Moxa UC-8418
Contents
1. 10 100 Mbps ern witcl ps Eth ps itch 9 9 e e e AT e FT ob 5555525559 pond Lo Ur Lr P r m DT IN1 LAN2 LAN3 I LED Indicators T DI Channel x 4 T Power SRAM Battery ps D h Ix4 ower Inpu Ready Storage Ethernet x 3 KHS 12 to 48 VDC UC 8416 Top View UC 8416 Industrial Embedded Computer UC 8416 Front View Reset Button lap ew CIC P Ce Pi R2 F3 P HA Reset jd 5 R6 PO P S 232 422 48 USB 2 0 Host x 2 Serial Port x 8 RJ45 RS 232 422 485 2 3 UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions UC 8418 Rear View DI Channel x 8 DO Channels x 8 5555555555 555535555 KD ka KD sa HEHEHE T KD D D LAN1 LAN2 LAN3 LED Indicators D00 MO DI Channel x 4 e T Power SRAM Battery ps ower Inpu Ready Storage Ethernet x 3 BO Channelx4 12 to 48 VDC UC 8418 Top View UC 8418 Industrial Embedded Computer UC 8418 Front View Reset Button CANbus Port x 2 DB9 CAN1 CAN2 o o ajos o C T Le ST Reset P1 2 PB Pi A5 P6 P PS S 232 422. and these changes are incorporated into new editions of the publication Technical Support Contact Information www moxa com support Moxa Americas Moxa China Shanghai office Toll free 1 888 669 2872 Toll free 800 820 5036 Tel 1 714 528 6777 Tel 86 21 5258 9955 Fax 1 714 528 6778 Fax 86 10 6872 3958 Moxa Europe Moxa Asia Pacific Tel 49 89 3 70 03 99 0 Tel 886 2 8919 1230 Fax 49 89 3 70 03 99 99 Fax 886 2 8919 1231 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Table of Contents TO 9 Lo ETES 1 ls eset T 1 1 OVeIVIEW 2 LE oit RE E ead ssh de PUE Re 1 2 P ckase Checklist eer reete e RU eer o n E RP Pe o aai 1 2 Product Features 2c ie Re IR Cr de E dU mede wanes 1 2 Product Hardware Specifications ss 1 3 Appearance and Dimensions nn 2 1 Appearance os ripe ERREUR IRR EUER RENE en NS P E RSEN PN EE lines 2 2 DIMeNSIONS 3 30 2 onte pet PERPE EB o p ER AEGRO sc pel 2 5 Hardware Block Diagrams eee e pe ru a ite cea OA EO 2 8 LED IndiC t ts repro eerte e tee RO ee ER t ER Pie m dns 2 9 Reset Button a fre hen et RE I e aR tet E DI PE RS 2 10 Real Time Clock 52 22 93598 D mntah ago mE etin m B Urat s 2 10 Mounting Options aere rettet eA 3 1 Wall or Cabinet Mounting ner e iet ea Tet n dct ie pete ot en 3 2 DIN Rail Mounting ele te cete e E PUT eae sede R EE ede E De eae eae Ate 3 3 Hardware Connection Description 4 1 Wiring Requirements 2
3. 8416 8418 s internal components UC 8410 Ethernet x 1 USB x2 Ethernet x 2 Moxa UART ASIC LEE pl T I LE I RS 232 422 485 x 8 UC 8416 10 100 Mbps Unmanaged Switch Port x 8 Ethernet x 1 RS 232 422 485 x 8 2 8 UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions UC 8418 CAN Port x 2 Ethernet x 1 Moxa UART ASIC D Ix8 D Ox8 RS 232 422 485 x 8 LED Indicators The UC 8410 8416 8418 has 14 LED indicators on the top panel Refer to the following table for information about each LED LED Name Color Meaning Green Power is on Power Off No power input or any other power error Green System is ready Ready E Off OS boot up failure or other system initialization error Yellow not blinking CF card inserted Storage Yellow blinking Data is being read or written Off No CF card inserted Red blinking Battery is recharging Battery Off Battery is normal TX 1 8 Green Data is being sent through the serial port Off Data is not being transmitted RX 1 8 Yellow Data is being received through the serial port Off Data is not being received UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions Reset Button The button labeled Reset returns the UC 8410 8416 8418 to its factory default configuration Press the Reset button continuously for at least 5 seconds to load the factory default confi
4. Mbps unmanaged ports UC 8416 only 1 5 KV built in 8 RS 232 422 485 software selectable 8 pin RJ45 15 KV ESD for all signals Console Debugging Port RS 232 TxD RxD GND 4 pin header output Serial Communication Parameters Data Bits Stop Bits Parity Flow Control Baudrate Serial Signals RS 232 RS 422 RS 485 4w RS 485 2w Digital Input Input channels Input Range Digital Input Levels Connector Type Isolation Digital Output Output Channels On state Voltage Output Current Rating 5 6 7 8 1 1 5 2 None Even Odd Space Mark RTS CTS XON XOFF ADDC automatic data direction control for RS 485 50 bps to 921 6 Kbps supports non standard baudrates see user s manual for details TxD RxD DTR DSR RTS CTS DCD GND TxD TxD RxD RxD GND TxD TxD RxD RxD GND Data Data GND 4 points 12 points for UC 8418 source type 0 to 30 VDC Dry Contacts Logic level 0 Close to GND Logic level 1 Open Wet Contacts Logic level 0 3V max Logic level 1 10 V to 30 V COM to DI 10 pin screw terminal block 4 points COM GND 3 KV optical isolation 4 points 12 points for UC 8418 sink type keep output status after system hot reset 24 VDC nominal open collector to 30 V Max 200 mA per channel 1 3 UC 8410 8416 8418 Hardware User s Manual Introduction Connector Type Isolation LEDs System LAN Serial Physical Characterist
