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Datalogic DS8100A-3115

1. Note 0 0 is the center of the laser beam output window CONDITIONS Code PCS Pitch angle Skew angle Tilt angle Reading mode Interleaved 2 5 or Code 39 0 90 0 10 0 Linear 103 O DS8100A REFERENCE MANUAL DS8100A 3X15 0 38 mm 15 mils The diagram shows an average reading area obtained considering different barcode types of variable quality 28 70 24 60 20 50 16 40 12 30 8 20 4 10 0 0 4 10 8 20 12 30 16 40 20 50 24 60 28 70 in cm 16 24 32 40 48 56 64 in 40 60 80 100 120 140 160 cm Note 0 0 is the center of the laser beam output window CONDITIONS Code PCS Pitch angle Skew angle Tilt angle Reading mode 104 Interleaved 2 5 or Code 39 0 90 0 10 0 Linear READING FEATURES DS8100A 3X25 0 30 mm 12 mils The diagram shows an average reading area obtained considering different barcode types of variable quality 24 6 20 5 16 40 12 30 8 20 4 10 0 0 4 10 8 20 12 30 16 40 20 50 24 60 in cm 0 16 24 32 40 48 0 40 60 80 100 120 56 140 in cm a Ea fos pea
2. Note 0 0 is the center of the laser beam output window CONDITIONS Code PCS Pitch angle Skew angle Tilt angle Reading mode Interleaved 2 5 or Code 39 0 90 0 10 0 Linear 105 O DS8100A REFERENCE MANUAL DS8100A 3X35 0 25 mm 10 mils The diagram shows an average reading area obtained considering different barcode types of variable quality Raa nee ARAN CNI LIV 11 ee a e 0 0 rta tE lala O O ee AST NT Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear 106 MAINTENANCE lt gt 10 MAINTENANCE 10 1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner see Figure A and Figure B in chapter General View Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances AN Clean the window of the DS8100A when the scanner is turned off or at least when the laser beam is not active WARNING 10 2 EXTERNAL MEMORY BACKUP amp RESTORE Backup and Restore is vital to all applications in that it provides a method to quickly replace a reader and return the station to full ca
3. 0 a 1 5 31 5 1 l L l t HS 8 110 Pom Pha Ela Power MUZA900 O Main Serial Interface RS485 Half Duplex Eb Host Auxiliary Serial Interface Local Echo RS232 3 Input 1 External Trigger for On Line Mode Figure 110 Multiplexer for DS8100A Standard Models The auxiliary serial interface of the slave scanners can be used to visualize collected data or to configure it using the Genius utility When On Line operating mode is used the scanner is activated by an External Trigger when the object enters its reading zone 120 GLOSSARY ACR 4 Each version of the base has the powerful code reconstruction technology ACR 4 The new fourth generation ACR considerably increases the code reconstruction reading capability in the case of damaged or very tilted barcodes Aperture Term used on the required CDRH warning labels to describe the laser exit window Barcode A pattern of variable width bars and spaces which represents numeric or alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format Barcode Label A label that carries a barcode and can be affixed to an article Baud Rate A unit used to measure communications speed
4. ID NET Host 1 Master i a d A Ethernet TCP IP WebSentinel CBX800 Source Interface CBX800 ID NET Interface Host Aux for CBX800 Configuration Reader ID NET Interface Source Aux for Source Reader Configuration External Trigger for On Line Mode D Reader Auxiliary Interface for Reader Configuration Figure 105 DS8100A Slave CBX800 Gateway in an ID NET High Speed Network d For 8 K family scanners having software version 6 80 or later an alternative fixed speed 57600 baud ID NET layout can be made without the use of NOTE CBX800 See the ID NET Application Note for details 116 ALTERNATIVE LAYOUTS O PASS THROUGH When Pass Through is activated on the Auxiliary interface the DS8100A reader can be integrated in a network consisting of different scanners not provided with a Lonworks interface This connection mode allows two or more devices to be connected to a single external serial interface The DS8100A transmits the messages received by its auxiliary interface onto its main interface The received data is transmitted as is passed through and therefore any data formatting requirements must be made at each individual reader In this configuration a series of scanners can be connected together using RS232 on the main interface and all messages will be passed through this chain to the host The reading phase of each scanner is independent from the others In Pass Throu
5. Figure 25 NPN External Trigger PS Using DS8100A Power INPUT 1 EXTERNAL TRIGGER PS CONNECTIONS USING EXTERNAL POWER Input Signal External Device Ground Reference oe ee ee ETE ee Figure 26 PNP External Trigger PS Using External Power i e PLC signal External D evice Power Reference PUWER Figure 27 NPN External Trigger PS Using External Power i e PLC signal 28 CBX ELECTRICAL CONNECTIONS E INPUT 2 ENCODER CONNECTIONS USING DS8100A POWER OEK 1 Encoder PNP white black 1V v ak A a o SIPS Figure 28 OEK 1 Encoder PNP Using DS8100A Power Power to Input Input Device Signal In put Device Encoder Input Device HE E E E E OO E E O TE ah al SUI IS Figure 29 Encoder NPN Using DS8100A Power INPUT 2 ENCODER CONNECTIONS USING EXTERNAL POWER Input Signal External De vice Ground Reference F E ele Figure 30 PNP Encoder Using External Power i e PLC signal Extemal Device Power Reference Input Signal mc E ele Figure 31 NPN Encoder Using External Power i e PLC signal 29 DS8100A REFERENCE MANUAL o Terminal pins 134B are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity devices NOTE INPUT 3 4 CONNECTIONS USING DS8100A POWER CBX500 Only Power to Input Device Input Device Input Input Device Signal Reference A dl E ll
6. E Einish Figure 86 Automatic Mode Selection This operating mode does not require the connection to an external Presence Sensor When working in this mode the reader is continuously scanning The reading phase is activated each time a barcode enters the reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case of a failed reading phase no message is sent to the host computer 67 O DS8100A REFERENCE MANUAL 8 2 2 Genius Network Setup Through Master The Network Setup allows configuring your Local Lonworks Network through the Master using Genius Three different procedures are available to define the number of network slave scanners their label and address according to two main conditions Condition Available Procedure Feature Unknown Slave Addresses Net Autoset automatically assigns random addresses to slave or Stand Alone scanners Known Slave Addresses Network Wizard customizes the network slave label and address definition and physical identification of a specific slave within network updates configuration to a file and makes it ready to be sent to the Master Express Network Setup automatically performs all the operations of the Network Wizard apart from the physical identification of a specific slave scanner The Network Setup procedure as described requires Genius software version 1 06 or later In addi
7. ON O Le O3A 03B V IBA I4A 134B 134B SGND RTX RTX MAIN OTHER vo Figure 32 PNP Input 3 4 Using DS8100A Power Power to Input Input Device Signal Input Device Input Device Reference eG eo if Sooo O3A O3B V IBA MA 134B 134B Qe RTX an OTHER w MAIN Figure 33 NPN Input 3 4 Using DS8100A Power INPUT 3 4 CONNECTIONS USING EXTERNAL POWER CBX500 Only Input External Device Signal Ground Reference m E OOOO O3A 038 V BA A 1348 1348 7 SGND RTX RTX OTHER io MAIN 4 Figure 34 PNP Input 3 4 Using External Power i e PLC signal External Device Input Power Reference Signal A a S ONO e eel O3JA O3B V IBA 4A 134B 134B OTHER B SGND RTX RTX MAIN Figure 35 NPN Input 3 4 Using External Power i e PLC signal 30 CBX ELECTRICAL CONNECTIONS ES 3 4 1 Code Verifier If the DS8100A is used as a Code Verifier the verifier code can be configured in software through the Genius configuration program However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code The Code Verifier parameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more detail
8. START END OF OF og TRANSMISSION TRANSMISSION RTS V y j DATA DATA l TRANSMISSION TRANSMISSION l l l l l l TRANSMISSION l l l l l l l l STOPPED i ENABLED l ENABLED V CTS V IDLE DISABLED IDLE Figure 17 RS232 Control Signals The RTS and CTS signals control data transmission and synchronize the connected devices If the RTS CTS handshaking protocol is enabled the DS8100A activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 22 CBX ELECTRICAL CONNECTIONS ES 3 2 2 RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground USER INTERFACE RX485 TX485 SGND RX485 B TX485 IA El 2E REF ID ID Sy SGND TX RTS RX CTS ERES ID NET KA MAIN R TX R TX RX SCANNER SGND TX RX TX RX Figure 18 RS485 Full duplex Connection
9. 4 For applications having regular shaped packs the default settings are sufficient but for Airport applications irregular shaped packs can cause PS signal glitches resulting in false packs too short or packs too close errors s DA Fine P 200 mm To correct this set the following Operating Modes parameters Minimum Distance Between Packs 200 mm Minimum Pack Length 200 mm Window Dimension 200 mm 59 DS8100A REFERENCE MANUAL 7 1 3 Redundant System For large local Lonworks networks a redundant system can per configured in which two SC6000 Controllers are used together with their respective PWO power supply junction box units The scanners are distributed equally between the PWO units In this case one of the SC6000 Controllers is dedicated as the working or active unit while the other functions as a dedicated protecting or backup unit to Host ETHERNET 20000 VAC INPUT CAB SC6103 J Power Net CAB SC6013 PWO Working CAB SC6003 Controller Extended I O LONWORKS ENCODER PS PS Aux CAB 81xx CAB 81xx CAB 81xx MW BTK 8100 DX8200A DS8100A DX8200A DS8100A Redundancy CAB PWO 03 to Host ETHERNET VAC INPUT A Power Net S CAB SC6013 n PWO CAB SC6003 Extended I O Protecting Controller LONWORKS ENCODER CAB 81xx PS PS Aux CAB 81xx MX BTK 8100 CAB 81xx D
10. DATALOGIC DS8100A Reference Manual SDATALOGIC Datalogic Automation Srl Via Lavino 265 40050 Monte S Pietro Bologna Italy DS8100A Reference Manual Ed 10 2012 2005 2012 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U Genius PackTrack ACR ASTRA CD SQUARE and ID NET are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material 02 10 12 CONTENTS WN BR E ok E Se A A E N ON ONNNNAMRDODOAWN REFERENCES 0 leas vi Reference Documentation ooocccccccnncnnnnonnnonnnonononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnncns vi Services and SUPPOMt iman deine eel aes vi POS Aen Ae eee eile eee Si eee vi COMPLIANCE iaa cba vii Electrical Sa sita ita tati vii taser SATCU A A A a ee AAA vii Power Supply reee eaea a e A A viii CE COMPAN Ey ea aaa a Ora aaa
11. The auxiliary serial interface is used exclusively for RS232 point to point connections It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts This interface is active when the Data Tx parameter is enabled The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 26 pin connector are used for RS232 full duplex interface connection Receive data Transmit data Common Ground DS8100A USER INTERFACE RXAUX pi jp ax p AEM pil ow If E Vemos VJ Figure 51 RS232 Auxiliary Interface Connections 4 4 INPUTS There are four optocoupled polarity insensitive inputs available on the 26 pin connector of the DS8100A scanner Input 1 External Trigger PS Input 2 Encoder Input 3 and 4 generic inputs The electrical features of these inputs are Maximum voltage 30 Vdc Maximum current all Inputs 12 mA Function External Trigger polarity insensitive for PS External Trigger polarity insensitive for PS Input Signal 2 polarity insensitive for Encoder Input Signal 2 polarity insensitive for Encoder Input Signal 3 polarity insensitive Input Signal 4 polarity insensitive Common Reference of Input 3 and Input 4 polarity insensitive The active state of all the inputs is selected in software open or closed Refer to the Genius Help On Line All inputs are optocoupled p
12. 4 caacaccccccnnnnccnnnnnnnnnnnnnnnnnnnnnnannncnnnnnnnnnnns 81 Tilt Angle for Advanced Code Reconstruction cccocccccnnncononcconononononnnnnnanoncnnnnnnninnnnnnns 81 A cates thera a at arta e tates eae cc a ts aah ails ada e a es lat 82 Auto PackTrack Calibration for Reading Station Using DLAPC eee 84 Manual PackTrack Calibration for DS8100A Scanner Using SPY cceee 91 PackTrack Calibration for DS8100A Oscillating Mirror Models ceeceeeeeeees 94 FSIORIMAN COs a A Canina aa raid 95 Reading CONAM ati a 95 Reading Diagrams 000 A A A betes 97 MAINTENANCE coil 107 A A e 107 External Memory Backup Restore ooooooococonnanancononcnnccnnnannnnnncnncn cnn nana nera 107 Automatic Scanner Replacement ASR ocoocconnnccononccononcnnccnnnannnnononcncnnnanannnncccnnnnn 107 10 3 1 ASR Network Configuration ai 108 10 3 2 Scanner Replacement Procedure ccecccceceeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeneeeess 108 11 TROUBLESHOOTING as cccssvccsicvisienedsccecescsvescederscavsactes svaedeevescocuveceuvedevduecenssareedsnvetses 109 12 TECHNICAL FEATURES vcs caiiecssd iecdisvetscusscssetuevss cosuyesudecdseendisunddv ii 112 A ALTERNATIVE LAY OUTS 6 vicccctsiicscsteecstecissscsosccti coocestetweteteateuscceavsosnveticestecateedeesscs 114 Polntto P otitis da ON ein a a a aa SE 114 IDENETI Gale Wai A e 116 Pass Dg y o 1 La COPE Cno Be Sache Raine lene hatte TOR LE dead bel a taped Ge
13. 71 O DS8100A REFERENCE MANUAL 72 If desired select a slave scanner within the Current Devices area and click on the Ej or select the Show Device option from the right click menu to make the dialog box appear as follows ES Network Wizard Requested Devices Current Devices 0 D56400 100 011 0 DS56400 100 011 ow al 1 DS6500 105 010 1 DS6500 105 010 ow o Autodetect co _ The Show Device option is particularly useful after the Net Autoset procedure or whenever it is necessary to know which address is assigned to a specific slave scanner Indeed it activates the following signals which physically indicate the scamner corresponding to the one selected in particular in Network Wizard the icon corresponding to the selected slave scanner starts blinking red in the Physical Network all slave scanner lasers turn off except the one of the selected scanner which turns on If desired select the transferred added slave scanner within the Requested Devices area and click on the a icon to customize the scanner label and address Once your network has been customized close the network wizard Before closure the program will show a dialog box asking whether to send the new configuration to the Master Choose the Yes option to start this procedure SOFTWARE CONFIGURATION lt D 8 2 3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master each Slave
14. P1 Position 1077 P2 X mm 715 P2 Y mm 1096 P2 Z mm 10 P2 Distance mm 10 P2 Position 715 P3 X mm 518 P3 Y mm 1304 P3 Z mm 650 P3 Distance mm 1096 P3 Position 10 XP1 X mm 36 XP1 Y mm 1077 XP1 Z mm 10 XP1 Distance mm 36 XP1 Position 1077 XP2 X mm 715 XP2 Y mm 1096 XP2 Z mm 10 XP2 Distance mm 10 XP2 Position 715 XP3 X mm 518 XP3 Y mm 1304 XP3 Z mm 650 XP3 Distance mm 1096 XP3 Position 10 Calibration State VERIFIED P1 X mm 36 P1 Y mm 1077 P1 Z mm 10 P1 Distance mm 36 P1 Position 1077 P2 X mm 715 P2 Y mm 1096 P2 Z mm 10 P2 Distance mm 10 P2 Position 715 P3 X mm 518 P3 Y mm 1304 P3 Z mm 650 P3 Distance mm 1096 P3 Position 10 Calibration State VERIFIED 90 READING FEATURES Tp The last section summarizes the calibration status of each scanner SCANNERS STATE SUMMARY Scanner E Calibrated and verified Scanner F Calibrated and verified Scanner J Calibrated and verified Scanner K Calibrated and verified Scanner L Calibrated and verified Scanner M Calibrated and verified Scanner N Calibrated and verified Scanner O Calibrated and verified Scanner Q Calibrated and verified Scanner R Calibrated and verified Scanner S Calibrated and verified 9 2 2 Manual PackTrack Calibration for DS8100A Scanner Using SPY In a Master Slave Reading Station working in PackTrack or Continuous operating mode the individual scanners can be calibrated using the S
15. Note on the CD ROM 19 DS8100A REFERENCE MANUAL The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the DS8100A reader is connected by means of the CBX100 500 CBX100 500 Terminal Block Connectors Group Name Function S O Vdc Power Supply Input Voltage Input Power GND Power Supply Input Voltage Earth Protection Earth Ground V Power Source External Trigger External Trigger I1A External Trigger A polarity insensitive for PS PS Input External Trigger B polarity insensitive for PS Power Reference External Trigger Power Source Inputs Encoder or Input 2A polarity insensitive for Encoder Generic Input Input 2B polarity insensitive for Encoder Power Reference Inputs Power Source Outputs Power Reference Outputs Output 1 Output 1 Output 2 Output 2 Other I O CBX500 only 14A Input 4A polarity insensitive Input 3B and 4B common polarity insensitive Input 3B and 4B common polarity insensitive TX Auxiliary Interface TX Auxiliary Interface RX Auxiliary Interface RX SGND Auxiliary Interface Reference REF Reserved ID NET ID Reserved ID Reserved Shield Network Cable Shield AAA RS232 RS485FD RS485HD sd RTX RTX Main Interface Do not leave floating see par 3 2 2 for connection details AN Do not connect GND and SGND to different externa
16. Output Device Output Output Device Signal Ground Reference Ec OOOO Seel O3A O3B V BA MA V 134B 134B SGND RTX RTX OTHER I O E MAIN Figure 41 Output 3 Using DS8100A Power 33 DS8100A REFERENCE MANUAL OUTPUT 3 CONNECTIONS USING EXTERNAL POWER CBX500 Only Output Signal External Device Power or Ground Reference E nE il RA O3A O3B V e ice a 134B 134B SGND DAN RTX Figure 42 Ouput 3 Using External Power The command signals are filtered and generate a delay of about 50 us for Output 1 and 2 and 1 ms for Output 3 3 6 USER INTERFACE HOST The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 1 13 6 9 14 25 9 pin male connector z 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS 34 CUSTOM CABLE ELECTRICAL CONNECTIONS E 4 CUSTOM CABLE ELECTRICAL CONNECTIONS Each scanner model has the following connectors Standard 26 pin male serial interface and I O connector 17 pin male Lonworks connector 17 pin female Lonworks connector Ethernet 26 pin male serial interface and I O connector 17 pin male Lonworks connector 17 pin female Lonworks connector M12 4 pin D coded connector for Ethernet older models have RJ45 Industrial modular connector All DS8100A
