A.O. Smith AOSRE50100 Owner's Manual
Contents
1. The drain valve electrical components and wiring leads are situated behind the two front covers See page 2 DANGER 1 Turn off the heater electrical supply 2 For access to the thermostat and elements remove the two screws on the tall front cover located on the right side facing the unit then remove cover Then open the flap of installation to expose the thermostat and element 3 For access to the drain valve remove the one screw in the smaller access door located in the bottom left hand side of the front panel 4 To remove the top panel grasp the back splash and pull towards the front sliding it toward you WIRING DIAGRAMS A DANGER TURN OFF THE HEATER ELECTRICAL SUPPLY BEFORE SERVICING ANY ELECTRICAL COMPONENTS C 2 C 2 A 6 STANDARD SINGLE ELEMENT 240 VOLT STANDARD SINGLE ELEMENT 120 VOLT STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS TO POWER SUPPLY HI TEMP LIMIT SWITCH mg TO POWER SUPPLY TO POWER SUPPLY JUNCTION XM HI TEMP LIMIT SWITCH UPPER HI TEMP LIMIT es THERMOSTAT SWITCH C ni THERMOSTAT D M e SE T 2 420250V AC 4 240 VOLT OFF PEAK NON SIMULTANEOUS OPERATION BOTTOM ELEMENT ON SEPARATE TIME 2 WIRE 240 VOLT POWER SUPPLY NON SIMULTANEOUS TIME CLOCK SWITCH OFF PEAK METER OPERATION OPERATES BOTTOM ELEMENT ONLY OPERATES BOTTOM ELEMENT ONLY WIRING FOR 3 WIRE TO POWER LEAD WATER HEATERS SUPPL CLOCK OR OFF PEAK METER ELEMENT TO OFF PEAK2. 5621 W 115TH STREET ALSIP ILLINOIS 60803 Phone 1 800 433 2545 Fax 1 800 433 2515 www hotwater com email parts hotwater com
3. Thank you for buying this water heater from A O Smith Water Products Company We appreciate your confidence in our products Please read through this informative manual and pay special attention to the following GENERAL SAFETY INFORMATION Ad caution TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE EXTERNAL DAMAGE Do not operate the water heater until it has been fully checked out by a qualified service technician if the water heater Has been exposed to fire or damage Produces steam or unusually hot water If the water heater has been subject to flooding it must be replaced INSULATION BLANKETS Insulation blankets available to the general public for external use on electric water heaters are not necessary with A O Smith water heater The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank water heaters Your A O Smith water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary A WARNING Should you choose to apply an insulation blanket to this heater you should follow these instructions See Figure 1 for identification of components mentioned below Failure to follow these instructions can result in fire asphyxiation serious personal inj
4. HAVE PLUMBER CHECK AND REPAIR LEAKS CONTACT DEALER TO DETERMINE CAUSE SEE TEMPERATURE REGULATION REFER TO TEMPERATURE REGULATION CONTACT DEALER TO DETERMINE CAUSE SEE TEMPERATURE REGULATION CONTACT DEALER TO CLEAN OR REPLACE ELEMENTS SEDIMENT BUILD UP ON TANK WATER HEATER SOUNDS BOTTOM DRAIN amp FLUSH THOROUGHLY INSTALLING THE POINT A seth OF USE WATER HEATER SEE PAGE 2 FOR TYPICAL INSTALLATIONS OPTIONAL WALL MOUNTING A WARNING WALL CONSTRUCTION AT THE POINT OF THE WATER HEATER INSTALLATION MUST BE CAPABLE OF SUPPORTING AT LEAST 200 POUNDS As an example if the water heater is to be installed on a wall of gypsum board dry wall or other material not capable of supporting the water heater filled with water additional bracing will be necessary Two possibilities are shown in Figure 6 below PLYWOOD MIN 1 2 THICKNESS LAPING AT LEAST TWO WALL STUDS MIN 2 X4 WHICH LAPS AT LEAST TWO WALL STUDS 8 1 4 X3 WOOD SCREWS WATER HEATER MOUNTING BRACKETS UJ FIGURE6 1 Using two sheet metal screws supplied secure the top mounting bracket to the top of the water heater SECURING SCREWS 8 18 X 5 8 SUPPLIED FIGURE 7 2 Using the remaining two sheet metal screws provided secure the bottom mounting bracket to the bottom of the water heater LOWER A BRACKET SECURING SREWS 8 18 X 5 8 SUPPLIED FIGURE8 3 Determine the location on the wall and
