 86256190 73197 STRAIN RELIEF 90 DEGREE 23 86259960 OPEN 24 86259960 89506 WHEEL 1 15 16 X 10 HOOSIER 25 86066230 03107 AXLE 5 8 X 17 06L k 26 86134490 99667 HEAT SHRINK 3 4 ID UL CSA 27 86253090 73943 SEAL FRAME TANK 28 86002370 20035 CLAMP 7 16 DIA NYLON UL 29 86222760 20041 CLAMP 2 0 WORM GEAR 30 86274760 70271 SCR 1 4 20 X 1 2 HHCS PLTD 31 86006530 70057 SCR 1 4 20 X 1 PPHMS SS 32 86272160 66052 PIN ROLL 1 8 X 1 0 33 86276610 70697 SCR 1 4 20 1 25 SS N N TPO RO Po a Sa N 1 34 86005710 57105 NUT 1 4 20 W STAR WASHER ADMIRAL 86038230 03 16 07 5 2 BRUSH ASSEMBLY 34 as 33 47 lt M 43 13 23 17 20 30 25 29 5 3 ADMIRAL 86038230 03 16 07 BRUSH ASSEMBLY SERIAL NO REF PART NO PART NO DESCRIPTION FROM NOTES 1 86053690 03110 1 AXLE ROLLER 2 86227100 04084 1 ADAPTER BRUSH BRG 3 86000900 09019 2 BEARING 1 1250DX 500IDX 375 4 86001100 11045 1 BELT 18046 MICRO V
3. 88229 LE PE PRV NO 88333 BE NO ce 2 WITCH 86266720 C O E 86238840 8638830 ENMINA PRV NO 41356 PRV NO 41355 O O BLOCK O O O 86266890 PRV NO 88655 O O O O 86238820 PRV NO 41351 ADMIRAL 86038230 03 16 07 4 6 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION No Power Nothing Runs Is the cord plugged in Plug in cord Circuit breaker tripped in building Reset breaker Faulty switch Call for service Faulty power cord or pigtail Call for service Vacuum Motor Will Not Run Vacuum circuit breaker tripped Reset breaker Faulty main vacuum switch Call for service Loose wiring Call for service Faulty vac motor Call for service Carbon brushes worn See Brush Replacement in maintenance section Vacuum Motor Runs But Suction Is Poor Debris lodged in vac shoe Remove debris from vac shoe Dome gasket defective or missing Replace as necessary Vacuum hose cracked or hose cuff loose Replace or repair as necessary Recovery tank full float ball stuck in the up position Turn off vac motor Drain and rinse recovery tank Poor Or No Water Flow Carpet Is Streaky Main pump switch off Turn on Jets clogged or missing Clean using a vinegar water solution or replace Solution filter clogged Drain sol
4. 2 3 Turn off all switches and unplug machine Remove recovery tank Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame Locate the vacuum motor wires and disconnect at the connector Close the solution tank Remove the 6 screws holding the vacuum motor cover p n 27809 to the solution tank Remove the vacuum motor Reverse process to install vacuum motor Vacuum Motor Carbon Brushes Replacement Windsor End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely gt _ gt 3 9 5mm Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 4 3 ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE Vacuum Motor Carbon Brushes Replacement Ametek End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram Note When replacing carbon brushes loosen wire terminal BEFORE removing screws on bracket Wire Terminal If armature commutator is groo