17. ROM provided Configure the Local Lonworks Network using one of the procedures given below e Configure the entire network through the Master as described in par 8 2 2 e Configure the Master as described in par 8 2 2 and locally define each slave scanner address as described in par 8 2 3 e Define each scanner master and slaves with their addresses by using the scanner keypad according to the information given in par 1 6 1 5 Configure the Master scanner through the Genius program See chapter 8 and the Help On Line for details The main steps are e Select the codes to be read e Set up the communication parameters e When PackTrack is required perform PackTrack calibration see par 9 2 1 e Define data formatting parameters 6 Configure each Slave scanner through the Master scanner using Genius See chapter 8 and the Help On Line for details The main steps are e Select the codes to be read e When PackTrack is required perform PackTrack calibration see par 9 2 1 o Fine tuning of the scanner position for barcode reading can be accomplished by performing a test through the SPY configuration tool in H TM NOTE Genius xiii 7 Send the configuration to the Master 8 Perform the External Memory Backup procedure for system backup purposes see par 10 2 For backward compatibility you can perform the ASR Network Configuration procedure for system backup purposes see par 10 3 1 9 Exit the c
18. Read event which activates when all the selected codes are correctly decoded and Output 2 is associated with the No Read event which activates when the code signaled by the external trigger PS is not decoded Output 3 can be assigned to the same events and it has the advantage of being polarity insensitive By default it is not assigned to any event The CBX500 must be used to connect this output OUTPUT 1 and 2 CONNECTIONS USING DS8100A POWER Output Device Power to Output Output Device Signal Output Device a lo ccc Figure 36 Open Emitter Output Using DS8100A Power Output Device Power to Output Device Output Device BHR dl E Tr oo oF amp amp OUTBLUTS Figure 37 Open Collector Output Using DS8100A Power 32 CBX ELECTRICAL CONNECTIONS E OUTPUT 1 and 2 CONNECTIONS USING EXTERNAL POWER Output Device Output Device Power Reference Figure 38 Open Emitter Output Using External Power Output Device Output Signal Output Device Groun d Reference mm e eee OCIOO O OOjO Y LA IN in Figure 39 Open Collector Output Using External Power OUTPUT 3 CONNECTIONS USING DS8100A POWER CBX500 Only Power to Output Device Output Device Output Output Device Signal Reference Ce lll E BOO O ceee a SGND RTX RTX MAIN O3A O3B V IBA MA 134B 134B OTHER to Figure 40 Output 3 Using DS8100A Power Power to Output Device
19. The Auto PackTrack procedure when run from the scanner keypad requires a system reset before the calibration is recognized See the Auto PackTrack Setup procedure Version the version of the PCT 8000 being used for calibration This value can be read from the barcode labels on the PCT 8000 Each label has the value vnnn where v is the version number Cal Type the XYZ calibration is forced The coordinates for the three axes are calibrated For Oscillating Mirror models the scan line must be parallel to the conveyor direction and only the Y calibration will be performed the X and Z axes will automatically be set to zero NOTE X Cal the Absolute X position is forced The X coordinate for all scanners is relative to the precise point PackTrack Reference Point X Y Z 0 X Offset the X Offset moves the Absolute X coordinate X Y Z 0 for all the scanners to the desired point along the X axis which will be measured in step 7 in par 1 7 3 Sensor calibration will be performed either using the system Presence Sensor and Encoder most cases or the PPA 8000 Photocell Array for systems where the Presence Sensor or Encoder are not present typically Tilt Tray or Cross Belt applications d The Auto PackTrack procedure requires using the PPA 8000 Photocell Array for all systems where either the Presence Sensor or the Encoder are absent including Continuous Operating Mode and Cargoscan applications NOTE If using
20. The electrical features of the inputs are Maximum voltage 30 Vdc Maximum current Input 1 and 2 12 mA scanner 12 mA CBX Maximum current Input 3 and 4 12 mA scanner CBX100 500 Function V Power Source External Trigger 11A External Trigger A polarity insensitive for PS 11B External Trigger B polarity insensitive for PS IZA Input 2 A polarity insensitive for Encoder 12B Input 2 B polarity insensitive for Encoder I3A CBX500 only Input 3 A polarity insensitive 14A CBX500 only Input 4 A polarity insensitive 134B CBX500 only Common Reference for Inputs 3 and 4 polarity insensitive V Power Reference External Trigger The active state of all the inputs is selected in software open or closed Refer to the Genius Help On Line All inputs are optocoupled polarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit which generates a debouncing delay which can be set to 5 ms or 500 us In particular 11 for PS 13 and 14 share the same value which usually corresponds to 5 ms when using a photoelectric sensor while 12 is set to 500 us when this input is used for the Encoder The maximum Encoder frequency is 2 kHz Input 1 External Trigger PS is used in the On Line and PackTrack operating Modes and tells the scanner to scan for a code The yellow Phase On LED Figure C 3 which refers to Input 1 is on only when current flo
21. between EAN UPC and Addon in modules Scan Line Amplitude Amplitude Settings Enable PackTrack Calibration Direction PS Offset Data Communication Settings Host Application Protocol Type Data Format Header Tx Start Termination After No Read Message Message Tx Selection Format Type Max Tx Delay After Phase Off Code Identifier Standard Parameters Header String Code Position Tx Code Direction Identifier Enable Termination String Data Packet Separators Code Field Length Setting Main Serial Port Main Serial Interface Dedicated to ID NET Data Tx Heartbeat Alone Disabled unchecked Disabled unchecked Disabled 5 5 Reconstruction Standard Disabled unchecked 0 50 50 2 8 2 20 Disabled unchecked O Forward 0 Standard With Data Enabled checked On Decoding Standard Disabled Disabled lt STX gt Disabled unchecked Disabled unchecked lt CR gt lt LF gt lt CR gt lt LF gt Variable Length Disabled unchecked Enabled checked Disable 77 lt DS8100A REFERENCE MANUAL Parameter Default Setting Main Serial Port Parameters Main Port Communication Mode Main Port Electrical Interface Handshake Baud Rate Parity Data Bits Stop Bits Auxiliary Serial Port Search for CBX BM100 at Device Startup Data Tx Heartbeat Pass Through Auxiliary Serial Port Parameters Baud Rate Parity Data Bits Stop Bits Digital I O Setting Digital Input Lines Setting Debouncing For In
22. correct orientation and fix it to the FBK 8100 cross piece 1 through the two screws B Finally attach the assembly to the ST 163 bracket by making the FBK 8100 cross piece 1 slide into the round piece 2 and fix it by tightening the screws A M6 x 14 with flat washers g M6 x 12 with lock washers O B SSi M6 x 14 with flat washers C Figure 10 Mounting the FBK 8100 and ST 163 Brackets on the Scanner Thanks to the FBK 8100 it always possible to substitute a mounted scanner with a new one E Uca the two screws A fixing the FBK 8100 cross piece to the FBK 8100 round siding the cross piece still mounted on the scanner to be substituted out of the round mo Uni the cross piece onto the new scanner with the correct orientation inserting and tightening the two screws A A i Figure 11 Substituting a Scanner 17 ED DS8100A REFERENCE MANUAL 2 3 POSITIONING THE SCANNER The DS8100A scanner is able to decode barcode labels at a variety of angles however significant angular distortion may degrade reading performance When mounting the DS8100A take into consideration these three ideal label position angles Pitch 0 Skew 0 to 45 and Tilt 0 Follow the suggestions for the best orientation The Pitch angle is represented by the value P in Figure 12 Position the reader in order to minimize
23. harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense GENERAL VIEW DS8100A XXX0 Figure A DS8100A Q Laser Beam Output Window 5 Connector Panel 2 Laser Safety Label 6 Display G Product Label 7 Service Access Cap 4 Warning and Device Class Label Mounting Holes DS8100A XXX5 Figure B DS8100A Oscillating Mirror Models 1 Laser Beam Output Window 2 Laser Safety Label PONIA LOA O00000 Figure C Display and Keypad Panel Q Programming Keypad 5 TX Data LED Green 2 Power On LED Green 6 Network LED Red G Phase On LED Yellow O LCD Display 4 Encoder LED Yellow Figure D Connector Panel for Standard Models o Lonworks 17 pin male connector 3 Serial interface and I O 26 pin connector Lonworks 17 pin female connector Figure E Connector Panel for Ethernet Models Lonworks 17 pin male connector O Serial interface and I O 26 pin connector Lonworks 17 pin female connector A Ethernet M12 4 pin female connector OO Figure F Connector Panel for older Ethern
24. in Appendix A exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The overall maximum cable length should not exceed 1200 m 3940 ft The following pins of the 26 pin connector are used for RS485 half duplex interface connection RTX RS485 input output RTX RS485 input output GND_ISO Main signal ground DS8100A MULTIPLEXER 2 A RTx485 pi plenas a Jono sol y V V CHASSIS RTX485 RTX485 RS485REF Figure 49 RS485 Half Duplex Interface Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode Figure 50 shows a multidrop configuration with DS8100A scanners connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 40 C USTOM CABLE ELECTRICAL CONNECTIONS Scanner x up to 31 CD 13 PG 6000 Scanner 0 O00 k eS MULTIDROP 120 Ohm MULTIDROP o Multiplexer MULTIDROP GND PG 6000 Multidrop Cable SHIELD Main Interface Figure 50 DS8100A Multidrop Connection to a Multiplexer w 00Z Xew 91qey dolprinia 41 DS8100A REFERENCE MANUAL 4 3 AUXILIARY INTERFACE
25. in the same direction as the conveyor movement Let it pass through the reading station If there are any nodes that show as U or L then you should Stop the procedure and correct the problem If the nodes respond with I N or C then you can Continue with the procedure NOTE 87 O DS8100A REFERENCE MANUAL To run each instruction press the Next button The procedure repeats the steps asking to change the PCT 8000 X position i e always before the PS Line reference point and parallel to a conveyor edge but changing to the left hand edge and or to the center of the conveyor until the procedure terminates At the end of the procedure only the Stop button is active Typically 3 passes are necessary X Y Z 0 Conveyor Direction PS Line X Y Z 0 Conveyor Direction Conveyor Direction PS Line 88 READING FEATURES 3 The Absolute X coordinate requires placing the barcode label centered onto the physical X position X Offset on the conveyor previously set in the dialog box you have 2 minutes to read the code before the procedure ends automatically Be careful that the barcode is not accidentally read in the act of placing it at the desired X Offset position and assure that it is read by only one scanner see the figure below You may have to pass your hand or other opaque object over it in order to end this step X Y Z 0 desir
26. jumper setting is required CAUTION in CBXs to pass scanner power to the presence sensor encoder etc 7 1 1 Small Synchronized Network When building a small local Lonworks network less than 10 scanners the DS8100A master reader must be connected to a local host computer or a CBX connection box by means of a cable connected to the 26 pin D sub male connector The master reader connects to the first slave reader of the system through the local Lonworks 17 pin female connector The local Lonworks 17 pin male connector must be properly terminated by inserting the BTK 8102 Lonworks terminator or be powered by the CAB 86xx cable The slave readers are connected together through the local Lonworks connectors Only the 17 pin female connector of the last slave reader must be terminated by the BTK 8100 bus return or be powered by the CAB 83xx cable The presence sensor is connected and powered through the CBX by the scanner and is unique to the system There is only a single reading phase and a single message from the master reader to the Local Host The On Line operating mode is used for this layout CAB 83xx Slave 1 PWR 120 CAB 81xx Master F CBX100 P S E T CAB F0x T Local Host A E a W BTK 8102 a P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power Figure 73 Small Synchronized Network
27. or Datalogic Partner or ARC it is suggested to save the device configuration to a ddc file by means of the Genius software configuration program and check the device exact model and serial number TROUBLESHOOTING GUIDE Suggestion Power On the Power On LED is not lit On Line Mode the Master s Phase On LED is not lit when external trigger activates On Line Mode the Masters Phase On LED is correctly lit but nothing happens no reading results Serial On Line Mode the reader is not triggered no reading results On Line Mode and Serial On Line Mode the reader does not respond correctly to the expected external signal end Is power connected If using an external power supply like PWR 120 is it connected to the AC source If using rail power does rail have power If using CBX100 does it have power check switch and LED Measure voltage either at pin 13 and 25 for 26 pin connector or at spring clamp Vdc and GND for CBX Is sensor connected to 11A 11B spring clamps for CBX or to pins 18 and 19 for 26 pin connector Is power supplied to photo sensor Are the photo sensor LEDs if any working correctly Is the sensor reflector system aligned Is the software configuration consistent with the application condition operating mode etc In the Genius software configuration program select the OPERATING MODES folder and check for related parameters I
28. or data transfer rate CDRH Center for Devices and Radiological Health This organization a service of the Food and Drug Administration is responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations CD SQUARE CD SQUARE provides useful information on label position and object shape elaborated during the barcode reading phase This innovative technology identifies the area in which the code is located and measures the code distance from the scanner Code Positioning Variation in code placement that affects the ability of a scanner to read a code The terms Pitch Skew and Tilt deal with the angular variations of code positioning in the X Y and Z axes See pars 2 3 Variations in code placement affect the pulse width and therefore the decoding of the code Pulse width is defined as a change from the leading edge of a bar or space to the trailing edge of a bar or space over time Pulse width is also referred to as a transition Tilt pitch and skew impact the pulse width of the code EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile memory chip Full Duplex Simultaneous two way independent transmission in both directions Half Duplex Transmission in either direction but not simultaneously 121 Host A computer that serves other terminals in a network providing service
29. products according to EN 60825 1 regulations and as Class Illb laser products according to CDRH regulations Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode 30 mW at 630 680 nm POWER SUPPLY This product is intended to be installed by Qualified Personnel only This scanner is intended to be supplied by either a UL Listed power supply marked Class 2 or LPS output rated 20 30 V dc minimum 1 3 A or by a UL Listed computer with LPS outputs This scanner must be supplied by a Class ll Power Supply Unit conforming to the EN 60950 safety regulation CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures viii FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against
30. scanner can be assigned an address through the following methods e address setting through the Local Device Network Settings item in the Device Menu with the slave scanner connected to Genius Local Device Network Settings Topology Role slave SYNCHRONIZED X Lonworks Slave Address Slaves X v e manual address setting through slave scanner keyboard see par 1 6 1 for details 8 3 ADVANCED GENIUS CONFIGURATION The ADVANCED selection available when starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer H Genius COM1 DER Fie Device Edit View Tools Window Help Depa 46BB ETES AAA gt E Parameters Explorer New Configuration SBER E D58100A 3010 Code Definition E Code Definition Operating Mode Operating Mode Reading System Layout Reading System Layout Reading Parameters Reading Parameters Data Communication settings Data Communication settinc Digital 1 0 Setting Digital I O Setting Diagnostics Statistics User Information Section Diagnostics Statistics User Information Section Related parameters Figure 89 Genius Parameter Explorer Window The procedure for setting the
31. the BTK 8102 terminator see Figure 61 for details Both connectors are always employed when connecting together the slave readers In particular the 17 pin female connector is used for output connection and the male one for input connection The female connector in the last slave reader is terminated by the BTK 8100 bus return to close the system network The following diagram represents the connection between a DS8100A working as master and a DS8100A working as a slave reader The cable shields for LON A B are connected to pin1 and pin 3 CHASSIS Master Slave CHASSIS CHASSIS CHASSIS EE male connector K female connector Figure 63 DS8100A Master Slave Lonworks Connection 50 LONWORKS CONNECTIONS O The following diagrams represent different network terminations using either the BTK 8102 Lonworks terminator or the BTK 8100 bus return In Figure 65 the BTK 8102 terminator is indicated by the T element while the figure below shows its electrical circuit in details Figure 64 BTK 8102 Electrical Circuit The diagram below represents the termination of the double Lonworks line of a DS8100A working as master by means of the BTK 8102 Master BTK 8102 EE male connector J female connector Figure 65 DS8100A Master Termination The diagram below represents the Lonworks bus return of a D
32. the PWO power supply junction box For DS8100A scanners 4 branch connectors provide Lonworks communications between the scanners and the SC6000 unit The last scanner on the line requires a Termination connector as well as any unused branches in the PWO unit The allowed maximum bus length is 65 m External devices such as a presence sensor and an encoder are all connected to the PWO Host W M E ETHERNET cas sco103 Cable VAC INPUT Power Net a e a CAB SC6013 CAB SC6003 Extended I O LONWORKS ENCODER CAB 81xx BTK 8100 Bus Return PS CAB 81xx t PS Aux CAB 81xx CAB 81xx BTK 8100 Bus Return CAB 81xx DX8200A DS8100A DX8200A DS8100A Figure 75 Large Synchronized Network with DX8200A and DS8100A Scanners 58 TYPICAL LAYOUTS Gm Py sc5000 Conveyor Figure 76 Example Large Synchronized Network Reading Station Here are a few helpful hints which can improve station performance and reduce installation time 1 Scanner distribution should alternate between odd and even branches so that the station guarantees 50 reading on all sides See also Figure 75 2 For OEK Encoders set the parameter Operating Mode gt Encoder Step 252 123 45 6 7 8 3 For Top Front and Top Back scanners C and D in Figure 76 set the parameter Reading Parameters gt Reading Condition Skew 45
