APC Symmetra PX Battery Module
Contents
1. Fault Tolerance n 0 The alarm threshold for reduced redundancy Runtime hr min The alarm threshold for reduced runtime load KVA Alarm indication of the load exceeding the configured redundancy Status Screen 8 Self Test Status of the last self test Lst Xfr Information on the last transfer to battery operation Status General UPS status IM Status of the main intelligence module RIM Status of the redundant intelligence module Set up Functions Display parameters are set to factory defaults Changing factory default settings Control Logging Status Settings Alarms Ww Shutdown Bypass Defaults Copy Output Freq Other Display Setup Diags Accessories Help Top Level Menu Settings Menu Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 13 Operation Setup screens From the Setup screen you can select the following items Shutdown Defaults Output Frequency Alarms Bypass Copy Other Configure the following system shutdown conditions Low Batt Dur Low battery duration is the time from low battery signal to the shutdown of the load This signal is sent to the server using shutdown software PC PCNS Shutdwn Dly Shutdown delay is the time from when the UPS receives a shutdown command usually sent by a server to the shutdown of UPS power to the load equipment This delay allows load equipment time to finish shutdo2. waww ap c c om Symmetra PX UPS 10 80 kW 208 V Operation and Maintenance Manual Symmetra PX 10 80 kW 208V Operation and Maintenance Manual Us LISTED Contents IMPORTANT SAFETY INSTRUCTIONS ooooooooo oo SAVE THESE INSTRUCTIONS o o oooooooooooooo ooo 1 Symbols used in this guide oo ooooooomomomoooo 1 ON OFF amp STAND BY Switch Positions 2 Total Power OFF Procedure oooocoocoococoooommomooo 3 Introduction i a e a AA Overview of System Components oo o oooooooo o WEIGHS 300 ala ele aad a ana ae aes a 6 Operator we mott Se eal ae wie a Ge SP we se ea Ones Functional Schematic Dual Mains Single Mains 9 Control FUNCHONS W io see ce bow as do ated a ear eo ee 9 Control Sereen iii ta a Rate Pate a Gas ee ce 10 Status Functions 0 000 cece nana nan nn 11 Status SCreGns RA AAA Ga Se aba a y 12 Set up Functions 2 5 58 e ia ente e ea te 13 Setup screens oni e A A e Sa eee 14 ACCESSOFIES SCFEEN w nn n nn non nn n nn nn nn nn n nn nana nn nna n 15 Logging Screen io ii aa de du LET aaa a wie 15 Display Screens iets a i aiaa a a iaa 16 DIAQ SCTSCNS cirie raag adaa e Sina e a Raat a a 16 Help SCreens onea tana 8 ats ar laf s sam aa a abria aE le ataca 7 Network Connection APC Web Management Card 17 Quick Config
3. Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support Entire contents copyright O 2003 American Power Conversion All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo Symmetra and InfraStruXure are trademarks of American Power Conversion Corporation and may be registered in some jurisdictions All other trademarks product names and corporate names are the property of their respective owners and are used for informational purposes only 990 1430 05 2003
4. Operation amp Maintenance Guide 990 1430 REVO1 25 Troubleshooting Module failure Display Message Meaning Corrective Action Bad Battery Module A battery module has failed and Refer to Module Replacement Sec requires replacement tion for procedures Bad Power Module A power module has failed and Refer to Module Replacement Sec requires replacement tion for procedures Intelligence Module is installed and failed The Main Intelligence Module has failed and requires replacement Replace the Main Intelligence Mod ule Refer to Module Replacement Section for procedures Redundant Intelligence Module is installed and failed The Redundant Intelligence Module has failed and requires replacement Replace the Redundant Intelligence Module Refer to Module Replace ment Section for procedures Threshold Alarm Display Message Meaning Corrective Action Redundancy has been lost The Symmetra no longer detects redundant power modules Either power module s have failed or the load has increased Option 1 If possible install additional power modules Option 2 Replace failed modules Refer to Module Replacement Section for procedures Runtime is below alarm threshold Actual power module redundancy has fallen below user specified redundancy alarm threshold Either power module s failed or the load increased Option 1 If possible install addition
5. Operation amp Maintenance Guide 990 1430 REVO1 Top Level Menu UV Sub Sub Sub Sub Status Screen 4 Operation 11 Operation Status screens The status screen display information regarding load battery power module voltage and current Status Screen 1 Vin The input voltage V output voltage V and output current A for each phase Vout 1 3 Tout Status Screen 2 Yoload assuming no Percentage of the load in relation to the total capacity of all power modules redundancy Status Screen 3 Yoload allowing for Percentage of the load allowing for the redundancy in your system n redundancy Status Screen 4 Frequencies The input and output frequency in hertz Hz Status Screen 5 Batt Voltage Actual voltage of the DC bus volts Batt Capacity Percentage of battery capacity available Runtime The available runtime for battery operation in hours and minutes Batts The number of installed battery modules Bad The number of failed battery modules 12 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Operation Status Screen 6 Capacity KVA The system load capacity Fault Tolerance The configured redundancy for your UPS n 0 n 1 n 2 Total Pwr Modules The number of power modules installed Bad Pwr Modules The number of failed power modules installed Status Screen 7 Alarm Thresholds Settings configured for the thresholds that trigger alarms
