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APC ACECFR40101SE3 hardware cooling accessory

1. transmitter for additional troubleshooting and diagnosis EcoBreeze System Operation and Maintenance 39 Module alarms COMPRESSOR ALARMS on page 40 ELECTRONIC EXPANSION VALVE EEV ALARMS on page 40 FAN ALARMS on page 41 POWER ALARMS on page 41 e REFRIGERATION SYSTEM ALARMS on page 41 e TEMPERATURE HUMIDITY ALARMS on page 42 WATER SYSTEM ALARMS on page 43 VARIABLE FREQUENCY DRIVE VFD ALARMS on page 43 Name Severity Alarm Actions COMPRESSOR ALARMS Compressor Start Failed Critical Check the power supply Check the wiring and connections Check the motor protection device Check the temperature of the compressor e Check the refrigerant charge Check expansion valve e Check the drive configuration Replace the compressor if necessary Compressor Overcurrent Fault Critical e Check the refrigerant charge Check the power supply Check the wiring and connections Check the motor protection device Check the temperature of the compressor Replace the compressor if necessary Compressor Impending Short circuit Fault Warning Check the compressor wiring Replace the compressor if necessary Compressor Short to Earth Critical Check the compressor wiring Replace the compressor if necessary Compressor Phase to Phase Short Critical Check the compressor wiring Replace the c
2. Packaging materials are disposed of properly Oooo The start up form was completed and sent to Schneider Electric EcoBreeze System Operation and Maintenance 11 Operation Controllers Controller redundancy The Frame system uses dual master controllers a main Module and a redundant Module The controllers are identical and monitor all Modules and external user interfaces Only the acting master sends execution commands to Modules The main controller sends the redundant controller a message periodically indicating its health If the redundant controller has not received a message for a consecutive number of periods it will assume the role of master controller and generate a controller fault alarm The redundant Module will return control to the main Module when the redundant Module receives health messages from the main Module Module controllers Module controllers are connected via CAN to each other and to the main and redundant controllers Data collected by the Module controllers is sent to the master controller Display Interface Remote display interface panel The remote display interface enclosure houses a display that is used to control the EcoBreeze from a remote location The master controller communicates with the remote display interface via CAN Item Description NEMAcase Display LCD touch screen Escape key Left arrow key eo e La e O Up arrow key O L9 Down arrow key
3. Covers and guards are in place Drain line is at least the size of the drain connection Drain line is installed properly and has an air gap installed Water supply and drain joints are tight and do not leak Supply water piping has freeze protection Mechanical connections are tight including compressor rotolock connections All doors hinge freely and latch properly All major components fans motors dampers and coils attachments and mountings are free of damage There are no signs of refrigerant leakage from any coil or piping Outdoor air intake openings are not blocked and free of any debris Condenser coils at each Module are not damaged or obstructed Ductwork is correctly mounted and sealed Vibration damper pads for Frame and ductwork are properly installed D OC O C OC O COD ODODO OO O O D O O O TANDEMLOC clamp connectors are properly tightened EcoBreeze System Operation and Maintenance User interface inspection checklist The user interface inspection verifies that the sensors and internal communication links are installed properly Ensure that The CAN is connected to each Module and the bus is terminated at each end Building management system is connected correctly and a terminator is wired into the final unit Ly Configure the settings for remote interface panel and input output contacts Start up inspection The start up ins
4. The speed of the IT fans This setting only applies when IT Fan Mode is set to Manual see Air Setup on page 24 The Supply Air setting is in the highlighted box when the screen opens Move the highlight box down the list to select the setting and press ENTER to select it The box will start to flash Use the UP or DOWN key to change the setting Press ENTER to save the setting Press the Down key to select another setting to adjust or press Esc to go back to the Configure Frame screen EcoBreeze System Operation and Maintenance 23 Water Controls Requires device password Lead Pump or B Pri Water Src Aor B Drain Basin Basin Draining When this menu item is selected if the Frame is off Operate Off the basin will be drained Use the UP or Down keys to move the highlight box to your selection and press ENTER to select it The box will start to flash Use the UP or Down arrows to change the setting Press ENTER to save the setting If you select Drain Basin when ENTER is pressed the confirmation screen opens Enter Yes to confirm ESC to exit Yes No No will be in the highlighted box on the screen Press ENTER to cause the box to flash Then press the Up arrow to change the No to Yes Press ENTER to save your change Press Esc to return to the option selection screen Air Setup Requires admin password T Fan Mode AUTO Air flow is automatically controlled by the unit via a user tuned PID This requi
5. controllers switches relays auxiliary devices and field connections Check wiring to the pump motors and water treatment system Main power branch is sized appropriately for the unit Main electric supply is properly wired to power source and frame Remote interface panel is mounted and wired to the frame O O O O O O O O O Field wiring has been installed for optional Modbus alarm contact and remote shutdown if applicable EcoBreeze System Operation and Maintenance Mechanical inspection 10 The mechanical inspection verifies that all mechanical components and connections are secure NOTICE PIPING INSTALLATION Failure to properly install piping may result in improper cooling unit operation Failure to follow these instructions can result in equipment damage Ensure that the E Mechanical connections are tight Fans are turning freely and the blades are not distorted or bent Pipe fittings are tight Spray nozzles are free of debris and there are no blockages Water supply valves are open Water flow is correct based on the performance requirements of the system Field installed traps and piping are in accordance with the installation manual Strainers are in place in the water supply loop Proper piping practices have been followed Piping is adequately supported Field installed service valves are open Piping is properly insulated
6. v Ensure sufficient cooling capacity exists for the load For assistance contact Schneider Electric Customer Support Data Center Airflow Control Differential Pressure High Low Warning The pressure differential at the sensor is outside of the defined range Verify that the sensor is functioning properly Verify that the air intake is not obstructed Check the tubes sensor sensor configuration and wiring Replace the field installed sensor COMMUNICATION ALARMS Module Z 1 N Not Responding Critical Module N Number Not Responding Check the wiring and CAN connections Remove power from then restore power to the Module Replace the controller if necessary UI Expansion lO Not Responding Critical Check the wiring and CAN connections Replace the expansion IO Module if necessary MIM Fault Critical e Check the wiring Reboot the controller check the ERR LED for fault codes Consult the controller documentation for additional troubleshooting and diagnosis Download new firmware e Repair or replace the MIM controller RIM Fault Critical e Check the wiring Reboot the controller check the ERR LED for fault codes Consult the controller documentation for additional troubleshooting and diagnosis Download new firmware Repair or replace the RIM controller Module 1 N Inoperable Critical Identify and correct the fault
7. are fully self contained cooling apparatus with the exception of common Frame based water system for support of indirect evaporative cooling Each Module has a degree of autonomy supported by its own integral controller Each Module regulates the supply air temperature for its own outdoor air OA fan and compressor If a Module loses communication with the Frame master controller the Module keeps the last instruction received from the Frame acting master controller and maintains the supply air temperature at the last received setpoint System The system consists of a Frame and one or more EcoBreeze Modules Features Basic cooling sequence EcoBreeze is designed to provide sensible cooling while using a minimal amount of compressor energy over the course of an operating year This is facilitated by using natural heat exchange process across an air to air heat exchanger The heat transfer process may be enhanced by indirect evaporative cooling leveraging the outdoor wet bulb temperature rather than the higher outdoor dry bulb temperature The balance of thermal energy not accommodated within the air to air heat exchanger is removed with a DX system integral to each Module comprising the system The acting master controller is part of the EcoBreeze Indirect Evaporative Cooler IEC Frame It monitors data center differential pressure as sensed between cool supply air and hot return air serving the IT equipment within the IT space The speed
8. box to flash Then press the up or Down keys to change the setting Press ENTER to save your change Press Esc to return to the option selection screen Water Setup Requires admin password Pump Rot IntvI 0 never switch 15 days This property is the amount of run time that the lead water pump will be allowed to accumulate before switching to the lag pump Water Saver Off On Dry Op Delay 24 Hrs If the water system has not operated for the time specified by this property the basin will be drained The Pump Rotation Interval setting will be in the highlighted box on the screen Use the Down arrow to move the highlight box to your selection and press ENTER to select it Press ENTER to cause the box to flash Then press the arrow buttons to change the setting Press ENTER to save your change Press ESC to return to the previous screen EcoBreeze System Operation and Maintenance 25 Water Service Requires admin password Setpoint 500 15000 uS cm Deadband 25 15000 uS cm Conductivity Min Max Select the range that corresponds to the selection made on the conductivity sensor 500 2500 uS cm 2500 15000 uS cm ServiceCmplt No Yes Select Yes to clear the Water Treatment System Maintenance Required alarm and to set the Last Service date to the current date Last Service 01 01 2001 Displays the last time the water treatment system was serviced The Setpoint setting will be in the highlight
