ADC P-90-250 User's Manual
Contents
1. a surface other than wood mark the locations of the four mounting holes with a pencil or felt tip pen Using the fastener manufacturer s instructions install the wall fasteners at the four marks 3 Position the wall box over the four fasteners then secure it in position using the appropriate hardware 4 When mounting the panel on plywood use a sharp awl small drill or nail to make pilot holes for the four half inch 6 wood screws supplied 5 Mount the wall box on the plywood panel using the four 6 wood screws Page 6 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 B Rack Mounting the Wall Box 2 03 The FTD1 36 Fiber Wall Box can be rack mounted in a 19 inch frame This is accomplished by inserting a 12 screw through the 1 4 inch slots in each corner of the rear panel of the wall box into the threaded mounting holes in the frame The upper two vertical mounting slots are approximately one half inch long those in the bottom corners are one inch long C Installing Wall Box Components 2 04 Additional components available for use in the wall box include Hubbell connector kits lower cable clamp kits upper cable clamp kits grounding kits three splice trays and a sheet of fiber designation labels Clamping OSP Cables 2 05 OSP cables can be clamped to the wall box using a Hubbell connector kit and cable clamp assembly Hubbell Connector Kit 2 06 The Hubbell connector kit Figure 6 is in2. activity can also introduce contaminants therefore it is essential that connectors and adapters be cleaned just before making connections 3 03 The cleaning kit available from ADC catalog number FPC CLNKIT can be used to clean the connectors and adapters used in the wall box B Routing the Patch Cords in the Wall Box 3 04 After terminating a patch cord connector to an adapter in the wall box route the patch cord either straight out the bottom of the wall box or route it in a counterclockwise direction around the two radius limiters and then out the top or bottom of the wall box Carefully remove most of the slack from the service loops as in Figure 11 RADIUS LIMITERS Figure 11 Patch Cord Routing in the Wall Box Page 13 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 4 SYSTEM INTEGRATION SERVICES 401 ADC offers the following system integration services For calls originating in the U S A or Canada dial 1 800 366 3891 extension 3000 For calls originating outside the U S A or Canada dial 612 946 3000 Technical Assistance Center Product Management Project Engineering Project Administration Network Design Broadband Design RF Design and Strand Mapping Integration Network Testing Network Monitoring Upstream or Downstream Power Monitoring Remote Surveillance System Turn Up and Test Service Maintenance Agreements Technical Training e Product Technology e Custom Designed Trai
3. mounting a Hubbell connector kit supplied and four staggered high and low cable clamp kits also included are provisions kits for grounding the OSP cables to the wall box 14 00 IN 35 6 CM 8 5 IN 21 6 CM 8516 B Figure 3 Mounting Hole Pattern Page 4 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 1 07 The splice trays are positioned on the back panel of the left side of the wall box see Figure 4 They are secured by a horizontal splice strap assembly the right end of which unhooks from the chassis There is one radius limiter at each corner of this area LOWER CABLE CLAMP KIT SPLICE UPPER CABLE TRAYS CLAMP KIT az GROUNDING STUD ASSEMBLIES HUBBELL CONNECTOR KIT FC ADAPTERS RETAINERS Figure 4 Wall Box Details C Technical Description 1 08 Table 1 lists typical specifications for a wall box that is fully cabled by the manufacturer Table 1 Wall Box Specifications Typical 3 3 C Dimensions Height 10 inches 25 4 cm Width 19 inches 48 26 cm Depth 4 76 inches 12 1 cm Weight approximate 30 pounds 13 61 kg Page 5 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 2 INSTALLATION Warning Never install telephone equipment in a wet location or during a lightning storm When installing or modifying telephone lines disconnect lines at the network interface before w
