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1. C200Ha CPUS can also be programmed using Omron s SSS DOS programming packages DELI EDIDI ms uc Dee Dem Tue a feet gt et a mus LUN ee yaa riam Save time with Easy and Intuitive Programming Em SYSWIN provides you with fast and easy programming mam 1 operations With simple point and click editing creating ladder fem rasa logic is snap Not sure about which function to use SYSWIN zz provides you with a quick categorization of PLC functions and extensive on line help First time users will find it easy to learn St et rm Reus n while working with Omron s PLCs and Software 252 11 pem flag mie baal isb Li Anon Trist bui gus gli o mran EN B Powerful Editing CIRALA Extensive editing features of SYSWIN lets you create and Series TE L modify programs quickly and easily Cut and paste library sap Sasa J 0 functions let you take advantage of your existing code In a calla in E addition you can easily find and replace program addresses d and documentation throughout your program a iu zc ema ont Emme Cem gm Le ole s Lue M d HEE En
2. Analog inputs RS 232C cable Analog outputs to 9 pin connector Fuzzy Support Software C500 SU981 E To 25 pin connector IBM PC AT or compatible The dual axis motion controllers are compatible with servo drivers that accept analog inputs for a complete motion control System Programs are stored internally in the module and can be selected and monitored from the extensive memory interface available in the PLC The Motion Control Support Software MCSS provides the pro gram editing downloading diagnostic and on line monitoring capability to reduce engineering debugging and start up time Order separately Features Dual axis semi closed loop servo control for simple servo positioning applications e Internal program storage for fast selection and execution of motion profiles Extensive control and monitoring interface reduces maintenance and debugging Code Programming Language subset reduces program development time A maximum of 100 programs can be registered A maximum of eight modules can be mounted to a single C200HX HG HE PLC to control a maximum of 16 axes Write Sophisticated Programs Easily with G language Programming and MC Support Software The functions of the MC Module are set with the MC Support Software The MC Support Software has well constructed menu functions making it possible to use the MC Module easily T
3. System Controller Intelligent Signal Processor Bar code reader Laser micrometer System Configuration Using the protocol macro you can customize communications sequences for a variety of communications devices that use RS 232C RS 422 or RS 485 lines Refer to the following System configuration Configuration of Communication Sequences A maximum of 1 000 communications sequences i e communications sequences 0 to 999 can be registered each consisting of 16 steps max Protocol Starts pro macro Port Step 0 cessing executed specification 2 Rong A to 1 Communications Step 15 Port B 28912 Sequence no for port sequence 000 Port A 28908 specification communica tions sequence no to No of first word of 7 ep pulpubesta sequence 999 19 No of first word of m Step 15 input data Port A Step 0 Pod Communications p or sequence 000 to specification 1 5 t Step 15 Communications sequence 999 N Step 0 to Step 15 96 PROGRAMMING PROGRAMMING SOFTWARE PROTOCOL SUPPORT SOFTWARE E5AJ Temperature Controller Connection Example Connections
4. C200HX 1001 5 422 RS 422 RS 422 indc RS 422 RS 422 RS 422 L 0 1 2 3 Port A RS 422 E5AJ A2H02 E5AJ A2H02 E5AJ A2H02 E5AJ A2H02 Program Example In this example the E5AJ is set to a target value Start PMCR TN T condition execute flag Port A specification with communications sequence 205 Setting Units and Values 1205 DM word Setdata Meaning DM 0506 0003 No of words for transmission data 0506 DM1000 DM 0507 0003 Unit no DM 0508 0085 Target value 85 Code This communications sequence is set to any word because there is no reception data for the communications sequence PROGRAMMING PROGRAMMING PERIPHERALS AND CABLES OVERVIEW These are the devices available for programming and diagnostics C200H LK201 V1 C200HX HG HE Mounted directly Host Link Module RS 232C Peripheral port port CONNECTING C200H CN222 422 C200HS CN220 EU 1 2 2 4 C200HS CN229 EU CABLES C500 CN221 EU C500 CN222 EU Programming Console Connecting Cable Connecting Cable Connecting Cable C500 ZL3AT1 EV1 2 SYSWINHL V3 1 PERIPHERAL SUPPORT DEVICE J SOFTWARE i gi Z TAN IBM PC AT or Compatible SYSMAC
5. Bete Eis ph dq 4 eun 1 Me 1 diit dri kanmi sar edu cpi Land its atia i re F Hadi D sem Wa 11 a I He 1 Bray m Emmi 8 a Marj rem sn U 26 i me 25 9 wies n ea Tira pln Paire ire meer dedii em E _ marsi ost j m Se mm m wi gina zy mis anu 93 PROGRAMMING PROGRAMMING SOFTWARE PROTOCOL SUPPORT SOFTWARE Overview The C200HW COMO4 E C200HW COMO5 E and C200HW COMO06 E Communication Boards have a protocol macro capability The Protocol Support Software makes it possible to customize communication sequences by using the protocol macro The Protocol Support Software supports seven types of standard communications sequences to either customize or use as they are The conversational type menu of the Protocol Support Software allows communication sequences to be registered easily The Protocol Sup
6. DOUBLE BINARY ADD Adds two 8 digit binary values normal or signed data ADBL and contents of carry and outputs the result to R and R 1 BINARY SUBTRACT Subtracts the 4 digit hexadecimal subtrahend Su and SBB 51 content of carry from the 4 digit hexadecimal minuend Mi and outputs the result to the specified result word DOUBLE BINARY SUBTRACT Subtracts an 8 digit binary value normal or signed Q SBBL data and contents of carry from another and outputs the result to R and 1 S BINARY MULTIPLY Multiplies the 4 digit hexadecimal multiplicand Md and MLB 52 4 digit multiplier Mr and outputs the 8 digit hexadeci mal result to the specified result words R and R 1 Md Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt k is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 120 PROGRAMMING PROGRAMMING INSTRUCTIONS BINARY ARITHMETIC INSTRUCTIONS CONTINUED NAME MINEMONIC SYMBOL SIGNED BINARY MULTIPLY MBS Multiplies the signed binary content of two words and outputs the 8 digit signed binary result to
7. 8 lis T e JEON e Ld Reset switch bi j quiescere eoe Fuse blowout LED detector E Alarm output LED 00212 No fuse blowout detector Transistor Output Protective Circuit for Load Transistor Output Source Type with Protective Short circuit OD216 0D217 Circuit for Load Short circuit OD21A B A Output OUT PV RESET indicator LED REE Suus Pa x ds LED g gi we z T 24vDC 8 a 3 Sto ouris 24VDC 27 C 1L 73 A g Y 2 E COM o I ALARM Note Fuse blowout detection circuit The F indicator is lit and the 08 bit turns ON The 08 to 15 bits cannot be used as ordinary IR bits 25 SYSTEM COMPONENTS SPECIAL I O MODULES B7A INTERFACE MODULES The C200H B7A Interface Modules reduce wiring from 16 input devices or 16 output devices to a few wires The B7A allows you to remotely connect that would have required direct con nection to the PLC You save control panel space wiring time and man hours required for installation These modules can be used with the full range of B7A input and output blocks for 16 The modules require a power supply as do the terminal blocks C200H B7AI1 16 Input Points Features C200H B7AO1 Connect directly to the B7A I O blocks using a two conductor 16 Output Points wire Transmiss
8. Other Input multiplier x2 or x4 available for differential inputs External input Input signal Counter input Z Counter 1 input Z Counter 2 input Z Signal level External control inputs IN1 and IN2 Counter 1 external control inputs IN1 and IN2 Counter 2 external control inputs IN1 and IN2 5 12 or 24 VDC selected 12 or 24 VDC selected when wiring when wiring Am26LS31 compatible RS 422 line driver Am26LS31 compatible Switching capacity 16 to 80 mA wi win war Note Affected by the differential phase pulse input System Configuration A High speed Counter Module counts input signals from incremental rotary encoders or other sources C200H CTO High speed Counter Module 200HX HG HE C200HX HG Rotary Encoder E6A etc Sensor input switch etc 59 SYSTEM COMPONENTS SPECIAL I O MODULES CAM POSITIONER MODULE The Cam Positioner Module simulates a rotating mechanical cam drum sequencer or programmable limit switch in a PLC module The module provides a resolver interface and uses the Data Setting Console for displaying values Features e The cam outputs can be set at 16 external outputs and 32 internal outputs with a total of 48 points The internal outputs C200H CP114 C200H DSCO1 can be taken directly into the C200HX HG HE reducing Data Setting Console wiring inside the control pane
9. 1 1 NT Link E A Wl i RS 232C port i E 15 m max Operator Interface Terminal Host Link 1 E 1 3 Module 500 Operator Interface Terminal Host dh Host Link 7 Module Host Link Cable CPU Distance 15 m max Operator Interface Terminal 1 1 VO Expansion Expansion Cable 10 m max Operator Interface Terminal 144 OMRON Direct Access Function greatly reduces programming effort of the host The Direct Access Function enables the user to directly access the relay area and DM area of the Host Using this function the user can greatly reduce the PLC programming effort that is required for the Operator Interface Terminals The C200HX HG HE Interface and NT Link are ideal for applications that require high speed input operations NT Link Greatly reduces ladder programming required for controlling the Operator Interface Terminals Enables faster response by using a dedicated communications protocol RS 422 Host Link Connection Greatly reduces ladder programming required for controlling the Operator Interface Terminals deal for a long distance transmission with 1 1 connection RS 232C Host Link Connection Greatly reduces ladder programming required for controlling the Operator Interface Terminals One of the most popular communications systems C200H Backplane Connection
10. Isolation Photocoupler Input indicator LED Number of circuits see 32 points with one 64 points with two note common commons Internal power consump 100 mA max at 120 mA max at 5 tion 5 VDC VDC 1809 250 o max wa0e Circuit Configuration 10216 es t 10217 COMO 2 COM 2 bles gt ees IN00 PEL d E Noo 1000 si o 2 g AB lt INO7 6800 7 7 A lt 70 sl I COM ta be 5 ne T e 08 5 6KQ 5 N08 B PE CN1 CN2 lt io 4 150 56 Pus COMC e 8 Input indicator Noo __ amp eee ve 7 Be 07 Nos X 2 50 Input indicator Note 1 The polarity of the input power supply source can be positive or negative provided that the polarity of each common is the same B NP 10111 ene 2 7kQ 2 Although each COM is internally connected wire them all 10217 6800 56k 3 The mountable number of High density I O Modules varies with the CPU No High density Module can be mounted to the Slave Rack 29 30 SYSTEM COMPONENTS SPECIAL I O MODULES HIGH DENSITY OUTPUT MODULE SPECIFICATIONS GROUP 2 C200H OD218 32 DC output pts C200H OD219 64 DC output pts Using the High density Output Modules you pack more output points into a single slot for greater space sa
11. Support Board 8o d ud aal CEU 21 Power Supply Module Power Supply Module see note 1 Uninterruptible Power System see note 3 Note 1 neously order the C200H CN211 Cable for one Module Backup Power Supply see note 2 The Backup Power Supply is provided with Power Supply Cables C200H CN111 C1000H CN111 for one Module When supplying power to two Modules simulta 2 The Backup Power Supply Module for a PLC is different in shape from that for a IBM PC AT or compatible Be sure to use an appropriate Power Supply 3 The Backup Power Supply must be separated from the main power supply line to the PLC Possible Configurations When Installing SYSMAC Link Modules One Module Mounted C200HW CE001 Bus Connection Units for 1 Module C200HE CPU32 E 42 E C200HG CPU33 E 43 E 53 E 63 E C200HX CPU34 E 44 E 54 E 64 E CPU C200HW COM01 04 E Communications Board C200HW SLK13 23 14 24 SYSMAC LINK Module Two Modules Mounted C200HW CE002 Bus Connection Unit for 2 Modules C200HE CPU32 E 42 E C200HG CPU33 E 43 E 53 E 63 E C200HX CPU34 E 44 E 54 E 64 E CPU C200HW COM01 04 E Communications Board C200HW SLK13 23 14 24 SYSMAC LINK Modules 80 The DeviceNet Scanner Module for the C200Ha allows open communication over DeviceNet networks with Omron and other vendors I O products DeviceNet s open communications proto col allows the
12. CB 30 CB 31 Lower limit lt S lt Upper limi Compares a 4 digit hexadecimal value CD with val ues in table consisting of 16 words If the value of CD falls within any of the comparison ranges correspond ing bits in result word R are set 0 different e An instruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt k is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC PROGRAMMING PROGRAMMING INSTRUCTIONS DATA COMPARISON INSTRUCTIONS CONTINUED NAME MINEMONIC SYMBOL MULTI WORD COMPARE MCMP 19 Compares the data within a block of 16 words of 4 digit MCMP 19 hexadecimal data S4 to S4415 with that in another block of 16 words 52 to 52 15 on word by word ba gt sis If the words are the same the bit corresponding 0 D to different words turns ON in the result word D AREA RANGE COMPARE Compares a word to a range defined by lower and upper ZCP 88 limits and outputs the resultto the GR EQ flags 1 DOUBLE AREA RANGE an 8 digit value to a range defined by lower COMPARE and upper limits and outp
13. terminal on DC power supply Refresh Instruction The Refresh instruction IORF 97 be used with the quick response input function to read the input status held in the quick response input buffer whenever needed in a program 00000 Machine Number Setting and Input Bit No can be used as quick response inputs MD215 RUN IORF 97 0123 4567 St E Example When set to 8 input bits 18108 to 18115 become quick response CNI 8 9100 121305 0723 4567 881011 1231415 When 00000 is ON all words from St inputs to E will be refreshed St and E would be 101 for Unit 40 making bits IR 10108 to IR 10115 quick response input bits Quick response Input Operation and Timing With quick response input function these High density Modules can read short pulse input signals such as those from photomicrosensors With standard Modules an input must be ON during the I O refresh period for it to be read into the PLC Input signals shorter than the cycle time can be missed unless they happen to occur during the I O refresh The quick response input buffer on our High density and Mixed I O Module is used to hold input signals as short as 1 ms or 4 ms selectable allowing them to be read into the IR area during the next I O refresh Any pulse that is equal to or longer than the minimum time setting affects the program during the next program executi
14. 505 1988 Connecting Cables connect a CPU Rack to an Expansion Rack or an Expansion Rack to another Expansion Rack The following five types of Connecting Cables are available The total length of the Connecting Cables used in a configuration must be 12 m maximum Note Count the Expansion I O Racks connected in this way against the maximum of five Slave Racks that can be connected Select from Five I O Connecting Cables CABLE LENGTH CM PART NUMBER C200H CN311 C200H CN711 C200H CN221 C200H CN521 C200H CN131 Note total length of the I O Connecting Cables used in a network must not exceed 12 m SYSTEM COMPONENTS CONNECTING I O CABLES FEATURES CAPACITIES AND SPECIFICATIONS Connecting Cables 21 SYSTEM COMPONENTS DISCRETE I O MODULES OVERVIEW Discrete I O modules are available in a number of voltages densities terminal block and connector types Connector style high density I O modules with 32 or 64 discrete I O points per module have solder connectors included with the module Op tional wiring methods are available using Omron s I O blocks screw terminal crimp and ribbon connectors and pre termi nated cables These versatile high density configuration options minimize rack space and wiring time The Omron Blocks provide single point isolation and up to 5 A current capacity per point Replaceable relays and solid state pl
15. C500 Module as counted as 2 HG HE Modules C500 RT201 Fib C500 RT001 002 P V1 Twisted pair Remote I O Slave Module apie Remote I O Slave Module cable G7TC Block Cable 2 1 Interface 32 Module 32 words max G72C Terminal Fiber optic O Repeater Fiber optic I O Module Module Module To other Slaves PTs I O Link Modules etc 64 Modules 32 words max Repeater _ Module not counted and required for more than 32 Modules 84 COMMUNICATIONS COMMUNICATIONS MODULES HOST LINK MODULES Host Link allows any computer or other communications de vices to communicate with one RS 232C or several RS 422 Omron PLCs Multiple system levels can be connected to the same PLC with up to 32 PLCs connected to one computer Om ron s Host Link protocol is well defined and available for custom software driver development and operator interface connection to Omron PLCs Most major operator interface companies have Host Link interfaces and drivers available Host Link systems allow SYSWIN Programming Software or SSS to program and monitor any PLC in the system When configuring a Host Link system C200H LK101 PV1 The computer must have one serial port available Host Link Module e f a fiber optic or RS 422 Host Link module is used Link Fiber optic Adapters must be included in the system
16. 121 13 14 Temp spec code 15 16 17 18 211 22 23 19 201 24 25 2 digit BCD DEDE EE MEE Note Use the IR bit for setting the temperature range Common settings for 4 inputs 43 SYSTEM COMPONENTS SPECIAL I O MODULES TEMPERATURE CONTROL MODULES Omron puts accurate temperature control right in the rack to make advanced PID control with auto tuning readily accessible Eliminates a need for stand alone controllers with networks Display and set parameters with the 200 0 01 Data Set ting Console Details on the Data Setting Console are provided later in this section Features 200 00 200 0 01 e Auto tuning of PID constants C200H TC10 Data Setting The temperature controller accepts inputs from Console thermocouple or platinum resistance thermometer The module is switch selectable offering ten different sensor types Transistor voltage or current output can be selected as the control output High speed and high accuracy temperature control is performed with a sampling period of 500 ms and with an indication accuracy of 0 5 Fight data values such as main set value alarm set value and input shift range can be preset in one data bank and a maximum of eight data banks can be preset with each bank preset for a different purpose It is possible to change the banks during operation Alarm outputs can be selec
17. Greatly reduces ladder programming required for controlling the Operator Interface Terminals Directly connects to the I O expansion port of the C200HX HG HE to achieve faster response and high speed display No Communications Units are required on the C200HX HG HE side DHA COMPLEMENTARY PRODUCTS OPERATOR INTERFACE TERMINAL COMMUNICATIONS OPTIONS Communications Methods Applicable to C200HX HG HE Possible to connect to the I O expansion port O Possible to use from the Communications Module built into the CPU see note Possible to connect to the Communications Module DIRECT ACCESS FUNCTION RS 232C C200H NT LINK RS 422 HOST LINK BACKPLANE HOST LINK CONNECTION CONNECTION CONNECTION Note C200HE CPU42 E C200HG CPU43 E 63 E and C200HX CPU44 E 64 E allow connection to the built in port Communications Methods of the NT Series OPERATOR DIRECT ACCESS FUNCTION 5 232 C200H NT LINK RS 422 HOST LINK BACKPLANE HOST LINK CONNECTION CONNECTION CONNECTION mos Yes s Yes moo Ys Ye ____ ves vs Ye 145 COMPLEMENTARY PRODUCTS OMRON 20 O BLOCKS Connecting to High density Modules lt gt C200H ID215 C200H OD215 1 C200H MD215 G70A I O Block Connecting to Group 2 I O Modules C200H ID216 C200H ID217 C200H OD218 C200H OD219 G79 l or G79 O Connecting Cable
18. is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt k is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 118 PROGRAMMING PROGRAMMING INSTRUCTIONS STEP LADDER INSTRUCTIONS NAME MINEMONIC SYMBOL STEP DEFINE STEP 08 __ When used with a control bit B defines the start of a STEP 08 new step and resets the previous step When used with out B it defines the end of step execution STEP START SNXT 09 Used with a control bit to indicate the end of the step SNXT 09 reset the step and start the next step which has been defined with the same control bit e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt lt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 119 PROGRAMMING PROGRAMMING INSTRUCTIONS BINARY ARITHMETIC INSTRUCTIONS NAME MNEMONIC BINARY ADD Adds the 4 digit augend Au 4 digit addend Ad and ADB 50 content of CY and outputs the result to the specified re sult word R Au
19. 0 STANDARD PARTS STANDARD PARTS 123 STANDARD PARTS CPU RACK CPU Rack CPUs All models are provided with UM 0 RS 232C JUGN clock function and slots for commu nications except CPU11 E 3 2K words 4K words C200HE CPU11 E 7 2K words 6K words C200HE CPU32 E 8K words C200HE CPU42 E 15 2K words 12K words Yes C20HG CPUASE 31 2K words 24K words Power Supply Modules 100 to 120 200 to 240 VAC C200HW PA204 ami 100 to 120 200 to 240 VAC with 24 VDC output terminals C200HW PA204S 24 VDC C200HW PD024 3 slots C200HW BCO031 5 slots C200HW BC051 8 slots C200HW BC081 10 slots C200HW BC101 Communications port for SYSMAC LINK and C200HW COMO01 NET Link Modules RS 232C port C200HW COM02 RS 422 485 port C200HW COM03 Communications port for the SYSMAC LINK Module and SYSMAC C200HW COM04 E NET Link Module and a protocol macro function Two RS 232C ports and a protocol macro function C200HW COM05 E RS 422 485 port an RS 232C port and a protocol macro function C200HW COMO6 E EEPROM 4K words C200HW ME04K 8K words C200HW ME08K 16K words C200HW ME16K 32K words C200HW ME32K 16K words 32K words C200HS MP16K Equivalent to 27256 150 ns 12 5 V ROM JD B Equivalent to 27512 150 ns 12 5 V ROM KD B 124 U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representatives for conditions unde
