Makita LS1040F mitre saw
Contents
1. kita Compound Miter Saw Equipped with Electric Blade Brake 255 mm 10 MODEL LS1040 ee INSULATION INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS Blade diameter 255 10 Hole diameter ees 15 88 5 8 nee cee Left 45 Right 52 Max Left 45 Max Cutting capacities H x W Miter angle _ 45 left and right 90 5 mm x 95 mm 3 9 16 x 3 3 4 90 5 mm x 67 mm 3 9 16 x 2 5 8 69 mm x 130 mm 69 mm x 92 mm 2 3 4 x 5 1 8 2 3 4 x 3 5 8 48 mm x 95 mm 48 mm x 67 mm 1 7 8 x 3 3 4 1 7 8 x 2 5 8 MeN 35 mm x 130 mm 35 mm x 92 mm 1 3 8 x 5 1 8 1 3 8 x 3 5 8 325 sonck i 4 600 min Dimensions L x W x H 530 mm x 476 mm x 532 mm 20 27 32 x 18 23 32 x 20 15 16 INGE WSN a 11 0 kg 24 2 1 5 Manufacturer reserves the right to change specifications without notice Specifications may2. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation of America 2650 Buford Hwy Buford GA 30518 884085C064
3. Cutting crown and cove moldings Crown and cove moldings can be cut on a compound miter saw with the moldings laid flat on the turn base There are two common types of crown moldings and one type of cove moldings 52 38 wall angle crown molding 45 wall angle crown molding and 45 wall angle cove molding See illustrations 17 001556 1 Inside corner 2 Outside corner 001557 1 Inside corner 2 Outside corner There are crown and cove molding joints which are made to fit Inside 90 corners 1 and 2 in Fig A and Outside 90 corners 3 and 4 in Fig A Measuring Measure the wall length and adjust workpiece on table to cut wall contact edge to desired length Always make sure that cut workpiece length at the back of the work piece is the same as wall length Adjust cut length for angle of cut Always use several pieces for test cuts to check the saw angles When cutting crown and cove moldings set the bevel angle and miter angle as indicated in the table A and position the moldings on the top surface of the saw base as indicated in the table B Example In the case of cutting 52 38 type crown molding for position 1 in Fig A e Tilt and secure bevel angle setting to 33 9 LEFT e Adjust and secure miter angle setting to 31 6 RIGHT e Lay crown molding with its broad back hidden surface down on the turn base with its CEILING CONTACT EDGE against the guide fence on the
4. Od NI NI Co NIN NI N 168 169 1 7 17 17 M DQ M Cd Co OO CO NJ Ny Co OF Go OY CO AY A OD CO A OD CO AY 00 ON lt 78 e7 64 60 56 53 49 167 46 42 39 BE 28 25 2r 18 De al 70 A180 00 2 5 2 1 1 8 E t4 T4 1 1 0 7 4 hj N NNT CO OO NI Od gt 66 68 69 80 8 20 001789 1 Crown molding stopper 2 Crown molding stopper R 3 Base 001560 1 Guide fence 2 Crown molding 3 Crown molding stopper 4 Screw 001844 Vise Spacer block Guide fence Aluminum extrusion Spacer block amp Crown molding stoppers optional accessories allow easier cuts of crown molding without tilting the saw blade Install them on the base as shown in the figures Position crown molding with its WALL CONTACT EDGE against the guide fence and its CEILING CONTACT EDGE against the crown molding stoppers as shown in the figure Adjust the crown molding stoppers according to the size of the crown molding Tighten the screws to secure the crown molding stoppers Refer to the table C for the miter angle Table C Position in Fig A Miter angle Finished piece Right 45 Save the right side o
5. When cutting several pieces of stock to the same length ranging from 240 mm 9 29 64 to 400 mm 15 3 4 use of the set plate optional accessory will facilitate more efficient operation Install the set plate on the holder optional accessory as shown in the figure Align the cutting line on your workpiece with either the left or right side of the groove in the kerf board and while 22 holding the workpiece from moving move the set plate flush against the end of the workpiece Then secure the set plate with the screw When the set plate is not used loosen the screw and turn the set plate out of the way NOTE e Use of the holder rod assembly optional accessory allows cutting repetitive lengths up to 2 200 mm 7 2 ft approximately 22 001792 001774 MAINTENANCE 002258 1 Hex bolt Carrying tool Make sure that the tool is unplugged Secure the blade at 0 bevel angle and the turn base at right miter angle fully Lower the handle fully and lock it in the lowered position by pushing in the stopper pin Carry the tool by carrying grip as shown in the figure If you remove the holders dust bag etc you can carry the tool more easily A CAUTION e Always secure all moving portions before carrying the tool e Stopper pin is for carrying and storage purposes only and not for any cutting operations A CAUTION e Always be sure that the tool is switched off and unplugged be