9. causing the pipe to rupture Failure of the basin valve to open could result in freezing and damaging the unit To test first locate the fill and fill line drain valves Shut the main disconnect off A small amount of water should come out of the pipe exiting the fill line drain valve The basin should start draining as witnessed by the water level dropping Allow the water level to drop about 50 mm 2 in Once this occurs you can apply power to the unit Observe the water level to ensure the basin is refilling Inspecting the Heat Exchangers Inspect heat exchangers Module by Module Remove power from the Module to be inspected Be certain that the branch circuit feeding the Module is turned off Open the access panels Remove one section of mist eliminators from the upper portion of the Module Inspect the top of the heat exchangers for buildup of mineral deposits dirt or microbial contamination If any evidence of contamination is found the IEC core may need to be removed to perform a thorough inspection of the IEC core tubes If additional contamination is found on the IEC core tubes the water collectors should be cleaned Water pulse power treatment system Inspect the AC power supply for visible damage that might affect water treatment system safety and operation This visible inspection should ensure that no wires have been cut or are exposed Electrical Inspect the umbilical cable for visible damage that might affect the safety and
10. connections routing comply with local and national codes and regulations Inspect supply and return air ducting at each Module ensure ducts are open or closed properly check for gaps air leakage on outdoor ducting Service platform installed and it allows for sufficient service clearance and in accordance with local and national codes EcoBreeze Frame is properly placed and secured using TANDEMLOC VI SO clamp connectors Return and supply ducts installed and properly attached to the cooling equipment Shipping materials have been removed Equipment is clear of any loose debris DERE L D D O OOO Water analysis completed and settings adjusted 8 EcoBreeze System Operation and Maintenance Electrical inspection checklist The electrical inspection verifies that all electrical connections are secure and correct and that the equipment is properly grounded A CAUTION ELECTRICAL HAZARD All electrical wiring must comply with local and national codes and regulations The equipment must be grounded do not use a water pipe ground Failure to follow these instructions can result in injury or equipment damage Ensure that the Incoming voltages match the phase and voltage listing on the nameplate Electrical wiring complies with local and national codes and regulations Equipment is properly grounded Electrical connections are tight including contactors terminal blocks
11. next Module in the list to view EcoBreeze System Operation and Maintenance Environment Control The EcoBreeze can sense ambient temperature and automatically switch between DRY and WET mode to optimize efficiency The Frame controls the Modules to provide the conditioned air to the computer room Air to air heat exchange Air to air heat exchange is the DRY mode and only requires the power of the fans to move the air extremely energy efficient All water in the system is dumped during dry operation to prevent freezing and the energy efficient outside air fan modulates airflow across the heat exchanger to maintain the IT supply air setpoint When ambient air drops below 4 4 C 40 F the system water is dumped to prevent freezing The system water will also be dumped after 24 hours user adjustable setting of spray free operation Only the fans are required to move the air Cool air passes over the outside of the heat exchanger channels cooling the hot IT air flowing inside Indirect evaporative cooling IEC Indirect evaporative cooling is the WET mode and allows for economizing in hot dry climates Unevaporated water is collected and recirculated through the chemical free water treatment system The conductivity meter in the water basin maintains optimal water makeup Heat is removed from the IT air by evaporating water on the outside of the heat exchanger channels Water is supplied evenly over the heat exchanger ch
12. of IT fans is regulated as needed to maintain the pressure differential setpoint Setpoint regulation is accomplished by means of a user tunable proportional integral algorithm PI loop The physical sensing points for differential pressure are located at the Frame supply and return plenum data center cool supply and hot return air plenums and across row based containment boundaries Economizer selection options The Frame master controller allows the user to select the operation of the water economizer Normally the Frame controller favors wet operation water over dry operation OA fans only By enabling the water saver mode you can direct the Frame controller to use a minimal amount of water This selection can result in using less water at the expense of increased OA fan energy EcoBreeze System Operation and Maintenance Air to air heat exchange The Module outdoor fan is used to move the ambient air used as the cooling medium across the air to air heat exchanger and condenser coil The fan is controlled through a Modbus interface with the Module controller When the ambient air temperature drops below 4 4 C 40 F the system water is dumped to prevent freezing or dumped after 24 hours user adjustable setting of spray free operation Only fans are required to move the air Coolair passes over the outside of the heat exchanger channels cooling the hot IT air flowing inside the heat exchange channels Indirect evapora
13. operation of the water treatment system This visual inspection should ensure that no wires have been cut or are exposed Inspect the umbilical cable connectors at both the signal generator and treatment Module umbilical cable for corroded or damaged pins Inspect the treatment Module ventilation ports to verify that they are clear Inspect the signal generator to ensure that it is firmly secured Inspect the signal generator fan filters and ventilation exhaust filter to verify that they are clear Cleaning In a dusty environment the ventilation filters of the signal generator and the ventilation ports on the treatment Module may need to be periodically cleaned If for any reason the outward surface of the signal generator requires cleaning clean the outside surface with a damp clean cloth Wipe clean with a soft cloth Let it air dry Check the electrical panels and controls Turn off the main disconnect on the control panel Make a general check for possible problems frayed wires loose relays overheated parts loose terminal connections etc The access door is secured with bolts to prevent unauthorized access Replace the bolts after installation or servicing The control panel door has an electrical disconnect to shut off power to the entire unit Check that the wires are color coded or numbered at both ends and that the terminal block connection points are numbered These markings correspond with the electrical diagram provide
14. page 15 See The Embedded Display Menus on page 18 for information on setting the display format of the date and time Set display units Path Main gt Display Units This information is password protected Select to display information in US or metric units Set identification 16 Path Main gt Identification gt Name This information is password protected Add system or emergency information your installation requires The display interface can hold up to 21 alphanumeric characters in the selected entry Use the UP and Down keys to move through the characters Press ENTER to select the character Use the RIGHT and LEFT keys to move to the next character space EcoBreeze System Operation and Maintenance About EcoBreeze Path Main gt About EcoBreeze This is a view only screen No password is required The screen displays the versions and revision levels of the firmware used in the Frame and Module controllers About Frame HW Mask 481 v6 2 MIM App Rev 1 X X RIM App Rev 1 X X About Modules Module Select the Module from the list The highlight bar will be located on the gt gt in the Select column Press the UP or Down keys or press gt gt on the screen to select the Module you wish to view HW Mask 480 v1 2 MIM App Rev 1 X X Press Prev at the bottom left of the screen to return to the Module list or press Esc to return to the main menu EcoBreeze System Operati
15. the sensor Discharge Pressure Sensor Critical e Check the wiring Fault e Check the sensor calibration e Check that the sensor and cable are not damaged e Verify the refrigerant pressure at the sensor location Replace the sensor EcoBreeze System Operation and Maintenance 41 Discharge Temperature Sensor Fault Warning e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor Refrig Liquid Temperature Sensor Fault Warning e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor Condenser Coil De Ice Active Warning Monitor the situation Clear the ice and snow if needed Filter Access Door Open Warning Warning Close and secure the access door Check the door switch and wiring e Replace the door switch if needed Filter Access Door Open Alarm Critical Close and secure access door e Check door switch and wiring Replace door switch if needed High Head Pressure Critical Check the outdoor air openings clear obstructions e Check the refrigerant charge e Check operation of the outdoor fan Check the condenser coil for obstructions e Reset the high pressure switch Low Suction Pressure Warning e Check the refrigerant charge e Check IT airflow v Ensure that air dampers are open Check the condition of the air filters C
16. these instructions can result in serious injury or equipment damage EcoBreeze System Operation and Maintenance Inspection Checklists Initial inspection The initial inspection ensures that the equipment has been properly installed the location of the cooling unit has been properly prepared and the cooling unit is free of damage A amp DANGER HAZARD OF ELECTRIC SHOCK To avoid possible personal injury or death the access door locking mechanism must be re engaged after access to a compartment for inspection or service requirements Failure to follow these instructions will result in death or serious injury A WARNING PRESSURIZED PIPING The cooling unit operates under pressure Take proper safety precautions when connecting gauges or servicing piping Failure to follow these instructions can result in death serious injury or equipment damage Ensure that The installation procedure is complete according to the requirements of the installation manual The Frame nameplate information system configuration and Module identification are recorded Exterior or interior structure sheet metal motors pumps coils wiring dampers etc do not show evidence of damage The clearance around the equipment is in accordance with local and national codes and regulations as well as this installation manual The supply water piping connections external freeze protection drain piping and
