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Tecnoware FGCEVO1RT uninterruptible power supply (UPS)
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1. TECNOWARE SYSTEMS EVO RT Uninterruptible Power Supply EVO 1 0 RT EVO 2 0 RT EVO 3 0 RT USER S MANUAL SECURITY NOTI CE page 2 INTRODUCTION page 3 EVO RT UPS 1 MAIN CHARACTERISTICS page 4 2 EXTERNAL DESCRIPTION page FRONT PANEL REAR SIDE EPO EMERGENCY POWER OFF REMOTE ON OFF DRY CONTACTS BOARD 3 RUNNING OPERATIONS page 8 SWITCHING ON LINE MODE BATTERY MODE BYPASS MODE LOW BATTERY AND AUTOMATIC RESTART LOAD TEST 4 INSTALLATION INSTRUCTIONS page 11 RECEIPT OF UPS PLACEMENT FIRST START UP COMPUTER I NTERFACE page 12 6 TECHNICAL CHARACTERISTICS page 13 SUGGESTIONS FOR A CORRECT USE page 14 MAINTENANCE BATTERY MAINTENANCE BATTERY REPLACEMENT HOT SWAP BATTERIES SAFETY FOR THE OPERATOR ANOMALIES AND TROUBLESHOOTING page 16 9 FIGURES page 17 Copyright 2006 TECNOWARE s r l All rights reserved All trademark are property of their respective owners TECNOWARE s r l www service tecnoware com This manual has been printed and edited by TECNOWARE s r l November 2006 Edition version 3 0 User s manual 1 UPS EVO RT SECURITY NOTICE Read this manual carefully before installing and using TECNOWARE EVO RT Uninterruptible Power Supply which will be referred to as UPS from hereafter The UPS must be used only by properly trained personnel To ensure correct and safe operation it is necessary that operators and maintenance personnel observe the general Safety Sta
2. this permits to switch the UPS ON and OFF from a distance Using the ON OFF external button as described in the above picture the frontal panel button capacity can be used from a distance Evo is on pressing the OFF button connected to terminal 1 and 2 for at least 3 seconds EVO turns OFF EVO is off pressing the ON button connected to terminal 4 and 5 for at least 3 seconds EVO turns ON The remote ON function is disabled when the UPS is off and the AC input line voltage is not present User s manual 7 UPS EVO RT DRY CONTACTS BOARD OPTIONAL Common Fault Bypass AC fail Low BAT 1 2 3 4 5 6 7 1 38 9 10 The Dry Contact Board is constituted by a 10 pin connector 1 Common Pin 1 and Pin 2 are common pins 2 Fault Pin 3 is the normal open output When UPS works normally Pin 3 and Pin 1 2 will be open when UPS is failed Pin 3 and Pin 1 2 will be closed Pin 4 is normal closed output When UPS works normally Pin 4 and Pin 1 2 will be closed when is failed Pin 4 and Pin 1 2 will be open 3 Bypass Pin 5 is the normal open output When UPS works normally Pin 5 and Pin 1 2 will be open when UPS works in bypass mode Pin 5 and Pin 1 2 will be closed Pin 6 is normal closed output When UPS works normally Pin 6 and Pin 1 2 will be closed when UPS works in bypass mode Pin 6 and Pin 1 2 will be open 4 AC fail Pin 7 15 the normal open output When UPS works
3. or death by electric shock There are no internal parts in the UPS which are user serviceable Any repair or maintenance work must be performed exclusively by qualified technical personnel authorized by TECNOWARE TECNOWARE declines any responsibility if this warning is disregarded Risk of electric shock at the output socket if the UPS is ON even when the UPS is not connected to AC utility line Risk of electric shock at the output socket while the unit is connected to AC utility line Disregarding these warnings may lead the operator to a risk of electric shock COMPUTER INTERFACE EVO RT is fitted with an RS 232 interface which can be used as a communication port with a computer A 9 poles female connector 089 is fitted on the rear side On the DB9 connector the following RS 232 signals are present e RX pin 2 e TX pin 3 e GND pin 5 and pin 7 The RS 232 interface signals are isolated through photo couplers User s manual 13 UPS EVO RT TECHNICAL CHARACTERISTICS MODEL EVO 1 0 RT EVO 2 0 RT EVO 3 0 RT 1000 VA 2000 VA 3000 VA POWER 700 W 1400 W 2100 W NOMINAL INPUT VOLTAGE Single Phase 220 230 V INPUT VOLTAGE RANGE 20 25 INPUT OUTPUT FREQUENCY 50 60 Hz automatic selection INPUT FREQUENCY RANGE 5 NOMINAL OUTPUT VOLTAGE Single Phase 220 230 V OUTPUT VOLTAGE REGULATION 2 INVERTER WAVEFORM Sinewave TOTAL HARMONIC DISTORTION T