20. 1 A 24 VDC source type PNP w load short protection 0 1 to 1 s 1 to 10 s 10 to 60 s 1 min to 10 min switchable C200H OD21A 200 001 Variable Resistor Connector Connector w lead wire 2 m for 1 external resistor 223 B7A Interface Modules Note 15 or 16 input pts Connects to B7A Link Terminals Standard trans mission delay 200 7 16 output pts Connects to B7A Link Terminals Standard trans mission delay 200 7 1 see note treated as an ordinary 8 point Input Module Moreover Interrupt Input Modules cannot be used on Slave Racks 126 CSA NK LLOYD and CE standards were met 0 UL C L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL If the Interrupt Input Module is mounted an Expansion Rack the interrupt function cannot be used and the Interrupt Input Module will be Group 2 Modules STANDARD PARTS SPECIAL I O MODULES INCLUDING GROUP 2 1 0 24 VDC C200H ID216 C200H ID217 Transistor Output Modules 64 pts 16 mA at 4 5 V to 100 mA at 26 4 V C200H OD218 C200H OD219 Special I O Modules ITEM DESCRIPTION High density Modules see note 1 DC Input Modules Transistor Output Modules 32 input pts 32 output pts 16 input and 16 output points 32 input and 32 output points C200H B7A12
21. SYSTEM COMPONENTS SPECIAL I O MODULES HEAT COOL TEMPERATURE CONTROL MODULES System Configuration Transistor output Thermocouple R S K J T E B N L U Voltage output Current output 200 001 Transistor output Platinum resistance Voltage output JPt100 Current output C200H TV002 Heat Cool C200H TV003 Temperature C200HX HG HE C200H TV101 Control Module i aler C200H TV102 C200H TV103 i M Temperature 200 0 01 Loop 1 sensor Data Setting L CT sels Temperature Relay box Loop 2 sensor for heater and coolant CT control 47 SYSTEM COMPONENTS SPECIAL I O MODULES PID CONTROL MODULES This module provides two independent PID loops for process control right on the PLC rack Based on Omron s E5EX LA process controller the C200H PIDO accepts both current and voltage analog inputs for pressure flow and other measure ments The module can be programmed and controlled from the PLC or from the optional Data Setting Console Details on the Data Setting console are found later in this section C200H PIDO C200H DSCO1 Data Setting Console Features Advanced PID stable PID control using advanced PID and an auto tuning feature ON OFF control can also be selected High speed sampling period of 100 ms a sampling period of 100 ms is achieved with two l
22. Slave H Blocks R t C200H Remote IO Block Rac 1 Branching SYSMAC BUS Fiber optic System a Dedicated cable E TIT an ean C200H Remote C500 Remote Fiber optic 882420 Reader Rack Remote I O Valve Interface Block Device Link Cable Third party Products 71 COMMUNICATIONS COMMUNICATIONS MODULES PC CARD MODULES Connect to ethernet networks with ease and exchange data files using PCMCIA cards The PC Card Module provides two PCMCIA interface slots Two type I or type II cards or one PCMCIA card can be installed Using the C200HW PCUO1 E C200Ha memory contents may be written to memory cards as files to exchange production data between PLCs and PCs Using the C200HW PCS01 E with an Ethernet compatible PCMCIA card data may be exchanged using FINS protocol via UDP IP C200HW PCUO1 E PC Card Module Features C200HW PCS01 E Data storage and ease of production stage change with Memory Ethernet Set Cards setup utility driver provided standard SRAM or FLASH card inserted into the slot is used as file storage Data can be loaded and saved between the PLC and memory cards using CMCR CARD MACRO instructions Data written with the PC Card Module to memory cards is read with the IBM PC AT or compatible and vice versa
23. minute second accurate to 30 seconds year Specifications Baud rate Port 1 300 to 9 600 bps Port 2 300 to 19 200 bps Memory capacity BASIC program area 24K bytes RAM BASIC program storage area 24K bytes EEPROM Transmission capacity 255 words max at 20 words per cycle Diagnostic functions CPU watchdog timer battery voltage drop Battery life 5 years at 25 C 77 F The life of the battery is shortened if the Module is used at higher temperatures words required 10 Special I O area Internal current consumption 5 VDC 0 2 A max Weight 400 g max Manual W165 SYSTEM COMPONENTS SPECIAL I O MODULES ASCII BASIC MODULE System Configuration ASCII BASIC Module j C200HX HG HE Pl r E Ca es SS 1 Port 1 RS 232C RS 232C Port 1 Port 2 Programming xxu C3 oO MAA mmm E EE Keyboard f 7 Printer 7 LAN MEE NT series Computer Programmable Bar code reader Mogen Terminal 63 SYSTEM COMPONENTS SPECIAL I O MODULES VOICE MODULE Use the Voice Module for operator interface messages Record up to 60 voice messages on site or use a tape recorder and transfer the messages to the module Messages can also be uploaded or downloaded through the RS 232C port
24. 0 4510284 VOC mM TT 225 4 510264 VDC TR gt 8 i MW 7 ome Me OUTO7 Me OUTO7 3 Outputin E 8 E E Lesley COM 4 5 to 26 4 VDC Fuse 4 5 to 26 4 VDC D 4 a to We OUTI5 Cm Sw 5 OUTIS Outputin Display Siput 50 COM 7 dicator 4 5 to 26 4 VDC 4 eon ote 1 icator Fuse J o dicte EM x _ F indicator 3 5A 22 etector indicator 5 COM 4 Fi 5 break o T 450284400 B 3s gt es e detec r gt tor Note The number of Group 2 High density Out f put Modules is limited by the CPU model D 9 They cannot be used with the Slave Rack The Analog Timer Module lets the user fine tune timer values manually without going into the PLC program Adjustments can be made from the front part of the module or from remote loca tions using a special cable and external variable resistors The module has four independently set and monitored timers that each have variable ranges The user may select by DIP switch for each point to use front panel variable resistor or external variable resistors Through internal bit allocation each timer can be started and paused allowing for them to be used as cumula tive timers Fe
25. INCREMENT Increments the value of a 4 digit BCD word Wd INC 38 one without affecting carry CY DECREMENT DEC 39 Decrements the value of a 4 digit BCD word by 1 with DEC 39 out affecting carry CY SQUARE ROOT ROOT 72 Computes the square root of an 8 digit BCD value Sq ROOT 72 and Sq 1 and outputs the truncated 4 digit integer re sult to the specified result word R FLOATING POINT FDIV 79 Divides one floating point value by another and outputs DIVIDE floating point result FDIV 79 e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used Aninstruction marked with gt lt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 109 PROGRAMMING PROGRAMMING INSTRUCTIONS ADVANCED INSTRUCTIONS NAME MNEMONIC TEN KEY INPUT Inputs 8 digits of BCD data from a 10 key keypad TKY HEXADECIMAL KEY INPUT This instruction inputs 8 digits in hexadecimal from a HKY hexadecimal keyboard DIGITAL SWITCH INPUT Inputs 4 or 8 digit BCD data from a digital switch DSW 7 DISPLAY OUTPUT Converts 4 or 8 digit BCD data to 7 segment d
26. Moves one word of source data S to the destination given by the destination base word DBs plus offset Of Base DBs DBs Of Extracts data from the source word and writes it to the destination word D Base DBs Offset OF SBs Of gt D The contents of the designated number of words of the fixed expansion DM data are read and outputto the des tination word on the PLC side Receives data via a communications port An instruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON An instruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used An instruction marked with gt lt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 115 116 PROGRAMMING PROGRAMMING INSTRUCTIONS DATA TRANSFER INSTRUCTIONS CONTINUED NAME MNEMONIC TRANSMIT TXD SYMBOL FUNCTION Sends data via a communications port EM CONSTANT BLOCK TRANSFER XFR2 EM CONSTANT INTERBANK BLOCK TRANSFER BXF2 SETUP CHANGE STUP EMBC INDIRECT EXPANSION DM SETTING IEMS e Aninstruction marked with can be used as a differentiated instruction that will be execut
27. None 5to 10 mA max C200H OD217 24 VDC 35 mA 24 VDC min 160 mA max C200H OD21A SYSTEM COMPONENTS DISCRETE I O MODULES OUTPUT MODULE SPECIFICATIONS Output Module Circuit Configuration Relay Output Triac Output OA222V 121 OC221 OC222 OC223 OC224 OC225 _ _ B OUT 4 OUT HL gt 3 Y Y YA gt a m sv peg eei d 3 ae COM i 1 a O E ites Fuse blowout detector 222 no fuse blowout detector Use either or VDC Triac Output OA223 OA224 dus Transistor Output 00411 00211 Se py V ME Ne Output indicator an e rA LED ae L 5 5 g a 5 v Ny S B 9 gr e s C Fuse blowout detector Fuse blowout A E S detector LED 00211 no fuse blowout detector OA224 no fuse blowout detector Transistor Output OD213 0D212 1 Transistor Output Source Type 00214 indi Output indicator indicator v LED _ LED anm 3 V 5 Y Y OUT oO OUT o 5 m l driver 5 5 E E 1 g
28. SYSMAC is a fiber optic token ring network designed to transfer large amounts of data between the PLC and IBM PC AT Compatible VME computers and any ASCII RS 232C devices Fiber optic transmission media provides reliable long distance communications in harsh environments Automatic loop back extensive diagnostics and network utility software provide add ed reliability and ease of configuration The C200HS SNT32 SYSMAC Module is easily integrated to the C200Ha CPU The Module connects to the CPU through of the C200HW COMO01 COMO04 E Communications Boards with a C200HW CE001 CE002 Bus Connector Features Achieves high speed and long distance communications through Fiber optic Cables N N token ring communications method is available Transmission is possible with a node separation of 1 km and a data transmission rate of 2M bits s Transmission up to 3 km is possible when a long distance repeater is connected Large scale FA Network configuration Up to 126 NSB NSU and SYSMAC NET Link Modules can be connected Connect the PLC to a factory computer or host computer network mproved redundancy capabilities The automatic loop back and node separation test facilitate the taking of prompt countermeasures when any abnormality occurs Easy data links between The built in application software allows easy data links between PLOs Compatible with H PCF Fiber optic Cables Possible to use
29. Self diagnostic function Program check function Read Write 6 144 DM 0000 to 6143 Read only 512 DM 6144 to 6655 Expansion Up to 3 000 words max DM 7000 to 9999 Read Write C200HE CPU E None C200HG CPULIL E 6 144 EM 0000 to EM 6143 C200HX CPULIL E 6 144 x banks EM 0000 to EM 6143 Power failure backup function Holds HR AR DM and EM and clock contents The battery service life is five years at 25 C 77 F The service life will be shortened if the battery is used at higher tempera tures Replace the battery within one week after the battery alarm indicator starts flashing When replacing the battery install the new battery within five minutes after removing the old one CPU errors watchdog timer I O verification errors host link errors memory errors battery errors bus errors remote I O errors etc Checks the program from the time the program starts running and checks the omission of the END instruction or any other im proper instruction This function allows three level checking of programs through the Programming Console 11 SYSTEM COMPONENTS CPU SPECIFICATIONS CHARACTERISTICS Comparing C200Ha CPU Specifications Use the following table to compare the functions of the C200HX C200HG and C200HE with those of the C200HS and C200H FUNCTION Memory Execution time User Memory UM C200HX HG HE 3 2K words
30. 48 64 second recordings 100 Hz to 2 2 kHz Low pass filter LPF selector function see note Cutoff frequency 3 2 kHz for 32 second recordings 2 2 kHz for 48 64 second recordings Message memory External communication function for saving recorded messages 128K bytes RAM battery powered RS 232C Baud rate 19 200 9 600 4 800 2 400 bps XON XOFF yes no CTS RTS yes no Self diagnosis function CPU watchdog timer LOW battery voltage detection Battery life 5 years at 25 battery life is shorter for higher temperatures words required 10 Special I O area Internal current consumption 5 VDC 0 3 max Weight 400 g max Manual W172 Note The recording time of the Voice Module is varied by changing the unit s input frequency For improved sound quality the cutoff frequency of the low pass filter is automat ically changed to a lower frequency when the recording time is increased from 32 to either 48 or 64 seconds The output frequency is set to 100 Hz to 2 2 kHz when the recording time is set to 48 or 64 seconds System Configuration SYSTEM COMPONENTS SPECIAL I O MODULES Voice Module Voice Input VOICE MODULE C200HX HG HE Voice Output e Module s internal Microphone amplifier output 4 dynamic 600 LINE OUT NK j 600 9 S Speaker 8 Q commercially available Cassette tape
31. C200H C200HS C200HE C200HG C200HX C500 C1000H C2000H 1 and CVM1 Protocol Support Software PSS ITEM DESCRIPTION PART NUMBER Protocol Support Software 3 5 2HD for PC AT compatible C200HW ZW3AT1 E Motion Control Support Software MCSS for C200H MC221 Motion Control Module ONLY ITEM DESCRIPTION PART NUMBER Motion Control 3 5 2HD for IBM PC AT compatible CV500 ZN3AT1 E Support Software E 0 UL C L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL CSA NK LLOYD and CE standards were met STANDARD PARTS MANUALS PLC Installation Operation CEODHX CZOOHGICZODHEPLCs C2O0HW COMOT C200HW COMOSE OpersonGude C200HW ZW3AT1 E Protocol Operation Guide Software Special I O Modules CeOORPOUSTPCSOT PC Care Mogae GAHFCTOUVIICTOUS High speed Counter Modules wa watt Temperature Control Module Position Control Module o Position Control Module lt C200H IDS01 IDS21 ID Sensor Module W153 200 001 Voice Module W172 C200H MC
32. cable Node separation 1 km max 10 km max 800 m max between nodes Message length 512 bytes max 256 words BNC F Adapter Full half lock press in connector Link functions Data link data read write service Data link words C200HW SLK13 23 918 words max C200HW SLK14 24 2 966 words max Send buffer capacity 1 message Receive buffer capacity 2 messages RAS functions Automatic polling unit backup self diagnostics internode echo tests failed node bypass optical systems only watchdog timer error CRC CCITT detection X164 X12 X541 Current consumption Weight Manual System Configuration Coaxial Cable System Up to 62 nodes separated by a total of 1 km max J IBM PC AT or compatible nu SYSMAC LINK Support Board 3G8F5 SLK21 E C1000H TERO1 Termination Resistance is necessary 1000 01 Termination Resistance is necessary 79 COMMUNICATIONS COMMUNICATIONS MODULES SYSMAC LINK MODULES Fiber optic System Up to 62 nodes separated by a total of 10 km max with 800 m max between nodes V500 CV1000 CV2000 C200HX HG HE em i oe oo J IBM PC AT or compatible Bb uq gu dur 2 71 SYSMACLINK P
33. d deck PRX RES 129 F 230 0 133 __ ___ 133 G6B 1174P FD US 136 125 71 0016 125 7 16 125 GYTCSIDI i uc eere t ed 125 c co enis eub uei 125 P 100 137 100 2 137 red Aa elt etos 137 AM eti end az 5 127 5 5300 82 133 53200 2011 133 53200 2511 133 53200 62 133 S3200 COCF62M 133 53200 62 133 53200 2000 133 53200 6 11 132 3 0 138 X 2 2046 6 129 22 100 1 129
34. long includes 2 3G5A2 C0001 Connectors Black for cable 8 to 20 m 0 to 65 6 ft long includes 2 3G5A2 C0002 Hard Plastic Clad Fiber optic HPCF Cable Fiber optic 50 m 164 ft without connectors 500 m 0 31 mile without connectors Zipcord style orange 50 m 164 ft without connectors Fiberopi Connectors SYSMAC BUS 2 all PLCs SYSMAC LINK other than C200H 3200 COCF2011 SYSMAC NET other than C200H S3200 COCH62M SYSMAC NET LINK C200H only Connectors SYSMAC NET In line female connector S3200 COCF62F SYSMAC LINK In line adapter 3200 COIAT2000 Termination Kit For HPCF Cable FCS CAK6230 US Plastic Clad Fiber optic PCF Cable Indoor Fiber optic 10 cm 0 32 ft with connectors 3G5A2 OF011 Cable 1 m 3 2 ft with connectors 2 m 6 56 ft with connectors 3G5A2 OF201 3 m 9 8 ft with connectors 3G5A2 OF301 5 m 16 4 ft with connectors 3G5A2 OF501 10 m 32 8 ft with connectors 3G5A2 OF111 20 m 65 6 ft with connectors 3G5A2 OF211 30 m 98 ft with connectors 3G5A2 OF311 50 m 164 ft with connectors 3G5A2 OF511 Indoor Outdoor 100 m 328 ft with connectors 3G5A2 OF002 100M Fiber optic Cable 200 m 656 ft with connectors 3G5A2 OF002 200M 400 m 0 25 mile with connectors 3G5A2 OF002 400M 800 m 0 5 mile with connectors 3G5A2 OF002 800M U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representati
35. orange Lit when the Load OFF flag AR bit is ON All output signals of the Output Modules will be interrupted COMM orange Flashes when the CPU is communicating with the device connected to the peripheral port or RS 232C port SYSTEM COMPONENTS CPU C200HX HG HE CPU SELECTION GUIDE Consider these Application Needs when Selecting the C200Ha CPU 1 What is the required program capacity 2 Determine total standard with expansion rack and Special requirements 3 What communications interfaces are required C200Ha CPU Selection Table PROGRAM DM BASIC MAX NO MAX NO HIGH MAX NO OF RS 232C CLOCK COMMUNICA PART NUMBER WORDS INSTRUCTION EXPANSION DENSITY SPECIAL FUNCTION TIONS BOARD PROCESSING RACKS MODULES MODULES AVAILABLE TIME GROUP 2 GROUP 1 NO BELOW TOTAL NO TOTAL NO NO OF MODULES OF MODULES Unavailable C200HE CPU11 E 7 2K 6K 10 C200HE CPU32 E C200HE CPU42 E 15 2K 6K 0 15 us min 10 10 C200HG CPU33 E C200HG CPU43 E 16 10 16 10 C200HG CPU53 E See Note See Note C200HG CPU63 E 31 2K 6K 10 10 C200HX CPU34 E C200HX CPU44 E 16 10 16 10 C200HX CPU54 E See Note See Note C200HX CPU64 E Note When the table indicates a selection total of 16 High density I O Modules or Special I O Modules the total of 16 is applicable only if you select from the Modules in this list High density Modules C200H ID216
36. 231 32 Cannot connect Programmable Terminals Cannot connect 8 4 words allocated to each Terminals 32 1 word allocated to each Remote Interfaces 32 1 word allocated to each I O links created to C200H 8 4 words allocated to each Note When using the above Modules in combination be careful not to allocate the same words 83 COMMUNICATIONS COMMUNICATIONS MODULES REMOTE I O MASTER MODULES Links to the CQM1 C200HX HG HE with CQM1 with I O Link Module C200H RM201 Master CQM1 LK501 IR 200 201 Output IR 001 002 The CQM1 allocates Set to 0 at 1 200 201 words according to the slot the the IR 202 203 Input IR 100 101 Link Module is mounted to System Configuration Fiber optic Remote System Wired Remote System C200H RMO001 PV1 Maximum of two Modules can be C200H RM201 Maximum of two Modules can be Fiber optic Remote mounted Wired Remote I O mounted Master Module Master Module C200H RT001 P RT002 P Remote I O Slave Module C200H RT201 RT202 Remote Slave Rack Slave Module C200H BCLIL11 V2 5 Slave Backplane 5 Slave Backplane T ave C500 Slave C500 Slave Rack Rack C500 Slave Rack Calculate one Rack 1 a counted as 2 REREERNEN
37. 3 ms B7A R6 B7AS R6 Modular Standard 19 2 ms B7A R6A52 High speed 3 ms B7A R6A57 PLC connectors Standard 19 2 ms B7A RLJA High speed 3 ms B7A RLJA 28 SYSTEM COMPONENTS SPECIAL I O MODULES HIGH DENSITY INPUT MODULE SPECIFICATIONS GROUP 2 The High density Input Modules let you pack more input points into a single I O slot for greater space savings These modules do not use standard I O points Thus they increase the overall capacity They provide 32 or 64 discrete input points modules can be used with Omron s Terminal Blocks reducing wiring between control panels as well as within control panels Features Easy cable connection to Omron s XW2B I Terminal C200H ID216 C200H ID217 Blocks using XW2Z Connecting Cable Refer to the 32 DC input pts 64 DC input pts Standard Parts section for detailed ordering information Up to ten 64 point modules or 32 point modules per PLC Note The ambient temperature affects the number of points that can be ON simultaneously Specifications PART NUMBER C200H ID216 C200H ID217 Number of inputs 32 points 64 points Rated input voltage 24 VDC 10 so Input current 4 1 mA typical at 24 VDC Input impedance 5 6 ON voltage 14 4 VDC min OFF voltage 5 0 VDC max Input ON delay 1 0 ms max Input OFF delay 1 0 ms max
38. 76 78 80 124 200 2 14 124 200 14 124 C200HW COMO4 E 14 75 76 78 80 124 C200HW COMOS E 14 124 C200HW COMO6 E 14 124 200 1 81 131 2 17 124 C200HW MEO08K 17 124 2 16 17 124 C200HW MES32K 17 124 2 ___ 17 124 C200HW PA204 18 124 125 C200HW PA204S 18 124 125 C200HW PCSO1 E 72 73 74 131 C200HW PCUO1 E 72 78 74 181 C200HW PD024 18 124 125 C200HW SLK13 A4 78 79 80 131 C200HW SLK23 24 78 79 80 131 C200HW ZW3ATI E 138 500 241 130 52500 6 242 gt 130 500 243 130 500 244 130 500 401 130 136 500 402 130 136 500 403 130 136 500 404 eins ce 130 C500 CE405 cesse Rena 136 C500 COV02 o nin Lex Ns 136 C500 Z3AT1 EV1 2 138 CQM1 CIF02 98 129 135 1 01 98 135 500 244 129 500 7 1 129 138
