Eaton 9135 UPS PPDM
Contents
1. Figure 8 PPDM with Front Cover Removed 4 Changing the PPDM voltage switch setting VVhen the PPDM voltage switch is set to the 240V position the default with 240V input the output voltage is 240 120V When set to the 208V position with 208V input the output voltage is 208 120V See Table 1 for a list of PPDM input output voltage settings Figure 8 shows the voltage switch NOTE In most applications the voltage switch does NOT need changing To change the switch position remove the bracket screw and turn the switch Flip the bracket around to fit the new position and reinstall EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 21 INSTALLATION Table 1 Hardwired PPDM Input Output Voltage Settings EPPDMG6000 3U HW Models Output Voltage Input Voltage 208V Switch Position Default 240V Switch Position from UPS NEA J EN SEE HV T6 7 LV HV T6 7 LV 208 208 120 208 104 220 220 126 220 110 230 230 131 230 115 240 240 138 240 120 EPPDMG 6000 3U HWEU Models Output Voltage Input Voltage 230V Switch Position Default 240V Switch Position from UPS IEEE IN NA UM EE ON HV T6 7 LV HV T6 7 LV 220 230 115 220 110 230 240 120 230 115 240 250 125 240 120 5 Remove the wiring access2. LJ Figure 12 PPDM with Front Cover Removed Changing the PPDM voltage switch setting All high voltage outlets except the L14 30 use the UPS output voltage The L14 30 and all low voltage receptacles use the PPDM transformer and the voltage switch determines the voltage See Table 3 for a complete list of PPDM input output voltage settings Figure 12 shows the voltage switch NOTE In most applications the voltage switch does NOT need changing To change the switch position remove the bracket screw and turn the switch Flip the bracket around to fit the new position and reinstall 26 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality INSTALLATION Table 3 Plug Receptacle PPDM Input Output Voltage Settings EPPDMG 6000 3U 1 L6 30 and EPPDMG 6000 3U 2 L6 20 Models Output Voltage Input Voltage 208V Switch Position Default 240V Switch Position from UPS L6 30R or L6 20R 5 15R L6 30R or L6 20R 5 15R 208 208 120 208 104 220 220 126 220 110 230 230 131 230 115 240 240 136 240 120 EPPDMG 6000 3U 3 L5 30 Models Output Voltage Input Voltage from UPS 208V Switch Position Default 240V Switch Position 208 120 104 220 126 110 230 131 115 240 136 120 EPPDMG 6000 3U 4 L1
3. Figure 3 Tower Position with Two Cabinets 16 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality INSTALLATION 5 Align each joining bracket with the adjacent cabinet screw holes and secure with the supplied screws see Figure 4 NOTE Joining brackets are required for installations with two or more cabinets Joining Bracket BR AEE v g FA N N Figure 4 Installing the Joining Brackets 6 Continue to Hardwired PPDM Installation on page 19 or Plug Receptacle PPDM Installation on page 26 7 Rack configuration only Install the PPDM below the UPS and EBM as shown in Figure 5 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 17 INSTALLATION Figure 5 Typical 9135 UPS Installation with EBM and PPDM 8 Continue to Hardwired PPDM Installation on page 19 or Plug Receptacle PPDM Installation on page 26 18 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality INSTALLATION Hardwired PPDM Installation Only qualified service personnel such as a licensed electrician shall perform the electrical Installation Risk of electrical shock CAUTION
4. A 40 95 e e EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality INTRODUCTION Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTE
5. Table 4 Model Specifications Model Input Voltage Input Current Output Voltage Output Current Output Receptacles 41A 208V EPPDMG6000 3U HW 208 240V 30 115 120V 208 240V 45A 240V 30 Hardwired EPPDMG 6000 3U HW EU 230 240V 30 115 120 230 240V 30 Hardwired EPPDMG 6000 3U 1 L6 30 EPPDMG 6000 3U 2 L6 20 EPPDMG 6000 3U 3 L5 30 208 240V 208 240V 208 240V 24A 24A 24A 115 120 208 240V 115 120V 208 240V 115 120V 30 20 30 41A 208V 1 L6 30R 8 5 15R 1 L6 20R 8 5 15R 1 L5 30R 8 5 15R 45A 240V EPPDMG 6000 3U 4 L14 30 208 240V 24A 115 120V 41A 208V 45A 240V 30 1 L14 30R 8 5 15R 208 240V EPPDMG 6000 3U 5 L6 308 amp L 14 30 EPPDMG 6000 3U 6 L6 30 208 240V 208 240V 24A 24A 115 120V 208 240V 115 120 208 240V 41A 208V 45A 240V 30 30 1 L6 30R 1 L14 30R 4 5 15R 2 L6 30R 4 5 20R 115 120V EPPDMG 6000 3U 2 L6 20 208 240V 24A 208 240V 20A 30 2 L6 20R 4 5 20R 1 Output voltage varies 5 based on the attached load EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 37 SPECIFICATIONS Table 5 Technical Freguency 60 Hz EPPDMG 6000 3U HWEU 50 60 Hz Isolation Transformer 208V 120V or 240V 120V Bypass Switch 30 Operating Temperature 0 C to
