3M SM 8100-YS wire connector
Contents
1. six minutes to warm up car strain relef tube 0 410 Fold back the fers and mark 411 Using the 3M Stripping Tool 412 Using a int treo cith moistened with where fer shouid be stripped the bute in smal pieces unl 1 8 lenprop alcohol clan the bare fiber to mmy of butir protruding from the end remove any olis or Arlt coating debris of the jacket 413 Gather be Kevar fers to one side and length approximately 1 4 405 Check the final strip lengths and adjust it 46 Remove the SM Universal Connector 417 Fond the fbr inio the back of he ot 418 Push the jacketed fer into the cable Halder rom 3M Hot Met Oven by Connectar pushing unti the Kawa relenton feature keeping the fiber as grasping the cootuch ande bers and jacket are secured inside the straight as possible Caution Do not touch the metal portion of the nec holder or connector as wi be hot 419 the connector holar in one of the coolng ports located on boh sides fhe oven Let coo for ree minutes Proceed to Section 8 Seribing Page 18 5 0 Hot Melt SC Connector 900 um Buffered Fiber 51 Plug in the 120V or 230V power cord Tur on the Hot Melt Ove The oven requtes six minutes to warm up m 54 Load the SC Corector intothe longerend 88 Place the connector holder into an avalable 56 insert the clear strain ele tube into the ofthe 3M Universal2. Caution with original 390 lot Surface The metal block in the Hot Melt Oven is heated to approximately 42 Accessories Nate Flashpoint of the Hot Melt glue is 520 F 271 250 C Do not touch Do not cover Use only 20 Field Termination Kit Contents 22 AM Hot Met Oven 6312 120 or 6323 22 AM Connector Holder 6995 230V with heat guard 1 ea 25 Wr Lapping Fim 9 ym ray 10 sheets 26 3M Lapping Fim Zum pale green 50 27 SM Fal Posh Fim fost white 28 3M Polshing Ja 8802 2 ea m 2 10 38 Stripping Too 68827 1 211 Gimp Too 6365 7 1 ea 212 387 Fiber Sorbe 6365 F5 1 ea o 218 SM View Scope 638546 1 ea Stip Templates 1 ea 215 Fiber Marking Pen 1 ea 216 SMT instant Adhesive CAB ex 217 MT Lirt Free Cloths 6366 CW 100 ps 2 18 and Water Bottles shipped empty 219 Fer Soap Can 1 ea 220 Training CO Rom 3 0 Hot Melt ST Connector 900 Buffered Fiber 34 Plugin the 120V or 230V power cord Tumon the 3M Hot Mat Ove The oven requires si minutes to warm up 34 Load ST Connector ito the shrter nd ot 38 Place the connector holdr into an 38 Place the strain rel boot and clear stain Unversal Connector Holder portin the wen rel on the ufer be as shown Hte The
3. Connector Holder portin the owen rip ring untl the end af the tube Hoe The hot connector shouid be n s positaned in the smali alf of the cimp oven for at least 60 seconds Tho L3 connector should not be In he ven Jonger than five minutes 87 Using the de labeled 137 crimp the small 88 Place the stain relef boot then the dear 59 Pacethebufered fiber on the stip af ot the crimp ring oto the car siran siran ele ring assembly on the template for SC Hot Met and use the fiber reli tubing butted marking pen to mark the location of the Note SC FC Crimp Rings tor 24 mm Jackets buffer out are avaliable separately 04 mm 510 Stip Template 511 Using 3M tipping To 6362 TH 512 Using a remove the buffer in mal plecos untl alcohol clan the bare feo mmy ot buffer has baen removed remove any oli cr Acyl coating debris 518 Check the al stip lengths 514 Remove the 3M Universal Connector 515 Feed the fiber into the back ofthe 3M Hot meorssary from the 3M Hot Mt ven by Mat Connector unti he buffer stops inside grasping the handle the comer Caution Do not touch the metal portion of tho alder or connector as it wil be ot 516 Side the crimp ring assembly onto 5 17 Push the buffered fiber into the cable 5 18 the connector holder in ane of the back ot he conector retain feature untl secure arab
