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Datalogic DS2400N-2210

1. Note 0 0 is the center of the laser beam output window CONDITIONS Optic Version Linear Code nterleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Code Resolution High for 0 25 mm 10 mils codes Standard for 0 35 mm 14 mils codes and greater Standard 800 scans sec Reading Conditions Scan Speed Parameters selectable in Genius 92 READING FEATURES DS2400N 220X Long Reading Range gt 0 50 mm 2 5 20 mils Note 0 0 is the center of the laser beam output window CONDITIONS Optic Version Linear Code nterleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Code Resolution High for 0 35 mm 14 mils codes Standard for 0 50 mm 20 mils codes and greater Standard 800 scans sec Reading Conditions Scan Speed Parameter selectable in Genius 93 O DS2400N REFERENCE MANUAL 8 MAINTENANCE 8 1 CLEANING Clean the laser beam output window periodically for continued correct operation of the reader Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances AN Clean the window of the DS2400N when the scanner is turned off or at least when the laser beam
2. TRIGGER yellow This LED indicates the status of the reading phase COM yellow This LED indicates active communication on main serial port STATUS red This LED indicates a NO READ result n On Line mode the TRIGGER LED corresponds to the active reading phase signaled by the Presence Sensor In Automatic and Continuous modes the TRIGGER LED is always on indicating that the reader is ready to read a code When connected to a Fieldbus network through the CBX500 the COM LED is always active even in the absence of data transmission because of polling activity on the Fieldbus network During the reader startup reset or restart phase all the LEDs blink for one second On the back of the reader near the cable the POWER ON LED indicates the laser scanner is correctly powered 2 2 ID NET The ID NET is a built in high speed interface dedicated for high speed scanner interconnection The ID NET is in addition to the Main and Auxiliary serial interfaces ID NET The following network configurations are available ID NET M S Synchronized Single station multiple scanners ID NET interface allows local connection of multiple scanners reading different sides of the same target All scanners share a single presence sensor and activate deactivate simultaneously At the end of each reading phase a single m data message is transmitted to the host CBX100 CBX100 Thanks to ID NET data com
3. 3 3 POSITIONING The DS2400N scanner is able to decode moving barcode labels at a variety of angles however significant angular distortion may degrade reading performance Follow the suggestions for the best orientation The Skew angle is represented by the value S in Figure 33 Position the reader to assure at least 10 for the Skew angle This avoids the direct reflection of the laser light emitted by the DS2400N When mounting the DS2400N take into consideration these three ideal label position angles For the raster version this angle refers to the most inclined or external raster line so that Skew 10 to 30 Tilt 0 and Pitch 0 all other raster lines assure more than 10 Skew Figure 33 Skew Angle V Figure 34 Tilt Angle The Tilt angle is represented by the value T in Figure 34 Position the reader in order to minimize the Tilt angle By using the Reconstruction Reading Mode software parameter the tilt angle is less critical and can be decoded even if the scan line doesn t cross the entire code See par 7 1 or the Help On Line for details The Pitch angle is represented by the value P P in Figure 35 Position the reader in order to minimize the Pitch angle B g DNZ iti Figure 35 Pitch Angle 36 CBX ELECTRICAL CONNECTIONS e 4 CBXELECTRICAL CONNECTIONS All DS2400N models are equipped with a cable terminated by a 25 pin male D sub connector for connection to the
4. Vdc Figure 42 DS2400N Multidrop Connection to a Multiplexer When using CBX500 the Main interface multidrop network signals Shield SGND RTX and RTX are repeated on terminal connector row 4 to facilitate system cabling 42 CBX ELECTRICAL CONNECTIONS e 4 3 ID NET INTERFACE Network Cable Shield ID NET network ID NET network Network Reference 4 3 1 ID NET Cables The following instructions are referred to Figure 44 Figure 45 and Figure 46 The general cable type specifications are CAT5 twisted pair additional CAT5 twisted pair shielded cable AWG 24 or AWG 22 stranded flexible We recommend using DeviceNet cables drop or trunk type to the following reference standards AN50325 IEC 62026 UL STYLE 2502 80 C 30V e Cable Shield MUST be connected to earth ground ONLY at the Master e NEVER use ID NET cable shield as common reference The ID NET max cable length depends on the baudrate used see the Baudrate Table below For Common Power Connections use only 2 wires ID and ID DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wide loops between them e Scanners chassis may be connected to earth e Network inside the s
5. ANSI Grade B minimum 800 scans sec three code symbologies enabled simultaneously uniform background 2 5 Interleaved Conveyor Speed m s Code Resolution Ratio 2 5 1 Table 1 Code 39 Conveyor Speed m s Code Resolution Ratio 2 5 1 Interdigit Module Size Table 2 Code 128 GS1 128 Minimum Code Height for ACR Lite Reading mm 45 max 30 max Conveyor Speed m s 0 5 75 1 0 5 75 0 20 15 18 9 Code Resolution 0 35 25 28 13 16 mm 0 50 27 30 17 20 Table 3 87 E DS2400N REFERENCE MANUAL 7 2 LINEAR CODE READING The number of scans performed on the code by the DS2400N and therefore the decoding capability is influenced by the following parameters e number of scans per second e code motion speed e label dimensions e scan direction with respect to code motion At least 5 scans during the code passage should be allowed to ensure a successful read 7 2 1 Step Ladder Mode If scanning is perpendicular to the code motion direction Figure 103 the number of effective scans performed by the reader is given by the following formula SN LH LS SS 2 Where SN number of effective scans LH label height in mm LS label movement speed in mm s SS number of scans per second Direction of code movement at LS speed DS2400N Laser beam Figure 103 Step Ladder Scanning Mode For example the DS2400
6. DATALOGIC DS2400N gd op 5 eo g o 29 e g n 2 E p f el 4 gi a sl ps g Reference Manual ee V DALALOCGIC Datalogic Automation Srl Via Lavino 265 40050 Monte S Pietro Bologna Italy DS2400N Reference Manual Ed 01 2013 2007 2013 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U ID NET Genius and X PRESS are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material 25 01 13 CONTENTS REFERENCES m TEpE v CON eS iii S V Reference Documentation oooccccccnnccnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnineninnnss V Services and SUppoft rci they rd d a HA EO Ee P E e t t V Paen EL V SAFETY AND COMPLIANCE NOTICES eeeeeeeeeeeeeeeeeeee nennen nnne nnns vi A meti ebces ee
7. Package Contents 25 Pass Through 74 Patents v Performance 90 Picket Fence Mode 89 Point to Point 72 Positioning 36 Power Supply vii 38 56 R Reading Diagrams 91 Reading Features 84 References v Reset Scanner 22 RS232 Interface 39 57 RS232 Master Slave 82 RS485 Full Duplex 40 58 RS485 Half Duplex 41 59 S Services and Support v Step Ladder Mode 88 Subzero Temperature Models 22 T Technical Features 98 Troubleshooting 95 Typical Layouts 72 X X PRESS Human Machine Interface 19 103 EC 031 lt gt DATALOGIC DECLARATION OF CONFORMITY rev 4 Pag 1 di 1 Datalogic Automation S r l Via Lavino 265 40050 Monte San Pietro Bologna Italy www automation datalogic com declares that the DS2400N Laser Scanner and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive This Declaration is based upon compliance of the products to the following standards EN 55022 CLass A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Monte San Pietro January 24th 2012 Paolo Morselli Quality Manager CSO M oll 2 de oe EA i E3Net J UNI EN ISO 9001 UNI EN ISO 14001 EC 127 l
8. Scanner Slave u3Buo xew 104 9 qe ojeupneg 0 Jajay 9 49 LAN CI Scanner Master Cable Shield 120 Ohm PG 6000 OS z 25 Main Interface Figure 68 ID NET Network Connections with isolated power blocks 63 O DS2400N REFERENCE MANUAL Max 0 3 m 120 Ohm ES e Slave 24 up to 31 Scanner 1 u3Buo xew 10 9 qe oyeupneg oj 19J2M 31985 LAN CI Scanner ES o gt Master E t N A 1325 120 Ohm Vdc GND CD Cable Shield POWER g T o c E Figure 69 ID NET Network Connections with Common Power Branch Network 64 25 PIN CABLE ELECTRICAL CONNECTIONS O 12 24 Vdc Max 0 3 m el AA Slave C24 up to 31 Scanner Scanner Ho Vdc GND Cable Shield POWER Q gt Main Interface Figure 70 ID NET Network Connections with Common Power Star Network G23 120 Ohm WW ay u3Buo xew 10 9 qe ayeupneg oj 19J2M 91985 LAN dI 65 O DS2400N REFERENCE MANUAL 5 3 3 ID NET Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and last scanner of the network 5 4 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point to point connections The parameters relative to the aux interface baud rate data bits etc as well as particular communication modes such as LOCAL ECHO can be defined using the Genius utility program or Genius
9. based Host Mode Programming installed from the CD ROM The following pins of the 25 pin connector are used to connect the RS232 auxiliary interface Receive Data Transmit Data DS2400N USER INTERFACE TXD RXD i GND Chassis Figure 71 RS232 Auxiliary Interface Connections 66 25 PIN CABLE ELECTRICAL CONNECTIONS O 5 5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner Input 1 External Trigger and Input 2 a generic input The electrical features of both inputs are Maximum voltage 30 Vdc Maximum current 12 mA An anti disturbance filter is implemented in software on both inputs so that the minimum pulse duration is 5 milliseconds This value can be increased through the software parameter Debounce Filter see the 2K 4K Family Software Configuration Parameter Guide Help file 25 pin Name Function 9 Vdc Power Source External Trigger 18 11A External Trigger A polarity insensitive 19 11B External Trigger B polarity insensitive 7 GND Power Reference External Trigger The External Trigger input is used in the On Line operating Mode and tells the scanner to scan for a code The active state of this input is selected in software Refer to the Genius Help On Line The yellow Trigger LED Figure A 3 is on when the active state of the External Trigger corresponds to ON This input is optocoupled and can be driven by both an NPN and
10. e Output data format configuration Configuration Wizard Output Data Format Output data format configuration Header String 128 characters max Termination String 128 characters max lt sTx gt DATA E DATA lt cR gt lt LF gt Data Packet Separators 128 characters max k CR gt lt LF gt Special characters drag amp drop to insert in the upper text boxes HUL SOH sTX ETX EOT EHO BEL BS HT vr FF cr so sr pLx pc1 pcz pca pc4 ETB CAM EM SUB ESC FS Gs Rs US Cancel lt Back Loses Finish The On Line operating Mode requires the reader to be connected to an External Trigger Presence Sensor using 11A and 11B inputs The Automatic operating mode does not require connection to an external Presence Sensor When working in this mode the reader is continuously scanning while the reading phase is activated each time a barcode enters the reader reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case of a failed reading phase no message is sent to the host computer 11 DS2400N REFERENCE MANUAL 2 After defining the parameter values the following window appears allowing to complete the reader configuration as follows e Saving the configuration to disk e Switching to Advanced mode e Sending the configuration to the scanner Configuration Wizard Final choi
11. DS2400N REFERENCE MANUAL Scanner Fx up to 31 b 13 PG 6000 Scanner 0 O00 E eS E dcc up oo W w 00Z Xew 91qey dojupniniw MULTIDROP 120Ohm 1 MULTIDROP L3 Multiplexer MULTIDROP GND PG 6000 Multidrop Cable SHIELD Main Interface Figure 66 DS2400N Multidrop Connection to a Multiplexer 60 25 PIN CABLE ELECTRICAL CONNECTIONS 5 3 ID NET INTERFACE ID NET network ID NET network Ground 5 3 1 ID NET Cables The following instructions are referred to Figure 68 Figure 69 and Figure 70 The general cable type specifications are CAT5 twisted pair additional CAT5 twisted pair shielded cable AWG 24 or AWG 22 stranded flexible We recommend using DeviceNet cables drop or trunk type to the following reference standards AN50325 IEC 62026 UL STYLE 2502 80 C 30V e Cable Shield MUST be connected to earth ground ONLY at the Master NEVER use ID NET cable shield as common reference The ID NET max cable length depends on the baudrate used see the Baudrate Table below For Common Power Connections use only 2 wires 23 and 24 DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wide lo
12. vi Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light Complies with 21 CFR 1040 10 The laser diode used in this device is GP ee ig t r Noti 50 ls i i eds pP dies Ue dele Une 24 2007 according to 1 regulations an 218441 as a Class Illb laser product according to N2468 CDRH regulations C Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode 35 mW at 630 to 680 nm EAM US pat US5992740A US6443360B1 US6056198A US6273336B1 DATALOGIC Automation S r l Via Lavino 265 40050 Monte S Pietro BO Italy www automation datalogic com Warning and Device Class Labels FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial enviro