4. ADCP 90 250 Issue 1 November 1996 h n FTD1 36 Fiber Wall Box Telecommunications User Manual Content a Pae INTRODUCTION 3 occ ccc cence eae 665s 6 e teras E Es E EREEREER E E EEE FARAR DIA 1 Revision RISTO 6 4 4 4445 6 56 0 4045 46 9 40606560 6960694440655 65 EN SF E95 So oH e raa ra Er EES 1 Trademark Information 0 ce eee eee eee eee eee e eee ee eee e teenies 1 Admonishments 6 655 cesses cc ed ec ees sees eee see ES SEEE DESE SEREDE EE ORES EROS EEEE DEPE HES 2 DESCRIPTION 06 65 cocci RASA E SADA AS AGA ERS R RRS Rdube de 2 A Functional Description 0 0 eee a eee ene ee eee e nee E 2 B Physical Description 0 0 eee ee ene e eee nee e en eee 2 C Technical DOSCription 66 6666 6056585460886 R84 6d aHKRESEKAHERAHSRAHERASORADSALSSRRREKRDS 5 c INSTALLATION lt ct on tatcernnat cee eet aemee a amet aaa 6 A Wall Mounting the Wall Box 2 0 2 2 eee ete eee e eee eee eeee 6 B Rack Mounting the Wall Box i505 5 scsscs sch dacasia eb dea g ag die Soe die be aS a Goal SO Sm Slag ger Bia ag BTEC Z C installing Wall Box Components lt c cicc cick ccckciesceee sewn etek eee eeeeee EE EOE EE E 7 D Replacement Procedure Key Locks 0c eee eens 11 By OPERA TON irrien a a alte er ie Reade dese dig ge pelea EA A T EEE A AT A E AEAT A E AOR nee 12 A Cleaning the Connectors and Adapters 2 eee ee eee eee eee eee eee 13 B Routing th
5. aser 10 11 12 RADIATION DO NOT LOOK INTO CONNECTOR CAUTION Taser 13 14 15 RADIATION DO NOT LOOK INTO CONNECTOR CAUTION taser 16 17 18 RADIATION LOOK INTO CONNECTOR CAUTION Taser 19 20 21 RADIATION DO NOT LOOK INTO CONNECTOR CAUTION l lasen I 22 23 24 RADIATION DO NOT LOOK INTO CONNECTOR CAUTION ean KI uron 25 26 27 RADIATION LOOK INTO CONNECTOR CAUTION TASER T Lasen 28 29 30 RADIATION LOOK INTO CONNECTOR CAUTION Lasen 31 32 33 RADIATION DO NOT LOOK INTO CONNECTOR CAUTION Taser 34 35 36 RADIATION DO NOT LOOK INTO CONNECTOR 8522 A Figure 10 Patch Cord Destination Labels 3 OPERATION 3 01 Operation consists of routing 3mm fiber patch cords into the wall box cleaning the mating connectors and adapters then mating the patch cord connectors to the adapters on angled retainers in the wall box storing the service loop on two radius limiters in the right side of the wall box and removing the slack from the patch cord service loops Page 12 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 A Cleaning the Connectors and Adapters 3 02 Dust and other contaminants on fiber optic connectors and adapters can seriously degrade circuit performance To prevent contamination unused connectors and adapters must be protected with clean dust caps Routine termination
6. death or substantial property damage if the hazard is not avoided A Caution Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the hazard is not avoided 1 DESCRIPTION 1 01 This section provides functional physical and technical descriptions of the wall box See Figure 1 Figure 1 FTD1 36 Fiber Wall Box Page 2 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 A Functional Description 1 02 The FTD1 36 Fiber Wall Box Figure 1 is designed to provide a wall mounted or rack mounted secure fiber cable terminal for use in small to medium sized fiber networks and customer premises applications The wall box can accommodate up to four OSP cables and contains provisions for splicing and terminating 36 singlemode fiber circuits 1 03 The area behind the left front cover of the wall box houses three four meter 12 fiber soft wall bundle fiber cables The connectorized ends of these cables are terminated to fiber optic adapters in angled retainers on the bulkhead between the two sections of the wall box The service loops of these cables are stored on four radius limiters and the stub ends of the cable fibers are spliced to Outside Plant OSP cable fibers in heat shrink fusion splice chips in three splice trays Up to four OSP cables can enter from either above or below the wall box i e two from above and two from below A Hubbel