17. 0 cece eee eee 4 Indirect evaporative cooling IEC 0 cece eee nee 4 Water Saver mode 0 cece cece ene nea 4 Proportional DX Cooling 0 ccc eens 4 Basic system operation using HACS and a raised floor 5 Basic system operation using RACS and no raised floor 5 Condenser coil freeze detection and prevention 5 Door safety interlock 0 0 ccc eee eh 5 CONMIQUETION karinei Ts d As we Bele we deren oC we sa DR e 6 Modules ce eb id dou BALA DER bue Sh 6 FIM is ES Hee be des ML ate otis qe bap dies 6 Commissioning AAA Inspection Checklists oue dp t Ot oe Sees one e 8 Initial inspection 6 ce RII 8 Electrical inspection checklist o o oooooooooomooooo 9 Mechanical inspection 00 ects 10 User interface inspection checklist o o o ooooo o 11 Start up inspection 11 Finalinspection sunset a hd cen eR sat he 11 EcoBreeze System Operation and Maintenance CDCl AMOI esc tscaa sateen T sepul c e Cc Pr 12 Controller redundancy 06 0 0 ccc cee eens 12 Module controllers 0 0 cent eae 12 Display Interface os curse oH ots MEN co UH tete en la b c 12 Remote display interface panel 0 0 eee ee eee 12 Using the Display Interface ole RR 13 Scrolling status screens 0 eee eee 13 Menu scteens cuve e ded dd RU Vcn sce Vires Pus 14 Navigating the top lev
18. 2 6 in while the pump is operating Check the wiring and fill valves Adjust or replace the differential pressure sensor s if needed Basin Water Level Low Critical The water level in the basin is below 178 mm 7 in while the pump is operating Check the wiring and fill valves Adjust or replace the differential pressure sensor s if needed Water Treatment System Error Warning Service the Water Treatment System Check the power supply wiring and connections Check the umbilical cable and connections Contact Customer Support before replacing any parts Water Level Sensor Fault MIM Frame master controller Critical Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor if needed e Check the air pump Water Level Sensor Fault RIM Frame redundant controller Critical Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor if needed e Check the air pump Unable To Drain Basin Critical e Check the wiring e Check the actuator linkage and spring function Check for obstructions in the drain piping Repair or replace the drain valve actuator e Check the air pump Air Pump 1 Fault Critical e Check the wiring Check the power supply e Replace the air pump if necessary Air Pump 2 Fault Critical Check the wiring Check the powe
19. High Supply Temperature Warning e Verify the sensor s readings e Check the wiring Check and clean the sensor Check for other alarms and failure modes Check the sensor calibration Replace sensors as necessary Low Supply Temperature Warning e Verify the sensor s readings e Check the wiring Check and clean the sensor e Check the sensor calibration Replace the sensor if necessary MISCELLANEOUS ALARMS Motorized Damper Fault Critical This is an Optional assembly If installed the alarm is asserted if the air isolation damper has not been opened closed in two minutes after commanded to open close Verify that the damper is not obstructed Check the wiring Service the damper Replace the field installed actuator if needed Differential Pressure Sensor Critical e Check the wiring Fault v Ensure that the sensor tubing is connected properly and the tubing is not damaged Check the sensor calibration Replace the sensor if needed Conductivity Sensor Fault Warning The conductivity sensor not is functioning properly MIM RIM Frame master and Check the wiring redundant controllers Replace the sensor if needed Module 1 N DX Not Critical Identify and correct the DX fault within the Module Available Conductivity Sensors not Warning e Service and calibrate the conductivity sensors Calibrated Consult the documentation for the conductivity
20. Modules can be housed in a common Frame The Modules are fully self contained with the exception of the common Frame based water system to support the indirect evaporative cooling Each Module has its own controller The controllers in the Modules are coordinated by the Frame active master controller A CAUTION AUTHORIZED PERSONNEL ONLY Procedures in this section must be performed by Schneider Electric authorized personnel The settings are defined at the factory Changing the settings incorrectly can cause serious malfunctions and damage to your system Only qualified service personnel should make changes to these settings Failure to follow these instructions can result in injury or equipment damage View Module status Path Main gt View Module Status gt Measurements gt Select Module N gt Module N Sensors These sensor readings cannot be changed on this screen it is view only No password is required to view Module Status Module status is divided into two menus Fans amp air Supply Air F C The temperature of the conditioned air Supply Humidity R H The relative humidity of the conditioned air Return Air F C The temperature of the air to be conditioned Return Humidity R H The relative humidity of the air to be conditioned IT Air Flow CFM L s The volume of IT air supplied by the Module IT Fan Power W The rate of energy consumed by the Module IT fans
21. OA Fan Speed rpm The rotational speed of the OA fan OAFan Power W The rate of energy consumed by the Module OA fan EC Air F C The temperature of the indirect evaporative cooled air Filter DP Pa The differential pressure across the air filter 30 EcoBreeze System Operation and Maintenance DX components Discharge Pres psi kPa The pressure at the discharge port of the compressor Discharge Temp F C The temperature of the refrigerant at the discharge port of the compressor Suction Pressure psi kPa The pressure at the suction port of the compressor Suction Temp F C The temperature of the refrigerant at the suction port of the compressor Compressor Power kW The rate of energy consumed by the compressor VFD Frequency Hz The motor frequency command to the compressor Compressor Speed rpm The rotational speed of the compressor Superheat F C The temperature above saturation of the refrigerant entering the suction port of the compressor EEV Position 9o The position of the electronic expansion valve Liquid Temp F C The temperature of the refrigerant in the liquid line Select Prev in the lower left corner of the screen to return to the Select Module N screen From the Select Module screen select the next Module in the list to view the status of its sensors Configure Modules Path Main gt Configure Modules Map Modules This funct
22. OUT LIMITATION DAMAGES FOR LOSS OF BUSINESS CONTRACT REVENUE DATA INFORMATION OR BUSINESS INTERRUPTION RESULTING FROM ARISING OUT OR IN CONNECTION WITH THE USE OF OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT EVEN IF SCHNEIDER ELECTRIC IT CORPORATION HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES SCHNEIDER ELECTRIC IT CORPORATION RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE Copyright intellectual and all other proprietary rights in the content including but not limited to software audio video text and photographs rests with Schneider Electric It Corporation or its licensors All rights in the content not expressly granted herein are reserved No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information This Publication shall not be for resale in whole or in part Contents Important Safety Information 2 0 cece eee 1 General Information essere OVOLVIGWS is Siete uous egit Pt ele ero M a ce doa e a ro s nd 2 Frame acc capt RODA A ERR gd Wee 2 Mod le sy oer TEC Da Nr ere uds 9 SYSTEM usse eb reete turpe Tr TOE E a 3 A AAA ri apia pEi a Aa a a EOE AAE L EAE 3 Basic cooling sequence cette eee 3 Economizer selection options 0 0 00 cee eee 3 Air to air heat exchange
23. Operation and Maintenance Cooling Solutions EcoBreeze System ACEC101SE ACEC200SE ACEC201SE ACECFR20101SE ACECFR20200SE ACECFR20201SE ACECFR40101SE ACECFR40200SE ACECFR40201SE 990 3999D 001 Schneider Electric Schneider Electric IT Corporation Legal Disclaimer The information presented in this manual is not warranted by the Schneider Electric IT Corporation to be authoritative error free or complete This publication is not meant to be a substitute for a detailed operational and site specific development plan Therefore Schneider Electric IT Corporation assumes no liability for damages violations of codes improper installation system failures or any other problems that could arise based on the use of this Publication The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction This Publication has been compiled in good faith by Schneider Electric IT Corporation However no representation is made or warranty given either express or implied as to the completeness or accuracy of the information this Publication contains IN NO EVENT SHALL SCHNEIDER ELECTRIC IT CORPORATION OR ANY PARENT AFFILIATE OR SUBSIDIARY COMPANY OF SCHNEIDER ELECTRIC IT CORPORATION OR THEIR RESPECTIVE OFFICERS DIRECTORS OR EMPLOYEES BE LIABLE FOR ANY DIRECT INDIRECT CONSEQUENTIAL PUNITIVE SPECIAL OR INCIDENTAL DAMAGES INCLUDING WITH
24. Right arrow key Enter key 12 EcoBreeze System Operation and Maintenance Using the Display Interface There are two primary user interfaces a graphical user interface GUI and the Modbus interface The GUI is the human to machine interface and is the local interface to the system The Modbus interface is the machine to machine interface and is the remote interface to the system Scrolling status screens The display interface scrolls automatically and continuously through the following screens of status information Status Screen Information Displayed 1 Active Controller MIM e Time Date Contact Name Unknown e Active Alarm s Flashes if alarms are present Operating Mode Off On e Outdoor Air F C Outdoor Humidity RH e Supply Air Setpoint F C e Supply Air F C e Return Air F C e IEC Air F C Containment DP 00 0 Pa Compressor Power 0 kW e IT Air Flow 0 CFM v Basin Water Level 00 0 in EcoBreeze System Operation and Maintenance 13 Menu screens On any status screen press the gt or lt arrow to open the top level menu screen If the display interface is inactive for a period of time it will return to the scrolling status screens Navigating the top level menu list Press the Down key on the bottom of the display panel to move the highlight bar down the list of menu options or se
25. TION Turn off the system disconnect all power sources and Lockout before performing work on the fans Failure to follow these instructions can result in serious injury or equipment damage Verify that the fan hardware is tight Verify that electrical connection is secure Filters Clean replace air filters Regular filter maintenance is vital to proper unit operation Excessive dirt accumulation will inhibit the flow of air resulting in a decrease in system efficiency Remove and clean the outdoor air fan inlet screen Water system Winter protection e Snow should not be allowed to accumulate at the air inlets on the lower front of each Module The heat trace circuit should be regularly tested and inspected during freezing temperatures to prevent possible damage to the makeup water system Water pump Inspect the water pump Remove power from the pump Check for silt buildup Inspect for evidence of microbial contamination Adjust the flush frequency as necessary Spray strainers Remove power from the Module Strainers are located inside upper right Inspect for debris accumulation Remove each strainer remove debris from the strainer clean and reinstall as necessary Test Fill Fill Vent and Basin Drain Valve It is important to ensure that the fill line drain valve opens when the fill valve closes and that the basin drain opens Failure of the fill line drain valve to open could result in water freezing and
