Fantec SURE STAR
Contents
1. PIN24 PIN12 TERMINAL MOLEX 39 00 0039 or equivalent eae GITE nore E Tuas Eoomteti 1 5 13 bees 2 14 P24 3 suco 15 BLAGKTGND 4 REDS 16 5 sLACK GND 17 P24 resu 18 BOACKIGND PIN13 PIN 7 19 omnem 8 20 L 500mm 15mm 9 21 Bones PINS PING 10 aotem 22 REDWEN 11 23 REDE H P8 pee 24 fae PIN5 PIN1 BPins EPS12V L 500mm 15mm TERMINAL MOLEX 3900 0060 or equivalent Pin WIRE WIRE Bing Et FING P4 Penes coron SIGNAL type LENGTH BLACK COM L S00mm4 i5mm 2 BLACK COM 18AWG qus uu m um PA 00 4 18AWG BINS P8 5 15mm gt 6 YELLOW 12 18AWG 7 VELLOW I8AWG 8 YELLOW 12V T8AWG dPIns ATXTZV FOR Pa2. suRESTAR SURE STAR Issued Date Dec 06 2011 SPECIFICATION Model Name R4B 500G1V2 Revision 1 1 Description 500W 500W Mini Redundant Power Supply Revision History Rev Date Revision Description Modify By Cust App Date Approval 1 0 AUG 08 Modified the circuit for DC DC backplane AUG 10 2011 KEVIN 2011 1 1 Dec 05 1 Add the push button reset switch on P 12 dai Dec 06 2011 2011 2 Modified the operation temp to 50 C d Prepared BY Checked BY Approved BY KEVIN JACKY I sTAR SURE STAR Contents 1 General Description 2 Input Characteristics 2 1 AC Input voltage and frequency 2 2 Input current and inrush current 2 3 Power Factor 3 Power Efficiency 4 Output Characteristics 4 1 Output Voltage amp Current Regulation 4 2 DC Output Ripple amp Noise 4 3 Hold Up Time 4 4 Rise Time 4 5 Dynamic load response time 4 6 Remote on off control 5 Power good signal 6 PROTECTION 6 1 Over voltage protection 6 2 Under voltage protection 6 3 Over current Protection 6 4 Short circuit protection 6 5 Thermal Protection 7 Power System Signal status 7 1 Buzzer status 7 2 LED indicators 7 3 TTL signal 8 Load sharing SURE STAR SURE STAR 9 Isolation 9 1 Insulation Resistance 9 2 Dielectric Withstand Voltage 9 3 Leakage current 10 Safety Requirements 11 EMC 11 1 EMI 11 2 EMS 12 En
3. 3 3V shall not exceed 170W 4 2 DC Output Ripple amp Noise Output Voltage amp Noise Max 3 60mVp p 5V 60mVp p 12V 120mVp p 12V 120mVp p 5VSB 50mVp p Note 1 Ripple amp Noise bandwidth is set to 20MHz 2 Use a 0 1uF ceramic capacitor in parallel with a 10uF electrolytic capacitor at output connector terminals for ripple amp noise measurements 4 3 Hold Up Time Output Voltage 115VAC Input 230VAC Input 3 3V gt 16ms gt 16ms 5V gt 16ms gt 16ms 12V gt 16ms gt 16ms 12V gt 16ms gt 16ms 5VSB gt 16ms gt 16ms Note All of dc output at full load SURE STAR SURE STAR 4 4 Rise Time Output Voltage 115 230Vac Input amp Full Load 3 3V 20ms max 5V 20ms max 12V 20ms max 12V 20ms max 5VSB 20ms max Note The rise time measured is when the output voltages rise from10 to 90 of specified output voltage Vout observed on the channel waveform 4 5 Dynamic load response time The following shall apply to the 3 3 V 5 V and 12 V outputs Output voltage for each output shall recover to within 5 of its steady state level in less than 1 ms under the following conditions AC Input Voltage 9OVAC 264VAC Repetition rate of 100Hz with 50 duty cycle Output Step Load Size Load Slew Rate Capacitive Load 3 3V 30 to 100 to 30 load 0 5 A