5. TO POWER TO OFF PEAK WIRING FOR 4 WIRE METER SUPPLY METER LEAD WATER HEATERS PA E Plur POWER OFF PEAK TO POWER SUPPLY JUNCTION YELLowL 9 9 YELLOW UPPER HI TEMP LIMIT SWITCH THERMOSTAT YELLOW LOWER HI TEMP LIMIT SWITCH LOWER THERMOSTAT 2 amp ELEMENT NOTE Some Lower Hi Temp Limit Switches may have 4 terminals Use only the 2 terminals on left JUNCTION JUNCTION BOX BOX P JUNCTION BLACK YELLOW LUE UPPER HI TEMP LIMIT HI TEMP LIMIT SWITCH 360E SWITCH YELLOW UPPER N UPPER N ELEMENT ELEMENT LOWER HI TEMP LOWER LIMIT SWITCH THERMOSTAT ELEMENT NOTE If a 2 wire circuit is required connect the red and black wires together and cap Apply power to the blue and yellow leads only ELEMENT FIGURE3 4 OPERATION A CAUTION NEVER OPERATE THE HEATER WITH THE COLD WATER INLET VALVE CLOSED OR WITHOUT FILLING WITH WATER PER THE FILLING INSTRUCTIONS FAILURE TO DO SO WILL CAUSE DAMAGE AND CAN VOID ELEMENT WARRANTY FILLING 1 Close the water heater drain valve Turn clockwise Y 2 Open a nearby hot water faucet to permit air to escape 3 Fully open the cold water inlet valve filling the heater and piping 4 Close the hot water faucet when water flows 5 Turn the water heater electrical switch on TEMPERATURE REGULATION DANGER e DANGER THE WATERHEATERIS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT ORTHERMO
6. The installation must conform to these instructions the local code authority having jurisdiction and the requirements of the power company In the absence of code requirements follow NFPA 70 current edition The National Electrical Code which may be ordered from National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 WATER HEATER LOCATION A minimum clearance of 4 must be allowed for access to replaceable parts such as the thermostats drain valve and relief valve Adequate clearance for servicing this appliance should be considered before installation such as changing the anodes etc The water heater should be located as close to or centralized to the water piping system as possible The water heater should be located in an area not subject to freezing temperatures CAUTION THE HEATER SHOULD BE LOCATED IN AN AREAWHERE LEAKAGE OF THE TANK OR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE AREA ADJACENT TO THE HEATER OR TOLOWER FLOORS OF THE STRUCTURE When such locations cannot be avoided a suitable drain pan piped to an adequate drain should be installed under the heater Such pans should have a minimum length and width of at least 2 inches greater than the diameter of the heater and should be piped to an adequate drain Drain pans suitable for these heaters are available from your distributor or Water Products Company 5621 W 115th Street Alsip IL 60803 or at www hotwater com parts Under no circumstance
7. rating plate quantity and name of part desired Standard hardware items should be purchased locally TROUBLE SHOOTING ELECTRIC WATER HEATERS PROBLEM CAUSE SOLUTION WATER LEAKS SEE LEAKAGE CHECKPOINTS ON PAGE 10 IMPROPERLY SEALED HOT OR COLD SUPPLY CONNECTIONS RELIEF VALVE TIGHTEN THREADED CONNECTIONS OR THERMOSTAT THREADS LEAKAGE FROM OTHER APPLIANCES OR WATER LINES LEAKING TEMPERATURE amp PRESSURE RELIEF VALVE WATER SYSTEM IMPROPERLY SEATED VALVE HIGH SULFATE OR MINERAL CONTENT IN WATER SUPPLY HOT WATER ODORS CAUTION UNAUTHORIZED REMOVAL OF THE ANODE S WILL VOID THE WARRANTY FOR FURTHER INFORMATION CONTACT YOUR DEALER NOT ENOUGH OR NO HOT WATER THERMOSTAT SET TOOLOW HEATER UNDERSIZED INCOMING WATER IS UNUSUALLY COLD WINTER LEAKING HOT WATER FROM PIPES OR FIXTURES HIGH TEMPERATURE LIMIT SWITCH ACTIVATED THERMOSTAT SET TOO HIGH HIGH TEMPERATURE LIMIT SWITCH WATER TOO HOT ACTIVATED SCALE ACCUMULATION ON ELEMENTS THERMAL EXPANSION IN CLOSED BACTERIA IN WATER SUPPLY PRWER SUPPLY TO HEATER IS NOT INSPECT OTHER APPLIANCES NEAR WATER HEATER INSTALL THERMAL EXPANSION TANK DO NOT PLUG T amp P RELIEF VALVE CHECK RELIEF VALVE FOR PROPER OPERATION DRAIN AND FLUSH HEATER THOROUGHLY AND REFILL CHLORINATE WATER SUPPLY TURN DISCONNECT SWITCH ON OR CONTACT ELECTRICIAN REFER TO TEMPERATURE REGULATION REDUCE HOT WATER USE ALLOW MORE TIME FOR HEATER TO REHEAT