4. Connector endase 11 18 Place the ferrule in the jg unt it stops nt fee coth moistened wih lta 11 19 Posh the connector for four to 11 20 Cean the connector wih a Int fee 11 21 Inspect the connector endtace with the ighis oniy moistened with Isopropyl alcohol ber trough cow al and clue by changing view wih the umb on the body of the 2M View Scope 1122 Good Posh cota 1123 Good Polih oblique 1124 Bad Polish requires re termination 12 0 Finishing 123 Hot Met ST Connector tho 121 top For high ses stuatons 122 Hot Met ST Connector Side the you may wish t apply a small amount of ain ele boot onto the back of the connector is not to be immediately put into he Pronta Isant Adhesive CA S onec Serve instal the protective dust cap around cabe drectiy past te crimp ting and abe end of he body of te ST Connector immediately instal ie role oot 126 3M Hot Met SC Connector Si 124 3M Hot Mek FC Comector Side he 125 3M Hot Met FC Connector N the t relet boot onto back of the annector is not to be Immediately put into sirah relef boot onto the back ofthe sae instali the protective dust cap ensuring the fiat sides of he bont are in line with the fat sides of the onec 129 3M Hot Met SC Connector 2 sal tthe connector by algrng into the backside af
5. Rings for 24 mm jackets he oven for at least 60 seconds Tho are available separately donnector should not be In the oven Jonger than five minutes ar 810 Fold back the Kev bars and mark LIT Using 3M Stripping Tol 636277 remove the buffer smal places unt 9 16 14 mm ot buffer is protruding from the end ofthe Jacket 814 Rare the equal around the 815 Check the al strip lengths and ast if burr Mer 817 Remove the 3M Universal Connector 18 Feed tha fer into the back of te 3M Hot ier rom Hot Men Oven by Nat Connector posting unl e parket grasping the cool touch handle stops on the connector Flare the Kedar Caution Do not touch the meta porton ofte Abers around the buffered eer alder or connector as It wil be hot 819 Side the metal crimp ring onto the beck of 820 Push the jacketed fer into the cabe 821 Rest the connector holder in ane ofthe the conecto capturing the Kevar ters retention feature untl secure arable ports located on both sides f bo oven Let cool for reo minutes 822 Once connector has cooled remove 823 Secure the small portion of the crimp ring poc ant he peat te de led 137 tataa 190 o Mo peii te SEC 2 4 mm e crimping onto comet tig ese d abled Ta cig Proceed to Section 9 Scribing Page 18 81 Remove the Hot Malt Connector tom 92 SM Universal Connector
6. of tho older or connector as it wil be ot 621 Rest the connector holder in one of the avaiable ports located on both sides dhe oven Let cool or reo minutes 822 Once connector has cooled remove connector Using the de labled 190 crimp the large porton of crimp ring ont the conector 623 Secure the smal portion of the crimp ring ario the jacket with the de labeled 137 Note If installing the SC FC 24 mm red crimp ring use the die labeled 120 to crimp he jacket Proceed to Section 9 Scribng Page 18 7 0 Hot Melt FC Connector 900 Buffered Fiber 71 Plugin the 120V or 230V power cord Tumon the Hot Met Oven The oven renes six minutes to warm up 74 Load the Connector into the longer end 78 connector holder into an available 78 Insert the clear strain tube into fhe 3M Universal Comer portin the oen he metal crimp ring ntl the end ofthe Hoe The hot connector shouid be in ube is positoned in the smal ha of the oven for at least 60 seconds Tho imp ring connector should not be In he oven Jonger than five minutes 77 Using the de abled 137 cmp the small af f the crimp ring io the dear strain rele tubing Stip Template 741 Using the Sipping Tool 6362 TH 7 12 Using a remove the bute In smal plees unt lenprop alcohol clan the bare fiber to 9716 14
