Eaton 9PX
Contents
1. MBP11K208 2 Input Output terminal blocks for connection to the UPS o o 3 Normal AC source switch 4 Signal cable for MBP detection to the UPS 5 Manual Bypass switch 6 3 30A outlets 7 30A circuit breaker 8 UPS supply green light 9 Bypass mode red light 1 Input Output terminal blocks OD 8 SK 90610 Y4_EN 3 Installation 3 1 Inspecting the equipment If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative 3 2 Unpacking the MBP Unpack the equipment and remove all the packing materials and shipping carton Discard or recycle the packaging in a responsible manner or store it for future use Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Packing materials must be disposed of in compliance with all local regulations concerning waste Recycling symbols are printed on the packing materials to facilitate sorting 3 3 Checking the accessory kit2. rated iua n nud eo 6 2 2 Description 7 Panels oreet nhi etd tl n E bna eas oS up 8 3 Installation e E 9 3 1 Inspecting the equiprmierit ei ioo ctr reae reae sean HER x 9 3 2 Unpacking the MBPs aet iau edet edges ute teet uten 9 3 3 Checking thie aecessory Kitarr de esee teh ed d d Con rd da gara KS 9 SA Mechanical portae nien Ones The exces ecu 10 3 5alnStallatiomreQuirements s 5 Le ett edu aee detecta euet dea c PR opua 10 A Power cables cano iori enema anta ce en ph 11 Ax 6210 ERROR 11 4 2 MBP1TK20B nda me dea ter pue 12 14 5 1 start up with HotSwap MIBP icti renti cd e 14 5 2 UPS replacement with HotSwap MBP tia rata ence ee et eec 15 5 3 UPS maintenance with HotSwap eene 17 6 BDBCITIC HH 18 Page 4 SK 90610 Y4_EN 1 Introduction Thank you for selecting an EATON product to protect your electrical equipment The HotSwap MBP range has been designed with the utmost care We recommend that you take the time to read this manual to take full advantage of the many features of your MBP Maintenance Bypass Before installing your HotSwap MBP with your UPS please read first the safety instructions Then
3. E T N HotSwap MBP Maintenance Bypass MBP6K208 MBP11K208 Installation and user manual Copyright 2012 EATON All rights reserved Service and support Call your local service representative SK 90610 Y4 EN SAFETY INSTRUCTIONS SAVETHESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the MBP and UPS The Hotswap MBP models that are covered in this manual are intended for installation in an environment within 0 to 40 C free of conductive contaminant This equipment has been tested and found to comply with Class A UPS pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Certification standards in use with UPS Safety IEC EN 62040 1 Ed 1 2008 UL 1778 4 edition EMC IEC 62040 2 Ed 2 2005 EN 62040 2 Ed 2 2006 FCC part 15 Class A Performance IEC EN 62040 3 Ed 2 0 2011 IEC 61000 4 2 ESD level 3 IEC 61000
4. Output 2 L6 30R Terminal blocks 3 L6 30R Terminal blocks Overall dimensions D x W x H inch mm 5 6 x 70x 5 1 142 x 177 x 130 10 2 x 13 2 x 5 1 260 x 336 x 130 Weight Ib kg 5 5 2 5 13 7 6 2 Performance Nominal voltage 200 240 V 200 240V Frequency 50 60 Hz Input nominal 24A 50A current Maximal power 6000 VA 11000 VA Standards HotSwap MBP used with UPS magnetic field Safety IEC EN 62040 1 Ed 1 2008 UL 1778 4 edition EMC IEC 62040 2 Ed 2 2005 EN 62040 2 Ed 2 2006 FCC part 15 Class A Performance IEC EN 62040 3 Ed 2 0 2011 ESD IEC 61000 4 2 level 3 Radiated field IEC 61000 4 3 level 3 EFT IEC 61000 4 4 level 4 Fast transients 1 61000 4 5 level 4 Electromagnetic field IEC 61000 4 6 level 3 Conducted IEC 61000 4 8 level 4 Marking cULus Listed CE Environment Operating temperature 0 to 40 C 32 to 104 F Storage temperature 15 to 60 C 5 to 140 F Transit temperature 25 to 55 C 13 to 130 F Humidity 0 to 95 no condensing Operation Altitude Up to 3 000 meters 9 843 ft above sea level with 10 derating per 1000m Transit Altitude Up to 10 000 meters 32 808 ft above sea level Recommended upstream protection UPS power rating Upstream circuit breaker 5000VA D curve 30A 6000VA D