8. then the height above the floor which the wall securing bracket will be placed Using adequate screws or nuts and bolts not supplied fasten the wall securing bracket to the wall SECURING SCREW TO WALL MIN 12 X 3 4 NOT SUPPLIED SECURING SCREW TO WALL MIN 12 X 3 4 NOT SUPPLIED LLL LLLLLLLL LLL FIGURE9 For more information not listed in this section please referee to sections on pages 3 5 and 6 One must read all sections listed below in this manual to insure your heater is installed correctly INSTALLATION REQUIRED ABILITY GENERAL WATER HEATER LOCATION WATER CONNECTIONS TEMPERATURE AND PRESSURE RELIEF VALVE CLOSED WATER SYSTEM ELECTRICAL CONNECTIONS OPERATION FILLING MAINTENANCE RELIEF VALVE ANODE RODE MAINTENANCE OPTIONAL CORD SET WIRING 120 VOLT AND 240 VOLT There may be acord set supplied with the water heater at the time of manufacture If not one can be ordered through the Parts Department see Repair Parts section Refer to figure 10 below WIRING DIAGRAMS A DANGER TURN OFF THE HEATER ELECTRICAL SUPPLY BEFORE SERVICING ANY ELECTRICAL COMPONENTS 120 VOLT CORD SET 240 VOLT WIRING GREEN GROUND GREEN GROUND HI TEMP LIMIT SWITCH i HI TEMP ZIRAS LIMIT SWITCH Or THERMOSTAT THERMOSTAT FIGURE 10 POINT OF USE WATER HEATER OPERATION CAUTION NEVER OPERATE THE HEATER WITH THE COLD WATER INLET VALVE CLOSED OR WITHOUT FILL
9. 150 psi 1034kPa This valve is a safety device to protect against abnormally high temperature and pressures Never remove T amp P valve from the tank and reinstall in the drain line If replacement of the valve is needed it must be replaced with the recommended valve and installed in its original location If the temperature pressure relief valve discharges periodically this may be due to thermal expansion in a closed water supply system Contact the water supplier or local plumbing inspector on how to correct this situation A thermal expansion tank may be needed to allow water to expand Expansion tanks are available from A O Smith Water Products Company 5621 W 115th Street Alsip IL 60803 Inspect the unit for proper operation Do not ignore the water discharge Never plug the T amp P relief valve A DANGER DANGER OF PERSONAL INJURY FROM SCALDING WATER FROM T amp P RELIEF VALVE MAY BE EXTREMELY HOT AND IS NOT TEMPERED USE EXTREME CAUTION WHEN DISCHARGING VALVE REPLACEMENT OF T amp P VALVE SHOULD BE DONE BY A TRAINED PROFESSIONAL OR A LICENSED PLUMBING CONTRACTOR Atleast once a year the temperature and pressure relief valve must be checked to ensure that it is in operating condition Lift the lever atthe top of the valve several times until the valve seats properly and operates freely If water does not flow valve may be obstructed or corroded Remove valve and inspect for corrosion Have it replaced with the recommended
10. ALL OTHER COSTS Such costs may include but are not limited to a Labor charges for service removal or reinstallation of the water heater or part thereof b Shipping and delivery charges for forwarding the new water heater or replacement part from the nearest distributor and returning the claimed defective heater or part to such distributor except in the state of California where such charges are the manufacturer s responsibility c All cost necessary or incidental for handling and administrative charges and for any materials and or permits required for installation of the replacement heater or part LIMITATION ON IMPLIED WARRANTIES Implied warranties including any warranty of merchantability imposed on the sale of this heater under state law are limited to one year duration for the heater or any of its parts Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you CLAIM PROCEDURE Any claim under this warranty should be initiated with the dealer who sold the heater or with any other dealer handling the warrantor s products If this is not practical the owner should contact A O Smith Corporation 5621 West 115th Street Alsip Illinois 60803 800 323 2636 Canadian customers should contact A O Smith Enterprises Ltd PO Box 310 768 Erie Street Stratford Ontario N5A 6T3 519 271 5800 The warrantor will only honor replacement with identical or simi