4. in a safe place and use it in case the UPS needs to be sent to the service for maintenance PLACEMENT We advise you to place the EVO RT as close as possible to the AC input line and to the equipment that needs to be powered The UPS 15 designed to operate in protected environments for example offices This UPS should be installed indoors with adequate airflow and free of contamination Locate it in a clean and indoor environment free from moisture flammable liquids and direct sunlight In all circumstances see the TECHNICAL CHARACTERISTICS chapter for environmental specifications and check that the selected area meets these criteria EVO RT requires at least 20 cm of unobstructed space all around in order to be properly ventilated The UPS is designed to be fitted inside 19 Rack cabinets in such case the cabinet must be provided with forced ventilation EVO can be installed in a vertical TOWER position through included pedestals Do not obstruct ventilation holes and do not insert objects or liquids in the ventilation holes Do not place any object on top of the EVO RT UPS Do not pour liquids flammable gases or corrosive substances near or on the unit FIRST START UP The first start up procedure is very simple We advise you to follow the steps explained below 1 Through the supplied cable connect the UPS to the AC line outlet It is mandatory to ground the outlet according to the Safety Standards Carefully c
5. 24 months from the original date of purchase The date of purchase is proved with the receipt of account released by the authorised reseller which clearly indicates the date in which the product was sold and the product identification code model and serial number Upon request of Technical assistance a copy of your receipt must be surrendered This guarantee implies free reparation or free substitution of any products parts or components which result faulty due to defective manufacture In such case the transportation costs are covered by the guarantee service In the event of irreparable fault or should the same malfunction repeat itself TECNOWARE S r l will provide the final decision on the product substitution Any parts damaged due to the negligence or carelessness in using the product such as failing to follow the correct operating instructions indicated in the user manual violations incorrect installation or maintenance operated by non authorized personnel transportation damages natural calamities accidental causes phenomenon not subordinated to the normal product functioning non qualification of environment in which the product operates and in any case any circumstances in which one cannot date back to the defective manufacture will not be covered by the guarantee Compensation is excluded for direct or in direct damages of any nature caused to people or objects by the incorrect use of product by the discontinuance of pro
6. 8 Remove the top cover of the box by unscrewing the rear and frontal side screws in order to gain access to the inside batteries 9 Replace the battery by refitting carefully all relevant connections 10 Replace the top cover of the battery box replace all cover screws 11 Insert again the battery box into its own place 12 Screw the 4 screws again at the corners of the battery box front side 13 Fasten left part of the battery connector to the right part and screw all the screws blocking the left part of the battery connector on the front side of the battery box 14 Replace the right part of the front panel 15 Move the manual BYPASS switch located on the rear side in the NORMAL position OFF and wait for the return to normal functioning ATTENTION DANGER OF SHORT CI RCUIT After having removed HOT SWAP battery box do not insert any object or any tool into the battery box drawer in order to avoid any short circuit risk The battery connection or replacement must be carried out ONLY by qualified Technical personnel specialized and authorized by Tecnoware TECNOWARE declines any responsibilities if this rule is not followed SAFETY FOR THE OPERATOR If the EVO RT does not have the original security characteristics it must be made non functional and a non authorised use must be avoided The problem must then be reported to qualified technical personnel The original security characteristics can be lost if for exampl
7. HD lt 3 OVERLOAD CAPABILITY lt 150 for 30 seconds gt 150 for 10 cycles TYPICAL TRANSFER TIME O ms ON LINE BYPASS Included Automatic and Manual BYPASS Uninterrupted transfer of 100 load from UPS to BYPASS and vice versa CERTIFICATIONS CE AUTONOMY 8 15 minutes 12 20 minutes 8 15 minutes NOMINAL BATTERY VOLTAGE 36 Vcc 96 Vcc 96 Vcc SEALED MAINTENANCE FREE LEAD ACID 3 units 8 units 8 units BATTERIES 12V 7 2Ah 12V 7 2Ah 12V 7 2Ah TYPICAL BATTERY CHARGE TIME 8 Hours EXPANDABLE AUTONOMY Included HOT SWAP BATTERIES Included AUDIBLE NOISE at 1 meter lt 45 dBA COOLING Fan cooling WEIGHT 14 Kg 34 Kg 35 Kg DIMENSIONS L x H x P 44 x 9 x 38 cm height 2U RACK 44 x 13 5 x 48 cm 44 x 13 5 x 48 cm height 3U RACK height 3U RACK ENVIRONMENTAL SPECIFICATIONS Temperature 0 40 C Humidity 0 95 with no condensation Maximum Height 3000 metres COMPUTER INTERFACE 1 RS 232 port UPS MANAGEMENT SOFTWARE Included UPSILON 2000 software with RS232 cable SNMP INTERFACE Optional EPO EMERGENCY POWER OFF Included REMOTE ON OFF Included DRY CONTACTS BOARD Optional FILTERED PHONE PLUG Plug RJ 11 RJ 45 included WARRANTY 2 years Technical data may change without prior notice UPS EVO RT 14 User s manual SUGGESTIONS FOR A CORRECT USE MAINTENANCE EVO RT needs mi
