Zippy Technology MX3-6600P power supply unit
Contents
1. 1000 51 41 8002 91 11 530 SNOISIAZY _ 0 892 0 05 0 85 G G 2 072924 4 29 94 WUG 0 SHONVATTIOL 1 849 OIC Oca 0 2 5 1 0 29 SOC 0 48 020 0 96 9 201 ee 1 6 SPECIFICATION INPUT CHARACTERISTICS MX3 5750P VOLTAGE 90 264 VAC FULL RANGE FREQUENCY 47 63 Hz INPUT CURRENT 13 6 5 A FOR 115 230 INRUSH CURRENT 80A 100A MAX FOR 115 230 VAC PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE MIN A MAX A LOAD LINE gt 120 1 1 1 1 1 5VSB pos 2s REMARKS TOTAL CURRENT OF 5V AND 3 3V EXCEED 80 TEMPERATURE RANGE OPERATING 0 C 40 C STORAGE 20 80 C HOLD UP TIME 16 ms MINIMUM AT FULL LOAD amp 90 VAC INPUT VOLTAGE DIELECTRIC WITHSTAND INPUT OUTPUT 3000 VAC FOR 1 MINUTE INPUT TO FRAME GROU2. 1 1 INTRODUCTION First of all thank you for purchasing series 2 1 mini redundant power supply The series is 2 1 hot swappable hot pluggable redundant power supply It consists of 1 complete metal frame 2 compact size power module 3 backplane It is composed of 2 1 pieces power modules The number 2 1 stands for there is an extra power module to backup the system if any power module fails The power module is in compact size and built in a 40mm ball bearing DC fan Particularly a 80mm DC fan is built unto the rear side of the power system to offer better ventilation and reliability not available for MX3 series Each power module is designed with 6 outputs 3 3V 5V 12V 5V 12V and 5Vsb circuits and compliant to ATX12V EPS12V All you can see on the backplane is just passive components and this is the key point for longer MTBF The series offer a warning sub system including LED display buzzer alarm TTL signal and interface device optional It guides user the fast way to find out the power supply status When all the power modules operate normally it balances the load share through its parallel design which increases the reliability of power system To really discover the power system and ease in using it we recommend you to read through this manual carefully 1 2 PACKING Your series should consist of the following a series x 1 b Accessory pack x 1 c Produc
3. IMUM AT FULL LOAD amp 90 VAC INPUT VOLTAGE DIELECTRIC WITHSTAND INPUT OUTPUT 1500 VAC FOR 1 MINUTE INPUT TO FRAME GROUND 1500 VAC FOR 1 MINUTE EFFICIENCY 63 TYPICAL AT FULL LOAD POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVER POWER PROTECTION 110 160 MAX OVER VOLTAGE PROTECTION 5V gt 5 7V 6 7V 3 3V gt 3 7 4 7V 12V gt 13 0 15 0V EMI NOISE INLET FILTER FCC CLASS B CISPR22 CLASS B SAFETY MEET UL 1950 CSA 22 2 NO 950 IEC 950 REMOTE ON OFF CONTROL FAULTY ALERT METHODS LED BUZZER TTL SIGNAL HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION 2 1 BALANCE LOAD SHARING DESIGN 5 12 3 3V CHANNEL REMOTE SENSING DESIGN ISOLATION BUILT IN IN THE POWER MODULE MEET EN61000 3 2 CLASS D ACTIVE PFC DIMENSION 82 H X 150 W X 254 D mm COOLING THREE 40 mm DC FANS ONE IN EACH MODULE AC INLET BUILT IN EACH MODULE 7 INSTALLATION TESTING Mount the power supply into the system chassis by using proper mounting tool The mounting holes of the power supply should match up with those in the chassis Connect the power connectors to the M B by following the M B instruction There is various on connectors pinouts in both power supply and M B Please ensure to connect the matched one otherwise it will cause unexpected harms Connect the remaining power connectors to the various peripherals as needed These connectors are keyed so there will be only one possible way to connect th
4. ND 1500 VAC FOR 1 MINUTE EFFICIENCY 63 TYPICAL AT FULL LOAD POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVER LOAD PROTECTION 110 160 MAX OVER VOLTAGE PROTECTION 5V gt 5 7V 6 7V 3 3V gt 3 7 4 7V 12V gt 13 0 15 0V EMI NOISE INLET FILTER FCC CLASS B CISPR22 CLASS B SAFETY MEET UL 60950 CSA 22 2 60950 TUV EN 60950 CB IEC60950 REMOTE ON OFF CONTROL FAULTY ALERT METHODS LED BUZZER TTL SIGNAL HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION 2 1 BALANCE LOAD SHARING DESIGN ON 5 12 3 3 CHANNEL REMOTE SENSING DESIGN ISOLATION BUILT IN IN THE POWER MODULE MEET 1000 3 2 CLASS D ACTIVE PFC DIMENSION 84 H X 150 W X 265 D mm COOLING THREE 40 mm DC FANS ONE IN EACH MODULE AC INLET BUILT IN EACH MODULE 1 INPUT CHARACTERISTICS MX3 6550 6600P VOLTAGE 90 264 VAC FULL RANGE FREQUENCY 47 63 Hz INPUT CURRENT 9 0 5 A FOR 115 230 VAC INRUSH CURRENT 80 100A MAX FOR 115 230 PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE LOAD LINE MAX P P 0 co i 12V 0 3 _ REMARKS TOTAL CURRENT 5V AND 3 3V NOT EXCEED 70 TOTAL 5V AND 3 3V AND 12V POWER NOT EXCEED 520 570 W TEMPERATURE RANGE OPERATING 0 C 40 C STORAGE 20 C 80 C HOLD UP TIME 16 ms MIN