26. The severity level of the alarm is also listed Warning Critical The time and date the event occurred The name and description of the event To view the next event in the log navigate to Prev then press ENTER Another method of navigating the list is to press the word Last at the bottom of the screen to go to the last entry or Prev to go to the previous entry in the event log Clear log Path Main gt Clear Event Log Erase all of the events in the log The device password must be entered to erase the log When the screen opens you will see the following Clear Event Log Press ENTER to Confirm ESC to exit EcoBreeze System Operation and Maintenance 35 Respond to Alarms When an alarm is triggered the display alerts you through the following methods The screen will flash Active Alarm s on the bottom of the main screen Alarm and event logs View alarms Path Main gt View Alarms To view the next alarm navigate to Next then press ENTER Another method of navigating the alarm list is to press the word First at the bottom of the screen to go to the first entry or Next to go to the next entry in the alarm list Clear alarms Path Main gt Clear Alarms Clear Alarms Yes No Select Yes to clear all of the alarms in the list Reset Pump A Fault Yes No Select Yes to reset a fault on water pump A Reset Pump B Fault Yes No Select Yes to reset a fault on water pump B Re
27. annels via spray nozzles Maintains the adjustable IT supply air setpoint Proportional DX cooling If ambient conditions do not allow evaporative cooling to meet the supply air setpoint the proportional refrigerant circuit will start automatically at a varying capacity to help cool to the setpoint The refrigerant circuit is only designed to handle 60 of the load for each Module This means that at least 4096 of the cooling will always be handled by the IEC heat exchanger Variable speed compressors allow for optimal efficiency Supplements evaporative cooling to maintain the supply air setpoint Designed for 60 of full load Uses R410a refrigerant Setpoints Setpoints are the target values each mode will maintain User setpoints are at the Frame level not separate for each Module EcoBreeze System Operation and Maintenance 33 The setpoint for each mode must be within the following ranges Supply Air 75 0 F See Air Controls on page 23 Containment 100 0 Pa See Air Controls on page 23 Configure thresholds 34 A threshold is used to trigger an alarm For example if you want to be notified when the supply air temperature exceeds 32 C 90 F then set the supply temperature high threshold to 90 F The controller will generate an alarm when the supply air temperature exceeds the threshold The thresholds may be viewed or changed from this screen The device password is required to change the thresho
28. at the Module WATER SYSTEM ALARMS Supply Basin Water Conductivity High Warning The water conductivity at the sensor is outside of the defined range If the sensor is functioning properly the conductivity of the water must be addressed Calibrate the conductivity sensors Verify the drain solenoid valve is operating properly Check the wiring Replace the water conductivity sensor or drain solenoid valve actuator if needed See the Water System manual for more information Water Treatment System Maintenance Required Warning Specified maintenance should be performed at this time Resetting of the maintenance alarm should only be done by the service technician after maintenance has been performed EcoBreeze System Operation and Maintenance 37 Primary Water Supply Loss Critical e Check the wiring verify city water pressure is adequate if applicable Adjust or replace the pressure switch if needed Secondary Water Supply Loss Critical Check the wiring and city water pressure if applicable Adjust or replace the pressure switch if needed Water Pump A B Fault Critical A condition has occurred which has forced the redundant pump to take over Check the condition of the pump Check the pump circuit breaker and wiring Adjust or replace the pump if necessary Basin Water Level High Warning The water level in the basin is above 574 mm 2
29. ature F C The temperature of the air to be conditioned IEC Air Temperature F C The temperature of the indirect evaporative cooled air Containment DP Pa The differential pressure sensed between the supply air and return IT Air Flow CFM L s The volume of air flowing into the IT space Compressor Power kW The rate at which the EcoBreeze is consuming energy to run compressors Water Conductivity uS cm The conductivity of the water in the storage basin Water Level in cm The level of the water in the storage basin This is a view only screen No changes can be made to any settings on this page 20 EcoBreeze System Operation and Maintenance Active Flow Controller AFC status will be visible inside a highlighted box when the screen opens Press ENTER to open the AFC screen ActiveFlowCtrl HACS or CACS selection AFC Setpoint Current Fan Speed AFC Commanded IT Fan Speed Minimum and Maximum Group DP Reading AFC Sensor Status Number of AFCs AFC Altitude AFC Lamp Test AFC AirFlow Status AFC ModComm AFC Door AFC CANComm Slave Mod ID Digital I O Remote Run Stop Run Stop Alarm Contact Active Inactive This is a view only screen No changes can be made to any settings on this page EcoBreeze System Operation and Maintenance Run Hours Pump A 0 Hrs Pump B 0 Hrs Water Treatment 0 Hrs Module 1 Compressor Module 2 Compressor Modul
30. ctivity settings Water spray system pump will not run Pump is not receiving power Water level is too low Pump motor protection device is tripped Pump is shut off and the basin is empty The ambient temperature is below 4 4 C 40 F Check the power supply then the pump contactor Check that the fill fill vent and basin drain valves are working properly Reset the pump motor No action required System is working properly Water spray System pump runs but spray does not cover the heat exchanger Strainer clogged Spray nozzle obstruction Clean the strainer Clean the spray nozzle VFD protection trips VFD fault Check the fault code on the VFD Refer to the VFD manual for more information Airflow too low Supply airflow restriction Air filters are clogged Check the return and supply air damper positions Replace air filters Evaporator coil ices Dirty or blocked evaporator coil Air filters are clogged Low IT air flow rate and low refrigerant charge Clean the evaporator coil Replace the air filters Check operation of the IT fans Check the refrigerant charge Compressor fails to start VFD fault No power to the compressor Minimum Off delay timer active Another Critical Alarm is active Check the fault code on the VFD Check the power supply to the compressor Wait for the minimum Off time
31. d in the operating and maintenance manual Check for any signs of damage Check the location and mounting of the user interface Check the operation of the display and key pad EcoBreeze System Operation and Maintenance 47 General cleaning Inspect and clean the EcoBreeze system on a regular basis Do not use cleaners chemicals or other materials with strong fumes or odors Thoroughly remove all cleaning solution residue from interior surfaces Remove any debris Exterior Spray wash the exterior with low pressure water and a mild detergent All detergent must be removed with clean water Coils evaporative and condenser Clean the fins with steam or a non corrosive solvent and water hose to remove oil pollen dust and soil Do not use a direct high pressure blast as damage to the coil may occur Do not spray water into any compartment not equipped with a floor drain Excessive accumulations of water could leak or cause damage Dump and flush the basin Ensure the fill line drain valve opens when the fill valve closes and that the basin drain opens Monthly Preventive Maintenance Prepared By Model Number Serial Number Date Mechanical E Doc L Verify that the water treatment specialist has made the monthly site visit when applicable NOTE Some regions do not require monthly checks of the water treatment system e Conductivity settings are in proper range Fill drain and blow down functio
32. e 3 Compressor Module 4 Compressor Module 5 Compressor Module 6 Compressor Module 7 Compressor Module 8 Compressor IT Fan 1 each Module IT Fan 2 each Module OA fan each Module Reset Run Hours Reset Run Hours can be accessed from this screen and will be in the highlighted box when the screen opens To Reset Run Hours Press ENTER The password screen opens Press ENTER and enter your device or admin password The next screen displays the items for which run hours may be reset PumpA Pump B Water Treatment Module 1 Compressor Module 2 Compressor Module 3 Compressor Module 4 Compressor Module 5 Compressor Module 6 Compressor Module 7 Compressor Module 8 Compressor IT Fan 1 each Module IT Fan 2 each Module OA fan each Module Select your choice by moving the highlight bar down the list with the Down arrow Press ENTER to open the Reset screen EcoBreeze System Operation and Maintenance Reset Option Run Hours Enter Yes to confirm ESC to exit Yes No No will be in the highlighted box on the screen Press ENTER to cause the box to flash Then press the up key to change the No to Yes Press ENTER to save your change Press ESC to return to the option selection screen Path Main gt Configure Frame Air Controls Requires device password Setpoints Supply Air 20 C 32 2 C 68 90 F Containment 100 0 Pa 0 4 WC Fan Speed 20
33. e ambient air compared to IT return air to provide economized cooling to the data center The EcoBreeze meets ASHRAE 90 1 TC 9 9 requirements for efficiency and economization with multiple Frame sizes with varying voltages and phases to address the cooling needs of any data center The EcoBreeze not only provides multiple types of air economization its modular design allows the unit to adapt to the future cooling needs of the data center These features coupled with the fact that the unit uses outside air and is able to automatically switch to the most efficient of cooling modes set the EcoBreeze apart from other cooling solutions The EcoBreeze is available in individual 50kW Modules that can be grouped up to four Modules 200kW or eight Modules 400kW of sensible cooling This modular scalable approach enables purchasing only what is needed to meet current cooling requirements while giving the ability to increase cooling capacity at any time as the data center grows This system of multiple Modules provides redundancy for critical components such fans pumps controllers and sensors to minimize single point failure from Module to Frame level and ensures availability of the system even through maintenance and service intervals Power water air flow distribution and communication connections are centralized to the Frame simplifying installation requirements Additionally as the unit is located outside the perimeter of the data center the EcoBre