5. 20 8 AWG 10 mm 8 AWG 75 C Tus Ground L1 Phase MEPTIK209 L Ph 4 25 mm 10 mm 8 AWG 105 with 2 ase 18 Ib in 12 4 AWG 16 mm 6 AWG 75 C 8kVA UPS Ground L1 Phase MBP11K208 with L2 Phase 4 25 mm 16 mm 6 AWG 90 18 Ib in 12 4 AWG 25 mm 4 AWG 75 11kVA UPS Ground Copper wire solid or stranded Page 10 SK 90610 Y4_EN 4 Power cables connection This type of connection must be carried out by qualified electrical personnel Before carrying out any connection check that the upstream protection device Normal AC source is open O Off Before proceeding to connect the HotSwap MBP to the UPS make sure the UPS has been properly shut down refer to the UPS user manual Always connect the ground wire first 4 1 MBP6K208 G SK 90610 Y4_EN 1 Remove the L6 30P input power cable from the UPS terminal blocks refer to the UPS user manual for UPS terminal blocks cover access 2 Connect the 2 power cables of cord Set 1 to the UPS terminal blocks following color coding on the cables and the UPS I O cover blue for UPS Input red for UPS Output refer to the UPS user manual to check the UPS terminal blocks connection 3 Connect the MBP detection cable from the I O cord Set 1 to the specific UPS connector MBP detect refer to UPS User Manual 3 Only with compatible EATON UPS contact your Eaton r
6. To reduce the risk of fire the unit connects only to a circuit provided with branch circuit overcurrent protection please refer to the UPS User Manual for current rating in accordance with the National Electric Code ANSI NFPA 70 US installations only The upstream circuit breaker must be easily accessible The unit can be disconnected from AC power source by opening this circuit breaker and if still connected to UPS by previously shutting down the UPS refer to the UPS User Manual e Checkthat the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system Never install the system near liquids or in an excessively damp environment Never let a foreign body penetrate inside the system Never expose the system to direct sunlight or source of heat If the system must be stored prior to installation storage must be in a dry place The admissible storage temperature range is 15 to 60 Special precautions e The Hotswap MBP is designed to work with approved EATON UPS contact your Eaton reseller for more information e All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the MBP SK 90610 Y4 EN Page 3 Contents PERTERRITI 5 TA Environmental DEOtGCHOTI epe deant hones 5 2 PRE SEUNG e CH 6 2 1 Standard
7. e Verify that the following additional items are included with the MBP MBP6K208 1 Input Output UPS cord set 2 2 cable glands 3 Rack kit for 19 inch enclosures 4 Fixation kit for Rack mounting including square nuts ans screws 5 Tower and wall mouting kit including 2 ears and screws 6 Installation and user manual 5 jo a MBP11K208 1 MBP cover 9 2 MBP I O UPS connection cover 3 2 conduits with internal wires for UPS Input Output connection 1 4 4 conduit fittings 5 Fixation kit for MBP I O covers including screws 6 Rack kit for 19 inch enclosures 7 Fixation kit for Rack mounting including square nuts and screws 8 Tower and wall mounting kit including 2 ears and screws 9 Installation and User manual SK 90610 Y4 EN Page 9 3 Installation 3 4 Mechanical Mounting e Mountthe MBP on the UPS on the EBM in the rack or on the wall see 2 1 3 5 Installation requirements Recommended protective devices and cable cross sections 1 Recommended upstream protection Refer to the UPS User Manual for circuit breaker current rating The circuit breaker has to be installed upstream the MBP Normal AC source 2 Recommended cable cross sections Terminal Wire Terminal wire Minimum input wire Tightening position function size rating size rating torque L1 Phase L2 Phase 0 5 10 mm 6 mm 10 AWG 105