11. ALVE The drain line connected to this valve must not contain a reducing coupling or other restriction and should terminate near a suitable drain to prevent water damage during valve operation Discharge line shall be installed to allow complete drainage of both the valve and line DO NOT THREAD PLUG OR CAP THE END OF THE DRAIN LINE CLOSED WATER SYSTEM A closed system will exist if a back flow preventer check valve pressure reducing valve or other similar device is installed in the cold water line between the water heater and the street main or well Excessive pressure may develop due to the thermal expansion of heated water causing premature tank failure or intermittent relief valve operation This type of failure is not covered by the limited warranty An expansion tank or device may be necessary in the cold water supply to alleviate this situation see page 2 Contact the local plumbing authority PIPE INSULATION SELECTED MODELS PIPE INSULATION FIGURE 2 1 Remove pipe insulation from carton 2 Fit pipe insulation over the incoming cold water line and the hot water line Make sure that the insulation is against top cover of the heater ELECTRICAL CONNECTIONS The heater internal wiring conforms with one of the diagrams on page 4 The heater data plate identifies this wiring by designation in the space marked CIRCUIT The voltage and wattage ratings are also shown on the plate REMOVING PANELS FROM TABLE TOP MODELS
12. HASE AND PROOF OF INSTALLATION ARE NECESSARY TO VALIDATE THIS WARRANTY This warranty is not transferable and applies to models listed below which are produced after March 1 2000 WARRANTY PERIODS MODEL TANK PARTS ELJF 2 4 1YR 90 DAYS EES ESTT ELF 6 YR 2 YR When the water heater has been used for other than single family residential application 1 The tank warranty shall be reduced to 1 year for 6 year models and 3 years for 10 year models 2 The parts warranty shall be reduced to 1 year for models EES ESTT and remain 90 days for model ELJF 2 4 Returned parts which meet any of the following conditions are not covered by this warranty 1 improper installation or removal 2 damaged by other than normal wear 3 replaced for cosmetic purposes or 4 returned with defaced date codes CONDITIONS AND EXCEPTIONS This warranty shall apply only when the water heater is installed and operated in accordance with 1 all local fire codes and plumbing codes ordinances and regulations 2 the printed instructions provided with it 3 good industry practices and 4 proper safety practices such as but not limited to a properly sized drain pan if installed in an area where leakage from connections of the tank would result in damage to the area adjacent to the heater In addition a new temperature and pressure relief valve certified by the American Gas Association must have been properly installed and piped to the nearest drain T
13. ING WITH WATER PER THE FILLING INSTRUCTIONS FAILURE TO DO SO WILL CAUSE DAMAGE AND CAN VOID ELEMENT WARRANT Y FILLING 1 Close the water heater drain valve Turn clockwise CN 2 Open a nearby hot water faucet to permit air to escape 3 Fully open the cold water inlet valve filling the heater and piping 4 Close the hot water faucet when water flows 5 Turn the water heater electrical switch on TEMPERATURE REGULATION 4 DANGER A DANGER THE WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TOCONTROL WATER TEMPERATURE HOT WATER AT TEMPERATURES DESIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALDS RESULTING IN SERIOUS PERSONAL INJURY AND OR DEATH THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWER RESPONSE TIME OF CHILDREN AGED OR DISABLED PERSONS INCREASES THE HAZARD TO THEM NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP OR TO DRAW THEIR OWN BATH WATER NEVER LEAVE A CHILD ORDISABLED PERSONUNATTENDEDINA BATHTUBOR SHOWER Itis recommended that lower water temperatures be used to avoid the risk of scalding It is further recommended in all cases that the water temperature thermostat see Figure 11 be set for the lowest temperature which satisfies your hot water needs This will also provide the most energy efficient operation of the water heater Thermostat s are factory set at 120 F 49 C unless specified differently by state requirements KEEPING
14. OR TOP OF HEATER SEE INSTALLATION INSTRUCTIONS LINE NE DRAIN LINE AGCESS PANELS 6 AIR GAP i em FLOOR DRAIN tt MODEL ELJF 2 amp 4 ds 6 AIR GAP FLOOR DRAIN TABLE TOPS T FUSED ELECTRICAL DRAIN VALVE SUPPLY Q 57 HOTWATER UNION ae 2 SUPPLY PIPE Cages INSTALL SUITABLE DRAIN PANS UNDER HEATERS AND PRESSURE Ta J TO PREVENT DAMAGE DUE TO LEAKAGE REFER RELIEF VALVE 2 FACTORY INSTALLED TO WATER HEATER LOCATION ON PAGE 3 COLD WATER INLET LINE THERMOSTAT M LINE AND ELEMENT 747 N PIPED TO OPEN ACCESS PANEL DRAIN INSTALL VACUUM RELIEF IN COLD WATER FACTORY INSTALLED i UPPER INLET LINE AS REQUIRED BY LOCAL CODES DRAIN ELEMENT VALVE ACCESS DOOR LOWER ELEMENT INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED RATING PLATE WATER SYSTEM INFORMATION FIGURE 1 INSTALLATION WARNING FOR CALIFORNIA INSTALLATION THIS WATER HEATER MUST BE BRACED ANCHORED OR STRAPPED TO AVOID FALLINGOR MOVING DURING AN EARTHQUAKE SEE INSTRUCTIONS FOR CORRECT INSTALLATION PROCEDURES INSTRUCTIONS MAY BE OBTAINED FROM YOUR LOCAL DEALER WHOLESALER PUBLIC UTILITIES OR CALIFORNIA S OFFICE OF THE STATE ARCHITECT 400 P STREET SACRAMENTO CA 95814 REQUIRED ABILITY INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED PLUMBING AND ELECTRICAL WORK ARE REQUIRED GENERAL