13. 74 D NET M Mo PT 76 395232 Master Slave sic cte cie t v v ete REP ebd bec ve vea 82 Multiplexer Layout ette Rt id er e t M etel te tua hia tuba raa ob ethene 83 READING FEATURES inerte beac Fac denar axes uoa donee dad 84 Advanced Code Reconstruction ACR Lite oooooooooccccccnonncccconanacancncnoncnonnnnnnrrccncnnnnnnnns 84 Important ACR Lite Reading CONUItIONS ooooncccocnncccnnncnccononananancnoncncnnnnnnnarccnnnnnnnns 85 Tilt Angle for Advanced Code Reconstruction ccoccccconncononccnccnnnonononnnnanoncnnnnnnnnnnnnnnns 85 Advanced Code Reconstruction Reading Conditions sessssesss 87 Linear Code REACIAG ic eee oti ia prlde Des etat 88 Step Ladder Mode i i eee e A re DRIN I rex ede 88 Picket Fence Mode i i ER cia 89 Performance e e ii A A A dad 90 pc IEEE I LIU ES 90 Reading MAGN alis sieht tette etai bete e ames d M af Ere e crt ts 91 MAINTE NA N OE 3 pieta na Gor rcs o ku eps cct aa 94 MIT oM TR IMP EE 94 TROUBLESHOOTING ener nr enn nnne nk nk Yann rna vana Ea nean n 95 General Guidelines esses eee 95 TECHNICAL FEATURES eniin ra earn arb e nenne Line gerere nea ana run Ra ERR RE EXRYL ER RYLET IE 98 GLOSSARY e 100 INDEX e M MM anan 103 REFERENCES CONVENTIONS This manual uses the following conventions User or Operato
14. Glands Panel 93ACC1847 QL100 Quick Link Slave ID NET T Connector 93ACC1860 T Connector T Connector Connector QL150 QL200 QL300 QL500 QLM600 Sensors Quick Link Master ID NET Ethernet Host Connector includes Ethernet IP explicit messaging 93ACC1864 Quick Link Master ID NET Profibus Host 93ACC0033 Connector MEP 593 Photocell Kit PNP PH 1 93ACC1791 MEP 543 Power Supplies Photocell Kit NPN 93ACC1728 PG 6000 6001 6002 24 24 V Power Supply Unit EU UK US 93ACC1720 93ACC1719 93ACC1718 INSTALLATION o 3 INSTALLATION 3 1 PACKAGE CONTENTS Verify that the DS2400N reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes e DS2400N reader with cable e DS2400N Quick Guide e Barcode Test Chart e Genius CD ROM e Replicate serial number labels e Mounting Kit bracket Screws Figure 11 DS2400N Package Contents d The replicate serial number labels are for external reference and can be applied to the reading station and or to the OM2000N accessory when used NOTE 25 DS2400N REFERENCE MANUAL 3 2 MECHANICAL INSTALLATION DS2400N can be installed to operate in different positions The four screw holes M4 x 5 on the body of the reader are for mechanical fixture Figure A 3 The diagrams below give the overall dimensions of the scanner and mounting bracket and m
15. Multidata layout which also allows each scanner Master and Slaves to accept input on the Auxiliary interface for example to connect a device such as a hand held reader for manual code reading capability Each DS2400N transmits its own messages plus any messages received by its Auxiliary interface onto the ID NET interface The Master passes all messages to the Host When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone ER O Main Serial Interface RS232 or RS485 Auxiliary Serial Interface RS232 External Trigger for On Line Mode oe O ID NET Figure 86 Pass Through On ID NET Layout 75 DS2400N REFERENCE MANUAL 6 3 ID NET The ID NET connection is used to collect data from several scanners to build a multi point or a multi sided reading system there can be one master and up to 31 slaves connected together The slave scanners are connected together using the ID NET interface Every slave scanner must have a ID NET address in the range 1 31 The master scanner is also connected to the Host on the RS232 RS485 main serial interface For a Master Slave Synchronized layout the External Trigger signal is unique to the system there is a single reading phase and a single message from the master scanner to the Host computer It is not necessary to bring the External Trigger signal to all th
16. On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone PG 6000 DS2400N I Presence Sensor VO BUX for On Line mode Figure 1 DS2400N in Stand Alone Layout DS2400N REFERENCE MANUAL CBX100 500 Pinout for DS2400N The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the DS2400N reader is connected by means of the CBX100 500 Power Supply Input Voltage V Power Source Outputs Power Supply Input Voltage V Power Reference Outputs Protection Earth Ground O1 Output 1 01 Output 1 O2 Output 2 Power Source External Trigger O2 Output 2 External Trigger A polarity insensitive External Trigger B polarity insensitive TX Auxiliary Interface TX Power Reference External Trigger RX Auxiliary Interface RX Power Source Inputs SGND Auxiliary Interface Reference Input 2 A polarity insensitive Input 2 B polarity insensitive Network Reference Power Reference Inputs ID NET network Shield ID NET network Shield Network Cable Shield Main Interface lo RS232 RS485Full Duplex RS485 Half Duplex Do not leave floating see par 4 2 2 for connection details Do not connect GND SGND and REF to different external ground references GND SGND and REF are internally connected throu
17. SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS2400N scanner Standard Regulations This scanner utilizes a low power laser diode Although staring directly at the laser beam momentarily causes no known biological damage avoid staring at the beam as one would with any very strong light source such as the sun Avoid that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of IEC 60825 1 and complies with 21 CFR 1040 10 except for deviations pursuant to Laser Notice N 50 date June 24 2007 The scanner is classified as a Class 2 laser product according to IEC 60825 1 regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed The laser beam can be switched off through a software command see also the Genius Help On Line AN Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser WARNING ght The laser light is visible to the human eye and is emitted from the window on the front of the scanner Figure A 7 Warning labels indicating exposure to laser light and the device classification are applied onto the body of the scanner Figure A 1
18. Skew 10 to 30 Tilt 0 and Pitch 0 T Minimize Assure at least 10 Figure 4 Skew and Tilt Angles m oF a Minimize Figure 5 Pitch Angle 3 Refer to the Reading Diagrams in par 7 4 to decide the distance your scanner should be positioned at RAPID CONFIGURATION STEP 3 X PRESS CONFIGURATION X PRESS is the intuitive Human Machine Interface designed to improve ease of installation and maintenance Status and diagnostic information are clearly presented by means of the five colored LEDs whereas the single push button gives immediate access to the following relevant functions e AutoSetup to self optimize and auto configure reading performance in demanding applications CEI ESE aa COM e AutoLearn to self detect and auto configure for ES E o EMIL REM reading unknown barcodes by type and length Test Mode with bar graph visualization to check 3 static reading performance o If using the OM2000N accessory when entering the X PRESS interface the Oscillating Mirror remains in the default fixed position 15 in order to make barcode reading easier while performing the X PRESS functions NOTE The colors and meaning of the five LEDs are illustrated in the following table A MA GOOD green This LED confirms successful reading TRIGGER yellow This LED indicates the status of the reading phase COM yellow This LED indicates active
19. TYPICAL LAYOUTS D The QLM600 Profibus Gateway active connection module can also be used System configuration can be accomplished through the Auxiliary interface of the Master scanner QLM600 Aux connector using the Genius configuration program or Genius based Host Mode programming Configuration PC Yusgs 7 CBL 1490 CBL 1480 xx Profibus Slave Node ID NET Master Profibus Terminator r 1611 to next Profibus Slave QL100 J O Profibus h Master Hos Figure 94 ID NET Synchronized Network DS2100N Master with QLM600 DS2100N Slaves with QL100s Profibus Slave Node Configuration PC ID NET Slave ID NET Slave ID NET Master CAB AUX04 CAB AUX04 CAB AUX03 I I 00 00 PI 0 rm DS2100N e Matrix 410 DS4800 a EN Im j 2 or E o profibus E O e S E XY j Terminator e lho re J J 3 or 6 to next CBL 1480 xx CBL 1480 xx 2 Profibus Slave 1 JM Figure 95 ID NET Multidata Network DS4800 Master with QLM600 mixed Slaves with QL300s Q Input Power External Digital I O Devices Profibus Interface Aux port for Reader Configuration External Trigger for On Line Mode ID NET Network ID NET Terminator gj The ID NET ne
20. advised for rapid configuration or new users since it shows a step by step scanner configuration RA 1 PID CONFIGURATION Select the Create a new configuration button Configuration Wizard Action Selection Select action for connected device Send an existing configuration to the connected device le Create a new configuration Create New You will be guided through the configuration being asked to define the following parameters a Barcode selection and definition EN Configuration Wizard Code selection Select barcode O ONU II ITF 2 5 CODE 39 CODE l28 CODE ntiieg w a a Drag and drop the upper codes into the slot s below ots must be filled from left to right Code 39 Interleaved 2 of 5 AND DR Clear Cancel lt Back i i Finish DS2400N REFERENCE MANUAL b Operating mode selection and definition Configuration Wizard Operating Modes Select one of the following operating modes On Line Automatic E Finish c Digital Outputs configuration S Configuration Wizard Digital Outputs Digital output 1 configuration Activation Event No Read z Deactivation Event Timeout X Deactivation Timeout ms 7500 Cancel 4 Back oves Brish 10 RAPID CONFIGURATION d Hardware interface selection Configuration Wizard Interface Type selection Select the hardware interface type SR RS 485 R5485 full duplex
21. case of Programming Barcodes refer to the Setup Procedure Using Programming Barcodes document in the product CD 21 ED DS2400N REFERENCE MANUAL Reset Scanner to Factory Default If it ever becomes necessary to reset the scanner to the factory default values you can perform this procedure by holding the X PRESS push button pressed while powering up the scanner At the end of the procedure about 5 6 seconds the Configuration and Environmental parameters are reset all LEDs blink simultaneously 3 times and the message Default Set is shown on the display 2 4 SUBZERO TEMPERATURE MODELS The DS2400N Subzero scanner is an industrial scanner designed to operate in industrial refrigerator freezer cells or other stable subzero degree environments which are below the operating range of standard industrial scanners It is not designed to move between subzero and normal environments rapid temperature changes The DS2400N Subzero has an intelligent microprocessor driven and efficient internal heating system which constantly monitors and automatically controls internal temperature Only the necessary temperature sensitive components are heated resulting in an efficient heating system which has very low power consumption Upon power up in a subzero environment the scanner waits until these internal components are heated to within their operating temperature range Power up at 35 C can take about 20 minutes before the scanner is ready to
22. cover screws Figure 19 Mounting a GFC 2020 Deflection Mirror The reading position with respect to the scanner is shown below Laser Beam 102 2 GFC 2020 Figure 20 GFC 2020 Laser Beam Output Position 29 DS2400N REFERENCE MANUAL 3 2 4 Mounting a GFC 200 Accessory Contact Reading Mirror The GFC 200 is an 85 contact reading mirror that is mounted directly to the DS2400N Scanner The GFC 200 allows contact reading eliminating the external optical path Figure 21 GFC 200 General View The overall dimensions are provided in the figure below and can be used for proper installation 10 0 39 106 3 62 120 94 5 20 18 N 4 ue 17 0 67 0 20 10 0 39 Scan Line 96 6 3 80 5 0 20 Figure 22 GFC 200 Overall Dimensions 30 INSTALLATION To fix a DS2400N Scanner to the GFC 200 use the two M 4 x 6 mm screws supplied with the GFC Kit Refer to the following figure Figure 23 Fixing DS2X00N Scanner to GFC 200 The GFC 200 85 contact reading mirror assures that the minimum skew angle is maintained to avoid direct light reflection which can degrade reading performance When reading very reflective barcodes it may be necessary to increase the skew angle up to 10 15 In this case the GFC 200 should be mounted with a corresponding inclination Code Surface u
23. power supply and input output signals We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection easy device replacement and filtered reference signals d If you require direct wiring to the scanner the details of the connector pins and relative connections are indicated in Chaper 5 The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the DS2400N reader is connected by means of the CBX100 500 CBX100 500 Terminal Block Connectors Input Power Power Supply Input Voltage Power Supply Input Voltage Protection Earth Ground Power Source External Trigger External Trigger A polarity insensitive External Trigger B polarity insensitive Power Reference External Trigger Power Source Inputs Input 2 A polarity insensitive Input 2 B polarity insensitive Power Reference Inputs lt I2A 12B lt V Power Source Outputs Power Reference Outputs Output 1 Output 1 Output 2 Output 2 lt O1 O1 O2 O2 Auxiliary Interface TX RX SGND Auxiliary Interface TX Auxiliary Interface RX Auxiliary Interface Reference ID NET REF Network Reference ID NET network ID ID NET network Shield Network Cable Shield Main Interface RS485 RS485 o 0 TX TK RX o RRR Poo AE BIS gt R j EE oos ROSES OA Aa 1 88ND S
24. read barcodes During this time the laser and motor remain off and the Ready LED blinks indicating the warm up phase While in the warm up phase scanner communication is operative and the device can be configured through Genius or through Host Mode Programming Stabilized Temperature Phase Scanner Normal Operation Y Starting Point 1 Internal Temperature C 0 20 Time min The DS2400N Subzero can be connected to the CBX100 LT Subzero connection box which can withstand the same low temperature environment as the scanner A CBX100 LT all in one model includes a BM100 backup and restore module having an extended temperature range also for use in subzero environments 22 INTRODUCTION 2 5 MODEL DESCRIPTION The DS2400N scanner is available in versions that differ in regard to the following parameters e Resolution e Performance Linear or raster reading e Special Features DL d Reading Range Communication Interface Optic Version Special Features 0 Short 2 RS232 RS485main RS232 aux 0 Linear 0 Standard 1 Medium RS485 ID NET TM 1 Raster 5 Heater Subzero Temp 2 Long The following tables display each version s reading performance Max Code Resolution Version Speed scans s 02XX 0 20 8 600 to 1000 12XX 0 25 10 600 to 1000 22XX 0 35 14 600 to 1000 Version Reading Distance 02XX 75 mm 3 in 340 mm 13 4 in on 0 35 mm 14 mils codes 12XX 100