39. Configuration PID Control Module poh x HG HE gt EH EB i MITIS mu C200H DSC01 Loop 1 OW Sensor Data Setting L CT Console Fl Loop 2 Relay box for CT valve control 49 SYSTEM COMPONENTS SPECIAL I O MODULES DATA SETTING CONSOLE The C200H DSC01 Data Setting Console mounts on the front panel to display data and provide operator interface for a rack mounted Temperature Controller Module Cam Positioner Mod ule and PID Modules You will need one Data Setting Console to monitor each Module Included with the C200H DSC01 are mounting brackets panel decals for modules to identify the WEE modules and a temperature unit label Features e Fits 1 8 DIN cutouts e 2mor4m cable Change set values parameters Monitor present value set value and memory bank number C200H DSC01 as well as output status Specifications PART NUMBER 200 0 01 Size 1 8 DIN 48 x 96 mm Applicable C200H TC C200H TV C200H PID modules C200H CP114 Display data Set value present value bank number auto tuning heater burnout alarm mode bank step cam number ON OFF run alarm 1 and 2 Connecting 2 m C200H CN225 cables 4 m C200H CN425 Enclosure IP20 For NEMA 4 rating use a Y29 49N cover rating 50 The Fuzzy Coprocessor Module
40. Current 0 4 FS 0 to 1 0 FS Voltage 0 6 FS C200HX HG HE 55 Current 0 8 FS Flow 32 to 1319 Pressure Conversion speed 2 5 ms max pt 5 Converted data 12 bit binary 12 bit binary or 4 digit Temperature 3 BCD code selectable E Analog input put signals input i Current Current 30 mA max t o m input Voltage words required 10 Special I O area 550 max 5 450 mA max 5 VDC Analog signals such as voltages and currents are received 450 9 max 290 9 from various sensors through the maximum of 8 inputs W127 w229 ADO002 and converted into 12 bit binary data External input signal range can be freely set to cope with diverse needs Built in functions included the scaling function mean func tion peak hold function square root extraction function and more 40 Analog Output Module provides an interface to a variety of ex ternal analog devices that accept voltage and current ranges including servo controllers recorders and analog gauges Features Cost effective single slot module offers two or four analog outputs 12 bit resolution Selectable ranges include 1 to 5 V 0 to 10 V 10 to 10 V and 4 to 20 mA Specifications C200H DAO01 C200H DA002 Du pe Voltage output 1to 5V 010 10 V 10to 10 V Current 4 to 20 mA output Resolution Voltage 1 4 095 FS 1 4 095 FS 0 5 FS 1 8 190 FS Current Total preci 25
41. PRS71 Connection cable for 2 m long CV500 CN224 Teaching Box Memory Pack CVM1 MP701 with key sheet see note 2 Terminal Block Simplifies wiring for connectors XW2B 20J6 6 Conversion Unit Connecting cable for XW2Z 100J F1 Terminal Block Conver sion Unit Note 1 When mounting a High density I O Module as a Special I O Module to a Slave Rack the Remote I O Master must be the C200H RM001 PV1 or C200H RM201 2 The CV series Programming Console can be used as a Teaching Box by replacing the Memory Pack of the Programming Console U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL 129 CSA NK LLOYD and CE standards were met STANDARD PARTS O MODULE ACCESSORIES ITEM DESCRIPTION PART NUMBER Terminal BLock Cover For 10 pin I O Terminal Blocks C200H COV02 For 19 pin I O Terminal Blocks C200H COV03 For 5 and 8 point Modules C200H COV11 Connector 24 pin crimp ype C500 CE242 ewen C500 CEA02 C500 CEA03 C500 CEA04 Connector Cover RS 232C 25 pins 0020758 0 RS 232 cover RS 422 9 pins 0020759 9 RS 422 cover 130 U UL C CSA NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL CSA NK LLOYD and CE standards were met STANDARD PARTS COMMUNICATION MODULES DESCRIPTION PART NUMBER S
42. Power Supply Module 510 g max Backplane 445 g to 1040 g Note Be sure to disconnect the LG and GR terminals when conducting insulation resistance tests or dielectric strength tests Internal components might be damaged if insulation resistance tests are repeated many times with the LG and GR terminals connected Features Select from Eleven C200Ha CPUs within Alpha s Three Basic Model Types Each model has different program capacities processing speeds I O capabilities communications connections and fea tures The C200Ha CPU Selection Table is provided later in this section Optional Back up Memory Cassettes For program back up or rewrite option each CPU has a special Memory Cassette compartment Multifunctional Peripheral Port Directly connect to programming peripherals or communicate to Omron s Operator Interface Terminals and other third party de vices using an optional CIF Convertor Cable Built in RS 232C Port Direct Host Link communications to the CPU or interface with other devices through serial communications Available on se lected models only Versatile Communications Install one of six C200Ha Communications Boards to have addi tional communications ports The boards fit into the communica tions slot in the CPU and enable communication with SYSMAC LINK or SYSMAC NET modules a PC card module or a variety of serial devices including Operator Interfaces Order the Communicatio
43. R 1 and Md X Mr R 1 R DOUBLE SIGNED BINARY MULTIPLY MBSL BINARY DIVIDE DVB 53 SIGNED BINARY DIVIDE DBS Multiplies two 32 bit 8 digit signed binary values and outputs the 16 digit signed binary result to R 3 through R X R 2 Ret R Divides the 4 digit hexadecimal dividend Dd by the 4 digit divisor Dr and outputs result to the designated result words R and R 1 Quotient 5 Remainder R 1 Divides one 16 bit signed binary value by another and outputs the 32 bit signed binary result to R 1 and Quotient Remainder R R 1 Dr Dd DOUBLE SIGNED BINARY DIVIDE DBSL used Divides one 32 bit signed binary value by another and outputs the 64 bit signed binary result to R 3 to R Remainder Quotient R 3 R 2 Dr 1 Dr Dd 1 Dd An instruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON An instruction marked with is an expansion instruction These instructions must be assigned function codes before they can be An instruction marked with gt lt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 121 PROGRAMMING 122 22
44. Receive data The command response format data for data send or that for to from PLC data receive are sent received if SEND 90 or RECV 98 has been executed by the program instruction Send Receive data Command Response by data send or data receive to from Module other than PLC Watchdog timer response 1s i nu or watchdog timer setting value 10 min 55 35 s max Internal current 1A max consumption Weight 400 g max wia 76 COMMUNICATIONS COMMUNICATIONS MODULES SYSMAC NET LINK MODULE Possible Configurations When Installing SYSMAC NET Link Modules The following are the possible configurations for installing a SYSMAC NET Module on a C200Ha CPU Rack One Module Mounted C200HW CE001 on Bus Connection Unit for 1 Module C200HE CPU32 E 42 E C200HG CPU33 E 43 E 53 E 63 E C200HX CPU34 E 44 E 54 E 64 E CPU 200 01 C200HW COM01 04 E Power Supply Adapter Communications Board for 1 Module C200HS SNT32 SYSMAC NET Link Module Two Modules Mounted C200HW CE002 Bus Connection Unit for 2 Modules C200HE CPU32 E 42 E C200HG CPU33 E 43 E 53 E 63 E C200HX CPU34 E 44 E 54 E 64 E 200 502 mma Se Power Supply Adapter i SE for 2 Modules C200HS SNT32 C200HW COM01 04 E SYSMAC NET Communications Board Link Module With SYSMAC LINK Module C200HW CE002 TEM eR Bus Connection Unit for 2 Modules C200HE CPU32 E 42 E C200HG CPUS3 E 43 E 53 E 63 E C200HX CPU
45. SYSWIN Support Software Programming Console for C200H Programming Console OS 200 27 CQM1 PRO01 E 97 PROGRAMMING PROGRAMMING PERIPHERALS AND CABLES OVERVIEW Programming Consoles There are two programming consoles that can be used with the C200HX C200HG C200HE The C200H PRO27 E and the CQM1 PRO01 E The programming console is a complete on line and off line programming and monitoring hand held con sole In addition to programming and monitoring with the pro gramming console users can verify programs compare and create tables monitor multiple force set reset bits and C200H PRO27 E CQM1 PRO01 E choose from run monitor debug or program modes Programming Programming Console Console The C200H PRO27 E Programming Console connects to the C200HX C200HG C200HE CPU peripheral port with C200H CN222 or C200H CN422 Connecting Cable cable purchased separately The CQM1 PRO01 E Programming Console comes with 2 m connecting cable which connects to the C200HX C200HG or C200HE CPU peripheral port C200H CN222 422 Programming Console Connecting Cable 2 4 Connecting Cables There are several cables which allow you to connect a PC to the C200HX HG HE for programming and monitoring using SYSWIN or SSS The C200HS CN220 EU 9 pin RS 232C and the C200HS CN229 EU 25 pin RS 232C cables connect a PC to a built in RS 232C port of the C200HX HG HE
46. SYSWIN version 3 0 or greater Xr REMOTE SLAVE MODULE SLAVE BACKPLANE Fiber optic 100 200 C200H RT001 P C200H BC031 V2 Fiber optic 24 VDC C200H RT002 P C200H BC051 V2 4 Wired 100 200 VAC C200H RT201 C200H BC081 V2 Wired 24 VDC C200H RT202 C200H BC101 V2 ZOO 04 SYSTEM COMPONENTS NICATIONS BOARDS cannot be mounted to the CPUHE CPUII1 E C200HW COMO 1 C200HW COMO2 200 C200HW COM04 E C200HW COMOS E C200HW COMO6 E a T ade 1 i i a t f F 43 MM ib n j Hn i la E ud e Lud Li Xi Xr Xu xr DEVICENET HOST LINK PC LINK PC CARD REMOTE I O MASTER SYSMAC LINK SYSMAC NET LINK SCANNER RS422 C200H LK202 V1 C200H LK401 C200HW PCUO1 Fiber optic Coaxial C200HS SNT32 C200HW DRM21 Fiber optic C200H LK101 PV1 Ethernet Set 200 001 1 C200HW SLK23 24 RS232 C200H RM201 V1 C200HW PCS01 E Wired Fiber optic C200H RM201 V1 C200HW SLK13 14 Use these modules together with communications boards C200H COM01 04 E in the CPU Rack SPECIAL I O MODULES 1 Ms i 1 m My D E 1 4 4H 4 P i X Xr X Xi XI ANALOG INPUT ANALOG OUTPUT ASCII BASIC CAM POSITIONER FUZZY LOGIC HIGH SPEED RFID SENSOR C200H ADO001 C200H DA001 200 5 02 C200H CP114 C200H FZ001 COUNTER C200H ID
47. allows state of the art fuzzy logic inference processing to be closely integrated with Omron s 200 PLCs In addition to normal ladder logic control the PLC CPU enables pre processing and post processing of fuzzy which is provided by standard Analog I O Modules and or internal registers in the PLC CPU using intelligent READ and WRITE instructions in ladder logic Fuzzy control is best applied to applications that rely heavily on human control and input such as control for overhead cranes flow control and temperature control Features Upto 8 inputs 4 outputs Upto 128 rules User definable membership functions SYSTEM COMPONENTS SPECIAL I O MODULE FUZZY LOGIC MODULE C200H FZ001 PLC provides pre processing and post processing of fuzzy The C200HX HG HE can handle jobs that used to require highly experienced operators Specifications PART NUMBER Fuzzy logic processor Membership functions capacity C200H FZ001 8 inputs and 4 outputs Rule format Rule capacity 8 condition and 2 conclusion parts max 128 rules max Logic process Forward logic Logic rule MAX MIN logical product Number of labels 7 max Final calculation Each output can be set independently for calculation by center of gravity leftmost maximum or rightmost maximum method Rule with no grade Condition Conclusion Can be set to retain the previou
48. can be written to the fixed expansion DM area using ladder programming The capacity of a ladder program will decrease if the size of the fixed expansion DM area and the total capacity of the comments increase e The C200HX C200HG and C200HE do not have a fixed expansion DM area or I O comment area before shipping The user must allocate these areas in the UM according to the application 13 SYSTEM COMPONENTS COMMUNICATIONS BOARDS SPECIFICATIONS SELECTION GUIDE Indicators Indicators Bus connector Port A y RS 232C C200HW COMO1 Indicators Indicators Bus connector Port A Port A RS 422 485 RS 232C Indicators Indicators Port B Port B RS 232C RS 232C Port A Port A RS 232C RS 422 485 C200HW COM05 E C200HW COMO6 E Note Order the Communications Board and Memory Cassette separately not provided with the CPU Cassette Communications CPU 5 The C200Ha offers the industry s most versatile PLC commu nications options With six Communications Board options you can select just the right communications for your application The boards fit into the communications slot in the CPU and let you expand the PLC functionality by connecting to other PLCs or computers with Omron s SYSMAC LINK SYSMAC NET or a PC Card Module A variety of serial ports let you connect to Operator Interfaces PCs or other serial communica
49. greatest flexibility in design of distributed I O while at the same time reducing installation costs Features Dedicated cable saves wiring effort two nodes connected through a single dedicated cable greatly reducing installation costs Allows T type bifurcation branching and multi drop wiring Connects to 50 slaves max for 1 600 point I O control possible with the C200HX C200HG and C200HE series Master Network length of 500 meters max possible with a speed of 125K bps Communication at 500K max possible with a network length of 100 m max e Conforms to DeviceNet specifications DeviceNet Communications Specifications The communications specifications of the DeviceNet Master Module conform to the DeviceNet communications protocol SPECIFICATIONS 500K 250K or 125K bps selectable Communications Communications Max Branch Total dd distance speed K bps pesi length m length m length m node address multiple check and scan list collation Dedicated cable Specifications PART NUMBER C200HW DRM21 Available PLC C200HX HG HE Max No of 1 connecting PLCs Mounting position Mounted to the CPU or Expansion I O Rack Cannot be mounted to the Slave Rack Max no of I O 1 600 points Max no of connecting slaves w267 COMMUNICATIONS COMMUNICATIONS MODULES DEVICENET SCANNER MODULE C200HW DRM21 81 82 COMMUN
50. in the input words is are ON EXCLUSIVE OR XORW 36 Exclusively ORs two 16 bit input words I1 and I2 and XORW 36 sets the bits in the result word R when the correspond m ing bits in input words differ in status EXCLUSIVE NOR XNRW 37 Exclusively NORs two 16 bit input words 11 and 12 and Q XNRW 37 sets the bits in the result word R when the correspond ing bits in both input words have the same status COMPLEMENT Inverts bit status of one word Wd of data changing 0 COM 29 to 1s and vice versa Wd wa e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt x is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 117 PROGRAMMING PROGRAMMING INSTRUCTIONS SYSTEM PROCESSING INSTRUCTIONS NAME MNEMONIC FAILURE ALARM FAL 06 SYMBOL FUNCTION Assigns a failure alarm code to the given execution condition This code is generated as an error code whenever the instruction is executed SEVERE FAILURE ALARM FALS 07 FALS 07 A fatal version of FAL 06 When FALS 07 instruction is executed the CPU is stopped and the number is gen er
51. information on system design 66 System Configuration SYSTEM COMPONENTS SPECIAL I O MODULE RFID SENSOR MODULE C200H IDS01 V1 RFID Sensor Module mr v m C200HX HG HE e Data can be read from C200H CN422 4 or written to a moving DC C200H CN222 2 m Connecting Cable V600 Read Write R W Head Antenna Special keysheet for RFID Sensor Module C200H PRO27 E Programming Console V600 D Data Carrier DC Tests data transmission and reads out error mes sages Further details on RFID components can be found in Catalog Q80 E3 67 SYSTEM COMPONENTS 2200 COMMUNICATIONS EL t _ 28 N COMMUNICATIONS Overview Communication Modules Fiber optic Cable and Connections 89 69 70 COMMUNICATIONS COMMUNICATIONS OVERVIEW Plant wide Information Management and Control Networks Omron s advanced plant wide information management network capabilities let you harness the power of valuable manufacturing and production data stored throughout your plant and turn it into a competitive advantage Omron s ethernet connectivity allows customers to interface PLCs with higher level business computing systems and other PLCs via Ethernet To link your supervi
52. modules provide either a step and direction pulse train or CW CCW pulse trains to control a single or dual axis stepper or servo motor driver Interface signals include CW and CCW limits origin approach origin stop emergency stop and interrupt signals Automatic backlash and origin offset func tions are now included for precise positioning requirements Move parameters can be set up in either ladder logic or by con necting the hand held programming console and are stored in battery backed memory Extensive diagnostics are also avail able to the PLC for quick error detection and troubleshooting Features C200H NC211 Pulse output for stepper motor or servo motor driver C200H NC112 Origin and backlash compensation for precision positioning Teach mode or storage of calculated movement parameters e Internal diagnostics e External signal interface for CW CCW origin emergency stop mode and interrupt Parameters speeds and positions set in CPU DM area Linear interpolation capability on C200H NC211 Additional Functions C200H NC211 Only Simultaneous two axis control is possible with single axis independent control and two axis linear interpolation Position data or speed data can be changed or transferred from the PLC to the NC211 while the positioning operation is stopped Speed can be changed using the speed coefficient even during positioning operation Upto 53 positions can be set on b
53. not only the conventional PCF fiber optic cables but also H PCF hard clad fiber Cables Since solderless optical connectors can be used connections on site have become easier For detailed specifications and ordering procedures for H PCF Cables contact your OMRON representative Optional Power Supply Module The SYSMAC Net Module is designed to receive back up power supply from the Optional Power Supply Module Should any failure of the SYSMAC Net Module occur the node bypass function will activate to prevent shutdown of the entire network Communication Specifications ITEM DESCRIPTION Communications method N N token ring Transmission method Manchester code base band Data transmission rate 2M bps Transmission paths 2 conductor fiber optic cable plastic clad crystal core core dia 200 Number of nodes 126 max Redundancy functions Automatic loopback Node bypass Self diagnosis function by test mode function Error detection CRC CCIT generating function 16 12 5 1 COMMUNICATIONS COMMUNICATIONS MODULES SYSMAC NET LINK MODULE Communications Board C200HW COMO1 C200HW COM04 E w RS 232C port Bus Connection Unit C200HW CE001 for 1 Module C200HW CE002 for 2 Modules Optional Power Supply Module 200 501 for 1 Module 200 502 for 2 Modules Optional Power Supply Adapter required Power Supply Connecting Cable 200 001 for
54. of SYSMAC Support Software or SYSWIN 3G2A9 AL004 Link Adapter p RS 422 RS 232C 3G2A9 AL004 PE Host computer Link Adapter IBM PC AT or T 1 RS 292C compatible for system monitoring Host computer pU compatible for 3G2A9 AL004 PE Link Adapter sp E i La mal C200H LK202 V1 as an example 86 data management LN Host computer IBM PC AT or compatible with the C500 ZL3AT1 E SYSMAC Support Software or SYSWIN COMMUNICATIONS MODULES PC Link is a peer to peer communication system allowing high speed transfer of data between PLCs over long distances Both small and large rack can be connected to the same sys tem Standard Link Adapters are available for fiber optic media and longer transmission distances No special programming is required to transfer data and multi level systems can be con nected to a single PLC Features High speed data transfer between up to 32 PLCs No special programming required Multi level capability Specifications Transmission distance 500 m total cable length in system without optical links including branch lines Max no of PLC Link PLC of polling unit Single level Multilevel per System C200HX HG HE C1000H or 32 16 see note C2000H Transmission LR bits No of PC Link Modules 17 to 32 C200HX HG HE 32 C
55. sion 77 0 0 to 1 0 FS 55 32 to 131 F Conversion speed Voltage 0 3 FS Current 0 5 FS Voltage 0 5 FS Current 1 0 FS 2 5 ms max pt 0 5 Q min External output imped ance Maximum external out put current Voltage output Current output Allowable load resis tance of ex ternal output Current 400 3500 output Converted data 12 bit binary Voltage code bit 12 bit binary Current code bit 12 bit binary words required 10 Special I O area External connections Terminal block Current consumption 650 mA max 5 VDC 600 mA max 5 VDC wie SYSTEM COMPONENTS SPECIAL I O MODULES ANALOG OUTPUT MODULES C200H DAO001 C200H DA002 System Configuration C200HX HG HE Analog output Servomotor driver o 1 0 Inverter NDA ILIUM gt Converts 12 bit binary data into analog signals voltage or current for output to external devices Output signal range can be freely set to cope with diverse needs Built in functions such as the output limit upper and lower limit alarm and pulse output functions make the C200HX HG HE even more powerful 41 SYSTEM COMPONENTS SPECIAL I O MODULES TEMPERATURE SENSOR MODULES Monitor up to 4 temperature sensor inputs directly from the PLC rack Choose thermocouple inputs types J and or platinu
56. status of up to 255 specified source bits to the specified destination bits MOVE DIGIT MOVD 83 MOVD 83 S Moves hexadecimal content of up to four specified 4 bit source digit s from the source word to the specified destination digit s 15 00 S D Aninstruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with x is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 114 MNEMONIC SYMBOL NAME MNENONC empo SEND SEND 90 PROGRAMMING PROGRAMMING INSTRUCTIONS SYMBOL DATA TRANSFER INSTRUCTIONS CONTINUED FUNCTION Transfers data from n source words S is the starting word to the destination words D is the first address in node N of the specified network in a SYSMAC LINK or NET Link System NETWORK RECEIVE RECV 98 Transfers data from the source words S is the first word from node N of the specified network in a SYS MAC LINK or NET Link System to the destination words starting at D SINGLE WORD DISTRIBUTE DIST 80 DATA COLLECT COLL 81 EXPANSION DM READ XDMR RXD E 80