15. STATS TO CONTROL WATER TEMPERATURE HOT WATER AT TEMPERATURES DESIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALDS RESULTING IN SERIOUS PERSONAL INJURY AND OR DEATH THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWERRESPONSE TIME OF CHILDREN AGEDOR DISABLED PERSONS INCREASES THE HAZARD TO THEM NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP OR TO DRAW THEIR OWN BATH WATER NEVER LEAVE A CHILD OR DISABLED PERSON UNATTENDED IN A BATHTUBOR SHOWER It is recommended that lower water temperatures be used to avoid the risk of scalding It is further recommended in all cases that the water temperature thermostats See Figure 4 be set for the lowest temperature which satisfies your hot water needs This will also provide the most energy efficient operation of the water heater Thermostat s are factory set at 120 F 49 C unless specified differently by state requirements KEEPING THE THERMOSTAT SETTINGAT 120 WILL REDUCE THE RISK OF SCALDS Figure 4 shows the approximate time to burn relationship for normal adult skin The thermostats on your water heater have a linear relationship between degrees of angular rotation and the corresponding change in temperature Thus rotating the temperature adjustment indicator 40 angular degrees will result in a 10 degree Fahrenheit change in water temperature TEMPERATURE ADJUSTMENT To change the temperature setting AX DANGER 1 Turn of
16. THE THERMOSTAT SETTING AT 120 WILL REDUCE THE RISK OF SCALDS Figure 4 Page 5 shows the approximate time to burn relationship for normal adult skin The thermostats on your water heater have a linear relationship between degrees of angular rotation and the corresponding change in temperature Thus rotating the temperature adjustment indicator 30 angular degrees will result in a 10 degree Fahrenheit change in water temperature THERMOSTATS Ay WARNING This special thermostat with Hi Temp Limit Switch Part No 900239 4 can only be used with this water heater Do not use any other thermostat with Hi Temp Limit Switch The thermostat is factory set at LO which is approximately 120 F to reduce the risk of scald injury APPROXIMATE TEMPERATURES ADJUSTABLE THERMOSTAT FIGURE 11 TEMPERATURE SETTINGS Read all warnings in this manual and on the water heater before proceeding LO Setting approximately 120 F is recommended for all applications to reduce the risk of scald injury HI Is a setting for the maximum temperature approximately 140 F which can be supplied by the water heater The temperature dial should be kept at a lower setting whenever possible NOTE Water temperature range of 120 F 140 F recommended by most dishwasher manufacturers THERMOSTAT ADJUSTMENT The thermostat is adjustable if a different water temperature is desired Read all warnings in the TEMPERATURE REGULATION section before pro
17. Y 2 uno rcu sia 11 LA WATER PRODUCTS COMPANY ADIVISION OF A O SMITH CORPORATION WWW HOTWATER COM KEEP THIS MANUAL INTHE POCKET ON HEATER FOR FUTURE REFERENCE WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED PRINTED IN THE U S A 0903 PART NO 184551 000 SUPERSEDES PART NO 183795 000 GET TO KNOW YOUR WATER HEATER COLD WATER TN LOWBOYS INLET LNE Y UNION SUPPLY PIPE 3 4 THREADED CONNECTION c9 5 UNION SHUT OFF VALVE N t FUSED ELECTRICAL ok SUPPLY TAP dE 57 IM RELIEF VALVE TEMPERATURE AND 2 HOT WATER PRESSURE RELIEF SUPPLY LINE VALVE FACTORY INSTALLED 3 4 THREADED CONNECTION EMBLEM AND a THERMOSTAT AND SHUTOFF RATING PLATE 4 amp 4 ELEMENT ACCESS PANEL VALVE 6 AIR dorm DRAIN DRAIN VALVE i DRAIN VALVE UPRIGHTS POINT OF USE HEATERS T amp P TEMPERATURE AND PRESSURE FUSED ELECTRICAL HOT WATER RELIEF VALVE RELIEF VALVE OPENING MAY BE SUPPLY SUPPLY LINE COLD WATER ON TOP OR SIDE OF HEATER Pa a NLET LINE DEPENDING ON MODEL COLD WATER INLET LINE SHUT OFF UNION 7 SHUTOFF VALVE x HOT WATER Q I t z VALVE SUPPLY PIPE 4 7 ON UNION pc 3 4 THREADED i ELECTRICAL CONNECTION ga m FUSED JUNCTION BOX RES ELECTRICAL SUPPLY ADJACENT Ng CONDUIT TEMPERATURE AND ENTRANCE N PRESSURE RELIEF VALVE OPENING MAY BE ON SIDE