6. Eaton Two in One PowerPass Distribution Module User s Guide For use with 9135 Two in One 5000 6000 VA UPS Models EIN Powering Business Worldwide Class A EMC Statements FCC Part 15 NOTE This eguipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the eguipment is operated in a commercial environment This eguipment generates uses and can radiate radio freguency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Eguipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada EN 50091 2 Some configurations are classified under EN 50091 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case the user may be required to take addition
7. 164201820 Rev 1 www eaton com powerquality PPDM SCHEMATICS i 9 i 4 LNANI al va i O O i ii zi i 89 En i 1 00297 O 2 1NdNI YOSSIIOUA 4008 6711 YIMOd OL D O 9 i LS Tn pn 104100 6 405532044 2 2 NIMOd OL i 289 i Fr NM 90 40 40 OO 0 0 0 OO w w AT AT SERA KS pe A RTRT ar Figure 25 EPPDMG 6000 3U 3 15 30 Schematic EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality 44 PPDM SCHEMATICS AAA LL 23 9 Ant inte vor i O OT ti O O i a y 2001 007 RE KO Uy or 9 IL ei 1280 23 RESET RESET RESET 3334 ALILA NO I 1NdNI i 405 91 INdNI 405513044 43MOd OL 104100 05533044 YIMOd OL Figure 26 EPPDMG 6000 3U 4 L14 30 Schematic 45 EATON Two in One PPDM 5000 6000 User s Guide 164201820 Rev 1 www eaton com powerguality PPDM SCHEMATICS U 79 TT i i i lo 6 i 120 i i A 2 A A H 1 1 i i mE A 23 ALMILN Nous INdNI 900 660 00 0L 0 4 va 1fidNI 405539034 YIMOd OL INdINO 055390 4 YIMOd OL Figure 27 EPPDMG 6000 3U 5 L6 308 amp L14 30 Schematic EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com
8. EBM s are installed switch the battery circuit breaker on the first EBM rear panel to the OFF O position Unplug the EBIVI cable and the EBM communication cable from the UPS Disconnect the PDM input and output cords from the UPS see Figure 13 on page 29 Remove the UPS EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 35 OPERATION 36 To reinstall the UPS and transfer your equipment from Maintenance Bypass AC Line operation to the 9135 UPS 1 If optional EBM s are installed reconnect the EBM cable and the EBM communication cable to the UPS Switch the battery circuit breaker on the first EBM rear panel to the ON position Plug the input and output cords of the PPDM into the input and output power connectors on the UPS see Figure 13 on page 29 If the PPDM voltage switch is set to 208V confirm the UPS output voltage through the front panel refer to the UPS user s guide Turn the bypass switch on the PPDM to the NORMAL position Press and hold the 1 button on the UPS until you hear the UPS beep approximately three seconds The UPS conducts a self test and enters Normal mode The Indicator remains on and the gt indicator turns off indicating that power 15 available to your equipment Reinstall the PPDM front cover EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality Chapter 4 Specifications
9. INSTALLATION PPDM Input Cord to UPS PPDM Output Cord to UPS Output Receptacle L6 20 PPDM Outout utpu Circuit Breaker Input Connector I Output Receptacles four 5 20R Output Receptacle L6 20 O gt PPDM Output Circuit Breakers Figure 20 EPPDMG 6000 3U 7 L6 20 I Neutral to Ground Bonding Screw 34 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality Chapter 3 Operation NOTE Refer to the UPS user s guide for UPS operation The PowerPass Distribution Module PPDM allows for the removal of the UPS while providing power to your protected equipment This Maintenance Bypass feature is useful when replacing the UPS for maintenance or upgrades Using Maintenance Bypass To transfer your equipment to Maintenance Bypass AC Line operation and remove the 9135 UPS 1 2 Remove the PPDM front cover Press the 1 button on the UPS for approximately three seconds The UPS transfers to Bypass mode and beeps once Turn the bypass switch on the PPDM to the BYPASS position The PPDM is now powering your eguipment from utility power If optional Extended Battery Modules
10. UPS Output 2 Figure 6 UPS with EPPDMG6000 3U HW PPDM Block Diagram PPDM in CU MEER Input Cord N Terminal 2 A Terminal 1 L1 In Terminal 3 Load Output 230 240V isolated xd Terminal 4 S Load Output 115 120V isolated Terminal 5 Load Output Neutral isolated Terminal 6 Bypass Switch UPS Output L1 O Terminal 7 BEE PE SE p e E ET UPS Output L2 N PPDM Output Cord Figure 7 UPS with EPPDMG 6000 3U HWEU PPDM Block Diagram 20 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality INSTALLATION To hardwire the PPDM 1 Switch off utility power at the distribution point where the PPDM will be connected Be absolutely sure there is no power 2 Verify that the PPDM output circuit breaker is in the OFF position see Figure 9 on page 23 3 Verify that the bypass switch on the PPDM is in the NORMAL position see Figure 8 Bypass Switch Voltage Switch rrr1n1n1nrnnnnnnnnn annnnnannnannnnnannannA UI NORMAL BYPASS 208V 240V Q UUUUUUUUUUUUUUUUUUUULUU UUUUUUUUUUUUUUUUUUUUUUU ANNANNNANNNANANNANANNANNNNN O UUGUUUUUUUUUUUUUUUUUUUU UUUUUUUUUUUUUUUUUUUUUUU O 1 4