57. to 999 9 C F in units of 0 1 C F Alarm output mode Selectable from no alarm function upper alarm lower alarm upper lower alarm upper lower range alarm upper lower alarm with standby sequence upper alarm with standby sequence lower alarm with standby sequence absolute value upper alarm or absolute value lower alarm No of banks 8 banks Internal current consumption 5 VDC 0 33 A max supplied from the Backplane External supply voltage 24 VDC 10 15 200 mA min Weight 360 g max W225 44 SYSTEM COMPONENTS SPECIAL I O MODULES TEMPERATURE CONTROL MODULES Thermocouple R S 200 001 Voltage output C200H TC002 Current output C200H TC003 Temperature Control C200HX HG HE Transistor output Platinum resistance thermometer C200H TC101 Module Voltage output C200H TC102 Slee 7 C200H TC103 il Temperature Co00H DSCO Loop 1 Data Setting CT Console Temperatue gt nid control CT 45 SYSTEM COMPONENTS SPECIAL I O MODULES HEAT COOL TEMPERATURE CONTROL MODULES SP E d Li C200H TVOO C200H TV10 Specifications PART NUMBER Current transformer detection current Input points no of loops Temperature control mode No of banks Setting Indication accuracy see note Hysteres
58. 08 07 00 275 COMPLEMENT Converts the four digit hexadecimal content of the NEG source word to its 2 s complement and outputs the re sult to R DOUBLE 2 S COMPLEMENT Converts the eight digit hexadecimal content of the Q NEGL source words to its 2 s complement and outputs the sult to R and 1 Aninstruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e An instruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt k is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 102 PROGRAMMING PROGRAMMING INSTRUCTIONS DATA CONVERSION INSTRUCTIONS CONTINUED NAME MNEMONIC SYMBOL FUNCTION ASCII TO HEXADECIMAL Converts ASCII data to hexadecimal data S Di 0011 LINE Fetches data from the same numbered bit C in 16 con LINE 63 secutive words where S is the address of the first e 63 Source word and creates a 4 digit word with them Bit C 0 1 5 15 0 LINE TO COLUMN COLM 64 Een bit data M 227 COLM 64 S into the same numbered bits of the 16 consecutive des tination words gt K 00 1 01 1 15 0 HOURS TO SECONDS SEC 65 Converts a time given in hours minutes seconds S SEC 65 and
59. 1 Module 200 002 for 2 Modules 2 75 COMMUNICATIONS COMMUNICATIONS MODULES SYSMAC NET LINK MODULE Network Configuration The SYSMAC NET consists of one line server and a combination of 126 NSB NSU and SYSMAC NET Link Modules max Host ASCII C series IBM PC AT PC AT computer Module PLC or compat or compat ible ible RS 232C RS 232C Optical fiber cable NSB NSB T Line server NSU 2 core r mts mt Central Power Supply SYSMAC NET SYSMAC NET IBM Bridge PC AT NSB or com patible Power Supply Adapter SYSMAC SYSMAC tel Se NET Link L NET Link Module Module Back C200HX C500 HG HE C1000 Normali C2000H loop NSB Network Service Board NSU Network Service Module Bridge Used for connecting two networks Up to 20 bridges can be connected in one network provided that it is treated as one node SYSMAC NET Link Module Treated as one node It doesn t function as a bridge When used together with the SYSMAC LINK Module only a total of two Modules can be connected Specifications PART NUMBER C200HS SNT32 Transmission direction E Data send receive Data send only no response Broadcasting data transfer N 126 max Data length 1 000 words max 2 000 bytes Only in the same area Send
60. 1000H or C2000H Transmission time 35 ms max for 128 bits with 8 PLC Link Modules Diagnostic functions CPU watchdog timer CRC transmission error check Interface RS 485 Cable used Shielded twisted pair Manual W135 Note Use 3G2A5 LK009 V1 PLC Link Module when connecting to the C1000H F or C2000H PC LINK MODULES C200H LK401 PC Link Module 87 COMMUNICATIONS COMMUNICATIONS MODULES PC LINK MODULES PC Link System Hierarchy Multi level System 4 Levels Max Level 1 eee Level 3 PC link PC link PC link PC link PC link PC link PC link PC link PC link PC link PC link PC link PLC PLC PLC PLC PLC PLC PLC PLC PLC PLC PLC PLC PLC link Level 2 Level 4 Use a Link Adapter m NEL LI Use RS 232C RS 422 or fiber optic i cable depending on application PC link PC link PC link PC link PC link PC link PC link PC link PLC PLC PLC PLC PLC PLC PLC PLC PC link Usage of Link Relay Area PLC 0 PLC 1 PLC 2 PLC 3 LR area LR area LRarea 7 7 777 LR area Own area
61. 2 Used for data input and process value display for the C200H DSC01 C200H TC Data Setting Console For C200H DSCO01 C200H CN225 Connecting Cables 200 425 Used to connect PC AT or 1 02 compatible to the C200HX HG HE U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL 135 CSA NK LLOYD and CE standards were met STANDARD PARTS OPTIONAL PRODUCTS ITEM DESCRIPTION PART NUMBER STANDARDS Module Cover for 10 pin terminal block C200H COV11 Cover 2 Terminal Block Covers Short protection for 10 pin terminal block package of 10 covers 8 pts C200H COV02 Short protection for 19 pin terminal block package of 10 covers 12 pts C200H COV03 Protective cover for unused I O Connecting Cable connectors C500 COV02 Used for vacant slots C200H SP001 For C200H or C200HS RAM Memory Unit only 200 09 G6B 1174P FD US CPU Backplane For 3 slot Backplane C200H ATT31 Insulation Plates For 5 slot Backplane C200H ATT51 ATT51 For 8 slot Backplane ATT81 For 10 slot Backplane 1 Backplane For 3 slot Backplane ATT32 Insulation Plates For 5 slot Backplane C200HW ATT52 For 8 slot Backplane C200HW ATT82 For 10 slot Backplane C200HW ATTA2 External Connectors Solder terminal 40p and a Connector Cover C500 CE401 if Sol
62. 221 Motion Module W314 W315 W256 C200H FZ001 Fuzzy Logic Module W208 C200H TV Heat Cool Temperature Control Module Communications C200HW SLK SYSMAC Link Modules W174 C200HS SNT32 SYSMAC Net Module C200H LK401 PC Link Module C200H LK20 Host Link Modules SYSBUS Wired Remote I O System manual SYSBUS Fiber Optic Remote System manual DeviceNet System manual Peripheral Devices C200H DACO1 W17 GPC Graphics Programming Operation manual Console FIT Factory Intelligent Terminal Operation manual Printer Interface Module Operation manual PROM Writer Operation Guide Procedures for programming EPROM Floppy Disk Interface Module Procedures for interfacing with floppy disk Programming Software ITEM DESCRIPTION PART NUMBER SYSMAC Support Software Programming procedures using SSS W247 W248 SYSWIN Support Software Programming procedures using SYSWIN SYSWIN EMAN V U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL 139 CSA NK LLOYD and CE standards were met STANDARD PARTS 140 220010 COMPLEMENTARY PRODUCTS COMPLEMENTARY PRODUCTS Operator Interface Terminals 142 141 COMPLEMENTARY PRODUCTS omron G2ZooHiQ DISPLAY OPERATOR INTERFACE TERMINALS Easy to order with no complicated configuration communications and mem
63. 32 inputs and C200H OD218 32 outputs e Special Modules C200H AD002 C200H DA002 C200H NC211 and C200H CT021 If your selections are not in the list above you may be limited to only 10 modules as indicated in the table An exception A total of only 8 can be used if you select C200H OD219 C200H ID217 or C200H ID111 High density Modules 10 C200Ha CPU Characteristics SYSTEM COMPONENTS CPU SPECIFICATIONS CHARACTERISTICS Control method Stored program control method Cyclic scan with direct output and immediate interrupt processing are both possible Programming method Ladder diagram Instruction length 1 address instruction 1 to 4 words instruction Number of instructions 14 basic instructions 231 special instructions Execution time Basic instructions LD C200HE CPU E 0 3 us C200HG CPU E 0 15 us C200HX CPU Special instructions e g MOV 21 C200HE CPU E 0 1 us 1 2 us C200HG CPU E 0 6 us C200HX CPU E 0 4 us Program capacity C200HE CPU11 E 3 2K words max C200HE CPU32 E CPU42 E 7 2K words max C200HG CPU E 15 2K words max C200HX CPU E 31 2K words max bits 640 00000 to 02915 30000 to 30915 6 464 03000 to 23115 31000 to 51115 1 080 23200 to 25507 25600 to 29915 mb 808057 EM words Memory backup time
64. 34 E 44 E 54 E 64 E CPU C200HW COM01 04 E Communications Board i i H 200 501 Power Supply Adapter for 1 Module i i C200HS SNT32 C200HS SLK13 23 1 4 24 SYSMAC NET Link Module SYSMAC LINK Module Note Upto two SYSMAC LINK Modules and the SYSMAC NET Link Module can be mounted to the left of the CPU 77 COMMUNICATIONS COMMUNICATIONS MODULES SYSMAC LINK MODULES SYSMAC LINK is a fiber optic token ring network designed to transfer large amounts of control data in real time between PLCs Both coaxial and fiber optic medias may be used The C200Ha SYSMAC Link Modules are easily integrated to the C200Ha CPU The Modules connect to the CPU through one of the C200HW COMO1 COMO4 E Communications Boards with a C200HW CE001 CE002 Bus Connector Features Maximum of 62 SYSMAC LINK Modules Up to 62 C200HW SLK23 24 C200HW SLK13 14 SYSMAC LINK Modules can be connected in one network In Coaxial cable Fiber optic addition two SYSMAC LINK Modules can be mounted on one PLC allowing multi level system configuration Data Modules The data link capacity is as large as 2 966 words High speed and large capacity data communications are possible using the LR area and DM area Flexible Data Link configuration Since an optimum data link table can be created for each node Machine No using the SYSMAC Support or SYSWIN the data link area can be used effectively Event communica
65. 5 2 A min w224 60 SYSTEM COMPONENTS SPECIAL I O MODULES CAM POSITIONER MODULE System Configuration Cam Positioner Module C200HX HG HE 2 a os ncm a eT 3F88L RS17 17T 3F88L RS15 15W Resolver Solenoid DC Input Module etc C200H DSC01 Data Setting Console 61 62 SYSTEM COMPONENTS SPECIAL I O MODULE ASCII BASIC MODULE The ASCII BASIC Module provides a 24 Kbyte programmable coprocessor module that operates independently of the PLC Two built in RS 232C ports provide easy interface to a variety of external devices including other manufacturers PLCs computer Two RS 232C Ports terminals operator stations bar code readers and any other serial interface to device utilizing a serial interface The module is programmable E in either BASIC or Assembly providing a platform for complex Bar code readers calculations and algorithms at the PLC level This includes PID PLCs gas flow calculations and complex math and string manipulation Other ASCII devices functions Communications can be initiated by either the module or the PLC 200 5 02 Features 24 Kb battery backed RAM 24 Kb EEPROM programmable in BASIC or Assembly languages e Special commands to initiate communication with the PLC Two RS 232C ports 19 200 baud maximum speed Built in clock calendar including year month day date hour
66. C200H B7A02 C200H B7A21 Connects to B7A Link Terminals Standard or high speed transmission delay C200H B7A22 PART NUMBER STANDARDS 5 VDC TTL inputs w high speed input 32 pts 32 pts 32 pts 24 VDC w high speed input 0 1 A 24 VDC useable as 128 point dynamic output unit C200H ID501 C200H ID215 C200H OD215 32 pts 35 mA 5 VDC TTL outputs useable as 128 point dynamic output unit C200H OD501 DC Input Transistor Output Modules 16 input and 16 output pts 24 VDC inputs w high speed input 0 1 A C200H MD215 24 VDC outputs useable as 128 point dynamic input unit 16 input and 16 output pts 5 VDC TTL inputs w high speed input 35 mA C200H MD501 5 VDC TTL outputs useable as 128 point dy namic input unit 16 input and 16 output pts 12 VDC TTL inputs w high speed input C200H MD115 12 VDC TTL outputs useable as 128 point dy namic input unit Analog I O Modules _ 4 Analog Input Modules Analog Output Modules Fuzzy Support Software 4 to 20 mA 1 to 5 0 to 10 V switchable 4 inputs 12 bits 4 to 20 mA 1 to 5 0 to 10 V 10 to 10V switchable 8 inputs 12 bits or BCD 4 to 20 mA 1 to 5 0 to 10 V switchable 2 outputs C200H AD001 C200H AD002 C200H DAO001 4 to 20 mA 10 to 10 V 4 outputs Programmed using the Fuzzy Support Software C200H FZ001 E Available on either 3 5 or 5 25 floppy disks Thermocou
67. C200HE CPU11 E 7 2K words C200HE CPU 15 2K words C200HG CPU 2 E 3 E 31 2K words C200HX CPU 4 E 15 2K words 3 2K words 7 2K words Normal Data Memory DM C200HX G 6 144 words DM 0000 to DM 6143 DM 4000 to DM 5999 do not exist in the C200HE CPU11 E C200HE CPU16 4000 words DM0000 3999 6 144 words DM 0000 to 1 000 words DM 0000 to DM 6143 DM 0999 Fixed Data Memory Fixed Expansion Data Memory Extended Data Memory EM Expansion Racks Group 2 High density Mod ules Special Modules Basic instructions LD Special instructions MOV Other special instructions END processing time RS 232C port Clock function SYSMAC LINK Module and SYSMAC NET Link Module connection 512 words DM 6144 to DM 6655 0 to 3 000 words DM 7000 to DM 9999 C200HE NoEM C200HG 6 144 words x 1 bank C200HX 6 144 words x 3 banks 2 max for C200HE CPU CPU SLT E 4L E 0 to 9 and A to F Modules per PLC C200HE CPU11 E No Group 2 Modules connected 200 12 C200HG HX CPU 3L1 E CPUA 0 to 9 Units per PLC 0 to 9 and A to F Modules per PLC 200 C200HG HX CPU 3 to 9 Modules per PLC 0 1 us C200HX 0 15 us C200HG 0 3 us C200HE 0 4 us C200HX 0 6 us C200HG 1 2 us C200HE C200HX and C200HG Approx 1 3 to 2 3 of the time required by the C200HS C200HE Approx 3 4 to 4 5 of the time required by
68. CABLES Connecting Cables For 32 point I O Modules with Connectors XW2Z A Note The G79 C Cable for G7TC cannot be used for the XW2C For 32 point Modules with Connectors Group 2 Slaves or For 64 point I O Modules with Connectors XW2Z For 32 point Input Modules with Connectors Group 2 Slaves or For 64 point Input Modules with Connectors XW2Z D Note The G79 1L C L1 Cable for G7TC cannot be used for the XW2C Cable with Loose Crimp Connectors 20 connections XW2Z F 148 You Can Easily Convert Between Connectors and Terminal Blocks to Simplify Control Wiring XW2B e Only 45 mm wide the XW2B connects directly to PLC I O Modules using special cables to simplify connection e Snap onto DIN rail or mount with screws Easy panel mounting XW2Z A special cable for easy connection between PLC Modules and Connector Terminal Conversion Units Connection Examples C200H ID215 C200H OD215 C200H MD115 C200H MD215 C200H MD501 C200H ID501 C200H OD501 XW2Z A z Connecting Cable XW2B 20G 32 point PLC I O Modules with Connectors 32 point Modules with Connectors Group 2 Slaves C200H ID216 64 point Modules C200H OD218 with Connectors C200H ID217 Group 2
69. CPU The C500 CN221 EU 9 pin RS 232C and C500 CN222 EU 25 pin RS 232C cables connect PC to a rack mounted C200H LK201 V1 9 10 CQM1 CIF02 C200HS CN220 EU Connecting Cable C200HS CN229 EU C500 CN221 EU C500 CN222 EU Connecting Cable 98 PROGRAMMING PROGRAMMING INSTRUCTIONS GENERAL INFORMATION AND BASIC INSTRUCTIONS General Information Aninstruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON Aninstruction marked with X is an expansion instruction These instructions must be assigned function codes before they can be used An instruction marked with gt lt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC Basic Instructions NAME MNEWONIC SYMBOL LOAD Defines the status of bit B as the execution condition for LD subsequent operations in the instruction line LOAD NOT Defines the status of the inverse of bit B as the execu LD NOT tion condition for subsequent operations in the instruc tion line AND B Logically ANDs the status of the designated bit with the AND current execution condition AND NOT B Logically ANDs the inverse of the designated bit with AND NOT the current execution condition OR B Logically ORs the status of the designated bit with the OR current execution condition OR NOT B Log
70. Connection Unit must be ordered separately C200HS SNT32 Module Power Supply Required when supplying backup power For 1 Module 200 501 Adapter For 2 Modules 200 502 Power Cable Connects Power Supply Adapter Included with For 1 Module 200 001 and SYSMAC NET Link Module 20 501 Included with For 2 Modules 200 002 200 502 Bus Connection Units Connects SYSMAC LINK Module or SYSMAC NET For 1 Module C200HW CE001 N Link Module to CPU For 2 Modules C200HW CE002 N L Rack mounting C200H C200HS APF PCF C200H LK101 PV1 C200HE C200HG RS 422 C200H LK202 V1 U C C200HX RS 232C C200H LK201 V1 Number of I O points 1 600 max C200HW DRM21 U Number of Slave Modules 50 max U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL 131 CSA NK LLOYD and CE standards were met STANDARD PARTS COMMUNICATION MODULES AND SYSMAC NET SYSMAC LINK ITEM DESCRIPTION PART NUMBER STANDARDS PC Link Single level 32 Modules C200H LK401 Module E Multilevel 16 Modules Remote Master Up to two per PLC connectable to up to 5 Slaves C200H RM001 PV1 Modules PLC total C200H RM201 Remote I O Slave Modules For reference see Slave Racks on page 125 also page 84 Note Only asingle PC Card Module can used with the CPU SYSMAC NET SYSMAC LIN
71. Connects to Office Networks with Ethernet Cards Astandard Ethernet Card can be inserted into the slot and using the RS 232C port on the front panel can be set to allow connection of the C200HX HG HE PLC with the Ethernet Data is loaded and saved between the CPU and host computer by using OMRON s unique FINS Factory Intelligent Network Service commands In addition the PC Card Module allows the PLC to execute the SEND RECV instruction to communicate with the host computer or other PLCs Communications Board C200HW COMO01 C200HW COM04 E with RS 232C port Bus Connection Unit C200HW CE011 for 1 Module C200HW CE012 for 2 Modules SB PC Card Module Specifications 180386 5 25 MHz 512 KB for BIOS DOS and system file storage 1 MB for BIOS DOS and system file storage Serial port RS 232C x 1 for terminal connection setup PCMCIA 2 1 3 3 V type is not supported Type II x 2 ih or type III x 1 slot Note 180386 is a registered trademark of Intel Corp Ethernet is a registered trade mark of Xerox Corp 72 COMMUNICATIONS COMMUNICATIONS MODULES PC CARD MODULE System Configuration Data Storage and Easy Production Stage Changes using Memory Cards C200HX HG HE PC Card Modus som devices such as Tempera ture Control ler etc Memory card IBM PC AT o
72. E DIGIT SHIFT RIGHT Shifts all data between starting word St and ending SRD 75 word E one digit four bits to the right writing zero into the leftmost digit of the ending word e Aninstruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e An instruction marked with gt lt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 107 PROGRAMMING PROGRAMMING INSTRUCTIONS BCD ARITHMETIC INSTRUCTIONS NAME MNEMONIC BCD ADD ADD 30 ADD 30 Adds two 4 digit BCD values Au and Ad and content of CY and outputs the result to the specified result word R DOUBLE BCD ADD ADDL 54 BCD SUBTRACT SUB 31 DOUBLE BCD SUBTRACT SUBL 55 BCD MULTIPLY MUL 32 ADDL 54 SUBL 55 R MUL 32 Adds two 8 digit values 2 words each and the content of CY and outputs the result Een eve Subtracts both the 4 digit BCD subtrahend Su and content of CY from the 4 digit BCD minuend Mi and outputs the result to the specified result word R wef e Subtracts both the 8 digit BCD subtrahend and the con tent of CY from an 8 digit BCD minuend and out
73. Features The Host Link protocol is common to all Omron PLCs including the CPM1 C200H C200HS C200HE C200HG C200HX C1000H C2000H and CV series PLCs Connect up to 32 PLCs to a single host computer Use twisted pair or fiber optic transmission media On the Host Link Module side Rarea can be read or written e Programs can be uploaded or downloaded Up to two Host Link Modules can be connected to a CPU Host Link Module or Expansion Module RS 232C RS 422 and RS 422 plastic clad fiber optic are available Host Link Modules can be used in combination multi drop with other C series Modules Host Link Modules can be connected to the Operator Interface Terminal C200H LK201 V1 Host Link Module RS 232C 85 COMMUNICATIONS COMMUNICATIONS MODULES HOST LINK MODULES System Configuration Multilevel Host Link System The following example illustrates the use of the C200H LK101 PV1 fiber optic with two personal computers for system monitoring and data loading Fiber optic Cable Fiber optic Cable Two Host Link Modules Host Link Module AS S Fiber optic Cable Host Link System with SYSMAC Support Software or SYSWIN Various functions such as offline programming or online monitoring can be developed by connecting to the IBM PC AT or compatible with the use
74. G70A Block Note to IV indicate connector numbers Connecting to I O Modules Equipped with Connectors C200H OD215 C200H MD215 G70A ZOC16 3 I O Block with Relays G79 Connecting Cable 1 1 146 Blocks Connect to High density Modules Mixed I O Modules and Normal Modules G70A I O Blocks e 70A Blocks provide16 contact input or 16 contact output points in a compact package 234 x 75 x 64 mm They mount to DIN track to save installation and maintenance time G7VC Output Blocks G7VC Output Blocks provide 16 output points in a compact package 192 x 58 x 38 5 mm Arotating front cover provides easy access to terminals for simplified maintenance and increased safety DHA COMPLEMENTARY PRODUCTS G72C G72C V TERMINALS G72C G72C V I O Terminals In Remote I O Systems Terminals are connected as Slaves in Remote I O Systems to provide for special wiring needs via wiring blocks Compactness in the right shape is provided by a choice between flat terminals 182 x 85 x 45 mm and vertical terminals 202 x 45 x 63 mm C200H RM201 Remote I O Master Module G72C VID16 G72C VOD16 Valve wiring block G72C ID16 Not sold by OMRON G72C OD16 G71 OD16 Note Ask your OMRON dealer for more information concerning OMRON Blocks and I O Terminals 147 COMPLEMENTARY PRODUCTS OMRON CONNECTOR TERMINAL CONVERSION UNITS
