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Zebex Z-6182 (U)
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1. 7 Mate the scanner and the mounting plate engaging the tab on the under side Be careful not to pinch the cable 8 Replace the mounting plate screws 9 Plug the new cable into the host 10 If a power adapter is used plug the power adapter into the jack on the inter face cable 13 8 Specifications OPERATIONAL Light Source Depth of Scan Field Width of Scan Field Number of Scan Lines Scan Pattern Scan Speed Minimum Bar Width Print Contrast Indicators LED Decode Capability Beeper Operation System Interfaces PHYSICAL Height Depth Width Weight Cable POWER Input Voltage Power Operating Current Laser Class EMC Dual 650nm visible laser diodes 0 216mm 90mm contact 218mm 216mm 32 8 direction scan field 2400 scans per second 5mil PCS 90 30 UPC EAN 100 Two color LED blue amp red UPC EAN JAN UPC Versions A amp E EAN 8 EAN 13 JAN 8 JAN 13 ISBN ISSN Japanese Book land Code 39 with full ASCII Codabar NW7 Code 128 EAN 128 Code 93 Interleaved 2 of 5 Addendum 2 or 5 MSI Plessev China Post Code Code 32 Italian Pharmacode Optional IATA Code Industrial 2 of 5 Standard 2 of 5 Discrete 2 of 5 Matrix 2 of 5 Code 11 RSS 14 RSS Limited RSS Expanded Programmable tone and beep time Keyboard RS 232C USB1 1 Wand Aux RS 232 152mm 82mm 152mm 1 2kg Standard 2m straight 5VDC 10 1 5 watts 300mA 5 V CDRH Class Il a IEC 60825 1 Class CE amp FC
2. User s Manual Revision Historv Changes to the original manual are listed below Version Dte Description of Version Sept 2004 Initial release Mar 2011 Added EAS instructions No warranty of any kind is made in regard to this material including but not limited to implied warranties of merchantability or fitness for a particular purpose We are not liable for any errors con tained herein nor incidental or consequential damages in connection with furnishing performance or use of this material No part of this document may be reproduced transmitted stored in a retrieval system tran scribed or translated into any language or computer language in any form or by any means elec tronic mechanical magnetic optical chemical manual or otherwise without express written consent and authorization We reserve the right to make changes in product design without reservation and without notifi cation The material in this guide is for information only and is subject to change without notice All trademarks mentioned herein registered or otherwise are the properties of their various respective owners Copyright 2011 All rights reserved Radio Notice This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with the instructions in this manual it may cause interference to radio commu nications The equipment has been tested and found to comply with the limits for a C
3. and intensifying the scan pattern across the scan field With this state of the art technology it is able to deliver a comprehensive 32 line scan pattern cycling at 2400 scans per second The scanner is additionally equipped with Z SCAN technology an innovative ASIC hardware decode protocol that provides real time decoding that effectively shortens customer transaction time The broad omnidirectional scan field effectively facilitates hands free scanning of barcodes on products of many different shapes Also the scanner is pro grammed with multiple beeper tones and barcode data edition functions to accommodate a variety of applications 2 Unpacking The Dual Laser Omnidirectional Vertical Scanner package should contain lea Dual Laser Omnidirectional Vertical Scan ner with attached mounting plate lea 5V power adapter model depends on electrical requirements of your geographic location lea User s Manual this booklet KE E lea Programming Guide lea Connection cable This cable is usually mu but not always supplied Model depends L on customer needs SS Please check for any damaged or missing items contact your dealer if there is a problem 3 Finding Your Way Around LED indicator push button host POS AC adapter optional terminal auxiliary scanner u a y Figure 1 Overview 4 Connecting and Mounting 4 1 Power The scanner requires a minimum of 300mA at 5 Vdc power