6. whether used for anaesthesia pain relief or other purposes autotransfusion devices blood pumps defibrillators arrhythmia detectors and alarms pacemakers hemodialysis systems peritoneal dialysis systems neonatal ventilator incubators ventilators for both adults and infants anaesthesia ventilators infusion pumps and any other device designated as critical by the U S F D A Hospital grade wiring devices and leakage current may be ordered as options on many APC UPS systems APC does not claim that units with this modification are certified or listed as Hospital Grade by APC or any other organization Therefore these units do not meet the requirements for use in direct patient care Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Life Support Policy Warranty Factory Warranty APC warrants that the unit when properly installed and commissioned by APC or APC authorized service personnel shall be free from defects in materials and workmanship for a period of 1 year from the date of installation or maximum 18 months after manufacturing In the event that the unit fails to meet the foregoing warranty APC shall for a period of one 1 year repair or replace any defective parts without charge for on site labor and travel if trained amp authorized APC personnel has conducted start up of the unit An APC Start Up Service must be performed completed by APC or by service personnel authorized by A
7. EXTENDED TO ANY THIRD PARTIES IN NO EVENT SHALL APC ITS OFFICERS DIRECTORS AFFILIATES OR EMPLOYEES BE LIABLE FOR ANY FORM OF INDIRECT SPECIAL CONSEQUENTIAL OR PUNITIVE DAMAGES ARISING OUT OF THE USE SERVICE OR INSTALLATION OF THE PRODUCTS WHETHER SUCH DAMAGES ARISE IN CONTRACT OR TORT IRRESPECTIVE OF FAULT NEGLIGENCE OR STRICT LIABILITY OR WHETHER APC HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 35 Www apc com APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways e Visit the APC Web site to find answers to frequently asked questions FAQs to access documents in the APC Knowledge Base and to submit customer support requests Wwww apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information WWw apc com support Global support with FAQs knowledge base and e support e Contact an APC Customer Support center by telephone or e mail Regional centers APC headquarters U S Canada 1 800 800 4272 toll free Latin America 1 401 789 5735 USA Europe Middle East Africa 353 91 702020 Ireland Japan 0 3 5434 2021 Local country specific centers go to www apc com support contact for contact information
8. Four LED indicators O LOAD ON Chrg 100 Load 000 120Vin 000Vout 60Hz Runtime OOhr 30m LOAD ON LED When green the Symmetra PX UPS is providing power to the load equipment ON BATT LED When yellow power is flowing from the batteries to the Power Modules BYPASS LED When yellow power to the load is being supplied through the Static Bypass Switch FAULT LED When red an fault condition exists LCD Displays alarms status data instructional help and configuration items UP and DOWN Selects menu items and accesses information navigation keys o 0 0 0 OO O ENTER key Opens menu items and input changes to system parameters HELP key Launches context sensitive help ESC key Returns to previous screen displayed Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Operation Press ESC until you get to the Top Level Status Sereen which provides you with basic system status information Chrg 1005 Load 0005 120Vin 000Vout 60Hz Runtime Ohr Om Top Level Status Screen factory default Press Enter to open the Top Level Menu screen This screen is the launching pad to command configure and monitor the system Selector Control Logging Arrow Status Display Setup Diags Accessories Help Top Level Menu Press Up and Down Y A to navigate the selector arrow and view all sub
9. If you are using a network connection please refer to the enclosed Product Manual CD Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 33 Life Support Policy Warranty Life Support Policy 34 American Power Conversion Corporation its affiliates and subsidiaries world wide APC do not recommend the use of any of their products in life support applications where failure or malfunction of the APC product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness APC does not permit the use of any of its products in direct patient care APC will not knowingly sell 1ts products for use in such applications unless the life support system or direct patient care device is part of a whole facility building into which the UPS is integrated and unless APC receives in writing assurances satisfactory to APC that a the UPS system will be configured in a manner that will provide N 1 power redundancy to the critical load b the end user assumes all risks and signs the APC System Configurations and Use Form and c the customer and operators of the APC UPS system agree to idemnify and hold APC and its affiliates and subsidiaries harmless for any and all claims arising out of the systems use in such applications Examples of devices considered to be life support devices include but are not limited to neonatal oxygen analysers nerve stimulators