33. the Pitch angle Figure 12 Pitch angle The Skew angle is represented by the value S in Figure 13 Figure 13 Skew angle The Tilt angle is represented by the value T in Figure 14 For code reconstruction see par 9 1 Figure 14 Tilt angle 18 CBX ELECTRICAL CONNECTIONS gt 3 CBX ELECTRICAL CONNECTIONS Each scanner model has the following connectors Scanner Model Connectors Standard 26 pin male serial interface and I O connector 17 pin male Lonworks connector 17 pin female Lonworks connector Ethernet 26 pin male serial interface and I O connector 17 pin male Lonworks connector 17 pin female Lonworks connector M12 4 pin D coded connector for Ethernet older models have RJ45 Industrial modular connector All DS8100A models can connect their 26 pin male D sub connector for connection to the power supply serial interface and input output signals to a CBX connection box by using the dedicated cables CAB FOx We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection easy device replacement and filtered reference signals o If you require direct wiring to the scanner the details of the connector pins and relative connections are indicated in Chaper 4 For Lonworks network connections see chapters 5 and 7 For Fieldbus connections see chapters 6 and 7 For ID NET Fixed Baudrate connections see the Application
34. the Presence Sensor and Encoder the presence sensor must be connected to the CBX100 500 Input 1 and in this menu Sensor is set to 0 The scanners Encoder Step parameter must also be set correctly If using the PPA 8000 in this menu you must set Sensor the Photocell distance to 165 mm The Photocell Array must be connected to the CBX100 500 11 and 12 inputs see the relative installation manual and the Encoder if present must be disconnected INTRODUCTION o Z Offset if necessary for packs that are elevated above the conveyor surface for example on tilt trays this parameter sets an offset for the height of a pack so that Z 0 corresponds to the bottom of the pack 1 7 3 Auto PackTrack Setup After setting the initial parameters in the PackTrack menu the Auto PackTrack setup procedure can be started 1 2 C C oz r 3 Press the ENT enter key at the Start item in the PackTrack menu Press the ENT enter key to confirm the action The Master scanner sends the message to the Slave scanners and the Display shows the Wait message After receiving the answer from all of the Slaves the Master scanner shows the status of each node of each scanner of the cluster as in the example below Il ot U tT iE tT I A B COD E F GH The slave scanners are listed on the second line as letters A B C etc On the first line above each scanner position a symbol indicates the scanner status according to the followi
35. 1 BA200 Bosch Adapters for CBX 93ACC1822 BA900 Two Cable Glands Panel 93ACC1847 Photocell kit PNP PH 1 Brackets Y Miscellaneous PLL 8000 Optocoupled PLL device 93ACC1280 ACS 81 Air cleaning system 93ACC1430 DS8100A application software does not support any of the CBX500 Host Interface Module accessories nor the BM150 Display accessory Use the CBX800 Gateway for Host Interface Applications Fieldbus and non Fieldbus 13 E DS8100A REFERENCE MANUAL 2 INSTALLATION To install the system follow the given procedure 1 Select the mounting location for DS8100A Mount the DS8100A scanner Position the scanner with respect to the barcode Proceed with system electrical connection a e 19 Install the Genius program on the PC and configure the scanner When installing several scanners take care to position them correctly so that no laser beam enters the reading window perpendicularly and at the same level of the output beam of the other scanners This condition could AN occur more frequently for side mounted applications If these precautions are not followed it may occur that the laser of the blinded scanner starts WARNING blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly To resolve this problem it is sufficient to slightly change the inclination and position of one of the two scanners involved Refer to the Reference Documentation for
36. 2 2 RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances than those acceptable for RS232 communications or in electrically noisy environments The overall maximum cable length should not exceed 1200 m 3940 ft The following pins of the 26 pin connector are used for RS485 full duplex interface connection RS485 output RS485 input RS485 output RS485 input Main signal ground DS8100A USER INTERFACE a TA el PA TX485 dl GND_ISO i CHASSIS V SGND Main Isolated Figure 47 RS485 Full Duplex Interface Connections 8 For applications that do not use RX485 signals do not leave these lines floating but connect them to GND_ISO as shown below DS8100A USER INTERFACE a AA TX485 al Dass sik Bi RX485 rs RX485 Els Ls Y CHASSIS V RX485 SGND Main Isolated Figure 48 RS485 Full duplex Connections using Only TX Signals 39 O DS8100A REFERENCE MANUAL 4 2 3 RS485 Half Duplex Interface o This interface is provided for backward compatibility We recommend using the more efficient Lonworks network for Master Slave or Multiplexer layouts The RS485 half duplex 3 wires shield interface can be used for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par Multiplexer
37. 92 740 6 347 740 B1 6 177 979B1 6 394 352 B1 6 443 360 B1 6 527 184 B1 6 629 639 B2 6 742 710 B2 7 161 685 B1 European patents 652 530 B1 789 315B1 851 376B1 926 615B1 959 426 B9 1 217 571 B1 1 363 228 B1 1 607 901 B1 Japanese patents 3 793 585 B2 4 033 958 B2 4 376 353 B2 vi COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN 60950 at the date of manufacture AN This symbol refers to operations that must be performed by qualified personnel only Example opening the device WARNING AN This symbol refers to operations where there is danger of electrical shock Before opening the device make sure the power cable is disconnected to avoid electric shock WARNING LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS8100A scanner Standard Regulations This scanner utilizes up to 4 low power laser diodes Although staring directly at the laser beam momentarily causes no known biological damage avoid staring at the beam as one would with any very strong light source such as the sun Avoid that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of both EN60825 1 and CDRH 21 CFR1040 at the date of manufacture The rea
38. Encoder 14 I3A Input Signal 3 polarity insensitive 15 14A Input Signal 4 polarity insensitive 24 134B Common reference of Input 3 and Input 4 polarity insensitive 9 13 Vdc Power Supply Input Voltage 23 25 26 GND Power Supply Input Voltage Main Interface Connector Pinout RS485 RS485 Full Duplex Half Duplex TX TX RTX RX RX RTS TX RTX CTS RX GND_ISO GND_ISO GND_ISO Do not leave floating see par 4 2 2 for connection details 36 CUSTOM CABLE ELECTRICAL CONNECTIONS E 4 1 POWER SUPPLY The supply voltage for correct operation of the scanner must be between 20 and 30 Vdc The max power consumption is 30 W including startup current Several accessory power supplies are available to power the DS8100A s and reading station components See par 1 8 A security system allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner Note that GND is internally connected to chassis The cable shield is also connected to pin 1 CHASSIS DS8100A USER INTERFACE i 9a vs A ono Va 9 13 A Los 1 Yomsss V 20 30 Vdc V Ground Chassis Earth Ground Figure 44 Power Supply Using the 26 pin Connector 4 2 MAIN SERIAL INTERFACE The main serial interface is compatible with the following electrical standards RS232 RS485 full d
39. F MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS EN 60950 1 APRIL 2006 INFORMATION TECHNOLOGY EQUIPMENT SAFETY EN 60950 1 A11 MARCH 2009 PART 1 GENERAL REQUIREMENTS EN 60825 1 OCTOBER 2007 SAFETY OF LASER PRODUCTS PART 1 EQUIPMENT CLASSIFICATION REQUIREMENTS AND USER S GUIDE Monte San Pietro January 26th 2012 Paolo Morselli Quality Manager CSO BR Noel 2 este oe EA e Net J UNI EN ISO 9001 UNI EN ISO 14001 www automation datalogic com
40. Internet by means of a cable connected to the Fieldbus Ethernet connector provided It can be activated by a signal generated by the remote Host or by a physical presence sensor The external signals trigger encoder are connected to the master through the CBX100 The system is powered by the PWR 240 where the Lonworks master is connected through CAB 86xx which also provides bus termination the last Lonworks slave is connected through CAB 83xx which also provides bus return the Lonworks master and all Lonworks slaves are connected together through the CAB 81xx cables The same network layouts are available as for the DS8100A Standard model CAB 81xx CAB 81xx CAB 83xx PWR 240 Slave 3 CAB 86xx Slave 2 Slave 1 CBX100 P S a C Encoder E S Remote Host CAB 81xx CAB 81xx Fieldbus i P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power Encoder connected to Input 2 Encoder input Figure 80 Fieldbus Small Synchronized Network 63 DS8100A REFERENCE MANUAL d To interface DS8100A scanners to other Host types Fieldbus and non Fieldbus use the CBX800 Gateway with Host Interface Modules CAB 81xx CAB 83xx CAB 81xx PWR 240 CAB 86xx Enc
41. Lonw rks Interface ssena au astantes a AEE AA EAE AAN A EEN AREE 50 FIELDBUS CONNECTIONS iaaiaee paraa aaa Da aaa aeaa adaa iaaa roana enaA iaaa raaa 52 Ethernet Interface saia e Aa Saa hah ae ened E EA AA Seales eR eE eaaa 52 Ethernet Interface older models 222 c cccceseeeeseececeeteneeteeseseceeceeeeetenseesncceneneeseeeeees 53 TYPICAL EAN OUTS 20 aa 55 Local Lonworks NetWork aeaii eenei enset hanana annaa EAE nA EEA ARNE ceo 55 Small Synchronized NeiWork tmsomirstetaslcod aletas 56 Large Synchronized Network coimas 58 Redundant yt Mica rta 60 Multidata Network sides lt lt i sea causa seccuccnley vaveyedeaycceuees 62 Fieldb s E 63 SOFTWARE CONFIGURATION cccssseeeeeeesseeeeeeeeeeeeeeeeeeeneeseaesneeeeaeseeeeeeeeseeeees 65 Gen s E ne 65 Guide to Rapid Configuration pt eric ii id 65 Wizard for Quick Reader Setup ooocccinccinncicicicononeninennnennnnnnnnnnoninnnnnnnnnnnnnnnenininininininss 65 Genius Network Setup Through Master ccccccccnnnnoconccccccccnnnncnnancncnnnncnnnnnnnnnnnnnnnos 68 Alternative Slave Address ASSIgNnMeNt ooooccconcccononcccnocononononanononnncncncnnnnann nn ccncnnnnnnn 73 Advanced Genius Configuration ooccoonononoocccncnnnnnnannnnanncrnnne rra nnnnnnnn rr ranas 73 Genius Shortcuts for Network ConfiguratiQN ooocconcnncnnnncccccccnnnnnononcccnonnnnnnnanannnnnos 74 Parameter Default Vals comio 76 READING FEATURES circa 81 Advanced Code Reconstruction ACR
42. P Auto PackTrack Setup 1 Click on the Start button and follow the instructions given in the Auto PackTrack procedure window The first message is sent to the slaves and their status is shown in the synoptic buttons at the top of the window Scanner 01 can be calibrated test during the procedure Scanner 01 can be calibrated Calibrated but wot verified Scanner 03 calibrated Calibrated and verified scanner 04 can be calibrated Initrialize Scanner OS cannot be calibrated The scanner status indicated by each synoptic button has the following convention Color Symbol Meaning S A lini software version Nal slave xx can be calibrated but the calibration procedure fails either barcode reading or verification Red xx L_ slave xx can be calibrated is Lost stops responding during the procedure Aqua xx I__ slave xx can be calibrated is in the Initial state ready to be calibrated Yellow xx N_ slave xx can be calibrated is calibrated but Not verified The symbol xx is the number of the slave scanner 01 02 03 etc 2 Follow each step given in the Auto PackTrack procedure window The instructions and summary of each step are written in the terminal area of the window The Synoptic buttons report the slave scanner status throughout the procedure Basically place the PCT 8000 onto the moving conveyor before the PS Line reference point and parallel to a conveyor edge i e right hand edge with its arrow
43. PY 1 06 0060 0 DX82004 3010 Refresh Reading Parameters Tools About T Mirror Calibration PackTrack Calibration Test Options Focus position Temperature Laser on h 20 Motor run h 125 RPS 75468 Subsystem Version Digitizer 1 1 Motor Control Serial number LC 3_M Figure 99 Selecting PackTrack Calibration Option 92 READING FEATURES Tp 3 By selecting the PackTrack Calibration option a further dialog box appears allowing to start calibration PackTrack Calibration 2 coord Status Distance Position Position 1 o 2 Calibrate fo imm cm Position 2 2 Calibrate fo cm Position 3 2 Calibrate bo cm destinen Figure 100 Performing the PackTrack Calibration 4 Place the code at one of the desired positions on the scan line i e Position 1 Position 1 Position 3 g Position 2 5 Measure the X Y and Z coordinates relative to the center of the code and enter them into the corresponding edit boxes 8 In the vast majority of systems the x and z data are not necessary For these cases set x 0 z 0 during the calibration procedure NOTE 6 Press the Calibrate button for Position 1 to start the calibration 93 O DS8100A REFERENCE MANUAL 7 Repeat the same procedure for Position 2 and Position 3 8 After calibrating the 3 positions press the Validate Calibration button to validate the cal
44. PY tool in Genius PackTrack Reference System ye Conveyor Direction Y Conveyor PS Line Figure 96 PackTrack Reference System Independently from the scanner position in the reading station top side bottom etc the general procedure is to place three barcodes along the scanline of the scanner as indicated in the figure below The order is not important but the relative position to the scanner reading area is one barcode in the center near position and two barcodes at the outer edges of the reading area fa Figure 97 Manual PackTrack Calibration Relative Code Positioning 91 O DS8100A REFERENCE MANUAL 1 Select the SPY option from the Tools menu or click on the related icon on the Genius TM toolbar to open the following dialog box When selecting a slave scanner through the Master click on the slave in the Devices window then click the SPY icon E Genius COM1 File Device Edit View Tools Window Help 7 r Devices 29 SJ 0 DS81004 3010 O e 36 C 1 DS81004 3010 ga 2 D581004 3010 Laser on h 19346 Reset 3 D58100A 3010 Motor run h 125 RPS 19564 Reset 4 DSB100A 3010 Digitizer Motor Control Serial number CO4 400111 Comi 115200N61 Figure 98 Opening the Spy Window 2 Once the Spy window has been opened select the PackTrack Calibration option from the Tools menu a a S
45. PackTrack mode verify that the coordinates in particular the Y axis are correct Is serial cable connected Is correct wiring respected If using MAIN RS232 or RS485 interface is the reference ground connected to proper SGND Main Isolated also referred to as GND_ISO Be careful that it is not completely different from GND power ground If using CBX be sure the RS485 termination switch is positioned to OFF Are serial host settings equivalent to serial device setting In the Genius program enable the Data Communication Settings Main Auxiliary Port Data Tx parameter In the Genius program select the Data Communication Settings Data Format folder and check for HEADER TERMINATOR SEPARATOR and FILL CHAR values Check the CODE FIELD LENGTH value too Are the COM port parameters correctly assigned TROUBLESHOOTING OD TROUBLESHOOTING GUIDE Problem Suggestion Communication e f the LED is OFF check the connections the scanner Network LED is not lit between the DS8100A slaves and the SC6000 or DS8100A master If the error persists contact your Datalogic distributor How do obtain my units serial The device serial number is printed on a label numbers that is affixed above the connector panel of the reader The serial number is also displayed when connecting the device through the Genius program Serial numbers consist of 9 characters one letter 2 numbers another letter follow
46. S8100A working as slave by means of the BTK 8100 Last Slave BTK 8100 Shields EE male connector K female connector Figure 66 DS8100A Lonworks Bus Return 51 DS8100A REFERENCE MANUAL 6 FIELDBUS CONNECTIONS 6 1 ETHERNET INTERFACE This connector is only available for DS8100A Ethernet models and allows the Ethernet connection between the host and the reader Figure 67 DS8100A M12 4 pin D Coded Female Ethernet Connector This interface and the connector pinout see the following table are IEEE 802 3 10 BaseT and IEEE 802 3u 100 Base Tx compliant M12 4 pin D coded Female Pinout Transmitted data Received data Transmitted data Received data In order to meet EMC requirements use Ethernet shielded cable The Ethernet interface can be used for TCP IP communication with a remote or local host computer by connecting the scanner to either a LAN or directly to a host PC There is no need to use a crossover adapter since the scanner incorporates an auto cross function The following is an example of a connection to a LAN using a CAB ETH MOx straight through cable DS8100A LAN Figure 68 Straight Through Cable For further details refer to the Ethernet Service Guide document provided as reference documentation 52 FIELDBUS CONNECTIONS 6 2 ETHERNET INTERFACE OLDER MODELS The RJ Industrial modular connector is only available for older DS8100A Ethernet models a
47. Settings 1 Code Symbology Label Length Min Code Position Max Code Position Check Digit Decoding Safety Decoding Severity Match String Rule Pattern Match String Match Direction Rule Code Label Settings 2 Code Symbology Label Length Minimum Label Length Maximum Label Length Min Code Position Max Code Position Check Digit Decoding Safety Match String Rule Decoding Severity Pattern Match String Match Direction Rule Operating Mode Operating Mode Selection On Line Options Start Inout Number Start Input Active Level Reading Phase Timeout Start Input from Bus Protocol Index Verifier 76 Single Label Global No Read Message lt CAN gt Disabled unchecked Interleaved 2 of 5 8 0 255 Disabled unchecked 1 3 Match Empty Disable Code 39 Variable 1 60 0 255 Disabled unchecked 1 Match 3 Empty Disable On Line On Line 1 Input 1 Active Closed Disabled unchecked Disabled unchecked Disabled unchecked Disabled unchecked SOFTWARE CONFIGURATION ge Parameter Default Setting Reading System Layout Device Assignment Modify amp Backup Lon Slave Configuration Enable A S R Reading Parameters Beam Shutter Overflow Start Ratio Overflow Stop Ratio Reading Mode Reading Condition Reconstruction Parameters Enabled Stacked Code Extended Min Match Position Tolerance Duration Tolerance Min Start Stop Number Inter Char Gap Addon Start Stop Overflow Ratio Max distance
48. X8200A DS8100A DX8200A DS8100A Figure 77 Redundant Reading Station Layout with DX8200A and DS8100A Scanners 60 TYPICAL LAYOUTS Gm SC6000 j 0 3 ER e y a Conveyor SC6000 MA Protecting Figure 78 Example Redundant Reading Station 61 DS8100A REFERENCE MANUAL 7 1 4 Multidata Network In this layout one master and up to 7 DS8100A slave readers have their own P S and therefore multiple reading phases Each P S is connected through a CBX100 which in turn is connected to its relative scanner through a CAB FOx cable The master sends all the individual messages collected from the Lonworks interface as well as its own to the Local Host through its CBX100 The following image shows a system consisting of four readers which are all connected together using CAB 81xx cables and the system is powered by a PWR 240 power supply P S P S P S Local Host CBX100 CBX100 0 el Slave 3 Slave 2 Slave 1 Master Soe A ANO De PY YU Uk K CAB 81xx CAB 81xx CAB 81xx CAB 83xx P S Presence Sensor connected to Input 1 External Trigger PS input all CBX100s have jumper set to accept scanner power Figure 79 Multidata Network 62 TYPICAL LAYOUTS LD 7 1 5 Fieldbus Networks The Fieldbus model Ethernet offers connectivity without any converter or adapter needed The DS8100A Lonworks master communicates as a Fieldbus slave to a remote host i e remote PC connected via