8. follow the indications in this manual which completes the UPS Installation and User Manual To discover the entire range of EATON products we invite you to visit our web site at www eaton com powerquality or contact your EATON representative 1 1 Environmental protection EATON has implemented an environmental protection policy Products are developed according to an eco design approach Substances This product does not contain CFCs HCFCs or asbestos Packing To improve waste treatment and facilitate recycling separate the various packing components e The cardboard we use comprises over 50 of recycled cardboard e Sacks and bags are made of polyethylene e Packing materials are recyclable and bear the appropriate identification symbol oy PET Materials Abbreviations Number in the symbols ca Polyethylene terephthalat PET 01 High density polyethylene HDPE 02 Polyvinyl chloride PVC 03 Low density polyethylene LDPE 04 Polypropylene PP 05 Polystyrene PS 06 Follow all local regulations for the disposal of packing materials End of life EATON will process products at the end of their service life in compliance with local regulations EATON works with companies in charge of collecting and eliminating our products at the end of their service life Product The product is made up of recyclable materials Dismantling and destruction must take place in compliance with all local regulation
9. refer to the UPS user manual 2 Verify that the UPS is on Bypass mode by checking UPS display panel refer to the UPS user manual 3 Set the MBP manual Bypass switch to Bypass position The Bypass mode red light of the MBP goes On indicating that the load is supplied directly by AC source 4 Switch the Normal AC source switch of the MBP to the 0 position and wait 30 seconds 5 UPS stops the UPS can now be disconnected as described below e First lock the Normal AC source switch 3 of the MBP to the 0 position the switch protection frame is able to fit a cable tie or a metallic locker 9 ooo 0 BEEN e After opening the I O terminal blocks cover of UPS check if hazardous voltage is no longer present on UPS terminal blocks by using an electrical safety tester e Disconnect the MBP conduits and the MBP detection cable following UPS versions e On both MBP conduits just disconnected from the UPS link the internal wires together line 1 and line 2 wires linked to ground wire e Replace the UPS Hazardous voltage and lost load risk do not manipulate the MBP manual Bypass switch without UPS connected to the MBP power conduits SK 90610 Y4_EN 5 Operations Return to normal operation 1 Check that the new UPS is correctly connected to the as described below MBP6K208 e After opening the UPS I O terminal blocks cover connect to UPS the 2 power cables and the MBP dete
10. 4 3 Radiated field level 3 IEC 61000 4 4 EFT level 4 IEC 61000 4 5 Fast transients level 4 IEC 61000 4 6 Electromagnetic field level 3 IEC 61000 4 8 Conducted magnetic field level 4 Special symbols C4 Pg gt e 2 The following are examples of symbols used on the Hotswap MBP to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol Important instructions that must always be followed This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Information advice help Refer to the user manual of UPS SK 90610 Y4 EN SAFETY INSTRUCTIONS Safety of persons e The system has its own power source when connected to the UPS UPS battery Consequently the power outlets may be energized even if the system is disconnected from the AC power source Dangerous voltage levels are present within the system It should be opened exclusively by qualified service personnel e The product must be properly grounded always connect the earth wire first Product safety e The MBP connection instructions and operation described in the manual must be followed in the indicated order Disconnection and overcurrent protection devices shall be provided by others for AC in out circuits e CAUTION