5. 16 8418 Hardware User s Manual Introduction Overview The UC 8410 8416 8418 features 8 RS 232 422 485 serial ports 3 10 100 Mbps Ethernet ports 4 digital input channels and 4 digital output channels 12 digital input channels and 12 digital output channels for the UC 8418 8 10 100 Mbps switch ports UC 8416 only a CompactFlash slot for flash disk expansion and 2 USB ports for adding additional memory such as a USB flash drive The UC 8410 8416 8418 uses an Intel XScale IXP435 533 MHz RISC CPU Unlike the X86 CPU which uses a CISC design the IXP 425 s RISC design architecture and modern semiconductor technology provide the UC 8410 8416 8418 with a powerful computing engine and communication functions but without generating a lot of heat The built in 16 MB NOR Flash ROM and 256 MB SDRAM give you enough memory to run your application software directly on the UC 8410 8416 8418 Since the dual LAN ports are built into the IXP435 CPU the UC 8410 8416 8418 is good solution for network security applications Package Checklist AI models of the UC 8410 8416 8418 series are shipped with the following items e UC 8410 8416 8418 series embedded computer Wall mounting kit DIN Rail mounting kit Quick Installation Guide Document amp Software CD Cross over Ethernet cable CBL RJ45M9 150 150 cm 8 pin RJ45 to DB9 male serial port cable CBL 4PINDB9F 100 4 pin pin header to DB9 female console port cable 100 cm Universal power adaptor
6. 2 485 USB 2 0 Host x 2 Serial Port x 8 RJ45 RS 232 422 485 UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions Dimensions UC 8410 fii 3 si 99 o 9 E E a V V 45 3 mm E EJ CSSS ooo e Unit mm 2 5 UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions UC 8416 g e 10 100 M n ps Ethern at Sic s g e is ii E o 8 E 5555555555 ewm o Unit mm 2 6 UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions UC 8418 Bl EA DB CJ CESS Fi ole 120 20 CF Con 59 50 Unit mm 2 7 UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions Hardware Block Diagrams The following block diagram shows the layout of the UC 8410
7. 4i rto e ba eee etu intei Een e PI ren 4 2 Connecting the POWers 42e eate De Rr ebd 4 2 Grounding the UC 8410 8416 8418 eee 4 3 Connecting to the Network 2 nonum eu RR eie e d n A eR att 4 3 Gonn cting to Senal Device georg epe 4 4 Connecting toa CAN Deyvi6e iei enr tee om tet EP rete iets 4 4 Connecting to th Console Ports dre mener tnt ERE peers 4 5 CompactFlash ass nai eU te emite ete dite edid ec 4 6 USB ete b repete UP Us 4 7 DYDO SSSR E shluk bob Po So MR Aoki eid Sm cu Du 4 7 Digital Input Waring sains saura E KE nee edes eta kv da een n v dos 4 7 Digital Output Warmg z ui Sabe dr Pede mre ee ed reis 4 8 Appendix A Regulatory Approval Statements ns A 1 1 Introduction Thank you for purchasing the Moxa UC 8410 8416 8418 RISC based ready to run embedded computer The UC 8410 8416 8418 feature 8 RS 232 422 485 serial ports 3 10 100 Mbps Ethernet ports digital input and digital output channels switching ports and CompactFlash and USB ports for adding additional memory All of these features make the UC 8410 8416 8418 ideal for your embedded applications This manual introduces the hardware of the UC 8410 8416 8418 embedded computers After a brief introduction of the hardware features we focus on installing and configuring the hardware The following topics are covered in this chapter Q Overview Q Package Checklist Q Product Features Q Product Hardware Specifications UC 8410 84