49. ading features and its reading position with respect to the barcode OD DS8100A REFERENCE MANUAL To enter the Test Mode submenu and configure the scanner follow the given procedure 1 Press and hold both the A up arrow and W down arrow keys for about 2 seconds to enter the Main menu 2 Use the A up arrow or Y down arrow key to select the Test Mode item then press the ENT enter key to confirm The reader enters Test Mode 3 Press the A up arrow key to exit the Test Mode 4 Use the A up arrow and Y down arrow key to select the Exit item then press the ENT enter key to confirm The scanner exits the Main Menu and returns to its current operating mode 1 6 3 PackTrack Auto This submenu can be used to execute the Automatic PackTrack Calibration procedure for the Reading Station when the Master scanner is in PackTrack or Continuous Operating Modes Performing this procedure through the Keypad Display Menu is an alternative to Automatic PackTrack Calibration through the DLAPC tool in Genius see Help On Line o This scanner must first be configured as Master of the master slave network see par 1 6 1 Internal Net procedure To enter the PackTrack submenu and configure the scanner follow the given procedure 1 Read Par 1 7 1 regarding Auto PackTrack Conditions and Limits 2 Press and hold both the A up arrow and Y down arrow keys for about 2 seconds to enter the Main menu 3 Use
50. agraphs detail the Conditions and Limits Parameters and Procedure to follow This information is also given in the Help On Line Auto PackTrack Conditions and Limits The Conditions and Limits for Auto PackTrack Calibration are summarized here for convenience and are also integrated into the following procedure descriptions e The following scanners are supported by Auto PackTrack Calibration DS6400 see note below DX6400 see note below DS8100A DX8200A e Before performing the Auto PackTrack Calibration procedure if a system reset or power reset is performed wait for all the scanners to be available up to 60 sec before proceeding e Operating Mode of the Master must be either PackTrack or Continuous e Code 128 codes must be enabled on the Master with Label Length set to variable e If the system Presence Sensor and Encoder are used the correct Encoder Step value must be set on the Master and the Presence Sensor must be connected to the CBX100 500 Input 1 e If instead the PPA 8000 Photocell Array is used it must be connected to the CBX100 500 11 and 12 inputs the following parameters must be disabled on the Master Physical Encoder for PackTrack or Use Encoder for Continuous and the Encoder if present must be physically disconnected e DX scanners which are calibrated automatically cannot be automatically replaced by DX scanners with a previous sw version earlier than 6 80 You must either update the old scanner sof
51. ain serial interface is compatible with the following electrical standards and the relative signals are available on the CBX spring clamp terminal blocks RS232 RS485 full duplex RS485 half duplex The main interface type and the relative parameters baud rate data bits etc can be set using the Genius utility program or the Genius based Host Mode Programming procedure For more details refer to the section Main Serial Port in the Genius Help On Line 21 E DS8100A REFERENCE MANUAL 3 2 1 RS232 Interface The main serial interface is used in this case for point to point connections it handles communication with the host computer and allows both transmission of code data and configuring the scanner This is the default setting The following pins are used for RS232 interface connection CBX100 500 Function TX Transmit Data RX Receive Data RTS Request To Send CTS Clear To Send SGND Signal Ground It is always advisable to use shielded cables If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX The overall maximum cable length must be less than 15 m 50 ft USER INTERFACE SGND RXD TXD CTS RTS ool JE de e de y eg Q aie DNET ID Sy SGND TX RTS RX CTS Ey ts Co MAIN R TX R TX RX E SCANNER SGND TX RX RTS CTS Figure 16 RS232 Main Interface Connections Using Hardware Handshaking
52. an download the Auto PackTrack Report file from the Master scanner RAM by connecting it to NOTE Genius and using the Tools gt File transfer menu See Help On Line 8 Manually reset the Master scanner 11 E DS8100A REFERENCE MANUAL 1 8 ACCESSORIES The following accessories are available on request for DS8100A Names Description Cd Part Number Power Supplies PWR 120 J box power unit 110 230 VAC 24V 120 W 93ACC1530 PWR 240 J box power unit 110 230 VAC 24 V 240 W 93ACC1070 PWR 480A J box power unit 110 230 VAC 24V 480 W 93ACC1850 Cables and Terminators Double terminator kit 2 pcs 93A051287 Power and bus return cable last Slave 5 m Power and bus return cable last Slave 10 m Power and Lonworks termination cable Master 5 m CAB ETH M05 Ethernet Adapter Cable M12 4 pin male to CBE 1334 0 2 RJ45 female ieee Supervisor up to 20 arrays 93A050057 Datalogic WebSentinel 064 Supervisor up to 64 arrays 93A101018 Datalogic WebSentinel 128 Supervisor up to 128 arrays 93A101019 Datalogic WebSentinel 256 Supervisor up to 256 arrays 93A101020 12 INTRODUCTION Eb Name____________ Description____________ PartNumber Mirrors GFC 80 934251020 GFC 800 90 mirror close distance 93A201103 Connection Boxes 3 3 Compact Connection Box 93A301067 Modular Connection Box 93A301068 Gateway Connection Box 93A301077 Backup Module 93ACC1808 BA100 DIN Rail Adapters for CBX 93ACC182
53. ar 8 2 3 for alternative address assignment methods Once all addresses have been assigned the Network Wizard is to be used when one or more scanner addresses and labels need to be modified 1 a Click on the S button to open the Network Wizard dialog box ES Network Wizard Requested Devices Current Devices 0 D56400 100 011 0 DS6400 100 011 os os 1 DS6500 105 010 o esoo Autodetect D if the slave scanners have already been configured and wired to the network click on the Autodetect button to start a polling procedure of the current network All slave scanners found will be represented in the Current Devices area Then select the desired slave scanner from the Current Devices area and click on the icon or drag and drop to transfer it to the Requested Devices area where your network customization is defined The following dialog box will appear allowing if necessary to change the slave address Available Device field and label Description field New Device Available Devices Fee Y Description D56500 105 010 cms if the slave scanners have not been configured and wired to the network click on the icon to add a new device defining its address and model The added slave scanner will be then displayed in the Requested Devices area This option in any case requires that all slave scanners have their address set before the network can function
54. ating Modes On Line Serial On Line Automatic Test PackTrack Continuous Configuration Modes Genius utility program Parameter Storage Non volatile internal FLASH ENVIRONMENTAL FEATURES Operating Temperature 0 to 50 C 32 to 122 F Storage Temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Ambient light immunity 36000 lux Vibration Resistance Linear Models Oscillating Mirror Models EN 60068 2 6 14 mm 2 to 10 Hz 2 hours on each axis 1 5 mm 13 to 55 Hz 1 5 mm 5 to 9 1 Hz 2 g 70 to 200 Hz 0 5 g 9 1 to 150 Hz Shock Resistance EN 60068 2 27 l 3 shocks on each axis 30 g 11 ms 15 g 11 ms Protection Class EN 60529 IP64 Mechanical Dimensions 217 x 172 5 x 126 6 mm 275 1 x 192 3 x 254 mm 8 54 x 6 79 x 4 98 in 10 83 x 7 57 x 10 in 5 kg 17 bs 6 4 kg 14 bs sealed connectors required including the Harting RJ Industrial Push Pull Ethernet connector for older Ethernet models 113 oO DS8100A REFERENCE MANUAL A ALTERNATIVE LAYOUTS POINT TO POINT Using a Point to Point layout the data is transmitted on the Main interface as well as on the Auxiliary interface The Main interface can be selected for RS232 or RS485 full duplex communications Two different layouts are available according to the DS8100A reader model used for the connection Standard Models When On Line operating mode is used the reader is activated by an External Trigger photoelect
55. ating mode is not available when DS8100A works as slave Configuration Wizard Operating Modes Select one of the following operating modes H LL On Line Automatic Cancel lt Back p H Finish Figure 84 Test Mode Selection This operating mode causes the reader to be continuously activated allowing to verify its reading features and its reading position with respect to the barcode For this reason it is particularly advised during the installation phase of the reader After 100 scans the values relative to an internal counter and the decoded code are displayed and transmitted on the serial interface The counter reports the percentage of good reads of the label 66 SOFTWARE CONFIGURATION ap On Line Operating Mode Configuration Wizard Operating Modes Select one of the following operating modes On Line Automatic Cancel lt Back Einish Figure 85 On Line Mode Selection This operating mode causes the reader to be connected to an external Presence Sensor using 11A and 11B External Trigger PS inputs During the active phase of the presence sensor the DS8100A reader tries to acquire and correctly decode the code In case the decoding phase is successful the barcode characters are transmitted on the serial interface Otherwise a no read message is sent Automatic Operating Mode Configuration Wizard Operating Modes Select one of the following operating modes On Line Automatic
56. ce system right hand with thumb X axis forefinger Y axis middle finger Z axis where the axis X coincides with the PS line the Y axis coincides with the conveyor direction and the Z axis is oriented upwards from the conveyor see figure below PackTrack Reference System gt Conveyor Direction Y Conveyor PS Line Figure 95 PackTrack Reference System This coordinate system is absolute for the reading station i e is valid for all the scanners independently from their position or orientation with respect to the conveyor For this reason after the PackTrack calibration and configuration has been correctly performed when a barcode is under the beam to be read by the scanners its position is defined by the coordinates of its central point independently from which scanner is reading it This can be verified using the Test mode in the SPY PackTrack Calibration dialog box see par 9 2 2 Both Auto PackTrack Calibration using the DLAPC tool and Manual PackTrack Calibration using the SPY tool can be performed in Genius refer to the following paragraphs and the Genius Help On Line for details 83 O DS8100A REFERENCE MANUAL 9 2 1 Auto PackTrack Calibration for Reading Station Using DLAPC In a Master Slave Reading Station working in PackTrack or Continuous operating mode the entire Reading Station can be automatically calibrated using the DLAPC tool in Genius The following par
57. d parameters 0 Master DS8100A 3110 o o a 1 Top o a 2 Front o o A 4 Left Side o a 5 Right Side TCP IP Disconnected 172 16 11 231 gd By A ameters Explorer 008 3110 Mode Definition Operating Mode E Reading System Layout Reading Parameters Data Communication Settir Digital 1 0 Setting QA System Information Sectior Diagnostics Statistics Energy Saving User Information Section New Configuration ES Code Definition nt Operating Mode Reading System Layout Reading Parameters F Data Communication Settings Digital 1 0 Setting System Information Section Diagnostics Statistics Energy Saving User Information Section Related parameters i Not for Master and Slaves simultaneously Not for Master and Slaves simultaneously If using the Select All Devices menu item uncheck either the Master or all slaves TCP IP Disconnected 172 16 11 231 Gd By A 75 O DS8100A REFERENCE MANUAL 8 4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the DS8100A Genius also allows checking the parameter default values by selecting the Compare parameters option available in the Tools menu and comparing the current scanner configuration to the default one Parameter CCC Default Setting Code Definition Code Combination No Read Message No Read String Multi Filters Code Label
58. ddresses to all slave or Stand Alone scanners connected within the network Once the procedure has been completed it is possible to e define customized addresses and labels through the Network Wizard e display the scanner default labels through the Express Network Setup Express Network Setup Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 8 2 3 for alternative address assignment methods Once all addresses have been assigned the Express Network Setup is to be used when all scanner addresses and labels do not need to be modified By clicking on the B icon or by choosing the related option from the right click menu the procedure is started which automatically performs the following operations opening the wizard polling the network to discover connected scanners transferring all scanners found to the Requested Devices area of the wizard where your network customization is defined saving the new network configuration Once the procedure has been completed a dialog box will appear asking whether to send the configuration to the Master Choose the Yes option to start this procedure 70 SOFTWARE CONFIGURATION lt D Network Wizard Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See p
59. der is classified as a Class 2 laser product according to EN60825 1 regulations and as a Class ll laser product according to CDRH regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed AN Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light WARNING The laser light is visible to the human eye and is emitted from the window on the side of the scanner Figure A vii Warning labels indicating exposure to laser light and the device classification are applied onto the body of the scanner Figure A a DATALOGIC AUTOMATION S r 1 Via Lavino 265 AVOID EXPOSURE 40050 Monte San Pietro Bologna Italy LASER LIGHT IS EMITTED Manufactured Vdt FROM THIS APERTURE Model No Amp CAUTION CLASS 3B LASER LIGHT WHEN OPEN sena No N2468 AVOID EXPOSURE TO BEAM This product conforms to the applicable requirements of 21CFR1040 atthe date of manufacture LASERLIGHT DO NOT STAREINTO BE AM CLASS 2 LASER PRODUCT MAXIMUM OUTPUT RADIATION 1 mW EMITT ED WAVEL ENGT H630 680 nm TO EN 60825 1 2001 Warning and Device Class Labels Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light The laser diodes used in this device are classified as Class 3B laser
60. dering different barcode types of variable quality 0 24 32 40 48 56 64 68 in 0 60 80 100 120 140 160 180 cm 28 70 pa ee 24 6 20 50 4 16 40 12 39 AAA E 8 20 COREANO AAA 4 49 AAA AE 0 0 ale la eel 8 20 je 40 HER ERR EEES S R E EEES 24 60 aN VA SRR GR RRR Ree Ae 28 700 N eee awe in cm Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear 99 O DS8100A REFERENCE MANUAL DS8100A 3X10 0 38 mm 15 mils The diagram shows an average reading area obtained considering different barcode types of variable qualit 28 24 20 16 12 28 in y 70 60 50 40 30 20 10 cm 16 24 32 40 48 56 64 in 40 60 80 100 120 140 160 cm Note 0 0 is the center of the laser beam output window CONDITIONS Code PCS Pitch angle Skew angle Tilt angle Reading mode 100 Interleaved 2 5 or Code 39 0 90 0 10 0 Linear READING FEATURES lt p DS8100A 3X20 0 30 mm 12 mils The diagram shows an average reading area obtain
61. details on connecting your DS8100A reader to other devices in the system i e CBX100 etc 2 1 PACKAGE CONTENTS Verify that the DS8100A reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes e DS8100A reader e Installation Quick Reference barcode test chart e DS8100A configuration CD ROM e Mounting bracket and screws O Figure 5 DS8100A Package Contents D A 14 INSTALLATION oO 2 2 MECHANICAL MOUNTING 2 2 1 Mounting the Scanner DS8100A can be installed to operate in any position There are 16 screw holes M6 X 8 on the sides of the scanner for mounting The diagram below can be used for installation refer to par 4 6 and par 9 4 for correct positioning of the scanner with respect to the reading zone and scanner orientation on on Ay H 450 46 7 172 5 1 84 gt 6 79 M6 N 16 E a f ande F T ra AN l oD i Re y ii oN SS rN A N DOO 4 e 2 gt lt le eS 2 i T 450 67 5 M 2 66 7 y oF mm Si E TIA 3 inch Too E NE a SAR 2 Figure 6 DS8100A Overall Dimensions Figure 7 ST 163 Mou
62. e A e iii i viii PCC Compliance AEAEE E E EE EET ix GENERAL VIEW a x GUIDE TO INS FALL ATION tise csiesvscvecesiesssvesdisue ecesticcees ovivvensnsiueevscachiesdsbendbedersvectevessns xii Point to Point InstallatiOD oooooonooonooonnononcconcconccononononononnnno nono nnnonnnnnn non nnn nn nnnnnnnnnnnnnns xii Master Slave Lonworks Installation eeseeeeseeeeeeeeeeeeeeeeseeeseeeeeeeeeeeeeeeeeeeeeees xiii INTRODUCTION ccoo 1 Product Desr O mecanica adan ad era 1 Applicat OS e coves e T Seber cnesucanveveteayccdeeces Aaa corte vendeveledeaceuetcaneevecseues 1 Model DesS ript ON ereet ae ea aaea ene raie Taia ee 3 Oscillating Mirror Models emaa aap aone te aa aA dll ia oct cara 3 IAAI CATON vic iaa 4 Keypad a a DIS atari A IA 5 Internal Net eee rae E rE a e a Eaa AEE ae e Ae eA EAA AEE EEA AEAEE AEAEE EE ARET 5 TOS M de a a a tad a E catalogan cita 5 wea AE S EA TTE 6 Auto PackTrack Calibration for Reading Station Using Scanner Menu l a 7 Auto PackTrack Conditions and LimitS oooccccccnccnnncnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnoss 7 Auto PackTrack Parameter DescriptiONS ooccoccccccccnnccnnnonnnnnnnonnnnnnnnnnnnnnnnnnnncnnnoss 8 Auto PackTrack Setup re a e a aa dad acid 9 A OS 12 INSTALEATIO Nou dona 14 Package Contents uc odds 14 Mechanical MOUN NO aa araa aa tinas ea eaae ins a eaaa AA Aaaa edredones ac 15 Mo ntihg the Scan eri usar EAA A naa EAA E A Ones 15 Mounting the Scanner wi
63. e verifier code can be configured in software through the Genius configuration program However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code The Code Verifier parameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 6 8 K Software Configuration Parameter Guide or Help file 4 5 OUTPUTS Three general purpose outputs are available The electrical features are given below Outputs 1 and 2 E Maximum Voltage Collector Current pulse 130 mA Max Collector Current continuous 40 mA Max Saturation Voltage VCE 1 V at 10 mA Max Maximum Power Dissipation 90 mW at 50 C Ambient temperature 45 ED DS8100A REFERENCE MANUAL Output 3 has different electrical features lt is a bi directional solid state relay with built in current limit protection Output 3 eo ee Maximum Voltage 100 V Vext only 300 mA Max at 25 C Ambient temperature 240 mA Max at 50 C Ambient temperature 200 mA Max at 25 C Ambient temperature 150 mA Max at 50 C Ambient temperature R off gt 500 O Off State Leakage Current Maximum Power Dissipation 550 mW at 50 C Ambient t