11. ction cable following UPS versions of the MBP I O cord Set 1 see 4 1 for more details e Connect the I O cord Set 1 connector to the MBP and secure it by fixing the 2 locking screws MBP11K208 First check that the Normal AC source switch 3 of the MBP is still locked to the 0 position Remove the previously installed safety wires links on both MBP conduits After opening the UPS I O terminal blocks cover connect to UPS the MBP conduits and the MBP detection cable following UPS versions see 4 2 for more details e Unlock the Normal AC source switch 3 of the MBP 2 Set the Normal AC source switch of the MBP to the I position 3 Verify that the UPS is correctly powered UPS display panel illuminates 4 Press the UPS ON button to start the UPS 5 Put the UPS in internal Bypass mode refer to the UPS User Manual 6 Verify that the UPS is on Bypass mode by checking UPS display panel refer to the UPS user manual 7 Verify that the UPS mode green light of the MBP goes On indicating that the UPS output power is available on the MBP Important do not continue to next step if the UPS mode green light of the MBP is still Off the load will be lost 8 Set the MBP manual Bypass switch to the UPS position the Bypass mode red light of the MBP goes Off indicating that the load is now powered by the UPS 9 Put the UPS in normal mode refer to the UPS User Manual 10 Check that the UPS is in Online mode by checki
12. curve 30A 8000VA D curve 50A 11000VA D curve 70A G N L2 L1 Page 18 2 poles circuit breaker Lu pj N L2 to UPS Normal AC source SK 90610 Y4_EN
13. e conduit end with blue label on opposite side for connection to UPS 4 Connect the 3 wires of this blue color conduit 3 to the TO UPS NORMAL AC SOURCE MBP terminal blocks 5 Insert the provided conduit with red color coding 4 through the FROM UPS OUTPUT conduit fitting gt take care to leave the conduit end with red label on opposite side for connection to UPS 6 Connect the 3 wires of this red color conduit 4 to the FROM UPS OUTPUT MBP terminal blocks 7 Put back the MBP I O UPS connection cover 2 and secure it with 4 screws on the MBP casing 8 Put back the top cover 5 of the MBP I O UPS connection cover 2 and secure it with 3 screws to UPS output to UPS Normal AC Source 9 Remove the 1 0 terminal blocks cover of the UPS refer to the UPS user manual 10 Punch the Input and Output knockouts of the UPS I OTB cover and insert 2 provided conduit fittings inside 11 Insert the conduits 3 and 4 through the previously mounted conduit fittings of the UPS I OTB cover following color coding on the conduits and the UPS I OTB cover blue for UPS Input red for UPS Output also do not remove the UPS Input Bypass jumper inside the UPS I OTB cover refer to the UPS User Manual 12 Connect the wires of the conduit with blue color coding 3 to the NORMAL AC SOURCE terminal blocks of UPS and the wires of the conduit with red color coding 4 to the OUTPUT terminal blocks of UPS refer to
14. eight Dimensions inch mm Ib kg D xW xH MBP6K208 5 5 2 5 4 3 x 70 x 5 1 110 x 177 x 130 MBP11K208 13 7 6 2 8 7 x 13 2 x 5 1 220 x 336 x 130 SK 90610 Y4 EN 7 2 Presentation 2 2 Description Panels The HotSwap MBP has a manual Bypass rotary switch with two positions e UPS gt the load is supplied by the UPS e Bypass gt the load is supplied directly by the AC power source 2 lights indicate the Hotswap MBP power status e UPS supply green light when active the UPS output is available the Bypass switch can be safely turned to UPS position e Bypass mode red light when active indicates that the Hotswap MBP is on Bypass mode Bypass switch turned to Bypass position Normal AC source switch Allow to safely switch off the AC source of the UPS for UPS maintenance replacing MBP status detection A signal cable with RJ11 connector to plug to the UPS allows the communication to the UPS to manage the MBP status and the indication on UPS display panel of both following status e MBPconnection to UPS e Bypass switch position Check the UPS user manual to check the compatibility of this feature or contact Eaton reseller for more information MBP6K208 1 Input Output terminal blocks 2 Normal AC source switch 3 Input Output MBP Detection connector to the UPS Q O 4 Manual Bypass switch 5 2 30A outlets 6 UPS supply green light i 7 Bypass mode red light