25. single READY multi function key gives immediate access to relevant S e functions TRIGGER _ 3 LEARN Se Autosetup to self optimize reading performance GDM 4 in demanding applications BE e R Autolearn to self detect unknown barcodes e Test Mode with bar graph visualization to check static reading performance X PRESS is the common interface adopted in all new products You learn one you can use them all The colors and meaning of the five LEDs when in the one of the operating modes On Line Automatic or Continuous are illustrated in par 2 1 1 o The X PRESS functions do not work if the motor or laser are turned off see chp 9 for details 2 3 1 Diagnostic Indication The STATUS and READY LEDs blink simultaneously to signal the presence of a failure Diagnostic message transmission on interfaces can be enabled to provide details about specific failure conditions At the same time one or more LEDs light up according to the following scheme v READY BLINK ON to indicate any Failure different than LEARN TRIGGER GooD Motor or Laser failures TEST COM TRIGGER ON to indicate a Motor Failure C STATUS T 1 ON to indicate a Laser Failure 4 STATUS BLINK 19 DS2400N REFERENCE MANUAL 2 3 2 X PRESS Functions Quick access to the following functions is provided by GP an easy procedure using the push button e GOOD 1 Press the button the STATUS LED will give a SE
26. tete ise ocaecat 48 eic 49 eA 52 COULDUIS sires Das 52 User Interface HOSt ccocccccccnncnnncnnnconnnnnnnnnnononononononononnnonnnnnnnnonnnonnnonnnonnnonnnnnnnnnnno 54 25 PIN CABLE ELECTRICAL CONNECTIONS ceccceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 55 Powel Supplyxs 3 ort dete sea oesi peel teen Purse eer nee roa et er e en dte a tondere AA 56 Main Serial Interface ssssssssssssssssssssssseeseee senem nn nnns enne nennen nnns 56 95232 Interface tete tende Meteo erroe Pons ettr totu e TS E DEI URINE 57 RS485 Full Duplex Interface oooococcccccccncncnncconnnoncnonnnoncnnnnnnnnnnonnnonnnonnnnnnnnnnnnonnnnnnns 58 RS485 Half Duplex Interface oooccoocccccccncconononnnonnnnnnnconnnonnnonnnonnnonnnnnnnnonnnoncnnnnnonnnns 59 ID NET V Interface rie certe etre p Fo n RE Ee RE e a ra Ren 61 PA 5 6 ette O 61 ID NET Response Tm ie rete utat Cota ovde e e e eR E FR 62 ID NET Network Termination coccccccccccccncccnnconnnonnnonononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 66 Auxiliary RS9232 Interface ea ta ia o Eus 66 encre ET 67 leal T 70 QUIDUTS a evacuees eiie pce s Reto tere te iren ee nebers odd etes cease Aiea e NR PR SE NER Re TREO ROME 70 User Interface Host anida 71 TYPICAL LAY QU US iia ado iE aaia iEn 72 Pointsto POIDEs oie itech uct err tro Toce ei Pes ee en eee tente enteeha aee n eere toes eg eu cene o tege ea Pavo 72 Pass Ihrough PR PN TT
27. 2400N Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER PNP Photocell Input Signal Pulled down to External Input Device Reference OOOOlOOOON Je 1mm Vde GND amp REF ID E A MA HB V POWER 5 ID NET ly TRIGGER Figure 51 PNP External Trigger Using External Power NPN Photocell Pulled up to External Input Device Power Input Signal OON ni Jo eee Jess Vde GND lt S REF 1D POWER 25 ID NET Figure 52 NPN External Trigger Using External Power 50 CBX ELECTRICAL CONNECTIONS CBX100 500 Function V Power Source Inputs IZA Input 2 A polarity insensitive I2B Input 2 B polarity insensitive V Power Reference Inputs INPUT 2 CONNECTIONS USING DS2400N POWER Input Device Power to Input Device Input Input Device Signal Reference Se ee E ed V V O1 01 O2 02 IA 12B DT OUTPUTS INPUT2 PNP Input 2 Using DS2400N Power Input Device Power to Input Input Device Signal Input Device Reference e e e 3I je Df i woo X otr Ot Om 02 v BA 128 v 1X RX OUTPUTS INPUT2 aux 3 NPN Input 2 Using DS2400N Power INPUT 2 CONNECTIONS USING EXTERNAL POWER Input Device Input Signal Pulled down to External Input Device Reference m ee eee V V 01 01l O2 O2 V 2A IB NO TX RX OUTPUTS INPUT2 AUX 3 Figure 53 PNP Input 2 Using External Power 51 DS2400N REFERENCE MA
28. 25 Package Contents inniinn reae Pn 25 Mechanical Installation cesses mee 26 MountinGuDS2Z400N rer MEE 27 Mounting a GFC 2010 Accessory Direct Output Window sesesssssssssss 28 Mounting a GFC 2020 Accessory Lateral Output Deflection Mirror 29 Mounting a GFC 200 Accessory Contact Reading Mirror sueessuuuusse 30 Mounting an OM2000N Accessory Oscillating Mirror eseeeeeeeeees 33 POSITION c c aaenciages 36 CBX ELECTRICAL CONNECTIONS c cccceceeeeeeeesseeeeeeeeeeeeesesseeeeeeeeeeeeeeeeeaaanes 37 Power Supply err E aia 38 Main Serial Interface ccccccseceseeeeeeeeeeeeeeeeeeeeeeeesseeseeesaeeeeeseeeseeeeeeeeseeeeeeeseeeeseeeees 38 135232 AN 39 RS485 Full Duplex Interface o oooococcccccccncccnnncnnncnnnconnnonnnnnncnnnononononnnonnnnnnnnnnnnonnnnnnn 40 RS485 Half Duplex Interface ooocococcccccncconoconononnnnnnnnonnnnnnnonnnnnnnnnnnnnnononnnonnnonnnnnnnns 41 ID NET Interface naiara e ree e Lee eere uet e avete eee eis 43 4 3 1 4 3 2 4 3 3 4 4 4 5 4 5 1 4 7 ID NET Cable iii 43 ID NET Response Time ococccccccccnccnnnnnnnonnnnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 44 ID NET Network Termination ccocccccccccccncnonnconnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnns 48 Auxiliary IRS232 Intera seiten snes recital
29. 3 shocks on each axis Protection Class EN 60529 IP65 PHYSICAL FEATURES Mechanical Dimensions 68 x 84 x 34 mm 2 7 x 3 3 x 1 3 in Weight 330 g 11 6 oz 340 g 12 oz SOFTWARE FEATURES READABLE CODES EAN UPC including Add on 2 and Add on 5 Code 93 2 5 Interleaved Code 128 Code 39 Standard and Full ASCII GS1 128 ex EAN 128 Codabar ISBT 128 ABC Codabar Pharmacode GS1 DataBar Plessey GS1 DataBar Expanded GS1 DataBar Limited ACR Lite Readable Code Selection up to ten different symbologies during one reading phase Decoding Safety can enable multiple good reads of same code Headers and Terminators Up to 128 byte header string Up to 128 byte terminator string Operating Modes On Line Serial On Line Verifier Automatic Continuous Test Configuration Modes X PRESS Functions Genius utility program Genius based Host Mode Programming Special Functions Code Verifier ACR Lite Advanced Code Reconstruction Motor Off and SW Speed Control Programmable Diagnostic and Statistic Messages Parameter Storage Non volatile internal Flash USER INTERFACE LED Indicators Ready Good Trigger Com Status Power On Multi function Key X PRESS button Q Ifthe reader is used in high temperature environments over 40 C use of the Beam Shutter is advised see the Genius configuration program and or a thermally conductive support such as the metal bracket provided The Operating Temperature is guaranteed
30. 5022 CLass A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Monte San Pietro January 20th 2012 Paolo Morselli Quality Manager PR M r QQ gt oy E os bool ecg UNI EN ISO 9001 UNI EN ISO 14001 s oe a ESNet y y www automation datalogic com
31. CE MANUAL STEP 4 INSTALLING GENIUS CONFIGURATION PROGRAM Genius is a Datalogic scanner configuration tool providing several important advantages e Wizard approach for new users e Multi language version e Defined configuration directly stored in the reader e Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored To install Genius turn on the PC that will be used for the configuration running Windows 98 2000 NT XP Vista or 7 then insert the Genius CD ROM wait for the CD to autorun and follow the installation procedure This configuration procedure assumes scanner connection to a CBX100 500 Genius running on a laptop computer is connected to the scanner auxiliary port through the CBX100 500 9 pin connector To communicate with the scanner Genius performs an auto baudrate detection starting from its default parameters which are 115200 8 N 1 These parameters can also be set in the Genius Tools gt Options gt Communications window Wizard for Quick Reader Setup After installing the Genius software program the following window appears asking the user to choose the desired configuration level Configuration Mode Select configuration mode E Recommended for new users a Wizard Xe Intended for barcode technology experts Advanced Figure 8 Genius Wizard Opening Window The Wizard option is
32. Complete Read event which activates when all the selected codes are correctly decoded The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two 52 CBX ELECTRICAL CONNECTIONS OUTPUT CONNECTIONS USING DS2400N POWER Output Device Power to Output Output device Signal Output device Reference ae Cg c3 3 3 3 93 93103 V V O1 Ot O24 O2 V IA 12B NO TX RX OUTPUTS INPUT2 AUX 3 Figure 55 Open Emitter Output Using DS2400N Power Output Device Power to Output device Output device Reference Output Signal OA E CC 03 3 3 3 93 3103 Wo ov or Or o ox sv 2A 128 v TX RX OUTPUTS INPUT2 Aux 3 Figure 56 Open Collector Output Using DS2400N Power OUTPUT CONNECTIONS USING EXTERNAL POWER Output Device Pulled up to External Output Device Power Output Signal Ea il 313 V V O1 O1 02 O2 V IA 12B N TX RX OUTPUTS INPUT2 AUX 3 Figure 57 Open Emitter Output Using External Power Output Device Output Signal Pulled down to External Output Device Reference Ft 1 dl 03 W Vv or Or Om 02 v 2A 128 V Tx RX OUTPUTS INPUT2 aux 3 Figure 58 Open Collector Output Using External Power Vce max 30 Vdc 40 mA continuous max 130 mA pulsed max 53 DS2400N REFERENCE MANUAL 4 7 USER INTERFACE HOST The following table contains t
33. GND SGND O Do not leave floating see par 4 2 2 for connection details 37 DS2400N REFERENCE MANUAL o To avoid electromagnetic interference when the scanner is connected to a CBX connection box verify the jumper positions in the CBX as indicated in NOTE its Installation Manual 4 1 POWER SUPPLY Power can be supplied to the scanner through the CBX100 500 spring clamp terminal pins as shown in Figure 36 Power Supply VGND V Earth in Ground LI 6 OJO JjolOloloo0o0 Figure 36 Power Supply Connections The power must be between 10 and 30 Vdc only For DS2400N Subzero models using CBX100 LT the power must be 24 Vdc It is recommended to connect the device CHASSIS to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details 4 2 MAIN SERIAL INTERFACE AN Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules Fieldbus with the CBX500 CAUTION The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks If the interface type is not compatible with the current communication handshaking then the system forces the handshake to none The main interface type and the relative parameters baud rate data bits etc can be set using the Genius utility program or the Genius based Host Mode Programming procedure Details re
34. Line Mode Figure 96 RS232 Master Slave Layout 82 TYPICAL LAYOUTS o 6 5 MULTIPLEXER LAYOUT o This interface is provided for backward compatibility We recommend using the more efficient ID NET network for Master Slave or Multiplexer layouts Each scanner is connected to a Multiplexer for example MX4000 with the RS485 half duplex main interface through a CBX connection box O Main Serial Interface RS485 Half Duplex Host Q Auxiliary Serial Interface Local Echo RS232 E External Trigger for On Line Mode Figure 97 Multiplexer Layout The auxiliary serial interface of the slave scanners can be used in Local Echo communication mode to control any single scanner visualize collected data or to configure it using the Genius utility or Genius based Host Mode programming procedure Each scanner has its own reading phase independent from the others When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone 83 ED DS2400N REFERENCE MANUAL 7 READING FEATURES 7 1 ADVANCED CODE RECONSTRUCTION ACR LITE The traditional way of barcode reading could be called Linear Reading In this case the laser beam crosses the barcode symbol from its beginning to its end as shown in the following figure I Wi Laser Beam Figure 98 Linear Reading In Advanc
35. N 800 scans sec for a 25 mm high code moving at 1250 mm s performs 25 1250 800 2 14 effective scans 88 READING FEATURES 7 2 2 Picket Fence Mode If scanning is parallel to the code motion Figure 104 the number of effective scans is given by the following formula SN FW LW LS SS 2 Where SN number of effective scans FW reading field width in mm LW label width in mm LS label movement speed in mm s SS scans per second MN DS2400N Laser beam Figure 104 Picket Fence Scanning Mode For example for a 100 mm wide code moving in a point where the reading field is 200 mm wide at a 2000 mm s speed the DS2400N 800 scans per sec performs 200 100 2000 800 2 38 effective scans 89 E DS2400N REFERENCE MANUAL 7 3 PERFORMANCE The DS2400N scanner is available in different versions according to the reading performance Version Max Code Resolution Speed scans s 02XX 0 20 8 600 to 1000 12XX 0 25 10 600 to 1000 22XX 0 35 14 600 to 1000 Version Reading Distance 02XX 75 mm 3 in 340 mm 13 4 in on 0 35 mm 14 mils codes 12XX 100 mm 3 9 in 440 mm 17 3 in on 0 50 mm 20 mils codes 22XX 190 mm 7 5 in 600 mm 23 6 in on 0 50 mm 20 mils codes Refer to the diagrams given in par 7 4 for further details on the reading features They are taken on various resolution sample codes at a 25 C ambient temperature depending on
36. NUAL Input Device Pulled up to External Input Device Power Input Signal o ac wW Vv Ot Of Om 02 v BA GB V TX RX OUTPUTS INPUT2 aux Figure 54 NPN Input 2 Using External Power 4 5 1 Code Verifier If the DS2400N is used as a Code Verifier the verifier code can be configured in software through the Genius configuration program However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code The Code Verifier parameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 2K 4K Family Software Configuration Parameter Guide Help file 4 6 OUTPUTS Two general purpose outputs are available CBX100 500 Function V Power Source Outputs O1 Output 1 O1 Output 1 O2 Output 2 O2 Output 2 V Power Reference Outputs The meaning of the two outputs Output 1 and Output 2 can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line By default Output 1 is associated with the No Read event which activates when the code signaled by the external trigger is not decoded and Output 2 is associated with the
