Wagner SprayTech FLEXiO 590
Contents
1. WAGNER Owner s Manual Read this manual for complete instructions Francais page 17 Espa ol p gina 33 FLEXIO Contents 2 Important Safety Information 4 Controls and Functions 6 Material Preparation 7 Assembly 8 Air and Material Controls 9 Spray Pattern Adjustment 10 Proper Spraying Technique 12 Cleanup 14 Reassembly 15 Maintenance 16 Troubleshooting 49 Parts List 56 Warranty 0113 Form No 0529835B Call Wagner Technical Service at 1 800 328 8251 Register your product online at www wagnerspraytech com Espa ol UL E portant Safety Information Read all safety information before operating the equipment Save these instructions Indicates a hazardous situation which if not avoided could result in death or serious injury To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and proper usage of the equipment Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Y WARNING2. Loosen the connecting nut b Remove the parts as shown Clean all parts with a cleaning brush and the appropriate cleaning solution To reassemble see the instructions on the next page 3 Detail Finish nozzle only a Unscrew the nut and remove the air cap and nozzle b Remove the parts as shown Clean all parts with a cleaning brush and the appropriate cleaning solution Reassemble all parts when clean see Nozzle Seal 4 Clean the air vent c on the suction tube with a soft bristled cleaning brush 5 Clean the rear of the nozzle d with the appropriate cleaning solution Use a thin layer of petroleum jelly to lubricate the O ring e Nozzle seal It is important that the nozzle seal inside the nozzle be re installed properly Make sure the cup side of the seal the side with the groove is facing out towards the front of the nozzle Groove Wagner Spray Tech All Rights Reserved To Reassemble 1 Install the nozzle seal with the groove a slot facing toward the nozzle away from the front end assembly Insert the nozzle Make sure to align the groove b and notch c and align the nozzle opening with the needle 2 Put the air screen d in the air cap e Put both on the nozzle f and secure with the connecting nut g Note This step is easier if the iSpray nozzle is facing up 3 Snap the adjustment ring h into the connecting nut enabling the adjustment l
3. funnels in order to more easily fill the cup Thinning the material For certain spraying situations or desired finishes thinning the material may be desired It is not necessary for most materials when used with the iSpray nozzle For use with the Detail Finish nozzle thinning may be needed to acheive a finer finish Make sure you adjust the X Boost and Material flow settings for your specific material needs If thinning is necessary use the proper solvent as specified by the material manufacturer Never exceed the thinning advice given by the coating manufacturer FLEXIO model 590 sprayers come with a thinning accessory that can be used to accurately thin spray material Refer to the included instruction sheet Do not thin with materials that have a flashpoint below 70 F 21 C The material flashpoint should be shown on the material container o Wagner Spray Tech All Rights Reserved Before you begin NEVER point the spray gun at any part of the body To Assemble IMPORTANT Make sure the power cord is unplugged 1 Insert the suction tube into the intake opening 2 Align the suction tube a If you are going to be spraying in a downward direction the angled end of the suction tube should be pointing toward the front of the gun b If you are going to be spraying in an upward direction the angled end of the suction tube should be pointing toward the rear of
4. result in an electrical shock Important Electrical Information Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 14 gauge or 12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use IMPORTANT Household use only Intended for indoor outdoor use ONLY with materials having flashpoint above 70 F 21 C Thank you for purchasing the Wagner FLEXiO sprayer with best in class features that are designed for spraying residential paint un thinned indoors or out Only the FLEXiO sprayers have the power of the X Boost turbine and versatility of the iSpray nozzle that will help you finish projects fast and professionally They are easy to use right out of the box and with low overspray and less clogging you will enjoy the flexibility to tackle all the painting projects on your list We appreciate your feedback so please visit our website and write a review on the FLEXiO handheld sprayer so we can continue to learn and im
5. Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product Grounded Outlet Grounding Pin Cover for grounded outlet box MA N WARNING To reduce the risk of fire or explosion Do not spray flammable or combustible materials near an open flame pilot lights or sources of ignition such as hot objects cigarettes motors electrical equipment and electrical appliances Avoid creating sparks from connecting and disconnecting power cords For use with only water based or mineral spirit type materials with a minimum flash point of 21 C 70 F Do not sp
6. PLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Questions Product Registration Call Wagner Technical Service at In order to register your product today visit 1 800 328 8251 atan We value your opinion To complete your review See www wagnerspraytech com in the please visit Contact Us section for Technical Service lt hours www wagnerspraytech com reviews Wagner Spray Tech All Rights Reserved
7. Spray parallel to the surface with smooth passes at a consistent speed as illustrated below Doing this will help avoid irregularities in the finish i e runs and sags Technique Even coat throughout 6 to 12 inches Correct O J SS Keep stroke smooth and at an even speed Always apply a thin coat of material on the first pass and allow to dry before applying a second slightly heavier coat When spraying larger surfaces overlap each spray pass by at least 50 This will ensure full coverage When spraying always trigger the spray gun after spray pass has begun and release trigger before stopping the pass Always keep the gun pointed squarely at the spray surface and overlap passes slightly to obtain the most consistent and professional finish possible Light coat Heavy coat Incorrect Do not flex wrist while spraying Note When you quit spraying for any length of time unplug the sprayer When you restart wipe the nozzle with a damp cloth to remove any dried paint O Wagner Spray Tech All Rights Reserved Pattern Examples Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project These are meant to be general starting points you may have to slightly modify certain controls on the system in order to get the exact performance you need Note It is recommended that the trigger first be pulled partially in order to start
8. Use lower air power material flow For coating smaller areas corners and edges Note The air cap can be set diagonally on the Detail Finish nozzle only To achieve a round pattern with the iSpray nozzle see the Adjust Spray Width section Adjust Spray Width Spray only The spray width lever on the iSpray nozzle determines the width of the spray pattern Spray width lever For coating large surfaces Use higher air power Wide pattern Narrow pattern Use higher material flow For coating smaller areas corners and edges Use lower air power VV ded L Use lower material flow Tips 1 Start with a fan pattern for painting trim work 1 5 width and larger surfaces like doors and walls gt 5 width 2 Adjust Material amp Air Flow settings as shown in chart based on coating fan pattern width and nozzle 3 Fine tune the Material and Air Power settings to achieve the best results for your application 4 Pull trigger slightly to start the turbine before pulling all the way to spray material 5 Use narrow pattern for detailed work touch up 6 Recommended settings for Material and Air Power may change if the coating is thinned Wagner Spray Tech All Rights Reserved The room you are spraying must be properly masked in order to prevent overspray from covering woodwork floors or furnishings Make sure you have properly masked the room per the instructions on t
9. e Screw off the valve cover b Remove the valve seal c Clean all the parts carefully IMPORTANT The air tube and valve seal c are only solvent resistant to a limited extent Do not immerse in solvent only wipe 2 Place the valve seal c in the valve cover b with the pin facing into the tube Note Installing the valve seal into the valve cover will be much easier if the valve cover is inverted 3 Turn the nozzle upside down and screw on the valve cover with valve seal inside from underneath Note Turning the nozzle upside down will prevent the valve seal from falling out of the valve cover during reinstallation 4 Place the air tube on the valve cover and on the nipple at the nozzle Wagner Spray Tech All Rights Reserved Troubleshooting PROBLEM CAUSE SOLUTION Problem A Little or no material flow Problem B Material leaking Problem C Spray pattern too thick runs and sags Problem D Spray jet pulsates Problem E Too much overspray Problem F Pattern is very light and splotchy Nozzle clogged Suction tube clogged Material flow setting too low Suction tube loose Air vent on suction tube blocked No pressure build up in container Air valve tube disconnected Air filter clogged Spray material too thick Nozzle loose Nozzle worn Nozzle seal worn Material build up on air cap and nozzle Material flow setting too
10. ed against defects in material and work manship for one year following date of purchase if operated in accordance with Wagner s printed recommendations and instructions This warranty does not cover damage resulting from improper use accidents user s negligence or normal wear This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO one year FOLLOWING DATE OF PURCHASE WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON THIS WARRANTY DOES NOT APPLY TO ACCESSORIES THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY IF USED FOR COMMERCIAL OR RENTAL PURPOSES THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM DATE OF PURCHASE If any product is defective in material and or workmanship during the applicable warranty period return it with proof of purchase transportation prepaid to any Wagner Authorized Service Center Service Center listing is enclosed with this product Wagner s Authorized Service Center will either repair or replace the product at Wagner s option and return it to you postage prepaid SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT AP
