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Gamber-Johnson Trunk Shelf Options

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1. amp jack can be attached to the lower tray using the 7 16 x 8 50 long Carriage Bolt 16 Washer amp 7 16 Wing Nut 9 of 9
2. bolts securing it to the trunk floor The steps are similar for the space saver spare remove from the vehicle Pull up at each end of the seat base to release the retainers amp remove the rear seat base see FIG 3 FIG 3 At the bottom of the seat back use a I9mm socket to remove two nuts see FIG 4 3093 Vehicle Preparation contd There are two spring clips located at each end of the seat back at the top slide a flathead screwdriver between the deck and the seat back FIG 5 amp FIG 6l Large Flathead Depress the top of the clip amp pull the seat back out Screwdriver FIG 5 Repeat on the opposite side amp remove the seat back FIG 7 At the front end of the trunk from inside the rear seat area cut away the carpet at Drill 9 32 Drill Bit the edge of the metal seat back support framework to remove the overlapping carpet two places This exposes the area needed for attaching the two Upper Knife Tray Slides see FIG 8 FIG 8 FIG 9 Drill out the center of the existing slots to 9 32 This hole will be the forward most mounting position for the Upper Slides Repeat on the opposite side see FIG 9 4 of 9 Installing Upper Tray Assembly 7160 0336 contd Ratchet Wrench I7mm Deep Well Socket Knife Ratchet Wrench 1 16 Socket 7 16 Wrench Knife Ratchet Wrench 7 116 Socket 7 16 Wrench Fold back carpeting amp padding from both wheel wells to
3. expose shock absorber mounting studs see FIG IQ Trim padding with a knife so Slide Mounting Brackets fit over the shock absorber mounting studs see FIG 11 Attach the Slide Mounting Brackets to the shock absorber mounting studs using two MIO flat washers amp two MIO nuts Insure that the collars around the existing studs are fully through the mounting bracket holes Replace the carpet and cut an openning allowing the Slide Brackets to pass through see FIG 121 Cut an openning through the carpeting over the holes drilled in FIG 9 Extend the Slides so the mounting holes are accesable Attach the Slides to Slide Mounting Brackets and to the holes drilled in FIG 9 with 3 1 4 20 screws and nuts The screws must be installed from the Slide side and the nuts from the bracket carpet side for the Slides to move freely see FIG 13 FIG 10 FIG 11 FIG 12 FIG 13 Attach the Vertical Brackets to the Slides using 2 1 4 20 screws amp nuts If the Lower Shelf Assembly will be installed with a full size spare tire the bottom set of mounting holes should be used see FIG 141 To expose the proper mounting holes to Vertical Bracket extend the Slide completely release the slide lock and move the middle section by hand The screws must be installed from the slide side with the screw heads inside the slide assembly and the nuts must be installed from the bracket side see FIG 14 Attach the Upper Tray using 4 I 4 20 screw
4. INSTALLATION INSTRUCTIONS Product Revision Form Dodge Charger Trunk Shelf 2011 Rev A INST 527 7160 0336 Upper Shelf Assembly 7160 0020 Lower Shelf Assembly Printing Spec PS OO These instructions describe installing 7160 0336 Upper Shelf Assembly and 160 0020 Lower Shelf Assembly in 2011 and newer Dodge Charger vehicles The units can be installed individually or as a set 7160 0336 Upper Shelf Assembly Installed 1160 0020 Lower Shelf Assembly Installed Product Mounting Disclaimer Gamber Johnson is not liable under any theory of contract or tort hw for any loss damage personal injury special incidental or consequential damages for personal injury or other damage of any nature arising directly or indirectly asa result of the improper installation or use of its products in vehicle or any other application In order to safely install and use Gamber Johnson products full consideration of vehicle occupants vehicle systems 1 the location of fuel lines brakes lines electrical drive train or other systems air bags and other safety equipment is required Gamber Johnson specifically disclaims any responsibility for the improper use or installation of its products not consistent with the original vehicle manufactures specifications and recommendations Gamber Johnson product instruction sheets or workmanship standards as endorsed through the Gamber Johnson Certified Installer Program copyright 2011 Gamber Johnson LLC I