10. Setup OUtput Freq Select Option 3 Proceed with startup Normal bypass is not available AC adequate for UPS but The Symmetra PX UPS will function Option 1 Improve the incoming voltage Option 2 Proceed with startup Normal bypass is not available Low No AC input startup on battery Input voltage is not adequate to start the Symmetra PX UPS If start up proceeds the Symmetra PX UPS will function in battery operation Option 1 Cancel start up until acceptable input voltage is present Intelligence Module inserted An Intelligence Module has been installed into the Symmetra PX UPS No corrective action necessary Intelligence Module removed An Intelligence Module has been removed from the Symmetra PX UPS Check that the intelligence modules are properly inserted and that the fastening screw is tight Redundant Intelligence Module inserted An intelligence Module has been installed into the Symmetra PX UPS No corrective action necessary Redundant Intelligence Module removed An Intelligence Module has been removed from the Symmetra PX UPS Check that the intelligence modules are properly inserted and that the fastening screw is tight Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 23 Troubleshooting 24 Display Message Meaning Corrective Action of batteries changed since last ON At least one
11. The frequency and or voltage is out of acceptable range for bypass This message occurs when the Symmetra is online and indicates that the bypass mode may not be available if required Option 1 Correct the input voltage to provide acceptable voltage and or frequency Option 2 Decrease the sensitivity to input frequency Select Startup Setup OutputFreq and select a value Backfeed contactor stuck in OFF position The Symmetra PX UPS is stuck in the bypass position and cannot go on line Contact APC Technical Support at 1 800 800 4272 Backfeed contactor stuck in ON position The Symmetra PX UPS is stuck in the on line position and cannot go to bypass Contact APC Technical Support at 1 800 800 4272 UPS in bypass due to internal fault The Symmetra PX UPS has transferred to bypass mode because a fault has occurred Contact APC Technical Support at 1 800 800 4272 UPS in bypass due to overload The load exceeded the system power capacity The Symmetra PX UPS has switched to bypass mode Option 1 Decrease the load Option 2 If possible add a power module to the system System is in Maintenance bypass The Symmetra PX UPS is in bypass because it has been commanded into bypass or due to an internal fault No corrective action necessary If other alarms exist troubleshoot base on other alarms Fault Bypass Relay Malfunction The bypass relay has ma
12. battery module has been added or removed from the UPS since the last time the Power ON command was used Check that all battery units are installed correctly of Pwr modules changed since last ON At least one battery module has been added or removed from the UPS since the last time the Pwr ON command was used Check that all power modules are properly inserted the two fastening screws are tight and the locking latch is engaged of batteries increased At least on battery module has been added to the system No corrective action necessary of batteries decreased At least one battery module has been removed from the system Ensure that all battery units are properly inserted of Pwr Modules At least one power module has been No corrective action necessary increased added to the system of Pwr Modules At least one power module has been Check that all power modules are decreased removed from the system properly inserted the two fastening screws are tight and the locking latch is engaged of External Battery At least one external battery cabinet No corrective action necessary Cabinets increased has been connected to the Symmetra PX UPS of External Battery OCabinets decreased At least one external battery cabinet has been disconnected from the Symmetra PX UPS Ensure that all Battery Enclosure s communication cables are properly connected and that the LEDs are il
13. fault list screens Press any key to scroll through these fault lists record the information and relay it to the representative 2 If possible call APC Customer Support from a telephone that is within reach of the Symmetra PX UPS display interface so that you can gather and report additional information to the representative 3 Be prepared to provide a detailed description of the problem A representative will help you solve the problem over the telephone if possible or will give you a return material authorization RMA number If a module is returned to APC this RMA number must be clearly printed on the outside of the package 4 If the Symmetra PX UPS is within the warranty period repairs will be performed free of charge If it is not within the warranty period there will be a charge for repair Review APC s warranty policy Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 21 Module and Card Replacement See section on Warranty for more information and give ti to the representative Replacement Parts and Numbers 5 If the Symmetra PX UPS is covered by an APC service contract have that information available Part No 80kW Enclosure Only SYCF80KF 10kW Power Module SYPM10KF Intelligence Module SYMIM4 Symmetra 3 Phase 80 kVA Bypass Static Switch Module SYSW80KF System Power Supply Card SYCSPS PSU Supply Board SYCSS Display and Computer Int