8. It is possible to carry out a LOAD TEST in the following way e Make sure that UPS is working in LINE mode with all powered equipment switched ON and absorbing MAXIMUM POWER e Press the ON TEST ALARM button for more than 1 second to start the TEST EVO RT begins operating in BATTERY mode The TEST is overcome if all equipments keep on working and if the UPS does not signal any anomalies overload or other After a few seconds the TEST is finished and the UPS returns in LINE mode We advise you to carry out the LOAD TEST periodically in order to check the UPS efficiency WARNING Make sure that the UPS never indicates OVERLOAD when running Do not connect a load greater than the rated nominal value on the UPS label see POWER specifications in the TECHNICAL CHARACTERISTICS chapter as this may damage the unit this case the warranty 15 void User s manual 11 UPS EVO RT INSTALLATION INSTRUCTIONS RECEIPT OF UPS Inspect the UPS upon receipt If the UPS has been damaged during shipment keep the box and packing material for the carrier Notify the carrier and dealer immediately Make sure the following is in the box e EVO RT UPS e UPS output cable e AC input power cord e Phone cable e 2 pedestals for the TOWER positioning e 2 metal brackets with handle for 19 RACK mounting e UPSILON 2000 software for UPS management including CD rom and RS 232 cable e User s manual We advise you to keep the original box
9. anel TEST ON OFF Front buttons LOAD level led bar 1 ON TEST ALARM Button 2 OFF Button 8 OVERLOAD led red 9 LOAD 100 led blue 10 LOAD 80 led blue 11 LOAD 60 led blue 12 LOAD 40 led blue 13 LOAD 20 led blue Operating modes leds BAT level led bar 3 LINE led blue 4 BATTERY led blue 5 BYPASS led blue 6 INVERTER led blue 7 FAULT led red 14 LOW BAT led yellow 15 BAT 20 led blue 16 BAT 40 led blue 17 BAT 60 led blue 18 BAT 80 led blue 19 BAT 100 led blue User s manual 19 UPS EVO RT el im i MANUAL BYPASS ON NORMAL E BYPASS Z 7 N UPS EVO RT MANUAL Figure 3 Rear side up EVO 1 0 RT down EVO 2 0 RT and EVO 3 0 RT Grounded AC Input socket Input Circuit Breaker Grounded output socket Grounded power output socket EVO 2 0 and EVO 3 0 Computer Interface RS 232 RJ 11 RJ 45 1 OUT plugs Slot for external batteries connector Dty contacts board Slot for SNMP adapter Manual BYPASS switch Remote ON OFF contacts EPO Emergency Power OFF 20 BYPASS N A ira 2 E o ON Y Remote EPO User s manual 24 MONTHS WARRANTY valid in all UE countries TECNOWARE S r l guarantees the product for a period of
10. atic in either two ways e The UPS is ON and running in LINE MODE e The UPS is OFF and connected to an AC input line LOAD TEST EVO RT indicates the output power percentage through the LOAD LEVEL bar The output power is proportional to the number of leds switched on as described in the chapter External description The UPS warns of an OVERLOAD condition by lighting up the red OVERLOAD led at the top of the LOAD LEVEL bar In LINE mode EVO RT has the capability to accept an overload from 110 to 150 for about 30 seconds the UPS indicated the OVERLOAD condition by lighting up the red OVERLOAD led and by an acoustic signal every second and after it switches automatically to the BYPASS MODE In LINE mode EVO RT automatically switches to BYPASS mode as soon as the overload is higher than 150 Once the requested power is back within range EVO RT automatically switches to LINE mode again In BATTERY mode EVO RT has the capability to accept an overload from 110 to 150 for around 30 seconds the UPS indicates the OVERLOAD condition by lighting up the red OVERLOAD led and by an acoustic signal every second after which it turns OFF automatically In BATTERY mode EVO RT switches automatically off as soon as the overload is higher than 150 After removing the cause for the overload condition in order to switch the UPS ON again it is necessary to press the OFF button Wait for a few seconds and then press the ON TEST ALARM button
11. ating SELF TEST during which the red FAULT and OVERLOAD leds are switched on Then it activates the power on the output sockets and at the same time it switches on the BYPASS led and the LOAD LEVEL bar indicating the output power percentage The UPS now starts working in BYPASS mode After a few seconds the BYPASS led is switched off and the INVERTER Led is switched on all this indicates that UPS has started working normally in LINE mode If the UPS is not connected to the AC utility line or if the AC utility line is not present due to a blackout the UPS turns on with a sequence similar to the one described above Even in this case one needs to press continuously for more than 1 second the ON TEST ALARM button untill the UPS emits a short acoustic signal showing its switching on The UPS immediately switches on the BAT LEVEL bar then carries out an initial operating SELF TEST during which the red FAULT and OVERLOAD leds are switched on The UPS switches on the BATTERY Led and after a few seconds it activates the power on the output sockets and at the same time it switches on the INVERTER led and LOAD LEVEL bar indicating the output power percentage it starts working normally in BATTERY mode The UPS automatically returns to function in LINE mode a few seconds after the AC utility line is recovered To switch the UPS off press the OFF button for more than 1 second untill the UPS emits a short acoustic signal showing its switching off Th