6. MODEL NO MONTH STATUS INTL LAST NAME COMPANY NAME Married Single ra STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 ae _________________________________________________ FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E Broadway Ste 6 Phoenix AZ 85040 602 437 2850 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CUSTOMER S RECORD When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool FLORIDA 750 East Sample Road Pompano Beach FL 33064 954 781 6333 GEORGIA 4680 River Green Parkway NW Duluth GA 30096 770 476 8911 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 MARYLAND 7397 Washington Boulevard Suite 104 Elkri
7. applying pressure in parallel with the blade When the cut is completed switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COM PLETE STOP before returning the blade to its fully ele vated position A CAUTION Always be sure that the blade will move down to bevel direction during a bevel cut Keep hands out of path of saw blade 001555 1 52 98 type crown molding 2 45 type crown molding 3 45 type cove molding During a bevel cut it may create a condition whereby the piece cut off will come to rest against the side of the blade If the blade is raised while the blade is still rotating this piece may be caught by the blade causing fragments to be scattered which is dangerous The blade should be raised ONLY after the blade has come to a complete stop When pressing the handle down apply pressure parallel to the blade If the pressure is not parallel to the blade during a cut the angle of the blade might be shifted and the precision of the cut will be impaired Always set the sub fence to the left position when performing left bevel cuts Compound cutting Compound cutting is the process in which a bevel angle is made at the same time in which a miter angle is being cut on a workpiece Compound cutting can be performed at angle shown in the table Bevel angle Left and Right 0 45 When performing compound cutting refer to Press cut ting Miter cutting and Bevel cut explanations
8. in the kerf board Maintaining maximum cutting capacity This tool is factory adjusted to provide the maximum cutting capacity for a 255 mm 10 saw blade When installing a new blade always check the lower limit position of the blade and if necessary adjust it as follows First unplug the tool Lower the handle completely Use the socket wrench to turn the adjusting bolt until the periphery of the blade extends slightly below the top surface of the turn base at the point where the front face of the guide fence meets the top surface of the turn base With the tool unplugged rotate the blade by hand while hold ing the handle all the way down to be sure that the blade does not contact any part of the lower base Re adjust slightly if necessary A CAUTION e After installing a new blade always be sure that the blade does not contact any part of the lower base when the handle is lowered completely Always do this with the tool unplugged Adjusting the miter angle Loosen the grip by turning counterclockwise Turn the turn base while pressing down the lock lever When you have moved the grip to the position where the pointer points to the desired angle on the miter scale securely tighten the grip clockwise A CAUTION e When turning the turn base be sure to raise the handle fully 001864 001865 1 Lever 2 Bevel scale 3 Pointer 001862 1 Lock off button 2 Switch trigger After changing th
9. saw The finished piece to be used will always be on the LEFT side of the blade after the cut has been made 000031 Ceiling Wall Angle Bevel Angle Miter Angle deg deg deg iN NI NI 00 CO CO CO CO CO O O O Gd Gd Gd Gd Gd Go Go Gd God Go Co gt BY BY gt A A NI CO CO O J RO Do Go CO AI Co Go CO No Nl NI Do Gol Co Gol NJ 34 5 34 2 33 9 33 5 32 5 32 1 31 6 31 2 Go No on oj No Gd GO P gt 66 CB 69 80 86 89 2 96 98 099 0 Compound Miter Saw Miter and Bevel Angle Settings deg deg deg 2102 297 26 5 2105 287 253 108 276 41 21111265 22 9 1121 261 226 1131 258 222 114 254 218 116 247 210 117 243 20 7 121 228 192 123 221 185 2124 21 7 481 125 2213 17 8 126 210 174 127 206 171 128 202 167 129 198 164 130 195 160 131 19 1 15 7 0002 1 Wall Angle Miter Angle deg deg deg 14 14 14 14 14 14 14 14 14 6 6 6 6 6 6 6 6 7 15 5 3 15 15 5 CO N 1 1 1 d 1 1 1 1 1 1 1 1 O 92 N 1 1 1 1 1 2
10. 01788 001868 1 3 Do not apply excessive pressure on the handle when cutting Too much force may result in overload of the motor and or decreased cutting efficiency Push down handle with only as much force as is necessary for smooth cutting and without significant decrease in blade speed Gently press down the handle to perform the cut If the handle is pressed down with force or if lateral force is applied the blade will vibrate and leave a mark Saw mark in the workpiece and the precision of the cut will be impaired Press cutting Secure the workpiece with the vise Switch on the tool without the blade making any contact and wait until the blade attains full speed before lowering Then gently lower the handle to the fully lowered position to cut the workpiece When the cut is completed switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COM PLETE STOP before returning the blade to its fully ele vated position Miter cutting Refer to the previously covered Adjusting the miter angle Bevel cut Loosen the lever and tilt the saw blade to set the bevel angle Refer to the previously covered Adjusting the bevel angle Be sure to retighten the lever firmly to secure the selected bevel angle safely Secure the work piece with a vise Switch on the tool without the blade making any contact and wait until the blade attains full speed Then gently lower the handle to the fully lowered position while