7. you must evaluate it and determine ft issuable for your Intended application You assume al risks and abit associated with such use Any statements related to the product which are not contained in current publications ray contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon in wing by an authorized officer ot 3M Warranty Limited Remedy Limited Liability This product wil be free from defects in material and manufacture far a period of one 1 year from the time of purchase MAKES NO OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE I this product is defective mithin the warranty period stated above your esclusive remedy shal be at option to replace or repair the product or refund the purchase price of the 3M product Except where prohibited by law will not be liable for any indirect special incidental or consequential loss or damage arising from this product regardless of the legal theory asserted Communication Markets Dision River Piae Kasin TX 787284000 Paasa xy Pintea in USA 1 Ris Reserved elcome om pror
8. Holder if 84 fiber by siding the blade 45 across the ber just above the bead of adhesive Scoring means that you are making a smal scratch on the outside ot he Mer Caution The bor should not break during this step Caution Be so hat you do not 93 Postonthescrbe biade so the flat side of break the protruding fb the blade is resting on the bead of adhesive andthe blade is perpendicular to the fiber Puli the fiber away from the comectr Pul 98 Dispose of the scrap fer in the designated along the anis of the fiber one side or e other he ber does not break away score the iber again 10 0 Multimode Polishing Hot Melt 101 Perm an air poish by moving 102 Can the round 3M Polishing Pad wih ait 103 Place several drops ofaoholonb the the SM Hot Meh Connector circular fee moistened with alcohol round rubber pa on the gray S micron Lapping Fam tor approximately 10 rotations Note Each sheet of 9 micron lapping film can be used for up o 20 connectors n 304 Batore the alcohol evaporates pace a sheet 105 Gan the lapping fim with a int tee ct 106 Clean the fat side of the 3M Posting ofthe pal 2 micron Lapping wih Eoppy alcohol sig wth int fe ch moistened wih Fam shiny 508 down on tha pad ote Tho Z niron lapping fim can be used alcohol alcool creates suc
9. Mel Oven ene pray 42 250 Donat touch Dove xy wth ol asses at Fait th Hot Ma gn AWARNING Suit gasses had be worn wien maring with el bare Do pot yaw ferens by aro ined wis ep ovun dear fanaa usi wien cleaning Hot Melt Oven Safety Safety Information This hot melt connector ven is intended fr melting hot adhesive in 3 Hot Melt Connectors I has been d lesigned and tested for use only with he 3M Fiber Optic Connectors System Other uses o this product may lead poor performance or an unsafe condition AWARNING Lor cord mt be ound and plugged Intoa grounded ott 2 Eye hazara Do not ven fbr end thy aro sr uid as syo dare may meu erit oer enda wt salat cis Lo serves parts retan uo Bo manufacturer or srg S Fr indoor uso oniy To awoii poste antenatal contamination pose of the in accordance wih pliable regulars 7 Ava cig Ad using nit wr Tani mari feni ae locate thn nt wer can asiy be unpaged JU Tour tal bo coat betore and thare shal be no armati cling Bs Cooling and Cleaning The device shall be cooled down before cleaned and there shal be no easily flammable leans ng liquids used Explanation of symbols warning Re to accompanying documents AS Caution Risk of electric shock Refer all servicing to manufacturer
10. hot connector shouid be In oven for at least 60 seconds Tho connector should not be In oven Jonger than five minutes m IL 37 the buffered boron e strip Sup Template template for ST Hot Meit and use the fiber marking pen to mak the location of the frc 310 Using aint free moistened wih Check the al strip lengths and adjust it 3 2 Poston the clear strain relle tubing Isopropyl alcohol the bare fiber to necessary towards the en ofthe fiber where t wil be remove any oils or Acnytate coating debris easly accessible 33 Remove the SM Universal Connector 314 Feed the Merino the barkate 2M Hot 315 Side the der strain relef tube into he Holder rom the 2M Hot Mat Oven by Melt ST Connector untl the buffer stops connector nt the handle Inside the connector Caution Do not touch the metal portion ofthe alder or connector as it wil be hot 316 Push the bur fer into the cable 317 Rast the connector holder in one of the feature unti secun cooing ports located on boh sides f be oven Lat coo fr hoe minutes Proceed to Section 8 Seribing Page 40 3M Hot Melt ST Connector 3 mm Jacketed Cable qx 41 120V or 230V power cord 42 Opon the connector package and remove 43 Each connector package contains a Tum on the Hot Melt Oven The oven components connector A strain relef boot and