34. ean the sensor Check the sensor calibration Replace the sensor IEC Performance Degradation Warning Check the strainers for obstruction Check the outdoor air openings for obstructions Check for adequate supply water Check the spray nozzle for an obstruction Check the IEC for cleanliness Check the condenser coil for obstructions Loss of IEC Spray Water Critical Check the IEC water spray nozzles for blockage Clear blockage e Check the water strainer basket clean if needed Check the water pressure switch replace if needed Check the valve actuator replace if needed Check the Module to Frame water connection e Check for leaks in the water system piping Dirty Filter Warning Replace the filter VARIABLE FREQUENCY DRIVE VFD ALARMS DC Bus Overvolt or Compressor Phase Loss Critical Check Alarm Code at the VFD Display ObF DC bus over voltage Check the drive configuration OPF Compressor phase loss Check the compressor wiring Check the drive configuration Replace the compressor if necessary VFD Overheating Critical e Check the drive configuration e Check the VFD for proper air circulation Replace the drive if necessary VFD EEPROM Memory Fault Critical Replace the drive VFD Internal Fault Critical Replace the drive Invalid VFD Configuration Critical Check the drive configuration VFD External Fault Critica
35. ed box on the screen Use the Down key to move the highlight box to your selection and press ENTER to select it Press ENTER to cause the box to flash Then press the UP oR Down keys to change the setting Press ENTER to save your change Press Esc to return to the previous screen The Last Service setting cannot be changed from this screen Discrete I O Setup Requires admin password Digital I O Normal States Sets the normal state of the contact Open or Closed The input output will become active when its state is opposite the normal state Remote Run Stop Open Isolation Damper Open Alarm Contact Open The Remote Run Stop setting will be in the highlighted box on the screen Use the Down key key to move the highlight box to your selection and press ENTER to select it Press ENTER to cause the box to flash Then press the UP or Down keys to change the setting Press ENTER to save your change Press ESC to return to the previous screen Map Alarms Requires admin password Choose to have the system announce all alarms or only critical alarms Activate Alarm Relay on Any Alarm Critical Alarm The current choice will be in the highlighted box when the screen opens Use the UP or DOWN keys to change the setting Press ENTER to save the change Press Esc to return to the previous screen EcoBreeze System Operation and Maintenance ActiveFlowCtrl Setup Configure AFC settings Edit Config Enable Disable set
36. el menu liSt o o o oooo 14 Navigating sub menus sssssssseee 15 Pa SSWOEQS Jie e ceterae eee e ERI ete t em dhe de a 15 Start the System s oou pter xd e D BR De n MR CR eg 16 Stop the System miro cd Res ea EE 16 Set date and time 0 ccc een ene eh 16 Set display units 0 ce eee eens 16 SEHIGSNUUT CATON ripia tae D bat ERN Dated 16 About ECoBree8ze iii td Pe oa EROR 17 The Embedded Display Menus 2244 22 20 diarreas 18 The network status screen 1 0 0 eee eee 18 Main MENU td Ohl beo us 19 Configure the Frame 2s oo he56 faced d 4e ied ERE RR YR ERES 20 Building management system BMS 2 02 eee eee 29 Module Configuration s a ete Se REIS Ste eee Pee tee ees 30 View Module status 0 0 0 eee 30 FANS Gali kr iota wae ep ecl amp oy REDE Ent 30 DX components 0 cee eee ER EA E KRES 31 Configure Modules 0 0c ccc cece e 31 Environment Control oa ee CE RE es de SUE E WP gute 33 Air to air heat exchange 00 ccc eee ene 33 Indirect evaporative cooling IEC 0 0 eee eee eee 33 Proportional DX cooling 00 cece eee 33 DEPUES react A RARE RC RUENE NATUS 33 Configure thresholds ssssesseee ees 34 Event COG 2s 5 ide au het eI DLE ace CO SL obs 35 VIEW IGG orcs ERIS RIS UD e Be a eas 35 Glearilog ee ees M decedat ad is om Sia Sa 35 ii EcoBreeze System Operation and Maintenance Re
37. ention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 4 DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE addresses practices not related to physical injury including certain environmental hazards potential damage or loss of data EcoBreeze System Operation and Maintenance General Information Overview The EcoBreeze is a modular indirect evaporative and air to air heat exchanger cooling solution The EcoBreeze has the ability to switch automatically between air to air and indirect evaporative heat exchange to consistently provide cooling to data centers in the most efficient way The design of the EcoBreeze is able to reduce energy consumption by leveraging temperature differences between outsid
38. eze takes up zero whitespace in the data center enabling IT managers to utilize the space to increase capacity without needing to use any of that space for additional cooling units Frame The Frame is the housing and common support infrastructure for up to either four or eight Modules The Frame provides the components and subsystems needed to support the water supply to and from the Modules for indirect evaporative cooling Basic features of the Frame water system include redundant pumps and flow monitor redundant makeup water supply basin drain and blow down conductivity monitoring and control along with chemical free water treatment The Frame provides the interface between the main power connection and power distribution for each Module This Module power distribution is protected with overload protection and can be isolated at the Module level for servicing or removing Modules from the Frame The Frame and its interface between each Module facilitates air distribution between the building ducts used for return and supply air The Frame is also where the dual master controllers are located Dual master controllers create redundancy for the system Both controllers are identical and monitor all Modules and external user interfaces the same way The difference is that only the acting master controller sends execution commands to Modules based on the information collected 2 EcoBreeze System Operation and Maintenance Module s Modules
39. f the drain solenoid valve turn on off air pump for the basin level sensors turn on off the alarm contact and open close isolated damper switch Frame controllers have a communication port that supports Modbus RTU for Building Management Systems BMS and a port for a Controller Area Network CAN for inter Module communication 6 EcoBreeze System Operation and Maintenance Commissioning A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Turn off all power supplying this equipment before working on the equipment All electrical work must be performed by licensed electricians Practice Lockout Tagout procedures Do not wear jewelry when working with electrical equipment Failure to follow these instructions will result in death or serious injury A WARNING HAZARD TO EQUIPMENT OR PERSONNEL All work must be performed by Schneider Electric authorized personnel Failure to follow these instructions can result in death serious injury or equipment damage A CAUTION PRESSURIZED INTERIOR Use care when opening doors especially at the fans Interior pressure may cause doors to push out quickly Failure to follow these instructions can result in serious injury or equipment damage A CAUTION UNINTENDED EQUIPMENT OPERATION Turn off the system disconnect all power sources and lock out before performing work on the fans Failure to follow
40. for the display interface Operate Access 0 Operate View Frame Status View Module Status View Alarms Clear Alarms View Event Log Clear Event Log V Ec lt A VD a Configure Frame Configure Modules Configure Modbus Configure Thresholds Set De Time Set Passwords Set Display Units V Ec lt A VD a Date amp Time 01 0 2001 01 00 50 AM Ec lt A VD a na3654a A password of 0 indicates no protection A password may be installed to prohibit accidentally shutting down the system Device Access 9 For users who need to change basic and environmental settings Admin Access 9 For users who need to change advanced options or modify settings that control the components in the system When you try to change any of the settings the display prompts you to enter your password Press ENTER To enter your password use the UP or DowN keys to scroll through the numbers At the desired number press ENTER to submit your password The password range of the display interface is from 32768 to 32767 To change a password use the UP or Down keys to move the highlight box to the desired password type Press ENTER The highlight box will begin to flash indicating it is ready to accept your input Use the UP or DOWN keys to change the password When finished press ENTER to save the change Press Esc to leave the page password timeo
41. heck the condition of the evaporator coil Low Suction Pressure Lockout Critical e Check the refrigerant charge Check the IT airflow e Determine the cause of the low suction pressure e Reset the controller Cap Fault or Motor Overload or Overspeed Critical Capacitor pre charge fault motor overload or motor overspeed Check the Alarm Code at the VFD Display CrF Capacitor pre charge fault Reset the drive Replace the drive if necessary OLF Compressor overload fault Check the refrigerant charge Replace the compressor if necessary SOF Compressor over speed fault Check the drive configuration TEMPERATURE HUMIDITY ALARMS Return Humidity Sensor Fault Warning e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor Supply Humidity Sensor Fault Warning e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor Return Temperature Sensor Fault Warning e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor 42 EcoBreeze System Operation and Maintenance Supply Temperature Sensor Fault Critical e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor WATER SYSTEM ALARMS IEC Temperature Sensor Fault Warning e Check the wiring Check and cl