64. each node of each scanner of the cluster and then the Continue or Stop screen 6 Repeat steps 3 5 changing the PCT 8000 X position i e always before the PS Line reference point and parallel to a conveyor edge but changing to the left hand edge and or to the center of the conveyor until the procedure terminates X Y Z 0 PSiLine PS Line Figure 3 PCT 8000 Second and Third Runs X Y Z 0 i 1 t 1 1 1 Conveyor Conveyor a h j Direction i Direction 1 i 1 1 1 t i 2 Typically 3 passes are necessary 10 INTRODUCTION 7 At the last step in the sequence the display prompts to place a barcode label centered onto the physical X position X Offset on the conveyor Press the ENT enter key to Continue You have 2 minutes to read the code before the procedure ends automatically Be careful that the barcode is not accidentally read in the act of placing it at the desired X Offset position and assure that it is read by only one scanner see the figure below After placing the barcode label on the X coordinate you may have to pass your hand or other opaque object over it to end this step X Y Z 0 desired X Offset Conveyor Direction PS Line Figure 4 X Offset Selection Pressing the W down arrow key at any point will terminate the procedure without saving the Absolute X position alignment o Before resetting the Master scanner if desired you c
65. ed X Offset Conveyor Direction 4 When you have successfully completed the procedure all scanners are green press the Stop button to end the procedure and return to the Auto PackTrack setup window The Stop button is always present and can be used at any time to end the procedure and return to the Auto PackTrack setup window At this point you can download the Auto PackTrack Report file saved in the Master scanner RAM This can only be done by connecting the Master to another instance of Genius on a different communication channel Select the Tools gt File transfer menu from this new Genius connection 5 From the original Genius connection press the Exit button to exit the Addon The calibrated values for the reading station will be sent to the Master scanner and the Master scanner will reset the reading station which is now calibrated and ready 89 O DS8100A REFERENCE MANUAL Auto PackTrack Report The Auto PackTrack Report file can be downloaded from the Master scanner RAM by using the Tools gt File transfer menu in Genius The report is divided into three sections The first section contains the general calibration parameters PARAMETERS Calibration type XYZ X Absolute X Offset 550 Sensor type configured Pack version 2 Z Offset 0 The second section contains for each node the calibration table and the final calibration state P1 X mm 36 P1 Y mm 1077 P1 Z mm 10 P1 Distance mm 36
66. ed by 5 numbers 111 E DS8100A REFERENCE MANUAL 12 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 20 to 30 Vdc Power Consumption 20 W typical 1 3 0 9 A max including startup current Baud Rate Common Communication RS232 Interfaces RS485 full duplex 1200 to 115200 RS485 half duplex Auxiliary RS232 1200 to 115200 QA 125 MS Model Dependent Communication Ethernet 100 Mb s Interfaces Inputs Ext Trigger 1 Encoder optocoupled NPN or PNP 2 aux digital inputs Outputs 3 software programmable digital optocoupled Outputs Light Receiver Wavelength Safety Class Light Source Laser Control Security system to turn laser off in case of motor slow down READING FEATURES Scan Rate lt 1000 scans s Maximum Resolution Max Reading Distance Max Reading Width see reading diagrams in par 9 4 Max Depth of Field Aperture Angle USER INTERFACE LCD Display 2 lines by 20 characters LCD Keypad LED Indicators Power On green TX Data green Phase On yellow Network red Encoder yellow 112 TECHNICAL FEATURES O SOFTWARE FEATURES Readable Codes Interleaved 2 5 Code 39 Standard Codabar Code 128 GS1 128 ex EAN 128 Code 93 standard and full ASCII EAN UPC including Add on 2 and Add on 5 GS1 DataBar including Limited and Expanded Code Selection Up to 10 codes during one reading phase Headers and Terminators Up to 128 byte headers and 128 byte terminators Oper
67. ed considering different barcode types of variable quality 24 60 20 5 16 40 12 30 8 20 4 10 0 0 4 10 8 20 12 30 16 40 20 50 24 60 in cm 0 24 32 40 48 56 64 in 0 60 80 100 120 140 160 cm Note 0 0 is the center of the laser beam output window CONDITIONS Code PCS Pitch angle Skew angle Tilt angle Reading mode Interleaved 2 5 or Code 39 0 90 0 10 0 Linear 101 O DS8100A REFERENCE MANUAL DS8100A 3X30 0 25 mm 10 mils The diagram shows an average reading area obtained considering different barcode types of variable quality 0 16 24 32 40 48 in Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear 102 READING FEATURES TP DS8100A 3X05 0 50 mm 20 mils The diagram shows an average reading area obtained considering different barcode types of variable quality 28 7 24 6 20 5 16 40 12 30 8 20 4 10 0 0 4 10 8 20 12 30 16 40 20 50 24 60 28 700 in cm 24 32 40 48 56 64 68 in 60 80 100 120 140 160 180 cm
68. elp DODs34Mm8e4BBe x O Reading System Lay Resdng System Layout Reading Parameters o i 0 0581004 3010 Reading Parameters 7 Data Communication Data Communication setting C Digtal 1 0 Setting Digtal JO Setting 5 Diagnostics Diagnostics O xratistics O Statisties information User Information Section user infer se Relsted parameters Figure 88 Cluster Configuration Icon A 0 D58100A 3110 in Check Box Description Label e check box allowing to select deselect a specific scanner to perform the desired operations i e program downloading e icon representing the scanner status e a label reporting information transmitted by the scanner when connected the scanner address generated errors scanner description 69 O DS8100A REFERENCE MANUAL 3 Then proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow ms Net Autoset procedure S Network Wizard procedure 3 Express Network Setup procedure Net Autoset This procedure is to be used when all scanner addresses and labels are unknown typically when configuring the network for the first time or whenever a network reconfiguration is required 11 By clicking the icon or selecting the Net_Autoset option from the right click menu the Net Autoset procedure is started allowing automatic assignment of random a
69. emperature Function Configurable digital output 1 positive pin Configurable digital output 1 negative pin Configurable digital output 2 positive pin Configurable digital output 2 negative pin Configurable digital output 3 polarity insensitive Configurable digital output 3 polarity insensitive The function of each output can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line for further details The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two By default Output 1 is associated with the Complete Read event which activates when all the selected codes are correctly decoded and Output 2 is associated with the No Read event which activates when the code signaled by the external trigger PS is not decoded Output 3 can be assigned to the same events and it has the advantage of being polarity insensitive By default it is not assigned to any event DS8100A USER INTERFACE Vext 30 Vdc max r f 7 i Figure 58 Output 1 and Output 2 Interface When the load is powered by an external power supply the voltage must be less than 30 V 46 CUSTOM CABLE ELECTRICAL CONNECTIONS D DS8100A USER INTERFACE Vext 100 Vdc max Figure 59 Output 3 Interface The command signals are filtered and generate a delay of about 50 us for Outpu
70. erly terminated by positioning the BTK 8102 Lonworks terminator in the DS8100A master reader and the BTK 8100 Lonworks bus return in the last DS8100A slave reader The BTK 8100 bus return provides a connector to be inserted in the Lonworks 17 pin female connector of the last slave reader in the network while the BTK 8102 Lonworks terminator provides a different connector to be inserted in the Lonworks 17 pin male connector of the master reader DS8100A Master DS8100A Last Slave BTK 8102 BTK 8100 ue e CARDO Network CAB 81xx Figure 61 BTK 8102 and BTK 8100 Two cables are also provided as accessories to terminate and power the network CAB 8605 and CAB 8305 CAB 8605 is a power and Lonworks termination cable to be used for connecting the DS8100A master to an external power unit within the network while CAB 8305 is a power and bus return cable to be used for connecting the last DS8100A slave to an external power unit DS8100A Master DS8100A Last Slave Network Power Unit CAB 8605 CAB 8305 Figure 62 CAB 8605 and CAB 8305 49 O DS8100A REFERENCE MANUAL 5 2 LONWORKS INTERFACE The Lonworks network is used for both input and output connection to build a multi sided or omni station system connecting several readers The DS8100A master usually employs the 17 pin female connector for output connection to the first slave while the 17 pin male connector is terminated by inserting
71. es 117 RS232 Master Slave cccccccccsccccecccecceecececccecceecenecenecceeceaaecaeesanecsaecaaecaeeceaeenaeeaaes 118 MU OAE no tias 120 GLOSSAR Y ea n raae Ai ARA 121 INDEX E E E T A 124 REFERENCES REFERENCE DOCUMENTATION The documentation related to the DS8100A management is listed below PWR series power supply unit Installation Manuals SC6000 Controller Reference Manual PWO power supply unit Installation Manual GFC 80 90 Deflecting Mirror GFC 800A Adjustable Mirror for Close Distance Reading CBX100 500 Installation Manuals Document about the Ethernet connectivity ID NET Fixed Baudrate Application Note Help On Line in PDF format SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information e PRODUCTS Search through the links to arrive at your product page which describes specific Info Features Applications Models Accessories and Downloads including the Genius utility program which allows device configuration using a PC It provides RS232 and Ethernet interface configuration e SERVICE Overview Warranty Extensions and Maintenance Agreements Sales Network Listing of Subsidiaries Repair Centers Partners Helpdesk Material Return Authorization PATENTS This product is covered by one or more of the following patents U S patents Re 36 251 5 9
72. et Models Lonworks 17 pin male connector 3 Serial interface and I O 26 pin connector Lonworks 17 pin female connector 4 Harting RJ industrial connector OO xi GUIDE TO INSTALLATION POINT TO POINT INSTALLATION The following can be used as a checklist to verify all the necessary steps to complete installation of the DS8100A scanner 1 Read all information in the section Safety Regulations at the beginning of this manual 2 Correctly mount the scanner according to the information in par 2 2 and position it at the correct reading distance as shown in par 2 3 and par 9 4 3 Make electrical connections to your DS8100A scanner by a Connecting the DS8100A scanner to the CBX connection box by means of one of the CAB FOx cables provided as accessory see par 1 8 b Providing correct and complete system cabling through the CBX connection box according to the signals necessary for the layout of your application trigger inputs outputs e Cabling Power Interface Inputs Outputs etc For further details see chapter 3 chapter 4 for custom cabling e Alternative Layouts Point to Point Pass Through RS232 Master Slave Mutliplexer See appendix A for layout references 4 Configure the DS8100A scanner by installing and running the Genius configuration program from the CD ROM provided See chapter 8 and the Help On Line for details The main steps are e Select the codes to be read e Set up the communicati
73. ext The driving logic of the input signals may be powered for convenience with the voltage supply between pins 9 Vdc and 23 GND of the 26 pin I O connector In this case however the device is no longer electrically isolated The voltage available on the 26 pin I O connector is physically the same as used to power the scanner INPUT 1 2 CONNECTIONS USING DS8100A POWER DS8100A EXTERNAL TRIGGER ENCODER Figure 52 PNP Command Input Connection Using Scanner Power DS8100A EXTERNAL TRIGGER ENCODER Figure 53 NPN Command Input Connection Using Scanner Power 43 lt gt DS8100A REFERENCE MANUAL INPUT 1 2 CONNECTIONS USING EXTERNAL POWER DS8100A Vext EXTERNAL TRIGGER ENCODER Figure 54 PNP Command Input Connection Using External Power DS8100A EXTERNAL TRIGGER ENCODER Figure 55 NPN Command Input Connection Using External Power o Terminal pins 134B are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity devices NOTE INPUT 3 4 CONNECTIONS USING DS8100A POWER DS8100A EXTERNAL DEVICE Figure 56 13 14 NPN Input Command using Scanner Power 44 CUSTOM CABLE ELECTRICAL CONNECTIONS INPUT 3 4 CONNECTIONS USING EXTERNAL POWER DS8100A Vext EXTERNAL DEVICE EJ Figure 57 13 14 PNP Input Command using External Power 4 4 1 Code Verifier If the DS8100A is used as a Code Verifier th
74. face through the CBX connection box In RS232 Master Slave connections the External Trigger signal is unique to the system single P S The DS8100A Standard model working as Master in an RS232 network may be simultaneously connected to a Lonworks network consisting of DS8100A slave scanners Be careful when assigning the slave address since the number of the first Lonworks slave must be a progressive number with respect to the address number defined for the last slave scanner of the RS232 network For example if the RS232 network consists of Slave 1 and Slave 2 the address to be assigned to the first Lonworks slave scanner will be Slave 3 not Slave 1 118 ALTERNATIVE LAYOUTS O Slave n Main Serial Interface RS232 only Local Host Auxiliary Serial Interface RS232 Input 1 External Trigger PS for On Line Mode CBX100 Slave n Power Ethernet O Main Serial Interface RS232 only Network Auxiliary Serial Interface RS232 O Input 1 External Trigger PS for On Line Mode Remote Host il Figure 109 RS232 Master Slave for DS8100A Ethernet Models 119 Eb DS8100A REFERENCE MANUAL MULTIPLEXER The Multiplexer connection is used to integrate a DS8100A slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks interface Each scanner is connected to a Multiplexer MX4000 with the RS485 half duplex main interface
75. g the Auto PackTrack Calibration procedure see below The same settings may be performed by using the Genius program see chapter 8 for details 1 6 1 Internal Net This submenu can be used as an alternative to configuration through Genius to assign the DS8100A scanner within a master slave network It allows defining the scanner function slave master within the network and if configured as Slave its address To enter the Internal Net submenu and configure the scanner follow the given procedure 1 Press and hold both the A up arrow and Y down arrow keys for about 2 seconds to enter the Main menu 2 Use the A up arrow or Y down arrow key to select the Internal Net item then press the ENT enter key to confirm 3 Use the A up arrow or Y down arrow key to select the LonWAddrSel item then press the ENT enter key to confirm 4 Use the A up arrow or Y down arrow key to select your scanner function among Master Slave n Slave jolly Disabled then press the ENT enter key to confirm 5 Use the A up arrow or Y down arrow key to select the Exit item then press the ENT enter key to confirm Repeat this step again to exit the Main Menu and return to the scanner current operating mode 1 6 2 Test Mode Test Mode is particularly advised during the installation phase since it causes the reader to be continuously activated allowing verification of its re
76. gger Signal A signal typically provided by a photoelectric sensor or proximity switch which informs the scanner of the presence of an object within its reading zone UPC Acronym for Universal Product Code The standard barcode type for retail food packaging in the United States Visible Laser Diode A light source used in scanners to illuminate the barcode symbol Generates visible red light at wavelengths between 630 and 680 nm 123 INDEX A Accessories 12 ACR 4 81 Alternative Layouts 114 Auto PackTrack Calibration using DLAPC 84 Calibration using Keypad 6 Conditions and Limits 84 Parameter Descriptions 85 Report 90 Setup Procedure 87 Auxiliary RS232 Interface 26 42 Cc CBX Electrical Connections 19 CE Compliance viii Cleaning 107 Code Verifier 31 45 Compliance vii Custom Cable Electrical Connections 35 D Default Values 76 E Electrical Safety vii Ethernet Interface 52 Ethernet Interface older models 53 F FCC Compliance ix Fieldbus Connections 52 G General View x Genius Advanced Configuration 73 Installation 65 Wizard for Quick Reader Setup 65 Glossary 121 Guide to Installation xii Indicators 4 Inputs 27 42 Installation 14 K Keypad and Display 5 124 L Laser Safety vii LEDs 4 Local Lonworks Network Layouts 55 Lonworks Connections 48 Lonworks Interface 50 Main Serial Interface 21 37 Manual PackTrack Calibration
77. gh connections each scanner is provided with its relative External Trigger multi P S Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port for manual code reading capability For the RS232 connections the maximum cable length is 15 m 50 ft The scanners represented in the following figures are configured in Pass Through mode O O gt CBX100 CAB FOx I cBx100 Q Main Serial Interface 2 Auxiliary Serial Interface P S Presence Sensor connected to Input 1 External Trigger PS input Figure 106 Pass Through Connection for DS8100A Standard Models 117 ED DS8100A REFERENCE MANUAL CBX100 DS2100N Ethernet O Network Gryphon Remote Host l a E RRE CIRO Q Main Serial Interface 2 Auxiliary Serial Interface P S Presence Sensor connected to Input 1 External Trigger PS input Figure 107 Pass Through Connection for Ethernet Models RS232 MASTER SLAVE The RS232 master slave connection is used to integrate a DS8100A reader in a network consisting of different scanners not provided with a Lonworks interface The Slave scanners use RS232 only on the main and auxiliary interfaces Each slave scanner transmits the messages received by the auxiliary interface onto the main interface All messages will be transferred towards the master The master scanner is connected to the Host PC on the main RS232 serial inter
78. ibration settings Before closing the dialog box press the Run Test button to test the calibration results and efficiency See the following figure Code Percent 123456 100 X coord Y coord Z coord Active Laser 213 183 911 mm Laser 3 Code A D Code distance Value position 81 1191 53609 Figure 101 Testing PackTrack Calibration Repeat the entire procedure for each scanner in the Reading Station 9 2 3 PackTrack Calibration for DS8100A Oscillating Mirror Models The DS8100A oscillating mirror models can be used in PackTrack operating mode only when the scanner is mounted so that the scan line is parallel to the conveyor direction as shown in the following figure Conveyor Direction e gt Scan Line Figure 102 Oscillating Mirror Models in PackTrack Mode PackTrack Calibration must be made while the scanning plane is perpendicular to the conveyor plane and fixed not oscillating 94 READING FEATURES TP 9 3 PERFORMANCE The scan rate is 1000 scans sec Refer to the diagrams in par 9 4 for further details on the reading features These diagrams are taken on various resolution sample codes at a 25 C ambient temperature depending on the conditions listed under each diagram 9 3 1 Reading Conditions e ANSI Grade B minimum e 1000 scans sec The following tables describe the requirements for standard applications Minimum Code Height fo