11. 173 1 4 1 5 9 0 7 68 18 9 8 7 7 7 6 6 5 5 5 4 4 3 3 3 2 2 2 7 98 9 0 7786 1 6 1 8 7 16 12 7 08 NI NI NN N O O m 18 0 9 96 90 19 0003 1 Compound Miter Saw Ceiling Miter and Bevel Angle Settings Wall to Crown Molding Angle 45 degrees deg deg deg deg deg deg 0 2 102 264 298 103 261 294 9 1 Wall Angle Miter Angle deg deg deg 1 145 1 1 1 8 0 146 147 148 149 27 1 4 4 4 4 5 5 151 10 2 104 N O 15 7 98 OF gt i J NESENENENENSEN ENESESSE ENEN NO Sa S CO o NI Do 1 gt CO A Od Do 15 5 16 1 16 16 O 7 8 7 4 7 1 6 7 6 4 164 5 6 165 5 3 166 4 9 4 6 4 2 3 9 3 5 3 2 2 8 ma On Gd Gd Gd CO Q Gd Gd Gd Gd Gd GO Go Gd Q Gd Go Gd Q Gd Gd Go Co Go Go NI NI NI N Go Go BY A A A OT OF OT GD OD OD OD NIN Gd Gd Gd Co Go A A OF
12. ERSONAL INJURY If the see through blade guard becomes dirty or sawdust adheres to it in such a way that the blade is no longer easily visible unplug the saw and clean the guard carefully with a damp cloth Do not use solvents or any petroleum based cleaners on the plastic guard If the blade guard is especially dirty and vision through the guard is impaired use the supplied socket wrench to loosen the hex bolt holding the center cover Loosen the hex bolt by turning it counterclockwise and raise the blade guard and center cover With the blade guard so positioned cleaning can be more completely and efficiently accomplished When cleaning is complete reverse procedure above and secure bolt Do not remove spring holding blade guard If guard becomes discolored through age or UV light exposure con tact a Makita service center for a new guard DO NOT DEFEAT OR REMOVE GUARD 002256 1 Kerf board 2 Turn base 002257 1 Socket wrench 2 Adjusting bolt 001540 1 Top surface ot turn base 2 Periphery of blade 3 Guide fence 001778 1 Pointer 2 Lock lever 3 Grip 4 Miter scale Kerf board This tool is provided with the kerf board in the turn base to minimize tearing on the exit side of a cut If the kerf groove has not yet been cut in the kerf board by the factory you should cut the groove before actually using the tool to cut a workpiece Switch on the tool and lower the blade gently to cut a groove
13. S USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest perfor mance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like 16 17 18 19 20 21 22 23 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recom mended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mount ing and any other conditions that may affect its operation A guard or other part that is damaged sh
14. and cleaner operations can be performed Securing workpiece A WARNING e 115 extremely important to always secure the workpiece properly and tightly with the vise Failure to do so can cause the tool to be damaged and or the workpiece to be destroyed PERSONAL INJURY MAY ALSO RESULT Also after a cutting operation DO NOT raise the blade until the blade has come to a complete stop A CAUTION e When cutting long workpieces use supports that are as high as the top surface level of the turn base Do not rely solely on the vertical vise and or horizontal vise to secure the workpiece Thin material tends to sag Support workpiece over its entire length to avoid blade pinch possible KICKBACK Sub fence This tool is equipped with the sub fence It should be posi tioned as shown in the figure 001767 1 Sub fence 001796 Vise arm Vise rod Guide fence Holder Holder assembly Vise knob Screw NO WD 001807 Vise knob 1 2 Projection 3 Vise shaft 4 Base 14 A CAUTION When performing left bevel cuts flip the fence over the left position as shown in the figure Otherwise it will contact the blade or a part of the tool causing possible serious injury to the operator Vertical vise The vertical vise can be installed in two positions on either the left or right side of the guide fence or the holder assembly optional accessory Insert the vise rod