37. PNP type command The connections are indicated in the following diagrams EXTERNAL TRIGGER INPUT PNP PH 1 DS2400N PNP PH 1 wires i brown 10 30 Vde black NO Figure 72 PH 1 Photocell PNP External Trigger Using DS2400N Power 67 O DS2400N REFERENCE MANUAL EXTERNAL TRIGGER INPUT CONNECTIONS USING DS2400N POWER DS2400N EXTERNAL TRIGGER Signal Ground Figure 73 PNP External Trigger Using DS2400N Power DS2400N EXTERNAL TRIGGER Figure 74 NPN External Trigger using DS2400N Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER DS2400N Vext 30 Vdc max EXTERNAL TRIGGER Figure 75 PNP External Trigger Using External Power DS2400N Vext 30 Vdc max EXTERNAL TRIGGER Signal Figure 76 NPN External Trigger Using External Power 68 25 PIN CABLE ELECTRICAL CONNECTIONS 25 pin Name Function 9 Vdc Power Source Inputs 6 I2A Input 2 A polarity insensitive 10 12B Input 2 B polarity insensitive 7 GND Power Reference Inputs INPUT 2 CONNECTIONS USING DS2400N POWER DS2400N INPUT DEVICE Signal Ground Figure 77 PNP Input 2 Using DS2400N Power DS2400N INPUT DEVICE Figure 78 NPN Input 2 Using DS2400N Power INPUT 2 CONNECTIONS USING EXTERNAL POWER DS2400N Vext 30 Vdc max EXTERNAL TRIGGER Signal Figure 79 PNP Input 2 Using External Power DS2400N Vext 30 Vdc max EXTERNAL TRIGGER nomm PEE be d Signa
38. TUP O visual feedback Cleary RER o 2 Hold the button until the specific function LED is COM on TEST LEARN or SETUP test O 3 Release the button to enter the specific function E ELLE Once button is pressed the cycle of LEDs activation is as follows READY READY READY SETUP e008 SETUP ow SETUP BoUD LEARN TRIGGER LEARN TRIGGER LEARN TRIGGER C TEST eM TEST M 6 TEST E 5 STATUS 9 STATUS e C STATUS 8 a a a gt gt gt Release button to Release button to Release button to Exit enter Test Mode enter AutoLearn READY READY SETUP oe SETUP poo LEARN EARN TRIGGER e LEARN TRIGGER TEST M o TEST p on STATUS T STATUS 2 a a gt 3 cycle Release button to Release button to enter AutoSetup Exit Test Mode Function Once entered the Bar Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar Graph shows the Good Read Rate In case of no read condition only the STATUS LED is on and blinks To exit the Test Mode press the X PRESS push button once 20 INTRODUCTION AutoLearn Function Once entered the reader starts a procedure to automatically detect and recognize barcodes by type and length which are presented to it The laser turns on and the LEARN LED blinks to indicate the ongoing process The procedure is as follows place the desired barcode on the scanline wait until the LEARN LED stays steady on indicating t
39. a barcode label is positioned in front of the scanline the scanner automatically performs the optimal setup of the reading parameters for that specific barcode eee green The procedure is as follows GOOD A place the desired barcode on green the scanline TRIGGER LEARN yellow B enter the AutoSetup function COM l the laser turns on and the test YA yellow SETUP LED blinks to indicate C STATUS the ongoing process A C wait until the SETUP LED stays steady on indicating the Figure 7 X PRESS Interface Auto Setup Function reader has detected the barcode This procedure ends either when the barcode is successfully decoded or after a timeout of about 7 seven seconds The scanner will restart at the end of the process and then the optimized reading parameters for that barcode are automatically configured in scanner memory o If your application has been configured using X PRESS go to STEP 5 NOTE Reset Scanner to Factory Default Optional If it ever becomes necessary to reset the scanner to the factory default values you can perform this procedure by holding the X PRESS push button pressed while powering up the scanner At the end of the procedure about 5 6 seconds the Configuration and Environmental parameters are reset and all LEDs blink simultaneously 3 times If connected through a CBX500 with display module the message Default Set is shown on the display DS2400N REFEREN
40. ame building Baudrate Table Baud Rate 125 kbps 250 kbps 500 kbps Cable Length 1200 m 900 m 700 m Application dependent contact your Datalogic Automation representative for details The default ID NET baudrate is 500 kbps Lower ID NET baudrates allow longer cable lengths The baudrate is software configurable by authorized Datalogic Automation personnel only NOTE 43 DS2400N REFERENCE MANUAL 4 3 2 ID NET Response Time The following figure shows the response time of the ID NET network This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host Max ID NET Response Time 240 220 200 ES e 180 160 140 s 120 la E 100 SU P 80 Response Time ms 60 40 20 0 1 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 Number of Nodes 500 kbps 250kbps me 125 kbps Figure 43 ID NET Response Time CONDITIONS e ID NET M S Synchronized layout e message length 50 bytes per node 44 CBX100 500 Main Interface HOST Scanner V Rs232 RS485 Master ID NET Termination Resistor O PG 6000 CBX100 500 Scanner white Slave 1 Shield ID NET Termination Resistor OF PG 6000 u15uo xew 104 9 qej o
41. ansmission 39 DS2400N REFERENCE MANUAL 4 2 2 RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground USER INTERFACE RX485 TX485 SGND IM RX485 TX485 OON als sis urs s y ce Q ER SCANNER SGND TX TX RX Figure 39 RS485 Full duplex Connections o For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below USER INTERFACE RX485 SGND IM RX485 OOON 1 als lee 2e Q REF ID ID Sy SGND TX RTS RX e E ID NET KA MAIN R TX R TX RX RX SCANNER SGND TX TX Figure 40 RS485 Full duplex Connections using Only TX Signals 40 CBX ELECTRICAL CONNECTIONS e 4 2 3 RS485 Half Duplex Interface o This interface is provided for backward compatibility We recommend using the more efficient ID NET network for Master Slave or Multiplexer layouts The RS485 half duplex 3 wires shield interface is used for polled communication protocols It can be used for Multidrop connections with a Datalo
42. ates when all the selected codes are correctly decoded The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two DS2400N USER INTERFACE Vext 30 Vdc max Figure 81 Open Emitter Output Connections 70 25 PIN CABLE ELECTRICAL CONNECTIONS DS2400N USER INTERFACE Vext 30 Vdc max Figure 82 Open Collector Output Connections Vcg max 30 Vdc 40 mA continuous max 130 mA pulsed max 5 7 USER INTERFACE HOST The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 1 13 6 9 14 25 9 pin male connector A 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub male 9 pin D sub female Power Supply Vdc 10 30 Vdc Power GND Test Cable for DS2400N 71 Ch DS2400N REFERENCE MANUAL 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations Dotted lines in the figures refer to optional hardware configurations within the particular layout Th
43. ay be used for installation Refer to par 3 2 1 and 3 2 5 for correct positioning 84 uc Ec a 3 31 14 7 0 92 0 58 M _ 14 4 M4n 4 0 55 e x 0 16 So ji o Do EE I Y N o mm a N inch The quote refers to the scan line Figure 12 DS2400N Overall Dimensions Figure 13 Mounting Bracket Overall Dimensions 26 INSTALLATION 3 2 1 Mounting DS2400N Using the DS2400N mounting bracket you can obtain the most suitable position for the reader as shown in the figure below Figure 14 Positioning with Mounting Bracket 27 DS2400N REFERENCE MANUAL 3 2 2 Mounting a GFC 2010 Accessory Direct Output Window The GFC 2010 accessory direct output window can be used as a replacement of the original output window in case of damage over time when used in harsh environments AN Subzero model scanners must not be opened in an uncontrolled environment CAUTION The installation of the output window is very easy 1 Make sure the device is not powered 2 Remove the original 0 scanning window COVEN SUIR from the scanner by unscrewing the two cover screws Figure 15 Removing the 0 Scanning Window AN Avoid any contact with the mirrored rotor the lenses or other optical components otherwise the performance of the reader will be reduced CAUTION 3 Clean the reading window
44. ces What do you want to do with the newly created configuration LA Save it to disk TT Save to Disk El Switch to Advanced Mode to refine it Switch to Advanced Mode Send it to connected device Cancel lt Back 3 After sending the configuration to the 4 By clicking Finish the System scanner you have completed the Information window will be displayed configuration process with specific information concerning the scanner Configuration Wizard Completed c 8 System information Configuration Wizard completed successfully D52400N x2x0 i Decoder Board Program APL 2K STD 1 0 0 2 0 0000 Base Package Name BaseDL2K4KST 001 12 RAPID CONFIGURATION STEP 5 TEST MODE Use a code suitable to your application to test the system Alternatively you can use the Datalogic Test Chart Code 39 Code Interleaved 2 5 1 Enter the Test mode function by holding the X PRESS push button pressed until the TEST LED is on 2 Release the button to enter the Test mode function Once entered the Bar Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar Graph shows the Good Read Rate In case of no read condition only the STATUS LED is on and blinks READY a SETUP GOOD C green LEARN TRIGGER C yellow TEST EOM yellow NE STATUS o a Figure 9 X PRESS Interface Test Mode Function 3 To exit the Test Mode press the X PRESS push button onc
45. characters as required that form a complete scannable barcode Tilt Rotation around the Z axis Used to describe the position of the barcode with respect to the laser scan line See pars 3 2 1 and 3 2 5 Trigger Signal A signal typically provided by a photoelectric sensor or proximity switch which informs the scanner of the presence of an object within its reading zone UPC Acronym for Universal Product Code The standard barcode type for retail food packaging in the United States Visible Laser Diode A light source used in scanners to illuminate the barcode symbol Generates visible red light at wavelengths between 630 and 680 nm 102 INDEX 2 25 Pin Cable Electrical Connections 55 A Accessories 24 Advanced Code Reconstruction ACR Lite 84 Auxiliary RS232 Interface 48 66 C CBX Electrical Connections 37 CE Compliance viii Cleaning 94 Code Verifier 52 70 D DS2400N Description 15 F FCC Compliance vii G General View x GFC 200 30 GFC 2010 28 GFC 2020 29 Glossary 100 H Handling viii ID NET 76 ID NET Cables 43 61 ID NET Interface 43 61 ID NET Network Termination 48 66 ID NET Response Time 44 62 Inputs 49 67 Installation 25 L Laser Safety vi LEDs 16 Linear Code Reading 88 Main Serial Interface 38 56 Mechanical Installation 26 Model Description 23 Mounting DS2400N 27 Multiplexer Layout 83 O Outputs 52 70 P
46. communication on main serial port STATUS red This LED indicates a NO READ result n On Line mode the TRIGGER LED corresponds to the active reading phase signaled by the Presence Sensor In Automatic and Continuous modes the TRIGGER LED is always on indicating that the reader is ready to read a code When connected to a Fieldbus network through the CBX500 the COM LED is always active even in the absence of data transmission because of polling activity on the Fieldbus network During the reader startup reset or restart phase all the LEDs blink for one second On the back of the reader near the cable the POWER ON LED indicates the laser scanner is correctly powered DS2400N REFERENCE MANUAL Auto Learn If you are configuring your scanner using X PRESS you must start with the Auto Learn procedure 1 Enter the Auto Learn function by holding the X PRESS push button pressed until the LEARN LED is on 2 Release the button to enter the Auto Learn function Once entered the reader starts a procedure to automatically detect and recognize barcodes by type and length which are presented to it The laser turns on and the LEARN LED blinks to indicate the ongoing process The procedure is as follows A place the desired barcode on the scanline GOOD B wait until the LEARN LED stays green steady on indicating the reader has detected the barcode COM C repeat if needed the above yello
47. e d By default the Test Mode exits automatically after two minutes NOTE 13 DS2400N REFERENCE MANUAL ADVANCED SCANNER CONFIGURATION The ADVANCED selection available when starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer H Genius COM1 File Device Edit View Tools Window Help Degsse pbpp ETBE 5S Hg ed ini Parameters Explorer New Configuration El DS2100N x2x0 C3 Code Definition Operating Mode E Operating Mode Reading System Layout Reading System Layout Reading Parameters Reading Parameters Data Communication Setting Data Communication Setting Digital 1 0 Setting Digital 1 0 Setting LEDs amp Keypad LEDs amp Keypad Display Display 1 Di ti amp C Diagnostics Cris C3 Statistics User Information Section User Information Section Related parameters Figure 10 Genius Parameter Explorer Window Host Mode Programming The scanner can also be configured from a host computer using the Host Mode programming procedure by commands via the serial interface See the Host Mode Programming file on the CD ROM Alternative Layouts e The ID NET
48. e scanners The main auxiliary and ID NET interfaces are connected as shown in the figure below D Main Serial Interface RS232 or RS485 External Trigger for On Line Mode ID NET up to 16 devices practical limit Figure 87 ID NET M S Synchronized Layout 76 TYPICAL LAYOUTS D For a Master Slave Multidata layout each scanner has its own reading phase independent from the others each single message is sent from the master scanner to the Host computer Host D Main Serial Interface RS232 or RS485 Q Auxiliary Serial Interface Local Echo RS232 S External Trigger for On Line Mode ID NET up to 32 devices max network extension of 1000 m Figure 88 ID NET M S Multidata The auxiliary serial interface of the slave scanners can be used in Local Echo communication mode to control any single scanner visualize collected data or to configure it using the Genius utility or the Genius based Host Mode programming procedure NOTE The ID NET termination resistor switches must be set to ON only in the first and last CBX connection box 77 DS2400N REFERENCE MANUAL QL100 ID NET Slave Nodes CBL 1480 xx CBL 1480 xx CBL 1490 ID NET Terminator DS2400N Master The ID NET network must be terminated through the internal switch of the CBX500 and inserting an ID NET terminator into the