11. le ports located on both sides fh oven Let for treo minutes 819 Once connector has cooled remove connector Using the de labled 190 crimp he large portion of crimp ring onto the connector Note If installing the SC FC 24 mm red crimp ring use the die labeled 120 o crimp the jacket Proceed to Section 8 Seng Page 18 6 0 Hot Melt SC Connector 3 mm Jacketed Cable 61 Plugin the 120V ar 230V power cori Tum on the Hot Malt Oven The oven six minutes to warm up 84 Load the SC Conectr into the longerend 88 Place the connector holder into an available of he 3M Universal Connector Holder 68 Stip Template 69 Using the SH Stripping Tool 6362 1 810 Fold back the thes and mark 611 Using the 2M Sipping Tool 6362 TH wharo the buffer shuld be stripped Temove the butter in smal pleces untl 14 ot buffer is protruding from the end ot the Jacket 819 Side the metal crimp ring orto back ot connect capturing the Keviar fers 614 Piare the fers equal around the fred iber 617 Remove the 3M Universal Connector 818 Feed the fer into the back of the 3M Hot ole rom Hot Oven by grasping Mat Connector pushing ntl the jacket cook touch hand stops on the conector Fare the Kedar bers equally around the buffered fbr Caution Do not touch tho metal portion
12. mm of buffer has heen remoieanyals or Acryl coating debris 713 Check the al stip lengths and ast it 774 Remave the 3M Universal Connector 75 Feed he fiber into the back ofthe 3M Hot a older trom the Hot Oven by grasping Meh Connectar unt he buffer stops inside he cot touch hande the comecior Caution Do not touch tho metal portion of the alder or connector as it wil be hot 748 Sido the clear sirain relef tubeerimping 717 Push the buffered fiber into the cable 748 Rast the connector holder in ane of the assembly the connector retention feature untl secure arable ports located on both sides f ho oven Lat cool for reo minutes 718 Once connector has cooled remove om connector Using the de 190 crimp he large portion ot 8 0 Hot Melt FC Connector 3 mm Jacketed Cable 1 Plug in the 120V or 230V power cord 82 the connector package andremove 82 Each connector package contains a Tam on the 3M Hot Mat Oven The oven components connector A strain relef oot metal sit minutes to warm up crimp ring C and cear strain rele ep 4 Load the Connector into the longer 88 the connector holder into an available 88 he strain rel boot then the metal of he 3M Universal Connactor portin the oven ring on jacketed fiber as shown Note Tho hot molt connector should bein Nate SC FC Crimp
13. omm on the pad The 2 mieron lapping can be used sucio on lapping fin and hot pace 117 the Jg on the aping fim MA Place the formule in the fg unt stops 11 9 Holding the connector and jg as shown the jg in a fur eight pattem wih light pressure The speed of your eigh shouid be wo per second Ate you have fe figure eights increase to a medium pressure and posh nal of he adhesive has been removed Then poish one atonal fgure eight oniy NOTE The jig wil tooi much easier to push immediately after the adhesive has been removed TIO Remove the pale gren 2 micron 3M TUI Gan the round Posting Pad with ant 11 12 several drops of alcohol onto the Lapping Fam from the round posting pad hee doth moistened with sept round rubber pa 11 18 Before the alcohol evaporates place a sheet 11 14 Final Polish Clean the tapping im witha 1 18 Clean the fat side of the 3M Posting of the frosted white firai polish 3M Lapping int tree cot and sled water Add several Jig with a Int re cioth moistened with Farm shiny id dawn on he ops ot tied water onto the lapping im alcohol Mote Each sheet o rostad fnat pohan ote Do not use ata on the fral poish tapping m can be usod tor op to fve remove grit on the fim 11 16 Piace the Jig on the lapping fim 11 17 Gean the 3M Hot Melt