12. caused by the end of autonomy and when mains condition is restored there is an automatic SWITCHING On operation e Automatic functioning test through a switch e Automatic regulation to the input frequency 50 or 60 Hz e Visual warnings by leds indicating operational mode and low battery overload and alarm conditions e Dry contacts board Optional SNMP Adapter Optional EPO Emergency Power OFF e Remote ON OFF e Acoustic signals of various kinds indicating alarm situations Communication with the computer by a RS 232 Interface and possible monitoring of input output voltage frequency output power battery voltage etc e Automatic turn on off user programmable by RS 232 Interface e Protection filter for the telephone ADSL and data line e Possibility to increase the autonomy through External Battery boxes optional e HOT SWAP BATTERY Sizes compatible with 19 RACK cabinets Can be used in TOWER position that is a vertical one thanks to the provided pedestals e High reliability and high performances Easy to use UPS EVO RT 4 User s manual EXTERNAL DESCRIPTION FRONT PANEL The control buttons and leds indicating various operating modes and alarm conditions are situated on the front panel Please see the figures 1 and 2 OFF button To turn the UPS OFF press this button for 3 seconds ON TEST ALARM button Can be used for 3 functions e SWITCHING ON the UPS is switched on by keeping t
13. duct functioning or for stopping the usage due to the product servicing This guarantee is valid upon the terms and conditions cited above in all the countries belonging to the UE countries CONFORMITY TO THE EUROPEAN DIRECTIVES TECNOWARE S r l confirms that EVO RT models comply with the requirements set out in the Low Voltage Directive Safety 73 23 EEC and following amendments the EMC Electro Magnetic Compatibility Directive 89 336 EEC and following amendments The following standards were applied Low Voltage Directive Safety EN62040 1 1 2003 EMC Directive Electro Magnetic Compatibility 1EC62040 2 2001 1 61000 3 2 2001 IEC61000 3 3 2001 EN55022 1998 1 61000 6 4 20011 PRODUCT DISPOSAL EVO RT cannot be disposed as an urban waste but must be treated as a separate waste Any violation is indictable with financial sanctions as per in force regulations An incorrect waste disposal or an improper use of the same or of any parts can be damaging for the environment and for human health A correct waste disposal of products having the dustbin symbol marked by a cross help to avoid negative consequences to the environment and to human health User s manual 21 UPS EVO RT system s TECNOWARE S r l www service tecnoware com
14. e output is disabled and all devices powered by the UPS are switched off The INVERTER led is switched off and the UPS then carries out an operating SELF TEST during which the red FAULT and OVERLOAD leds are switched on If the UPS is connected to the AC utility line LINE led and BAT LEVEL led bar remain switched on In these conditions the UPS only carries out the batteries recharging function and there is no power on the output sockets the outputs are switched off If UPS is not connected with the AC utility line it will switch off completely after a few seconds LINE MODE This is the typical running mode the AC input line is present and the amplitude is within specifications The UPS filters the input line performs an output voltage regulation throuh the RECTIFIER BOOSTER and INVERTER blocks and supplies power to all connected devices Besides it recharges the batteries and keeps them in an ideal charge condition The LINE mode is characterized by e The LINE led and INVERTER led switched on e The LOAD LEVEL and BAT LEVEL led bars switched on User s manual 9 UPS EVO RT BATTERY MODE The UPS automatically runs in BATTERY mode if the Mains Voltage amplitude gets out of security limits in case of a black out or overvoltage lowvoltage in this case the UPS supplies the required output power by its internal battery and by the DC DC CONVERTER BOOSTER and INVERTER blocks see figure 1 The UPS automatically returns to f