42. ion and Maintenance Configure the Frame The Frame distributes power from the mains to the Modules and its master controllers collect all sensor information The Frame also supplies the water to and from the Modules The water system is used to wet the outer surface of the indirect evaporative cooling IEC heat exchangers Basic features of the Frame water system include redundant pumps and flow monitor redundant makeup water supply basic drain and blow down conductivity monitoring and control along with chemical free water treatment A CAUTION AUTHORIZED PERSONNEL ONLY Procedures in this section must be performed by Schneider Electric authorized personnel Changing the settings incorrectly can cause serious malfunctions and damage to your system Only qualified service personnel should make changes to these settings Failure to follow these instructions can result in injury or equipment damage See the water system manual for more information Path Main gt View Frame Status Measurements will be visible inside a highlighted box when the screen opens Press ENTER to open the Measurement screen or press the Down key to move to the next menu option and press ENTER to select your choice Measurements Outdoor Temperature F C The outdoor air temperature Outdoor Humidity R H The outdoor relative humidity Supply Temperature F C The temperature of the conditioned air Return Temper
43. ion tells the Frame controller whether or not a specific Module is populated and active within the Frame This is the only option under mapping You must enter your device or admin password to change the setting Module Present Yes No Yes or No will be visible inside a highlighted box Press ENTER to cause the highlighted box to flash Press the UP or Down keys to change the setting Press ENTER again to save your changes Operate Modules Allows the user to designate Modules to be on or off when the system is operating You must enter your device or admin password to change the setting Module Press the UP or DOWN keys to select the Module then press ENTER Operate Off On Off or On will be visible inside a highlighted box Press ENTER to cause the highlighted box to flash Press the UP or Down keys to change the setting Press ENTER again to save your changes or select Prev to return to the previous page and select another Module to view EcoBreeze System Operation and Maintenance 31 32 View Setup This is a read only view of the above configurations No password is required Module Available Yes No Press the UP or Down keys to move the highlighted box to the Module you want to select then press ENTER Operate On Off The display screen only shows if the Module is Off or On Select Prev in the lower left corner of the screen to return to the previous screen From there select the
44. l Check the compressor and control wiring to the drive VFD Auto tuning Fault Warning Check the drive configuration VFD Brake Control Fault Warning Check the compressor wiring and windings e Check the drive configuration VFD Communication Fault Critical Check the communications cabling and power to the device Frequent VFD Faults Critical Check alarm log for VFD faults and take action based on those faults EcoBreeze System Operation and Maintenance 43 Troubleshooting NOTE The EcoBreeze operates using controllers to control internal functions along with variable frequency drives VFDs If either detects a problem it will go into an alarm mode Refer to the remote display panel active alarms and status screens for additional help Problem Possible Cause Corrective Action Module will not run No power Module address not configured Check that the disconnect switch on the Module control panel has not been shut off Check Module address configuration Basin has excessive sediment Conductivity setting requires adjustment Basin drain is blocked by dirt or debris Consult the water treatment specialist for alternate conductivity settings Check the basin drain for blockage Check for open areas of the basin Replace basin covers Scale buildup on heat exchangers Conductivity setting requires adjustment Consult the water treatment specialist for alternate condu
45. ld setting Contain DP High 00 0 Pa Can be set between the Containment Setpoint and DP Sensor Max see Air Setup on page 24 NOTE Once the alarm is triggered the differential pressure must fall below half way between the Contain DP High threshold and the Containment Setpoint for the alarm to clear Contain DP Low 00 0 Pa Can be set between DP Sensor Min and Contain DP High e Return Temp High Can be set between Return Temp Low threshold and 212 F Return Temp Low Can be set between 40 F 40 C and Return Temp High threshold Supply Temp High Can be set between Supply Air Setpoint see Air Controls on page 23 and 100 C 212 F Supply Temp Low Can be set between 40 C 40 F and Supply Temp High threshold The Contain DP High setting will be in the highlighted box on the screen Use the Down key to move the highlight box to your selection and press ENTER to select it Press ENTER to cause the box to flash Then press the UP or Down keys to change the setting Press ENTER to save your change Press Esc to return to the previous screen EcoBreeze System Operation and Maintenance Event Log The event log saves status information and a message each time a change in the system is detected Alarms and events are recorded in the log View log Path Main gt View Event Log The Event Log Screen contains The event index number in the log and the device Frame Module to which it applies
46. lect the item from the list by pressing the item name with your finger The continue arrows at the top and bottom right of the screen indicate that additional menu options are available When you have scrolled to the bottom of the screen the next page of main menu items will open Press the Up key on the bottom of the display panel to return to the previous main menu page Press ENTER to view the selected menu option Press Esc to return to the scrolling status screens 14 View Frame Status View Module Status View Alarms Clear Alarms View Event Log Clear Event Log TES E V Ec lt AV gt e Configure Frame Configure Modules Configure Display Configure Thresholds Configure Modbus Set Date amp Time Set Passwords Y Ec AV a Set Display Units di Set Identification About EcoBreeze Ec GA VD 4 EcoBreeze System Operation and Maintenance na3653a Navigating sub menus You select the main menu item by pressing the ENTER key The screen that opens is a sub menu item In the illustration the Set Date amp Time menu item was selected On the sub menu page the changes can be made Press ENTER to move the highlight box across each increment of the date and time Press the Up or Down keys to change the increment AM or PM is also adjusted with the Up or Down keys Passwords Path Main gt Set Passwords The default passwords
47. ler RJ 45 In port 3 wire on terminal block WIRING CONTACTS FOR 3 WIRE CONNECTION RJ 45 IN PORT DDC PANEL ENCLOSURE E TE P Schneider O EXEAT 1M0D OO Sto Q Q Sto o JO ooo o JO joo O ie le O ojo ojo ojo ajo ajo ajo ajo o o Olo Olo Olo Ollo Olo oo o o o ooo Al D B 5 D a 9 E 1 8 1MOD ovr lo lo o na3660a See the EcoBreeze Frame Installation Manual for more information Configure Modbus If you are using a building management system with EcoBreeze set the following values NOTE The EcoBreeze requires two TargetlDs The second TargetID is automatically assigned to one greater than the value entered When polling the EcoBreeze always use the TargetID entered Do not assign TargetlD 1 to any other device Target ID Each Modbus device must have a unique target identification number Enter a unique number from 1 to 247 Baud rate Select from 1200 2400 4800 9600 19200 Parity Select from None Even Odd EcoBreeze System Operation and Maintenance 29 Module Configuration The Module configuration settings define which components are available and how the Module should operate Up to eight
48. m Critical Close and secure the access door Check the door switch and wiring Replace the door switch if needed IT Fan 1 Fault Critical e Check the wiring Check the fan power supply Check that the fan is configured properly e Ensure that the fan spins freely by hand Replace the fan IT Fan 2 Fault Critical Check the wiring Check the fan power supply Check that the fan is configured properly e Ensure that the fan spins freely by hand Replace the fan OA Fan Fault Critical e Check the wiring e Check the fan power supply e Check that the fan is configured properly e Ensure that the fan spins freely by hand e Replace the fan IT Fan 1 Communication Fault Critical Check the communications cabling and power to the device IT Fan Z2 Communication Fault Critical Check the communications cabling and power to the device OA Fan Communication Fault Critical Check the communications cabling and power to the device POWER ALARMS Mains Overvoltage Warning Correct incoming power Mains Undervoltage Warning Correct incoming power Mains Phase Loss Critical Correct incoming power REFRIGERATION SYSTEM ALARMS Filter Differential Pressure Warning e Check the wiring Sensor Fault e Ensure that the sensor tubing is connected properly and the tubing is not damaged Check the sensor calibration Replace
49. m Operation and Maintenance DP Sensor Sel None No differential pressure DP measurements are to be supplied to the unit 4 20 mA 0 10 VDC A user supplied DP sensor of the selected type has been connected to the remote interface panel BMS DP measurements are to be input via the Modbus interface AFC DP measurements are to be controlled by the AFC DP Filter Coef 0 0 1 0 This parameter is a filtering coefficient for the DP sensor The larger the value of this parameter the more weight is given to previous sensor readings If sensor readings fluctuate excessively increase the value If the sensor is not responding quickly enough to changes reduce the value DP Sensor Min 2491 0 2491 0 Pa When DP Sensor Sel is set to 4 20 mA or 0 10 VDC this property specifies the minimum value that the sensor will generate For example if the sensor is a 4 20mA device this value represents the differential pressure that the device will report at 4mA DP Sensor Max 2491 0 2491 0 Pa When DP Sensor Sel is set to 4 20 mA or 0 10 VDC this property specifies the maximum value that the sensor will generate For example if the sensor is a 4 20 mA device this value represents the differential pressure that the device will report at 20 mA The IT Fan Mode setting will be in the highlighted box on the screen Use the Down key to move the highlight box to your selection and press ENTER to select it Press ENTER to cause the
50. ns are operating properly Water dip slide test for biologicals calibration of conductivity sensor verified and conductivity of inlet water check have all been performed Check the condenser coil Remove debris Check the condition of the spray nozzles and strainers in each Module Check the top surfaces of heat exchanger Check the IT containment temperature and air flow Adjust system settings as needed Check the water pump and flow switch operation Check the outdoor air fan Remove debris from the fan guard Check and clean the fan blade Functional tests u u Check the location and mounting of the user interface Check operation of display and key pad Check alarms record component run time hours reset maintenance interval alarm Remove and clean the water screen in each Module during the months of wet operation EcoBreeze System Operation and Maintenance 49 Quarterly Preventive Maintenance Perform all the Monthly Preventive Maintenance items and the items below Prepared By Model Number Serial Number Date Mechanical Check the condition of the trough and basin water level sensors Check and record the outdoor air temperature and humidity sensor readings Verify that the quarterly basin water sample has been taken and sent to a qualified lab for biological testing including Legionella Check the wiring in the frame electrical panels Check for loose connections hardware and components Meas