15. eseller for more information 4 Slide the MBP I O cover 2 after removing the 4 screws to access to MBP terminal blocks 5 Punch the knockouts and insert the provided cable glands inside 6 Insert the L6 30P input power cable through the cable gland 7 Connect the wires to the Normal AC source Input terminal blocks 8 Insert the Output cable through the cable gland 9 Connect the wires to the Output terminal blocks 10 Tighten the cable glands 11 Slide back and secure the MBP I O cover 2 with the 4 screws 12 Connect the I O cord Set 1 connector to the MBP and secure it by fixing the 2 locking screws to UPS output RJ11 MBP detection Y to UPS Normal y Source Load 6925205 erore e L1 L2 2 L1 L2 9 2 OUTPUT INPUT o 38 aa Utility Power JOL Normal AC Source cable Output cable Page 11 4 Power cables connection 4 2 MBP11K208 Page 12 1 Remove the top cover 5 of the MBP I O UPS connection cover 2 after removing the 3 screws 2 Punch the knockouts of the MBP I O UPS connection cover 2 and insert 2 provided conduit fittings inside 3 Insert the provided conduit with blue color coding 3 through the TO UPS NORMAL AC SOURCE conduit fitting gt take care to leave th
16. event an overload alarm 1 Check that the UPS is correctly connected to the HotSwap MBP see previous chapter 4 If the UPS if equipped with outlets those outlets can no longer be used loads can only be connected to the MBP outlets or the MBP Output terminal blocks 2 Verify that the MBP terminal blocks are connected to the AC source 3 Check that the MBP manual Bypass switch is to the Bypass position 4 Set the upstream circuit breaker not provided to the I position On to switch On the utility power 5 Verify that the Bypass mode red light of the MBP goes On indicating that the load is now powered by the AC source 6 Set the Normal AC source switch of the MBP to the I position 7 Verify that the UPS is correctly powered UPS display panel illuminates 8 Press the UPS ON button to start the UPS 9 Put the UPS in internal Bypass mode refer to the UPS User Manual 10 Verify that the UPS is on Bypass mode by checking UPS display panel refer to the UPS user manual 11 Verify that the UPS mode green light of the MBP goes On indicating that the UPS output power is available on the MBP Important do not continue to next step if the UPS mode green light of the MBP is still Off the load will be lost 12 Set the MBP manual Bypass switch to the UPS position the Bypass mode red light of the MBP goes Off indicating that the load is now powered by the UPS 13 Put the UPS in normal mode refer to
17. ng UPS display panel refer to the UPS user manual the load is now protected by the UPS 5 3 UPS maintenance with HotSwap MBP SK 90610 Y4 EN Go to maintenance Bypass operation please follow the MANDATORY steps below 1 Put the UPS in internal Bypass mode refer to the UPS user manual 2 Verify that the UPS is on Bypass mode by checking UPS display panel refer to the UPS user manual 3 Set the MBP manual Bypass switch to Bypass position The Bypass mode red light of the MBP goes On indicating that the load is supplied directly by AC source 4 Proceed to maintenance operations on UPS refer to the UPS User Manual Return to normal operation 1 Verify that the UPS is on Bypass mode by checking UPS display panel refer to the UPS user manual 2 Verify that the UPS mode green light of the MBP is On indicating that the UPS output power is available on the MBP Important do not continue to next step if the UPS mode green light of the MBP is Off the load will be lost 3 Set the MBP manual Bypass switch to the UPS position the Bypass mode red light of the MBP goes Off indicating that the load is now powered by the UPS 4 Put the UPS in normal mode refer to the UPS User Manual 5 Check that the UPS is in Online mode by checking UPS display panel refer to the UPS user manual the load is now protected by the UPS Page 17 6 Specifications MBP6K208 MBP11K208 Input Terminal blocks