79. inuous Operating Mode and Cargoscan applications NOTE If using the Presence Sensor and Encoder the presence sensor must be connected to the CBX100 500 11 input The Encoder Step parameter must also be set correctly If using the PPA 8000 you must set the Photocell distance 165 mm default The Photocell Array must be connected to the CBX100 500 11 and I2 inputs see the relative installation manual and the Encoder if present must be disconnected Pack Version the version of the PCT 8000 being used for calibration This value can be read from the barcode labels on the PCT 8000 Each label has the value vnnn where v is the version number 85 O DS8100A REFERENCE MANUAL Calibration Type XYZ calibration with Absolute X position is forced The coordinates for the three axes are calibrated The X coordinate for all slaves is relative to a precise point reference point This requires that the X Offset be set which will be used to harmonize the X 0 coordinate of all of the individual slaves o For Oscillating Mirror models the scan line must be parallel to the conveyor direction and only the Y calibration will be performed the X and Z axes will NOTE automatically be set to zero Z Offset if necessary for packs that are elevated above the conveyor surface for example on tilt trays this parameter sets an offset for the height of a pack so that Z 0 corresponds to the bottom of the pack 86 READING FEATURES T
80. k Failure No Scan No Sync No Phase Timeout DIGITIZER Motor Warning DIGITIZER Motor Failure DIGITIZER Motor Life End DIGITIZER Laser Failure DIGITIZER Laser Life End Actions Tx Mode Tx Refresh Aux Main Format Header String Terminator String Error Message Type Statistics Enable Separator Time hh mm Phase Counter Good Read Counter Partial Read Counter No Read Counter Multiple Read Counter Normally Open None None None None Disabled unchecked Disabled unchecked Disabled unchecked Enabled checked Not Available 2 sec Enabled checked Enabled checked Enabled checked Disable Enabled checked Enabled checked Enabled checked Enabled checked Enabled checked On Timeout 2 sec Disabled unchecked Disabled unchecked lt STX gt lt CR gt lt LF gt Numeric Enabled checked lt space gt Disabled unchecked Disabled unchecked Disabled unchecked Disabled unchecked Disabled unchecked Disabled unchecked Energy Saving Energy Saving Configuration Disabled unchecked 79 O DS8100A REFERENCE MANUAL Parameter DefaultSetting User Information Section End User Name Device Name Line Name 80 READING FEATURES TI 9 READING FEATURES 9 1 ADVANCED CODE RECONSTRUCTION ACR 4 The traditional way of barcode reading could be called Linear Reading In this case the laser beam crosses the barcode symbol from its begin
81. l ground references GND and SGND are internally connected through filtering circuitry which CAUTION an be permanently damaged if subjected to voltage drops over 0 8 Vdc AN DS8100A scanners do not support Host Interface Modules with the CBX500 Use the CBX800 Gateway for Host Interface Applications CAUTION Fieldbus and non Fieldbus 20 CBX ELECTRICAL CONNECTIONS ES o To avoid electromagnetic interference when the scanner is connected to a CBX connection box verify the jumper positions in the CBX as indicated in its Installation Manual NOTE 3 1 POWER SUPPLY Power can be supplied to the scanner through the CBX100 500 spring clamp terminal pins as shown in Figure 15 Power Supply VGND V Earth in Ground 6 ifs Velelelelele Figure 15 Power Supply Connections The power must be between 20 and 30 Vdc only The max power consumption is 30 W including startup current Several accessory power supplies are available to power the DS8100A s and reading station components See par 1 8 A security system allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner It is recommended to connect the device CHASSIS to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details 3 2 MAIN SERIAL INTERFACE The m
82. l height number of scans per second code motion speed etc Minimum label heights at different conveyor speeds are given in the tables in par 9 3 1 depending on standard a values of 45 and 30 9 2 PACKTRACK PackTrack is a patented operating mode for Datalogic Omni Directional Reading Stations used to read and correctly assign codes read on different packs when placed in the scanner Reading Area at the same time In fact in the following example the codes of two or more consecutive packs are found at the same time in the scanner reading area Therefore the condition occurs where in the sequence of the two packs the code of the second pack is read first just before the code of the previous pack A system without PackTrack would assign the code of the second pack to first pack and vice versa thus causing a gross error in sortation End of Z Tracking Area 0 0 0 Conveyor Direction Photocell or equivalent signal Tracking Area PS Line Tx Line Figure 94 PackTrack System Layout 82 READING FEATURES Ep Working in PackTrack mode requires an encoder and a presence sensor or equivalent signals to track the moving packs For correct functioning the PackTrack operating mode requires a calibration just after the installation of the scanners This operation is absolutely necessary to accurately locate barcodes on a fixed reference system PackTrack uses a right handed referen
83. lation to the target of a receiving element Protocol A formal set of conventions governing the formatting and relative timing of message exchange between two communicating systems Resolution The narrowest element dimension which can be distinguished by a particular reading device or printed with a particular device or method RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange RS485 Interface that specifies the electrical characteristics of generators and receivers for use in balanced digital multipoint systems such as on a Multidrop line 122 Scanner A device that examines a printed pattern barcode and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system Serial Port An I O port used to connect a scanner to your computer Signal An impulse or fluctuating electrical quantity i e a voltage or current the variations of which represent changes in information Skew Rotation about the Y axis Rotational deviation from correct horizontal and vertical orientation may apply to single character line or entire encoded item See par 2 3 Symbol A combination of characters including start stop and checksum characters as required that form a complete scannable barcode Tilt Rotation around the Z axis Used to describe the position of the barcode with respect to the laser scan line See par 2 3 Tri
84. lengthy period 1 3 MODEL DESCRIPTION The DS8100A scanner is available in versions that differ depending on the interface connection the optical resolution and on the optic version DS8100A X X X X Laser Number Optic Version 2 Double laser 0 Linear 3 Triple laser 5 Oscillating mirror Communication Type Optical Resolution 0 Low resolution 1 Medium resolution 2 High resolution 3 Very High resolution O Standard version 1 Ethernet version 1 4 OSCILLATING MIRROR MODELS Oscillating mirror models are used when coverage of a large reading area is required mainly in picket fence applications The oscillating mirror is placed in front of the reading aperture of the DS8100A scanner to deflect the laser beam As the mirror moves this sweeping function of the laser beam allows the coverage of a larger area to locate the barcodes The code can also be reconstructed as the beam sweeps over it OD DS8100A REFERENCE MANUAL The aperture angle is symmetrical and the scan line perpendicular to the scanner is at 0 as shown in the figure below 25 a 25 it Figure 1 Oscillating Mirror Reference Angle By configuring the oscillating speed up to the maximum value of 19 Hz raster emulation can be performed for reading fast moving objects Max Aperture o By limiting the raster width to the minimum necessary the number of scans on the reading surface is i
85. models are equipped with a 26 pin male D sub connector for connection to the host computer power supply and input output signals These signals can be wired using a custom cable according to the application needs The paragraphs in this chapter detail the individual signal connections For Lonworks network connections see chapters 5 and 7 For Fieldbus connections see chapters 6 and 7 For ID NET Fixed Baudrate connections see the Application Note on the CD ROM 35 Eb DS8100A REFERENCE MANUAL The details of the connector pins are indicated in the following table lo oe an oo 9 oo o o e o 18 oe o o 26 Figure 43 26 pin Connector DS8100A 26 pin D sub Connector Pinout Chassis internally connected to GND 1 CHASSIS Cable shield connected to chassis 20 RX Receive Data of Auxiliary RS232 referred to GND 21 TX Transmit Data of Auxiliary RS232 referred to GND 8 O1 Configurable Digital Output 1 positive pin 22 01 Configurable Digital Output 1 negative pin 11 O2 Configurable Digital Output 2 positive pin 12 02 Configurable Digital Output 2 negative pin 16 O3A Configurable Digital Output 3 polarity insensitive 17 O3B Configurable Digital Output 3 polarity insensitive 18 11A External Trigger polarity insensitive for PS 19 11B External Trigger polarity insensitive for PS 6 124 Input Signal 2 polarity insensitive for Encoder 10 12B Input Signal 2 polarity insensitive for
86. n the Genius program select the OPERATING MODE folder and check if serial on line is enabled as On Line options parameter value Are the Start Stop strings correctly assigned Is the serial trigger source correctly connected and configured In the Genius software configuration program select the OPERATING MODES folder and check the Reading Phase Timeout parameterization 109 O DS8100A REFERENCE MANUAL TROUBLESHOOTING GUIDE Problem Reading it is not possible to read the target barcode always returns No Read Communication the device is not transmitting anything e to the host Communication data do not appear on the terminal Communication data transferred to the host are incorrect corrupted or incomplete 110 Suggestion Check synchronization of reading pulse with object to read Is the scan line correctly positioned Place barcode in the center of scan line and run TEST MODE selectable by Genius as Operating Modes If you still have troubles check the following Is the reading distance within that allowed see reading diagrams Is the Tilt angle too large Is the Skew angle less than 10 direct reflection Choose the CODE tab and enable different code types except Pharmacode LENGTH Variable e Is the barcode quality sufficient If you had no success try to perform the test using the BARCODE TEST CHART included with the product If working in
87. ncreased NOTE The oscillating mirror is completely controlled by software commands and therefore avoids complex mechanical calibrations For details of the software configuration parameters see the Genius Help On Line 1 5 INDICATORS The DS8100A has five LEDs on the rear panel The indicators have the following functions POWER ON green Indicates the scanner is turned on PHASE ON yellow Indicates the external presence sensor is active ENCODER yellow Indicates the external encoder signal is active TX DATA green Indicates data transmission both on the main and on the auxiliary interface NETWORK red Indicates the Lonworks network is functioning correctly This LED is normally ON INTRODUCTION o 1 6 KEYPAD AND DISPLAY The DS8100A keypad allows entering a menu for selection of one of the following functions e Welcome shows the current software release and operating mode e Autolearn starts the procedure making it possible to obtain an automatic accurate and fast configuration of DS8100A without the necessity of directly checking modifying the relevant parameters e Internal Net defines scanner function within the network see below e Ethernet Mode allows setting the scanner IP address to be used within the network e LCD Contrast sets the LCD contrast e Bus not used for DS8100A scanners e Test Mode allows verifying the scanner reading position and features see below e PackTrack allows settin
88. nd allows the Ethernet connection between the host and the reader Figure 69 DS8100A Harting RJ Industrial Female Connector For this Ethernet connection always use the Harting RJ Industrial Push Pull Ethernet connector included in the package This connector assures a robust connection and full IP rated protection Figure 70 Harting RJ Industrial Push Pull Male Connector This interface and the connector pinout see the following table are IEEE 802 3 10 BaseT and IEEE 802 3u 100 Base Tx compliant RJ45 Modular Jack Pinout Transmitted data Transmitted data Received data Received data 4 5 7 8 C Not connected In order to meet EMC requirements e use Ethernet shielded cable e connect the Ethernet interface cable shield to the plant earth ground A ferrite type Stewart 28A2029 0A0 must be applied on the scanner side of the Ethernet cable to reduce electrical noise The cable shield must also NOTE be connected to the chassis of both connectors 53 ED DS8100A REFERENCE MANUAL The Ethernet interface can be used for TCP IP communication with a remote or local host computer by connecting the scanner to a LAN It can also be connected directly to a host PC The following is an example of a connection to a LAN through a Hub using a straight through cable DS8100A HUB SWITCH n c not connected Figure 71 Straight Through Cable The following is an example of direct connec
89. nd multi reader layouts For typical layouts see chapter 7 and appendix A E DS8100A REFERENCE MANUAL Feature Benefit ACR Advanced Code Reconstruction technology allows the reading of low aspect ratio labels placed anywhere on a parcel and enhances the readability of poorly printed or damaged codes CD SQUARE CD SQUARE provides useful information on label position and object shape elaborated during the barcode reading phase This innovative technology identifies the area in which the code is located and measures the code distance from the scanner PACKTRACK PackTrack is a Datalogic patented parcel tracking system which improves the reading features in omnidirectional stations In particular PackTrack manages 6 sided reading systems when it is impossible to detect the real position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems ASTRA Automatically SwiTched Reading Area is the new Datalogic technology based on a multi laser architecture and a fixed mounted optic system which concentrates the multiple laser emissions in a single laser beam As each laser emitter is focused on a specific range of the reading area a sophisticated electronic controller selects the best focused laser emitter with respect to the code to read This allows the reading of medium high density codes in a large reading area on very fas
90. ng convention cannot be cannot be calibrated because not supported by scanner software version calibrated can be can be calibrated but the calibration procedure fails either barcode reading or calibrated verification Lost scanner stops responding during the procedure Initial State scanner ready to be calibrated Not Verified scanner calibrated but not verified Calibrated scanner is calibrated d If the network is made up of more than 16 slaves you can use the A up arrow key to toggle between the lines At this point the Master scanner display allows to Continue or to Stop the procedure You can switch between the previous display windows using the A up arrow key If there are any nodes that show as U or L then you should Stop the procedure and correct the problem If the nodes respond with N or C then you can Continue with the procedure Press the ENT enter key to Continue the procedure The Master scanner shows message Let the parcel run Place the PCT 8000 onto the moving conveyor before the PS Line reference point and parallel to a conveyor edge i e right hand edge with its arrow in the same direction as the conveyor movement Let it pass through the reading station The Master scanner shows the Wait message DS8100A REFERENCE MANUAL Conveyor Direction PS Line Figure 2 PCT 8000 First Run After elaborating the passage of the parcel the Master scanner again shows the status of
91. ning to its end as shown in the following figure MM Wi Laser Beam Figure 90 Linear Reading In Advanced Code Reconstruction mode it is no longer necessary for the laser beam to cross the label from the start to the end With just a set of partial scans on the label obtained using the motion of the label itself the DS8100A is able to reconstruct the barcode A typical set of partial scans is shown in the figure below gt Code Direction Figure 91 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code The alignment is performed by calculating the time difference from one partial scan to another using a reference code element 9 1 1 Tilt Angle for Advanced Code Reconstruction The most important parameter in Advanced Code Reconstruction is the value of the maximum tilt angle a maximum under which the code reconstruction process is still possible Laser Beam o a tilt angle Figure 92 Tilt Angle 81 DS8100A REFERENCE MANUAL The decoder will be able to read the label with a tilt angle between a max and a max as shown in the following figure 0 w Conveyor No Read gt 2 wW No Read MO 17 No Read Laser Beam Figure 93 Reading Zones with a Max The formulas to calculate a maximum depend on various parameters such as labe
92. nting Bracket Overall Dimensions 15 ED DS8100A REFERENCE MANUAL 254 10 00 67 5 45 2 66 Ny 23 4 gt ESE MM eE mm D gt j E HAS inch NA 280 t Figure 8 DS8100A Oscillating Mirror Model Overall Dimensions 2 2 2 Mounting the Scanner with Accessories The following accessories allow installing the DS8100A reader in the most suitable position for your network layout T 163 mounting bracket FBK 8100 fast bracket The ST 163 is a 90 mounting bracket to be mounted on the reader as displayed in the image below Figure 9 Mounting the ST 163 Mounting Bracket 16 INSTALLATION The FBK 8100 is a fast bracket kit allowing quick and easy mounting of the scanner on the ST 163 bracket It is particularly useful when performing a scanner automatic replacement see par 10 2 since the scanner can be simply substituted with a new one while maintaining its physical position within the network First it is necessary to fix the FBK 8100 round piece 2 to the ST 163 bracket already mounted to the reading station frame by means of the two screws C Then give the scanner the