49. e taede tu Mtaseo e UE emi upfs dtt is ticus ATETA od vi ECC Compliance nisciun ete a nete PT A ECT ipe EE Pm eee vii Power Supply ede A eae eee etg ey as ua vii CE Compliance iiss viii Handling C p viii GENERAL VIEW cites Petala cnc A ede ide nu wi x RAPID CONFIGURATION snoot iria aid 1 Step 1 Connect the SySOMiicsriria 1 Step 2 Mounting and Positioning the System ssseeeeenee 4 Step 3 X PRESS M Configuration 1 rera eben Ri Ros 5 Step 4 Installing Genius Configuration Program seeeeeeene 8 Step 5 Test MOde e ront tM teg Da Foo aa e esL ga EO Do depre ede dO E RETRO 13 Advanced Scanner Configuration wit italia 14 INTRODUCTION uu a 15 Product Description 3 reet t eaa et de tete ate ba Le aos 15 MACAO Si e hee d teen I 16 ID NET err IER 16 How To Setup Configure the Scanner Network oooooccccnnnccccoconcccccccccnononanannnnnncncnnnnnnns 18 X PRESS Human Machine Interface ooocccncicnniconiconinonnnnnnninnnnnnnnnnnnnnnnnnnnnnnnininios 19 Diagnostic Indice idad timer trn et pE bte nt eu sepa ERR Re decente 19 XPRESS M FUNCIONS tii tee o b adele TR ER S 20 Subzero Temperature Models ssssssssssssssssssseemeeem nemen 22 Model Descriptor ees o env Ha de Maine redes veran 23 ACCOSSOL OS ccc eere tied LIRE ORA RERO ER HEURE ERE conte duce REX A OU A REED wine ventas 24 INSTALLAT O N 0 SS
50. ed Code Reconstruction mode it is no longer necessary for the laser beam to cross the label from the start to the end With just a set of partial scans on the label obtained using the motion of the label itself the scanner is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 99 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code The alignment is performed by calculating the time difference from one partial scan to another using a reference code element ACR Lite therefore has an intrinsic ability to increase the reading percentage of damaged codes as in the examples below Y A Figure 100 ACR Lite Readable Codes 84 READING FEATURES ACR Lite is disabled by default but can be enabled for the following code types Code 128 GS1 128 EAN UPC without ADD Ons Code 93 GS1 DataBar Expanded Code 25 Interleaved Code 39 Family Codabar GS1 DataBar 7 1 1 Important ACR Lite Reading Conditions e Do not use ACR Lite for omni directional reading stations e Code concatenation and ACR Lite are not compatible and therefore cannot be enabled simultaneously e Stacked codes and ACR Lite are not compatible e Codes shorter than 4 digits while readable linearly cannot be
51. ese layouts also require the correct setup of the software configuration parameters Complete software configuration procedures can be found in the Guide To Rapid Configuration in the Genius Help On Line 6 1 POINT TO POINT In this layout the data is transmitted to the Host on the main serial interface A Genius based Host Mode programming can be accomplished either through the main interface or the Auxiliary interface In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the main interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone PG6000 DS2400N l l Terminal l D Main Serial Interface RS232 or RS485 Full Duplex O Auxiliary Serial Interface Local Echo RS232 External Trigger for On Line Mode Figure 83 Serial Interface Point to Point Layout 72 TYPICAL LAYOUTS o In this layout a single scanner functions as a Slave node on a Fieldbus network The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box Scanner configuration can be accomplished through the Auxiliary interface using the Genius configuration program or Genius based Host Mode programming In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from
52. ews see Figure 29 Figure 29 Mount OM2000N 5 In the indicated space on the front side of the OM2000N apply the relative replicate scanner serial number label provided with the scanner itself see Figure 30 p a Figure 30 Apply Replicate Scanner SN Label 34 INSTALLATION The reading distance of the scanner with the OM2000N is shifted by 10 mm towards the scanner because of the internal optical path between the scanner and the OM2000N output window The reading performance also decreases in typical conditions by about 10 due to the optical signal passing through the output window of the OM2000N and the reflection on the mirror surface The combination of these effects produces the reading diagram represented below Scanner Reading Diagram without OM2000N Ls Scanner Reading Diagram with OM2000N Scanner Reading Diagram shifted by 10 mm E Figure 31 OM2000N Reading Performance Comparison The reading distance also depends on the amplitude of aperture used In particular wider apertures require the scanner to be closer to the code in order to read at the extreme edges of the sweep see Figure 32 below MAX POSITION 5 i 0 E B A Fixed Position Y 23 0 91 35 MIN POSITION Figure 32 OM2000N Reading Distance The OM2000N is configurable exclusively through the Genius utility program 35 DS2400N REFERENCE MANUAL
53. garding the connections and use of the interfaces are given in the next paragraphs 38 CBX ELECTRICAL CONNECTIONS e 4 2 1 RS232 Interface The serial interface is used in this case for point to point connections it handles communication with the host computer and allows both transmission of code data and the programming of the scanner This is the default setting The following pins are used for RS232 interface connection CBX100 500 Function TX Transmit Data RX Receive Data RTS Request To Send CTS Clear To Send SGND Signal Ground It is always advisable to use shielded cables The overall maximum cable length must be less than 15 m 49 2 ft USER INTERFACE SGND RXD TXD CTS RTS OON sis sis 16 16 H ge e REFS er D ie TX RTS RX CTS ez 25 e MAIN R TX RJTX RX RX SCANNER SGND TX RTS CTS Figure 37 RS232 Main Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices ida END SRANSMISSI R mi ON Ris V pa DATA DATA V TRANSMISSION TRANSMISSION win B V J TRANSMISSION STOPPED ENABLED ENABLED m CTS V IDLE DISABLED inte Figure 38 RS232 Control Signals If the RTS CTS handshaking protocol is enabled the DS2400N activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the tr
54. gh filtering circuitry which can be permanently damaged if subjected to voltage drops CAUTION over 0 8 Vdc RAPID CONFIGURATION 25 pin Connector Pinout for DS2400N The table below gives the pinout of the 25 pin male D sub connector for connection to the power supply and input output signals Use this pinout when the DS2400N reader is connected by means of the 25 pin connector 14 25 Figure 2 25 pin Male D sub Connector 25 pin D sub male connector pinout Power supply input voltage Power supply input voltage CHASSIS Cable shield connected to chassis MA External Trigger A polarity insensitive e External Trigger B polarity insensitive Input 2 A polarity insensitive Input 2 B polarity insensitive Output 1 Output 1 Output 2 Sipa 2 ID NET network ID NET network 14 15 16 17 NC Not Connected RS485 RS485 Full Duplex Half Duplex TX TX RTX MAIN INTERFACE RX RX SW SELECTABLE RTS TX RTX CTS RX Do not leave floating see par 5 2 2 for connection details DS2400N REFERENCE MANUAL STEP 2 MOUNTING AND POSITIONING THE SYSTEM 1 To mount the DS2400N use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below o s Y e abe 4 Skew 1 Figure 3 Positioning with Mounting Bracket 2 When mounting the DS2400N take into consideration these three ideal label position angles
55. gic Multiplexer see par 6 5 exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground USER INTERFACE RTX485 SGND MRTX485 OON ae JE O ce Q ids ES ID Sy SGND TX RTS RX CTS LENS 25 KA MAIN R TX R TX RX 3 SCANNER SGND RTX RTX Figure 41 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode Figure 42 shows a multidrop configuration with DS2400N scanners connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 41 lt gt DS2400N REFERENCE MANUAL Main Interface MULTIPLEXER Multidrop Multidrop Multidrop GND PG 6000 Scanner Slave 0 RS485 HD Termination Resistor O PG 6000 CBX100 500 uyBue xe w o0Z 21929 dolphin Scanner Slave 1 RS485 HD Termination Resistor O PG 6000 CBX100 500 Scanner Slave up to 31 Termination Resistor O PG 6000 Earth GND l
56. h the CDRH regulations Code Positioning Variation in code placement that affects the ability of a scanner to read a code The terms Pitch Skew and Tilt deal with the angular variations of code positioning in the X Y and Z axes See pars 3 2 1 and 3 2 5 Variations in code placement affect the pulse width and therefore the decoding of the code Pulse width is defined as a change from the leading edge of a bar or space to the trailing edge of a bar or space over time Pulse width is also referred to as a transition Tilt pitch and skew impact the pulse width of the code Decode The process of translating a barcode into data characters using a specific set of rules for each symbology Decoder As part of a barcode reading system the electronic package which receives the signals from the scanner performs the algorithm to interpret the signals into meaningful data and provides the interface to other devices The decoder is normally integrated into the scanner EAN European Article Number System The international standard barcode for retail food packages FLASH An on board non volatile memory chip 100 Full Duplex Simultaneous two way independent transmission in both directions Half Duplex Transmission in either direction but not simultaneously Host A computer that serves other terminals in a network providing services such as network control database access special programs supervisory programs or programming lang
57. he Bar Code quality sufficient If you had no success try to perform the test using the BARCODE TEST CHART included with the product Communication Device is not transmitting anything to the host e Is the serial cable connected e ls the correct wiring respected e Are serial host settings equivalent to the serial device setting e f using CBX be sure the RS485 termination switch is positioned to OFF Communication Data transferred to the host are incorrect corrupted or incomplete e Inthe Genius program select the Data Communication Settings Data Format Standard Parameters branch and check the Header Separators and Terminator values Also check the Code Field Length and Fill Character values e Are the COM port parameters correctly assigned Communication Always returns the Reader Failure Character lt BEL gt char as default e Contact your local Datalogic office or Datalogic Partner or ARC because either a Motor or Laser failure has occurred e Note the exact model and Serial Number of the device How do obtain my units serial numbers e The device s serial number is printed on a label that is affixed to the body of the reader e Serial numbers consist of 9 characters one numbers and another letter followed by 5 numbers letter 2 97 O DS2400N REFERENCE MANUAL 10 TECHNICAL FEATURES ELECTRICAL FEATURES DS2400N xxx0 Standard DS2400N xxx5 Subzero Input Po
58. he pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 1 13 6 9 14 25 9 pin male connector 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS 54 25 PIN CABLE ELECTRICAL CONNECTIONS lt 5 25 PIN CABLE ELECTRICAL CONNECTIONS All DS2400N models are equipped with a cable terminated by a 25 pin male D sub connector for connection to the power supply and input output signals The details of the connector pins are indicated in the following table 1 13 14 25 Figure 59 25 pin Male D sub Connector 25 pin D sub male connector pinout Power supply input voltage Power supply input voltage CHASSIS Cable shield connected to chassis MA External Trigger A polarity insensitive e i External Trigger B polarity insensitive Input 2 A polarity insensitive Input 2 B polarity insensitive Output 1 Output 1 Output 2 Oupa 2 ID NET network ID NET network Not Connected RS485 RS485 Full Duplex Half Duplex TX TX RTX MAIN INTERFACE RX RX SW SELECTABLE RTS TX RTX CTS RX Do not leave floating see par 5 2 2 for connection details 55 O DS2400N REFERENCE MANUAL 5 1 POWER SUPPLY Power can be supplied to the scanner through the pins provided on the 25 pin connector used for communicat
59. he reader has detected the barcode repeat if needed the above two steps to program up to 10 different barcodes the LEARN LED returns to the blinking state for the next code If more than one barcode is detected in the scan line the Multi Label mode is enabled refer to the 2K 4K Family Software Configuration Parameter Guide Help file exit the process by pressing the X PRESS push button once The scanner will restart at the end of the process and then the detected barcodes are automatically configured in scanner memory AutoSetup Function Once entered if a barcode label is positioned in front of the scanline the scanner automatically performs the optimal setup of the reading parameters for that specific barcode The procedure is as follows place the desired barcode on the scanline enter the AutoSetup function the laser turns on and the SETUP LED blinks to indicate the ongoing process wait until the SETUP LED stays steady on indicating the reader has detected the barcode This procedure ends either when the barcode is successfully decoded or after a timeout of about 7 seven seconds The scanner will restart at the end of the process and then the optimized reading parameters for that barcode are automatically configured in scanner memory o The AutoSetup function does not modify the programmed barcode symbologies If needed the AutoLearn function can be performed after NOTE Autosetup In