7. e Patch Cords in the Wall Box 2 2 20 eee eee eee eee 13 4 SYSTEM INTEGRATION SERVICES ss occsrssseecs esos essers seres os s Dees SES SES Ree OEE 14 5 CUSTOMER SUPPORT SERVICES 2 2 e eee cee eee tent eee ee ee eens 14 INTRODUCTION This user manual describes the features and functions of ADC s FTD1 36 Fiber Wall Box Also included are the wall box installation and operation procedures Revision History ISSUE DATE REASON FOR CHANGE 1 11 96 Original Trademark Information Hubbell is a registered trademark of Hubbell Incorporated 4 40001 2326 Page 1 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 Admonishments Important safety admonishments are used throughout this manual to warn of possible hazards to persons or equipment An admonishment identifies a possible hazard and then explains what may happen if the hazard is not avoided The admonishments in the form of Dangers Warnings and Cautions must be followed at all times These warnings are flagged by use of the triangular alert icon seen below and are listed in descending order of severity of injury or damage and likelihood of occurrence A Danger Danger is used to indicate the presence of a hazard that will cause severe personal injury death or substantial property damage if the hazard is not avoided A Warning Warning is used to indicate the presence of a hazard that can cause severe personal injury
8. ect incidental special consequential or other similar damages This disclaimer of liability applies to all products publications and services during and after the warranty period This publication may be verified at any time by contacting ADC s Technical Assistance Center at 1 800 366 3891 extension 3475 in U S A or Canada or 612 946 3475 outside U S A and Canada or by writing to ADC Telecommunications Inc Attn Technical Assistance Center Mail Station 77 4900 West 78th Street Minneapolis MN 55435 U S A Printed in U S A hoe Telecommunications ices amas a rire tee Page 15
9. l connector kit and four cable clamps are supplied with the wall box enough to secure one OSP cable to the wall box and provide strain relief for four OSP cables A rubber grommet is provided unattached for use as a dust cover at whichever corner top or bottom is not used for cable entrance 1 04 The area behind the right front cover of the wall box is used for terminating 3mm singlemode patch cords to the adapters The patch cords can enter from either above or below the wall box A rubber grommet is used as a dust cover at the panel opening that is not used for patch cord entry B Physical Description 1 05 The wall box is 19 inches 48 26 cm wide 10 inches 25 4 cm high and 4 76 inches 12 1 cm deep and is constructed of heavy gauge aluminum painted putty white Both hinged front covers are equipped with pull handles and key locks Some of the physical features of the wall box are pointed out in Figure 2 Page 3 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 ACCESS COVER TO CABLE SERVICE LOOPS SPLICES ETC 8515 A KEY LOCKS CONNECTOR ACCESS COVERS Figure 2 Wall Box Features Chassis 1 06 The wall box has four mounting holes at the corners of a rectangle that is 8 5 inches 21 6 cm high and 14 inches 35 6 cm wide see Figure 3 The rear panel has two slots for the splice strap assembly that retains the splice trays The left side of the wall box includes provisions for
10. l l 1 A A e A Le e l b J e l GI d Le e PATCH CORD RIGHT SIDE VIEW AS FULLY CABLED FROM THE MANUFACTURER 8521 B Figure 9 Connector Position Fiber Color Code Cross Reference Page 10 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 Installing Fiber Cables 2 11 If you purchased a bare wall box and now need to install the fiber cables install the angled retainers and adapters one at a time in the vertical bulkhead plate in the front section of the wall box The right side of each adapter should be pointing downward Terminate the connectors to the left side of the adapters then route the fiber cable s clockwise around the four radius limiters in the left side of the wall box as shown in Figure 4 Route the stub ends of the cables into one of the splice trays Grounding Kit 2 12 Each grounding kit for the wall box consists of a 12 inch length of AWG 6 stranded wire with a 6 ring terminal together with a 6 14 lug connector and a shield connector The grounding kits are to be used for grounding OSP cables to the ground stud assemblies previously installed on the rear panel of the wall box If an OSP cable has a grounding tab connect it to the nearest ground stud Figure 5 using the grounding kit Fiber Designation Labels 2 13 Two sheets of labels are provided with the wall box Use the Brady labels to mark the stub ends of individual OSP cable fibers The strip labels on the other shee