18. available see Figure 5 Also available are inexpensive devices that attach to faucets to limit hot water temperatures Contact a licensed plumber or the local plumbing authority Anon adjustable high temperature limit control operates before steam temperatures are reached The high limitis in the same area as the upper thermostat and must be reset manually when it operates BECAUSE THE HIGH LIMIT OPERATES ONLY WHEN ABNORMALLY HIGH WATER TEMPERATURES ARE PRESENT IT IS IMPORTANT THAT A QUALIFIED SERVICE AGENT BE CONTACTED TO DETERMINE THE REASON FOR OPERATION BEFORE RESETTING SHUT OFF NON SCALD VALVE TEMPERING VALVE SUGGESTED PIPING ARRANGEMENT FOR TOP CONNECTIONS COLD WATER INLET TEMPERED POTABLE NON TEMPERED WATER WATER SUPPLY NON TEMPERED WATER RETURN FIGURE 5 MAINTENANCE Electric water heater maintenance consists of cleaning the tank bottom and removing scale from the heating elements Your dealer should be contacted for tank and element cleaning In some instances a hissing sound may be heard as the scale builds up This noise is normal although the scale should be removed Periodically the temperature and pressure relief valve should be checked to insure that it is in operating condition Lift the lever at the top of the valve several times until the valve seats properly and operates freely RELIEF VALVE The temperature pressure T amp P relief valve is rated at 210 F 99 C and
19. ceeding To adjust the temperature setting 1 Turn OFF the electrical power to the water heater at junction box Ay WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 2 Take OFF the access panel and fold away the insulation Do not remove the plastic personal protector covering the thermostat 3 Turn the water temperature dial clockwise Y to increase the temperature or counter clockwise X to decrease the temperatures 4 Foldthe insulation back in place and replace the access panel 5 Turn ON the power supply 9 INSTRUCTIONS LEAKAGE CHECKPOINTS USE THIS ILLUSTRATION AS A GUIDE WHEN CHECKING FOR SOURCES OF WATER LEAKAGE YOU OR YOUR DEALER MAY BE ABLE TO CORRECT WHAT APPEARS TO BE A PROBLEM Cover and Insulation shown removed to reveal tank top Where possible remove or lift top cover to examine threads of fittings installed into tank for evidence of leakage Correct fitting leaks as necessary Water leaks at the elements may be due to Defective element which leaks at terminals or thru flange Replace element Loose element gasket leak a Screw in type tighten with 1 1 2 socket wrench or Part No 21163 or 23985 wrench If leak continues remove element discard gasket and clean
20. fthe heater electrical supply Do not attempt to adjust thermostat with power on 2 Remove the thermostat access panels and covers from the thermostats Do not remove the plastic personnel protectors covering the thermostats 3 Using a flat tip screwdriver rotate the adjusting knob to the desired temperature setting gt Replace the covers and access panels and turn on heater electrical supply ADJUSTABLE LOWER THERMOSTAT FOR DUAL ELEMENT MODELS iem amv 90A 120 250V AC ZEYD FIDTY 120 40 VAG 277 125VA 120 480 VAC UPPER THERMOSTAT DUAL ELEMENT MODELS ONLY ADJUSTABLE LOWER THERMOSTAT WITH HIGH LIMIT TEMPERATURE SETTINGS Is athermostat setting of approximately 120 F which will supply hot water at the most economical temperatures A Isathermostat setting of approximately 130 F B Is athermostat setting of approximately 140 F C Is athermostat setting of approximately 150 F VERY HOT Is athermostat setting of approximately 160 F Itis recommended that the dial be set lower whenever possible Time to Produce 2nd amp 3rd Degree Burns on Adult Skin Temperature Setting 170 F 160 F 150 F 140 F 130 F 125 F 120 F Nearly instantaneous About 1 2 second About 1 1 2 seconds Less than 5 seconds About 30 seconds About 2 minutes More than 5 minutes FIGURE 4 Valves for reducing point of use temperature by mixing cold and hot water are