4. binoculars magnifying glasses and micro scopes but do not include normal eye glasses worn by the user 1 IHWLOQUEN ON et is i te e ai 1 2 UNPACKING sestian anaa 1 3 Finding Your Way Around 2 4 Connecting and Mounting 2 4 1 Pella 2 4 2 Verifying Scanner Operation 3 4 53 MOUNUNG een 4 4 4 Connecting to the Host 7 4 5 Connecting Auxiliary Scanner 4 6 Connecting to EAS System 8 5 Setting Up the Scanner 9 S L SCAN Tests 9 9 2 DOU UD siemens 9 8 Opera OM as 10 6 1 EEDUINA CA MON Sii cs 10 6 2 BEDS ag seas 11 6 3 Changing the Beep Volume 11 6 4 Sleep Mode 11 6 5 Controlling from a POS System 12 7 Maintaining the Scanner 14 7 1 Cleaning the Scan Window 14 7 2 Replacing the Interface Cable 13 8 SPpe ificatlONS cirio 14 Y DIMENSIONS ii ee 15 10 Pin Assignments nee nn 17 11 Troubleshooting iin 18 Table of Contents ill 1 Introduction This advanced scanner is a proud to be among the world s first dual laser pre sentation scanners and it incorporates numerous record breaking features Its pioneering application of dual laser diodes drastically enhances scanning power by doubling the scan lines broadening scan angle
5. host connec tor in the back of the scanner until a firm click is heard 4 Move the scanner into position on the mounting plate engaging the tab on the underside Be careful not to pinch the cable A A Figure 3 Install Scanner on Mounting Plate 5 Replace the mounting plate screws 5 Auxiliary Handheld Scanner Connection optional The scanner supports the operation of an auxiliary handheld scanner which may be connected via a 10 pin RS 232 modular plug to the connector marked aux in the back of the scanner 1 Insert the connecting cable in the slot in the mounting plate but reverse the cable relief molding of the scanner interface cable in the mounting plate to allow space for the auxiliary handheld scanner cable 2 Insert the 8 pin modular plug of the power link cable into the host connec tor in the back of the scanner until a firm click is heard 3 Insert the auxiliary cable connector into the 10 pin aux jack until it clicks and route the cable through the space above the scanner interface cable 4 Move the scanner into position on the mounting plate engaging the tab on the underside Be careful not to pinch any cables 5 Replace the mounting plate screws Back Mounting If desired the scanner may be mounted to your own custom bracket using the threaded mounting holes on the back See Figure 1 The mounting holes are threaded to accommodate M4 x 0 7 machine screws to a depth of 5 0
6. into sleep mode 12 7 Maintaining the Scanner The scanner is designed for long term trouble free operation and rarely needs any maintenance Only an occasional cleaning of the scanner window is neces sary in order to remove dirt and fingerprints 7 1 Cleaning the Scan Window Wipe the scan window with a soft lint free cloth and a non abrasive cleaner to avoid scratching The scan window may be cleaned while the scanner is run ning 7 2 Replacing the Interface Cable The standard interface cable is attached to the scanner with an 8 pin modular connector When properly seated the connector is secured in the scanner han die by a flexible retention tab The cable is designed to be field replaceable Replacement cables can be obtained from your authorized distributor To replace the cable follow these steps 1 Make sure that the power of your computer system is switched off and if a power adapter is used disconnect it from the scanner cable 2 Disconnect the old scanner cable from the computer system 3 Remove the screws that hold the mounting plate on the scanner and disen gage the mounting plate 4 Press down the small tab on the connector where the old cable is attached to the scanner and pull The connector should come out 5 Insert the connecting cable in the slot in the mounting plate 6 Insert the 8 pin modular plug of the power link cable into the host connec tor in the back of the scanner until it clicks
7. mm Make sure your bracket design allows for the exit of the interface cable The supplied mounting plate protects the interface cable connection but requires that the cable exits from the back of the unit 4 4 Connecting to the Host The power link interface cable comes with different host end connectors depending on the host Follow the steps below to connect the interface cable to the host 1 Make sure that the power of the host svstem is off 2 Connect the host end of the interface cable to the appropriate connector 3 on the host system Insert the 8 pin modular plug of the power link cable into the host connector in the back of the scanner until a firm click is heard HOST EAS AUX E For those cases where external power is used plug the external AC power adapter into the jack on the interface cable See Figure 1 Turn on the host system 4 5 Connecting Auxiliary Scanner Optional To connect an auxiliary scanner to the AUX port 1 2 3 Connect the auxiliarv interface cable to the auxiliarv port of the scanner Connect the other end of the cable to the auxiliarv scanner Connect the power supply if necessary Use the programming barcodes to activate the auxiliary port of the vertical scanner and set up its data transmission mode Refer to its separate Programming Guide 4 6 Connecting to EAS Svstem Optional To install an EAS the deactivator must be equipped with EAS connector M