11. ls Splicing OSP Cable s to Fiber Cables 2 08 If the soft wall bundle fiber cables are already installed and routed to the splice trays prepare the ends of the OSP cable s and splice them to the fiber cables according to local practice for heat shrink fusion splices For your convenience Figure 9 provides a cross reference between the retainer adapter positions and the color coded fibers in the fiber cables The adapter numbers are also marked approximately two inches five cm from the end of the cable jacket at the stub ends of the fibers Page 9 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 Routing Cables in Splice Trays Two Methods 2 09 Figures 10 and 11 show recommended methods for routing fiber cables and pigtails in the two types of splice trays that are available for use in this wall box Mounting Splice Trays 2 10 After all the splices in a given splice tray are completed mount the splice tray on the back panel of the wall box using the splice strap assembly supplied Stack the three splice trays and secure them with the splice strap assembly CABLE FIBERS POSITION COLOR 1 13 25 BLUE 2 14 26 ORANGE 3 15 27 GREEN 4 16 28 BROWN 5 17 29 SLATE 6 18 30 WHITE 7 19 31 RED 8 20 32 BLACK 7 9 21 33 YELLOW 10 22 34 VIOLET 11 23 35 ROSE 12 24 36 AQUA a e 7 E e E E 2 s a Le e e e e
12. ning Technical Operations e Detail Engineering e End to End Installation e Drafting Services 5 CUSTOMER SUPPORT SERVICES 5 01 ADC offers the following customer support services For calls originating in the U S A or Canada dial 1 800 366 3891 then request the extension listed For calls originating outside the U S A or Canada dial 612 946 3475 or 612 946 3000 Technical Information System Network Configuration Product Specification Product Application Training Installation and Operation Assistance Troubleshooting and Repair Field Assistance BCG Technical Assistance Center Extension 3475 E Mail begtac adc com Sales Administration e Quotation Proposals Extension 3000 e Ordering e Delivery e General Product Information Product Return Department e ADC Return Authorization number and instructions Extension 3000 must be obtained before returning products E Mail repair amp return adc com 5 02 Product information and service can also be obtained by writing ADC Telecommuni cations Inc 4900 West 78th Street Minneapolis Minnesota 55435 U S A Page 14 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 Contents herein are current as of the date of publication ADC reserves the right to change the contents without prior notice In no event shall ADC be liable for any damages resulting from loss of data loss of use or loss of profits and ADC further disclaims any and all liability for indir
13. orking with uninsulated lines or terminals to prevent electrical shock A Wall Mounting the Wall Box 2 01 It is recommended that the wall box be installed on a 3 4 inch thick plywood panel attached to the wall in accordance with local fire code If the wall surface is uneven shim the plywood as required to ensure a flat mounting surface The plywood panel and the surface to which it is attached must provide adequate support for the wall box and any other attached equipment When mounting the wall box directly to concrete steel or other surface select fasteners capable of supporting the weight and withstanding normal cabling and splicing activity Note Before mounting the wall box unlock and open the left front cover then install from the back any needed ground stud assemblies near the left side of the wall box See Figure 5 Sufficient hardware for four stud assemblies is supplied with the wall box STUD NUTS WASHERS 8518 A BACK OF MODULE Figure 5 Ground Stud Assembly Installation 2 02 Four wall mounting slots shown in Figure 3 are provided in the rear panel of the wall box Use these four mounting holes to attach the wall box to the mounting surface Install the wall box as follows 1 Unlock and open both front covers of the wall box then position the wall box on the mounting surface and check that it is level When mounting the wall box on plywood skip steps 2 and 3 and go to step 4 2 When mounting the wall box on