75. ICATIONS COMMUNICATIONS MODULES DEVICENET SCANNER MODULE System Configuration Example Master 800 inputs 800 outputs Slave DRT1 HD16s DRT1 1D08 16 DRT1 1016X DRT1 ND16X DRT1 DA02 DRT1 AD04 DRT1 OD08 16 DRT1 0016X Sensor Terminal Analog Output Analog Input Remote I O Terminal Remote Adapter 8 sensor input Terminal Terminal 8 or 16 input and 16 input and 16 points 2 output points 4 or 2 input points 8 or 16 output points output points Block SYSMAC CQM1 mil CQM1 DRT21 16 inputs 16 outputs Branching T type bifurcation T type bifurcation DeviceLink Cable T type Bifurcation T type Bifurcation Tap Tap Trunk line E E Other companies products l THR 1 12121512151212121 d 9 5 5 Manifold Valve Block Control Station RS 232C Interface T type Bifurcation with termination resistor COMMUNICATIONS MODULES REMOTE MASTER MODULES The SYSMAC BUS Remote system is ideal for distribution of and other devices at long distances from the CPU Multi ple remote systems can be connected to a single CPU al lowing maximum configuration flexibility A SYSMAC BUS Remote I O system consists of a Remote Master a
76. INTRODUCTION CZOOK OMRON MORE POWER MORE FLEXIBILITY MORE SPEED Like our popular C 200H H S mid size PLC series mron s new C200H series offers the advantages of large PLC performance and 1 0 versatility in a mid size PLC package and price range But there s more to the new 200 series a lot more Improvements to the existing series such as greater memory capacity and faster processing speed strengthen the C 200H series capabilities as a controller N ewly added features such as a protocol macro and an optional PCMCIA Card Module transform the C 200H a series into a powerful on site data processing system and transforms your workplace into a highly responsive information based operation gt More I O Points 200HS 880 1 184 maximum C200Ha gt More Special I O Modules 10 C200Ha Increased Processing Speed 0 375 us LD execution 0 115 LD execution speed C200Ha gt Increased Memory Capacity 15 2k words 31 2k words maximum C200Ha gt Increased Data Memory 6K words C200Ha 24K words maximum gt Enlarged SYSMAC LINK Data Link Area 220 918 words C200Ha 2 966 words gt Increased Local Expansion 2 expansion backplanes max C200Ha 3 expansion backplanes max WHY OMRON Quality Recognized Industry W ide Omron performs 100 quality inspection and testing procedures at every stage of manufacturing your assurance of satisfaction Your 24 Hour Automation
77. K Hardware ITEM DESCRIPTION PART NUMBER STANDARDS SYSMAC NET Network Support For IBM PC AT or compatible S3200 NSB11 E Board SYSMAC LINK Network Support For IBM PC AT or compatible coaxial cable connector 3G8F5 SLK21 E Board 132 0 UL C NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL CSA NK LLOYD and CE standards were met STANDARD PARTS FIBER OPTIC COMMUNICATION MODULE CONNECTIONS 3GS3200 Connectors 53200 is the Part No prefix SYSMAC NET SYSMAC LINK SYSMAC WAY SYSMAC BUS BUS 2 0002 COCHB2 C1000H C2000H 62 COCF2011 82 CVM1 CV500 CV1000 CV2000 COCF2011 COCF2011 COCF2011 COCF2011 COCF2011 SYSMAC NET Network Support COCH62M Board SYSMAC NET Line Server COCH62M SYSMAC NET Bridge COCH62M SYSMAC NET Network Service COCH62M Unit SYSMAC NET VME Interface COCH62M 3G5A2 Connectors P modules only 3G5A2 is the Part No prefix B500 Part No prefixes are equivalent to 3G5A2 prefixes 5 3 SYSMAC BUS CO001 CO002 CO001 0002 C1000H C2000H CO001 CO002 CO001 CO002 CVM1 CV500 CV1000 CV2000 CO001 CO002 All Plastic Fiber optic APF Cable ITEM DESCRIPTION PART NUMBER Fiber optic Cable 20 m 65 6 ft without connectors B500 PF212 Fiber optic Brown for cable 0 to 10 m 0 to 32 8 ft
78. Note Ifthe Interrupt Input Module is mounted on an Expansion I O Rack the interrupt function cannot be used and the Interrupt Input Mod ule will be treated as an ordinary 8 point Input Module Interrupt In put Modules cannot be used on Slave Racks Circuit Configuration IN 60 0 um reo e Internal E x E ircuit 4 L 4 12 to 24 VDC B 4 Input indicator The polarity of the input power supply source can be positive or negative provided that the polarity of each common is the same SYSTEM COMPONENTS SPECIAL I O MODULES INTERRUPT INPUT MODULE Normal program area J IORF 97 n subroutine program _______ area RET 93 Only the word 003 output processed in the interrupt subroutine program is immediately refreshed SYSTEM COMPONENTS SPECIAL I O MODULES HIGH DENSITY INPUT MODULE The High density Input Modules let you pack more input points into a single I O slot for greater space savings Functioning as as Special I O modules they do not use standard I O points Thus they increase the overall I O capacity They provide 32 discrete input points with selectable response times of 2 5 ms or 15 ms For even shorter signals 8 inputs can be designated as quick response inputs to receive selectable 1 ms or 4 ms sig nals The modules can also be used with Omron s Terminal Blocks reducing wiring between control panels as well as with
79. ON bits in one or more words e Aninstruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with 5 is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 101 PROGRAMMING PROGRAMMING INSTRUCTIONS DATA CONVERSION INSTRUCTIONS CONTINUED NAME MNEMONIC SYMBOL FUNCTION 4 TO 16 DECODER MLPX 76 Converts up to four hexadecimal digits in the source MLPX 76 word S into decimal values from 0 to 15 and turns ON the corresponding bit s in the result word s R 16 TO 4 ENCODER 77 Determines the position of the leftmost ON bit in the DMPX 77 source word s starting word S and turns ON the cor responding bit s in the specified digit of the result word R 7 SEGMENT DECODER SDEC 78 Converts hexadecimal values from the source word S SDEC 78 into 7 segment display data Results are placed in con secutive half words starting at the first destination Di D D ASCII CONVERT Converts hexadecimal digits from the source word S ASC 86 into 8 bit ASCII values starting at leftmost or rightmost half of the starting destination word D 8 bit data 15
80. ROM models allow the user to write to an EPROM and insert it into the memory cassette EEPROM Memory Cassette No Back up Power Supply Required The EEPROM Memory Cassette can be installed in the C200HX C200HG and C200HE CPUs to write and read pro grams and data to the CPU Because the EEPROM Memory Cassette does not require any backup power supply it will retain its data even after it is dis connected from the CPU EEPROM Memory Cassette Capacity EEPROM 4K words C200HW ME04K 8K words C200HW ME08K Memory Cassette 16K words C200HW ME16K 32K words C200HW ME32K EPROM Memory Cassette Use a Standard PROM Writer to Write a Program Connect an EPROM to the EPROM Memory Cassette before installing the EPROM Memory Cassette into the CPU An EPROM Memory Cassette will lose its data if it is discon nected from the CPU EPROM Memory Cassette Capacity EPROM Memory Cassette 16K words 32K words C200HS MP16K EPROM Order Equivalent to 27256 ROM JD B ROM Separately Equivalent to 27512 ROM KD B 17 SYSTEM COMPONENTS POWER SUPPLY MODULES CAPACITIES AND SPECIFICATIONS All CPU Racks and Expansion Racks feature separate Power Supplies that may be re placed individually to meet system require ments without having to replace the other components The Power Supply provides power for the CPU and Modules on the Rack Choose an AC or DC version Model C200HW PA204S comes with built in 24 VDC Pow
81. S 1 to an equivalent time in seconds only R and 5 1 SECONDS TO HOURS HMS 66 Converts a time given in seconds S and 5 1 to an HMS 66 equivalent time in hours minutes seconds R and gt S R 1 ARITHMETIC PROCESS Calculates the cosine or sine of the given degree value or determines the y coordinate of the given x value ina em previously established line graph e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt lt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 103 PROGRAMMING PROGRAMMING INSTRUCTIONS SPECIAL PROCESSING INSTRUCTIONS NAME MNEMONIC FUNCTION TRACE MEMORY SAMPLING TRSM 45 Initiates data tracing TRSM 45 DISPLAY MESSAGE MSG 46 Displays eight words of ASCII code starting from FM MSG 46 on the Programming Console or GPC LONG MESSAGE LMSG 47 Outputs a 32 character message to either Program LMSG 47 ming Console or a device connected via the RS 232C S interface The output message must be in ASCII begin D ning at address S Performs a scaling co
82. S F greatly increase input capacity For example when STBO is ON as shown to the right data would be read from DATAO to DATAS and the status of switches A through D would be re flected in bits 00 through 03 of word 1n0 where n is the Special I O Module s unit number je DATA2 CN2 gt CN2 A4 DATAO CN2 A1 gt DATA1 CN2 A2 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Wd 1 0 DCBA 1000 pF Wd 1n1 Wd 1n2 to Wd 1n7 1000 pF 39 SYSTEM COMPONENTS SPECIAL I O MODULES ANALOG INPUT MODULES Analog Input Modules accept a variety of analog signals from external devices including both voltage and current ranges Both Modules provide 12 bit resolutions and fast access to the PLC Features Cost effective single slot modules available with 4 or 8 analog inputs 200 001 12 bit resolution C200H AD002 Selectable ranges include 1 to 5 V 0 to 10 V and 4 to 20 mA Specifications PART NUMBER C200H AD001 C200H AD002 Voltage input 1 to 5V or 0 to 10 V 1 to 5 V 0 to 10 V or 10t0 10 V Curren 4 to 20 mA input External Voltage 1 min System Configuration Has imped input Curren 250 Q input Resolution Voltage 1 4 000 FS Curren Total preci 25 0 5 FS Voltage 0 25 FS m Sion 77 0 F
83. SPEED TIMER TIMH 15 END END 01 TTIM 87 TIMH 15 N FUNCTION A decrementing counter SV 0 to 9999 CP count pulse R reset input The TC bit is entered as a con stant Increases or decreases the PV by one whenever the in crement input Il or decrement input DI signals re spectively go from OFF to ON SV 0 to 9999 R reset input ON delay decrementing timer operation Set value 000 0 to 999 9 s Creates a totalizing timer A high speed ON delay decrementing timer SV 00 02 to 99 99 s The TC bit is entered as a constant Required at the end of each program Instructions lo cated after END 01 will not be executed INTERLOCK IL 02 INTERLOCK CLEAR ILC 03 JUMP JMP 04 JUMP END JME 05 Creates interlocks used to control execution of program sections The entire section is reset when execution is completed JUMP transfer program execution to the JUMP END with the same number KEEP 11 11 B Defines a bit B as a latch controlled by the set S and reset R inputs NO OPERATION NOP 00 None Nothing is executed and program operation moves to the next instruction DIFFERENTIATE UP DIFU 13 DIFFERENTIATE DOWN DIFD 14 DIFU 13 B DIFD 14 B DIFU 13 turns ON the designated bit B for one cycle on reception of the leading rising edge of the input sig nal DIFD 14 turns ON the bit for one cycle on reception of t
84. SQa C200H AD002 C200H DA002 C200H CTaQaa cs 5 H i il lai i E il rg E E i m Xr Xr Xr CEDE XI Xr DUAL AXIS PID CONTROL POSITION TEMPERATURE TEMPERATURE VOICE B7A INTERFACE MOTION CONTROL C200H PIDOU CONTROL SENSOR CONTROL 200 001 16 points C200H MC221 C200H NC21 1 C200H TSQaa C200H TCaaa 200 7 1 C200H NC112 C200H TVQaaa T x T E Wei a 5 E LII i EL i B E ny 4 1 4 E k E gt i I 29 344 30 36 4 ED Xr B7A INTERFACE HIGH DENSITY INPUT HIGH DENSITY OUTPUT ANALOG TIMER MIXED I O INTERRUPT INPUT 32 points 64 points 200 C200H ODaaa C200H TM001 16 inputs 16 outputs C200HS INTO1 200 7 Group 2 200 10214 Group 2 200 00210 C200H MDaaa CPU Backplane ONLY cannot be used on Slave rack DISCRETE I O MODULES p mis ae L1 1 5 P 1 L 4 1 gt Xr Xr 8 POINT INPUT 16 32 POINT INPUT 5 8 16 POINT OUTPUT 12 32 POINT OUTPUT 5 2 2 200 200 SYSTEM COMPONENTS SYSTEM OVERVIEW BASIC CONFIGURATION C200HX HG HE CPU Rack Connecting Cable Backplane Modules Sp
85. SRAM with built in battery 256 byte EEPROM Data Carrier memory format 8 bit format Commands The following seven commands are used Read Write Auto Read Auto Write Clear all Auto Read Write Abort and Data Management C200H IDS01 V1 only Data transferrable per instruction Up to 512 words 1024 bytes can be transferred at 20 words scan Diagnostic functions CPU watchdog timer Communication errors Data Carrier Missing Six communication errors identify the causes of errors that have occurred during communication between the Data Carrier and the RFID Sensor Module Error Log The Error Log function allows communication errors to be displayed in statistical form or in order of occurrence Error information is retained by the back up capacitor Monitoring functions The following monitoring functions are available when the RFID Sensor Module is connected to a Hand held Programming Console Use the keyboard sheet provided with the RFID Sensor Module Cable length 4 m max Read 1 byte Stepwise Write 1 byte Continuous Write Test Error Log Memory backup Error information is backed up by a capacitor for 15 days at 25 C words required 5 Special area Internal current consumption 5 VDC 0 25 A max 26 VDC 0 12 A max to drive Read Write Head or R W Antenna See note Note Read Write Head Antenna is supplied 26 VDC Refer to the C200H PLC Installation Guides W111 and W218 for
86. Slaves C200H OD219 Modules with Terminal Blocks XW2Z F Cable with Loose Crimp Connectors XW2B 20GU e Iro 28672 GJ PART NUMBER INDEX PART NUMBER INDEX 149 149 152 PART NUMBER INDEX PART NUMBER INDEX C200H TS001 42 43 127 200 5101 42 43 127 C200H TVOO 46 47 128 200 10_ 46 47 128 C200HIA222 23 126 200 5 220 98 200 5 222 135 200 5 229 0 98 200 5 422 135 200 5 01 31 32 126 C200HS MP16K 17 124 200 5 5 32 75 76 131 200 32 136 200 52 136 200 82 136 200 2 136 200 0 1 19 124 C200HW BCO051 19 124 C200HW BC081 19 124 C200HW BC101 19 124 C200HW BI0O81 19 200 051 19 200 081 19 20 101 19 C200HW CEO001 75 76 78 80 131 C200HW CEO002 75 76 78 80 131 C200HW CEO011 72 73 74 131 C200HW CE012 72 73 74 131 C200HW COM01 14 75
87. Solution Get mron s SmartFactory advantage by utilizing our application engineering know how extensive training and 24 hour technical support from anywhere in the USA Through our commitment to flexible manufacturing O mron has become a leader in the manufacture of Sensors Digital Panel Meters Digital D isplays ounters Timers PLCs Process and Temperature Controllers and other control devices Technical Information FAST up to date technical specifications for all mron products 24 hours a day 7 days a week from your fax machine Call our ControlFax at 847 843 1963 Request 50 for a directory of all documents available Information is also available on the internet Visit our web site at http oei omron com and get the latest information mron products and literature Worldwide Sales and Support Network You ll find over 200 stocking distributors and local sales offices across the United States W ith distributors in anada and Mexico and branch offices worldwide O mron provides replacement components service and multilingual documentation virtually anywhere in the world ExpertiseYou Can Rely On You can rely on the high quality PLC products you ve come to expect from O mron Trust our nationwide network of local stocking distributors and system integrators to offer expertise you can depend on Just give us a call CONTROL FAX 847 843 1963 OMRON S AUTOMATED FAX INFORMATION S
88. TANDARDS PC Card Module A memory card suitable for Phoenix PCM 3 2 and one of the following C200HW PCU01 E Bus Connection Units is required No PC card is provided with the mod ule Ethernet Set A floppy disk containing Ethernet setup utility data is provided One of C200HW PCS01 E the following Bus Connection Units is required No PC card is provided with the Module Bus Connection For 1 Module C200HW CE011 Units SD For 2 Modules C200HW CE012 SYSMAC LINK Module A Bus Connection Unit must be ordered sepa Data link table C200HW SLK23 coaxial cable rately 918 words Data link table C200HW SLK24 2 966 words Terminator One required for each node at ends of System C1000H TER01 Attachment Provided with SYSMAC LINK Module C200H TL001 Stirrup F Adapter To connect network C1000H CE001 F Adapter Cover To connect network C1000H COV01 SYSMAC LINK Module Connect with H PCF cable A Bus Connection Data link table C200HW SLK13 C fiber optic cable Unit must be ordered separately 918 words A l U C Data link table C200HW SLK14 2 966 words Power Supply Required when supplying backup power For 1 or2 200 503 Adapter Modules Power Cable Connects Power Supply Adapter and SYSMAC NET For 1 Module C200H CN111 Link Module For2 Modules C200H CN211 SYSMAC LINK Support To connect IBM PC AT or compatible as node in SYSMAC LINK system 3G8F5 SLK21 E Board coaxial cable SYSMAC NET LINK A Bus
89. Y CASSETTES CPUs 4K words 200HW MEO4K C200HE CPU11 E C200Ha expansion backplanes BK words C2D0HW MEOBK C200HE CPU32 E C200HE CPU42 E Meer mm words or current C200H backplanes 32K words C200HW ME32K C200HG CPUS3 E 200 4 MODULE C200HG CPU43 E C200HX CPU44 E C200HW PA204 Connect up to 5 remote EPROM MEMORY CASSETTES C200HG CPU53 E 200 54 C200HW PA204S 16 32K words 200 5 16 C200HG CPU63 E C200HX CPU64 E C200HW PD024 backplanes Special O Take full advantage of the C200Ho s power with any combination of 20 Special Modules Communic ations All CPUs include a multifunctional peripheral port to communicate to programming peripherals Standard Host Link port is built into selected CPUs One of six communications boards can also be installed in xi 1 CONNECTING POWER SUPPLY EXPANSION 1 O BACKPLANE the 2 2 MODULE OMM 200 200HW PA204 200HW BIO051 protoco macro unction these 30cm 70cm 2m 5m 10m C200HW PA204S C200HW BIO81 boards provide a simple way to C200HW PD024 C200HW BH 01 connect with a SYSMAC Link or SYSMAC Net Link module to communicate with a Modem SLAVE RACKS operator interface bar code LM reader Process Controller or any EL TM T m kind of RS 232C RS 422 or RS 485 device t Software Support Supported by both SYSMAC Support Software Version 1 2 or rpg greater and
90. YSTEM e Iro 28672 Y TABLE OF CONTENTS SECTION PAGE NUMBER SYSTEM COMPONENTS System Overview Introduction Overview PLC System specifications CPU Features Selection Guide Specifications and Characteristics Communication Boards 14 Protocol Macro Function 15 Memory Cassettes 17 Power Supply Modules 18 Backplanes 19 Connecting I O Cables 21 Discrete Modules 22 Special I O Modules 26 COMMUNICATIONS Overview Communication Modules Fiber optic Cable and Connections 89 PROGRAMMING Programming Software SSS and SYSWIN 92 Protocol Support Software 94 Programming Peripherals and Cables 97 Programming Instructions 99 STANDARD PARTS COMPLEMENTARY PRODUCTS Operator Interface Terminals 142 PART NUMBER INDEX 72 90 0 NOTE Specifications to change without notice Warranty Omron certifies all of its products either meet or exceed stipulated specifications Omron is not liable for stenographic and or clerical errors Omron s obligation under this warranty is limited solely to repair or replacement at Omron s discretion Omron will not be liable for any design furnished by Buyer and incorporated into equipment This warranty is voided if the product is altered in any way or suffers consequential damage due to negligence or misuse Omron is not to suffer risk due to the suitability or unsuitability or the results of the use of its products used in combination
91. YSTEM COMPONENTS SYSTEM OVERVIEW C200HX HG HE SPECIFICATIONS C200Ha PLC System Specifications Supply voltage AC power supply 100 to 120 200 to 240 VAC selectable 50 60 Hz DC power supply 24 VDC Operating voltage range AC power supply 85 to 132 170 to 264 VAC DC power supply 19 2 to 28 8 VDC Power consumption AC power supply 120 VA max DC power supply 50 W max Surge current 30 A max Output capacity 4 6 A 5 VDC 0 6 A 26 VDC 0 8 A 24 VDC 10 _s 9 C200HW PA2048 only Insulation resistance 20 MQ between AC terminals and the GR terminal at 500 VDC see note 1 Dielectric strength 2 300 VAC at 50 60 Hz for 1 minute between AC terminals and housing 1 000 VAC at 50 60 Hz for 1 minute between DC termi nals and housing Leakage current 10 mA max see note 1 Noise immunity 1 500 Vp p pulse width 100 ns to 1 us rise time 1 ns pulse by noise simulator Vibration 10 to 57 Hz 0 075 mm amplitude 57 to 150 Hz acceleration 1 G in X Y and Z directions for 80 minutes each sweep time 8 min x 10 sweeps 80 min When mounted on DIN track 2 to 55 Hz 0 3 G in X Y and Z directions for 20 minutes each Shock 15G 147 m s in X Y and Z directions 3 times each Ambient temperature Operating 0 to 55 C 32 to 131 0 F Storage 20 to 75 C 4 0 to 167 0 F without battery Humidity 1096 to 9096 without condensation Must be free of corrosive gases IEC IP30 mounted in a panel 6 kg max CPU 315 g max