15. d indicate poor installation or a poorly balanced blade 21 22 23 24 25 26 Wait until the blade attains full speed before cutting Stop operation immediately if you notice anything abnormal Do not attempt to lock the trigger in the on position Be alert at all times especially during repetitive monotonous operations Do not be lulled into a false sense of security Blades are extremely unforgiving Always use accessories recommended in this manual Use of improper accessories such as abrasive wheels may cause an injury NEVER hold workpiece on right side of blade with left hand or vice versa This is called cross armed cutting and exposes user to risk of SERIOUS PERSONAL INJURY as shown in the figure ALWAYS use vise to secure workpiece 27 28 29 Do not abuse cord Never yank cord to disconnect it from the receptacle Keep cord away from heat oil water and sharp objects NEVER stack workpieces on the table top to speed cutting operations Cut only one piece at a time Some material contains chemicals which may be toxic Take caution to prevent dust inhalation and skin contact Follow mate rial supplier safety data SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury INSTALLATION 001855 1 Auxiliary plate 2 Hex bolt 3 Base 001832 INSS wF 1 Auxiliar
16. dge MD 21075 410 796 4401 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 781 461 9754 MINNESOTA 6427 Penn Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 822 7370 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 1120 Elm Hill P Suile 170 Nashville TN 372 615 248 3321 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 Date Purchased Dealers Name amp Address Model No 31 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead fr
17. differ from country to country For Your Own Safety Read Instruction Manual Before Operating Tool Save it for future reference GENERAL SAFETY PRECAUTIONS USA007 1 For All Tools 1 KNOW YOUR POWER TOOL Read the 3 REMOVE ADJUSTING KEYS AND owner s manual carefully Learn the tool s WRENCHES Form habit of checking to applications and limitations as well as the see that keys and adjusting wrenches are specific potential hazards peculiar to it removed from tool before turning it on 2 KEEP GUARDS IN PLACE and in working 4 KEEP WORK AREA CLEAN Cluttered order areas and benches invite accidents 10 11 12 13 14 15 DON T USE IN DANGEROUS ENVIRON MENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept safe distance from work area MAKE WORKSHOP KID PROOF with pad locks master switches or by removing starter keys DON T FORCE TOOL It will do the job bet ter and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair ALWAY
18. e miter angle always secure the turn base by tightening the grip firmly Adjusting the bevel angle To adjust the bevel angle loosen the lever at the rear of the tool counterclockwise Push the handle to the left to tilt the saw blade until the pointer points to the desired angle on the bevel scale Then tighten the lever clockwise firmly to secure the arm A CAUTION e When tilting the saw blade be sure to raise the handle fully e After changing the bevel angle always secure the arm by tightening the lever clockwise Switch action A CAUTION Before plugging in the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released e When not using the tool remove the lock off button and store it in a secure place This prevents unauthorized operation Do not pull the switch trigger hard without pressing in the lock off button This can cause switch breakage To prevent the switch trigger from being accidentally pulled a lock off button is provided To start the tool press in the lock off button and pull the switch trigger Release the switch trig ger to stop ASSEMBLY 1 Stopper pin 001792 A WARNING e NEVER use tool without a fully operative switch trigger Any tool with inoperative switch is HIGHLY DANGEROUS and must be repaired before further usage e For your safety this tool is equipped with a lock off button which prevents
19. e to tilt the blade to the right Carefully square the side of the blade with the top surface of the turn base using the triangular rule try square etc by turning the 0 bevel angle adjust ing bolt counterclockwise Then tighten the hex nut to secure the O bevel angle adjusting bolt and tighten the lever securely Make sure that the pointer on the turn base point to 09 on the bevel scale on the arm If it does not point to 0 loosen the screw which secures the pointer and adjust the pointer so that it will point to 0 001770 1 Lever 2 Arm 3 Pointer 4 45 bevel angle adjusting bolt 001145 1 Limit mark 001772 1 Screwdriver 2 Brush holder cap 2 45 bevel angle Adjust the 45 bevel angle only after performing 0 bevel angle adjustment To adjust left 45 bevel angle loosen the lever and tilt the blade to the left fully Make sure that the pointer on the arm points to 45 on the bevel scale on the arm If the pointer does not point to 45 turn the 45 bevel angle adjusting bolt on the left side of the arm until the pointer points to 45 Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes Use a screwdriver to remove the brush holder caps Take out