15. e the EVO RT shows visible damages or an anomalous running UPS EVO RT 16 User s manual ANOMALIES AND TROUBLESHOOTING A list of anomalies and related solutions are described below The UPS does not switch on and does not give any signals e Press the ON TEST ALARM button on the front panel for more than 1 second If the UPS does not switch on go to the next step e Leave the UPS connected to the mains for at least 4 hours in order to recharge the batteries Then try to switch on again The UPS continues to run in BATTERY mode and the mains input voltage is present e Make sure that the UPS input voltage is present and that the voltage amplitude is within the internal specifications e Before you go on to the next operations switch the UPS OFF and remove the UPS input voltage e Check the Input Circuit Breaker Should it be tripped OFF position check if the UPS is overloaded then try to rearm the breaker by bringing it in the ON position keep it pressed e Check the feeding cable and all connections Equipment connected to the UPS do not switch ON e Before you go on to the next operations switch the UPS OFF and remove the UPS input voltage e Check the condition of every feeding cables and their right connection The UPS indicates OVERLOAD e Check which equipment is fed by the UPS and if it is really overloaded e Bring the power request within the specifications and disconnect the equipments that caused the ove
16. ed ON LINE UPS single phase built specifically to protect your computer from any irregularities the AC line for example blackouts brownouts overvoltages micro interruptions which often cause damage to hardware and software During a power failure EVO RT continues supplying adequate AC power with a true sinewave to all connected devices from the internal battery and by the DC AC converter Inverter Under normal AC line condition EVO RT provides an automatic output voltage regulation from the Rectifier and Inverter boards and filters out frequently occurring electrical disturbances high voltage transients spikes interferences etc thus protecting all connected devices EVO RT protects all connected devices from accidental overload or Inverter fault through an AUTOMATIC BYPASS that directly connects the AC input line with its outlets EVO RT is supplied with an RS 232 communication port and USB port which can be used to signal to a generic processor or computer the absence of mains supply or the end of battery autonomy This permits to carry out an automatic data saving operation during a long black out with the most spread Operating Systems Windows Linux Novell etc Furthermore the communication ports permit EVO RT to communicate with the computer transferring various measurements such as input output voltage battery voltage output power frequency and it can also be programmed for automatic operations such as switc
17. ere are the following LOAD LEVEL percentages 0 20 only one led is on Led13 e 21 40 two leds are on Led13 and Led12 e 41 60 three leds are on Led13 12 and 11 61 80 four leds are on Led13 12 11 and 10 81 100 five leds are on Led13 12 11 10 and 9 The OVERLOAD red led Led8 is on to warn of an OVERLOAD condition BAT LEVEL led bar Refer Figure 2 The led bar has 6 leds 5 leds are blue and one is yellow This bar indicates the battery capacity percentage BAT LEVEL proportional to the number of switched on leds The higher the battery capacity the more LED indicators will light on There are the following battery capacity percentages 100 81 five leds are on Led15 16 17 18 and 19 80 61 four leds are on Led15 16 17 and 18 60 41 three leds are on Led15 16 and 17 40 21 two leds are on Led15 and Led16 e 20 0 only one led is on Led15 The LOW BAT yellow led Led14 is on to warn of a LOW BATTERY condition during BATTERY mode REAR SIDE The following are located on the rear side see figure 3 1 Grounded AC Input power socket to connect the UPS to AC utility line by the supplied input cord 2 Input Circuit Breaker it goes off in overload or short circuit condition push the external 3 Grounded output socket for connecting equipments to be protected 4 Only EVO 2 0 and EVO 3 0 Grounded power output socket for connecting an output po
18. he button continuously pressed for 3 seconds e SELF TEST the UPS performs a SELF TEST according to the procedure explained further on and when the button is pressed during LINE mode for 3 seconds e ALARM OFF during BATTERY mode press this button for 3 seconds to disable the alarm buzzer LINE led This blue led is ON when the input AC line voltage amplitude is within the specification and it indicates the UPS is working in LINE mode If LINE led flashes every second it means that the Phase line and Neutral line of AC input utility line are inverted In such case the AC power input plug must be disconnected Turn it at 180 degrees and connect the power plug again INVERTER led This blue led is on when the Inverter is operating normally BATTERY led This blue led is on when the UPS is working on BATTERY mode during a blackout or overvoltage brownout BYPASS led This blue led is on when the UPS is working in BYPASS mode the AC input line is connected directly to the UPS outlets FAULT led This red led is turned on whenever the UPS detects a FAULT condition and needs a technical intervention as soon as possible User s manual 5 UPS EVO RT LOAD LEVEL led bar Refer Figure 2 The led bar has 6 leds 5 leds are blue and one led is red This bar indicates the output power percentage LOAD LEVEL proportional to the number of switched on leds The greater the load the more LED indicators will light on Th