5. 5 86164680 12031 1 BRUSH 15L X 3 3800 6 86001300 140343 1 BRKT BRUSH PULLEY 7 86001310 140351 1 BRKT BRUSH HEIGHT 8 86003620 34341 REF FRAME CLP FAMILY 9 86004060 36192 2 GUARD THREAD 10 86004470 41345 1 HOUSING BRUSH 15 11 86004980 50998 1 LABEL BRUSH HEIGHT 12 86093080 51311 1 LINKAGE ASM BRUSH HEIGHT 13 86005110 51312 1 LINKAGE ASM ROLLER SUPPORT 14 86005120 51314 2 LINK ROLLER FRONT 15 86005130 51317 1 LEVER HEIGHT ADJUSTMENT 16 86005640 57030 4 NUT 10 32 HEX NYLOCK 17 86008580 57271 2 NUT 3 8 DIA CAP PUSH PLT 18 86249410 62758 1 PLATE BRUSH HOUSING RH 19 86249420 62759 1 PLATE BRUSH HOUSING LH 20 86005930 62762 2 PLATE AXLE RETAINER 21 86250680 64098 1 PULLEY 2 2 OD 6GR MICRO V 22 86006220 66192 1 PIN ROLL 1 4 X 1 251 23 86006430 67411 1 ROLLER 1 9 DIA X 10 5 LG 24 86006510 70043 2 SCR 10 32 X 5 8 PFHMS 25 86006590 70088 8 SCR 10 32 X 1 2 PPHMS SS DL 26 86006650 70177 7 SCR 10 32 X 1 2 FHMS SS 27 86006700 70232 2 SCR 10 32 X 3 8 FHMS SS 28 86275530 70497 2 SCR 10 24 X 1 2 SHCS 29 86010640 87016 4 WASHER 10 LOCK EXT STAR SS 30 86010650 87018 6 WASHER 10 X 9 16 OD 31 86203850 70675 4 SCR 1 4 20 X 5 8 THMS PLTD NP 32 86230620 12524 1 BRUSH 15 L X 3 38 OD G2 1000060649 33 86251710 67467 1 RING TOLERANCE 7 8 ID X 1 2 W 1000060649 34 86003070 27805 1 CLIP BEARING 35 86098410 29157 1 DRIVER BRUSH 36 86202450 70737 1 S
6. CLEANING PROCEDURE STEP Start at wall closest to power outlet Pull 1 straight back without pushing down handle Release intermittent trigger switches or 2 turn off continuous setting on solution switch approximately 1 foot before ending cleaning pass Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass Overlap brush contact area approximately 1inch STEP During operation observe the following The SOLUTION 4 Admiral is equipped with clear internal covers to AK INTAKE COVER facilitate operator viewing of dirty solution and Ga LO vacuum air flow During operation observe the vacuum intake cover Large amounts of water or foam entering the vacuum system can damage the vacuum motor If you notice either condition shut down the machine immediately Empty recovery tank and or add defoamer to recovery tank VACUUM INTAKE COVER lt Kl ADMIRAL 86038230 03 16 07 3 8 CLEANING PROCEDURE Use right side of machine for cleaning STEP against walls 5 After cleaning turn off all controls return STEP brush to storage position and carefully 6 unplug machine To speed drying use a Windblower fan STEP 7 Empty recovery tank by releasing dump STEP hose Use a hose with cold water to clean 8 out the recovery tank Also drain solution tank after each use RECOVERY DRAIN SOLUTION DRAIN 3 9 ADM
7. DATA box is located on the inside of the front cover of this manual MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME OPERATIONS GUIDE NUMBER PUBLISHED The model and serial number of your machine is on the bottom back end of the machine The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards is identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition They are listed in this general order Periodic Daily Regular Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part NO reference number QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicates the first machine the part number is applicable to When the machine design has changed this column will indicate serial nu