20. er 2 Holder assembly 002246 1 Holder assembly 2 Rod 12 OPERATION the projection may stop at an angle In this case turn the vise knob back counterclockwise until the screw is released before turning again gently clockwise The maximum width of the workpiece which can be secured by the horizontal vise is 130 mm 5 1 8 A CAUTION e Grip the workpiece only when the projection is at the topmost position Failure to do so may result in insufficient securing of the workpiece This could cause the workpiece to be thrown cause damage to the blade or cause the loss of control which can result in PERSONAL INJURY Holders and holder assembly optional accessories The holders and the holder assembly can be installed on either side as a convenient means of supporting workpieces horizontally Install them as shown in the figure Then tighten the screws firmly to secure the holders and the holder assembly When cutting long workpieces use the holder rod assembly optional accessory It consists of two holder assemblies and two rods 12 A CAUTION e Always support long workpieces level with the top surface of the turn base for accurate cuts and to prevent dangerous loss of control of the tool A CAUTION Before use be sure to release the handle from the lowered position by pulling the stopper pin sure the blade is not contacting the workpiece etc before the switch is turned on 15 0
21. f blade corner 2 For outside 4 corner Left 45 Save the left side of blade Save the right side of blade 4 Right 45 Save the left side of blade 3 6 Cutting aluminum extrusion When securing aluminum extrusions use spacer blocks or pieces of scrap as shown in the figure to prevent deformation of the aluminum Use a cutting lubricant when cutting the aluminum extrusion to prevent build up of the aluminum material on the blade A CAUTION Never attempt to cut thick or round aluminum extrusions Thick aluminum extrusions may come loose during operation and round aluminum extrusions cannot be secured firmly with this tool Wood facing Use of wood facing helps to assure splinter free cuts in workpieces Attach a wood facing to the guide fence using the holes in the guide fence See the figure concerning the dimensions for a sug gested wood facing 21 001790 Over 10mm 3 8 Over 460mm 18 1 8 90mm 107mm 107mm 90mm 3 9 16 4 7 32 4 7 32 3 9 16 1 Hole A CAUTION e Use straight wood of even thickness as the wood facing e Use screws to attach the wood facing to the guide fence The screws should be installed so that the screw heads are below the surface of the wood facing e When the wood facing is attached do not turn the turn base with the handle lowered The blade and or the wood facing will be damaged 001846 8 Cutting repetitive lengths
22. fore attempting to perform inspection or maintenance A WARNING e Always be sure that the blade is sharp and clean for the best and safest performance Adjusting the cutting angle This tool is carefully adjusted and aligned at the factory but rough handling may have affected the alignment If your tool is not aligned properly perform the following 1 Miter angle Loosen the grip which secures the turn base Turn the turn base so that the pointer points to 0 on the miter scale Tighten the grip and loosen the hex bolts securing the guide fence using the socket wrench 23 002259 1 Triangular rule 2 Grip 3 Guide fence 001768 1 Turn base 2 Lever 3 0 adjusting bolt 4 Hex nut 001819 1 Triangular rule 2 Saw blade 3 Top surface of turn base 001769 1 Arm 2 Bevel scale 3 Pointer 4 Turn base 24 2 Lower the handle fully and lock it in the lowered position by pushing in the stopper pin Square the side of the blade with the face of the guide fence using a triangular rule try square etc Then securely tighten the hex bolts on the guide fence in the order from the right side Bevel angle 1 O bevel angle Lower the handle fully and lock it in the lowered position by pushing in the stopper pin Loosen the lever at the rear of the tool Loosen the hex nut and turn the O bevel angle adjusting bolt on the right side of the turn base two or three revolutions clockwis
23. into the hole in the guide fence or the holder assembly and tighten the screw to secure the vise rod Position the vise arm according to the thickness and shape of the workpiece and secure the vise arm by tightening the screw If the screw to secure the vise arm contacts the guide fence install the screw on the opposite side of vise arm Make sure that no part of the tool contacts the vise when lowering the handle all the way If some part contacts the vise re position the vise Press the workpiece flat against the guide fence and the turn base Position the workpiece at the desired cutting position and secure it firmly by tightening the vise knob A CAUTION The workpiece must be secured firmly against the turn base and guide fence with the vise during all operations Horizontal vise optional accessory The horizontal vise can be installed on either the left or right side of the base When performing 15 or greater miter cuts install the horizontal vise on the side opposite the direction in which the turn base is to be turned By turning the vise knob counterclockwise the screw is released and the vise shaft can be moved rapidly in and out By turning the vise knob clockwise the screw remains secured To grip the workpiece turn the vise knob gently clockwise until the projection reaches its topmost position then fasten securely If the vise knob is forced in or pulled out while being turned clockwise 002247 1 Hold