8. C DOC compliance 14 ENVIRONMENT Operating Temperature Storage Temperature Humiditv Light Level Shock 0 C 40 C 20 C 60 C 5 95 RH non condensing max 4000 LUX fluorescent Designed to withstand 1m drops Specifications subject to change without notice 9 Dimensions Units mm inches Figure 4 Dimensions 4 29 109 e Resa KE NAAA O 0 0 ll DERE sj API TS O E 4 29 109 n mm 216 0 mm 8 5 0 in 3 39 86 0 0 3 39 86 in mm ii G SS ss S 216 0 mm 8 5 0 in Figure 5 Scan Field 16 10 Pin Assignments 4 8 1 10 i Connecting Ports II III HOST Port AUX Port 5 V out 150mA max RTS Out Ground TXD Out RXD In CTS In 17 11 Troubleshooting Problem Diagnostic Tips The scanner is on but cannot read barcodes The LED stays blue The scanner is on but the motor is not running the facet wheel is not rotating A barcode cannot be read The LED is intermittently flashing blue The LED remains red and blue The scanner does not accept more than two or three bar code labels The scanner window is dirty Clean the scan ner window as described in the Maintenance section The presented barcode type is not enabled Use the Programming Guide to tell the scan ner to accept that type of barcode The host has disabled the scanner Check host setup The barcode type presented is not s
9. ED status Indication No power supplied to the scanner Steady blue light The scanner is on and ready to scan One red flash A barcode has been successfully decoded Steady red light A barcode has been successfully decoded but the object is not removed from the scan window The scanner is in programming mode Flashing blue light The scanner is in sleep mode Steady red blue light This indicates the scanner has a motor or laser failure For motor failure a periodic beep is sounded Return the unit for repair Alternate flashing red and The scanner detects failing power Please blue light check the power supply 6 2 Beeps A beeper gives audible feedback on scanner operation Indication One beep A barcode has been successfully decoded Four beeps in series This indicates the scanner passed the power on self test and is operating properly Two beeps low high The scanner has entered programming mode Two beeps same tone Scanner has returned from programming to normal mode This is a failure indication Return the unit for repair 6 3 Changing the Beep Volume The scanner can be programmed with the Programming Guide to change beeper tone volume and duration the beeper volume can also be changed by using the push button The default beep volume is loud There are three sound levels loud medium and low Press and hold the push button for about 5 seconds The scanner will cycle to its next level Repe
10. The interface cable that comes with the scanner supports both direct power where the scanner takes power from the host machine and external power that s what the sup plied power adapter is for A sufficiently robust POS system can support a scanner successfully without external power a POS system with a barely ade quate power supply may produce erratic performance either of the POS sys tem itself or of the scanner or both when a scanner is attached Unless you 2 are sure vour POS svstem can handle the load it is recommended that vou use the supplied power adapter When an external adapter is connected the scan ner does not take power from the host The scanner turns on when power is supplied and turns off when power is removed There is no on off switch on the scanner itself Use only an AC DC power adapter approved for the scanner Use of other power supplies may cause damage to the product and void the factory war ranty 4 2 Verifying Scanner Operation Before mounting your scanner please follow the procedure below to verify scanning operation 1 Take out the screws and remove the mounting plate Figure 2 Remove Mounting Plate 2 Insertthe 8 pin modular plug of the power link cable into the host connec tor in the back of the scanner until a firm click is heard HOST EAS AUX Ba gt 3 Plug the power adapter into the jack on the power link cable See Figure 1 4 Plug the AC end of the power a