8. Hardware User s Manual Hardware Connection Description CompactFlash The UC 8410 8416 8418 provides one CompactFlash slot that supports CompactFlash type I II card expansion Currently Moxa provides a CompactFlash card for storage expansion Be sure of power off the computer before inserting or removing the CompactFlash card See the following description for CompactFlash card installation instructions Screw Cover Screw The CF cover is located on the back of the UC 8410 8416 8418 Use a screwdriver to remove the cover and access the slot See the following figure for the locations of the CF socket CF Card Socket 4 6 UC 8410 8416 8418 Hardware User s Manual Hardware Connection Description CompactFlash 256 Industrial CF Card If you need device drivers for other kinds of mass storage cards contact Moxa for information on how to initiate a cooperative development project USB The UC 8410 8416 8418 provides two USB 2 0 hosts The USB hosts now support adding USB storage devices DI DO The UC 8410 and UC 8416 have 4 ch digital outputs and 4 ch digital inputs while the UC 8418 has 12 ch digital inputs and 12 ch digital outputs The pinouts for the I O are shown in the following figures Digital Input Wiring Dry Contact 4 7 UC 8410 8416 8418 Hardware User s Manual Hardware Connection Description Wet Contact Note If are using wet contacts you must connect COM
9. UC 8410 8416 8418 Hardware User s Manual Second Edition September 2009 www moxa com product MOXA 2009 Moxa Inc AII rights reserved Reproduction without permission is prohibited UC 8410 8416 8418 Hardware User s Manual The hardware described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Copyright 2009 Moxa Inc AI rights reserved Reproduction without permission is prohibited Trademarks MOXA is a registered trademark of Moxa Inc All other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa Moxa provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose Moxa reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However Moxa assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors
10. determine which wires should be kept separate The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together Keep input wiring and output wiring separate Where necessary we strongly recommend that you label wiring to all devices in the system Connecting the Power The UC 8410 8416 8418 has a 3 pin terminal block for a 12 to 48 VDC power input The following figures show how the power input interface connects to external power source If the power is properly supplied t the Ready LED will illuminate with a solid green color after 30 to 60 seconds have passed DC 12 48V V V d ATTENTION The power for this product is intended to be supplied by a Listed Power Supply Unit that is rated to deliver 12 to 48 VDC at a minimum of 1280 mA for 12 VDC and 300 mA for 48 VDC UC 8410 8416 8418 Hardware User s Manual Hardware Connection Description Grounding the UC 8410 8416 8418 Grounding and wire routing help limit the effects of noise due to electromagnetic interference EMI Run the ground connection from the ground screw to the grounding surface prior to connecting devices ATTENTION This product is intended to be mounted to a well grounded mounting surface such as a metal panel DC 12 48V oe SG The Shielded Ground sometimes called Protected Ground contact is the e o o right most contact of the 3 pin power terminal block connector when viewed from the angle
11. e www moxa com warranty Please note that the Hardware Specifications apply to the embedded computer unit itself but not to accessories 1 4 2 Appearance and Dimensions The following topics are covered in this chapter Appearance Dimensions Hardware Block Diagrams LED Indicators Reset Button Real Time Clock U U U U U U UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions Appearance UC 8410 Rear View LED Indicators Power SRAM Battery Ready Storage DI Channel x 4 5595555585 OREA e i 1 M4 e e RO LANT LAN2 LAN3 DO Channel x 4 Power Input 10 100 Mbps 12 to 48 VDC Ethernet x 3 UC 8410 Top View UC 8410 Industrial Embedded Computer UC 8410 Front View Reset Button RS 232 422 485 O LC La L bi R2 P3 Ph HS P6 pP P USB 2 0 Host x 8 Serial Port x 8 RJ45 RS 232 422 485 2 2 UC 8410 8416 8418 Hardware User s Manual Appearance and Dimensions UC 8416 Rear View 10 100 Mbps Ethernet Switch Port x 8
12. er Grounding the UC 8410 8416 8418 Connecting to the Network Connecting to a Serial Device Connecting to a CAN Device Connecting to the Console Port CompactFlash USB DI DO Digital Input Wiring gt Digital Output Wiring DU DU C DU U C DU C DU U UC 8410 8416 8418 Hardware User s Manual Hardware Connection Description Wiring Requirements ATTENTION Safety First Be sure to disconnect the power cord before installing and or wiring your UC 8410 8416 8418 Wiring Caution Calculate the maximum possible current in each power wire and common wire Observe all electrical codes dictating the maximum current allowable for each wire size If the current goes above the maximum ratings the wiring could overheat causing serious damage to your equipment Temperature Caution Be careful when handling the UC 8410 8416 8418 When plugged in the UC 8410 8416 8418 s internal components generate heat and the outer casing may feel hot to the touch You should also observe the following common wiring rules Use separate paths to route wiring for power and devices If power wiring and device wiring paths must cross make sure the wires are perpendicular at the intersection point NOTE Do not run signal or communication wiring and power wiring in the same wire conduit To avoid interference wires with different signal characteristics should be routed separately You can use the type of signal transmitted through a wire to