11. ever i on the peg j to be positioned in the air cap Note Make sure that the two recesses on the adjustment ring are engaged in the air cap tabs Note Make sure the air valve tube is free of paint If not clean the air valve tube by following the instructions on the next page If clean make sure it is attached securely at both ends see inset 4 Reattach the nozzle to the turbine Nozzle seal It is important that the nozzle seal inside the nozzle be re installed properly Make sure the cup side of the seal the side with the groove is facing out towards the front of the nozzle Groove Wagner Spray Tech All Rights Reserved Cleaning the Filters IMPORTANT Before every use you should inspect the air filters in the turbine to see if it is excessively dirty If it is dirty follow these steps to replace it IMPORTANT Never operate your unit without the air filters Dirt could be sucked in and interfere with the function of the unit 1 Unplug the spray gun Push the snap levers a on the two turbine covers and remove them Remove the dirty filters and replace with new ones The smooth side of the air filter must be placed toward the turbine Secure the covers back onto the turbine Cleaning the Air Valve Tube iSpray only Note If paint has entered the air tube proceed as follows 1 Pull the air tube a at the top from the nozzl
12. he enclosed Taping Guide If spraying with an air assisted spray system is new or unfamiliar to you it is advisable to practice ona piece of scrap wood or cardboard before beginning on your intended workpiece and or test with water Spray Poster If you purchased a FLEXiO sprayer model 590 a spray poster is included with your unit The spray poster can be adhered to a spraying surface and can be used for practice Follow the guidelines on the poster Surface Preparation All objects to be sprayed should be thoroughly cleaned before spraying material on them Areas not to be sprayed may in certain cases need to be masked or covered Spray Area Preparation The spray area must be clean and free of dust in order to avoid blowing dust onto your freshly sprayed surface How to Spray Properly It is important to keep your arm moving whenever the gun is being triggered If you pause or linger in one spot too long too much material will be sprayed to the surface Partially pulling the trigger will start the turbine but no material will spray until the trigger is pulled fully It is recommended that the trigger first be pulled partially in order to start the turbine before a spray pass is made Position the spray gun perpendicular to and six 6 or more inches from the spray surface depending upon the spray pattern size desired With reduced material flow and air power you can get closer to the spraying surface
13. high Air power setting too low Applying too much material Nozzle clogged Air filter clogged Too little pressure build up in container Spray material too thick Material in container running out Air filter clogged Air valve tube disconnected Gun too far from spray object Air power setting too high Moving the spray gun too fast Material flow setting too low Air power setting too high Clean Clean Increase material flow setting Remove and replace as tightly as possible Clean see page 13 Tighten container Reconnect both ends of the air tube Change Thin Tighten Replace Replace Clean Decrease material flow setting Increase air power setting Adjust material flow or increase movement of spray gun Clean Change Tighten container Thin 1 Refill Change Reconnect both ends of the air tube 1 Reduce distance Decreasae air power setting Adjust material flow or de crease movement of spray gun Increase material flow setting Decreasae air power setting Note Generally material should only need to be thinned when using the Detail Finish nozzle Only thin the material as a last resort to improve spray performance Optimal spray performance should be acheived simply by adjusting the various controls on the unit This unit contains no servicable electrical parts D
14. inish work with thinner materials you may want to decrease the air power Spraying a thinner material at high air power will result in more overspray Overspray is sprayed material that does not stick to the spray surface and bounces back 2 Speed Air Power Control The FLEXiO model 570 is equipped with a 2 speed air power control high low Variable Air Power Control The FLEXiO model 590 is equipped with a variable air power control 1 9 Air and Material Settings Guide iSpray Nozzle Material Flow Control The material flow control determines the amount of spray material that is sprayed from the spray gun For thicker materials it is recommended that you start with the highest material flow setting and then gradually decrease the flow to suit your particular spraying needs For thinner materials it is recommended that you start with a low material flow setting and then gradually increase the flow to suit your particular spraying needs The higher the flow setting the quicker you will have to work in order to avoid drips and sags in your spray pattern Ez 4 Set the material flow by turning the red knob on the trigger of the spray gun K Tip Spraying with the control set too high will result in a spray pattern that runs and sags too much material Tip Spraying with the control set too low will result in a spray pattern that does not cover not enough material Tip To ensure desi