92. achine Control Powerful Onsite Data Processing Migrate Easily While the functions and capabilities of the 200 series have been dramatically enhanced common languages and I O units allow smooth migration from C200H HS PLCs Improved Special Modules The maximum number of Special Modules that can be mounted on the CPU has been increased from 10 to 16 modules You can easily manage a control system with the right combination of Special Modules The intelligent I O read and intelligent I O write instructions can be executed to transfer more than one word of data All of the C200HS Special I O Modules can be used without any modification In addition a PC Card Module Motion Control Module and Two axis High speed Counter Module have been added A Built in Protocol Macro Function Previously it was necessary to write a communications program for the ASCII Module or BASIC Module whenever a measurement device or component was connected to the PLC The C200H Alpha PLCs are equipped with the Protocol Macro Function which incorporates these communications programs into the ladder program with just a few ladder instructions A variety of workplace data can be processed in real time improving quality and reducing total product cost System development time can be reduced substantially Interface to Memory or Ethernet via PC Card Module The PC Card Module provides two PCMCIA interface slots Either two typ
93. alues SV The easy to read display can be panel mounted Data reading writing User Program of the C200HX HG HE allows reading or writing of various data 200 00 200 10 0 1 to 49 9 A with heater burnout detecting current difference of 2 5 A min indication accuracy 0 5 FS 1 digit max Two points two loops each of which consists of a temperature sensor and CT PID ON OFF selectable with a switch on the rear panel advanced PID with auto tuning 0 5 of set designated value or 2 whichever larger 1 0 5 of set designated value or 1 whichever larger 1 digit max digit max 0 0 to 999 9 C F in units of 0 1 C F 0 0 to 999 9 C F in units of 0 1 C F 0 to 9 999 s in units of 1 s 0 10 9 999 s in units of 1 s Control period Sampling period 1 to 99 s in units of 1 s 500 ms Input shift range Internal current consumption 99 99 to 999 9 C F in units of 0 1 C F 5 VDC 0 33 A max supplied from the Backplane External supply voltage 24 10 5 200 mA min Weight 360 g max Manual W240 Note The indication accuracy of thermocouples R and S at a temperature of 200 C max that of thermocouples and T at a temperature of 100 C max and that of thermo couple are all 4 C 1 digit max The indication accuracy of thermocouple B at temperature of 400 C or below is not guaranteed
94. ash EPROM 32 250 screens Flash EPROM 64 92 K 250 screens Flash EPROM 512K 2000 screens Flash EPROM 512K 2000 screens Freeform drawing Bitmap Tiling Bar graph Line trending Thumbwheel switch Text and numeric Real Time Clock Printer Port Communication Overall Dimensions ENVIRONMENTAL Host Link NT Link 218wx 113 38 20 mm 8 58w x 4 45u x 1 500 in Host Link NT Link C200H Interface 190wx 110 58 mm 7 48w x 4 33H X 2 28D in Host Link NT Link 195w x 142u x 55 60 mm 7 68wx 5 59u x 2 19 in Host Link NT Link 195w x 142u x 55 60 mm 7 68w x 5 59u x 2 19 in Ratings Approvals Accessories NEMA 4 UL CSA NEMA 4 UL CSA Backlight Chemical resistant cover Protective sheet C200H Interface NEMA 4 UL CSA Backlight Chemical resistant cover Protective sheet BZA Interface NEMA 4 UL CSA Backlight Chemical resistant cover Protective sheet BZA Interface omron c200hI0l COMPLEMENTARY PRODUCTS OPERATOR INTERFACE TERMINALS DISPLAY NT600S LCD NT600S EL NT620S NT620C Size Type Resolution Interface Touch cells FEATURES MEMORY 9 diagonal Backlit STN LCD 640 x 400 pixels Touch screen 128 per screen Large screen Slim profile Replaceable backlight 9 diagonal Electroluminescent 640 x 400 pixels Touch screen 128 per screen Clear EL display Extra wide viewing angle Slim profile 9 diagonal Ele
95. ated as an error code CYCLE TIME SCAN 18 D TERMINAL MODE TERM 48 WATCHDOG TIMER REFRESH WDT 94 REFRESH Q IORF 97 GROUP 2 HIGH DENSITY REFRESH 61 INTELLIGENT IO READ Q IORD INTELLIGENT IO WRITE 9 IORW PROTOCOL MACRO Sets the minimum cycle time Mi tenths of millisec onds The possible setting range is from 0 to 999 0 ms Shifts the Programming Console to TERMINAL mode Sets the maximum and minimum limits for the watchdog timer normally 0 to 130 ms New limits Maximum time 130 100 x T Minimum time 130 100 x 1 Can refresh I O words allocated to CPU or Expansion Racks and Special I O Modules Refreshes words allocated to Group 2 High density I O Modules Reads data of more than one word from an ASCII Module etc Writes data of more than one word from a PLC s CPU to an ASCII Module By calling the send receive sequence protocol data registered in the Communication Board connected to a PLC s CPU data can be sent to or received from another personal computer that has RS 232C CARD MACRO CMCR Reads or writes files in the memory card of the PC Module e Aninstruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with
96. atures Four front panel variable resistors are used to set the timers e Connecting Cable No CAK CN233 available for external variable resistors Indicators show operation and time up status e Cumulative timer available using pause bits Timer values may be adjusted without program changes Specifications PART NUMBER 200 001 Timing method CR oscillator No of timers 4 Setting ranges 0 1 to 1 0 s 1 to 10 s 10 to 60 s 1 to 10 min Controllable from PLC program Usable as accumulating timer Via CAK CN223 2 m connector to 20 kQ resistor SYSTEM COMPONENTS SPECIAL I O MODULES ANALOG TIMER MODULE 200 001 System Configuration a s a alai ges C200HX HG HE C4K CN223 2m External adjustments mounted as required by application 31 32 SYSTEM COMPONENTS SPECIAL I O MODULES INTERRUPT INPUT MODULE The Interrupt Input Module allows real world discrete inputs to interrupt the scan of the main ladder logic program and execute specific interrupt ladder logic For systems requiring immediate response and fast throughput from field input signals the Inter rupt Input Module can provide fast sub scan execution and re sponse times The Module can be configured to provide im mediate interrupts and scheduled interrupts which repeat execution on a preset time base Interrupts can also be confi gured to inte
97. ax using a common power supply If shielded cable is not used the maximum transmission distance is 10 m regardless of whether a common or separate power supplies are used Transmission delay 19 2 ms typical 31 ms max Standard 19 2 ms typical 31 ms max High speed 3 ms typical 5 ms max see note 1 Internal current 5 VDC 100 mA max consumption External power supply 12 to 24 VDC 10 599 2 0 01 0 03 0 05 0 06 0 05 0 08 Word allocations Same I O Modules in order mounted The words allocated to Group 2 B7A Interface Modules are determined by number set on the Modules Words 030 to 049 allocated according to number setting Modules with 32 I O points are allocated two words Modules with 64 I O points are allocated four words Note The transmission delay is changed by using the DIP switch 2 The value of the external power supply does not include the value required by the B7A Link Terminal Connectable B7A Link Terminals Input Terminals TYPE TRANSMISSION DELAY PART NUMBER Screw terminals Standard 19 2 ms High speed 3 ms Modular Standard 19 2 ms High speed 3 ms PLC connectors Standard 19 2 ms High speed 3 ms Output Terminals TYPE TRANSMISSION DELAY PART NUMBER Screw terminals Standard 19 2 ms B7A R6 B7AS R High speed
98. becomes the write area Machine 0 4 Machine 0 Machine 0 send for the other machine data input area data input area data input area Read oth Read Machine 1 Machine 1 Machine 1 ea BE ead data input area Own area data input Sedi data input area Receive Quat machine s LR Receive Machine 2 Machine 2 Machine 2 data input area data input a Ownarea data input area Send ru NER Own LR sen For example when inputting data 5232 into LR 00 of machine 0 the Hateg data 5232 is output to the LR 00 of achine achine achine n data input ss data input ae data input dial Own area 1 machines 1 to n Application Example PC Link offering high speed peer to peer communications between PLCs CIR Qo Ie Upto two PC Link Modules can be connected to the Hr Eja C200HX HG HE CPU C200H LK4010r Expansion Module The PC Link Module is included in the connectable C200HX HG HE number of Special I O Modules 10 Modules max Expansion I O Rack Although this requires Machine No setting it doesn t occupy the IR area or DM area e Using the split processing of the PC Link Module PC Link service can be divided into two four or eight parts preventing any increase in the cycle time 88 COMMUNICATIONS COMMUNICATIONS FIBER OPTIC CABLE AND CONNECTIONS Omron pioneered the use of fiber optics f
99. both a zipcord style and a reinforced plastic jacketed style with stress relief for pulling through conduit A termination tool kit is required for field terminations Bulk cable lengths up to 1 km are available The connectors used with HPCF are the 3200 connectors HPCF Zipcord HPCF Reinforced 89 COMMUNICATIONS COMMUNICATIONS FIBER OPTIC CABLE AND CONNECTIONS Plastic clad Fiber PCF Plastic clad Fiber is a high performance fiber allowing maximum distances of up to 800 meters 0 5 mile without repeaters PCF Indoor Pre terminated lengths from 0 1 to 800 meters are available Connector bodies can be easily removed for running cable through ducts then re assembled All Glass Crystal Fiber AGF Special cable and configurations are available for longer distance requirements up to 3 km The maximum transmission PCF Indoor Outdoor distance with each type of fiber optic cable is determined by the kind of Remote I O or Host Link modules used These modules either have a P or no P in the part number The table below shows maximum transmission distances Longer distances are possible using standard repeaters System Compatibility The following table shows which Fiber optic Cable can be used with each system The table also shows the maximum length of each Cable FIBER OPTIC CABLE SYSMAC BUS with modules 20m 100m 200m 65 ft 328 ft 656 ft SYSMAC BUS with non P modu
100. counters count input signals at a high speed of 75 kcps max C200H CT021 from Incremental Rotary Encoders or other sources C200H CT021 Seven counting modes for varied applications E x Simple counter mode counts input pulses available with the C200H CTO21 only C200H CTO02 Drum operations linear mode circular mode Preset counter operations preset mode Counting operations gate mode normal and cumulative latch mode sampling mode Three input modes available differential phases up down inputs pulse and direction inputs Provided with multiplication function x2 x4 for differential phase input e Count values can be set in either BCD or HEX Note A maximum of 16 C200H CTO21 Modules can be mounted to a single C200HX CPUBI E C200HX 6 C200HG CPUBI 1 E or C200HG CPUGI E CPU 58 SYSTEM COMPONENTS SPECIAL I O MODULES HIGH SPEED COUNTER MODULE Specifications PART NUMBER C200H CT001 V1 C200H CT002 C200H CT021 Number of axes 1 axis Module 2 axes Module Operating modes 6 7 Count input Input signal Encoder inputs A B Counter 1 inputs A B Counter 2 inputs A B Signal level 5 12 or 24 VDC selected RS 422 line driver 12 or 24 VDC selected when wiring when wiring Am26LS31 compatible RS 422 line driver Am26LS31 compatible Input modes Differential up down pulse and direction Counting speed 50 kcps 75 kcps see note
101. ctroluminescent 640 x 400 pixels Touch screen 512 per screen Clear EL display Full graphic capabilities Extra wide viewing angle 9 7 diagonal 8 color backlit STN LCD 640 x 480 pixels Touch screen 768 per screen 8 color display Full graphic capabilities Replaceable backlight Type Size Max of screens GRAPHIC CAPABILITIES Flash EPROM 128 500 screens Flash EPROM 128K 500 screens Flash EPROM 512K 2000 screens Flash EPROM 1 MB 2000 screens Freeform drawing Bitmap Tiling Bar graph Line trending Thumbwheel switch Text and numeric Real Time Clock Printer Port Communication Overall Dimensions ENVIRONMENTAL Host Link NT Link C200H Interface 275wx 192 x 710 mm 10 83w x 7 56 2 805 in Host Link NT Link C200H Interface 275 192u x 71D mm 10 83w x 7 56u x 2 800 in Host Link NT Link 275wx 192u x 710 mm 10 83wx 7 56H x 2 800 in Host Link NT Link 275w x 196 x 76 80 mm 10 83wx 7 72u x 3 020 in Ratings Approvals Accessories NEMA 4 UL CSA Backlight Chemical resistant cover Protective sheet C200H Interface NEMA 4 UL CSA Chemical resistant cover Protective sheet C200H Interface NEMA 4 UL CSA Chemical resistant cover Protective sheet NEMA 4 UL CSA Backlight Chemical resistant cover Protective sheet 143 COMPLEMENTARY PRODUCTS OPERATOR INTERFACE TERMINAL COMMUNICATIONS OPTIONS
102. d St through to the ending word E is shifted left in word units writing all zeros into the starting word Each bit within a single word of data Wd is shifted one bittothe left with zero written to bit 00 and bit 15 moving to CY Each bit within a single word of data Wd is shifted one bit to the right with zero written to bit 15 and bit 00 mov ing to CY e An instruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt k is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 106 PROGRAMMING PROGRAMMING INSTRUCTIONS DATA SHIFTING INSTRUCTIONS CONTINUED NAME MNEWONIC SYMBOL ROTATE LEFT Each bit within a single word of data Wd is moved one ROL 27 bit to the left with bit 15 moving to carry CY and CY moving to bit 00 ROTATE RIGHT Each bit within a single word of data Wd is moved one ROR 28 bit to the right with bit 00 moving to carry CY and CY moving to bit 15 15 ONE DIGIT SHIFT LEFT Shifts all data between the starting word St and end SLD 74 ing word E one digit four bits to the left writing zero into the rightmost digit of the starting word ON
103. derless terminal 40p and a Connector Cover Crimp type C500 CE402 Pressure welded terminal 40 C500 CE403 Solder terminal 40 and a Connector Cover Horizontal type C500 CE404 d Crimp style terminal 40p and a Connector Cover Horizontal type C500 CE405 136 U UL C CSA L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL CSA NK LLOYD and CE standards were met STANDARD PARTS MOUNTING RAIL AND MOUNTING ACCESSORIES ITEM DESCRIPTION PART NUMBER STANDARDS DIN Rail Mounting _ 1 set 2 included C200H DINO1 Bracket e DIN Rails Length 50 cm height 7 3 cm PFP 50N zzz Length 1 m height 7 3 cm PFP 100N Length 1 m height 16 mm PFP 100N2 ET 8777 a Note Order DIN Rails End Plates and Spacers in units of 10 each U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL 137 CSA NK LLOYD and CE standards were met 138 STANDARD PARTS SOFTWARE SYSMAC Support Software SSS ITEM DESCRIPTION PART NUMBER SYSMAC Support Software 3 5 2HD for IBM PC AT compatible C500 ZL3AT1 EV1 2 for C20 COOP COOK C120 C200H C200HS C200HE C200HG C200HX C500 C1000H C2000H 1 and CVM1 SYSWIN ITEM DESCRIPTION PART NUMBER GG K 3 5 2HD for IBM PC AT compatible SYSWINHL V3 0 or C120 COOH
104. e or Il or one type III PC card can be installed The system accepts SRAM FLASH and ATA cards PC File Operations C200HX HG HE memory contents may be written to memory cards as files using ladder diagram instructions File contents can be compared and searched and word data can be separated by commas in the file format so that commercially available spreadsheets may be used Ethernet Connection Using an Ethernet PCMCIA card data may be exchanged using Omron s FINS protocol via UDP IP le rto 28 722 NI Build Networks Easily with the Alpha s Built in Features Using built in Host Link function of the C200H Apha connect directly to operator interface terminals using a cable as an interface or use a One to One data links between alpha PLOs are just as easy to make When networking with a PC the TXD and RXD instructions can be used to carry out RS 232C communications from the PLC and the STUP instruction can be used to switch between Host Link and RS 232C communications SYSTEM COMPONENTS Open up Your Communications Possibilities in All Three Automation Network Levels DEVICE LEVEL NETWORKS The new C200HW DRM21 Module supports DeviceNet open multi vendor network communications DeviceNet makes it possible to connect devices that have a wide variety of parameters or data such as inverters or analog devices It also allows other DeviceNet products to be connected as well CONTROL LEVEL NETWORKS O
105. ecial Modules Communication CPU Modules Module Memory SELECT THE APPROPRIATE BACKPLANE FOR THE CPU RACK Cassette EXPANSION RACK AND SLAVE RACK EACH TYPE OF BACKPLANE IS A DIFFERENT MODEL For blackplane dimensions refer to the Backplanes subsection found later in this section To order refer to the specific information provided separately in the Standard Parts section of this catalog 1 NOTE 1 1 1 CPU Rack The CPU Rack is the master controller rack for the control sys tems and contains the system communications ports It may be expanded using Expansion Racks and Slave Racks A fully configured C200Ha CPU Rack includes a CPU Backplane Power Supply Module I O Modules Special Modules and Communication Modules as appropriate for the application A complete system may also include connecting cables and pro gramming software or hardware A total of two SYSMAC LINK or SYSMAC NET Link Modules can be mounted to the CPU if the C200HW COMO01 or C200HW COM04 E Communications Board is connected to the CPU Only two C200HS INTO01 Interrupt Input Modules can be mounted on a CPU Rack Expansion I O Racks Modules Special Modules Communication Modules cab eor twisted pair cable Power Supply Module Local Expansion Racks The configuration of an Expansion I O Rack includes a Power Supply Modu
106. ed only once each time the instruction executing condition is turned ON Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC Sends data of more than one word existing in series from the designated word to the words following the designated word When a constant is designated where the data is sent to or sent from the EM area is desig nated Sends data of more than one word existing in series from the designated word to the words following the designated word If the designated word is in an EM area the bank number can be specified Sends the designated word content for 5 words to the system setting area of designated RS 232 port Changes the current bank of the Expansion DM Switches the indirect execution area between DM and EM Current bank can be switched when changing to EM PROGRAMMING PROGRAMMING INSTRUCTIONS LOGIC INSTRUCTIONS NAME MINEMONIC SYMBOL LOGICAL AND ANDW 34 Logically ANDs two 16 bit input words I1 and 12 and ANDW 34 sets the bits in the result word R if the corresponding bits in the input words are both ON LOGICAL OR Logically ORs two 16 bit input words I1 and 12 and ORW 35 sets the bits in the result word R when one or both of the corresponding bits
107. er Supply that may be used to power Special I O Modules Sensors or other de vices eliminating the need for a separate Power Supply C200HW P Power Supply Modules Available SUPPLY VOLTAGE COMMENTS PART NUMBER 100 to 120 VAC C200HW PA204 200 to 240 VAC With 24 VDC service C200HW PA204S power supply 24 C200HWPD024 18 SYSTEM COMPONENTS Select the Appropriate Backplane for the CPU with its Modules When selecting Backplanes for the CPU the Expansion I O and the Slave Rack s each type of Backplane is a different model number To order refer to the specific information pro vided separately in the Standard Parts section of this catalog Dimensions CPU Backplane C200HW BC Unit mm inch 130 5 12 m pe 491 1928 Expansion Backplane C200HW BI Unit mm inch Deomes TR 175 6 89 189 7 44 C200HW BI031 5 slots 245 9 65 259 10 20 C200HW BI051 8 slots 350 13 78 364 14 33 C200HW BI081 420 16 54 434 17 09 C200HW BI101 BACKPLANES SPECIFICATIONS 19 20 SYSTEM COMPONENTS BACKPLANES SPECIFICATIONS Slave Rack Backplane C200H BC V2 Unit mm inch m
108. error check code and the data for the length of the communication message so the destination address can receive the communication message correctly The process can be defined with an END GOTO NEXT or ABORT that is executed right after each step is executed with or without any error A maximum of 15 types of expected reception messages can be set with a reception matrix Each of the expected reception messages can include data that determines the next process to be executed and the error processing command to be executed if there is a message reception error Note Refer to the Protocol Support Software Operation Manual W305 for details 94 PROGRAMMING PROGRAMMING SOFTWARE PROTOCOL SUPPORT SOFTWARE System Settings J 1 2 C200HW ZW3AT1 E Protocol Support Software Set communication conditions according to the application when using the protocol macro for communication The standard communication conditions are shown here C200HXHG HE No of start bits 1 Data length 7 bits Parity Even oo Standard measuring devices components and personal computers RS 232C No of stop bits 2 Baud rate 9 600 bps Asynchronous start stop synchronization communication Modem Temperature Visual Inspection
109. es C200Ha Communications Boards COM04 E 5 and 06 have a built in Protocol Macro capability IBM PC AT or providing seven Omron communications protocols The data trans Compatible C200HW ZW3AT1 E fer procedures may be modified with Omron s Protocol Support Protocol Support Software Software Communications sequences are executed from the lad The Protocol Macro software der program with the Protocol Macro Instruction PMCR is used to set or customize protocol macro data Features m The C200Ha Communications Boards COM04 E COMO5 E and COMO6 E with protocol macro capability built in offer these seven standard communications sequences FENNN Ba 1 Temperature Controller Sequence 5 ESL TK 100 1 and E5ZE 2 Intelligent Signal Processor Sequence K3TH K3TR and KSTC Bar Code Reader Sequence V500 and V520 Laser Micrometer Sequence 3Z4L Visual Inspection System Sequence F200 F300 and F350 ID Controller Sequence V600 Hayes AT Command Modem Sequence ME 1414BZ MD 24FB10V and MD 144FB5V Or use the Protocol Support Software to create Communications sequences other than those listed NONA SS Ed 59 LL Standard measuring devices C200HX HG HE C200HW COM04 E 05 E 06 E Commun