5. TORS THE LED CONNECTOR OF TOTAL POWER SYSTEM PIN COLOR 1 2 BLACK 3 GREEN BLACK YELLOW PIN COLOR COLOR 1 TTL SIGNAL 2 BLACK GND TTL signal Sink current max 5mA Source current max 50uA Low Active Defective High Normal 1 10 TROUBLE SHOOTING If you have followed these instructions correctly it should function normally Some common symptoms are the system doesn t work buzzer alarms shutdown after running a very short period etc If so please check the following steps to verify and correct it 1 Check all connection if pinouts is correct if any connection loosed if the direction is incorrect etc 2 Check if any short circuit or defective peripherals by plugging out the power connector from each peripheral one at a time Shall the system functions again you have solved the problem 3 Once you hear the buzzer sound or see the warning LED become blinking please check a If the loading is under the minimum or over the maximum load of each channel b If the power source is well connected and supplied Shall the above condition is happened please disconnect the power source and wait for 2 3 minutes to release the protection status then test it again If buzzer keeps alarming or LED indicates the power module failure please locate which power module is defective Perform hot swap procedures ref to Sec 1 8 Hot Swap Proced
6. em Before applying power source to the system make sure these is no loosed or incorrect connectors Double check if all connection to the is matched properly Maybe you would like to test the redundancy function before you put back the cover of your system chassis then please power it on If the power system operates normally the individual LEDs on power module and the external warning LED light in GREEN Now remove one power module from the power system the warning buzzer in the power system will sound the external warning LED which displays the status of the total power system will become blinking the individual LED indicating the power module s status will distinguish Meanwhile the power system will continue to backup the power output without affecting the operation of your computing system The warming buzzer will sound continuously You can reset warning buzzer by pressing the buzzer reset switch Insert the power module which is removed for test earlier The sound of the warning buzzer will stop the external warning LED will turn to be GREEN again the LED indicating the status of power module will light in GREEN Test another power supply by performing the same procedure If everything works out fine then turn off the power system Now put back the cover of the chassis and tighten with the screws which you have retained earlier Now you have completed the installation of MR3 series redundant power supply 1 8 Hot swap p
7. rocedures Please refer to the following when either power module is defective 1 Locate the defective power module by examining the individual LED if LED is distinguished it indicates the power module is defective WARNING Please perform the following step carefully otherwise it may cause the whole system shutdown WARNING Please do not remove the defective power module until you have worn gloves to keep from been burned This is due to the cover of the power module is used as heat sink for cooling Usually its temperature is around 50 60 degree Celsius under full load condition 2 Loose the screws of power module bracket 3 Plug out the defective power module WATNING Please put aside the power module to wait for cooling down Keep other people from toughing it until it is cooled 4 Replace new GOOD power module Insert the power module into the power system till to the end 5 Check the LED of the power module which should be in GREEN 6 Check the warning LED indicating the status of total power system which should be in GREEN 7 Tighten the screws of the power module 8 If you want to test this new power module and simulate the defective situation please refer to Section 1 7 Installation amp Testing Remarks If the DC fan of the power module fails you have to replace the power module Please follow the Hot Swap Procedures for replacement 1 9 PINOUTS AND FUNCTION OF THE CONNEC
8. t Manual x 1 1 3 MODEL DESINGATION Model number identification MX3 6550P 6600P 2 1 mini redundant power supply input 6 6 output channel 3 3 5V 12V 5V 12V amp 5Vsb 550 600 total output power unit watts built in PFC full range 1 4 FEATURES series 550W 600 2 1 redundant power supply with active PFC complaint to ATX12V EPS12V True redundant design passive packplane N 1 power system design All circuit designed into the power module Hot swap and hot plug ability Full range 90 264VAC operation Active Power Factor Correction PFC built in Balance load sharing design Remote sensing design Meet FCC CISPR EMI regulation Faulty free slide rail design Smart interface design optional Dual EMI line filter inlets design Designed with one 40mm ball bearing DC fan on power module An 80mm ball bearing DC fan on the rear side of power system not available for series 1 5 DRAWING 40 Brat Same 79395 00 7002 61 415 lf 46 HH HAE ava 062 X RA OOF XX 1 560 XXX 530 3701 NOISIAIG ATMOd 4403 AIOTONHIAL SOVANG
9. ures Return the defective power module back to your vendor for RMA procedure d If you can not fix the problem please contact your vendor for supporting Note The description stated herein is subject to change without prior notice All brand names and trademarks are the property of their respective owners
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