11. ake sure that the power of the EAS svstem is off 1 D emagnetizing coil can be installed around the scan window Please see vour EAS User s Manual or contact the manufacturer for assistance Connect the deactivator using the EAS connector on the back of the scanner Turn on the EAS svstem LED signal and beep sound should be made when attempting to demagnetize 5 Setting Up the Scanner In some cases no setup is required The scanner is either pre programmed to suit the situation or it auto detects and is readv to go In other cases the scan ner must be informed about what kind of svstem it is connected to This can be done in a few moments using the included booklet titled Programming Guide The Programming Guide mav be used to set a number of parameters on the scanner communication interface tvpe RS 232 Kevboard USB beep tone sleep mode timings same code delav time enable disable decoding of numer ous code types and more advanced things like set headers and trailers Individual parameters may be set at any time without affecting the other param eters 5 1 Scan Test 1 With the scanner running LED blue and the host system on try to scan several known good barcodes 2 Check the results on the POS screen If the scanner is reading okay no fur ther setup may be necessary 3 If the POS screen does not show the expected scans go to Set Up below 5 2 Set Up 1 With the scanner running LED blue an
12. at till the desired level is reached Note The volume setting is saved in volatile memory That means the change will lost when the scanner powers down On next power up the scanner resets to the configured setting If you wish to keep the changed the volume setting use the Programming Guide to set the changes 6 4 Sleep Mode After the scanner has been inactive for a period of time the laser automatically turns off after some more time the motor turns off and the scanner enters sleep mode indicated by the blue status LED blinking once a second To wake up the unit simply present an object close to the scanner window or press the push button Note The scanner includes a motion sensor that detects activity in front of the scan window The detecting distance is up to about 50mm 2 inches from the scan window depending on ambient light 11 6 5 Controlling the Scanner from a POS Svstem The scanner can be controlled from the POS svstem via the RS 232C interface Control can be accomplished bv transmitting the following single bvte com mands to the scanner The default settings for the commands are as follows Byte is Also Function Called enable resumes from disable Shift Out or lt Ctrl N gt power up re initialization ENQ or lt Ctrl E gt 12H sleep DCR lt Ctr R gt wake up resumes sleep DC4 lt Ctrl T gt Note When the scanner is disabled the scanner motor will continue running until the scanner goes
13. d the host system on present the lt Enter Exit Programming Mode gt barcode found on the inside cover of the Programming Guide to the scanner The scanner gives two beeps low and high and the LED turns red The scanner is in programming mode 2 Decide which parameters are required and find their barcodes in the Pro gramming Guide 3 Cover unwanted codes with your hand and present the desired codes one by one to the scanner The scanner beeps once as it accepts each code 4 When done again present the lt Enter Exit Programming Mode gt barcode The scanner beeps twice once long and once short and the LED returns to blue The scanner has been programmed 5 Test again with known good barcodes If results are good you are done setting up Otherwise return to step 1 and try again 9 6 Operation The scanner can read barcodes in either sweep or presentation mode to accommodate different requirements Sweep mode means moving items through the scan volume Left to right right to left top to bottom bottom to top etc are all okay This scanner is truly omni directional Sweep scanning is usu ally used for high throughput and reduced product handling Presentation scan ning is used where counter top space is at a premium The product is moved toward the scan window presented until the barcode is read then the prod uct is removed 6 1 LED Indications A dual color red blue LED indicates operating status as follows L
14. dapter into an AC outlet The scanner pow ers up the buzzer sounds four beeps and the LED indicator glows blue 5 Presenta known good test barcode to the scanner The scanner should issue a short beep and the LED should flash red momentarily If the scan ner is connected to a keyboard wedge for this test it should read one bar code beep then remain with a red LED indicating light This is normal when the keyboard wedge is not connected to a live host terminal Note If the scanner does not produce any beeps or produces the wrong beeps or the LED does not light remove the power connection and refer to the section on Troubleshooting 4 3 Mounting After the scanner passes its verification test Section 4 2 above proceed with mounting The scanner should be installed in a location away from direct sunlight high levels of ambient light reduce scanner effectiveness The two basic styles of mounting are a with the included mounting plate and b with a custom bracket not included for back mounting If an auxiliary hand held scanner is to be attached it must be properly connected as part of the mounting process Mounting Plate Installation 1 Position the mounting plate in the desired location and secure it in place If desired use the full size boring template in Figure 6 on page 21 2 Insert the connecting cable in the slot in the mounting plate 3 Insert the 8 pin modular plug of the power link cable into the