15. istance from the spray object if you are too far from the spraying surface the material will go on too thin and vice versa Material thickness if the spray pattern runs and or is too splotchy the material may need to be thinned Note Only thin the material if absolutely necessary to improve spray performance Optimal spray performance should be acheived simply by adjusting the various controls on the unit If the material needs to be thinned dilute the material in steps of 5 10 until the desired spray pattern is acheived Spray gun movement moving the gun too quickly will cause the spray pattern to be too thin and excess overspray Moving the gun too slowly will cause the spray pattern to be too coarse or thick Wagner Spray Tech All Rights Reserved Flushing the unit Before you begin When cleaning use the appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials IMPORTANT Never clean air cap or air holes in the nozzle with sharp metal objects Do not use solvents or lubricants containing silicone Special cleanup instructions for use with flammable solvents must have a flashpoint above 70 F 21 C Always flush spray gun outside Area must be free of flammable vapors Cleaning area must be well ventilated Do not submerge turbine To Flush the Unit 1 Unplug the power cord Lo
16. lever Adjustment ring Material flow control 2 stage Trigger 1 5 qt cup Funnel 2 Detail Finish Nozzle FLEXiO sprayer model 590 only Ideal for detail projects and finer finishes It is designed for spraying thinner materials such as oil based stains and paints The Detail Finish nozzle leaves a smoother finish X Boost Power Dial The X Boost power dial adjusts the level of air power produced by the turbine The FLEXiO sprayer model 590 is equipped with a variable speed air power control 1 9 iSpray Nozzle FLEXiO sprayer model 570 and 590 Designed to provide a roller like finish on broad indoor and outdoor surfaces Sprays all un thinned materials including un thinned latex Wagner Spray Tech All Rights Reserved Material Preparation Note Material to be sprayed may need to be strained Q to remove any impurities in the paint which may enter and clog the system Impurities in the paint will give poor performance and a poor finish Note Only thin the material if absolutely necessary to improve spray performance Optimal spray performance should be acheived simply by adjusting the various controls on the unit To Prepare the Material 1 Stir the spraying material thoroughly 2 Unscrew the cup from the nozzle 3 After the material has been properly thinned and strained fill the container to desired level Note Model 590 only Use the included paper
17. nado al servicio a clientes 1 800 328 8251 Part No English Francais Espa ol Qty N de pi ce Description Description Descripci n Qte Pieza No Cant 1 0529014 Spray gun assembly Ensemble de pistolet inclut Ensamblaje de pistola 1 includes items 1 8 des pi ces 1 a 8 incluye los articulos 1 8 2 0417465 Nozzle seal Joint d tanch it de buse Sello de boquilla 1 3 0529224 FLEXiO air cap kit Trousse de chapeau d air de Juego de tapa de aire de 1 FLEXiO FLEXiO 4 0529225 Spray jet kit Trousse de buse de Kit de chorro de 1 pulv risation pulverizaci n 5 0529005 Tube Valve seal Tube Joint de clapet Tube Junta de la v lvula 1 6 0417474 Seal Joint Sello 1 7 0417473 Suction tube Tube d aspiration Tubo de succi n 8 2303366 Material container R servoir de liquide Recipiente 1 50 English Francais Espanol Wagner Spray Tech All Rights Reserved Parts List Liste de pi ces Lista de Detail Finish Nozzle 590 only Buse de Detail Finish 590 seulement Boquilla de Detail Finish 590 solamente Part No English Francais Espa ol Qty N de pi ce Description Description Descripci n Qte Pieza No Cant 1 0529013 Detail Finish Nozzle Ensemble de buse de Detail Ensamblaje de boquilla de 1 assembly includes items Finish inclut des pi ces Detail Fi
18. nish incluye los 1 8 1 8 articulos 1 8 2 0414353 Nozzle seal Joint d tanch it de buse Sello de boquilla 1 3 0417349 Nozzle Buse Boquilla 1 4 0414368 Air cap Chapeau d air Tapa de aire 1 5 0414351 Connecting nut crou d assemblage Tuerca de conexi n 1 6 0417356 Tube Valve seal Tube Joint de clapet Tube Junta de la v lvula 1 7 0417341 Container seal Joint d tanch it de Sello de recipiente 1 r servoir 0414363 Suction tube Tube d aspiration Tubo de succi n 1 9 0414313 Material container 600 ml R servoir de liquide 600 ml Recipiente 600 ml 1 10 2301990 Thinning accessory Accessoire de dilution Accesorio para diluir 1 11 0529929 Funnel Entonnoir Embudo 2 Wagner Spray Tech All Rights Reserved 51 Espa ol UL E Accessories Accessoires Accesorios Part No English Fran ais Espanol N de piece Description Description Descripci n Pieza No 0529014 iSpray nozzle assembly Ensemble de buse de iSpray Ensamblaje del boquilla de iSpray 0529013 Detail Finish Nozzle Ensemble de buse de Detail Ensamblaje del boquilla de assembly Finish Detail Finish 2331571 X Boost turbine filters Filtres de turbine de X Boost Filtros de turbine de X Boost 52 English Fran ais Espanol Wagner Spray Tech All Rights Reserved Limited Warrant HVLP paint spray equipment This product manufactured by Wagner Spray Tech Corporation Wagner is warrant