19. heck the grounding make sure that the utility power is available and that its range falls within the UPS specifications 2 Switch the UPS ON and see that it operates correctly Check that the UPS does not signal any sort of anomaly Wait for the correct switching to LINE mode and make sure that the cooling fans are set in motion Leave the UPS in LINE mode for at least 8 hours in order to completely recharge the batteries UPS EVO RT 12 User s manual 3 Switch the UPS OFF 4 Connect the devices to be supplied to the UPS output sockets Then put all the main switch of each device in the ON position 5 Restart the UPS and see that it operates correctly wait for the UPS to start working properly in LINE mode and that no overload signal or any other form of anomalies are present Then make sure that all equipments switch on correctly In case of Overload immediately reduce the power demand by disconnecting the devices that cause the overload Switch OFF the UPS and repeat point 4 and 5 6 Carry out the LOAD TEST according the modalities described in charter LOAD CONTROL Carry out step 3 4 5 6 of the initial start up procedure to change the configuration of the devices protected by the UPS WARNING It is compulsory to ground the UPS according to safety Standards Risk of electric shock do not remove the cover The UPS contains internal parts which are at a high voltage and are potentially dangerous capable of causing injury
20. hing ON OFF at a preset time WARNING Please read this manual before using EVO RT It contains important safety information for the operator that will guide him to a correct use of the unit This manual is related to the below EVO RT models e EVO 1 0 e EVO 2 0 RT e EVO 3 0 RT In this manual EVO RT will simply be called UPS EVO RT sin 19 RACK version RT Rack amp Tower it means that its sizes are compatible with 19 RACK cabinets and it has been designed to be included in the 19 RACK cabinets EVO can even be used in TOWER position that is a vertical one thanks to the relative and reliable pedestals EVO RT is constantly being developed and improved consequently your unit may differ somewhat from the description contained in this manual In this manual EVO RT will simply be called UPS User s manual 3 UPS EVO RT MAIN CHARACTERISTICS EVO RT offers all the modern characteristics which guarantee maximum reliability and security e Microprocessor control guarantees high reliability e ON LINE double technology without transformer e Pure Sinewave e Output voltage regulation 2 e Overload overheating and short circuit protection e AUTOMATIC BYPASS to protect from accidental overload or Inverter fault e MANUAL BYPASS through switch on the rear side e Switching ON even with no mains condition Black start capability e Automatic protection in case of discharged batteries e After a shutdown
21. ndards as well as the specific instructions included in this manual Risk of electric shock do not remove the cover The UPS contains internal parts which are at a high voltage and are potentially dangerous capable of causing injury or death by electric shock There are no internal parts in the UPS that can be repaired by the user Any repair or maintenance must be performed exclusively by qualified technical personnel authorized by TECNOWARE TECNOWARE declines any responsibility if this warning is disregarded It is compulsory to ground the UPS according to Safety Standards Risk of electric shock at the output socket when the UPS is ON Risk of electric shock at the output socket while the unit is connected to the AC utility line Use the input power cable given with the unit and connect it to the AC utility line In all circumstances a HO5VVF3G 1 5mm cable or a better one must be used Do not obstruct ventilation slots or holes and do not place any object on top of UPS Do not insert objects or pour liquids in the ventilation holes Do not keep liquids flammable gases or corrosive substances near the UPS Install the UPS indoors in protected clean moisture free environment UPS EVO RT 2 User s manual INTRODUCTION EVO RT UPS EVO RT UPS Uninterruptible Power Supplies are the result of constant technological research aimed at obtaining the best performance at the lowest cost EVO RT UPS are advanc