8. WASHER 1 4 ID X 5 8 OD SS 19 86002730 70085 3 SCR 1 4 20 X 1 2 PPHMS DL 20 86079260 20092 1 CLAMP 3 5 WORM GEAR 21 86003950 35236 1 GASKET TANK L F 22 86003960 35237 1 GASKET TANK LR 23 86003970 35238 1 GASKET TANK 24 86068510 40027 1 3 8 1 2 90D DL 25 86210470 70360 2 SCR 1 4 20 X 75 PPHMS PHIL 26 86010660 87025 2 WASHER 1 4 LOCK EXT STAR SS 27 86202590 70114 4 SCR 10 X 3 4 PPHST TYPE B 28 86095840 89183 1 WELDMENT HANDLE PIVOT ADM8 29 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 30 86181100 02130 1 HOSE ASSY FILL HOSE 31 8623150 20042 1 CLAMP 3 8 HOSE D SLOT 32 86197920 40023 1 1 2MPT X 3 8 DL ITEMS 33 86026670 75277 1 TANK ASM SOLUTION ADM8 Ka ADMIRAL 86038230 03 16 07 5 12 RECOVERY TANK ASSEMBLY 11 10 1 9 17 3 11B 10B 14B 1B 5 13 ADMIRAL 86038230 03 16 07 RECOVERY TANK ASSEMBLY ADMIRAL 86038230 03 16 07 SUGGESTED SPARE PARTS 5 15 PART NO PRV NO DESCRIPTION oc E NOTES 86001140 12514 BRUSH 15L X 3 3800 WAS 12031 86001100 11045 BELT 180J6 MICRO V 86000900 09019 BEARING 1 1250DX 5001DX 375 86004570 44067 JET BODY MINI PROMAX BODY 86241680 44073 JET MINI PROMAX 8003 WAS 44072 86026390 65201 PUMP ASM CLP ADM 86026940 84160 VALV
9. damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bearings for noise Check all gaskets for wear and leakage Check vacuum intake screen for damage replace if necessary Check pump pressure observe spray pattern and check with gauge if necessary Check and clean solution screen Check belts for wear and replace as necessary Check brush for wear ensure bristles are not damaged Check cables for fraying Check the spray bar manifold for damage replace if broken or bent Check condition of vac shoe and frame for damage Check overall performance of machine Check vac motor carbon brushes ADMIRAL 86038230 03 16 07 PERIODIC MAINTENANCE Twice a month flush a white vinegar solution One quart vinegar to two gallons of water or anti browning solution mixed as directed through the extractor This will prevent build up of alkaline residue in the system If spray jets become clogged remove the spray tips wash them thoroughly and blow dry NOTE Do not use pins wire etc to clean nozzles as this could destroy spray pattern Periodically inspect all hoses electrical cables and connections on your machine Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss If the cable insulation is broken or frayed repair or replace it
10. 038230 03 16 07 CONTROLS COMPONENT LOCATIONS 11 10 Main Handle Used to pull and maneuver machine Handle Adjustment Used to adjust height of handle Electrical Cord Solution Switch Turns on pump Continuous position bottom activates electro valve to dispense solution to floor through jets Intermittent position up requires operator to depress 1 of 3 trigger switches to dispense solution Center position is off Brush Motor Switch Turns on brush motor Vacuum Motor Switch Turns on vacuum motor Trigger Switches Activates electro valve to dispense solution to floor through jets when solution switch is in the intermittent position Brush Motor Circuit Breaker 6 amp Breaker protecting brush motor Vacuum Motor Circuit Breaker 15 amp Breaker protecting vacuum motor Recovery Dump Hose Facilitates draining dirty cleaning solution Solution Dump Hose Facilitates draining excess cleaning solution from solution tank ADMIRAL 86038230 03 16 07 3 2 CONTROLS COMPONENT LOCATIONS 1 Solution Accessory Tool Hookup Used for various auxiliary cleaning tools 2 Vacuum Hose Door Used to connect various auxiliary 1 1 2 inch cleaning tool vacuum hoses 3 Brush Height Adjustment Used to regulate brush height from storage position to various carpet heights 4 Recovery Tank Used to collect dirty cleaning solution