18. s concerning waste At the end of its service life the product must be transported to a processing center for electrical and electronic waste SK 90610 Y4 EN 5 2 Presentation Page 6 The Eaton HotSwap MBP module makes it possible to service or even replace the UPS without affecting the connected loads HotSwap function You can safely eliminate the effects of UPS maintenance and guard the integrity of your equipment Providing outstanding reliability the Eaton HotSwap MBP unique benefits include e Easy and fast connection to UPS due to Input Output and signa Hotswap MBP 5 6kVA range e make before break feature to allow full servicing electrical power continuity when switching from UPS position to Bypass and vice versa all in one patented connector e Communication feature with UPS detection of MBP connection and switch position Normal or Bypass works only with some approved EATON UPS contact your Eaton reseller for more information Load connection by both terminal blocks and NEMA outlets 30 A L6 30R Adjustable 19 Rack kit and multiple positions Tower installation kit provided Backed by worldwide agency approvals 2 1 Standard positions MBP6K208 Tower installation Rack installation Wall mounting SK 90610 Y4 EN 2 Presentation MBP11K208 Tower installation Rack installation Wall mounting Description W
19. the UPS User Manual 14 Check that the UPS is in Online mode by checking UPS display panel refer to the UPS user manual the load is now protected by the UPS SK 90610 Y4 EN 5 Operations 5 2 UPS replacement with HotSwap MBP UPS Removing please follow the MANDATORY step below MBP6K208 1 Put the UPS in internal Bypass mode refer to the UPS user manual 2 Verify that the UPS is on Bypass mode by checking UPS display panel refer to the UPS user manual 3 Set the MBP manual Bypass switch to Bypass position The Bypass mode red light of the MBP goes On indicating that the load is supplied directly by AC source 4 Switch the Normal AC source switch of the MBP to the 0 position and wait 30 seconds 5 UPS stops the UPS can now be disconnected as described below e First disconnect the I O cord Set 1 from the MBP after removing the 2 screws e After opening the UPS I O terminal blocks cover check if hazardous voltage is no longer present on UPS terminal blocks by using an electrical safety tester e Disconnect the 2 power cables and the MBP detection cable following UPS versions of the MBP cord Set 1 e Replace the UPS hy Hazardous voltage and lost load risk do not manipulate the MBP manual Bypass switch without UPS connected via the I O cord Set 1 SK 90610 Y4_EN Page 15 5 Operations Page 16 MBP11K208 1 Put the UPS in internal Bypass mode
20. the UPS User Manual to check the UPS terminal blocks connection 13 Connect the MBP detection cable 6 to the specific UPS connector MBP detect refer to the UPS User Manual gt Only with compatible EATON UPS contact your Eaton reseller for more information 14 Put back and secure the terminal blocks cover of the UPS refer to the UPS user manual 15 Remove the top cover 5 of the MBP I O cover 1 after removing the 3 screws 5 90610 4 EN SK 90610 Y4_EN 4 Power cables connection 16 Punch the knockouts of MBP I O cover 1 and insert cable glands of UPS or conduit fittings inside 17 Insert the Normal AC source cable through the cable gland or a conduit through the conduit fitting 18 Connect the wires to the Normal AC source Input terminal blocks of MBP 19 Insert the Output cable through the cable gland or a conduit through the conduit fitting 20 Connect the wires to the Output terminal blocks of MBP 21 Put back the MBP I O cover 1 and secure it with 4 screws on the MBP casing 22 Put back the top cover 5 of the MBP I O cover 1 and secure it with 3 screws 23 Tighten the cable glands if used instead of conduit fittings Normale AC Source conduit RJ11 MBP detection Load Utility Power Output conduit Page 13 5 Operations 5 1 UPS start up with HotSwap MBP H Page 14 Verify that the total equipment ratings do not exceed the UPS capacity to pr
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