60. ion with the host Figure 60 DS2400N POWER SUPPLY V 10 30 Vdc t VGND j 1 CHASSIS CHASSIS Earth Ground Figure 60 Power Supply Connections The power must be between 10 and 30 Vdc only For DS2400N Subzero models the power must be 24 Vdc It is recommended to connect pin 1 CHASSIS to a common earth ground 5 2 MAIN SERIAL INTERFACE The signals relative to the following serial interface types are available on the input output connector of DS2400N If the interface type is not compatible with the current communication handshaking then the system forces the handshake to none The main interface type and the relative parameters baud rate data bits etc can be set using the Genius utility program or the Genius based Host Mode Programming procedure Details regarding the connections and use of the interfaces are given in the next paragraphs 56 25 PIN CABLE ELECTRICAL CONNECTIONS O 5 2 1 RS232 Interface The serial interface is used in this case for point to point connections it handles communication with the host computer and allows both transmission of code data and the programming of the scanner This is the default setting The following pins are used for RS232 interface connection 25 pin Name Function 2 TX Transmit Data 3 RX Receive Data 4 RTS Request To Send 5 CTS Clear To Send 7 GND Ground It is always advisable to use shielded cables The overall maximum cab
61. is a built in high speed interface dedicated for high speed scanner interconnection ID NET is in addition to the Main and Auxiliary serial interfaces If you need to install an ID NET network refer to this DS2400N Reference Manual The scanner can also be configured for alternative layouts by reading programming barcodes See the Setup Procedure Using Programming Barcodes printable from the CD ROM e f you need to install an Ethernet network Fieldbus network Pass Through network Multiplexer network or an RS232 Master Slave network refer to the DS2400N Reference Manual 14 INTRODUCTION E 2 INTRODUCTION 2 1 PRODUCT DESCRIPTION The DS2400N laser scanner satisfies the most advanced needs of a wide range of users It has been developed focusing on the realistic requirements of its target market The outstanding result is an extremely compact cost effective and easy to use industrial scanner Standard Application A standard application program is factory loaded onto the Program DS2400N This program controls barcode reading serial port interfacing data formatting and many other operating and control parameters It is completely configurable from a host computer through the Genius utility program provided on CD with the scanner or via the serial interface Genius based Host Mode Programming Custom Application If the Standard Application Program does not meet your Programs requirements please contact your local Data
62. is deactivated WARNING 94 TROUBLESHOOTING Ep 9 TROUBLESHOOTING 9 1 GENERAL GUIDELINES When wiring the device pay careful attention to the signal name acronym on the CBX100 500 spring clamp connectors chp 4 If you are connecting directly to the scanner 25 pin connector pay attention to the pin number of the signals chp 5 If you need information about a certain reader parameter you can refer to the Genius program help files Either connect the device and select the parameter you re interested in by pressing the F1 key or select Help Parameters Help 2K 4K Software Configuration Parameters Guide from the command menu If you re unable to fix the problem and you re going to contact your local Datalogic office or Datalogic Partner or ARC we suggest providing if possible the Device Configuration files ddc Connect through Genius and click the Save icon from the toolbar Also note the exact Model Serial Number and Order Number of the device 95 DS2400N REFERENCE MANUAL TROUBLESHOOTING GUIDE Problem Suggestions Power On the Power On Ready LED are not lit Is power connected If using a power adapter like PG 6000 is it connected to a wall outlet If using rail power does rail have power If using CBX100 does it have power check switch and LED Measure voltage either at pin 13 and pin 25 for 25 pin connector or at spring clamp Vdc and GND for CBX Power On
63. je1pneg 0 19J9Y 31989 LAN I CBX100 500 Scanner white Slave up to 31 Figure 44 ID NET Network Connections with isolated power blocks CBX ELECTRICAL CONNECTIONS 45 DS2400N REFERENCE MANUAL CBX100 500 Main Interface HOST Scanner V Rs232 Rs485 Master ID NET Termination Resistor O CBX100 500 ID NET Termination Resistor OF Scanner white Slave 1 u16ue xew 104 ajqey oje1pneg oj JaJoy 31985 L3N dl CBX100 500 white Scanner Slave up to 31 POWER SOURCE 12 24 Vdc Figure 45 ID NET Network Connections with Common Power Branch Network 46 C BX ELECTRICAL CONNECTIONS CBX100 500 Main Interface HOST Scanner V Rs232 Rs485 Master ID NET Termination Resistor O CBX100 500 Scanner Slave 1 ID NET Termination Resistor y3Bua xew 104 ajqey ojeupneg oj 19J9y 21985 LAN CI CBX100 500 Scanner Slave up to 31 Termination Resistor O Earth GND l Vdc POWER SOURCE 12 24 Vdc Figure 46 ID NET Network Connections with Common Power Star Network 47 DS2400N REFERENCE MANUAL 4 3 3 ID NET Network Termination The network must be properly terminated in the first and last scanner of the network This is done by setting the ID NET Termination Resistance Switch i
64. l Figure 80 NPN Input 2 Using External Power 69 O DS2400N REFERENCE MANUAL 5 5 1 Code Verifier If the DS2400N is used as a Code Verifier the verifier code can be configured in software through the Genius configuration program However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code The Code Verifier parameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 2K 4K Family Software Configuration Parameter Guide Help file 5 6 OUTPUTS Two general purpose outputs are available The following pins are present on the 25 pin connector of the scanner 25 pin Name Function 9 Vdc Power Source Outputs 8 O1 Output 1 22 O1 Output 1 11 O2 Output 2 12 O2 Output 2 7 GND Power Reference Outputs The meaning of the two outputs Output 1 and Output 2 can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line By default Output 1 is associated with the No Read event which activates when the code signaled by the external trigger is not decoded and Output 2 is associated with the Complete Read event which activ
65. last QL in the network Power CAB PW EXT iine BA600 ID NET Out A G BA400 Ext Power BA500 Trigger CBX500 w BM200 7 BA300 Service CAB AUX03 ME eo Figure 89 ID NET M S Synchronized Layout DS2400N Master with CBX500 DS2400N Slaves with QL100 QL500 ID NET QL100 QL100 CBL 1480 xx CBL 1480 xx Slave Nodes Power CAB PW EXT CBL 1490 ID NET Terminator The ID NET network must be terminated inserting an ID NET terminator into the last QL in the network ID NET on the QL500 is internally terminated e e a ll Ethernet Interface Figure 90 ID NET M S Synchronized Layout DS2400N Master with QL500 DS2400N Slaves with QL100 78 TYPICAL LAYOUTS D The Master scanner can communicate to the Host as a Slave node on an Ethernet TCP IP network This example requires using the accessory BM2x0 Ethernet interface board installed inside the CBX500 connection box System configuration can be accomplished through the Auxiliary interface of the Master scanner internal CBX500 9 pin connector using the Genius configuration program or Genius based Host Mode programming Configuration can also be accomplished in Genius directly through the Ethernet network In this case initial connection can be made using Programming Barcodes Power 5 E Slave 1 Slave n wi Maste
66. le length must be less than 15 m 49 2 ft DS2400N USER INTERFACE Chassis Figure 61 RS232 Main Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices START SUA SEAHSMISSKON failed Sin ub L vo DATA DATA V TRANSMISSION TRANSMISSION TX DATA V ele e l l l l l l l l STOPPED ENABLED ENABLED V V IDLE DISABLED IDLE l l l l TRANSMISSION l l l l l Figure 62 RS232 Control Signals If the RTS CTS handshaking protocol is enabled the DS2400N activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 57 EP DS2400N REFERENCE MANUAL 5 2 2 RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments The connector pinout follows 25 pin Name Function 2 TX RS485 Transmit Data 3 RX RS485 Receive Data 4 TX RS485 Transmit Data 5 RX RS485 Receive Data 7 GND Ground DS2400 USER INTERFACE RX485 GND Chassis Figure 63 RS485 Full duplex Connections d For applications that do not use RX signals do not leave these lines floating but co
67. logic distributor Some of the main features of DS2400N are listed below e ACR Lite Advanced Code Reconstruction e small dimensions and light weight e software programmable scanning speed on all models e linear and raster version e completely configurable via serial interface Genius V e 3serial communication interfaces Main Auxiliary ID NET e supply voltage from 10 to 30 Vdc 24 Vdc 10 for Subzero models e reads all popular codes e test mode to verify the reading features and exact positioning of the scanner without the need for external tools programmable in 4 different operating modes to suit the most various barcode reading system requirements e code verifier e low power consumption The DS2400N uses a solid state laser diode as a light source the light emitted has a wavelength between 630 and 680 nm Refer to the section Safety Precautions at the beginning of this manual for information on laser safety The protection class of the enclosure is IP65 the reader is therefore suitable for industrial environments where high protection against harsh external conditions is required 15 ED DS2400N REFERENCE MANUAL 2 1 1 Indicators The five LEDs on the side of the scanner Figure A indicate the following This LED indicates the device is ready to operate For Subzero ERU green models this LED blinks during the warm up phase GOOD green This LED confirms successful reading
68. ly from each other Typically the mirrored rotor surfaces are angled to create multiple scan lines instead of a single beam Resolution The narrowest element dimension which can be distinguished by a particular reading device or printed with a particular device or method 101 RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange RS485 Interface that specifies the electrical characteristics of generators and receivers for use in balanced digital multipoint systems such as on a Multidrop line Scanner A device that examines a printed pattern barcode and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system Serial Port An I O port used to connect a scanner to your computer identifiable by a 9 pin or 25 pin connector Signal An impulse or fluctuating electrical quantity i e a voltage or current the variations of which represent changes in information Skew Rotation about the Y axis Rotational deviation from correct horizontal and vertical orientation may apply to single character line or entire encoded item See pars 3 2 1 and 3 2 5 Step Ladder Orientation When the barcode s bars are positioned horizontally on the product causing them to appear as a ladder The ends of all bars will enter the scan window first See par 7 2 1 Symbol A combination of characters including start stop and checksum
69. m voltage 30 Vdc Maximum current 12 mA scanner 12 mA CBX An anti disturbance filter is implemented in software on both inputs so that the minimum pulse duration is 5 milliseconds This value can be increased through the software parameter Debounce Filter see the 2K 4K Family Software Configuration Parameter Guide Help file CBX100 500 Function V Power Source External Trigger I1A External Trigger A polarity insensitive 11B External Trigger B polarity insensitive V Power Reference External Trigger The External Trigger input is used in the On Line operating Mode and tells the scanner to scan for a code The active state of this input is selected in software Refer to the Genius Help On Line The yellow Trigger LED Figure A 3 is on when the active state of the External Trigger corresponds to ON This input is optocoupled and can be driven by both an NPN and PNP type command The connections are indicated in the following diagrams EXTERNAL TRIGGER INPUT CONNECTIONS USING DS2400N POWER PH 1 Photocell PNP brown black blue OON aja je i Se Q D ene Figure 49 PH 1 PNP External Trigger Using DS2400N Power 49 DS2400N REFERENCE MANUAL NPN Photocell Power to Input Photocell Signal Photocell Reference OOlOON je JE 3 Vde GND amp REF ID MA MB V SGND POWER e ID NET TRIGGER AUX Figure 50 NPN External Trigger Using DS
70. mm 3 9 in 440 mm 17 3 in on 0 50 mm 20 mils codes 22XX 190 mm 7 5 in 600 mm 23 6 in on 0 50 mm 20 mils codes See reading diagrams in par 7 4 for further details 23 ED DS2400N REFERENCE MANUAL 2 6 ACCESSORIES The following accessories are available on request for the DS2400N Name Description__________PartNumber Mirrors GFC 200 85 Contact Reading Mirror 93A201108 GFC 2010 2KN 0 Direct Output Window 93ACC1874 GFC 2020 2KN 102 Lateral Output Mirror 93ACC1871 OM2000N Connection Boxes Oscillating Mirror 93ACC1783 CBX100 Compact Connection Box 93A301067 CBX100 All In One CBX500 Compact Connection Box BM100 Modular Connection Box 93A301076 93A301068 BM100 Backup Module 93ACC1808 BM150 Display Module 93ACC1809 BM200 210 Ethernet TCP IP Module STD IP65 93ACC1851 93ACC1852 BM300 310 Profibus Module STD IP65 93ACC 1810 93ACC1811 BM400 DeviceNet Module IP65 93ACC1814 BM500 510 520 Ethernet IP Module STD IP65 IP54 93ACC1812 93ACC1813 93ACC1840 BM600 CANopen Module STD 93ACC1815 BM700 710 Profinet Module STD IP65 93ACC1816 93ACC1886 BM1100 CC Link Module STD 93ACC1845 BM1200 1210 Modbus TCP 93ACC1848 93ACC1849 BA100 DIN Rail Adapters 93ACC1821 BA200 Bosch Adapters 93ACC1822 BA900 Two Cable