4. PB PIN3 Connector HOUSING MOLEX 39 01 0280 or equivalent 00 iiia E e or equivalent s n WIRE Housing coror SIGNAL Wee LENGTH 1 BLACK COM IBAWG T COM onn sisom PC PINS 3 YELLOW 12V 18AWG 2S PING YELLOW 12V_ 18AWG TU 4Pins HD CD ROM RW P4H1 P4H4 Connector HOUSING AMP 480424 0 or equivalent gt PIN1 TERMINAL AMP 60619 4 or equivalent 4Pins FLOPPY DISK P4F PIN2 Connector HOUSING AMP 171822 4 or equivalent PD PINS TERMINAL AMP 170262 2 or equivalent Housing he OLG SIGNAL LENGTH 1 YELLOW 12 18AWG a 2 BLACK COM 18AWG BE M BIND PD COM 18AWG 900mm 15mm 5 PINS PG 2 5V 18AWG cj PINA 1 YELLOW 12V 18AWG 2 BLACK 18AWG L 150mm 10mm PE a BLACK cow m 197 PIN1 PH 45V 18AWG ping PC 1 Yeow 18AWG PING pp LE BACK COM TSANG sismm 3 BLACK COM tSAWG L 500mm 15mm PI 4 RED 45V 18AWG PIN1 1 YELLOW 12V 22AWG pa 11 PIN2 py 2 COM zeAWG 5 PINS 3 BLACK COM 22AWG 90mm 15 PING 4 RED 35V 22AWG 50mm 4 10mm S ATA HDD HOUSING MOLEX 675820000 or equivalent PH TERMINAL MOLEX 675810000 or equivalent PINA Housing WIRE signa WIRE LENGTH No COLOR TYPE 1 ORANGE 393 IBAWG PK 2 BLACK COM n BINS 3 RED 38V 18AWG 500mm 15mm PI PIN3 PM 4 BLACK COM 18A
5. non condensing Non Operating 20 to 90 non condensing 12 3 Altitude Operating sea level to 7 000 feet Non operating sea level to 40 000 feet 12 4 Vibration 10 55Hz 19 6m s 2G 3minutes period 60minutes each along X Y and Z axis 12 5 Shock 49m s bG 11ms once each X Y and Z axis 12 6 Cooling Method BY BALL BEARING DC FAN 13 Reliability 13 1 MTBF Qualification Using MIL HDBK 217F the calculated gt 100 000 hours at 25 C 14 Mechanical 2D Drawing and Power Connector 14 1 Outside Dimension 199 D x150 W x86 H mm REVISIONS HUKREV DESCRIPION S5 sina Hf DATE 11 VERE BHREETL Imm fbit tt May 21 10 12 Nov 07 11 C e 16 0 16 0 208 0 199 0 i I CR807 1
6. 5 TT J v lt 0 C c C3 ON c Zi Y NS O CR808 1 2 2 CR808 1 E Y L J 1601 620 16 0 199 _ 130 amp 1 gt gt 2 Se e CO JB 4 C CO C 56 o i VW d 5 TOL CANGES Sis mmi abs 025 MATERIAL UNITS S 1 ee ee See ee Te SURE STAR X 2 APPROVE BY CHECK BY DRAW BY DRAW NO m m me PROJECTION SHEET OF MODEL No A cl E HA Dare Nov 07 2011 PAAT No 14 2 DC Output cables 9 NU P 0000000000 L 500mm 15mm PK 10 PL Alarm Reset Switch Connector E 2 48 PM E Hon 10 m 63 HO sess L 500mm 15mm i Em 14 P6 n BROWN WHITE 5gLED ogegogegogogce 5 PWI LED ORANGE RED WHITE J PW2 LED ORANGE GREEN WHITE SgLED VIOLETS External LED RED ORANGE Power Module System Status LED 29292 E TTL Signal Cable H2510 SY Push Button Reset Swi