14. menu screens Bat Voltage 218v Capacity 80 0kVA Bat Capacity 100 0 Fault Tolerance n 1 Runtime Olhr 30min W Total UPS Modules 9 32 Batts 00Bad y Bad UPS Modules 00 A y Battery Module Status Screen Power Module Status Screen Scroll arrows indicate additional screens A g Press Up Down W A and Enter to move input arrow to select and enter information Low Batt Dur f 2min Low Batt Dur 10min Shutdwn Dly Osec A Shutdwn Dly 20sec Return Dly Osec W Return DI Osec Return Bat Cap 05 Return t Cap 0 Shutdown Menu Shutdown Menu Input arrows indicate changeable options Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Functional Schematic Dual Mains Single Mains Bypass Input Only present in single mains installations Control Functions Turn load on off Graceful Turn Off Start Runtime Cal Turn Load On Control Sub Menu Turn into out of bypass O UPS into Bypass Do Self Test Simulate Power Fail Graceful Reboot i Control Menu Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Bypass Static Switch Module Power Module UPS LOAD IS OFF Load Off Screen UPS IS BYPASSED Bypassed Screen Operation Operation Contro
15. remove system components CAUTION A Before installing any modules in the UPS ensure that the System Enable Switch is left in the STAND BY position if not see section on Total Power Off At least 1 Battery Module 4 Battery Units is required in the battery enclosure and the DC breaker to be on to start up the system If using value line battery cabinets battery nee configuration will need to be entered manually through display Installing A A nn Starting from the lowest available bay remove as many blind plates as the number of Power Modules to be installed Install Power Modules and push completely into the UPS Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 29 System Start Up if applicable Securing Q Fasten screws using a screwdriver Engage Locking Latch Turn knob on right side of UPS clockwise until arrow faces module Make sure that the Locking Latch on Bypass Static Switch Module is engaged The Power Module will not start unless the Locking Latch is engaged Note After the installation and securing of the Power Modules make sure that the locking latch on the Bypass Static Switch Module is engaged 30 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Network Cable Installation if required Note Note Use 20 ft standard C
16. 0 REVO1 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This guide contains important instructions for the Symmetra PX that should be followed when handling the UPS Battery Enclosures and Batteries Symbols used in this guide WARNING Risk of Electric Shock CAUTION Read this information Q Indicates important information Note Indicates a heavy load that should not be lifted without assistance Indicates that more information is available on this subject in a different section of this manual Indicates that more information is available on the same subject in a different manual A An Ann Do not lift heavy loads lt 40 lb 40 70 Ib 70 120 lb gt 120 lb without assistance Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 IMPORTANT SAFETY INSTRUCTIONS WARNING Hazardous electrically charged parts inside the UPS are energized from the battery A supply even when the AC power is disconnected Follow Total Power Off Procedure to completely de energize the system CAUTION A For configurations including customer supplied external batteries refer to manufacturer s battery installation and maintenance instructions ON OFF amp STAND BY Switch Positions Indicates that a switch or current protection device is in the ON position O Indicates the OFF position for a switch or a breaker Indicates that a switch is in the S
17. 159 215 086 001 Accept changes Network Set up Screen O If a Default Gateway is unavailable use the IP address of a computer located on the same subnet Note as the Management Card that is usually running The Management Card uses the Default Gateway to test the network when traffic is very light See Watchdog Features in the Introduction of the Network Management Card User 5 Guide CD doc usrguide pdf for more information about the watchdog role of the Default Gateway The Management Card User s Guide CD is located in the documentation storage tray 18 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Module and Card Replacement WARNING Only trained persons familiar with the construction and operation of the equipment and the electrical and mechanical hazards involved may install and remove system components How to replace Power Modules To de activate the module turn Locking Latch with arrow pointing towards the module counter clockwise until it points downwards Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 19 Module and Card Replacement Note Unscrew spring activated knobs on both sides of the module until they pop out Standing on either side of the UPS 2 people can now pull the mod ule almost free of the U