110. ex _ __ _ icem pee Renee eme DE 92 Documentation Need to document your program SYSWIN gives you lots of room for commenting addresses 30 characters networks and blocks of programs up to 32K per In addition managing your documentation is easy using the Address Symbol Editor With the Address Symbol editor you get all of our internal relays already documented as well as a summary of all addresses used in the program and documentation Simply select a new address for your program and choose from the documentation In addition you can sort your documentation by address or symbol Extensive Monitoring Tools SYSWIN programming software let s you monitor bit status specified I O status word content Data memory on line With the Data Display monitoring large areas of memory is made easy Different areas of memory can be monitored simultaneously as well as in different data formats such as hex decimal binary ASCII and floating point Powerful Cross Reference SYSWIN s address cross referencer is great tool for debugging your program With a simple point and click you can view all your addresses location and usage while also viewing ladder logic Then simply click on any address and your ladder logic automatically moves to the location of address PROGRAMMING PROGRAMMING SOFTWARE SYSWIN OR SSS 13i je oni ed
111. gram A user program is stored in the ladder program area If part of the UM is used as a fixed expansion DM area or I O comment area the capacity area of the ladder program area storing the user program will be reduced accordingly comment area comments are stored in the I O comment area The I O comments can be stored with a program The comments can be monitored without loading the comment just as with conventional comments Fixed expansion DM The default values of the Special Module Programmable Terminal the character string of the Programmable Terminal and operation data area are stored in the fixed expansion DM area By changing the I O monitor present value of the Programming Console or using the DM edit transfer operation of the Ladder Support Software the default values can be written to DM 7000 to DM 9999 System reserved The system reserved area is used by the system only area PLC Setup area The settings required for the operation of the PLC are stored in the PLC Setup area Normal DM area The user can freely use the normal DM as a data area for arithmetic operations If the Special I O Module is used DM 1000 to DM 2599 will be a Special Module default area DM 1000 to DM 2599 can be used as a normal DM if DM 7000 to DM 8599 are set as a Special Module default area with the PLC Setup DM 6000 to DM 6030 are used exclusively as an error log area Unlike the normal DM area nothing
112. he function groups of the MC Module are classified with the system setup menu and the itemized functions of the MC Module are classified with the main menus These are the main menus of the MC Support Software MC Program Edit Menu MC Parameter Edit Menu Position Data Edit Menu MC Monitoring Menu SYSTEM COMPONENTS SPECIAL I O MODULES DUAL AXIS MOTION CONTROL MODULE C200H MC221 lt 00H MC 1 gt ________ MC Program Edit 18C previous ND menu MC Program Edit Made Save programs L Load programs Clear programs D Delete MC programs T Transter Verity W Saveftransfer computer to MC U Transfer MC to Computer Load MC Program Edit Menu 200H MC221 ESC previous END menu Parameter Edit M Edit memory parameters Edit machine parameters Edit coord paramet Edit feedrate parameters Edit zone parameters Edit servo parameters Save parameters Load parameters Clear parameters Transfer Verity Save transfer Computer to Transfer MC to Computer Load K G 2 B 5 b D MC Parameter Edit Menu 53 54 SYSTEM COMPONENTS SPECIAL I O MODULES MOTION CONTROL MODULE Specifications PART NUMBER Number of I O words C200H MC221 20 2 slots External connecting devices IBM PC AT or compatible Teaching Box and MPG manual pulse generator Controlled driver Servodrivers that can ha
113. he trailing falling edge e Aninstruction marked with can be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e An instruction marked with gt lt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 100 PROGRAMMING PROGRAMMING INSTRUCTIONS DATA CONVERSION INSTRUCTIONS NAME MNEMONIC SYMBOL BCD TO BINARY BIN 23 Converts 4 digit BCD data in source word S into 16 bit binary data and outputs converted data to result word R BCD BIN x100 x160 x10 x16 102 162 103 163 DOUBLE BCD TO DOUBLE BINARY 58 BINARY TO BCD BCD 24 DOUBLE BINARY TO DOUBLE BCD BCDL 59 BINL 58 BCDL 59 Converts the BCD value of the two source words S starting word into binary and outputs the converted data to the two result words R starting word Converts binary data in source word S into BCD and outputs converted data to result word R Converts the binary value of the two source words S starting word into eight digits of BCD data and outputs the converted data to the two result words BIT COUNTER BCNT 67 K 67 Counts the number of
114. ically ORs the inverse of the designated bit with the OR NOT execution condition AND LOAD Logically ANDs the resultant execution conditions of the AND LD preceding logic blocks OR LOAD Logically ORs the resultant execution conditions of the ORLD preceding logic blocks OUTPUT Turns ON B for an ON execution condition turns OFF OUT B for an OFF execution condition OUTPUT NOT Turns OFF B for an ON execution condition turns ON OUT NOT B for an OFF execution condition SET Turns the operand bit OFF when the execution condi SET tion is ON and does not affect the status of the operand bit when the execution condition is OFF RESET Turns the operand bit ON when the execution condition RSET is ON and does not affect the status of the operand bit when the execution condition is OFF e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they be used e Aninstruction marked with gt K is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 99 PROGRAMMING PROGRAMMING INSTRUCTIONS BASIC INSTRUCTIONS CONTINUED NAME MNEMONIC COUNTER CNT REVERSIBLE COUNTER CNTR 12 TOTALIZING TIMER TTIM 87 HIGH
115. ications Board with protocol macro function RS 232C Visual Inspection a System Temperature Controller Bar code reader Intelligent Signal Processor 15 16 SYSTEM COMPONENTS COMMUNICATION BOARDS PROTOCOL MACRO System Configuration Examples RS 232C C200HW COMO5 E C200HX HG HE An RS 232C line connects the C200HW COMO5 E and device allowing the RS 232C line to be a maximum of 15 m RS 422 485 C200HW COMO6 E The C200HW COMO6 E connects to one or more devices through the RS 422 and RS 485 port provided the RS 422 or RS 485 line between the C200HW COMO6 E and the farthest device is a maximum of 500 m C200HX HG HE 15m RS 422 485 port A RS 232C port B ey RS 422 485 Temperature Controller Temperature Controller _ With an RS 422 and RS 485 communications function Temperature Controller Temperature Controller Temperature Controller 500m Simple communications sequence RS 2320 15m ns 235c 2 Device with 232 interface SYSTEM COMPONENTS MEMORY CASSETTES SPECIFICATIONS EEPROM or EPROM Memory Cassettes Each C200H CPU can accept a Memory Cassette to provide back up or downloading of programs and data EEPROM mod els allow the program to be downloaded to and from the CPU memory EP
116. in control panels 6 x 2 Ran S LIESS C200H ID215 DC input C200H ID501 TTL input Features e 8 quick response inputs available to receive short signals Easy cable connection to Omron s XW2B Terminal Blocks using XW2Z 1 Connecting Cable Refer to the Standard Parts section for detailed ordering information Selectable input response time LED indicator Provides a photocoupler for isolation Specifications PART NUMBER C200H ID215 C200H ID501 MODULE NAME DC INPUT MODULE TTL INPUT MODULE Input voltage and input current 24 VDC 10 15 5 VDC 10 4 1 mA 24 VDC 3 5 mA 5 VDC Operating voltages ON 14 4 VDC min ON 3 0 VDC min OFF 5 0 VDC max OFF 1 0 VDC max Output response times ON 2 5 1 5 ms selectable OFF 2 5 15 ms selectable Internal current consumption 130 mA max 5VDC w302 Note High density Modules are equipped with quick response functions and have Special I O functions When mounting these models to a SYSMAC BUS Slave the Remote Master must be the C200H RM001 PV1 or C200H 201 34 Circuit Configuration SYSTEM COMPONENTS SPECIAL I O MODULES HIGH DENSITY INPUT MODULE DC Input 10215 TTL Input 10501 1000 pF I to lt Oo T 5 e gt SynoJio Connect to either
117. ion distance up to 500 m max C200H B7A12 C200H B7A02 32 Input Points 32 Output Points C200H B7A21 C200H B7A22 16 Input and 32 Input and 16 Output Points 32 Output Points 26 SYSTEM COMPONENTS SPECIAL I O MODULES B7A INTERFACE MODULES System Configuration BZA input 32 pts output 32 pts BZA input 16 pts output 16 pts BZA output 32 pts B7A input 32 pts po mom Note Refer to the B7A Link Terminals Datasheet Q101 for more details 27 SYSTEM COMPONENTS SPECIAL MODULES B7A INTERFACE MODULE Performance Specifications PART NUMBER 200 7 C200H B7AO1 C200H B7A12 C200H B7A02 C200H B7A21 C200H B7A22 B7A INTERFACE MODULES GROUP 2 B7A INTERFACE MODULES points 16 points or 15 16 output points 32 input points or 32 output points 16 output points and 32 output points and points and 1 error 30 input points and 2 16 input points or 32 input points or input error inputs 15 input points 1 30 input points 2 error input error inputs Transmission distance 500 m max if power is supplied to the Standard Interface Module and B7A Link Terminal 500 m max using separate power supplies separately 100 m max using a common power supply 100 m max if power is supplied to the High speed Interface Module and B7A Link Terminal 100 m max using separate power supplies from a single power supply 50 m m
118. is Proportional band Integral reset time Derivative rate time Omron puts accurate heat cool control right in the rack to make advanced PID control with auto tuning directly accessible on the PLC rack For applications requiring tight process control such as plastic extruders Display and set parameters with the C200H DSC01 Data Setting Console Features For stable temperature control use advanced PID and an auto tuning feature ON OFF control can also be selected C200H DSCO01 Data Setting Console Dedicated Module available for each Temperature Sensor Two types of Temperature Control Module are available depending on the thermocouple or platinum resistance thermometer temperature sensor used e Comprehensive output specifications three types are available C200H TV 1 for transistor output C200H TV 2 for voltage output and C200H TV current output 3 for Two Heat Cool Control loops with a single module Heater burnout can be quickly detected a minimum current difference of 2 5 A and a heater burnout detection setting range of 0 1 to 49 9 A allows for the rapid correction Eight banks of data settings such as set point SP and alarm set values can be preset in eight data banks for easy selection Data Input and Display The C200H DSC01 Data Setting Console sold separately is used to input data and display process values PV and set v
119. isplay 7SEG format and then outputs the converted data Inputs data from an 8 input point x 8 output point matrix MTR and records that data in D to D 3 e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 110 PROGRAMMING PROGRAMMING INSTRUCTIONS SUBROUTINE INSTRUCTIONS NAME MNEMONIC SYMBOL FUNCTION SUBROUTINE ENTRY SBS 91 N Calls subroutine N Moves program operation to the SBS 91 specified subroutine SUBROUTINE DEFINE SBN 92 Marks the start of subroutine SBN 92 SUBROUTINE RETURN RET 93 Marks the end of a subroutine and returns control to the RET 93 main program MACRO MCRO 99 Calls and executes a subroutine replacing words N 99 INTERRUPT CONTROL Controls scheduled interrupts and interrupts from Inter INT 89 rupt Input Units sk 1 e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstructio
120. k FPD PID CONTROL PID control is performed according to the operand and PID PID parameters that are preset e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt x is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 105 PROGRAMMING PROGRAMMING INSTRUCTIONS DATA SHIFTING INSTRUCTIONS NAME MNEMONIC SHIFT REGISTER SFT 10 SFT 10 St E FUNCTION Creates a bit shift register for data from the starting word St through to the ending word E i eee Le REVERSIBLE SHIFT REGISTER SFTR 84 ASYNCHRONOUS SHIFT REG ISTER ASFT 17 WORD SHIFT WSFT 16 ARITHMETIC SHIFT LEFT ASL 25 ARITHMETIC SHIFT RIGHT ASR 26 Shifts bits in the specified words either left or right Starting St and ending words E must be specified 15 00 15 00 Creates and controls reversible non synchronous word shift register between St and E Exchanges the content of a word containing zero with the content of ei ther the preceding or following word depending on the shift direction The data in the words from the starting wor
121. k program management Program capacity Position data capacity The maximum number of programs differs according to the number of tasks e g 100 programs are con trolled if 1 task is used and 50 programs are controlled if 2 tasks are used The maximum number of program blocks varies with the number of tasks 800 program blocks are controlled if 1 tasks is used and 400 program blocks are controlled if 2 tasks are used 2 000 max when only 1 axis is used Number of registers 32 mainly used to specify position data numbers Sub program nesting Auxiliary function M code Internal current consumption Weight 5 levels max 0 to 999 0 65 A 0 85 A with Teaching Box connected at 5 VDC 0 2 A at 24 VDC 500 g max Manual W314 W315 W256 SYSTEM COMPONENTS SPECIAL I O MODULES MOTION CONTROL MODULE System Configuration C200HX HG HE HS S PLC MC Support Software IBM PC AT or compatible E LLIITITIT nr al 200 221 Reig ae MC Module Manual Pulse Generator MPG External input dedicated cable Teaching Console Analog Input Servodriver Terminal Block Conversion Unit 2 Axes CCW limit input 2 general eA purpose OW limit input inputs ET Origin proximity input Emergency stop input Servomotor 55 SYSTEM COMPONENTS SPECIAL I O MODULES POSITION CONTROL MODULE Position control
122. l The ON OFF data for the maximum of seven points can be set for one cam Data can be registered in one bank To facilitate easy set up changes during operation a maximum of eight banks is available for data setting The Data Setting Console allows easy monitoring of cam data settings present cam angles or resolver rpm To provide an optimum output use the adjustable operation function to make fine adjustments of the ON OFF data Data on operating conditions such as the present cam angle cam outputs for 48 points resolver rpm and resolver status can be constantly monitored from the C200HX HG HE side Using origin compensation the machine origin and the resolver origin can be easily matched The resolver rpm can be converted into an actual production quantity by using the scaling function Specifications PART NUMBER C200H CP114 Output points 48 points 16 external output points 32 internal output points External outputs NPN transistor open collector with photo coupler insulation Switching capacity 100 mA at 24 VDC Simultaneous ON points 8 points max Resolver cable length 100 m max Resolver response rpm 800 rpm max Resolver response speed 200 us at a sampling frequency of 5 kHz Resolver resolution 17 Origin compensation 1 or 359 The present angle needs to be compensated to 0 5 VDC 0 3 A max Supplied from the Backplane External power supply 24 VDC 10 _1
123. le an Expansion Backplane and ap propriate Modules Special Modules and Commu nication Modules The number of allowable Expansion Racks varies with CPU model Up to three Expansion I O Racks can be connected to the C200HX CPU54 E C200HX CPU64 E C200HG CPU53 E or C200HG CPU63 E Up to two Expansion Racks can be connected to any other CPU for the C200HX C200HG and C200HE Different types of Backplanes are necessary for the CPU Expansion I O Rack and the Slave Rack SYSTEM COMPONENTS SYSTEM OVERVIEW BASIC CONFIGURATION C200HX HG HE Slave Racks Backplane Modules and Special I O Modules Remote I O Slave Module Slave Racks To expand a system and minimize wiring costs you may connect a maximum of five Slave Racks per system The Configuration of a Slave Rack includes a Remote Slave Module a Backplane for the C200HX HG HE Slave Rack I O Modules and Special Modules To mount a High density I O Module to a Slave Rack use a C200H RM001 PV1 RM201 Note 200 001 Master Modules cannot be used Group 2 High density Modules Communications I O Modules and Interrupt Input Modules cannot be mounted in Slave Racks You can connect a Maximum of two Expansion Racks to Slave Racks using I O Connecting Cable Always count the Expansion Racks connected in this way against the maximum of five Slave Racks that can be connected S
124. les 200m 800m 656 ft 0 5 mile SYSMAC WAY with P modules 20m 100m 200m C series only 65 ft 328 ft 656 ft SYSMAC WAY with non P modules 200m 800m C series only 656 ft 0 5 mile SYSMAC NET 800 1000 A Part Number Summary of Fiber optic Cable and Connectors Refer to the Standard Parts section of this catalog for an inclusive list of Fiber optic Connectors and Fiber optic Cable in three basic types offering numerous selections within each type 90 ro rre 2872 00 EA 0 4 PROGRAMMING PROGRAMMING Programming Software SSS and SYSWIN Protocol Support Software Programming Peripherals and Cables Programming Instructions 94 97 99 91 PROGRAMMING PROGRAMMING SOFTWARE SYSWIN OR SSS Overview of Software Options System Information PLCS SUPPORTED 1 1 C200H C200HS C500 C1000H C2000H C200HE C200HG C200HX CVM1 EV Communications SYSMAC NET SYSMAC LINK HOST LINK Computer requirements 486DX2 50 C200Ha CPUs can be programmed using Omron s SYSWIN Programming Software SYSWIN is a Microsoft Windows based programming and documentation application SYSWIN provides you with an easy and intuitive graphical user interface designed for use with all of Omron s C and CV series PLCs SYSWIN also offers a comprehensive range of functions for the PLC programmer from program editing to full symbolic and network debugging
125. load 10 mA inductive load 40 mA 10 VAC Resistive load 100 mA inductive load 50 mA 10 VAC 100 mA 10 VAC 50 mA 24 VAC 100 mA 100 VAC 3 mA max 100 VAC 6 mA max 200 VAC 1 5 mA max 120 VAC 3 mA max 240 VAC 3 15A 270 mA max 10 mA max Relay Output C200H OC221 C200H OC222 see note 50 mA max C200H OC225 see note 10 mA max C200H OC223 C200H OC224 Triac Output 140 mA max C200H OA121 E 200 mA max C200H OA222V 180 mA max C200H OA223 C200H OA224 Transistor Output 12 to 48 VDC 10 15 24 VDC 10 15 1 A pt 3 A 8 pts 2 1 Alpt 5 2 A 8 pts Residual voltage 1 4 V max 0 8 A pt 2 4 A 8 pts Residual voltage 1 5 V max 5 to 24 VDC 0 3 A pt 10 mA 5 VDC 24 VDC 10 15 5 24 VDC 10 15 Note 0 3 Alpt 2A 12 pts 0 3 4 8 A 12 pts s 5 to 24 VDC 0 3 A pt 1 A pt 4 A 16 pts Residual voltage 1 4 V max 10 mA 5 VDC Residual voltage 0 8 V max 30 mA 12 to 48 VDC min 8A 30 mA 24 VDC min 150 mA 24 VDC min 140 mA max C200H OD411 C200H OD213 C200H OD214 5to 24 VDC 10 mA max C200H OD216 Do not exceed the load current of 8 A per common No more than 8 outputs can be turned ON simultaneously 25 mA 24 VDC min 160 mA max C200H OD211 8A 35 mA 24 180 mA max C200H OD212 VDC min
126. m RTD inputs Each module offers multiple ranges and a choice of Fahrenheit or Celsius scaling Features e Available for thermocouple types J and K or platinum RTD temperature sensors Selectable number of inputs Wide range of temperature settings 200 5001 200 5101 Specifications PART NUMBER 200 5001 C200H TS101 TYPE THERMOCOUPLE PLATINUM RESISTANCE THERMOMETER Temperature Thermocouples sensor J IC selectable JPt 100 0 Input points 4 points Unit max 1 2 or 4 points can be selected Converted data 1 FS 1 max Total precision 4 8 s max when 4 points Unit is set 2 4 s max when 2 points Unit is set 1 2 s max when 1 points Unit is set PLC fetch time Conversion cycle PLC1 cycle time 5 s max Insulation Between points Uninsulated Between input terminal and PLC signal Insulated with a photocoupler words required 10 Special I O area Current 450 mA max 5 VDC consumption Weight 400 g max Manual W124 42 SYSTEM COMPONENTS SPECIAL I O MODULES TEMPERATURE SENSOR MODULES System Configuration External Connections High density Temperature Sensor Modules Output Module E renti e
127. mron s SYSMAC Link and SYSMAC Net networks provide high speed real time data transfer SYSMAC Link s data link capacity has been increased from 918 words to 2 966 words INFORMATION LEVEL NETWORKS The C200HW PCS01 PCMCIA Module allows data exchange with CV Ethernet units PCs and workstations using Omron s FINS protocol via Ethernet UDP IP Connect to a Variety of Serial Devices The C200Ha CPU s can be equipped with one of six communication boards By installing the appropriate communication board the CPU can communicate with SYSMAC Link SYSMAC Net modules a PC Card module or serial devices Using the Protocol Macro Function built into the C200HW COM04 E C200HW COMO5 E or 20 06 communications boards communications sequences for one of seven types of installed Omron protocols may be used or customized for a modem operator interface bar code reader temperature controller or any kind of RS 232C RS 422 or RS 485 device ill SYSTEM COMPONENTS 72 9t OMRON BUILD YOUR OWN CONTROL AND DATA PROCESSING SYSTEM CPU RACK CPU Choose from 11 CPU models Ex S UAE 200HW B 1 200HW B 1 Separate CPU and power supply cux ir d une CPU and Expansion Backplanes CPU and power supply mount on a dedicated CPU backplanes i Local expansion may be done Xu with the new space saving EEPROM MEMOR