19. o not attempt to service yourself Store indoors with the cord wrapped around the turbine handle having problems In the United States to speak to a customer service representative call our Technical Service at 1 800 328 8251 See www wagnerspraytech com in the C Have you tried the recommendations above and are still Contact Us section for Technical Service hours Wagner Spray Tech All Rights Reserved Parts List Liste de pi ces Lista de X Boost Turbine Turbine de X Boost Turbina de X Boost Replacement parts available by calling customer service On peut obtenir des pi ces de rechange en appelant le Service la client le Los repuestos est n disponibles llamanado al servicio a clientes 1 800 328 8251 Part No English Francais Espa ol Qty N de piece Description Description Descripci n Qte Pieza No Cant 1 gt X Boost Turbine includes Turbine de X Boost inclut Turbina de X Boost incluye 1 item 2 de pi ce 2 le articulo 2 2 2331571 Filter Filtre Filtro 2 Wagner Spray Tech All Rights Reserved Espanol Fran ais English 49 Parts List Liste de pieces Lista de iSpray Nozzle Buse de Spray Boquilla de iSpray customer service Replacement parts available by calling On peut obtenir des pi ces de rechange en appelant le Service a la client le Los repuestos estan disponibles llama
20. osen the material container by 1 2 turn but do not remove it This will relieve any pressure left over in the system Pull the trigger so that the material inside the spray nozzle drains back into the container 2 Unscrew the container and remove Empty any remaining material back into the material container 3 Pour a small amount of the appropriate cleaning solution into the cup Water 1 2 full Mineral spirits 1 4 full 4 Attach the cup to the nozzle and plug in the sprayer 5 Spray the cleaning solution into a safe area While spraying gently shake the spray gun This slight agitation will help break up smaller particles of spray material 6 Unplug the power cord Loosen the material container by 1 2 turn but do not remove it This will relieve any pressure left over in the system Pull the trigger so that the material inside the spray nozzle drains back into the container IMPORTANT If you cleaned the sprayer using mineral spirits repeat steps 1 6 using warm soapy water Move on to Cleanup Cleaning the Nozzle next page Empty waste container Wagner Spray Tech All Rights Reserved Cleaning the Nozzle To Clean the Nozzle 1 Make sure power cord is unplugged Push the tab below the trigger twist and separate the nozzle from the turbine Wipe the exterior of the cup and nozzle until clean 2 iSpray nozzle only a Remove the adjustment ring a carefully from the connecting nut b
21. prove our products Just click on www wagnerflexio com Wagner Spray Tech All Rights Reserved Controls and Functions Model 570 X Boost Turbine X Boost power dial 2 speed iSpray Nozzle for large projects Spray width lever Adjustment ring X Boost Power Dial The X Boost power dial adjusts the level of air power produced by the turbine The FLEXiO sprayer model 570 is equipped with a 2 speed air power control HI LO Adjustment Ring The spray pattern shape is adjusted by turning the adjustment ring to either the vertical or Horizontal pattern E horizontal positions use up and down spraying motion Vertical pattern use side to side spraying motion Filter housing both sides Material flow control 2 stage Trigger 1 5 qt cup Spray Width Lever The spray width lever determines the width of the spray pattern Material Flow Control The material flow control determines the amount of spray material that is sprayed from the spray gun A O Wagner Spray Tech All Rights Reserved Controls and Functions Model 590 For descriptions of all components marked with refer to the previous page Detail Finish Nozzle X Boost A Turbine X Boost power dial variable speed Filter housing both sides iSpray Nozzle for larger jobs Spray width
22. ray near children Keep children away from equipment at all times 3 Do not overreach or stand on an unstable support Keep effective footing and balance at all times 4 Stay alert and watch what you are doing 5 Do not operate the unit when fatigued or under the influence of drugs or alcohol 6 Never aim spray gun at any part ofthe body 7 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 8 The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted 9 Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the turbine manufacturer 10 Power cord must be connected to a grounded circuit 11 Do not spray outdoors on windy days Thank you for your purchase WARNING To reduce the risk of electric shock A 1 Always remove turbine before cleaning 2 Power cord must be connected to a grounded circuit 3 Never submerge electrical parts 4 Never expose the equipment to rain Store indoors 5 Keep electrical cord plug and spray gun trigger free from paint and other liquids Never hold the cord at plug connections to support the cord Failure to observe may