18. PC If not the on site factory warranty will be voided and replacement of defective parts only will be covered APC shall have no liability and no obligation to repair the installed unit if non authorized APC personnel performed the start up and such start up caused the unit to be defective APC SHALL NOT BE LIABLE UNDER THE WARRANTY IF ITS TESTING AND EXAMINATION DISCLOSE THAT THE ALLEGED DEFECT IN THE PRODUCT DOES NOT EXIST OR WAS CAUSED BY PURCHASER S OR ANY THIRD PERSON S MISUSE NEGLIGENCE IMPROPER INSTALLATION OR TESTING UNAUTHORIZED ATTEMPTS TO REPAIR OR MODIFY OR ANY OTHER CAUSE BEYOND THE RANGE OF THE INTENDED USE OR BY ACCIDENT FIRE LIGHTNING OR OTHER HAZARD THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE OF PRODUCTS SOLD SERVICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITHIN APC DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY SATISFACTION AND FITNESS FOR A PARTICULAR PURPOSE APC S EXPRESS WARRANTIES WILL NOT BE ENLARGED DIMINISHED OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE OUT OF APC S RENDERING OF TECHNICAL OR OTHER ADVICE OR SERVICE IN CONNECTION WITH THE PRODUCTS THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES THE WARRANTIES SET FORTH ABOVE CONSTITUTE APC S SOLE LIABILITY AND PURCHASER S EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH WARRANTIES APC S WARRANTIES RUN ONLY TO PURCHASER AND ARE NOT
19. PS the lock mechanism pre vents the module from being pulled clear of the UPS With the module still resting in the UPS release the lock by pushing the black plastic tab on either side of the module Pull out the module Display shows message saying it has decreased the number of power modules Reverse procedures for installation Power Module will not start unless Locking Latch is engaged How to Replace Cards 20 Loosen the 2 Phillips screws at both sides of the card Carefully pull out the card Reverse procedures for installation Display shows message saying it has registered the new card Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Module and Card Replacement How to replace Intelligence Modules One intelligence module can be replaced without interrupting power to the connected equipment provided another functioning intelligence module is installed Note Loosen the 2 Phillips screws at both sides of the module top of module As soon as the left side screw is loose the module will be deactivated Display shows message saying it has decreased the number of cards Reverse procedures for installation How to obtain replacement modules To obtain a replacement module contact APC Customer Support at 1 800 800 4272 1 In the event ofa module failure the display interface may display additional
20. TAND BY position 2 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 IMPORTANT SAFETY INSTRUCTIONS Total Power OFF Procedure WARNING Before electrical installation begins verify that the UPS is in the Total Power Off mode by following this procedure Set the System Enable Switch to the STAND BY position CAUTION To ensure solid stability do not pull Battery Units out beyond the Red Disconnect Line unless completely removing them from the enclosure Battery Enclosure Setthe DC Disconnect on ALL Battery Enclosures in your configuration to the OFF position Disconnect all Battery Units by removing or pulling out to Red Disconnect Line Set the upstream Utility Power to the OFF or LOCKED OUT position If the UPS has dual mains supply set both supplies to the OFF or LOCKED OUT position Note Fol low proper lock out tag procedures Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 3 Introduction After the UPS has been wired electrically it is ready for start up This guide will allow you to quickly start up the UPS It contains information on Safety System Components Securing the UPS Module Installation Network Cable Installation Start Up Procedure and Basic Troubleshooting 4 Symmetra P
21. The following items are accessible from this screen Date Password Information Beeper Contrast Config Diag screens Set the correct date day month year and time hour minute Protect the password against unauthorized configuration changes View the model number serial number date of manufacture and revision number of the display interface Configure the audible alarm interface AtUPS At Disp Vol Click Set the contrast on the LCD Personalize the Top Level Status screen Choose each line you want displayed from a list of options To change a line move the selection arrow to the line you want to change and press the ENTER key Scroll up or down the list to find the data you want displayed and press the ENTER key to save you changes Press the ESC key to discard your changes Control Logging Status Display Setup Diags Accessories Help Top Level Menu The Diagnostic screens provide information for use in troubleshooting The following items are accessible from this screen 16 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Operation Fault amp Diagnostics Lists any failures found If any status except ON or OK is displayed a module or card must be replaced The Faults and diagnostics screen will describe the location of the failed module card If you do not have a redundant intelligence module installed you must place the UPS in bypas