21. his warranty shall apply only when the heater is owned by the original purchaser Used at temperatures not exceeding the maximum calibrated setting of its thermostat used at water pressure not exceeding the working pressure shown on the heater filled with potable water free to circulate at all times and with the tank free of damaging water sediment or scale deposits Used in a non corrosive and non contaminated atmosphere used with factory approved anode s installed inits original installation location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor not used in a closed system without a properly sized and installed thermal expansion tank or device fired at the proper voltage and wattage maintained in accordance with the instructions printed in the manual included with the heater Any accident to the water heater or any part thereof including freezing fire floods or lightning any misuse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY AREPLACEMENT WATER HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE FOR
22. lar water heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subject to in warranty validation by warrantor PROOF OF PURCHASE AND PROOF OF INSTALLATION DATE ARE REQUIRED TO SUPPORT WARRANTY CLAIM FROM ORIGINAL OWNER THIS FORM DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE IN BEHALF OF THE WARRANTOR WITH RESPECT TO THE HEATER OR THE INSTALLATION OPERATION REPAIR OR REPLACEMENT OF THE HEATER OR PARTS THE WARRANTOR SHALL NOT BE RESPONSIBLE FOR WATER DAMAGE LOSS OF USE OF THE UNIT INCONVENIENCE LOSS OR DAMAGE TO PERSONAL PROPERTY OR OTHER CONSEQUENTIAL DAMAGE THE WARRANTOR SHALL NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERWISE FOR DAMAGE TO ANY PERSONS OR PROPERTY WHETHER DIRECT OR INDIRECT AND WHETHER ARISING IN CONTRACT OR IN TORT Some states do not allow the limitation or exclusion of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT INFORMATION Model Number Serial Number Installation Information Date Installed Company s Name Street or P O Box City State and Zip Code Phone Number Plumber s Name ProductPreservers Z SATTA WATER PRODUCTS COMPANY
23. s is the manufacturer to be held liable for any water damage in connection with this water heater HEATERS WITHOUT DRAIN VALVES For convenience of service it is recommended that a drain valve be installed in the inlet piping as close to the heater as possible see page 2 L WARNING AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRIC SHOCK ORPOSSIBLE ELECTROCUTION THE GROUND SCREWAT THE JUNCTIONBOXISFORBONDING THE HEATER TOAGROUNDEDSERVICE ENTRANCE CONDUCTOR A GROUNDED SERVICE ENTRANCE RACEWAY ORAN EARTH GROUNDING ELECTRODE CONDUCTOR WATER CONNECTIONS See page 2 for typical installation Make sure a suitable pipe thread sealant is used to prevent leakage TEMPERATURE AND PRESSURE RELIEF VALVE ANEW TEMPERATURE AND PRESSURE RELIEF VALVE COMPLYING WITH THE STANDARD FOR RELIEF VALVES FOR HOT WATER SUPPLY SYSTEMS ANSI Z21 22 MUST BE INSTALLED IN THE HEATER IN THE MARKED OPENING PROVIDED THE VALVE MUST BE OF A SIZE INPUT RATING THAT WILL BE ADEQUATE FOR YOUR SIZE HEATER Check the metal tag on the relief valve and compare it to the heater s rating plate The pressure rating of the relief valve must not exceed the working pressure shown on the rating plate of the heater and the hourly Btu rated temperature steam discharge capacity of the relief valve shall not be less than the input rating of the heater Watts x 3 415 Btu hr rate NO VALVE IS TO BE PLACED BETWEEN THE RELIEF VALVE AND TANK DO NOT PLUG THE RELIEF V
24. thread areas Apply non hardening Permatex No 2 to thread areas install new gasket and screw element into fitting until it seats Tighten 1 2 to 3 4 turn with wrench Flange type tighten screws with wrench If leak continues remove element and discard gasket Clean gasket seating areas and reinstall element with new gasket NOTE Part No 40000 1 scale cleaning replacement screws available where threads have become rusted or damaged preventing tightening All water which appears at the heater bottom or on the surrounding floor may be caused by condensation loose connec tions or relief valve operation and leakage Do not replace the heater until a full inspection of all potential leak points is made and corrective steps taken to stop the leak Leakage from other appliances water lines or ground seepage should also be suspected until proven otherwise Temperature amp Pressure Relief Valve TOP OR SIDE RELIEF VALVE OPENINGS DEPENDING ON MODELS To Open Drain Condensation and dripping may appear on pipes when cold water temperature is low Pipe fitting may be leaking Relief valve operation and leakage may be due to water expansion during heating cycle or foreign material on seat of valve If the valve is not piped to an open drain the released water could be mistaken for a leaking heater To check where threaded portion enters tank insert Q tip or similar absorbent material between jacket opening and