51. ompressor if necessary ELECTRONIC EXPANSION VALVE EEV ALARMS EEV Communication Fault Critical Check the communications cabling and power to the device Low Superheat Warning e Check the suction pressure transducer reading Check the suction temperature sensor reading Check operation of the EEV e Check the refrigerant charge High Superheat Warning Check the suction pressure transducer reading Check the suction temperature sensor reading Check operation of the EEV e Check the refrigerant charge EEV Pressure Sensor Fault Critical Check the suction pressure transducer reading Check the suction temperature sensor reading Check operation of the EEV Replace the sensor 40 EcoBreeze System Operation and Maintenance EEV Temperature Sensor Fault Critical e Check the suction pressure transducer reading Check the suction temperature sensor reading e Check operation of the EEV Replace the sensor EEV Motor Fault Critical Check operation of the EEV Check the wiring and connections Replace the valve or motor if necessary EEV Communication Fault Critical Check the communications cabling and power to the device FAN ALARMS IT Fan Access Door Open Warning Warning Close and secure the access door Check the door switch and wiring e Replace the door switch if needed IT Fan Access Door Open Alar
52. on and Maintenance 17 The Embedded Display Menus Some settings are only available by accessing the embedded display for the interface Confine any changes to configuration and time out delays Do not make other changes to the embedded menus The network status screen To open the network status screen press and hold the ENTER and LEFT keys for about three seconds The password screen will open The default password is 12 Press ENTER to cause the highlighted box to flash then press the Down key When you get to 12 press ENTER again and the menu screen will open Network Status address status more OK gt gt Ne ojojojojo 0 v v local node 1 node 2 node 3 node 4 node 5 node 6 re L AV Network Status address status more local 99 OK gt gt node 7 0 gt gt node 8 0 gt gt node 9 0 gt gt node 10 10 gt gt node 11 11 gt gt node 12 12 gt gt Ec 44 A VD a Network Status address status more local 99 OK gt gt node 13 13 gt gt node 14 14 gt gt node 15 15 gt gt node 16 16 E gt gt node 17 17 gt gt node 18 18 na3682a Es lt A VD 4 These settings are configured at the factory and should not be changed Note the settings for each node These are the settings you will use if the di
53. pection ensures that the equipment is operating properly after the initial start up This inspection verifies that all modes of operation are working correctly and that the cooling unit is ready for normal operation While the equipment is operating ensure that Ly The Modules are free from malfunctions including water leaks unusual vibrations or other irregularities in each mode of operation Ly The current draw is within the ratings Record the current at the main power connection of the main circuit breaker Record all current draws on the load side of any circuit breakers used for each Module Compare the circuit breaker setting for each Module to the actual current measured and the full load amps of the Module to verify that the current draws are acceptable Indoor and outdoor fans are functioning properly While in DX cooling mode check supply and return temperatures The spray pattern is proper There is no debris in the water screen Suction and discharge pressure and temperature sensor readings are recorded Air filters are clean and free of debris Oooo The clogged filter alarm is operating properly Cover 1 3 of the filter area to initiate the alarm Final inspection The final inspection verifies that the system is clean and the start up form has been sent to Schneider Electric Ensure that The system is clean and free from debris Module door seals and latches are operational
54. r supply e Replace the air pump if necessary Loss of Water Management Power Circuit Critical Check the wiring and circuit breaker v Replace the transformer TEMPERATURE HUMIDITY ALARMS Ambient Temperature Sensor Fault MIM Frame master controller Critical Check the wiring Check and clean the sensor Check the sensor calibration e Replace the sensor if needed EcoBreeze System Operation and Maintenance Ambient Temperature Sensor Fault RIM Frame redundant controller Critical e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor if needed Ambient Humidity Sensor Fault MIM Frame master controller Warning e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor if needed Ambient Humidity Sensor Fault RIM Frame redundant controller Warning e Check the wiring Check and clean the sensor Check the sensor calibration Replace the sensor if needed High Return Temperature Warning e Verify the sensor s readings e Check the wiring Check and clean the sensor e Check the sensor calibration e Replace the sensor s if necessary Low Return Temperature Warning e Verify the sensor s readings e Check the wiring Check and clean the sensor Check the sensor calibration e Replace the sensor s if necessary
55. res that a user supplied differential pressure sensor be connected to the remote interface panel and configured via the DP Sensor Sel DP Sensor Min and DP Sensor Max properties or AFC is attached to the EcoBreeze Manual The air flow is fixed to the value of the Fan Speed property see Air Controls on page 23 Elevation 46 914 m x 10 150 3000 ft x 10 Elevation above sea level This is important for the EcoBreeze controller to be able to accurately estimate coil performance Damper Present No Yes When set to Yes the controller will automatically control a user supplied air isolation damper Containment Gain 0 100 Pa When the IT Fan Mode is set to Auto this property is the proportional multiplier gain for the actuator The proportional multiplier adjusts for the difference error between the measured value and the setpoint Containment Reset 0 999 sec When the IT Fan Mode is set to Auto this property is the integral multiplier reset rate for this actuator The integral multiplier adjusts for error measurement and the amount of time that the error has existed The integral multiplier adds to or subtracts from the output in small increments to correct for the offset error caused by the proportional contribution 0 999 sec Note that setting the Reset to O secs will disable reset effectively making the controller a gain only controller This mode can be useful for PID tuning 24 EcoBreeze Syste
56. rt Customer support is available at no charge via e mail or telephone Contact information is available at www apc com support contact Schneider Electric is owned by Schneider Electric Industries S A S or its affiliated companies All other trademarks are property of their respective owners 990 3999D 001 6 2014
57. set Air Pump Fault Yes No Select Yes to reset a fault on the air pumps If the conditions that caused the alarm still exist those conditions will cause the alarm to be regenerated A device password must be entered to erase the alarm list Frame alarms AIRFLOW ALARMS on page 36 COMMUNICATION ALARMS on page 37 WATER SYSTEM ALARMS on page 37 TEMPERATURE HUMIDITY ALARMS on page 38 MISCELLANEOUS ALARMS on page 39 Name Severity Alarm Actions AIRFLOW ALARMS Active Flow Controller AFC Critical e Replace the AFC Sensor Fault For assistance contact Schneider Electric Customer Support AFC Door Open Warning Close the aisle containment system door Check for proper operation of aisle containment door switches v For assistance contact Schneider Electric Customer Support AFC CAN Communication Error Critical Check CAN cables between AFC sensors Power or Sensor failure of AFCs v For assistance contact Schneider Electric Customer Support 36 EcoBreeze System Operation and Maintenance AFC ModBus Communication Error Critical Check ModBus cable between AFC master sensor and EcoBreeze frame controller Power or Sensor failure of AFC master sensor v For assistance contact Schneider Electric Customer Support Insufficient Airflow Warning Ensure plenums are clear of obstructions Ensure air ports on AFC are clear of obstructions
58. splay interface must be replaced Press the arrows in the more column to open more pages for each item in the local column NOTE Changing the settings can make Module controller data inaccessible to the remote display interface 18 EcoBreeze System Operation and Maintenance Main menu Press gt gt at the top of the far right column Address Status Mode of the screen to display the main menu of the item you wish to view Network Status address status more local 99 OK gt gt Select Parameters to change mdei T gt node 2 0 gt gt node3 0 gt gt Beep Mode Produces a beep when a button is modes o pressed node o gt E lt A VD 4 na3686a 0 No Beep 1 2 Loudness Password Timeout 0 240 seconds the default is o LS If the specified amount of time since the last Contrast operation with the interface display elapses the Modbus password will need to be re entered before eS accessing the interface menus neal Gate cha ume na3687a 1 0 Timeout Not used Ec lt A VD 4 Time Char Separator A character used to separate the time fields Date Char Separator A character used to separate the date fields NOTE The other parameters in the embedded menu do not impact the Frame or Module controllers Do not use the ExpBus Modbus Digital I O or Real date and time menus EcoBreeze System Operat
59. spond to Alarms s oc aus opt n Aah Vic poU beoe iN aha Vos 36 View alatims inicia e uere Ab Dogs aah aaa 36 Clear alarms cree tb e beo RR taa 36 Frame alarms ti Abs PEU Eco gr A 36 Module alatms noce eua edP er Lee es 40 Troubleshooting essere Maintenance ccccnoccccnononunccinnonncnonananononnnanocnnnnnnnanonannncconnnanacinnnos General Task Descripti0NS oooooooooooooooooooo 46 A A AI REA IA A 46 FillerS ai li deans ul ed A cd 46 Water STi de LO Tete E Ras 46 Electrical ree We eile A Ae Ia lnk ao A E 47 General Cleaning recess ie da 48 Monthly Preventive Maintenance 0 0 e eee eee 49 Mechanical 555 OE a rs malta ettet ria Ue lod et 49 Eurictionalitests ots ey cure ence te ca RD RR 49 Quarterly Preventive Maintenance o ooooooooooooo 50 Mechanical i odd Lite Dee aeu oe re RE EA E e a 50 Functionalitests ora la et es 50 Semi Annual Preventive Maintenance o oooooooo 51 Cleanliness ita can Ded sac STERN rita 51 Annual Preventive Maintenance 0 0 0 eee eee eee 51 Gleanlilless ere eee e AR ete RR 51 EcoBreeze System Operation and Maintenance Safety Important Safety Information Read the instructions carefully to become familiar with the equipment before trying to install operate service or maintain it The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call att