22. nimal maintenance throughout its lifetime WARNING Prior to starting any check up or cleaning operations make sure that the UPS is switched off and that the mains voltage in the UPS input is switched off We advise to periodically check the mains input cable the output connections and to dust the ventilation holes Do not use liquids or detergents to clean the UPS Only use a damp cloth Before switching the EVO RT on make sure that it is perfectly dry If accidentally some liquid penetrates inside the UPS do not switch the UPS on and immediately consult your authorised Technical Service BATTERY MAINTENANCE The battery recharge is automatic when the UPS is ON and working in LINE mode The batteries are also recharged if the UPS is OFF and connected to the mains It is necessary to carry out a three monthly functioning test in BATTERY mode this will preserve the batteries in an excellent state and extend the life duration Leave the UPS in BATTERY mode until the end of autonomy condition is reached After which restore the input mains The UPS will return functioning in LINE mode and will fully recharge the batteries in around 8 hours If the UPS is left unused and disconnected from the mains it is advised to recharge the batteries at least once in a month for at least 8 hours After a period of inactivity we advise to carry out the INITIAL START UP procedure described in this manual before using the UPS Carefully follo
23. normally Pin 7 and Pin 1 2 will be open when UPS works in AC failure mode Pin 7 and Pin 1 2 will be closed Pin 8 is normal closed output When UPS works normally Pin 8 and Pin 1 2 will be closed when UPS works in AC failure mode Pin 8 and Pin 1 2 will be open 5 Low Bat Pin 9 is the normal open output When UPS works normally Pin 9 and Pin 1 2 will be open when UPS works in battery low voltage mode Pin 9 and Pin 1 2 will be closed Pin 10 is normal closed output When UPS works normally Pin 10 and Pin 1 2 will be closed when UPS works in battery low voltage mode Pin 10 and Pin 1 2 will be open UPS EVO RT 8 User s manual RUNNING OPERATIONS SWITCHING ON If the UPS is switched off and connected to the electric line the LINE Led in the front side is switched on together with the BAT LEVEL led bar showing the batteries capacity level these conditions the UPS has the only function of recharging batteries and there is no power on the output sockets switched off output If it is disconnected from the AC utility line the UPS will switch off completely after a few seconds The UPS is switched off and connected to the AC utility line LINE Led and BAT LEVEL bar are switched on In order to switch the UPS on it is sufficient to press continuously for more than 1 second the ON TEST ALARM button of the front panel untill the UPS emits a short acoustic signal showing its switching on The UPS carrries out an initial oper
24. rload The UPS autonomy is lower than the specified one e Recharge the batteries for at least 8 hours and then check the autonomy again WARNING Risk of electric shock do not remove the cover The UPS contains internal parts which are at a high voltage and are potentially dangerous capable of causing injury or death by electric shock There are no internal parts in the UPS which are user serviceable Any repair or maintenance work must be performed exclusively by qualified technical personnel authorized by TECNOWARE TECNOWARE declines any responsibility if this warning is disregarded If the described anomalies should continue despite the advised troubleshooting or should they manifest in any other form please contact TECNOWARE SERVICE www service tecnoware com User s manual 17 UPS EVO RT FIGURES 2 Y AS NE ER BATTERY 2GER IC DC NVERTER B ERY 2GER DC DC NVERTER AY ot x NPU R Ty J gt JDA x CHARGER DC DC CONVERTER Figure 1 Operating modes Top diagram NORMAL OPERATION Middle diagram BATTERY OPERATION Bottom diagram BYPASS OPERATION UPS EVO RT 18 AUTOMAT BYPASS _ AUTOMAT BYPASS A AUTOMAT BYPASS User s manual LINE one BATTERY 4 BY PASS 5 LOAD INVERTER 6 14 15 16 17 18 19 10 11 12 13 Figure 2 Front p
25. rm stops immediately and the UPS carries out an operating SELF TEST during which the red FAULT and OVERLOAD Leds are switched on After a few seconds the BYPASS led is switched off and the INVERTER led is switched on this indicates that the UPS has started working normally in LINE mode During the above mentioned operations the devices powered by UPS will continue working regularly WARNING BYPASS operations must be carried out ONLY by qualified Technical personnel specialised and authorised by Tecnoware LOW BATTERY AND AUTOMATIC RESTART In BATTERY mode EVO RT indicates the LOW BATTERY condition whenever the battery reaches a charge level allowing connected devices to operate for approximately one more minute UPS EVO RT 10 User s manual The UPS warns the user of this LOW BATTERY condition by increasing the acoustic alarm signal there is an acoustic signal every second and by turning on the yellow led of the BAT LEVEL If the AC utility power is not restored within one minute of this condition the UPS will automatically switch OFF This will protect the batteries from a sudden discharge EVO RT will stop supplying output power will deactivate the alarm signals and will place itself in a stand by mode When the AC utility power is restored the UPS automatically switches ON and returns to work in LINE mode After a complete discharge the UPS will need around 8 hours to completely recharge the batteries The recharge is autom