25. ury or death Donotcover the temperature amp pressure relief T amp P valve Donotcover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels from Smith for placement on the blanket directly over the existing labels EXTENDED NON USE PERIODS A WARNING Hydrogen gas can be produced in a hot water system served by this heater that has not been used for a long period of time generally two weeks or more HYDROGEN GAS IS EXTREMELY FLAMMABLE To reduce the risk of injury under these conditions it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIMEITIS OPEN ELECTRIC WATER HEATER OWNER S MANUAL ELECTRIC TABLE OF CONTENTS GENERAL SAFETY INFORMATION 1 GET TO KNOW YOUR WATER HEATER 2 INSTALLATION WIRING DIAGRAMS OPERATION i iuter etos necea einen aeo cecus 5 MAINTENANCE amp TROUBLE SHOOTING 6 INSTALLING POINT OF USE WATER HEATERS 7 9 LEAKAGE CHECKPOINT 10 WARRANT
26. valve to swab spud area Remove valve if leak is indicated and repair with pipe joint compound Water on the side of the tank may be condensation due to the panel or insulation not being in place Drain valve leakage could be from the valve itself Either correct the problem or replace the valve To check for leakage where threaded portion enters tank insert Q tip or similar absorbent material between jacket opening and valve to swab spud area Remove valve if leak is indicated and repair with pipe joint compound Contact your dealer as it is necessary to shut off electricity and drain tank to perform procedure LIMITED RESIDENTIAL ELECTRIC WARRANTY THIS WARRANTY IS APPLICABLE TO THE ORIGINAL OWNER ONLY If the glass lined tank in this water heater shall prove upon examination by A O Smith Corporation the warrantor to have leaked during the warranty period in normal residential use due to natural corrosion from potable water therein the warrantor will furnish the ORIGINAL OWNER a replacement A O Smith water heater of equivalent size and current model or a replacement part for any thermostat which fails in normal use in accordance with the warranty terms and conditions specified below THE A O SMITH REPLACEMENT MODEL OR PART WILL BE WARRANTED FOR ONLY THE UNEXPIRED PORTION OF THE ORIGINAL WARRANTY The warranty period will be determined by the original installation date of the water heater PROOF OF PURC
27. valve if necessary Removal and inspection of the valve should be done every three years Do not try to repair valve Doing so will result in improper operation which may result in a tank explosion In areas with poor water conditions it may be necessary to remove and inspect the T amp P valve more often than every three years ANODE ROD MAINTENANCE The anode rod is used to protect the tank from corrosion Water tanks are equipped with an anode rod The submerged rod sacrifices itself to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not affect the water s taste or color The rod must be maintained to keep the tank in operating condition Anode deterioration depends on water conductivity not necessarily water condition It may be necessary to have the anode rod inspected a few times during the first year to see what effect the water has had A corroded or pitted anode rod in the first year indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be fairly clean Inspection should be conducted by a qualified technician REPLACEMENT PARTS Replacement parts may be ordered through dealers authorized servicers or distributors Refer to Yellow Pages for where to call or contact the Water Products Company 5621 West 115th Street Alsip IL 60803 1 800 433 2545 When ordering parts specify complete model no serial no see
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