14. the outer shel The sel wi srap into place sane instal the protective dust cap 128 Hot Met SC Connector Sida the 13 0 3M Field Termination Kit Replacement Part Numbers Hot Melt Universal Termination Kit Product Number Description Packaging ot Mo Termination Kt 120V Hot Meh Termination Kt 230V Replacements for 3M Hot Melt Universal Termination Kit zr p p ea rite Got Fr veal cimp To Universal Connector de oling Pad Step m ves Posting Jo Scrie aren Scope Title er Spin To 1a Yam Snips 6265S te Uns Fe cats 10046 Hot Met Oven 6 por 120V 1 Hot Mot Oven 230V 1 1 lim Ring 24 mm fad This is the EU symbol for equipment that is covered under the Waste from Electrical and Electronic Equipment WEEE directive per CENELEC Specification 50419 and it indicates that certain products should not be discarded in the trash but rather should be recycled This applies to electronic pluggable and battery powered products and Pronto are trademarks of Company Kedar is a registered trademark of du Pont de Nemours and Company Important Notice Al statements technical information and recommendations related to 3M s products are based on information believed to be reliable but the accuracy or completeness is not guaranteed Before using this product
15. tion on tne lapping fim and helps ol itin place 107 Place the jg on the aping fim 108 the temile in the ig untl 10 9 Holding the connector and jig as shown the jg in a fur eight pattem wih light pressure The speed of your fure eigh shouid be wo per second Ater you have fve eights increase to a pressure and posh al ot adhesive has beon remove Then polish an addtional three figure dpi NOTE The Jg wil fel much easier to push Immediately after the adhesive has been Inspect the connector ence wit the fiber trough coal and oblique views by changing view with the on the body of the View Scope 30 13 Good Posh oblique 10 4 Bad Polish requires re termination 10 12 Good Polish comda 110 Singlemode Polishing Hot Melt 101 an air poish by moving the 112 Cean the ound polishing pad with aint 113 Place several drops oto the conecor ina circular maben gray tee doth moistened with tsopropyi alcohol round rubber pad micron lapping fm for appronimately 10 Note Each sheet of 9 micron lapping film can be used for up o 20 connectors 114 Betoro the evaporates plaoe a 115 Glan tha lapping fim with a int too cioth 118 ofte pale green 2 meren fim wih Eoppy alcohol shiny side d
16. x p 1 summ f 3M Hot Melt Fiber Optic Connectors ST SC and FC Instructions June 2011 78 8073 7873 8 Contents 10 30 40 50 60 70 80 90 100 no 130 140 Safety and Helpful Hints 3M Field Termination Kit Contents 3M Hot Melt ST Connector 900 jim Buffered Fiber 3M Hot Melt ST Connector 3 mm Jacketed Cable 3M Hot Melt SC Connector 900 jim Buffered Fiber 3M Hot Melt SC Connector 3 mm Jacketed Cable Hot Melt FC Connector 900 jim Buffered Fiber 3M Hot Melt FC Connector 3 mm Jacketed Cable Scribing Multimode Polishing Hot Melt Singlemode Polishing Hot Melt E Finishing Field Termination Kit Replacement Part Numbers 10 12 14 16 18 19 24 25 10 Safety and Helpful Hints Use reagent grade isopropyl alcohol that is 99 pure to clean the fibers and other components When terminating connectors on any cable containing grease ensure that all grease is wiped away and the buffer coating and fiber are thoroughly cleaned with isopropyl alcool Isopropyl sleohol is not shipped with the Termination Kits however a bottle far the alcohol is included Notez Carefully follow safety health and environmental information given on the container label or the Material Safety Data Sheet forthe and Promo Instant Adhesive ACAUTION Src Do eck Hot
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