24. lt holding the center cover by turning it counterclock wise Raise the blade guard and center cover Press the shaft lock to lock the spindle and use the socket wrench to loosen the hex bolt clockwise Then remove the hex bolt outer flange and blade To install the blade mount it carefully onto the spindle mak ing sure that the direction of the arrow on the surface of the blade matches the direction of the arrow on the blade case Install the outer flange and hex bolt and then use the socket wrench to tighten the hex bolt left handed securely counter clockwise while pressing the shaft lock Return the blade guard and center cover to its original posi tion Then tighten the hex bolt clockwise to secure the center cover Lower the handle to make sure that the blade guard moves properly Make sure shaft lock has released spindle before making 001861 1 Dust nozzle 2 Dust bag 3 Fastener 001549 1 Support 2 Turn base 001766 1 Sub fence Dust bag The use of the dust bag makes cutting operations clean and dust collection easy To attach the dust bag fit it onto the dust nozzle When the dust bag is about half full remove the dust bag from the tool and pull the fastener out Empty the dust bag of its contents tapping it lightly so as to remove particles adher ing to the insides which might hamper further collection NOTE lf you connect a Makita vacuum cleaner to your saw more efficient
25. om lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or attempted by others repairs are required because of normal wear tear e the tool has been abused misused or improperly maintained alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY
26. orrect size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord Not More Than AWG E 14 O USB037 2 ADDITIONAL SAFETY RULES DO let comfort or familiarity with product gained from repeated use replace strict adherence to miter saw safety rules If you use this tool unsafely or incorrectly you can suffer seri ous personal injury 1 2 Wear eye protection Keep hands out of path of saw blade Avoid contact with any coasting blade It can still cause severe injury Do not operate saw without guards in place Check blade guard for proper clos ing before each use Do not operate saw if blade guard does not move freely and close instantly Never clamp or tie the blade guard into the open position Do not perform any operation freehand The workpiece must be secured firmly against the turn base and guide fence with a vise during all operations Never use your hand to secure the workpiece Never reach around saw blade Turn off tool and wait for saw blade to stop before moving workpiece or chang ing settings Unplug tool before changing blade or ser vicing Always secure all moving portions before carrying the tool 10 11 12 13 14 15 16 17 18 19 20 Do not use the tool in
27. ould properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF Don t leave tool until it comes to a complete stop REPLACEMENT PARTS When servicing use only identical replacement parts POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified elec trician to install the proper outlet Do not change the plug in any way VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate rating is harmful to the motor USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the c
28. sscutting For smoother cross grain cuts Slices cleanly against the grain For sand free cuts cleanly against the grain Non ferrous met For miters in aluminum copper brass tubing als miter saw and other non ferrous metals blades Auxiliary plate e Vise assembly Horizontal vise e Vertical vise e Socket wrench 13 e Holder set Holder assembly Holder rod assembly e Set plate e Dust bag e Crown molding stopper set e Triangular rule e Lock off button 2 pcs 27 28 eed Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this product Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are Construction Trade Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size Power Hobby Price Other Other Makita Brand 5 Any comments DATE PURCHASED