7. u sec 6000uF 5V 30 to 100 to 30 load 0 5 A u sec 6000uF 12V 60 to 100 to 60 load 1 A u sec 6000uf 5SB 0 to 100 to 0 load 0 5 A u sec 350uF 4 6 Remote on off control The main outputs of this power supply 3 3V 5V 12V 12V shall be energized when input signal PSON is active PSON is an active low TTL compatible signal referenced to the 5V standby common This input signal shall be an open collector signal capable of sinking a minimum of 1 6mA When PSON becomes inactive the main outputs shall be disabled PSU on PSU off PSON Signal LOW 0 8V max HI 2V max SURE STAR SURE STAR 5 Power good signal The system shall have an active high TTL compatible signal capable of sinking 1mA and sourcing 100uA The signal shall become active within 100 to 500 ms from the instant 5V output reaches a steady state level within the specified regulation limits It shall become inactive at least 1 ms before 5V drops to below the lower regulation limit Power good 115 230VAC Full Load 200ms 500ms Power Fail 115 230VAC Full Load 1ms Min 6 Protection 6 1 Over voltage protection Output Min Max Comments 3 3V 3 75V 4 3V PSU shutdown 5V 5 7V 6 9V PSU shutdown 12V 13V 14 3V PSU shutdown Note The power supply shall be test at max AC voltage 230Vac and min load or no load 6 2 Under voltage protection O
8. ON and OK OFF ON ON Power supply failure OFF Blinking OFF suRESTAR SURE STAR 7 3 TTL signal POWER SUPPLY CONDITION OUTPUT CONDITION Min Max NORMAL POWER SUPPLY ON 3V 5 25V FAILURE POWER SUPPLY OFF OV 1V 8 Load sharing Output Voltage Load Current Load Share Voltage 12V 1A 0 48V 0 52V 5V 1A 0 33V 0 37V 3 3V 1A 0 33V 0 37V 9 Isolation 9 1 Insulation Resistance Input To Output 500Vdc 50M ohms Min at room Temperature Input To FG 500Vdc 50M ohms Min at room Temperature Output To FG Non Insulation 9 2 Dielectric Withstand Voltage Input To Output 1834Vac 30 mA for 1 Minute Input To FG 1834Vac 30 mA for 1 Minute Output To FG Non Insulation 9 3 Leakage current 3 5 max at 120 264Vac 50 60HZ 10 Safety Requirements IEC 60950 1 TUV EN 60950 1 UL or cUL BSMI CCC SURE STAR 11 EMC The power supply shall comply with the following criterion 11 1 EMI 1 Conduction Emission A EN55022 2006 A1 2007 CLASS A EN55024 1998 A1 2001 A2 20003 B CISPR PUB 22 and FCC PART 15 SUBPART B CLASS A 2 Radiated Emission A EN55022 2006 A1 2007 CLASS A EN55024 1998 A1 2001 A2 20003 B CISPR PUB 22 and FCC PART 15 SUBPART B CLASS A 12 Environmental 12 1 Temperature Operating 0 Cto 50 C Non Operating 20 C to 70 C 12 2 Humidity Operating 5 to 95
9. WG PINA 5 YELLOW 512 18AWG Housing euro WBE LENGTH 1 ORANGE 3V3 18AWG WW 007 i PL 2 BLACcK teawa S 3 RED 5 18AWG 150mm 15 4 BLACK COM 18AWG 5 YELLOW 12 mm rm mm X m SURE STAR En o BS RAB A TACKY BR
10. tch 6Pins PCI Express Connector HOUSING MOLEX 39 01 0280 or equivalent TERMINAL MOLEX 39 00 0060 or equivalent Connector HOUSING Molex 22 01 3027 or equivalent Pin WIRE WIRE No COLOR SIGNAL TYPE LENGTH 1 BLACK COM 22AWG 2 RED 5 22 00mm 20 ALARM Reset Switch Connector Push Button Reset Switch Pin WIRE WIRE Nel Coron Siena WAE LENGTH GRAY COM 2zAWG 2 GRAY REST zzAWG 2011 20mm Housing coron SIGNAL WAE LENGTH YELLOW 18AWG pe L2 VELLOW 18AWG 3 YELLOW 2V 18AWG J 4 BLACK COM 5 BLACK COM 18AWG 6 BLACK 18AWG POWER Module System Status LED Name WIRECOLOR PE LENGTH TYPE PWILED BROWN WHITE ORANGE zzAWG PW2LED RED WHITE ORANGE zzAwa 900mm 220mm ExemalED GREEN WHITE REDIORANGE 22AWG TTL Signal L 500mmz15mm m e E30 0mm REVISIONS REV DESCRIPTION SIGN DATE Alarm Reset Switch Connector Micro Switch ec 24Pins EPS12V Connector HOUSING MOLEX 39 01 2240 or equivalent