71. munication among scanners is highly efficient so that an immediate result will be available ID NET 16 INTRODUCTION ID NET M S Multidata Multiple stations single scanner ID NET ID NET interface allows connection of scanners reading objects placed on independent conveyors All scanners are typically located far away from each other and they use a dedicated presence sensor At the end of each reading phase each scanner transmits its own data message to the host Thanks to ID NET data collection among readers is accomplished at a high speed without the need of external multiplexing device This leads to an overall cost reduction and to a simple system wiring 17 ED DS2400N REFERENCE MANUAL 2 2 1 How To Setup Configure the Scanner Network A complete ID NET scanner network can be rapidly setup as follows Mounting amp Connection 1 Mechanically mount install all the readers refer to par 3 2 and 3 2 5 2 Wire ID NET refer to par 4 3 or 5 3 3 Connect the planned Master scanner to a PC by means of the Genius configuration software 4 Power up the entire system Configuration Launch Genius 2 From the Genius Device Menu select Local Device Network Settings and program the Role of the Master scanner Synchronized or Multidata This procedure requires the Network Baud Rate be the same for all Slaves and Master 500 kbs is the default value It can be cha
72. n the CBX100 500 to ON 4 4 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point to point connections The parameters relative to the aux interface baud rate data bits etc as well as particular communication modes such as LOCAL ECHO can be defined using the Genius utility program or Genius based Host Mode Programming installed from the CD ROM The 9 pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or communication monitoring 1 5 00000 0000 9 6 Figure 47 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface CEX100 500 Function Auxiliary Interface Receive Data Auxiliary Interface Transmit Data Auxiliary Interface Reference USER INTERFACE RX TX Se 3 3 E31 E 3 3 3 3 OE 1 V V 01 01 O2 O2 V IA 12B V OUTPUTS INPUT2 3 eS Q REFS dio ID V MA MB V ey K TRIGGER Reference Figure 48 RS232 Auxiliary Interface Connections o Do not connect the Aux Interface to the CBX spring clamp connectors and the 9 pin connector simultaneously NOTE 48 CBX ELECTRICAL CONNECTIONS e 4 5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner Input 1 External Trigger and Input 2 a generic input The electrical features of both inputs are Maximu
73. ned inside the rugged metal casing which guarantees protection class IP65 when the OM2000N is mounted correctly onto the scanner The OM2000N is directly powered from the scanner through a connector which is accessible after removing the scanning window see Figure 28 It therefore operates exclusively at low power between 10 and 30 VDC AN The OM2000N accessory is not compatible with and therefore cannot be used on Subzero models CAUTION The following figure gives the overall dimensions of the DS2400N OM2000N and may be used for its installation in the application 51 2 Figure 26 DS2400N OM2000N Overall Dimensions 33 DS2400N REFERENCE MANUAL The installation of the deflection mirror is very easy 1 Clean the OM2000N mirror surface and output window internally and externally with a clean soft cloth and alcohol before assembling it to the scanner AN All abrasive substances must be absolutely avoided as they cause irreparable damage to the transparency of the glass CAUTION Remove the scanning window from the scanner see Figure 27 3 Bring the OM2000N close to the scanner and insert the cable into the power connector of the scanner see Figure 28 d Make sure the cable doesn t remain in the path of the NOTE mirror movement 4 Check that the seal is correctly positioned and then after having aligned the OM2000N onto the scanner fix it using the two scr
74. nged after network setup using Genius V through the Master scanner See also the alternative procedure in the note below 3 At the prompt to Send updated Network configuration to the Local Device Master choose Yes 4 Then run the NET AUTOSET procedure from the Icon in the Devices Area Genius V sets all slave scanners according to the Master Role Synchronized or Multidata and assigns each a random address If necessary this address can be changed through the Network Wizard Configure the System parameters via Genius If using the CBX connection box equipped with a BM100 Backup module perform System Backup at the Master The scanner network is ready If necessary the ID NET baudrate can be set individually on each Slave scanner to match the Master Connect each Slave to Genius and set the Reading System Layout gt Network Baudrate parameter Then follow the procedure above An alternative method of programming scanner address and role assignment can be accomplished by using the Connectivity Programming Barcodes refer to the Setup Procedure Using Programming Barcodes document on the product CD 18 INTRODUCTION 2 3 X PRESS HUMAN MACHINE INTERFACE X PRESS is the intuitive Human Machine Interface designed with the precise goal of improving ease of f ess installation and maintenance inter face Status and diagnostic information are clearly presented by means of five colored LEDs whereas the
75. nment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense POWER SUPPLY This product is intended to be installed by Qualified Personnel only This accessory device is intended to be supplied by a UL Listed or CSA Certified Power Unit with Class 2 or LPS power source which supplies power directly to the scanner via the 25 pin connector vii CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures HANDLING The DS2400N is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage e avoid that the scanners hit one another causing damage They should be handled separately e avoid that the scanners are dropped exceeding shock limits viii e do not fine tune the positioning by striking the scanner or bracket e do not weld the scanner into position which can cause electrostatic heat o
76. nnect them to GND as shown below DS2400 USER INTERFACE TEE AS RX485 GND Chassis Figure 64 RS485 Full duplex Connections using Only TX Signals 58 25 PIN CABLE ELECTRICAL CONNECTIONS O 5 2 3 RS485 Half Duplex Interface o This interface is provided for backward compatibility We recommend using the more efficient ID NET network for Master Slave or Multiplexer layouts The RS485 half duplex 3 wires shield interface is used for polled communication protocols lt can be used for Multidrop connections with a Datalogic Multiplexer see par 6 5 exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The connector pinout follows 25 pin Name Function 2 RTX RS485 Receive Transmit Data 4 RTX RS485 Receive Transmit Data 7 GND Ground DS2400N MULTIPLEXER RTX485 RTX485 RS485REF Chassis E Figure 65 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode Figure 66 shows a multidrop configuration with DS2400N scanners connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 59
77. ops between them e Scanners chassis may be connected to earth e Network inside the same building Baudrate Table Baud Rate 125 kbps 250 kbps 500 kbps Cable Length 1200 m 900 m 700 m Application dependent contact your Datalogic Automation representative for details The default ID NET baudrate is 500 kbps Lower ID NET baudrates allow longer cable lengths The baudrate is software configurable by authorized Datalogic Automation personnel only NOTE 61 E DS2400N REFERENCE MANUAL 5 3 2 ID NET Response Time The following figure shows the response time of the ID NET network This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host Max ID NET Response Time 240 220 200 e 4 180 at i 160 4 ES D e of 140 120 100 __ r Response Time ms 80 m i 60 40 20 0 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Number of Nodes 500 kbps 250kbps mm 125 kbps Figure 67 ID NET Response Time CONDITIONS e ID NET M S Synchronized layout e message length 50 bytes per node 62 25 PIN CABLE ELECTRICAL CONNECTIONS qe Max 0 3 m 120 Ohm me Scanner Slave up to 31
78. p to 10 15 Figure 24 Maintaining Minimum Skew Angle 31 DS2400N REFERENCE MANUAL The internal optical path from the scanner reading window to the GFC 200 window is 51 mm The reading distance of the DS2400N scanner with the GFC 200 is shifted by 51 mm towards the scanner because of the internal optical path between the scanner and the GFC 200 output window The reading performance also decreases in typical conditions by about 10 due to the optical signal passing through the output window of the GFC 200 and the reflection on the mirror surface The combination of these effects produces the reading diagram represented below Scanner Reading Diagram without E J GFC 200 10 READING FIELD Scanner Reading Diagram with GFC 200 10 READING FIELD im Scanner Reading Diagram 51 mm shifted by 51 mm 2 0 in Figure 25 GFC 200 Reading Performance Comparison 32 INSTALLATION 3 2 5 Mounting an OM2000N Accessory Oscillating Mirror The OM2000N oscillating mirror is designed to generate homogeneous and adjustable raster reading through deflection of the scanning laser beam The system consists of the oscillating mirror attached to the scanner and allows a surface instead of a line to be observed versatility and reading accuracy are therefore increased in Picket Fence reading mode The electronic and electromechanical components controlling the mirror movement are contai
79. r refers to anyone using a DS2400N Device refers to the DS2400N You refers to the System Administrator or Technical Support person using this manual to install mount operate maintain or troubleshoot a DS2400N REFERENCE DOCUMENTATION The documentation related to the DS2400N management is listed below e CBX100 Installation Manual e CBX100 LT Installation Manual for Subzero models e CBX500 Installation Manual e CBX Accessory Manuals e OM2OOON Installation Manual e Genius Help On Line SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information e PRODUCTS Search through the links to arrive at your product page which describes specific Info Features Applications Models Accessories and Downloads including the Genius utility program which allows device configuration using a PC It provides RS232 and Ethernet interface configuration e SERVICE Overview Warranty Extensions and Maintenance Agreements Repair Centers Helpdesk Material Return Authorization PATENTS This product is covered by one or more of the following patents Utility patents US5992740A US6443360B1 US6056198A US6273336B1 EP0789315B1 EP1217571B1 GB2345568B SAFETY AND COMPLIANCE NOTICES AN Subzero model scanners must not be opened in an uncontrolled environment CAUTION LASER
80. r Il Host D Ethernet Interface CBX500 with BM2x0 Y External Trigger for On Line Mode A ID NET up to 16 devices practical limit Ez Figure 91 ID NET M S Synchronized Layout DS2400N Master with BM200 210 TCP IP Ethernet Interface to Host 79 DS2400N REFERENCE MANUAL Alternatively the Master scanner can communicate to the Host as a Slave node on a Fieldbus network This requires using an accessory Fieldbus interface board installed inside the CBX500 connection box System configuration can be accomplished through the Auxiliary interface of the Master scanner internal CBX500 9 pin connector using the Genius configuration program or Genius based Host Mode programming Power E Slaves ir Slavesin Oo Ds pd a mi Master HELE Host O Fieldbus Interface ES Q External Trigger for On Line Mode ID NET up to 16 devices practical limit OL m JO l Figure 92 ID NET Fieldbus M S Synchronized Layout 10 OC O oL o o m o OC wm O om w O O Fieldbus Interface Q Auxiliary Serial Interface Local Echo RS232 oJoJo o oTo haul o Lal o Lal O External Trigger for On Line Mode iii i ID NET up to 32 devices max network extension of 1000 m 0 0 0 0 0 0 pman o pi o MEO Figure 93 ID NET Fieldbus M S Multidata Host 80
81. r output window damage e do not spray paint near the scanner which can cause output window damage GENERAL VIEW DS2400N YON 1200 a AVBULSST FEBRUARY 201 O5 DEZA M c Figure A 1 Warning and Device Class Labels 7 Laser Beam Output Window 2 POWER ON LED COM LED 3 Mounting Holes 9 STATUS LED 4 READY LED X PRESS Push Button 5 GOOD LED 41 Accessory Mounting Holes 6 TRIGGER LED DS2400N Subzero 1 Warning and Device Class Labels 2 POWER ON LED G Mounting Holes 4 READY LED 5 GOOD LED 6 TRIGGER LED Figure A 7 Laser Beam Output Window COM LED 9 Subzero Model Logo STATUS LED 11 X PRESS Push Button xi xii RAPID CONFIGURATION 1 RAPID CONFIGURATION This chapter illustrates a Stand Alone application For other types of installations such as ID NET Fieldbus Pass Through Multiplexer Layout etc refer to chapters 4 5 and 6 For complete scanner configuration using the Genius configuration program refer to the Context Sensitive Help On Line STEP 1 CONNECT THE SYSTEM To connect the system in a Stand Alone configuration you need the hardware indicated in Figure 1 In this layout the data is transmitted to the Host on the main serial interface In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the main interface selection When
82. reconstructed in ACR Lite e Reconstruction reading mode is not compatible with scanner Raster models To maximize scanner performance in Advanced Code Reconstruction Reading applications enable only the code symbologies that will actually be used in the application and disable any code symbologies that will not be used in the application reconstruct only one code label at a time use conveyor speeds less than or equal to 1 0 m s 7 1 2 Tilt Angle for Advanced Code Reconstruction The most important parameter in Advanced Code Reconstruction is the value of the maximum tilt angle a maximum under which the code reconstruction process is still possible Laser Beam Il s a tilt angle Figure 101 Tilt Angle 85 86 DS2400N REFERENCE MANUAL The decoder will be able to read the label with a tilt angle between a max and a max as shown in the following figure O S SS 9 qw Conveyor No Read No Read WM 177 No Read Laser Beam Figure 102 Reading Zones with a Max While tilt angles of 45 can be obtained DS2400N scanners are not designed to create omni directional reading stations using two scanners in an X pattern READING FEATURES E 7 1 3 Advanced Code Reconstruction Reading Conditions The following tables describe the minimum code height requirements in mm for standard ACR Lite applications depending on the code symbology and the given reading conditions