22. X 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Overview of System Components Intelligence Modules 2 Power Module Bays Power Module Q Documentation Storage Tray Input Output Chassis Network Management Card Cable PowerView Display Battery Communication Cable Bypass Static Switch Module System ID Card System Power System Enable Switch Display Computer Interface Card Terminators Battery Comm Card PSU Sub Supply Switch Gear Monitor Card Supply Cards 2 Smart Slots 2 Network Management Card Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Overview of System Components Weights UPS empty Power Module 600 Ib 275 kg 60 Ib 26 kg 6 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Operation The PowerView is the user control interface used to configure the functionality monitor the system set alarm thresholds and to provide audible and visual alarms Five navigation keys are used to select and open menu items to report the operational access information change system status of the UPS Liquid crystal parameters and to launch context display LCD sensitive help
23. al power modules Option 2 Replace failed modules Refer to Module Replacement Section for procedures Option 3 Decrease load or reconfigure threshold Runtime is below alarm threshold The predicted runtime is lower than the user specified minimum runtime alarm threshold Either the battery capacity has decreased or the load has increased Option 1 Allow the battery modules to recharge Option 2 If possible increase the number of battery modules Option 3 Reduce load or re configure threshold Load is above kW alarm threshold The load has exceeded the user specified load alarm threshold Reduce load or re configure threshold Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Troubleshooting Display Message Meaning Corrective Action Loadis No Longer above The load exceeded the load alarm No corrective action necessary Alarm Threshold threshold and the situation has been corrected either because the load decreased or the threshold was increased Min Runtime Restored The system runtime dropped below the configured minimum and has been restored Additional battery modules were installed the existing battery modules were recharged the load was reduced or the threshold was raised No corrective action necessary Bypass Display Message Meaning Corrective Action Bypass is not in range either freq or voltage
24. at 5 Data cable supplied WARNING Ensure Total Power Off before removing side panel Remove left terminator from Port Save for reinstallation in Battery Enclosure Install Battery Communication Cable in Port l at Connect Battery Comm Cable to Unlock right side panel using key port 2 o a Connect Network Comm Cable to Network Port as required Depress latches Pull out panel Lift panel off UPS the Bypass Static Switch Module can be removed to gain access 6 Route cables through front holes of UPS Exit UPS from bottom or top as required If your UPS has been installed in between devices and side panels cannot be removed Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 31 System Start Up Procedure Battery Enclo System Enable sure Switch ON Switch ON Wait approximately 30 seconds for system to boot up Display will show a fault if Power Module Locking Latch is not engaged Note Press until you get to the Top Level Status Screen which provides you with basic system status information O LOAD ON Chrg 100 DAN Load 000 www ape com C BYPASS 120Vin 000Vout 60Hz Runtime OOhr 30m raur Top Level Status Screen Press Enter to open the Top Level Menu scr
25. een This screen is the launching pad to command configure and monitor the system Control Logging Status Display Setup Diags Accessories Help Top Level Menu 32 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 System Start Up Procedure Press the down W key and then the enter key to select Status Verify that all power battery and intelligence modules are detected by the system and are functioning correctly by scrolling down W and reviewing all status screens Please note that the intelligence modules are monitored under the Miscellaneous Status Screen submenu under Status Bat Voltage 218V Bat Capacity 100 0 Runtime Olhr 30min 32 Batts 00Bad Typical Status Screen If a problem is reported ensure that the system component in question is correctly installed If the problem persists refer to Basic Troubleshooting Note From the Control Menu choose Turn Load On Turn Load On Do Self Test Simulate Power Fail Graceful Reboot Control Menu Screen Load On LED should now be lit LOAD ON DON BATT UPS Load is ON BYPASS OFAULT Confirm Menu Screen The UPS is now ready to support the load equipment a For further operation PowerView features and configuration see Basic Operation ote 2 5 Soe n Guide and Product Manual CD shipped with unit and visit our website www apc com
26. erface Card SYCDCI Switch Gear Monitoring Card SYCSGMON System ID Card SYCSYSID Battery Communication Card SYCXRCOM Web Card SNMP AP9617 Web Management Slot Card Battery Enclosure only SYCF8BF WARNING Only trained persons familiar with the construction and operation of the equipment and the electrical and mechanical hazards involved may install and remove system components 22 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Troubleshooting This section lists all of the alarm and status messages that are displayed on the UPS display interface A suggested corrective action is listed with each message to help you troubleshoot problems Note General Status If a problem is reported ensure that the system component in question is correctly installed refer to section on Modular amp Card Replacement Display Message Meaning Corrective Action Input Freq outside The input frequency to the UPS is Option 1 Improve the frequency of not for bypass online with the input voltage but in the event that bypass is required the input voltage is not adequate to power the load equipment configured range outside the configured range The the incoming voltage output frequency will not synchronize Option 2 Widen range of acceptable with the input frequency incoming Normal bypass is not available frequency using the display interface Select Start UP