11. e For PPDM models with hardwired outputs overcurrent protection for the output AC circuit s is to be provided by others For PPDM models with hardwired outputs suitably rated disconnect switches for the output AC circuit s are to be provided by others NOTE Do not make unauthorized changes to the UPS or PPDM otherwise damage may occur to your equipment and void your warranty The hardwired PPDM models reguire a dedicated branch circuit that meets the following reguirements 40A minimum circuit with short circuit and overcurrent protection 200 240 Vac Single phase 50 60 Hz The breaker must be wallmounted and be readily accessible to the operator Flexible metal conduit recommended for ease of service and maintenance EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 19 INSTALLATION Figure 6 shows the operation of the UPS with the EPPDMG6000 3U HW model and Figure 7 shows the EPPDMG 6000 3U HWEU model For a more detailed schematic see Figure 21 on page 40 or Figure 22 on page 41 PPDM PPDM Input Cord Terminal 2 L2 In A Terminal 1 Terminal 4 120 Load Output 120V isolated K Terminal 5 N 5 Load Output Neutral isolated Terminal 3 Load Output 120V isolated Terminal 6 UPS Output L1 Voltage Switch O ro Output Cord Bypass Switch O Terminal 7 bt cen PC N N cer
12. Output 115 120V isolated PUES TWO n MA 5 Load Output Neutral isolated Load Output Neutral isolated 6 UPS Output Line 1 208 240V UPS Output Line 1 230 240V 7 UPS Output Line 2 208 240V UPS Output Line 2 N 230 240V E4 Input Ground Input Earthing 2 5 mm 2 26 0 22 Nm 14 10 AWG 20 2 Ib in 8 mm 2 82 0 22 Nm E5 Output Ground Output Earthing 8 AWG 25 2 Ib in 17 mm 3 95 0 22 Nm 6 AWG 35 2 Ib in Use 2 0 mm 14 AWG 75 C copper wire minimum 10 Replace the wiring access cover and the conduit landing plate 11 Continue to PPDM Startup on page 28 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality 25 INSTALLATION Plug Receptacle PPDM Installation NOTE Do not make unauthorized changes to the UPS or otherwise damage may occur to your equipment and void your warranty To install the PPDM 1 Verify that the PPDM output circuit breaker is in the OFF position see Figure 9 on page 23 Verify that the bypass switch on the PPDM is in the NORMAL position see Figure 12 Bypass Switch Voltage Switch NORMAL BYPASS 20 2001 O VUVUUVUUUVUUUVUUUUUUUVUUU UUUUUUUUUUUUUUUUUUUUUUU annnnnnnnnnnnnnnnnnnnnn annnnnnnnnnnnnnnnnnnnnn O G UUSUUUUUUUUUUUUUUUUUUUL UUUUUUUUUUUUUUUUUUUUUUU
13. Sdn m 1 YOSSIIOUA YIMOd OL INdNI 104100 05533044 Figure 22 EPPDMG 6000 3U HWEU Schematic 41 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality PPDM SCHEMATICS CD a RR USE fore HM 2 IHM S 8 E CON gt D De BU E 8 s gs 3 IO 1 1 onar Da TAM TAM N O N 4 1 AAA A A los alaosan ana TO POWER DO PROCESSOR OUTPUT TO POWER PROCESSOR INPUT Figure 23 EPPDMG 6000 3U 1 L6 30 Schematic 42 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality PPDM SCHEMATICS RESET iim E 113 43 i i 231 ALITILN NOUS i i an i al j i 254 Wo a O O i IL ci i 1 mo i 405539044 YIMOd OL PENE a i wor i i i GI i LAN 2 1 50 E v o wu 104100 i LE UOSSIIOUA T YIMOd OL Figure 24 EPPDMG 6000 3U 2 L6 20 Schematic EATON Two in One PPDM 5000 6000 VA User s Guide
14. cover and the conduit landing plate and retain see Figure 9 Punch holes in the conduit landing plate for the input and output conduit using a Greenlee punch or similar device 6 Pull the input and output wires through separate conduit leaving approximately 0 5m 2 ft of exposed wire Attach a flexible metal Titting to the end of each conduit 7 Insert each conduit through a wiring access entry and attach the conduit fitting to the panel Strip 9 mm 0 357 of insulation from the end of each incoming wire 22 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality PPDM Output Cord PPDM Input Cord Wiring Access Cover Conduit Landing Plate Communication Port INSTALLATION RPO Connector RJ 11 Connector USB Port Figure 9 UPS and Hardwired PPDM Installation PPDM Output Circuit Breaker Cc EATON Two in One PPDM 5000 6000 User s Guide 164201820 Rev 1 www eaton com powerguality 23 INSTALLATION 8 Connectthe input and ground wires to the terminal block according to the PPDM model e Forthe EPPDMG6000 3U HW model see Figure 10 and Table 2 e For the EPP
15. powerquality 46 PPDM SCHEMATICS Figure 28 EPPDMG 6000 3U 6 L6 30 Schematic EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 47 PPDM SCHEMATICS 48 Figure 29 EPPDMG 6000 3U 7 L6 20 Schematic EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality Chapter 6 Service and Support If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 356 5737 or 1 919 870 3149 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the following information ready when you call the Help Desk e Model number e Serial number located behind the UPS front cover e Version number if available e Date of failure or problem e Symptoms of failure or problem e Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all warra