11. 20 85039 15 5 Po 10 86010630 87013 WASHER 1 4 ID X 5 8 OD SS 11 86010700 87074 WASHER WAVE 3 810 X3 4D 125 12 86003780 35171 GASKET ACCESSORY PORT m o a 5 5 5 13 86008120 73955 SPRING EXT 38D X2 75L X 055W ADMIRAL 86038230 03 16 07 5 8 CONTROL PANEL ASSEMBLY 18 10 1 20 12 Y 36 s I 19 14 13 5 9 ADMIRAL 86038230 03 16 07 CONTROL PANEL ASSEMBLY SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 86066650 14020 TERMINAL BLOCK 115V 3 4 3 86001980 14700 BREAKER 15A 250VAC 50VDC 86230210 14832 BREAKER 6A VDE CIRCUIT 86002010 14942 BOOT 3 8 CIRCUIT BREAKER 86233240 20084 CLAMP HANDLE LOCK 86234320 23679 CORD ASM 14 3 X 22 YLW 86003130 27823 CONTACT ELECTRICAL FLAT 86003140 27824 CONTACT ELECTRICAL BENT CO 5 Po 86076550 38283 HANDLE ADM8 10 86004100 38286 HANDLE CONTROL PANEL FRONT 11 86004110 38287 HANDLE CONTROL PANEL REAR 12 86004790 48012 KNOB 5 16 18 4 PRONG 13 86246300 51039 LEVER HANDLE CLAMP 14 86246650 51313 LINK HANDLE ADJ 15 86005670 57040 NUT 1 2 NPT CONDUIT 16 86081530 62766 PLATE CONTROL PANEL CLP ADM 17 86264270 67073 ROD HANDLE LO
12. 3 8 MPT X 3 8 TUBE QC 14 86026940 84160 VALVE ASM SOLENOID CLP FAMILY 15 86010810 87191 WASHER 1 4 IDX1 00D FLAT SS 16 86010650 87018 WASHER 10 X 9 16 OD 17 86010820 87192 WASHER 7 16 X 3 4 X 19RUBBER 18 86005590 56014 NIPPLE 1 4 CLOSE 19 86005580 56012 NIPPLE 1 4 FPT QD 20 86003500 31076 ELBOW 1 4 MPT X 3 8 TUBE QC 21 86210210 70162 SCR 10 32 X 3 8 PPHMS SS OPEN 23 86267400 880278 WIRE 22 GRN 18 76011 X 76011 100046197 24 86281890 39529 HOSE 3 8 URETHANE X 29 25 86004350 39530 HOSE 3 8 NYLON X 6 26 86281900 39531 HOSE 1 4 URETHANE X 6 27 86253020 73963 SCREEN INTAKE GO ININ 45 A PO PO PO 28 86004400 39591 HOSE 3 8 ID NYL11 YLW X 29 ADMIRAL 86038230 03 16 07 5 6 VACUUM SHOE ASSEMBLY 5 7 ADMIRAL 86038230 03 16 07 11 VACUUM SHOE ASSEMBLY SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 86227350 05016 ARM VAC SHOE PARALLEL 86234760 27674 COVER ACCESSORY PORT 86234760 57245 NUT 1 4 20 HEX NYLOCK SS 86006790 70351 SCR 10 32 X 3 8 W STAR 86210470 70360 SCR 1 4 20 X 75 PPHMS PHIL 86006840 70390 SCR 1 4 20 X 1 5 PLTD 86008130 73958 SPACER 3 80DX 058WX 2814 CRS 860106
13. 5 Solution Tank Used to hold cleaning solution 6 Recovery Tank Dome 7 Vacuum Shoe 8 Brush Housing 9 Front Lifting Handle 10 Cleaning Solution Filter 11 Solution Tank Fill Hose A 2j 3 3 ADMIRAL 86038230 03 16 07 CONTROLS COMPONENT LOCATIONS 1 2 4 5 6 Solution Intake Cover Vacuum Intake Cover Float Shut Off Clean Out Opening Pour Spout Lift Handle ADMIRAL 86038230 03 16 07 3 4 FILLING OPERATIONS Remove recovery tank Add water 8 gal 30 3 Itr FILLING THE ADMIRAL E gt SE 237ml 473ml NOTE Use clean bucket of water to fill solution tank 8 2 Do not put defoamer solvents spotter or T Add cleaning prespray chemicals in the solution tank 2 chemical Do not allow water to spill into vacuum motor inlet Dry spillage from top of solution tank before replacing recovery tank CHEMICALS Suitable Chemicals Non Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons I Hydroxides SP Butyls RU Replace recovery Soaps Carbon Tetrachloride W go tank Vinegar Clorox AN d Chlorinated Bleaches Chlorinated Hydrocarbons Lysol Methyl Ethel Ketone MEK Perchorethylene perc Phenolics Trichlorethylene D Limonene 3 5 ADMIRAL 86038230 03 16 07 OPERATIONS Remove electrical cord and literature from 1 recovery tank Fill solution tank see filling instructi