5. e hole in the bracket Drilling will be required for the right side hole only Remove the clip on nuts to enable use of 1 4 20 screws amp nuts of 9 Installing Lower Tray Assembly 160 0020 contd Drill 9 32 Drill Bit Ratchet Wrench 1 16 Socket 7 16 Wrench Knife Hardware attaching Slides brackets FIC 21 Place Slide Mtg Brackets over two studs found above the area the back seat was attached Slot the raised area of the floor matting with a knife so Slide Mtg Brackets are level when attached with 2 12mm nuts FIG 19 amp FIG 20 Position the Slides so the levers release when pushed inward toward each other see FIG 21 Extend the Slides so mounting holes are accessable Attach the Slides to the Slide Mtg Brackets and Rear Mtg Brackets with 4 4 20 screws and nuts See FIG 22 The screws must be installed from the top Slide side and the nuts from the bottom floor mat side so the Slides move freely 8 of 9 Installing Lower Tray Assembly 160 0020 contd Install the tray with the square holes closer to the trunk opening Tighten the 4 Ratchet Wrench i 4 20 hex nuts over the external tooth washers amp install 4 Black Vinyl Caps 7 16 Socket nie over nuts Install 32 Edge Trim over the front edge of the tray Slide the tray forward and back verifying it moves freely and that the slides lock in the closed position see FIG 23 The spare tire
6. f you need assistance or have questions call Gamber Johnson at 1 800 456 6868 m Parts Lists 7160 0336 Upper Trunk Shelf Dodge Charger 2011 PART NO DESCRIPTION 1335 13340 4377 4379 4380 438 4382 1120 0541 HARDWARE BAG UPPER TRUNK TRAY E MEME uM EE SN 4378 ow NN T E 1120 0541 Hardware Bag Upper Trunk Shelf PART NO DESCRIPTION Tie wwe ferons zzare 000 Te euo 1160 0020 Dodge Charger Lower Trunk Shelf fuower Ray S H2 SLOE wre pRacKeT o 7200985 HARDWARE BAG LOWER TRUNK TRAY _ 7130 0069 RHSLIDE ASSEMBLY w STUDS 7800070 JLHSLIDE ASSEMBLY w STUDS 7120 0385 Hardware Bag Lower Trunk Shelf 326 0001 I 13352 0001 CARRIAGE BOLT 44 14 x85 o _ IMNENUTA4HA ooo 6 125 2008 x75HEXPDSCREW O S 6 509400 INYLOK NUT 25 20UNC S 2of9 Tools Required Ratchet Wrench 1 2 Socket Ratchet Wrench I9mm Socket Vehicle Preparation Tools Needed for Installation Drill e 9 32 Drill Bit Ratchet wrench e Large Flathead Screwdriver 7 16 Socket Knife 1 2 Socket Pliers mm Deep Well Socket Permanent Marker iI9mm Socket 7 16 Wrench If the vehicle has a full size spare unscrew the spare tire retaining wing nut and remove tire see FIG 1 FIG FIG 2 Unscrew the jack and remove from the vehicle see FIG 2 Remove the Spare Tire Support Base use 1 2 socket to remove
7. s amp nuts see FIG 15 o of 9 Installing Upper Tray Assembly 7160 0336 contd Ratchet Wrench Attach RH amp LH Slide Stop Brackets to the metal backseat support framework 7 16 Socket with 2 1 4 20 screws amp nuts see FIG 16 amp 181 7 16 Wrench Trim the carpeting if nescessary to access the area see FIG 71 Knife Drill Used the existing hole in the framework to mount the upper hole drill a 9 32 hole 9 32 Drill Bit through the framework to mount the lower hole FIG 16 FIG 17 FIG 18 Slide the tray forward and back verifying it moves freely and that the slides lock in the closed position Re install the vehicles back seat 6 of 9 Installing Lower Tray Assembly 160 0020 FIG 16 FIG 17 FIG 18 Drill Reposition the Antenna Module clipped to the center edge of the trunk well see FIG 16 9 32 Drill Bit to the right side of the wire harness see FIG 17 Ratchet Wrench 116 Socket Position the Rear Mounting Bracket on the edge of the trunk well fIl6 Wrench Trim matting as required so bracket makes contact with the metal car floor see FIG Knife I8 The center notch amp front edges of the bracket are formed to align with beads in the trunk floor Transfer 2 hole locations amp drill out using 9 32 drill bit Attach the bracket using 2 1 4 20 screws amp nuts Note Vehicles shipped with a full sized spare tire will have an existing hole for mounting the left sid

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