11. utput Min Max Comments 3 3V 2 0V 2 4V PSU shutdown 5V 3 3V 3 7V PSU shutdown 12V 8 5V 9 5V IPSU shutdown Note The power supply shall be test at max AC voltage 230Vac and min load or no load 6 3 Over current protection Output Over Current Type Over Current Max Comments 3 3V 27 5A 37 5A PSU shutdown 5V 27 5A 37 5A PSU shutdown 12V 45 1A 61 5A PSU shutdown Note The over current protection should be tested at other load rating SURE STAR SURE STAR 6 4 Short circuit protection Output Comments 3 3V PSU shutdown 5V PSU shutdown 12V PSU shutdown Note The Short circuit protection should be tested at other load rating 6 5 Thermal Protection The power supply shall go into thermal protection as the case temperature exceeds 86 C 5 limit The output shall recover only when the temperature becomes normal and AC power is turned on again 7 Power System Signal status 7 1 Buzzer status Power Supply Condition Buzzer status No AC power to all PSU OFF AC present Only Standby Output On OFF Power supply DC outputs ON and OK OFF Power supply failure Beeping 7 2 LED indicators Power Supply Condition Power system status Power Module status LED Color RED GREEN ORANGE No AC power to all PSU OFF OFF OFF AC present Only Standby Output On ON OFF OFF Power supply DC outputs
12. vironmental 12 1 Temperature 12 2 Humidity 12 3 Altitude 12 4 Vibration 12 5 Shock 12 6 Cooling Method 13 Reliability 13 1 MTBF Qualification 14 Mechanical 2D Drawing and Power Connector 14 1 Outside Dimension 14 2 DC Output cables SURE STAR SURE STAR 1 General Description This specification describes the performance characteristics of a 500 watts hot swappable 1 1 power system with 3 3V 5V 12V 12V main DC outputs and 5V standby outputs The system is configured to hold two identical 500W power supply modules SURE STAR Model R4B 500G1 V2 2 Input Characteristics 2 1 AC Input voltage and frequency Minimum Nominal Maximum Unit 90 100 240 264 VAC 47 50 60 63 Hz 2 2 Input current and inrush current AC Input Voltage MAX Input Current per power supply module Inrush Current per power supply module 115Vac 10A 25A 230Vac 5A 50A 2 3 Power Factor 90Vac 115Vac 230Vac 264Vac 0 99 0 98 0 95 0 92 Power Efficiency The Minimum efficiency of the power supply is 80 at full load and 115Vac 60HZ input Ic suRESTAR SURE STAR 4 Output Characteristics 4 1 Output Voltage amp Current Regulation Output Voltage Min Current Rated current REGULATION 3 25A 5 5V 1A 25A 5 12V 1A 41A 5 12V 0A 0 8A 5 5VSB 0 5A 3 5A 596 Note The combined total power from 5V amp
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