15. dard IEC 60825 for a Class l laser product It also complies with CDRH as applicable to a Class Ila laser product Avoid long term staring into direct laser light Radiant Energv The Dual Laser Omnidirectional Vertical Scanner uses two low power visible laser diodes operating at 650nm in an opto mechanical scan ner resulting in less than 3 9uW radiated power as observed through a mm aperture and averaged over 10 seconds Do not attempt to remove the protective housing of the scanner as unscanned laser light with a peak output up to 0 8mW would be accessible inside Laser Light Viewing The scan window is the only aperture through which laser light may be observed from this product A failure of the scanner motor while the laser diode continues to emit a laser beam may cause emission lev els to exceed those for safe operation The scanner has safeguards to prevent this occurrence If however a stationary laser beam is emitted the failing scan ner should be disconnected from its power source immediately Adjustments Do not attempt any adjustments or alteration of this product Do not remove the protective housing of the scanner There are no user service able parts inside Caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser light exposure Optical The use of optical instruments with this product will increase the eye hazard Optical instruments include
16. lass A comput ing device pursuant to EN55022 and 47 CFR Part 2 and Part 15 of the FCC Rules These specifications are designed to provide reasonable protection against interference when operated in a commercial environment Radio and Television Interference Operation of this equipment in a residential area can cause interference to radio or television reception This can be determined by turning the equipment off and on The user is encouraged to try to correct the interference by one or more of the following measures Reorient the receiving antenna Relocate the device with respect to the receiver Move the device away from the receiver Plug the device into a different outlet so that the device and the receiver are on different branch circuits If necessary the user may consult the manufacturer an authorized dealer or experienced radio television technician for additional suggestions The user may find the following booklet pre pared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Wash ington DC 20402 U S A Stock No 004000003454 For CE countries This scanner is in conformity with CE standards Please note that an approved CE marked power supply unit should be used in order to maintain CE conformance Laser Safetv The Dual Laser Omnidirectional Vertical Scanner complies with safetv stan
17. upported by the scanner The scanner has entered into the sleep mode Press the push button on the front of the scanner to wake up the scanner or present an object close to the scan window Possible failure of the scanning safeguard circuit Disconnect the scanner from its power source immediately and contact your dealer There is no proper handshaking with the POS system Switch on the POS system and check connection and communication set tings A stray barcode is sitting somewhere in the scanner field of view Remove all barcode labels from the scanner s scan volume and try again The scanner cannot send the data to the POS system Make sure that all cables are connected and your POS system is ready to receive data Problem Diagnostic Tips A barcode is read by the The communication cable is not connected to scanner but not accepted by the correct port of your POS system Refer to the POS system the manual of your POS system to locate the serial port The communication settings of the system and scanner do not match Adjust the set tings so they match The communication cable does not suit your POS system Contact your dealer for the cor rect communication cable The software running on the POS system does not support the data format of the bar code label 19 Notes 20 Figure 6 Mounting Plate Boring Template 21 Part no MUL 53251 01
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