14. CK 18 86007140 72130 SWITCH SPST 2 POSITION ROCKER 19 86087410 73180 SPACER 50 ODX 058WX9 84L CRS 20 86256240 73505 STRAIN RELIEF 1 2 NPT TRUMPET 21 86008350 78418 TRIGGER SWITCH 22 86245950 50996 LABEL CONTROL PANEL CLP ADM 23 86005760 57116 NUT 6 32 W STAR WASHER PLTD 24 86005810 57245 NUT 1 4 20 NYLOCK SS 25 86272190 66068 PIN ROLL 1 8 5 8 L 26 86166210 03109 AXLE HANDLE ADM8 27 86006870 70406 SCR 10 X 3 4 PPHST 28 86232950 70127 SCR 6 32 X 1 4 5 SS 29 86006790 70351 SCR 10 32 X 3 8 W STAR 30 86231570 70105 SCR 1 4 20 X 1 75 SS 31 86006710 70235 SCR 6 32 X 1 0 BLK NYLON 32 86005750 57113 NUT 5 16 18 HEX NYLOCK 33 86010750 87100 WASHER 3 8 ID INT LOCK THIN 34 86198480 27371 CLIP POWER CORD 35 86238820 41351 REF HARNESS MAIN CLP ADM 36 86234110 23086 CORD SET 14 3 SUTW A X 50 YLW 37 86272840 67147 RING 2 DIA SPLIT 38 86256170 73169 STRAIN RELIEF CORD HOOK 39 86007200 72162 SWITCH DPDT3 POSITION ROCKER 40 86203280 70386 SCR 10 32 X 1 PPHMS 41 86005700 57104 NUT 10 32 W STAR WASHER 42 86010660 87025 WASHER 1 4 LOCK EXT STAR SS 43 86010670 87029 WASHER 5 16 FLAT SS 44 86002870 27417 CORD 99807 1 8 12 45 86165760 500017 CAR
15. D INSTRUCTION ADM8 ASO Sf MS TD DO A OIO CO PIN HS CO Sf N N N CO N N A Ae St 46 86245040 50279 LABEL GROUND SYMBOL ADMIRAL 86038230 03 16 07 5 10 SOLUTION TANK ASSEMBLY 5 11 ADMIRAL 86038230 03 16 07 SOLUTION TANK ASSEMBLY REF PART NO PRV NO QTY DESCRIPTION ne NOTES 1 86222760 20041 2 CLAMP 2 0 WORM GEAR 2 86222770 20042 1 CLAMP 3 8 HOSE D SLOT 3 86003080 27809 1 COVER VAC MOTOR 4 86003090 27810 1 COVER BELT ELBOW 3 8 MPT X 3 8 TUBE 5 86235500 31081 6 86003790 35175 2 GASKET TANK TO VAC COVER GASKET VAC COVER CLP 7 86003920 35231 Jr 8 86281880 39526 1 1 2 CLEAR X 12 9 86240090 39527 1 THOSE 1 5 BLK VAC X 3 0 10 86004340 39528 REF HOSE ASM 1 5 BLK VAC X 155 11 86161450 41348 1 HOUSING VAC MOTOR 12 86026880 53789 1 MOTOR ASM CLP FAMILY BRUSH SET 120V 5 7 VAC SERVICE 12 86135340 14258 ns nn 12B 86135320 140687 BRUSH SET 120V VAC WINDSOR 13 86275690 70525 6 SCR 10 X 1 0 PPHST TYPE B 14 86032260 75259 1 TANK ADM SOLUTION 15 86259060 85037 1 VENT COOLING AIR SMALL 16 86010650 87018 10 WASHER 10 X 9 16 OD 17 86007970 73864 1 STRAINER 3 8 IN NPT 60 MESH 18 86010630 87013 5
16. E ASM SOLENOID CLP FAMILY 86003780 35171 GASKET ACCESSORY PORT 86001980 14700 BREAKER 15A 250VAC 50VDC 86230210 14832 BREAKER VDE CIRCUIT 86007140 72130 SWITCH SPST 2 POSITION ROCKER 86007200 72162 SWITCH DPDT3 POSITION ROCKER 86026880 53789 VAC MOTOR ASM CLP FAMILY 86007970 73864 STRAINER 3 8 IN NPT 60 MESH 86003330 28061 DOME ASM CLP FAMILY 86003630 34351 FLOAT SHUT OFF 86006240 66227 PLUG DRAIN HOSE 86135340 14258 BRUSH SET 120V 5 7 VAC 86135320 140687 BRUSH SET 120V VAC WINDSOR ADMIRAL 86038230 03 16 07
17. HLDR BOLT 3 8 OD X 3 8 LSS 1000060649 37 86272770 67094 1 RING 1 2 EXT SNAP 38 86272510 66310 2 PIN CLEVIS 1 4 X 1 2 PLTD 39 86008650 80604 2 COTTER 1 4 RING 40 86008160 73966 1 SPACER 8110 X 1 0600 ALUM 41 86006030 64102 1 PULLEY ASM BRUSH 42 86003390 29208 1 DRIVER ASM BRUSH 43 86001140 12514 1 BRUSH ASM 15 IN 44 86098780 05158 1 ADAPTER BRUSH DIE CAST 1000060649 45 86228890 09137 2 BEARING 6 3 8 ID 1000060649 46 86028010 47383 1 BRUSH BEARING ASM 47 86004750 47416 REF KIT BRNG ADPTR EXTRCTR ADMIRAL 86038230 03 16 07 