93. oder Y 2 CBx800 with Host Interface Module Remote Host CAB 81xx CAB 81xx CAB ROX a Fieldbus i a i P S Presence Sensor connected to Input 1 External Trigger PS input i CBX800 jumper set to accept scanner power i Encoder connected to Input 2 Encoder input Figure 81 Fieldbus Small Synchronized Network The following Host Interface Module accessories are available for the CBX800 Gateway Name Description Part Number BM200 210 Ethernet TCP IP Module STD IP65 93ACC1851 93ACC1852 BM300 310 Profibus Module STD IP65 93ACC1810 93ACC1811 BM400 DeviceNet Module IP65 93ACC1814 BM500 510 520 Ethernet IP Module STD IP65 IP54 93ACC1812 93ACC1813 93ACC 1840 64 SOFTWARE CONFIGURATION Ee 8 SOFTWARE CONFIGURATION 8 1 GENIUS INSTALLATION Genius is a Datalogic scanner configuration tool providing several important advantages e Wizard approach for new users e Multi language version e Defined configuration directly stored in the reader e Communication protocol independent from the physical interface allowing the reader to be considered as a remote object to be configured and monitored To install Genius proceed as follows 1 Turn on the PC that will be used for configuration running either Windows 98 2000 NT XP Vista or 7 2 Insert the Genius CD ROM 3 Wait for the CD to autorun and follow the installation
94. olarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit which generates a debouncing delay which can be set to 5 ms or 500 us In particular 11 for PS 13 and 14 share 42 CUSTOM CABLE ELECTRICAL CONNECTIONS ET the same value which usually corresponds to 5 ms when using a photoelectric sensor while 12 is set to 500 us when this input is used for the Encoder The maximum Encoder frequency is 2 kHz Input 1 External Trigger PS is used in the On Line and PackTrack operating Modes and tells the scanner to scan for a code The yellow Phase On LED Figure C 3 which refers to Input 1 is on only when current flows through the input circuit and therefore when the active state of this input is set to active open the LED lights up when the input corresponds to OFF Input 2 is normally used for the Encoder input In PackTrack mode it detects the conveyor speed Inputs 3 and 4 can be used as the stop signal for the reading phase The debouncing delay value can be changed through the software parameter Debouncing for Input x see the 6 8 K Software Configuration Parameter Guide or Help file Powering Inputs Input devices can be supplied by either scanner power Vdc and GND or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage V
95. on parameters e When PackTrack is required perform PackTrack calibration e Define data formatting parameters o Fine tuning of the scanner position for barcode reading can be accomplished by performing a test through the SPY configuration tool in Genius NOTE 5 Exit the configuration program and run your application The installation is now complete xii MASTER SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DS8100A scanner in a Master Slave Lonworks network 1 Read all information in the section Safety Regulations at the beginning of this manual 2 Correctly mount the scanner according to the information in par 2 2 and position it at the correct reading distance as shown in par 2 3 and par 9 4 3 Make electrical connections to your DS8100A scanner by a Connecting the DS8100A Master scanner to the CBX100 by means of one of the CAB FOx cables provided as accessory see par 1 8 b Correctly terminating the DS8100A Master reader according to the information given in par 5 1 and par 7 1 c Completing the system wiring adding as many slave scanners as required by your system layout refer to par 7 1 d Correctly providing bus return to the last DS8100A Slave reader of the network according to the information given in par 5 1 and par 7 1 4 Install and run the Genius configuration program from the CD
96. onfiguration program and run your application The installation is now complete xiv INTRODUCTION ER 1 INTRODUCTION 1 1 PRODUCT DESCRIPTION The DS8100A scanner is a barcode reader complete with decoder designed to provide an innovative and high performance solution in omnidirectional reading applications by combining the following advanced technologies with Datalogic solid experience in the material handling sector Some of the main features of DS8100A are listed below e scanning speed 1000 scans sec e reads all popular codes e supply voltage from 20 to 30 Vdc e test mode to verify the reading features and exact positioning of the scanner without the need for external tools e programmable in several different operating modes to suit the most various barcode reading system requirements e light source solid state laser diodes the light emitted has a wave length between 630 680 nm For laser safety precautions refer to the Compliance section at the beginning of this manual 1 2 APPLICATIONS The DS8100A barcode reader is specifically designed for industrial applications and for all cases requiring high reading performance such as e code reconstruction e reading of codes covered by plastic film e reading of codes with a wide depth of field e reading of high resolution codes positioned at long distances from the reader e code reading on fast moving objects DS8100A is designed for both single reader layouts a
97. otocell Array is used it must be connected to the CBX100 500 11 and 12 inputs the following parameters must be disabled on the Master Physical Encoder for PackTrack or Use Encoder for Continuous and the Encoder if present must be physically disconnected DX scanners which are calibrated automatically cannot be automatically replaced by DX scanners with a previous sw version earlier than 6 80 You must either update the old scanner software prior to substitution or complete the calibration manually after installation by setting the PSOffset and Direction parameters The autofocus feature of DS6400 and DX6400 scanners makes Auto PackTrack Calibration difficult therefore to assure that the procedure can correctly calibrate these scanners it is necessary to set a fixed focus value which allows the scanner to read all the label positions useful for its calibration DS8100A REFERENCE MANUAL 1 7 2 Auto PackTrack Parameter Descriptions PackTrack Automatic Packtrack Calibration procedure for the Reading Station Version 2 Select the version number of the PCT 8000 pack X Offset Set the zero point of the X axis 4 digits in mm Sensor Set the distance 3 digits in mm between the photocells in the photocell array If the system Presence Sensor and Encoder are used set this parameter to 0 Stat Start the Auto PackTrack procedure Z Offset MEN Set a correction factor for the pack height 3 digits in mm
98. pacity in the event of a failure The External Memory Backup and Restore procedure is the preferred method since it always provides complete backup and restore functions Configuration and Environmental parameters When the DS8100A scanner is connected through CBX series connection boxes Backup and Restore is provided through the BM100 accessory module installed inside the CBX100 or CBX500 connection box If the DS8100A scanner is integrated into an ID NET network having an SC4000 ID NET controller as Master then the SC4000 also provides the Backup and Restore procedure This procedure can be performed directly from the Genius Device menu To manually perform the Backup and Restore procedure see the relative BM100 or SC4000 manual for details 10 3 AUTOMATIC SCANNER REPLACEMENT ASR d The ASR procedure is available for backward compatibility or for applications that do not use the CBX SC4000 however it is not the preferred method NOTE The Datalogic Automatic Scanner Replacement ASR procedure allows restoring system functioning automatically after one or more scanners are replaced in a Master Slave Lonworks network 107 lt i gt DS8100A REFERENCE MANUAL The ASR procedure is principally used for PackTrack configurations but it restores only a part of the system parameters common slave parameters Code Selection and Reconstruction plus each single slave PackTrack calibration The Master must be prepa
99. procedure 8 2 GUIDE TO RAPID CONFIGURATION 8 2 1 Wizard for Quick Reader Setup After installing the Genius software program see above and running it the following window appears asking the user to choose the desired configuration level Configuration Mode Select configuration mode i Recommended for new users a Wizard at Intended for barcode technology experts Advanced Figure 82 Genius Wizard Opening Window The Wizard option is advised for new users since it provides a step by step scanner configuration procedure The parameters to be defined are the following Barcode selection and definition Operating mode selection and definition see sub paragraphs for further details Digital Inputs Outputs configuration Hardware interface selection Output data format configuration 65 DS8100A REFERENCE MANUAL After defining the parameter values the following window appears allowing to complete the reader configuration as follows Saving the configuration to disk Switching to Advanced mode Sending the configuration to the scanner Configuration Wizard Final choices What do you want to do with the newly created configuration la Save it to disk 071 Save to Disk E Switch to Advanced Mode to refine it Switch to Advanced Send it to connected device Cancel lt Back r Figure 83 Genius Wizard Closing Window Test Operating Mode d This oper
100. put 1 3 and 4 Debouncing For Input 2 Input 1 Active Level Overridden by Op Mode Input 2 Active Level Overridden by Op Mode Input 3 Active Level Overridden by Op Mode Input 4 Active Level Overridden by Op Mode Output 1 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Activate on any Diagnostic Error Deactivate when all Diagnostic Errors Recovered Deactivation Timeout ms Output 2 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Activate on any Diagnostic Error Deactivate when all Diagnostic Errors Recovered Deactivation Timeout ms 78 Standard RS232 None 9600 None 8 1 Enabled checked Enabled checked Disable Disabled unchecked 115200 None 8 1 500 us Active Closed Active Closed Active Closed Active Closed Normally Open Complete Read Wrong Timeout None Disabled unchecked Disabled unchecked 50 Normally Open No Read Partial Read Timeout None Disabled unchecked Disabled unchecked 50 SOFTWARE CONFIGURATION EP Parameter Default Setting Output 3 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Activate on any Diagnostic Error Deactivate when all Diagnostic Errors Recovered Diagnostics PackTrack Debug Message Tx Enable Conveyor Info Refresh Time Local Networ
101. r ACR Reading mm 45 30 2 5 Interleaved Code Resolution mm Ratio 3 1 Table 1 Minimum Code Height for ACR Reading mm Conveyor Speed m s 0 5 2 2 5 3 0 5 2 3 5141 1 9 9 11 12 14 15 10 11 12 13 15 16 Code 39 17 Code Resolution 18 mm 20 24 31 1 7 T 8 8 Ratio 3 1 Interdigit Module Size Table 2 95 E DS8100A REFERENCE MANUAL Minimum Code Height for ACR Reading mm 45 Conveyor Speed m s 05 1 15 2 25 3 Code 128 GS1 128 Code Resolution mm Table 3 Minimum Code Height for ACR Reading mm Conveyor Speed m s 05 1 15 2 25 3 0 5 15 2 25 3 8 9 10 12 13 15 9 9 9 11 12 14 15 9 Codabar 9 10 13 14 16 Code Resolution 10 11 14 15 17 mm 13 13 16 17 19 17 18 19 21 22 23 23 25 26 26 Ratio 3 1 Interdigit Module Size Table 4 Minimum Code Height for ACR Reading mm 45 30 Conveyor Speed m s 0 5 2 25 3 0 5 1 5 2 5 3 511 1 7 8 9 11 12 14 8 9 10 11 13 14 EAN 8 13 UPC A 10 Code Resolution 11 mm 13 17 22 2 8 9 9 96 READING FEATURES TP 9 4 READING DIAGRAMS DS8100A 2X10 0 50 mm 20 mils The diagram show
102. red at the time of installation in order for this procedure to work correctly 10 3 1 ASR Network Configuration 1 On the Master scanner check the Modify amp Backup Lon Slave Scanner Configuration parameter in Genius and configure the Lonworks Slave Scanner Common Parameters Code and Reconstruction Parameters 2 Enable the ASR procedure through the Enable A S R parameter in the Master configuration 3 Send the configuration to the Master EEPROM to force the Slave Operating Mode Code Reading Symbologies and Reconstruction parameters and store all the Slave PackTrack calibration tables Now the Slave scanners are configured through the Master ASR parameters stored in the Master and the ASR procedure is implemented 4 Save this configuration to file ddc 10 3 2 Scanner Replacement Procedure o The ASR procedure requires replacing one scanner at a time Slave 1 Power down the entire system 2 Replace the Slave scanner with a new one default settings 3 Power up the system and wait for initialization Master 1 Load the saved configuration from file ddc to a new Master scanner 2 Power down the entire system 3 Replace the old Master scanner with the new one 4 Power up the system and wait for initialization o The ASR works only if both the Master and Slave devices have software 6 40 or later 108 TROUBLESHOOTING O 11 TROUBLESHOOTING Before contacting your local Datalogic office
103. ric sensor when the object enters its reading zone In the following case the signal is passed to the DS8100A by the CBX100 which also supplies the system PWR 120 Host CAB FOx DS8100A _ a A A I Terminal b g l O O Main Serial Interface RS232 or RS485 Full Duplex Auxiliary Serial Interface Data Tx to Terminal Local Echo RS232 Input 1 External Trigger PS for On Line Mode Figure 103 Point to Point for Standard Models 114 ALTERNATIVE LAYOUTS Ethernet Models In this example no External Trigger is used and the CBX100 only supplies the reader The DS8100A Ethernet model is connected to a remote Host lt can be activated by a signal generated by the remote Host or always be active if working in Automatic operating mode CAB FOx cee Ethernet Network CBX DS8100A O Terminal l RAE O Auxiliary Serial Interface Data Tx to Terminal Local Echo RS232 Figure 104 Point to Point for Ethernet Models 115 A DS8100A REFERENCE MANUAL ID NET GATEWAY The CBX800 Gateway can be used to integrate a DS8100A reader into a high speed ID NET network consisting of different scanners not provided with a Lonworks interface In this case the DS8100A uses its main RS232 RS485 interface to communicate with the CBX800 ID NET Slave Nodes CBX800 CBX100 CBX100 ol puma 5
104. s 8 For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below USER INTERFACE RX485 SCANNER SGND TX TX Figure 19 RS485 Full duplex Connections using Only TX Signals 23 E DS8100A REFERENCE MANUAL 3 2 3 RS485 Half Duplex Interface d This interface is provided for backward compatibility We recommend using the more efficient Lonworks network for Master Slave or Multiplexer layouts The RS485 half duplex 3 wires shield interface is used for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par Multiplexer in Appendix A exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The overall maximum cable length should not exceed 1200 m 3940 ft If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground USER INTERFACE RTX485 SGND MRTX485 E aE JE y m a o S PREF D ID 9 seno Tx RTS RX CTS POWER ID NET So MAIN R TX RI RX RX SCANNER SGND RTX RTX Figure 20 RS485 Half duplex Connections This interface is forced by software when the protocol selected i
105. s MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode Figure 21 shows a multidrop configuration with DS8100A scanners connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 24 CBX ELECTRICAL CONNECTIONS E Main Interface MULTIPLEXER Multidrop Multidrop Multidrop GND PG 6000 Scanner Slave HO RS485 HD Termination Resistor O PG 6000 CBX100 500 y1Bua7 xe w 00ZL 91989 dolphin Scanner Slave 1 RS485 HD Termination Resistor O PG 6000 CBX100 500 Scanner Slave up to 31 Termination Resistor O PG 6000 Earth GND ml Vdc Figure 21 DS8100A Multidrop Connection to a Multiplexer When using CBX500 the Main interface multidrop network signals Shield SGND RTX and RTX are repeated on terminal connector row 4 to facilitate system cabling 25 O DS8100A REFERENCE MANUAL 3 3 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point to point connections It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts This interface is active when
106. s an average reading area obtained considering different barcode types of variable quality 28 24 20 16 12 12 16 20 24 28 70 60 50 40 30 20 10 0 10 20 30 40 50 60 700 in cm 24 32 40 48 56 64 68 in 60 80 100 120 140 160 180 cm Note 0 0 is the center of the laser beam output window CONDITIONS Code PCS Pitch angle Skew angle Tilt angle Reading mode Interleaved 2 5 or Code 39 0 90 0 10 0 Linear 97 DS8100A REFERENCE MANUAL DS8100A 2X10 0 38 mm 15 mils The diagram shows an average reading area obtained considering different barcode types of variable quality 0 24 32 40 48 56 64 68 in cm 28 70 24 60 20 50 16 40 12 30 8 20 4 10 0 0 4 10 8 20 12 30 16 40 20 50 24 60 28 700 in cm Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear 98 READING FEATURES DS8100A 3X00 0 50 mm 20 mils The diagram shows an average reading area obtained consi
107. s see the Verifier Parameters in the 6 8 K Software Configuration Parameter Guide or Help file 3 5 OUTPUTS Three general purpose outputs are available The electrical features are given below Outputs Tand 2 AAA Maximum Voltage 30 V Collector Current pulse 130 mA Max Collector Current continuous 40 mA Max Saturation Voltage VCE 1 V at 10 mA Max Maximum Power Dissipation 90 mW at 50 C Ambient temperature Output 3 has different electrical features lt is a bi directional solid state relay with built in current limit protection Output 3 poe Maximum Voltage 100 V Vext only 300 mA Max at 25 C Ambient temperature 240 mA Max at 50 C Ambient temperature 200 mA Max at 25 C Ambient temperature 150 mA Max at 50 C Ambient temperature R off gt 500 Q Maximum Power Dissipation CBX100 500 Function V Power Source Outputs O1 Output 1 O1 Output 1 02 Output 2 02 Output 2 O3A CBX500 only Output 3 A polarity insensitive O3B CBX500 only Output 3 B polarity insensitive V Power Reference Outputs 31 E DS8100A REFERENCE MANUAL The function of each output can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two By default Output 1 is associated with the Complete
108. s such as network control database access special programs supervisory programs or programming languages Interface A shared boundary defined by common physical interconnection characteristics signal characteristics and meanings of interchanged signals LED Light Emitting Diode A low power electronic device that can serve as a visible or near infrared light source when voltage is applied continuously or in pulses It is commonly used as an indicator light and uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD LEDs have extremely long lifetimes when properly operated Multidrop Line A single communications circuit that interconnects many stations each of which contains terminal devices See RS485 PackTrack PackTrack is a Datalogic patented parcel tracking system which improves the reading features in omnidirectional stations In particular PackTrack manages 6 sided reading systems when it is impossible to detect the real position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Pitch Rotation of a code pattern about the X axis The normal distance between center line or adjacent characters See par 2 3 Position The position of a scanner or light source in re