13. guration After the factory default configuration has been loaded the system will reboot automatically The Ready LED will blink on and off for the first 5 seconds and then maintain a steady glow once the system has rebooted We recommend that you only use this function if the software is not working properly and you want to load factory default settings To reset an embedded Linux system always use the software reboot command gt reboot to protect the integrity of data being transmitted or processed ATTENTION Reset button preserves user s data The Reset button will NOT format the user directory and erase the user s data Pressing the Reset button will only load the configuration file All files in the etc home and tmp directories will revert to their factory defaults but other user data will still exist in the Flash ROM Real Time Clock The UC 8410 8416 8418 s real time clock is powered by a lithium battery We strongly recommend that you do not replace the lithium battery without help from a qualified Moxa support engineer If you need to change the battery contact the Moxa RMA service team WARNING There is a risk of explosion if the battery is replaced by an incorrect type 2 10 3 Mounting Options The following topics are covered in this chapter Q Wall or Cabinet Mounting Q DIN Rail Mounting UC 8410 8416 8418 Hardware User s Manual Mounting Options Wall or Cabinet Mounting The two metal b
14. ics Housing Weight Dimensions Mounting Environmental Limits Operating Temperature Standard Models Wide Temp Models Operating Humidity Storage Temperature Standard Models Wide Temp Models Anti vibration Anti shock Power Requirements Input Voltage Power Consumption Regulatory Approvals EMC Safety Reliability Alert Tools Automatic Reboot Trigger Warranty Warranty Period Details 10 pin screw terminal block 4 points GND 3 KV optical isolation Power x 1 Ready x 1 Storage x 1 Battery for SRAM x 1 10M 100M x 2 TxD RxD 8 of each SECC sheet metal 1 mm UC 8410 850g UC 8416 930 g UC 8418 1 kg UC 8410 200 x 36 5 x 120 mm 7 87 x 1 44 x 4 72 in UC 8416 8418 200 x 56 5 x 120 mm 7 87 x 2 20 x 4 72 in DIN Rail wall 10 to 60 C 14 to 140 F 40 to 75 C 40 to 167 F 5 to 95 RH 20 to 80 C 4 to 176 F 40 to 85 C 40 to 185 F 2 g rms 9 IEC 68 2 34 random wave 5 500 Hz 1 hr per axis 20 g IEC 68 2 27 half sine wave 11 ms 12 to 48 VDC 3 pin terminal block 15W e 300 mA 48 VDC 310 mA 48 VDC for UC 8416 and UC 8418 e 620 mA E 24 VDC e 1280 mA 12 VDC 1350 mA 12 V for UC 8416 and UC 8418 CE EN55022 Class B EN55024 4 2 EN55024 4 3 EN55024 4 4 FCC Part 15 Subpart B Class B UL cUL UL60950 1 CCC GB9254 GB 17625 1 LVD EN60950 Built in buzzer and RTC real time clock Built in WDT watchdog timer 5 years Se
15. includes terminal block to power jack converter e e e Product Warranty Statement NOTE Please notify your sales representative if any of the above items are missing or damaged Product Features Intel XScale IXP435 533 MHz processor On board 256 MB DDR2 SDRAM max 512 MB 16 MB Flash ROM max 32 MB 16 MB NOR Flash onboard to store OS 32 MB NAND Flash onboard for data storage 8 RS 232 422 485 serial ports 4 digital input and 4 digital output channels 12 digital input and 12 digital output channels for UC 8418 Three 10 100 Mbps Ethernet ports 2 USB 2 0 hosts for mass storage devices 8 10 100 Mbps switch ports UC 8416 only 2 CANbus ports UC 8418 only CompactFlash socket for storage expansion Ready to run Linux platform DIN Rail or wall mounting installation Robust fanless design UC 8410 8416 8418 Hardware User s Manual Introduction Computer CPU OS pre installed DRAM Flash Storage Expansion USB Ethernet Interface LAN Switch Ports Magnetic Isolation Protection Serial Interface Number of Ports Serial Standards Connectors Serial Line Protection Product Hardware Specifications Intel XScale IXP435 533 MHz Linux Onboard 256 MB DDR2 SDRAM support DDR2 up to 512 MB Onboard 16 MB NOR Flash to store OS suport up to 32 MB Onboard 32 MB NAND flash to store data Full function CompactFlash x 1 USB 2 0 full speed x 2 OHCI 10 100 Mbps x 3 RJ45 connectors 8 10 100