PUMP ASSEMBLY 14 PG 5 11 5 5 ADMIRAL 86038230 03 16 07 PUMP ASSEMBLY SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 86002470 22072 COUPLING 1 4 ANCHOR W 1 86002480 22090 CONNECTOR 1 8FPT X 1 4 TUBEQC 86003470 31072 ELBOW SWIVEL 1 4MPTX1 4TUBE 86003490 31074 ELBOW SWIVEL 3 8MPTX3 8TUBEQC 86004570 44067 JET BODY MINI PROMAX BODY 86241680 44073 JET MINI PROMAX 9503 86005640 57030 NUT 10 32 HEX NYLOCK 86026390 65201 PUMP ASM 115V 100 PSI W CONN 1000167303 CO 5 Po 86250140 66288 PLUG 9 16 OD BLK NYLON 10 86274410 70195 SCR 10 32 X 1 25 PPHMS 11 86020270 70011 SCR 1 4 20 X 5 8 HHCS SS 12 86003640 34355 FITTING 1 4 TUBE Y QC 13 86008360 78419 TEE
18. IRAL 86038230 03 16 07 SOLUTION INT i ta BRUSH VACUUM ON la 4 ACCESSORY TOOL USAGE Use only one of the following acceptable accessory tools HT 86000610 PRV NO 89227 DDH 86000060 PRV NO 89226 86031540 PRV NO 39504 Pull back collar and insert over machine mounted fitting then release collar to lock into place Lift door on front of vacuum shoe and insert 1 1 2 inch hose cuff into hole Turn on vacuum motor switch and set solution switch to intermittent position Note Be sure brush switch is in off position and brush is in storage position Squeeze handle on accessory tool to begin cleaning ADMIRAL 86038230 03 16 07 3 10 MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brush should be clean with no lint or strings attached Inspect vac shoe for blockage remove fibers with coat hanger etc Check hoses for wear blockages or damage Check handles switches and knobs for damage Check vac motor intake filter and clean Run one gallon of water through system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for
19. al words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions WARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product property damage FOR SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use manufacturer approved replacement parts 2 2 ADMIRAL 86038230 03 16 07 THIS PRODUCT IS FOR COMMERCIAL USE ONLY ELECTRICAL In the USA this machine operates on a standard 15 amp 115V 60 hz A C power circuit The amp hertz and voltage are listed on the data label f
20. immediately Don t take chances with electrical fire or shock DAILY REGULAR MAINTENANCE Before making any adjustments or repairs to the machine disconnect the power cord from electrical source 1 Empty unused cleaning solution from the solution tank 2 Inspect and clean filter screen in solution tank 3 Flush pumping system with 4 or 7 liters of clean hot water 4 After each use rinse tank with fresh water Periodically inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 1 10 bleach to water solution Waste water should be disposed of properly 5 Check for and remove any lint or debris around vac shoe 6 Check spray jets for full spray pattern MAINTENANCE 7 Remove lint and dirt build up from brush and housing NOTE Brush removal To remove brush grab and pull brush out from end opposite drive belt operator s right Remove other end from brush driver B To install brush line up slots in brush core with pin in driver on drive belt side operator s left and push brush onto driver Then snap bearing end opposite end of brush into retaining clip 8 Check cooling air screen located on frame behind left wheel for lint or debris 9 Check float and shut off screen and clean as necessary NOTE Always store machine with brush in Store position ADMIRAL 86038230 03 16 07 4 2 MAINTENANCE FOLLOWING REPAIRS VACUUM MOTOR REPLACEMENT 1