16. required 13 Install the PPDM front cover shipped separately 14 To change the UPS default settings refer to Display Functions in the UPS user s guide Plug Receptacle PPDM Rear Panels This section shows the rear panels of the plug receptacle PPDM models NOTE The rear panel for hardwired models is shown in Figure 9 on page 23 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 31 INSTALLATION PPDM Output Circuit Breaker Output Receptacles eight 5 15R Output Receptacle L6 30 Neutral to Ground Bonding Screw Figure 14 EPPDMG 6000 3U 1 L6 30 PPDM Output Circuit Breaker hoo SE Output Receptacle 18 20 Neutral to Ground Bonding Screw Output Receptacles eight 5 15R Figure 15 EPPDMG 6000 3U 2 L6 20 PPDM Output Circuit Breaker Output Receptacles eight 5 15R Output Receptacle 15 30 Neutral to Ground Bonding Screw Figure 16 EPPDMG 6000 3U 3 L5 30 32 EATON Two in One PPDM 5000 6
17. 00 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality INTRODUCTION Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner som skal tolges under installation og vedligeholdelse af UPS en og PDU L s venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp fremtidige opslag Denne UPS indeholder LIVSFARLIG H JSP NDING Alle reparationer vedligeholdelse b r kun udf res af en AUTORISERET SERVICETEKNIKER Ingen af UPS ens indvendige dele kan repareres af brugeren ADVARSEL e Installer denne UPS i et temperatur og fugtighedskontrolleret indend rsmilj frit for ledende forureningsstoffer for at formindske risikoen for brand og elektrisk st d Rumtemperaturen m ikke overstige 40 C UPS en b r ikke betjenes n r vand eller hgj fugtighed maksimalt 95 e For PPDM systemer med h rdledningsudgange skal overstr msbeskyttelse for vekslestr mmens udgangskredsl b forsynes af andre e For PPDM systemer med h rdledningsudgange skal egnede nominelle afbryderkontakter for vekslestrammens udgangskredsl b forsynes af andre 2 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality INTRODUCTION Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de
18. 000 VA User s Guide 164201820 Rev 1 www eaton com powerguality INSTALLATION PPDM Input Cord to UPS PPDM Output Cord to UPS PPDM Output Input Connector Circuit Breaker Output Receptacles eight 5 15R Output Receptacle L 14 30 Neutral to Ground Bonding Screw Figure 17 EPPDMG 6000 3U 4 L14 30 Output Receptacle 16 30 Input Connector PPDM Output Circuit Breaker NE 92424 E Output Receptacles four 5 15R ill Output Receptacle L14 30 Neutral to Ground Bonding Screw O 5 0 Figure 18 EPPDMG 6000 3U 5 L6 30 amp L14 30 PPDM Input Cord to UPS PPDM Output Cord to UPS IO Output Receptacle L6 30 PPDM Output Input Connector Circuit Breaker MIS E JE Output Receptacles four 5 20 Ii 7 Output Receptacle 16 30 Neutral to Ground Bonding Screw Figure 19 EPPDMG 6000 3U 6 L6 30 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 33
19. 4 30 Models Output Voltage Input Voltage 208V Switch Position Default 240V Switch Position from UPS L14 30R 5 15R L14 30R 5 15R 208 240 120 208 104 220 252 126 220 110 230 262 131 230 115 240 272 136 240 120 EPPDMG 6000 3U 5 L6 30 amp L14 30 Models Output Voltage Input Voltage 208V Switch Position Default 240V Switch Position from UPS L6 30R L14 30R 5 15R L6 30R L14 30R 5 15R 208 208 240 120 208 208 104 220 220 252 126 220 220 110 230 230 262 131 230 230 115 240 240 272 136 240 240 120 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 27 INSTALLATION Input Voltage from UPS 208 220 230 240 PPDM Startup EPPDMG 6000 3U 6 L6 30 and EPPDMG 6000 3U 7 L6 20 Models Output Voltage 208V Switch Position Default 240V Switch Position L6 30R or L6 20R 5 20R L6 30R or L6 20R 5 20R 208 120 208 104 220 126 220 110 230 131 230 115 240 136 240 120 Neutral to Ground Bonding The PPDM has a neutral to ground N G or neutral to earth bonding screw as required under safety regulations issued by various regulatory agencies If the neutral to ground connection is not needed remove the screw to remove the bond between neutral and ground See Plug Receptacle PPDM Rear Panels on page 31 for the neutral to ground screw locations Continue to the following section PPDM Startup To start up the PPDM with a 9135 UPS continue to the following section 9135 UP