29. the presence of flammable liquids or gases Check the blade carefully for cracks or damage before operation Replace cracked or damaged blade immediately Gum and wood pitch hardened on blades slows saw and increases potential for kickback Keep blade clean by first remov ing it from tool then cleaning it with gum and pitch remover hot water or kerosene Never use gasoline to clean blade Use only flanges specified for this tool Be careful not to damage the arbor flanges especially the installing surface or bolt Damage to these parts could result in blade breakage Make sure that the turn base is properly secured so it will not move during opera tion Use the holes in the base to fasten the saw to a stable work platform or bench NEVER use tool where operator positioning would be awkward For your safety remove the chips small pieces etc from the table top before oper ation Avoid cutting nails Inspect for and remove all nails from the workpiece before operation Make sure the shaft lock is released before the switch is turned on Be sure that the blade does not contact the turn base in the lowest position Hold the handle firmly Be aware that the saw moves up or down slightly during start up and stopping Make sure the blade is not contacting the workpiece before the switch is turned on Before using the tool on an actual work piece let it run for a while Watch for vibration or wobbling that coul
30. the tool from unintended starting NEVER use the tool if it runs when you simply pull the switch trigger without pressing the lock off button Return tool to a Makita service center for proper repairs BEFORE further usage e NEVER tape down or defeat purpose and function of lock off button Electric brake This tool is equipped with an electric blade brake If the tool consistently fails to quickly stop blade after switch trigger release have tool serviced at a Makita service center The blade brake system is not a substitute for blade guard NEVER USE TOOL WITHOUT A FUNCTIONING BLADE GUARD SERIOUS PERSONAL INJURY CAN RESULT A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing or removing saw blade A CAUTION e Always be sure that the tool is switched off and unplugged before installing or removing the blade e Use only the Makita socket wrench provided to install or remove the blade Failure to do so may result in overtightening or insufficient tightening of the hex bolt This could cause an injury 001858 1 Center cover 2 Socket wrench 3 Hex bolt 4 Blade guard 001859 1 Socket wrench 2 Shaft lock 001786 Hex bolt Outer flange Saw blade Inner flange Spindle 001787 Blade case Arrow Saw blade Arrow 2 To remove the blade use the socket wrench to loosen the hex bo
31. the worn carbon brushes insert the new ones and secure the brush holder caps After replacing brushes plug in the tool and break in brushes by running tool with no load for about 10 minutes Then check the tool while running and electric brake operation when releasing the switch trigger If electric brake is not working well ask your local Makita service center for repair After use e After use wipe off chips and dust adhering to the tool with a cloth or the like Keep the blade guard clean according to the directions in the previously covered section titled Blade guard Lubricate the sliding portions with machine oil to prevent rust To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts 25 ACCESSORIES 26 A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center e Steel amp Carbide tipped saw blades Miter saw blades For smooth and precise cutting in various materials Combination General purpose blade for fast and smooth rip crosscuts and miters Cro
32. y plate 2 Base 3 Hex bolt 4 Nut 001792 1 Stopper pin 001856 Bolt Installing auxiliary plate Installing the auxiliary plate using the notch in the tool s base and secure it by tightening the hex bolt Bench mounting When the tool is shipped the handle is locked in the lowered position by the stopper pin Release the stopper pin by lower ing the handle slightly and pulling the stopper pin This tool should be bolted with two bolts to a level and stable surface using the bolt holes provided in the tool s base This will help prevent tipping and possible injury FUNCTIONAL DESCRIPTION 001860 1 Blade guard 001782 1 Blade guard A CAUTION Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Blade guard When lowering the handle the blade guard rises automati cally The guard is spring loaded so it returns to its original position when the cut is completed and the handle is raised NEVER DEFEAT OR REMOVE THE BLADE GUARD OR THE SPRING WHICH ATTACHES TO THE GUARD In the interest of your personal safety always maintain the blade guard in good condition Any irregular operation of the blade guard should be corrected immediately Check to assure spring loaded return action of guard NEVER USE THE TOOL IF THE BLADE GUARD OR SPRING ARE DAM AGED FAULTY OR REMOVED DOING SO IS HIGHLY DANGEROUS AND CAN CAUSE SERIOUS P
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