21. is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDING INSTRUCTIONS PROPER GROUNDING Grounding Pin Metal Screw 7 k Nos Gs Grounded Adaptor Outlet Grounded Outlet Box Fig A Fig B Tab For Grounding Screw Adaptor Qu Fig C NOTE In Canada the use of a temporary adaptor is noi permitted by the Canadian Electrical Code ADMIRAL 86038230 03 16 07 2 3 TECHNICAL SPECIFICATIONS POWER TYPE ELECTRICAL 115 V 15A 60 HZ ELECTRIC VACUUM MOTOR 1 3 stage 1 hp 99 cfm 2 80 cubic meters min Waterlift 117 297cm BRUSH 1 15 38 1 cm SOLUTION PUMP 100 PSI diaphragm style internal bypass SOLUTION CAPACITY 8 gallons 30 3 Itr RECOVERY CAPACITY 8 gallons 30 3 Itr BRUSH SPEED 1000 rpm 75408 ETAT L gt ____ gt A GENERAL DIMENSIONS WEIGHT Vacuum shoe 17 43 18 cm cast aluminum with spring loaded down pressure WHEELS 2 10 dia 25 cm wheels by 2 WEIGHT 92 lbs 42 kg LENGTH 35 89 cm HEIGHT 42 107 cm WIDTH 18 5 47 cm SOLUTION SPRAY 2 quick change jets POWER CABLE 50 12 7 m 14 gauge 18 5 47cm 3 1 ADMIRAL 86
22. mber of applicable machine The main illustration shows the most current design of the machine The boxed illustrations show older designs If column has an asterisk call manufacturer for serial number NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts NOTE The 98 on the lower left corner of the front cover is the part number for this manual 1 1 ADMIRAL 86038230 03 16 07 SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE This machine is for commercial use A reduce the risk of fire electric shock or injury Connect to a properly grounded outlet See Grounding Instructions Do not leave the machine unattended Unplug machine from outlet when not in use and before maintenance or service Use only indoors Do not use outdoors or expose to rain Do not allow machine to be used as a toy Close attention is necessary when used by or near children HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by sign
23. ons page 3 5 Plug cord into grounded outlet Note Be sure 2 dome is seated on recovery tank and float shut off is installed correctly good operation the brush must skim the carpet If circuit breaker trips raise brush to prevent damage to motor or carpet Adjust brush to proper setting Note For 3 INCORRECT STEP Turn on brush and vacuum motor switches 4 Turn on solution switch for ec continuous spray or set switch to intermittent SOLUTION BRUSH VACUUM to allow use of trigger switches INT ON ON Ke da ADMIRAL 86038230 03 16 07 3 6 OPERATIONS Adjust handle to comfortable operating STEP position Tip machine back by main handle 5 to move to starting point Lower machine to floor Select continuous setting to start solution spray or select intermittent setting to enable use of trigger switches to start solution spray The intermittent setting requires the operator to hold any one of the three trigger switches in the on position with the fingers and is typically used in small areas where short cleaning passes are made The continuous setting allows the operator to set the switch in the on position with one touch and is typically used in large areas where long cleaning passes are made 3 7 ADMIRAL 86038230 03 16 07