20. 40 C 32 F to 104 F Storage Temperature 22 C to 55 C 7 F to 131 F Relative Humidity 5 95 noncondensing Safety Conformance UL 1778 CSA C22 2 No 107 1 107 2 NOM 019 SCFI EN 62040 1 1 2004 12 EN 62040 2 2006 6 IEC 60950 Agency Markings cULus cUL CE EMC Class A EN 50091 2 FCC Part 15 ICES 003 Dimensions WxDxH 442 x 683 x 130 mm 17 4 x 26 9 x 5 1 30 Weight 46 7 kg 103 Ib 38 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality Chapter 5 PPDM Schematics This section shows the schematics of each PPDM model EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 39 PPDM SCHEMATICS annoys i INdNI annoys 104100 EY i ALMA Lod i NOI 108 2341 i pexeos AOZL E palejosi A0ZL hoy i 0V07 OL pe1ejosi jennen i INdLNO Advz 802 1111010 SAN 4 Advz 802 21 04110 Sdn MOSS3003d YIMOd OL INdNI 104100 YOSSIIOUA YIMOd Figure 21 EPPDMG6000 3U HW Schematic EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality 40 PPDM SCHEMATICS _ 10411061 AINIIN Lawn E J I d s NAN ann parelosi 092 062 parejos 1022 811 SE Lino Paos ennen i 072 062 2 eur nding SAN NObZ 0EZ 1 aur ndinQ
21. DMG 6000 3U HWEU model see Figure 11 and Table 2 9 Connect the output and ground wires to the terminal block according to the PPDM model e For the EPPDMG6000 3U HW model see Figure 10 and Table 2 e For the EPPDMG 6000 3U HWEU model see Figure 11 and Table 2 Load Output 120V isolated Load Output 120V isolated Load Output Neutral isolated Source Input Line 2 UPS Output Line 1 208 240V oource Input Line 1 UPS Output Line 2 208 240V L EE eue e O Input N S S e Output Ground Ground E 3 4 5 7 Eb Figure 10 EPPDMG6000 3U HW Model Terminal Block Load Output 115 120V isolated Load Output 230 240V isolated Load Output Neutral isolated Source Input Line 2 N UPS Output Line 1 230 240V Source Input Line 1 UPS Output Line 2 N 230 240 Input IN e Output Earthing Earthing Figure 11 EPPDMG 6000 3U HWEU Model Terminal Block 24 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality INSTALLATION Table 2 PPDM Wiring Specifications PPDM Wire Functi Terminal VOI ten Terminal Wire Tightening Boston EPPDMG6000 3U HW EPPDMG 6000 3U HWEU Torgue 1 Source Input Line 1 Source Input Line 1 2 Source Input Line 2 Source Input Line 2 N 3 Load Output 120V isolated Load Output 230 240V isolated 2 4 Load Output 120V isolated Load
22. ONE e Per ridurre il rischio di incendio o di scossa elettrica installare il gruppo statico di continuit in un ambiente interno a temperatura ed umidit controllata privo di agenti contaminanti conduttivi La temperatura ambiente non deve superare i 40 C Non utilizzare l unit in prossimit di acqua o in presenza di umidit eccessiva 9596 max e Nei sistemi PPDM prowvisti di uscite cablate i dispositivi di protezione da sovracorrente per il i circuito i a corrente alternata in uscita devono essere forniti da terzi Nei sistemi PPDM provvisti di uscite cablate i sezionatori di corrente nominale adeguata per il i circuito i a corrente alternata in uscita devono essere forniti da terzi N EATON Two in One PPDM 5000 6000 User s Guide 164201820 Rev 1 www eaton com powerguality INTRODUCTION Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne h ndboken inneholder viktige instruksjoner som du bgr overholde ved montering og vedlikehold av UPS enheten og PPDM Les alle instruksjoner fer utstyret tas bruk og gjem h ndboken til fremtidig referanse FARLIG Denne UPS en inneholder LIVSFARLIGE SPENNINGER All reparasjon og service m kun utf res av AUTORISERT SERVICEPERSONALE BRUKERE KAN IKKE UTF RE SERVICE PA NOEN AV DELENE i UPS en FORSIKTIG e For redusere fare for brann eller elektriske st t b r denne UPS en installeres i et innendgrs med kontr
23. Pour r duire les risques d incendie et de d charge lectrique installer l onduleur uniquement l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 maximum e Pour les models PPDM ayant des sorties c bl es la protection contre une surintensit pour le s circuit s de sortie de courant alternatif doit tre fournie par un autre fournisseur e Pour les models PPDM ayant des sorties c bl es les interrupteurs de d connexion convenables pour le s circuit s de sortie de courant alternatif doivent tre fournie par un autre fournisseur e EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality INTRODUCTION Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enth lt wichtige Anweisungen die Sie w hrend der Installation und Wartung des USV Unterbrechungsfreies Stromversorgungssystem und der PPDM befolgen m ssen Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Ger t arbeiten Bewaren Sie das Handbuch zum Nachlesen auf Die USV f hrt lebensgef hrliche Spannungen Alle Reparatur und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgef hrt werden Die USV enth lt keine vom Benutzer zu wartenden Komponente
24. S GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalaci n y el mantenimiento del SIE y del PPDM Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro PELIGRO Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TECNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE PRECAUCION e Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo e los sistemas PPDM con salidas cableadas permanentamente la protecci n contra exceso de corriente para el los circuito s de CA de salida ser suministrada por terceros e Para los sistemas PPDM con salidas cableadas permanentemente los interruptores de desconexi n debidamente clasificados para el los circuito s de CA de salida ser n suministrados por terceros EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 11 INTRODUCTION S kerhetsf reskrifter VIKTIGA S KERHETSF RESKRIFTER SPARA DESSA F RESKRIFTER Den h r anvisningen inneh ller viktiga instrukti