109. scanner parameters is supported by a Help On Line which is displayed in an HTML browser It can be selected from the Configuration Help option available in the Help menu In addition a context sensitive help can be enabled by pressing the lt F1 gt key after selecting the desired parameter 73 O DS8100A REFERENCE MANUAL 8 3 1 Genius Shortcuts for Network Configuration Once the Network Setup is structured in Genius and the Master is configured there are a few shortcuts that Genius offers to quickly configure the slaves By right clicking on a device in the Devices area a shortcut menu appears which allows you to e Copy the device configuration e Paste a previously copied configuration e Copy the Master device configuration parameters to all Slaves only common parameters relative to Slave functioning i e Code Definition Diagnostics etc e Show Device to physically locate a scanner in the station EA Genius 172 16 11 231 File Device Edit View Tools Window Help heels seba BO TEES ALAS g 2 10 Parameters Explorer New Configuration R DS8100A 3110 Code Definition Code Definition Operating Mode A 0 Master D581008 3110 ff O Operating Mode Reading System Layout Reading System Layout Reading Parameters o A 1 Top E Reading Parameters Data Communication Settings Data Communication Settin Digital 1 0 Setting A 2 Frot G Digtal 1 0 Setting 7 System Information Section O A A Sy
110. stem Information Sectior i 3 Back 4 6 Diagnostics Statistics O a a 4 Left Side Energy Saving o 4 User Information Section Energy Saving User Information Section Explore parameters Right Side Get plated parameters Copy Device Copy Master to all Slaves System Info Show Device TCP IP Disconnected 172 16 11 231 Y These shortcuts are made only in Genius and require sending the configurations to the scanners to be saved 74 SOFTWARE CONFIGURATION ap It is possible to Paste Send or Load configurations simultaneously to a selected number of devices by clicking the relative device check box and executing the desired command EA Genius 172 16 11 231 File Device Edit View Tools Window Help OD O s4 6 6BB s 2e a e gt a 0 Devices 0 Master D58100A 3110 0Y 5 Right Side o sr JOBRDTBAES Ada AAA New Configuration IRA DS81004 3110 3 Code Definition Operating Mode Reading System Layout Reading Parameters Data Communication Settir Digital 1 0 Setting G System Information Sectior Diagnostics Statistics Energy Saving User Information Section n e COS O a ii aiii perating Mode Reading System Layout Reading Parameters Data Communication Settings Digital 1 0 Setting System Information Section Diagnostics Statistics Energy Saving user Information Section Relate
111. t conveyors Flexibility The high frequency laser diode modulation system guarantees complete immunity to ambient light and allows installation of the DS8100A in any working area Reading parcels on conveyors As a result of the ASTRA multiple laser technology DS8100A gives a great real time DOF even on high speed conveyors Furthermore DS8100A implements the Packtrack functionality which leads to an increase of the plant production as a result of the augmented system throughput Master working as a Multiplexer on high speed Lonworks bus Great competitiveness of the offer since the cost of an external multiplexer is saved High data transfer on an industrial reliable bus running at 1 25 Mbit sec Genius Configurator SW Reduced learning time with an easy wizard approach Multilanguage platform All the configuration parameters stored in the scanner Not dependent on the Physical interface INTRODUCTION o Feature Benefit Energy Saving e A software parameter group which allows management of the energy saving feature In particular it allows turning on off the motor and laser of all network scanners according to the selected digital input encoder or communication channel e The time required to restart the system is less than 1 minute independently from the number of scanners connected e It is suggested to use this parameter for example when the conveyor is stopped for a
112. t 1 and 2 and 1 ms for Output 3 4 6 USER INTERFACE How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 26 pin D sub female 9 pin D sub female 21 TXAUX Power Supply VS 20 30 VDC Power GND Test Cable for DS8100A 47 E DS8100A REFERENCE MANUAL 5 LONWORKS CONNECTIONS 1 F 15 eeee eed scanner side 00000000 A1 0 0 external view RON DE 2 INPUT male OUTPUT female Figure 60 Lonworks INPUT OUTPUT Connectors The following pinout is valid for the INPUT connector as well as for the OUTPUT connector Pin Name Function S GND supply voltage negative pin VS supply voltage 20 to 30 vdc positive pin CHASSIS Cable shield A internally connected by capacitor to chassis n c Not connected CHASSIS Cable shield B internally connected by capacitor to chassis n c Not connected n c Not connected n c Not connected VS_I O Supply voltage of I O circuit Lon A Lonworks a line positive pin Lon A Lonworks a line negative pin Lon B Lonworks b line positive pin Lon B Lonworks b line negative pin SYS_I O System signal SYS_ENC_l O System signal Reserved Internally connected Ref_l 0 Reference voltage of I O circuit OMNANAWNABE 48 LONWORKS CONNECTIONS O 5 1 NETWORK TERMINATION When building a Lonworks system the network must be prop
113. th ACCesSOri8sS oooocccnnncnnconccocnnccccononancnnncnnnnncnnnnnnrnnncccnnnns 16 Positioning the SCAN isc rta ase aNd 18 CBX ELECTRICAL CONNECTIONS coooccoccoccccnccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 19 PoWer SUP Visit 21 Main Serial Interface cc coi A AAA 21 RS2ZIZ nte ida 22 RS485 Full Duplex Interface ooococcccccccncncnnncnnccnnnconnnoncnnnnnnnnnnonononcnonnnoncnnnnononnnnnnos 23 RS485 Half Duplex Interface oooococcccccccccconoconononnncnnnnnnncnnnnonnnnnnnnnnnnnnononnnnnnnnnnnnncnns 24 Auxilia RS 232 Itaca lts orillas denen deka aint 26 INDUS cada a ha ad iia aka 27 Code VEMOS E AA A AAA 31 QuU PllS Li aos 31 10 3 User Intemace Hostia 34 CUSTOM CABLE ELECTRICAL CONNECTIONS conmmcccccccccccconanancnccnnnnnnnnnnanancnnnnnnos 35 IKONET AELE O h AAEE A a ad 37 Main Serial Interface cuina 37 SEVAP O 38 RS485 Full Duplex Interface ooooococcccccccncccnnnconcnnnnconnnnnnnnnnnnnnnnonnnonnnonnnonnnnnnnnonnnnnnn 39 RS485 Half Duplex Interface ooocoocccccccncccnnconnnonnnnnnnnoncnonnnonnnonnnnnnnnnnononnnnnnnnnnnnnnnns 40 A xiliary Ita A aa 42 O Meganamsbedandioeedebdents deute A 42 COCR VERT e ce ee ieee silts NT 45 QUTDUNS A carts farcscaxtecetatestetts te tegen ses rsnseucsevase sens sirsseestntsaitasminsdesesdcaerstastobaxtohecs 45 SOP IMG aCe ie riatelaatadacue tae a eT EAEE ale A nana batedar tote cata 47 LONWORKS CONNECTIONS ivsicicinicnneizaaaici jaca 48 Network Termina OM atrasa aid 49
114. the A up arrow or Y down arrow key to select the PackTrack item then press the ENT enter key to confirm 4 Use the A up arrow or Y down arrow key and the ENT enter key to select the items in the following table and set them according to your application See par 1 7 2 for details 5 After all items are set use the A up arrow or Y down arrow key to select Start then press the ENT enter key to confirm Follow the Procedure described in par 1 7 3 INTRODUCTION o 1 7 AUTO PACKTRACK CALIBRATION FOR READING STATION USING SCANNER MENU 1 7 1 Auto PackTrack Conditions and Limits The Conditions and Limits for Auto PackTrack Calibration are summarized here for convenience and are also integrated into the following procedure descriptions The following scanners are supported by Auto PackTrack Calibration DS6400 see note below DX6400 see note below DS8100A DX8200A Before performing the Auto PackTrack Calibration procedure if a system reset or power reset is performed wait for all the scanners to be available up to 60 sec before proceeding Operating Mode of the Master must be either PackTrack or Continuous Code 128 codes must be enabled on the Master with Label Length set to variable If the system Presence Sensor and Encoder are used the correct Encoder Step value must be set on the Master and the Presence Sensor must be connected to the CBX100 500 Input 1 If instead the PPA 8000 Ph
115. the Data Tx parameter is enabled The parameters relative to the aux interface baud rate data bits etc can be defined using the Genius utility program or Genius based Host Mode Programming installed from the CD ROM The 9 pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or temporary communication monitoring 1 5 00000 0000 9 6 Figure 22 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface The overall maximum cable length should not exceed 15 m 50 ft In this case it is advisable to use shielded cables If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX CBX100 500 RX Auxiliary Interface Receive Data TX Auxiliary Interface Transmit Data SGND Auxiliary Interface Reference USER INTERFACE RX TX Se eee OE 4 ae ere ae Q REP IDES ID a V MA nB V eg e TRIGGER Reference Figure 23 RS232 Auxiliary Interface Connections o Do not connect the Aux Interface to the CBX spring clamp connectors and the 9 pin connector simultaneously NOTE 26 CBX ELECTRICAL CONNECTIONS ES 3 4 INPUTS There are four optocoupled polarity insensitive inputs available on the scanner Input 1 External Trigger PS Input 2 Encoder Input 3 and 4 generic inputs
116. tion the Net Autoset procedure requires scanner software version 6 40 or later 1 The first operation to perform is the configuration of your scanner as Master from the Local Device Network Settings item in the Device Menu see figure below ry cti Genius COM1 BB g Default CBX SC4000 Backup amp Restore osinon Local Device Network Settings arating Mode O Ups SU ruue L_JReadng System Layout Reading System L 7 Reading Parameters Reading Parameter E Data Communication settings Data Communication s4 E Digtal JO Setting Digtal 1 0 Setting A Diagnostics Local Device Network Settings O Statistics User Information Sect Topology Role Master SYNCHRONIZED Slave SYNCHRONIZED Master MULTIDATA Slave MULTIDATA Figure 87 Local Device Network Settings 68 SOFTWARE CONFIGURATION ap The following dialog box appears asking whether to send the configuration to the Local Device or not Local Device Network Settings J Do you want to send updated Network configuration to Local Device No 3 2 Click the Yes button then click on the 18 icon available on the Toolbar to make the Devices area appear next to the Parameter Explorer window By repeatedly clicking the icon this area will be displayed or hidden Each scanner of the cluster is indicated by the following graphical objects H Genius COM1 Fie Device Edt View Tools Window H
117. tion to a PC using an inverted cable DS8100A HOST PC n c not connected Figure 72 Inverted Cable For further details refer to the Ethernet Service Guide document provided as reference documentation 54 TYPICAL LAYOUTS ED 7 TYPICAL LAYOUTS DS8100A scanners are mainly designed to work together on a high performance Lonworks sub network to create multi sided and omnidirectional reading stations that can interface with Serial or Fieldbus Host networks This chapter covers the most common Lonworks layouts DS8100A scanners can however be connected in a variety of layouts depending on the number of scanners used and the required complexity of the reading station Layouts range from single Stand Alone to complex alternative networks when Lonworks is not available for all readers mixed reader networks For alternative layouts see appendix A Several power supplies are available to power the reading stations Photoelectric sensors used as code presence sensors and optical encoders to signal conveyor speed are also available accessories The following typical layouts refer to the system hardware configurations but they also require the correct setup of the software configuration parameters see par 8 2 for details The accessories and cables indicated in the following figures are Datalogic products We suggest their use to guarantee the correct system functioning 7 1 LOCAL LONWORKS NETWORK A local Lonworks ne
118. tware prior to substitution or complete the calibration manually after installation by setting the PSOffset and Direction parameters The autofocus feature of DS6400 and DX6400 scanners makes Auto PackTrack Calibration difficult therefore to assure that the procedure can correctly calibrate these scanners it is necessary to set a fixed focus value which allows the scanner to read all the label positions useful for its calibration 84 READING FEATURES E Auto PackTrack Parameter Descriptions By means of the software tool DLAPC it is possible to perform the Auto PackTrack setup procedure for PackTrack and Continuous Operating Mode applications Select the DLAPC option from the Tools menu or click on the related icon on the Tool Bar to open the following dialog box MM AutoPackTrackCalibration AddOn Sensces Type Calibration Type Configured PS amp Encoder C Photocell Anay E X Olfset sm Photocel Distance fmen Pack Versi n Auto PackTrack procedure with selected parameters Once the DLAPC window has been opened set the following parameters according to the application requirements Sensor Type whether calibration will be performed using the system Presence Sensor and Encoder most cases or the PPA 8000 Photocell Array d The Auto PackTrack procedure requires using the PPA 8000 Photocell Array for all systems where either the Presence Sensor or the Encoder are absent including Cont
119. twork allows logically connecting a DS8100A master reader with up to 31 DS8100A slaves Actually the maximum number of readers to be employed in the network depends on the system operating conditions that is adopted operating mode and amount of data stream When creating your network always keep in mind the following guidelines e the Lonworks network logically supports a maximum number of 32 devices master slaves e it is recommended to adhere to the 8 in 16 rule not more than 8 devices in any 16 meter bus segment branch e for DS8100A scanners the total bus length may extend up to 65 m 213 ft e the maximum number of DS8100A readers supported also depends on the type of power propagation adopted by the system see the specific power supply installation manual for details Typically the layouts can be divided into Synchronized single P S or Multidata multi P S networks They can be small up to 10 scanners or large more than 10 scanners Contact Datalogic Automation S r l if your network requires a higher number of readers or in case the application throughput is very high For further information on Lonworks network cabling and connections see the LonWorks TPT Twisted Pair Transceiver Module User s Guide available from the website www echelon com 55 O DS8100A REFERENCE MANUAL AN For DS8100A Lonworks Network layouts power is always propagated through the 17 pin scanner connectors A specific
120. uplex RS485 half duplex The main interface type and the relative parameters baud rate data bits etc can be set using the Genius utility program or the Genius based Host Mode Programming procedure For more details refer to the section Main Serial Port in the Genius Help On Line 37 DS8100A REFERENCE MANUAL 4 2 1 RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring the scanner The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 26 pin connector are used for RS232 interface connection Transmit Receive Request to send Clear to send Main signal ground DS8100A USER INTERFACE sl a LY CHASSIS V H SGND Main Isolated Earth Ground START END OF OF V TRANSMISSION TRANSMISSION RTS V ye ge DATA DATA l SN TRANSMISSION TRANSMISSION l V y p TRANSMISSION l l l l l i STOPPED i ENABLED ENABLED V V IDLE DISABLED IDLE Figure 46 RS232 Control Signals The RTS and CTS signals control data transmission and synchronize the connected devices If the RTS CTS hardware protocol is enabled the DS8100A activates the RTS output to indicate a message can be transmitted The receiving unit must activate the CTS input to enable the transmission 38 CUSTOM CABLE ELECTRICAL CONNECTIONS 4
121. using SPY 91 Model Descriptions 3 Mounting the Scanner 15 Mounting with Accessories 16 N Network Setup 68 Network Termination 49 O Operating Mode Automatic 67 On Line 67 Test 66 Oscillating Mirror Models 3 Outputs 31 45 P Package Contents 14 PackTrack 82 Calibration for Oscillating Mirror Models 94 Parameter Explorer Window 73 Patents vi Performance 95 Positioning 18 Power Supply viii 21 37 R Reading Diagrams 97 Reading Features 81 Reference Documentation vi RS232 Interface 22 38 RS485 Full Duplex 23 39 RS485 Half Duplex 24 40 S Scanner Assignment using Keypad 5 Scanner Replacement 107 Services and Support vi Software Configuration 65 T Test Mode using Keypad 5 Troubleshooting 109 Technical Features 112 Typical Layouts 55 Terminators 49 125 EC 026 ae DATALOGIC DECLARATION OF CONFORMITY rev 6 Pag 1 di 1 Datalogic Automation S r l Via Lavino 265 40050 Monte San Pietro Bologna Italy www automation datalogic com declares that the DS8100A Laser Scanner and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive This Declaration is based upon compliance of the products to the following standards EN 55022 CLass A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS O
122. with 2 Readers 56 TYPICAL LAYOUTS The following image shows a system consisting of five readers where the external signals trigger encoder serial to host etc are connected to the master through the CBX100 The system is powered by the PWR 240 where e the master is connected through CAB 86xx which also provides bus termination e the last slave is connected through CAB 83xx which also provides bus return e the master and all slaves are connected together through the CAB 81xx cables CAB 81xx CAB 81xx CAB 83xx PWR 240 gt Slave 3 Slave 1 4 CAB 86xx Slave 2 CBX100 pPs Encoder Local Host CAB 81xx CAB 81xx P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power Encoder connected to Input 2 Encoder input Figure 74 Small Synchronized Network with more than 2 Readers and Single Power Unit 57 O DS8100A REFERENCE MANUAL 7 1 2 Large Synchronized Network When building a large local Lonworks network more than 10 scanners an SC6000 Controller must be used together with a PWO power supply junction box unit In this case the SC6000 unit acts as the system master and is connected to the host through one of its interfaces All scanners act as slaves and are connected to the SC6000 through
123. ws through the input circuit and therefore when the active state of this input is set to active open the LED lights up when the input corresponds to OFF Input 2 is normally used for the Encoder input In PackTrack mode it detects the conveyor speed Inputs 3 and 4 can be used as the stop signal for the reading phase The debouncing delay value can be changed through the software parameter Debouncing for Input x see the 6 8 K Software Configuration Parameter Guide or Help file Powering Inputs Input devices can be supplied by either scanner power V and V or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage Vext 27 ED DS8100A REFERENCE MANUAL The driving logic of the input signals may be powered for convenience with the voltage supply at the CBX terminal block spring clamps V and V In this case however the device is no longer electrically isolated The voltage available on pins V and V is physically the same as the input power for the scanner Vdc and GND INPUT 1 EXTERNAL TRIGGER PS CONNECTIONS USING DS8100A POWER brown MEP 593 PH 1 Photo cell PNP black blye mp ae REF Fs m D NCT Figure 24 MEP 593 PH 1 PNP External Trigger PS Using DS8100A Power Power to Input Photocell Signal Photoce ll NPN Photocell Reference o ea

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