83. t gt DATALOGIC DECLARATION OF CONFORMITY Rev 1 CE Datalogic Automation S r l Via Lavino 265 40050 Monte San Pietro Bologna Italy www automation datalogic com declares that the CBX100 Connection Box Compact CBX500 Connection Box Modular BM100 Backup module BM150 Display module and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive This Declaration is based upon compliance of the products to the following standards EN 55022 CLass A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Monte San Pietro January 20th 2012 Paolo Morselli Quality Manager PER ww s oe m Net y o et CeCe UNI EN ISO 9001 UNI EN ISO 14001 EC 128 gt DATALOGIC DECLARATION OF CONFORMITY rev 2 Pag 1 di 1 Datalogic Automation S r l Via Lavino 265 40050 Monte San Pietro Bologna Italy www automation datalogic com declares that the QLxxx and QLMxxx Connection module and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive This Declaration is based upon compliance of the products to the following standards EN 5
84. tart Stop characters correctly assigned Is the serial trigger source correctly connected and configured On line Mode and Serial On Line Reader doesn t respond correctly to the expected external signals end In the Genius program select the Operating Mode branch and check the Reading Phase Timeout parameterization X PRESS X PRESS functions don t work LEDs light up but do not allow access to the functions The X PRESS functions don t work if the scanner motor or laser are turned off Check if the motor or laser are turned off through the following parameters e Beam Shutter enabled e Scan Speed Motor Off e Energy Saving gt Serial Motor Off has been sent 96 TROUBLESHOOTING m TROUBLESHOOTING GUIDE Problem Suggestions Reading Not possible to read the target barcode always returns No Read or the Auto Setup procedure Fails Check synchronization of reading pulse with object to read Is the scan line correctly positioned Place barcode in the center of scan line and run Test mode selectable by Genius as an Operating Mode If you still have trouble check the following e Is the reading distance within that allowed see reading diagrams e Is the Tilt angle too large Is the Skew angle less than 10 direct reflection Choose the Code Definition branch and enable different Code Symbologies except Pharmacode Length Min and Max variable e Is t
85. the Ready LED is continuously blinking motor and laser are OFF For Subzero models this indicates the warm up phase If this phase exceeds the expected warm up time a diagnostic error condition will be generated see indication below Check the input voltage if less than 24 Vdc the scanner may not attain warm up Diagnostic Error the Ready LED and Status LED are continuously blinking and the Good Read LED is ON This indicates a diagnostic alarm error condition A User Defined Error message or an Internal Numeric Error message is sent over the selected communication interface See the Help On Line for diagnostic error conditions On line Mode TRIGGER LED is not lit when external trigger activates Is sensor connected to 11A 11B spring clamps for CBX or to pins 18 and 19 for 25 pin connector Is power supplied to photo sensor Are the photo sensor LEDS if any working correctly Is the sensor reflector system aligned On line Mode TRIGGER LED is correctly lit but nothing happens no reading results Is the software configuration consistent with the application condition operating mode etc In the Genius program select the Operating Mode branch and check for related parameters Serial On line Mode the reader is not triggered no reading results In the Genius program select the Operating Mode branch and check if Serial On Line is selected in the On Line Options Are the S
86. the conditions in the notes under the diagrams 7 3 1 Raster Raster versions are available The distance between the top and bottom scan lines is called capture and is measured from the laser beam output window The reading characteristics for the raster versions are given in the table below Reading Distance Raster Capture 18 mm 35 mm 0 7 in 1 4 in If standard devices do not satisfy specific requirements contact your nearest Datalogic distributor supplying code samples to obtain complete information on the reading possibilities 90 READING FEATURES 7 4 READING DIAGRAMS Reading diagrams for Subzero models and Standard models are the same DS2400N 020X Short Reading Range 2 4 6 8 10 12 14 in 5 10 15 20 25 30 35 cm 20 35 mm 14 mils a AT 2 5 j n 1 25 8 mils Note 0 0 is the center of the laser beam output window CONDITIONS Optic Version Linear Code nterleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Code Resolution High Reading Conditions Standard Scan Speed 800 scans sec Parameters selectable in Genius 91 ES DS2400N REFERENCE MANUAL DS2400N 120X Medium Reading Range 4 8 12 16 20 10 20 30 40 50 cm 8 20 20 50 mm 6 45 20 mils 4 10 2 5 0 0 2 5 4 10 6 15 8 20
87. the Fieldbus interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone Power CBX500 DS2400N O Fieldbus Interface Profibus Ethernet DeviceNet etc Q Auxiliary Serial Interface Local Echo RS232 Host External Trigger for On Line Mode Figure 84 Fieldbus Interface Point to Point Layout 73 DS2400N REFERENCE MANUAL 6 2 PASS THROUGH Pass through mode allows two or more devices to be connected to a single external serial interface Each DS2400N transmits the messages received by the Auxiliary interface onto the Main interface All messages will be passed through this chain to the host When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port of the last scanner in the chain for manual code reading capability The Main and Auxiliary ports are connected as shown in the figure below O Main Serial Interface RS232 only Q Auxiliary Serial Interface RS232 External Trigger for On Line Mode Figure 85 Pass Through Layout 74 TYPICAL LAYOUTS D An alternative Pass Through layout allows the more efficient ID NET network to be used This layout is really an ID NET Master Slave
88. twork must be terminated inserting an ID NET terminator into the last QL in the network ID NET on the QLM600 is internally terminated NOTE 81 DS2400N REFERENCE MANUAL 6 4 RS232 MASTER SLAVE o This interface is provided for backward compatibility We recommend using the more efficient ID NET network for Master Slave or Multiplexer layouts The RS232 master slave connection is used to collect data from several scanners to build either a multi point or a multi sided reading system there can be one master and up to 9 slaves connected together The Slave scanners use RS232 only on the main and auxiliary serial interfaces Each slave DS2400N transmits the messages received by the auxiliary interface onto the main interface All messages will be passed through this chain to the Master The Master scanner is connected to the Host on the RS232 RS485 main serial interface There is a single reading phase and a single message from the master scanner to the Host computer Either On Line or Serial On Line Operating modes can be used in this layout When On Line Operating mode is used the external trigger signal is unique to the system however it is not necessary to bring the external trigger signal to the Slave scanners The main and auxiliary ports are connected as shown in the figure below Master D Main Serial Interface RS232 only Auxiliary Serial Interface RS232 External Trigger for On
89. uages Interface A shared boundary defined by common physical interconnection characteristics signal characteristics and meanings of interchanged signals LED Light Emitting Diode A low power electronic device that can serve as a visible or near infrared light source when voltage is applied continuously or in pulses It is commonly used as an indicator light and uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD LEDs have extremely long lifetimes when properly operated Multidrop Line A single communications circuit that interconnects many stations each of which contains terminal devices See RS485 Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Picket Fence Orientation When the barcode s bars are positioned vertically on the product causing them to appear as a picket fence The first bar will enter the scan window first See par 7 2 2 Pitch Rotation of a code pattern about the X axis The normal distance between center line or adjacent characters See pars 3 2 1 and 3 2 5 Position The position of a scanner or light source in relation to the target of a receiving element Protocol A formal set of conventions governing the formatting and relative timing of message exchange between two communicating systems Raster The process of projecting the laser beam at varied angles spaced even
90. under the following conditions e no direct ventilation on the scanner e fixed working environment no rapid temperature changes At 35 C a 20 min warm up period is required before the scanner is ready to read barcodes 99 GLOSSARY ACR Lite Advanced Code Reconstruction This is a light version of the powerful Advanced Code Reconstruction technology applied to high performance high precision scanners ACR Lite is effective in reading codes positioned close to linear small height codes damaged codes or poor print quality codes See par 7 1 Aperture Term used on the required CDRH warning labels to describe the laser exit window Barcode A pattern of variable width bars and spaces which represents numeric or alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format Barcode Label A label that carries a barcode and can be affixed to an article Baud Rate A unit used to measure communications speed or data transfer rate CDRH Center for Devices and Radiological Health This organization a service of the Food and Drug Administration is responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance wit
91. w two steps to program up to 10 STATUS rod different barcodes the LEARN OS LED returns to the blinking state A for the next code If more than one barcode is detected in the Figure 6 X PRESS Interface Auto Learn Function scan line the Multi Label mode is enabled refer to the 2K 4K Family Software Configuration Parameter Guide Help file 3 Exit the process by pressing the X PRESS push button once The scanner will restart at the end of the process and then the detected barcodes are automatically configured in scanner memory If the barcode cannot be read because of low contrast or excessive ambient light you can perform the AutoSetup function to optimize the optical parameters Then you can perform AutoLearn to recognize the barcode symbology On exit from Autolearn the following parameters are forced Code Combination Single Label Reading Mode Linear If necessary these parameters can be changed through Genius n case of Programming Barcodes refer to the Setup Procedure Using Programming Barcodes document in the product CD RAPID CONFIGURATION Auto Setup Optional At the end of the Auto Learn procedure you have the possibility to follow the Auto Setup procedure to set up the reading parameters 1 Enter the Auto Setup function by holding the X PRESS push button pressed until the SETUP LED is on Release the button to enter the Auto Setup function Once entered if
92. wer Supply Voltage 10 to 30 Vdc 24 Vdc 10 Power consumption max Serial Interfaces Main Serial Interface Sw programmable RS232 RS485 FD and HD Baudrate 1200 115200 Baudrate 1200 115200 Baudrate Up to 1 MBaud Inputs Input 1 External Trigger Input 2 Optocoupled polarity insensitive Voltage 10 to 30 Vdc Current Consumption 12 mA max Minimum Pulse Duration 5 ms Outputs Output 1 Output 2 Optocoupled Vce 30 Vdc max Collector Current 40 mA continuous max 130 mA pulsed max VCE saturation 1V max at 10 mA Power Dissipation 80 mW max at 45 C ambient temperature Light Source Semiconductor laser diode Wave Length In the range 630 to 680 nm Safety Class Class 2 EN 60825 1 CDRH READING FEATURES D Scan Rate software program 600 to 1000 scans sec Aosta Ande Maximum Reading Distance Maximum Resolution See reading diagrams D Further details given in par 7 3 98 TECHNICAL FEATURES m ENVIRONMENTAL FEATURES DS2400N xxx0 Standard DS2400N xxx5 Subzero Operating Temperature 0 to 45 C 32 to 113 F 35 to 45 C 31 to 113 F Storage Temperature 20 to 70 C 4 to 158 F 35 to 70 C 31 to 158 F Humidity max 90 non condensing Vibration Resistance 14 mm 2 to 10 Hz 1 5 mm 13 to 55 Hz EN 60068 2 6 2 g 70 to 200 Hz 2 hours on each axis Bump Resistance 30g 6 ms EN 60068 2 29 5000 shocks on each axis Shock Resistance 30g 11 ms EN 60068 2 27
93. with a clean soft cloth and alcohol before closing the scanner 4 Mount the GFC 2010 accessory so that the opening face is at 0 with respect to the scanner body Tighten the two cover screws Figure 16 Mounting a GFC 2010 Direct Output Window The reading position with respect to the scanner is shown below GFC 2010 Laser Beam 0 2 Figure 17 GFC 2010 Laser Beam Output Position 28 INSTALLATION 3 2 3 Mounting a GFC 2020 Accessory Lateral Output Deflection Mirror The GFC 2020 accessory is a Lateral Output deflection mirror which helps to position the scanner body in a different orientation with respect to the code for limited space applications AN Subzero model scanners must not be opened in an uncontrolled environment CAUTION The installation of the deflection mirror is very easy 1 Make sure the device is not powered m o Cover Screws 2 Remove the original 0 scanning window from the scanner by unscrewing the two cover screws Figure 18 Removing the 0 Scanning Window AN Avoid any contact with the deflection mirror mirrored rotor the lenses or other optical components otherwise the performance of the reader will be CAUTION reduced 3 Clean the mirror surface and reading window with a clean soft cloth and alcohol before closing the scanner 4 Mount the GFC 2020 accessory so that the opening face is at 90 with respect to the scanner body Tighten the two

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