25. S Startup UPS Startup To start up the PPDM with a 9135 UPS 1 If you are installing a remote power off RPO switch install the switch before powering on the UPS Refer to RPO Installation in the UPS user s guide for instructions Refer to the UPS user s guide for recommended upstream protection For EU models also refer to the recommendations for downstream protection Plug the input and output cords of the PPDM into the input and output power connectors on the UPS power cables see Figure 13 28 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality INSTALLATION Output Connection Input Connection Power Connection Figure 13 PPDM and 9135 UPS Connections 4 Verity that the UPS internal battery connector is connected refer to the UPS user s guide 5 Switch all battery circuit breakers to the ON position EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 29 INSTALLATION 30 6 Setthe upstream circuit breaker not included to the ON position 7 Hardwired PPDM models only Switch the main utility breaker on The equipment is powered by utility power but not protected by the UPS Batteries are recharging An eight hour recharge period is necessary to get full backup time The and gt indicators illuminate 8 Plug receptacle PPDM models o
26. UPS and connected load the upstream circuit breaker not included should be set to the OFF position 4 Continue to the following section PPDM Setup 14 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality INSTALLATION PPDM Setup To set up the PPDM with the 9135 UPS 1 For tower configurations continue to Step 2 for rack configurations continue to Step 7 on page 17 2 Tower configuration only Install pedestal extenders for each additional cabinet For two cabinets insert the extender into position 3 on the pedestal see Figure 1 For three cabinets or more insert the extender into position 4 on the pedestal see Figure 2 Figure 1 Extending the Pedestals for Two Cabinets tt a Figure 2 Extending the Pedestals for Three or More Cabinets EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 15 INSTALLATION NOTE Eaton recommends a minimum of 150 mm 5 9 free space behind the UPS rear panel and a distance of 450 mm 17 77 between the tower stands 3 Carefully position the cabinet upright with the UPS indicators at the top and place in the pedestals see Figure 3 4 Adjust the pedestals to the size of the UPS and secure the pedestals with the captive screws UPS Indicators
27. a das conectadas a prote o de sobrecarga para circuitos de sa da de corrente alternada deve ser fornecida por outros e Para sistemas PPDM com sa das conectadas Interruptores de desconex o devidamente qualificados para circuitos de sa da de corrente alternada devem ser fornecidos por outros O EATON Two in One PPDM 5000 6000 User s Guide 164201820 Rev 1 www eaton com powerguality INTRODUCTION Mepam 10
28. al measures Eaton and PowerPass are registered trademarks of Eaton Corporation or its subsidiaries and affiliates Greenlee is a registered trademark of Greenlee Textron OCopyright 2009 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Reguesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standards EN 62040 1 1 2004 12 and EN 62040 2 2006 6 IEC 60950 Third Edition e EU Directives 2006 95 EC Council Directive on equipment designed for use within certain voltage limits 2004 108 EC Council Directive relating to electromagnetic compatibility The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality SAS 110 Rue Blaise Pascal 38334 St ISMIER FRANCE Phone 33 476 00 66 66 Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important Information gt gt Pb RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as Important operating and maintenance Instruct
29. er 1 Introduction The PowerPasse Distribution Module PPDM is designed to operate with a 5000 6000 VA Eatone 9135 uninterruptible power system UPS The PPDM allows you to e Replace or upgrade the UPS without losing power to the protected equipment see Using Maintenance Bypass on page 35 e Provide surge protection if the UPS is not present e Provide extra surge protection when the UPS is present Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and PPDM Please read all instructions before operating the equipment and save this manual for future reference This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS CAUTION e Toreduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum e For PPDM models with hardwired outputs overcurrent protection for the output AC circuit s is to be provided by others e For PPDM models with hardwired outputs suitably rated disconnect switches for the output AC circuit s are to be provided by others EATON Two in One PPDM 50