26. unction in LINE mode a few seconds after the AC input line is recovered The BATTERY mode is characterized by e An acoustic signal every 4 seconds indicating that the batteries are discharged The acoustic signal can be disconnected by pressing the ON TEST ALARM button e The INVERTER led and BATTERY led switched ON e The LOAD LEVEL and BAT LEVEL led bars are switched on BYPASS MODE In BYPASS mode see figure 1 the AC input line is directly connected to the UPS outlets by an AUTOMATIC BYPASS EVO RT uses the BYPASS mode during the start up phase furthermore the UPS switches automatically to BYPASS mode in consequence of accidental overload or Inverter fault thus protecting the supplied devices The BYPASS mode is characterized by e The BYPASS led and LINE led switched on e The LOAD LEVEL and BAT LEVEL led bars switched on The UPS can be transferred in BYPASS mode even through a manual operation First of all one must be sure that the UPS is working properly in LINE mode The manual BYPASS switch is positioned on the rear side of the product see figure 3 If this switch is in the ON position BYPASS the UPS changes in BYPASS mode and indicates this condition with e The BYPASS led and LINE led switched on e The entire LOAD LEVEL led bar switched on the red OVERLOAD and FAULT Leds switched on e Continuous acoustic alarm The UPS starts working again normally when the OFF switch is in NORMAL position Acoustic ala
27. w the rules related to the battery maintenance Otherwise warranty can be declined BATTERIES REPLACEMENT HOT SWAP BATTERIES WARNING EXCLUSIVELY contact Tecnoware for information in which batteries should be used DANGER Batteries operated by non experienced personnel can cause electric shock or short circuits Do not bring them near heat because they can explode The battery connection or replacement must be carried out ONLY by qualified Technical personnel specialized and authorized by Tecnoware TECNOWARE declines any responsibilities if this rule is not followed User s manual 15 UPS EVO RT For BATTERIES REPLACEMENT please follow the following steps 1 With the UPS functioning in LINE mode please force the transfer into BYPASS mode by moving the manual BYPASS switch positioned on the rear side in ON BYPASS position All details are described in the Chapter Functioning Bypass 2 In order to access to the HOT SWAP battery box firstly remove the right part of the front panel Remove manually the panel 3 Unscrew the screws blocking the left part of battery connector on the front side of batteries box 4 Unhook left part free of battery connector from the right one Unscrew the 4 screws at the corners of the battery box front side 6 Unhook the UPS battery cables from the battery connector located on the front side of the battery 7 Using the horizontal handle completely extract battery box
28. wer line to supply all the equipments to be protected 5 RS 232 Computer Interface female connector 9 poles DB9 it is the interface port RS 232 to communicate with a computer 6 RJ11 45 1 OUT plugs to protect and filter a phone line an ADSL or a LAN 7 External batteries connector to connect the UPS to an external Box Battery optional 8 Slot for Dry contact board Slot for SNMP adapter optional 9 Manual BYPASS switch to force the UPS into BYPASS mode see chapter Running Operations 10 Remote ON OFF contact 11 EPO Emergency Power OFF UPS EVO RT 6 User s manual EMERGENCY POWER OFF EPO Remote Button EPO EVO have the EPO Emergency Power OFF connector 2 terminals connector on the rear This permits to immediately switch the UPS OFF from a distance in case of emergency To use EPO function is very simple it is sufficient to connect an external switch to the EPO terminal see Figure 3 Rear Side if the switch is CLOSED the UPS works normally If on the contrary the switch is OPEN then the UPS turns OFF immediately To switch ON the UPS again it is necessary to close the EPO switch and then manually restart the UPS from the front panel The EPO terminals are isolated and do not need an external feeding voltage REMOTE ON OFF Remote Button ON Remote Button OFF The EVO models have remote ON OFF terminals connector on the rear side see figure 4
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