14. stalled on site to secure an OSP cable to the bottom or top of the wall box Each Hubbell connector kit includes all the parts necessary to secure an OSP fiber cable to the wall box 1 Using the cinch nut on the inside mount the Hubbell connector in the upper or lower left corner of the wall box 2 Remove the compression nut split ring and bushing from the body of the Hubbell connector then place them in that order over the end of the OSP cable onto the cable jacket 3 Route the OSP cable through the Hubbell connector into the wall box then strip the outer sheath of the end of the cable to expose the inner fibers or subunits 4 After adjusting and clamping the OSP cable with a cable clamp kit below slide the compression nut split ring and bushing up or down the cable and thread the compression nut onto the connector body and tighten it securely Page 7 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 CLINCH NUT ic CONNECTOR BODY BUSHING mi SPLIT It RING Io 1 ot Io COMPRESSION P all NUT 1 ot osP CABLE HUBBELL CONNECTOR 8993 A ASSEMBLED Figure 6 Hubbell Connector Kit Cable Clamp Kits 2 07 The cable clamp kits Figures 7 and 8 are installed on site to separate the incoming OSP cable fibers for easier management within the wall box Each cable clamp kit includes a mounting plate upper or lower i e high or low a clamp cover plate two rubber yokes a set of fi
15. t can be put on the inside of the left front cover of the wall box as shown in Figure 10 to identify the destinations of the 36 patch cords D Replacement Procedure Key Locks 2 14 Each front cover of the wall box has a key lock for security Use the following procedure to replace the key locks 1 From inside the front cover remove the lock nut that holds the key lock to the cover see Figure 1 2 Remove the key lock from the front of the cover Note Install the replacement key lock so the teeth of the key will be down in the locked position furthermore the lock on the right should open when turned clockwise and the lock on the left should open when turned counterclockwise 3 While the key lock is in the locked position i e pointing straight up insert the key lock through the cutout then install and tighten the lock nut while keeping the locking tab pointing straight up i e in the 12 o clock position 4 Operate the key lock several times to ensure that it operates correctly i e that the left key lock opens when the key is turned counterclockwise and the right key lock opens when the key is turned clockwise Page 11 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 CAUTION LASER 1 2 3 RADIATION LOOK INTO CONNECTOR CAUTION LASER 4 5 6 RADIATION LOOK INTO CONNECTOR CAUTION LASER 7 8 9 RADIATION LOOK INTO CONNECTOR CAUTION L
16. ve rubber grommets and associated hardware two mounting screws and two clamp screws gt Page 8 Note The breakout lengths of the OSP cable fibers should be long enough to extend 2 5 times around the radius limiters that surround the splice tray Mount the selected cable clamp mounting plate either high or low using two 4 mounting screws into the rear panel of the wall box per Figure 7 or Figure 8 Select a grommet which when placed around the cable has a gap within the range of nearly zero to 0 30 inch 0 to 8 mm If the outer diameter of the cable is 0 7 to 0 8 inch 1 78 to 2 03 cm no grommet is required Assemble the cable clamp components as shown in Figure 7 or 8 secure the cable and grommet if used between the two cable clamp yokes then place the clamp plate over the outer yoke and secure the yokes and cable to the mounting plate with two long screws Be sure the cable sheath extends approximately 0 75 inch 1 9 cm beyond the cable clamp Repeat steps 1 through 3 as necessary to install additional cable clamp kits 1996 ADC Telecommunications Inc ADCP 90 250 Issue 1 November 1996 CABLE CLAMP RUBBER MOUNTING PLATE GROMMET 4 MOUNTING SCREWS 8519 A CABLE CLAMP TOP PLATE Figure 7 Lower Cable Clamp Assembly Details 4 MOUNTING RUBBER SCREWS GROMMET CLAMP REW S CABLE CLAMP 8520 A MOUNTING PLATE CABLE CLAMP TOP PLATE Figure 8 Upper Cable Clamp Assembly Detai
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