27. es 14 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Accessories screen Operation Control Logging Status Display Setup Diags Accessories Help Top Level Menu From the Accessories screen you can view the status of APC accessories connected to the UPS Logging Screen Control Logging Status Display Setup Diags Accessories Help Top Level Menu The Logging screen allows you to customize the UPS log The following items are accessible from this screen View Log View Statistics Configure Logging List Event Groups Clear Log Point to an entry in the log and press the Enter key to view a description of the event The display logs the most recent 64 events View statistics of the events logged Set the type of events that are recorded in the log To log a type of event choose On e View the list of event types e Power Events UPS Control Events e User Activities e UPS Fault Events e Measure UPS Events For each group press the Enter key to display each event listed under the group Clear all events currently stored in the log Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 15 Operation Display screens Control Logging Status Display Setup Diags Accessories Help Top Level Menu The Display screens allow you to customize the UPS display interface
28. l Screen 10 From the Control screen you can select the following items UPS into Bypass Place into or return from maintenance bypass operation Do Self Test Initiate a system of self tests and diagnostics Simulate Power Fail Simulate a power failure Graceful Reboot Turn off and start load equipment in an ordinary manner Graceful Turn Off Shut down load equipment in an orderly manner Start Runtime Cal Begin runtime calibration of the UPS Turn Load On Off Apply power to or shut down the Symmetra PX UPS Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Status Functions Verify general module status O Control Logging Status Display Setup Diags Accessories Help e Top Level Menu Verify voltage on all phases 80 0kVA Fault Tolerance n 1 9 Total Pwr Modules Bad Pwr Modules 0 Capacity Sub Sub Sub Sub Sub Status Screen O Control Logging Status Display Setup Diags Accessories Help Top Level Menu Verify battery voltage capacity 0 Vin Vbyp Vout 1 119 6 119 2 0 0 2 119 4 119 4 0 0 J 3 119 6 119 3 0 0 VU Status Screen O Control Logging Status Display Setup Diags Accessories Help o 0 UU Bat Voltage 218 6V Bat Capacity 100 0 Runtime 1hr 30min 32 Batts 0 Bad y Symmetra PX 10 80 kW 208V
29. lfunctioned Contact APC Technical Support at 1 800 800 4272 If the system works in bypass ensure the presence of AC mains supply input If a problem persists note UPS model serial and date purchased before calling Tech Support at 1 800 800 4272 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 27 System Start Up if applicable System start up is included with your system If you have to move your system to a new location and need a new start up remove all power modules and follow the Total Power Off Procedure Raise the stabilizing feet Secure the UPS by Setting the Stabilizing Feet After the electrical wiring has been completed secure the UPS in its final operating position Use a 13 14 mm wrench shipped with UPS to adjust all 4 stabilizing feet until pads make solid contact with the floor Level the UPS Recommended Adjust stabilizing feet to level from front to back and left to right a 13 14 mm wrench CAUTION A Do not move the UPS after the stabilizing feet have been lowered or equipment damage may occur 28 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 System Start Up if applicable Power Module Installation WARNING Only APC trained personnel familiar with the construction and operation of the A equipment and the electrical and mechanical hazards involved may install and
30. luminated on the Battery communication cards Redundancy Restored A loss of power module redundancy occurred and the redundancy has been restored Either additional modules have been installed or the load has been reduced No corrective action necessary Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 General Fault Troubleshooting Display Message Meaning Corrective Action Need Bat Replacement One or more battery modules are in need of replacement Refer to Module Replacement Section for procedures The Redundant Intelli gence Module is in con trol The Main Intelligence Module has failed and the redundant intelligence module is functioning as the primary intelligence module Replace the Main Intelligence Mod ule Refer to Module Replacement Section for procedures UPS Fault A fault has occurred in a power mod Contact APC Technical Support at 1 ule This will always occur with a 800 800 4272 power module failure message On Battery The Symmetra PX UPS has trans No corrective action necessary ferred to battery operation due to the input going out of acceptable range At this time the batteries will dis charge until the input is restored to an acceptable range Note Runtime is limited in duration Prepare to shut down the Symmetra PX UPS and the load equipment or restore incoming voltage Shutdown or unable to tra