23. ray or clean with liquids having a flash point of less than 21 C 70 F Flash point is the temperature at which a fluid can produce enough vapor to ignite Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords electric models only Do not use a 3 to 2 adapter Keep spray area well ventilated Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paint and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacture s safety instructions Fire extinguisher equipment shall be present and working N Wagner Spray Tech All Rights Reserved WARNING To reduce the risk of injury 1 Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning 2 Do not operate or sp
24. red results are achieved with the controls test your spray pattern on the spray poster 590 only or a scrap piece of wood or cardboard Detail Finish Nozzle Coating Material Flow Transparent semi transparent Air Power 570 Air Power 590 Material Flow Air Power 590 stains sealers Light LO 1 3 Med Heavy 1 3 Lacquers Light LO 1 3 Med Heavy 1 3 Solid stains Med LO 3 5 Med 3 5 Polyurethane Med HI 4 6 Med Heavy 4 6 Oil enamels Heavy HI 7 9 Heavy 7 9 cet ie plus primers Latex Heavy HI 7 9 N A N A Oil or latex primers Heavy HI 7 9 N A N A Wagner Spray Tech All Rights Reserved Spray Pattern Adjustment Adjust Spray Shape both nozzles The spray pattern shape is adjusted by turning the adjustment ring iSpray or air cap ears Detail Finish to either the vertical horizontal or diagonal positions The positions of the air cap and the corresponding spray pattern shapes are illustrated below Test each pattern and use whichever pattern is suitable for your application A iSpray NEVER trigger the gun while adjusting the ears on the air cap NEVER point the spray gun at any part of the body Detail Finish Adjustment ring Air cap ears n X Horizontal pattern C Use up and down spraying motion Vertical pattern gt Use side to side spraying motion Use up and down or side to side spraying motion
25. the gun Note Make sure the suction tube is inserted as far as it will go to ensure a tight fit IMPORTANT Never tip the sprayer at more than a 45 angle Material could get into the turbine and damage the sprayer 3 Carefully screw the cup back onto the nozzle assembly Tighten firmly 4 Align the arrow on the nozzle with the unlock symbol on the turbine 5 Insert and twist the nozzle into the turbine toward the lock symbol on the turbine The tab below the trigger will lock the two pieces into place Wagner Spray Tech All Rights Reserved Air and Material Controls Spray performance will depend upon a number of factors material thickness spray pattern selected and material flow Testing different variations of the control settings will help you achieve the desired results See descriptions and suggested Air and Material Settings Guide below to help with your project X Boost Power Dial The X Boost power dial adjusts the level of air pressure produced by the turbine The X Boost power dial is factory set at maximum out of the box A high air power level will result in faster coverage and a smoother finish with thicker materials Lowering the air power will result in larger drops of material being sprayed from the gun and will create a slightly rougher finish Tip The thicker the material you are spraying the higher the turbine power you will need Tip For fine f
26. the turbine before a spray pass is made Large Surface Projects Generally high material flow and air power are needed for spraying large surface areas such as walls and decks The iSpray nozzle is ideal for these applications and is designed for broad coverage in either horizontal or vertical spraying The air cap position will determine the movement direction of the spray gun Technique Small Surface Projects Generally low material flow and air power are needed for spraying smaller surface areas such as corners lattice or spindles For this type of project reduce power material flow and switch to a narrow width when using the iSpray nozzle The Detail Finish Nozzle standard with model 590 or sold separately provides an even narrower pattern for smaller surface projects and fine finishing Moving closer to the spray surface narrows the fan and moving farther away widens it e If you feel the material is going on too thin increase the material flow e If you feel the material is going on too thick decrease the material flow even further or move the spray gun further away from the surface Note If after following the guidelines on these two pages you are still not getting the spray performance you need refer to the Troubleshooting section on page 15 Besides adjusting the controls other factors that should be considered when spraying D
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