60. t is potentially subject to partial obstruction as a consequence of snow and ice The Module Frame controller detects an obstruction by monitoring the performance of the IEC heat exchanger on each Module When the ambient temperature is below 0 C 32 F and an obstruction is sensed the controller commands the outdoor fan to maximum speed for a period of one minute If the obstruction is not cleared the fan speed is reduced to 5096 and the compressor started and operated at a speed of 50 Hz for a period of six minutes Additionally the indoor IT fans are set to maximum speed during the compressor de ice operation The compressor de ice sequence for a Module is not exercised more often than once per hour Should both methods fail to establish normal power versus speed an IEC Performance Degradation Alarm is asserted by the controller If the ambient temperature is above 0 C 32 F and the controller detects an obstruction an IEC Performance Degradation Alarm is asserted by the controller immediately Door safety interlock To avoid exposure to moving equipment and sections of the Module that have positive pressure the indoor air fan access door and the evaporator coil access door are equipped with door safety interlock switches The Module controller monitors the status of the switch If a safety interlock opening is detected when the Module is off line a warning alarm is generated for the door opened If a door is opened during Module opera
61. tion an alarm is generated and the fans are stopped The fans are returned to normal operation after the door has been closed for five seconds EcoBreeze System Operation and Maintenance Configuration Modules The EcoBreeze is comprised of up to eight identical Modules contained in a common Frame These Modules are fully self contained cooling apparatus with the exception of a common Frame based water system for support of indirect evaporative cooling IEC Each Module has a degree of autonomy supported by its own integral controller Coordination of the Modules is handled by the master controller located in the Frame Frame Each 12 meter 40 ft Frame can accommodate up to eight Modules Each 6 meter 20 ft Frame can accommodate up to four Modules The Frame controls the common water system to support the indirect evaporative cooling mode The Frame distributes power from the mains to the Modules The Frame master controllers collect all sensor information including outside air temperature outside air humidity supply air differential pressure basin level and water conductivity The controllers collect status information for all digital inputs including supply water pressure remote run stop status and isolation damper switch They open close digital relay outputs including power on off to the two pumps and water treatment electric box turn on off two basin solenoid valves turn on off blow down drain solenoid valve turn on of
62. tive cooling IEC The spray apparatus wets the outer surface of the heat exchanger and cools it to the wet bulb temperature of the outdoor air The inner surface of the heat exchanger is a conduit through which the air to be cooled is passed in thermal communication with the outer surface cooling medium Heat is removed from the IT air by evaporating water on the outside of the heat exchanger channels Water is supplied evenly over the heat exchanger channels via spray nozzles Maintains the adjustable IT supply air setpoint Water Saver mode The EcoBreeze control system offers a water saver mode With the water saver set to On water system operation is suspended as soon as dry operation can facilitate the cooling demand This may be a significantly higher ambient air temperature than the normal 40 F transition to dry The consequence of this action will be a higher outdoor air fan speed with corresponding greater energy consumption In most cases the most economical mode of operation will be the factory default with water saver set to Off Proportional DX cooling During normal operating conditions the effectiveness of the IEC alone may not be adequate to achieve the desired supply air temperature During these periods some Modules will have their compressors activated to provide the needed additional cooling The acting Frame master controller calculates the quantity of compressors needed while allowing the compressor capacity con
63. to Enable before changing any configuration ApplyNewConfig Yes No select Yes to accept changes to configuration settings Select HACS CACS AFC Setpoint Positive SlightPos Zero SlightNeg Negative Number of AFCs 1 to 40 EnableLampTest Yes No AFC modbus ID 1 to 12 EcoBreeze System Operation and Maintenance 27 View Setup Press the up or Down keys to view all sensor information being collected by the Frame controllers No password is required to view this screen Supply Air Setpt 75 0 F C Contain Setpt 100 0 Pa Fan Speed 096 Conduct Setpt 2500 uS cm Conduct Dedbnd 1000uS cm Lead Pump A Pri Primary Water Src A IT Fan Mode Auto Elevation ftx10 mx10 Damper Present No Contain Gain 0 000 Pa Contain Reset 0 0011 sec DP Sensor Select None DP Sensor Min 0 0 Pa DP Sensor Max 0 0 Pa Pump Rot Intvl 2 Days Water Saver On Off Dry Op Delay 24 hrs Conduct Range 500 2500 uS cm Remote Run Stop N O solation Damper N O Alarm Contact N O AFC HACS CACS Sel HACS AFC Setpoint Zero Number of AFCs 0 Enable Lamp Test No AFC Modbus ID 0 AFC Altitude Om EcoBreeze System Operation and Maintenance Building management system BMS The Modbus interface allows the EcoBreeze to communicate with a BMS The Modbus connection is available in two locations on the Modbus hub of the Frame control
64. to expire Check for other critical alarms Head pressure too high Air cooled condenser malfunction Erroneous sensor reading Check and clean the condenser coil Check the OA fan operation and settings Check the pressure and temperature sensors Head pressure too low Low refrigerant charge Erroneous sensor reading Check for proper subcooling Repair any leak and recharge the system Check the OA fan operation during low ambient temperature Check the pressure and temperature sensors 44 EcoBreeze System Operation and Maintenance Problem Possible Cause Corrective Action Module powered but will not operate System is off Remote shutdown or input contact is active System is in alarm Turn the System on Check input contact configuration settings Check for active system alarms Suction pressure too low Dirty or blocked evaporator coil Low refrigerant charge Filter drier restriction Expansion valve closed Erroneous sensor reading Clean evaporator coil Check for proper subcooling Repair leak and recharge the system Check for excessive pressure drop Replace the filter drier if necessary Check expansion valve operation Check pressure and temperature sensor operation EcoBreeze System Operation and Maintenance 45 Maintenance General Task Descriptions Fans A WARNING UNINTENDED EQUIPMENT OPERA
65. trol to operate as closely to the midpoint as possible Variable speed compressor combined with an electronic thermal expansion valve allows for optimal efficiency Supplements evaporative cooling to maintain the supply air setpoint Designed for 60 of nominal full rated capacity Uses R410a refrigerant Micro channel condenser coil coated for use in harsh environments 4 EcoBreeze System Operation and Maintenance Basic system operation using HACS and a raised floor Hot air from the servers is controlled through Hot Aisle Containment Systems HACS The hot air rises to the ceiling plenum and feeds into the return ducting of the EcoBreeze The IT air is then cooled and returned to the data center through a raised floor plenum or cold aisle diffusers if a raised floor is not used The cool air is forced through the perforated tiles in front of the server racks and used to keep the servers at a safe operating temperature Basic system operation using RACS and no raised floor Hotair from the servers is controlled through ducting connected to the racks The hot air rises to the ceiling plenum and feeds into the return ducting of the EcoBreeze IT airis cooled and returned to the data center through cold aisle diffusers The diffusers discharge sends air down the cold aisle Condenser coil freeze detection and prevention The condenser coil is mounted on the top of the Module cabinet and exposed to the elements I
66. ure and record indoor and outdoor fan amperages Inspect the supply and return air ducts Ensure the ducts are open Check for gaps or air leaks on outdoor ducts Clean or replace the air filters Do CO D O Measure and record suction and discharge pressure and temperature sensor readings Functional tests 50 Ly Verify the DX cooling operation mode is functioning properly LI Check condition of inlet water screen remove and clean LI Check and clean the outdoor air fan inlet screen EcoBreeze System Operation and Maintenance Semi Annual Preventive Maintenance Perform all the Monthly and Quarterly Preventive Maintenance items and the items below Prepared By Model Number Serial Number Date Cleanliness Ly Check the cleanliness of the evaporator coil Clean if required Ly Check condenser coil remove debris check top surfaces of the IEC LI Check condition of trough and basin water level sensors check and record outdoor air temperature and humidity sensor readings Annual Preventive Maintenance Perform all the Monthly Quarterly and Semi Annual Preventive Maintenance items and the items below Prepared By Model Number Serial Number Date Cleanliness Ly Annual trough inspection has been performed A Module was removed to gain access to the trough The best Module for removal is one of the two closest to the pumps EcoBreeze System Operation and Maintenance Worldwide Customer Suppo
67. ut EcoBreeze System Operation and Maintenance See The Embedded Display Menus on page 18 for information on setting the 15 Start the System Path Main gt Operate gt On Off To start the System from the scrolling status screen press the RIGHT key select the Operate option on the list and press the ENTER key NOTE If the Operate Access password is non zero the password screen will be presented after ENTER is pressed The screen changes to show Operate Off Press ENTER to select Off The highlighted box around the word Off will start to flash Press the Up key to change the setting to On Press ENTER to confirm the change The system will run according to the current settings Press ESC to return to the previous screen Stop the System Path Main gt Operate gt On Off To stop the System press the RIGHT key select Operate then press ENTER The screen changes to show only Operate On Press the Down key to change the setting to Off Press ENTER to confirm the change The system will shut down Press Esc to return to the previous screen Set date and time Path Main gt Date amp Time Select Date amp Time from the main menu The changes can be made on the sub menu page Press the RIGHT arrow to move the highlight box across each part of the date and time Press the UP or Down key to change the increment AM or PM is also adjusted with the UP or DOWN key See the illustration at Navigating sub menus on

APC ACECFR40101SE3 hardware cooling accessory

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