30. installatie en het onderhoud van de UPS en de PDU Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD OPGELET e Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met temperatuur en vochtigheidregeling te worden geinstalleerd waar geen geleidende verontreinigingen aanwezig zijn De omgevingstemperatuur mag 40 C niet overschrijden Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid max 95 e Voor PPDM systemen met vast bedrade uitgangen moet de overstroombeveiliging voor wisselstroom uitvoercircuit s door anderen worden geleverd e Voor PPDM systemen met vast bedrade uitgangen moeten de juiste hoofdschakelaars voor wisselstroom uitvoercircuit s door anderen worden geleverd EATON Two in One PPDM 5000 6000 User s Guide 164201820 Rev1 www eaton com powerguality INTRODUCTION Tarkeita Turvaohjeita T RKEIT TURVAOHJEITA SUOMI S ILYT N M OHJEET T m k ytt ohje sis lt t rkeit ohjeita joita on noudatettava UPS virtal hteen ja PPDM asennuksen ja huollon yhteydess Lue kaikki ohjeet ennen laitteiston k ytt ja s ilyt ohje my he
31. ions This symbol indicates that you should not discard the UPS or the UPS batteries In the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Table of Contents 1 Introduction ss un cen ACE de NA AS ee Safety Warnings 2 oix ode td ee Inspecting the Equipment 2 0010 EEE KP ETK RO ante Jaa Ea UPS Shutdown ERDNISETUDE ESS Dai Ge ee ack K E 4 01 Kan 0 Plug Receptacle PPDM Installation CLON STAUB uroer ee foi aaa LA EG PI POR ER Plug Receptacle PPDM Rear Panels 3 Operation Nr using Maintenance BYPASS samla A aa gt SDECHICAHONS Haare aeg es 5 PPDM Schematlcs RU a ad ER del 6 Service and A enbrel EATON Two in One PPDM 5000 6000 User s Guide 164201820 Rev 1 www eaton com powerguality TABLE OF CONTENTS ii EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality Chapt
32. mp tarvetta varten VAARA T m UPS sis lt HENGENVAARALLISIA J NNITTEIT Kaikki korjaukset ja huollot on j tett v VAIN VALTUUTETUN HUOLTOHENKIL N TOIMEKSI UPS ei sis ll MIT N K YTT J N HUOLLETTAVIA OSIA e V hent ksesi tulipalon ja s hk iskun vaaraa asenna t m UPS sis tiloihin joissa l mp tila ja kosteus on s dett viss ja joissa ei ole virtaa johtavia ep puhtauksia Ymp rist n l mp tila ei saa ylitt 40 C l k yt l hell vett ja v lt kosteita tiloja 95 maksimi e PPDM j rjestelmiss kiintealla asennuksella kuormana olevien laitteiden ylivirtasuojaus ja erotuskytkimet tulee toteuttaa kuormapiireissa 4 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality INTRODUCTION Consignes de securite CONSIGNES DE SECURITE IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous tes invite a suivre lors de toute proc dure d installation et de maintenance de PPDM et de l onduleur Veuillez consulter enti rement ces Instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFI E A UN PERSONNEL OUALIFIE AGREE AUCUNE PIECE REPARABLE PAR L UTILISATEUR ne se trouve dans l onduleur ATTENTION e
33. n VORSICHT e Um die Brand oder Elektroschockgefahr zu verringern diese USV nur in Geb uden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren in denen keine leitenden Schmutzstoffen vorhanden sind Die Umgebungstemperatur darf 40 C nicht bersteigen Die USV nicht in der N he von Wasser oder in extrem hoher Luftfeuchtigkeit max 95 betreiben e F r PPDM Systeme mit festverdrahteten Eing ngen mu der berstromschutz f r die Ausgangswechselstromkreise anderweitig bereitgestellt werden e F r PPDM Systeme mit festverdrahteten Ausg ngen m ssen Trennschalter f r die Ausgangswechselstromkreise mit passendem Nennwert anderweitig bereitgestellt werden 6 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality INTRODUCTION Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE OUESTE ISTRUZIONI Il presente manuale contiene importanti istruzioni da seguire durante l installazione e la manutenzione dell UPS e dell PPDM Leggere integralmente le istruzioni prima di utilizzare l apparecchiatura e conservare il presente manuale per futuro riferimento PERICOLO La TENSIONE contenuta in questo gruppo statico di continuit LETALE Tutte le operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO All interno del gruppo statico di continuit NON vi sono PARTI RIPARABILI DALL UTENTE ATTENZI