31. nsfer to batt due to overload The Symmetra PX UPS has shut down because an overload occurred and bypass is not available Option 1 Reduce the load to elimi nate overload Option 2 If possible add power modules to eliminate overload Option 3 Replace failed power mod ules to eliminate overload Load Shutdown from Bypass Input Freq Volts outside limits The Symmetra PX UPS has trans ferred to battery operation because the input is out of acceptable range Correct the input voltage problem Fault Battery Charger Failure The battery charger in one or more of the power modules failed Refer to Module Replacement Section for procedures Fault Internal Temp exceeded normal limits The temperature of one or more bat tery units has exceeded system speci fications Ensure that the ambient temperature meets the specifications of the system Input circuit breaker tripped open The input circuit breaker on the Sym metra PX UPS is open Input voltage is disconnected to the Symmetra PX UPS Option 1 If this occurs with an over load condition decrease the load and reset the breaker Option 2 If no overload condition exists reset the breaker If it trips open again contact APC Technical Support at 1 800 800 4272 System level fan failed A cooling fan in the Symmetra PX UPS failed Contact APC Technical Support at 1 800 800 4272 Symmetra PX 10 80 kW 208V
32. s operation before you remove an intelligence module Lists external device status If any status except ON or OK is displayed a module card or battery must be replaced If you do not have a redundant intelligence module installed you must place the UPS in bypass operation before you remove an intelligence module Help screens To access the display interface context sensitive help screens press the key Network Connection APC Web Management Card Serial port 20 foot Network Cable supplied with the UPS Note Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 17 Operation Quick Configuration Disregard the procedures in this section if you have an APC InfrastruXure Manager as part of your system See the InfraStruXure Manager s documentation for more information Note You must configure three TCP IP settings before the Management Card can operate on a network IP address e Subnet mask Default Gateway From the PowerView Display 0 6 Control gt Status Display Setup Diags Accessories Help Logging Top Level Menu IP 159 215 086 082 Mask 255 255 255 000 Gway 159 215 086 001 Accept changes Network Set up Screen Web SNMP Mngmnt Card Network Setup View Network Setup Accessories Menu IP gt gt 159 215 086 Mask gt gt 255 255 255 000 Gway gt gt
33. uration o seseosouseeseeonso 18 Module and Card Replacement esoso n 19 How to replace Power Modules o oooooooo 19 How to Replace Cards 0 000 eee eee ee eee 20 How to replace Intelligence Modules 21 How to obtain replacement modules 21 Replacement Parts and Numbers o oo ooooooooo 22 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 1430 REVO1 Troubleshooting ee wie ee A m A 23 General Status cio a a te ae 23 General Fault ren tn nn nn n nn non nn n nn nn n nn nn 25 Module failure retan tn nn n nn nn n nn n n n n n nn na 26 Threshold Alarm see t i ieai a a a aa a a aea a a 26 BYPASS re a n e laba a kra da A a a a va fae 27 System Start Up if applicable oo 28 Secure the UPS by Setting the Stabilizing Feet 28 Level the UPS Recommended 28 Power Module Installation o0ooooocomoomom 29 Installing ni a A A ekta a aed A aL eta oton A 29 SQCUIING ee ke A A erect ERs kon he 30 Network Cable Installation if required 31 System Start Up Procedure a san aie ka eee a hee ata 32 Life Support Policy Warranty oooooooooooo 34 Life Support Policy 0 0 0 cee ee 34 Factory Warranty 0 cc cee ee 35 Symmetra PX 10 80 kW 208V Operation amp Maintenance Guide 990 143
34. wn processes Return Dly Return delay is the amount of time the UPS wants to turn on after a power outage has ended Return Bat Cap Return battery capacity is the minimum percentage of battery capacity required for the UPS to turn the load on Return all UPS settings to their default values Set the desired output frequency Redundancy The state of redundancy that will trigger an alarm Choices are e N 0 an alarm will occur only when there is more load than all functioning power modules can support N 1 an alarm will occur when there are no spare power modules in good condition e N 2 an alarm will occur when there is only one functioning power module Load When the load is greater than this threshold an alarm will sound Runtime When the time the UPS can power the load is less than this threshold an alarm will sound This alarm is the result of an increase in load or a decrease in battery capacity Set the conditions in which the UPS will automatically go into bypass operation Copy the UPS settings Self Test Set the UPS to perform a self test automatically at periodic intervals USP ID Provide a unique name for the UPS Vout Reporting Set the reporting to the number of the tap to which the most significant load is wired on the output transformer Output Set the UPS output voltage BatFrAmpHour Set the Ampere Hour rating of external battery enclosures that are not APC Symmetra PX Battery Enclosur
Download Pdf Manuals
Related Search