24. ound on each machine Using voltages above or below those indicated on the data label will cause serious damage to the motors GROUNDING INSTRUCTIONS This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 115 volt circuit and has a grounded plug that looks like the plug in Fig A temporary adaptor that looks like the adaptor in Fig may be used to connect this plug to a 2 pole receptacle as shown in Fig if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw A WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet
25. ular 4 2 Vacuum Motor Replacement 4 3 Belt Replacement 4 4 Solution Pump 4 5 Wiring Diagram seen 4 6 Troubleshooting Charrt 4 7 GROUP PARTS LIST Frame Assembly 5 1 Brush Assembly 5 8 Pump Assembly 5 5 Vacuum Shoe Assembly 5 7 Control Panel Assembly 5 9 Solution Tank Assembly 5 11 Recovery Tank Assembly 5 13 Suggested Spare Parts Notes 5 15 ADMIRAL 86038230 03 16 07 TABLE OF CONTENTS HOW USE THIS MANUAL This manual contains the following sections HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE
26. ution tank and clean solution filter Faulty solenoid Call for service Brush Does Not Spin Brush switch off Turn on brush switch Brush circuit breaker tripped Reset circuit breaker Brush belt broken Replace as necessary Faulty brush motor Call for service 4 7 ADMIRAL 86038230 03 16 07 ADMIRAL 86038230 03 16 07 4 8 FRAME ASSEMBLY 5 1 ADMIRAL 86038230 03 16 07 FRAME ASSEMBLY SERIAL NO FROM NOTES REF PART NO PRV NO QTY DESCRIPTION OPEN 86003620 34341 FRAME CLP FAMILY 86004340 39528 HOSE ASM 1 5 BLK VAC X 15 5 86001660 41236 HUBCAP 5 8 SHAFT 86238820 41351 HARNESS MAIN CLP ADM 86239610 41354 HINGE TANK TO FRAME 86026150 53640 MOTOR ASM BRUSH CLP FAMILY 86005640 57030 NUT 10 32 HEX NYLOCK CO 5 86005810 57245 NUT 1 4 20 NYLOCK SS 10 86198530 99809 FOAM TAPE 1 8 THK X 3 4 1SDA 11 86249430 62761 PLATE BRUSH MTR CLAMP 1000046197 12 86006020 64099 PULLEY 1 4 OD 6GR MICRO V 13 86250130 66282 PLUG HOLE 375 BLK 14 86250140 66288 PLUG 9 16 OD BLK NYLON 15 86002730 70085 SCR 1 4 20 X 1 2 PPHMS SS 16 86022200 70066 SCR 10 32 X 3 4 PPHMS 17 OPEN 18 86010630 87013 WASHER 1 4 ID X 5 8 OD SS 19 86010660 87025 WASHER 1 4 LOCK EXT STAR SS
27. ved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Wire Terminal Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely 3 8 9 5mm Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long ADMIRAL 86038230 03 16 07 MAINTENANCE WARNING MI ONLY QUALIFIED MAINTENANCE PERSONNEL PERFORM THE EN FOLLOWING REPAIRS BELT REPLACEMENT 1 Turn off all switches and unplug machine 2 Remove recovery tank and brush 3 Remove the 2 screws that fasten the solution tank to the x lt frame and tilt tank back to expose the inside of the frame 4 Loosen the 4 screws that hold the brush motor in place and slide motor forward to release tension in belt 5 Remove the 2 screws that fasten the vacuum shoe links p n 05016 to the brush housing 6 Remove the 3 screws that fasten the side plate p n 62759 to the brush housing to remove belt NOTE All components associated with driving the brush will come out with the side plate 7 Reverse process to install belt ADMIRAL 86038230 03 16 07 86249420 PRV NO 62759 86287330 PRV NO 05016 4 4 MAINTENANCE ADMIRAL 86038230 03 16 07 WIRING DIAGRAM 86268290 rs 86268460
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