34. nly Plug the supplied power cord into the input connector on the PPDM rear panel The equipment is powered by utility power but not protected by the UPS Batteries are recharging An eight hour recharge period is necessary to get full backup time he Yf and gt indicators illuminate 9 Press and hold the 1 button until you hear the UPS beep approximately three seconds After the UPS is turned on it conducts a self test and enters Normal mode The indicator remains on and the gt indicator turns off indicating that power is available to your equipment 10 Confirm the UPS output voltage through the front panel and verify that it matches the PPDM output voltage see Table 3 on page 27 CAUTION Failure to match the UPS output voltage may result in a hazardous condition including damage to the UPS or to the load EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality INSTALLATION 11 Plug receptacle PPDM models only Plug the eguipment to be protected into the PPDM output receptacle s NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power reguirements of the heating elements 12 Switch the PPDM output circuit breaker to the ON position NOTE The PPDM output circuit breaker disconnect switch disconnects power to the output on the PPDM rear panel but does NOT shut off power to the UPS opening the upstream protection would be
35. ntied units NOTE For critical applications immediate replacement may be available Call the Help Desk for the dealer or distributor nearest you EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality 49 SERVICE AND SUPPORT 50 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 164201820 1
36. ollert temperatur og luftfuktighet som er fritt ledende forurensende stoffer Romtemperaturen m ikke overskride 40 C Den m ikke brukes 1 n rheten av vann eller ved meget luftfuktighet 95 maks e For PPDM systemer med fastkoplete uttak m overstramvern for vekselstramuttak ene stilles til r dighet av andre e For PPDM systemer med fastkoplete uttak m passende utkoplingsbrytere for vekselstramuttak ene stilles til r dighet av andre 8 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality INTRODUCTION Regulamentos de Seguranca INSTRUCOES DE SEGURANCA IMPORTANTES GUARDE ESTAS INSTRUCOES Este manual cont m instru es importantes que devem ser seguidas durante a Instala o e manuten o do no break e da Leia todas as instru es antes de operar 0 equipamento e guarde este manual para consult lo futuramente CUIDADO A UPS cont m VOLTAGEM MORTAL Todos os reparos e assist ncia t cnica devem ser executados SOMENTE POR PESSOAL DA ASSIST NCIA T CNICA AUTORIZADO N o h nenhuma PE A QUE POSSA SER REPARADA PELO USUARIO dentro da UPS e Para reduzir o risco de inc ndios ou choques el tricos instale a UPS em ambiente interno com temperatura e umidade controladas e livres de contaminadores condut veis A temperatura ambiente n o deve exceder 40 C N o opere pr ximo a gua ou em umidade excessiva m x 95 e Para sistemas PPDM com s
37. oner som du ska f lja under installation och underh ll av UPS enheten och PPDM L s alla instruktioner innan du anv nder utrustningen och spara den h r anvisningen f r framtida referens Denna UPS enhet inneh ller LIVSFARLIG SP NNING ENDAST AUKTORISERAD SERVICEPERSONAL f r utf ra reparationer eller service Det finns inga delar som ANV NDAREN KAN UTF RA SERVICE P inuti UPS enheten VIKTIGT e Minskarisken f r brand eller elektriska st tar genom att installera denna UPS enhet inomhus d r temperatur och luftfuktighet r kontrollerade och d r inga ledande f roreningar f rekommer Omgivande temperatur verstiga 40 C Anv nd inte utrustningen n ra vatten eller vid h g luftfuktighet max 95 e Qverstr msskydd f r de utg ende v xelstr mskretsarna ska tillhandah llas av andra f r PPDM system med fasta utg ngar e Bortkopplingsswitchar med passande dimensionering f r de utg ende v xelstr mskretsarna ska tillhandah llas av andra f r PPDM system med fasta utg ngar 12 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerquality Chapter 2 Installation This section explains e Equipment inspection e UPS setup PowerPass Distribution Module PPDM installation e PPDM rear panels Inspecting the Eguipment If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the car
38. rier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative The 9135 UPSs are designed for flexible configurations and can be installed in a rack or as a standalone cabinet If the UPS is already installed and operating shut down the UPS before Installing the PPDM See the following section UPS Shutdown For new UPS installations continue to Setup on page 15 EATON Two in One PPDM 5000 6000 VA User s Guide 164201820 Rev 1 www eaton com powerguality 13 INSTALLATION UPS Shutdown If the UPS is already installed and operating shut down the UPS 1 Prepare your equipment for shutdown 2 Press the l button for approximately three seconds The UPS beeps once and the load is no longer protected by the UPS It is powered by utility power If the UPS is set in frequency converter mode the equipment will not be powered If the utility power is out of tolerance the UPS will generate a 10 ms output calibrated break 3 Forafull shutdown of
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