16. rackets that come standard with the UC 8410 8416 8418 are used to attach the UC 8410 8416 8418 to a wall or the inside of a cabinet First use two screws per bracket to attach the brackets to the bottom of the UC 8410 8416 8418 Fig A Next use two screws per bracket to attach the UC 8410 8416 8418 to a wall or cabinet Fig B Figure A UC 8410 8416 8418 Embedded Computer Wall Mounting Brackets bottom view UC 8410 Industrial Embedded Computer Figure B UC 8410 8416 8418 Embedded Computer Wall Mounting Brackets top view 3 2 UC 8410 8416 8418 Hardware User s Manual Mounting Options DIN Rail Mounting An aluminum DIN Rail attachment plate is included with the product If you need to reattach the DIN Rail attachment plate to the UC 8410 8416 8418 make sure the stiff metal spring is situated towards the top as shown in the following figures STEP 1 Insert the top of the DIN Rail STEP 2 The DIN Rail attachment unit into the slot just below the stiff metal will snap into place as shown below spring metal spring L metal spring U 1 DIN Rail DIN Rail To remove the UC 8410 8416 8418 from the DIN Rail simply reverse Steps 1 and 2 3 3 4 Hardware Connection Description This section describes how to connect the UC 8410 8416 8418 to serial devices for first time testing purposes The following topics are covered in this chapter Wiring Requirements Connecting the Pow
17. shown here Connect the SG wire to an appropriate grounded metal surface ATTENTION A shielded type power cord is required in order to meet FCC emission limits and also to prevent interference to nearby radio and television reception It is essential that only the supplied power cord be used You are cautioned that changes or modifications not expressly approved by the party responsible for compliance could void your authority to operate the equipment Connecting to the Network Connect one end of the Ethernet cable to one of the UC 8410 8416 8418 s 10 100M Ethernet ports 8 pin RJA5 and the other end of the cable to the Ethernet network If the cable is properly connected the UC 8410 8416 8418 will indicate a valid connection to the Ethernet in the following ways The lower right corner LED indicator maintains a solid Pin Signal green color when the cable is properly connected to a 1 ETx 100 Mbps Ethernet network The LED will flash on and 2 ETx off when Ethernet packets are being transmitted or 3 ERx received 4 The lower left corner LED indicator maintains a solid 3 1 s orange color when the cable is properly connected to a 6 ERx 10 Mbps Ethernet network The LED will flash on and 7 off when Ethernet packets are being transmitted or 8 m received UC 8410 8416 8418 Hardware User s Manual Hardware Connection Description 5 1 The UC 8416 has 8 10 100 Mbps switch por
18. to power Digital Output Wiring A Regulatory Approval Statements C This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation
19. ts The LED indicators and m pin assignments are exactly the same as the Ethernet ports Connecting to a Serial Device Use properly wired serial cables to connect the UC 8410 8416 8418 to serial devices The UC 8410 8416 8418 s serial ports P1 to P8 use 8 pin RJ45 connectors The ports can be configured by software for RS 232 RS 422 or 2 wire RS 485 The precise pin assignments are shown in the following table RS 422 pilis Pin RS 232 RS 485 4w RS 485 2w LA l dln BR Connecting to a CAN Device CAN Ports UC 8418 only The UC 8418 has 2 CAN ports for connecting CAN devices The CAN ports CANI and CAN2 use DB9 male connectors The pin assignments are shown in the following table 4 4 UC 8410 8416 8418 Hardware User s Manual Hardware Connection Description Connecting to the Console Port The UC 8410 8416 8418 s console port is a 4 pin pin header RS 232 port Refer to the following figure for console port cable pin assignments Serial console Port amp Pinouts Serial Console Cable Pin Signal 4 1 TxD 2 RxD 3 3 NC 4 GND E 2 1 Lm The console port is located blow the CF card socket Use a screwdriver to remove the two screws holding the cover to the embedded computer s housing Screw Cover Screw Refer to the following figure for the location of the console port Console Port 4 5 UC 8410 8416 8418
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