128. n marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt K is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 111 112 PROGRAMMING PROGRAMMING INSTRUCTIONS DATA COMPARISON INSTRUCTIONS NAME MNEMONIC COMPARE 20 SYMBOL FUNCTION Compares the data in two 4 digit hexadecimal words Cp1 and Cp2 and outputs result to the GR EQ or LE Flags SIGNED BINARY COMPARE CPS two 16 bit 4 digit signed binary values and outputs the result to the GR EQ and LE flags DOUBLE COMPARE CMPL 60 DOUBLE SIGNED BINARY COMPARE CPSL BLOCK COMPARE 68 TABLE COMPARE 85 Compares the 8 digit hexadecimal values in words and 1 with the values in So 1 So and indicates the result using the Greater Than Less Than and Equal Flags Compares two 32 bit 8 digit signed binary values and outputs the result to the GR EQ and LE flags Compares a 1 word binary value S with the 16 ranges given in the comparison table CB is the starting word of the comparison block If the value falls within any of the ranges the corresponding bits in the result word R will be set Lower limit CB CB 1 CB 2 CB 3 CB 4 CB 5 Upper limit Resul 1 0
129. nd one or more Remote Slave modules Both small and large rack style I O can be mixed in the same remote I O System Remote terminal blocks allow for distribution of 8 and 16 point blocks in a wired remote I O system Stand alone fiber optic modules allow distribution of 8 point blocks in Fiber optic Master Wired Master a fiber optic remote I O system Link modules allow connec 200 001 1 C200H RM201 tion of a PLC to a fiber optic remote system Special link adapters are available for extended distances and mixing media types Features High speed distribution with twisted pair wiring saving both wiring efforts and time or select fiber optic cable versions e Variety of I O styles and types in a given remote I O System RS 485 communications at 187 5 Kbps e Connect C200H I O C500 G7 remote I O terminals programmable terminals Note Remote Master Module cannot be used with a DeviceNet Master Module Available Remote I O Slaves MODULE WORDS MAX IN FIBER OPTIC SYSTEMS MAX IN WIRED SYSTEMS ALLOCATED Remote I O Slave Modules C200H Slave IR 050 to IR 099 5 any Expansion Racks connected to Slave Racks must be counted as one additional Slave Racks each C500 Slave 2 If C200H and C500 Slave Racks are both used under the same Master compute the total for Racks C200H Slaves counting each C500 Slave as two C200H Slaves Fiber optic Module IR 200 to IR
130. ndle analog inputs Control method Number of controlled axes Number of simultaneously con trolled axes PTP independent control Linear interpolation Control Positioning Circular interpolation Interrupt inching Speed control Control unit Minimum unit settings Units Max command value Acceleration Deceleration curve Acceleration Deceleration time Feed operations Rapid feed speed Interpolation feed speed Rapid feed override Interpolation feed override Jog feed override Number of tasks Task program Semi closed loop using incremental encoder speed command voltage output 2 axes max 2 axes max Execution by independent programs operation modes for each axis 2 axes max 2 axes max on a plane Inching on an axis with interrupt input to the axis Speed control of up to 2 axes From 1 to 1 000 000 ppc in single pulse increments after quadruplication if pulses are used as the unit of control 1 0 1 0 01 0 001 0 0001 the unit conversion function is not available mm inch degree pulse 39 999 999 to 39 999 999 Trapezoid or S curve 0 to 9 998 ms in 2 ms units can be set independently for acceleration and deceleration Example 36 86 m min Conditions Encoder resolution 2 048 p r Motor speed 4 500 r m Control unit 0 001 mm pulse Setting unit 0 1 Example 36 86 m min 0 to 100 0 to 199 0 to 100 2 max program execution units management Number of programs Tas
131. ns Board and Memory Cassette separately not provided with the CPU Protocol Macro Three C200Ha Communications Boards offer the Protocol Mac ro Instruction that controls data transfer with various commu nications devices and components equipped with RS 232C or RS 422 485 ports With the Protocol Macro Function built into the C200HW COMO04 200 5 and C200HW 06 Communications Boards communications se quences data transfer procedures may be modified with Om ron s Protocol Support Software Although seven Omron Communications sequences are built in you can use the Protocol Support Software to create other com munications sequences For more details refer to the Commu nication Board section that follows SYSTEM COMPONENTS CPU YOUR INTRODUCTION TO THE C200HX HG HE CPU LED Indicators SYSMAC C200HX Programmable Controller epued Memory cassette DIP switch Multifunctional Peripheral port RS 232C port Communications Board C200HW COMO6 E shown here Indicators INDICATOR ON THE CPU FUNCTION RUN green Lit when the PLC is operating normally ERR red Flashes if the PLC in operation detects any non fatal error The PLC will continue operating Lit if the PLC in operation detects any fatal error The PLC will stop operating After the PLC stops operating the RUN indicator will be off and all output signals of the Output Modules will be interrupted INH
132. nversion on the calculated value DATA SEARCH Searches the specified range of memory for the speci SRCH fied data Outputs the word address es of words in the range that contain the data FIND MAXIMUM Finds the maximum value in specified data area and MAX outputs that value to another word FIND MINIMUM Finds the minimum value in specified data area and out MIN puts that value to another word Computes the sum of the contents of the words in the specified range of memory MSB LSB Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt k is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 104 PROGRAMMING PROGRAMMING INSTRUCTIONS SPECIAL PROCESSING INSTRUCTIONS CONTINUED NAME MNEMONIC SYMBOL FRAME CHECKSUM Checks for errors in data transmitted by a FCS Host Link command MSB LSB 5 6 7 AVERAGE VALUE Adds the specified number of hexadecimal words and Q AVG computes the mean value Rounds off to 4 digits past the decimal point FAILURE POINT DETECTION Finds errors within an instruction bloc
133. o 20 to 5 V 0 to 5V 0 to 10 V inputs C200H PID01 U C selectable Voltage output 4 to 20 to 5 V 0 to 5V 0 to 10 V inputs 200 02 selectable Current output 4 to 20 mA 1 to 5 V O to 5 0 to 10 V inputs C200H PID03 selectable 1 axis Pulse output directly connects to servomotor C200H NC112 U C CE driver compatible with line driver speeds 1 to 250 000 pps 2 axis Pulse output speeds 1 to 250 000 pps 53 pts C200H NC211 U per axis 1 axis Pulse input counting speed 50 kcps 5 C200H CT001 V1 U C CE VDC 12 VDC 24 VDC Pulse input counting speed 75 kcps RS 422 200 002 line driver Pulse input counting speed 75 kcps RS 422 200 021 line driver 24 RAM and 24K byte EEPROM are built in C200H ASCO2 128 0 UL C NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL CSA NK LLOYD and CE standards were met STANDARD PARTS SPECIAL CONTINUED RFID Sensor Modules Microwave type V620 H series Data Carriers SRAM type for V600 H series V600 D EEPROM type for V600 H series V600 D P 60 messages max message length 32 48 or 64 s switchable C200H OVO001 Connecting Cable RS 232C C200H CN224 G language programmable 2 axis analog outputs C200H MC221 MC Support Software IBM PC AT or compatible CV500 ZN3AT1 E Connecting cable 3 3m 1 02 Teaching Box CVM1
134. on The quick response input function is available on input points number 08 to 15 on CN2 When set to machine No n 0 to 9 words 100 10n 1 can be used as input bits Input bits 08 to 15 of word 1n1 Machine No setting Switch 35 SYSTEM COMPONENTS SPECIAL I O MODULES HIGH DENSITY OUTPUT MODULE The High density Output Modules let you pack more output points into a single I O slot for greater space savings Treated as Special I O modules they do not use standard points Thus they increase the overall I O capacity In static high densi ty mode they provide 32 discrete output points In this mode the modules can also be used with Omron s Terminal Blocks reducing wiring between control panels as well as within control panels In dynamic multiplex mode the modules provide 128 dynamic output points In this mode they can be used with nu meric displays etc Features e Provide 32 outputs per module in static mode C200H OD215 e Easy cable connection to Omron s XW2B L Terminal Blocks 32 transistor output pts using XW2Z Connecting Cable Refer to the Standard C200H OD501 Parts section for detailed ordering information 32 TTL output pts Provide interface to numeric displays etc in dynamic mode Specifications PART NUMBER C200H OD215 C200H OD501 MODULE NAME TRANSISTOR OUTPUT No of outputs 32 Rated load voltage 5 to 24 VDC 10 15 5 VDC 10 Ma
135. on the front panel The built in speaker enables immediate message verifi cation Message length and sound quality are selectable Input Devices Computer e Microphone e Tape recorder Output Devices Computer e Printer Speaker Microphone jack enables live message broadcast Flexible message length Messages can be interrupted to start another message Messages can be recorded in phrase and word combination 200 001 formats Upload or download messages through the RS 232C port on the front panel Specifications Voice synthesis method Adaptive differential pulse coded modulation ADPCM Message Recording time 32 48 or 64 s switch selectable Capacity 60 max sentences and phrases Message input switch selectable MIC IN Microphone input Unbalanced dynamic microphone 600 Q LINE IN Tape input Input impedance 50 unbalanced Maximum input voltage 3 3 V SPEAKER Built in amplifier output 0 14 W 8 speaker OUT LINE OUT Message output switch selectable External amplifier output 600 Q unbalanced transformer output Maximum output voltage 0 5 V rms effective value Both balanced and unbalanced external amplifiers can be connected Built in monitor speaker Diameter 27 mm 0 1 W 8 Q Input frequency 32 second recordings 8 kHz 48 second recordings 5 3 kHz 64 second recordings 4 kHz Output frequency characteristics 32 second recordings 100 Hz to 3 2 kHz
136. oops enabling high speed PID control e Input noise reduction with digital filter mitigation of sudden input fluctuations makes the PID Control Module effective in quick response systems Three types of output specification versions are available C200H PIDO1 for transistor output C200H PIDO2 for voltage output and C200H PIDOS for current output Eight banks of data settings eight data values including set point SP and alarm set values can be preset in eight data banks for easy selection Data input and display using Data Setting Console to input data and display process values PV and set values SV Easy to read display can be panel mounted Data reading writing the user program of the C200HX HG HE allows reading or writing of various data Specifications Hysteresis 0 0 to 100 096 FS in units of 0 196 FS Proportional band 0 0 to 999 9 in units of 0 1 Integral reset time 0 to 9 999 s in units of 1 s Derivative rate time 0 to 9 999 s in units of 1 s Control period 1 to 99 s in units of 1 s Sampling period 100 ms Input shift range 999 to 9 999 decimal point position is designated by a parameter setting Internal current consumption 5 VDC 0 33 A max supplied from the Backplane External supply voltage 24 VDC 10 15 200 mA min Weight 360 g max Manual W241 48 SYSTEM COMPONENTS SPECIAL I O MODULES PID CONTROL MODULE System
137. or factory floor com munications in 1985 by introducing standard fiber optic inter faces for Remote I O and all Omron industrial communications networks Fiber optic communications offer distinct advantages over conventional wiring including electrical noise immunity and increased transmission distances Recent developments in fiber optic and communications technology have provided a variety of cost effective and easy to install solutions Simple field termination lower cable costs and a variety of fiber optic cable types allow the effective use of fiber optic communications in most industrial applications Omron offers a variety of standard direct connect fiber optic modules for fiber optic communications Two types of modules are available P suffix types are for use with APF HPCF and PCF Cable types Non P suffix types are for use with HPCF and PCF Cable types Both of these module types accept the fiber optic cable directly No adapter is needed All Plastic Fiber APF All Plastic Fiber is ideal for short transmission distances up to 20 meters in remote or Host Link communications Field termination requires no special tools or skills APF requires the APF use of P modules The connectors used with APF are the 3G5A2 connectors AN Oy 4 NN Hard Plastic clad Fiber HPCF Hard Plastic clad Fiber has a 200 micron core cable for maximum distances of up to 200 meters without repeaters It is available in
138. ory are built in the NT Series Terminals provide a variety of control options From the basic 4 line x 20 character text based NT11S to our graphic touch screen models including the slim NT20S with a depth of only 54 mm and the eight color NT620C our new line of termi nals can be relied on for clear dependable data presentation And with Omron s Host Link and NT Link communication methods fast response times between terminal and PLC are guaranteed Direct connection to the C200H backplane is also available on some models for an even faster response Combine this with Omron s NT Support Software and you get a powerful operator interface that s easy to read and quick to connect with screens that are simple to create Size Type Resolution Interface Touch cells FEATURES MEMORY 4 line x 20 character Backlit LCD 160 x 64 pixels Alphanumeric Large characters Contrast control Password protect screens 5 diagonal Backlit STN LCD 256 x 128 pixels Touch screen 72 per screen Slim profile Easy to configure screens Replaceable backlight 5 7 diagonal Bicolor backlit STN LCD 320 x 240 pixels Touch screen 192 per screen Bicolor display Full graphic capabilities Replaceable backlight 5 7 diagonal 8 color backlit STN LCD 320 x 240 pixels Touch screen 192 per screen 8 color display Full graphic capabilities Replaceable backlight Type Size Max of screens GRAPHIC CAPABILITIES Fl
139. oth axes Specifications PART NUMBERS C200H NC211 C200H NC112 Axes controlled 2 axes Module 1 axes Module Control system Automatic trapezoidal acceleration deceleration Position 8 388 607 to 8 388 606 pulses Data capacity 15 Speed adjustment rate 2 to 2 000 pps 1 ms Origin search Origin proximity None NO NC When provided H L level selection is available Weight 500 g max 400 g max Manual W166 W128 56 SYSTEM COMPONENTS SPECIAL I O MODULES POSITION CONTROL MODULE Connection Example Servo Motor for the Pulse train Input C200H NC211 Input Position Control Module d E AC Servo Driver AE C200HX HG HE AC Servo Driver XW2Z 2 Connecting Cable for the C200H NC211 3 AC Servomotor LI XW2B 40J6 2 Connector Terminal Conversion Unit for the C200H NC211 57 SYSTEM COMPONENTS SPECIAL I O MODULES HIGH SPEED COUNTER MODULE The high speed counter modules provide an interface for ap plications where the counting speed exceeds the PLC s proces sing speed Typical applications include frequency inputs rotary encoder interface position control cut to length and motion control Built in and front panel indicators on the module allow for faster throughput and easy visual monitoring of module status Interface signals include count inputs integral outputs and external resets Features Two
140. output pts C200H MD501 16 TTL input 16 TTL output pts Specifications MODULE NAME TTL INPUT OUTPUT MODULE The high density multiplex mixed Input Output modules let you pack I O points into a single I O slot for greater space sav ings Treated as Special I O modules they do not use standard points Thus they increase the overall I O capacity In static high density mode they provide 16 discrete input points and 16 discrete output points with selectable input response times of 2 5 ms or 15 ms For even shorter input signals 8 inputs can be designated as quick response inputs to receive selectable 1 ms or 4 ms signals In this mode the modules can also be used with Omron s Terminal Blocks reducing wiring between control panels as well as within control panels In dynamic multiplex input mode the modules provide 128 dynamic input points In this mode they can be used with keyboards thumbwheel switches etc Features Provide 16 inputs and 16 outputs per module in static mode 128 inputs in dynamic mode Easy cable connection to Omron s XW2B Terminal Blocks using XW2Z 1 Connecting Cable Refer to the Standard Parts section for detailed ordering information Selectable input response time e Up to 10 Special I O modules per PLC Provide interface to keyboards thumbwheel switches etc in dynamic mode DC INPUT TRANSISTOR OUTPUT MODULE PART NUMBER In
141. ple Pt resistance thermometer C200H DA002 C500 SU981 E 1 or J IC switchable 4 inputs 200 5001 K CA L Fe CuNi DIN standards 4 inputs 200 5002 Pt 100 0 4 inputs C200H TS101 Pt 100 4 inputs DIN and 1989 JIS standards C200H TS102 0 UL C L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL 127 CSA NK LLOYD and CE standards were met STANDARD PARTS SPECIAL CONTINUED Temperature Control Modules Thermocouple Transistor output 200 001 U C Voltage output 200 002 Current output 200 003 Pt resistance Transistor output C200H TC101 thermometer Voltage output C200H TC102 Current output C200H TC103 Heat Cool Thermocouple Transistor output 200 001 Temperature Control Modules Voltage output C200H TV002 Current output C200H TV003 Pt resistance Transistor output C200H TV101 thermometer Voltage output C200H TV102 Current output C200H TV103 Detects angles of rotation by means of a resolver and pro C200H CP114 vides ON and OFF outputs at specified angles A maximum of 48 cam outputs 16 external outputs and 32 internal outputs max imum are available ting Console Used to set and monitor data in Temperature Control Modules and C200H DSC01 Cam Positioner Modules Connecting Cables 2m C200H CN225 4m C200H CN425 PID Control Modules Transistor output 4 t
142. port Software allows a maximum of 1 000 communication sequences to be registered each having 16 steps max Each of the registered communication sequences include data for the transmission method link word monitor period and response advice method to be used with the registered communication sequence X ON and X OFF flow control RS and CS flow modem control delimiter control and the contention method are supported by the Protocol Support Software e Each of the steps can include data for the repetition number a communication command communication message reception matrix the next process to be executed and the error processing command to be executed if the step has an execution error Any destination address or communications data set with the Protocol Support Software can include variable N wildcard and word call settings Whenever a step is repeated the value of variable N in the step will increase by one Because of this a message can be transmitted to more than one address continuously or the table data stored in any word can be transmitted continuously The Protocol Support Software automatically allows transmission of any communication message with an error check code such as SUN or CRC and data for the length of the communication message At the destination address of the communication message the Protocol Support Software allows the checking of the communication message according to the
143. puts the result Multiplies the 4 digit BCD multiplicand and 4 digit BCD multiplier Mr and outputs the result to the speci fied result words and 1 DOUBLE BCD MULTIPLY MULL 56 MULL 56 Multiplies the 8 digit BCD multiplicand and 8 digit BCD multiplier and outputs the result aco e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they be used e Aninstruction marked with gt is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 108 PROGRAMMING PROGRAMMING INSTRUCTIONS BCD ARITHMETIC INSTRUCTIONS CONTINUED NAME MNEMONIC SYMBOL BCD DIVIDE Divides the 4 digit BCD dividend Dd by the 4 digit DIV 33 BCD divisor Dr and outputs the result to the specified result words R receives the quotient R 1 receives the remainder DOUBLE BCD DIVIDE DIVL Divides the 8 digit BCD dividend by an 8 digit BCD divi DIVL 57 sor and outputs the result SET CARRY i srcao Sets the Carry i e turns Q STC 40 CLEAR CARRY cica Clears the Carry Flag i e turns CY OFF CLC 41
144. puts No of inputs Input voltage and current Operating voltages Input response times Isolations Inputs per common Outputs No of outputs Rated load voltage Max load current Residual voltage Output response times Leakage current Outputs per common Fuse External connection Internal current consumption 5 VDC Manual C200H MD501 16 pts 5 VDC 10 3 5 mA 5 ON 3 0 V min OFF 1 0 V max ON OFF 2 5 ms 15 ms selectable Photocoupler 8 pts 16 pts 5 VDC 35 mA pt 280 mA 8 pts 0 4 V max ON 0 2 ms max OFF 0 3 ms max 0 1 mA max 8 pts Present replacement not possible Connector 180 mA max W302 C200H MD215 C200H MD115 24 VDC 1095 1596 4 1 mA 24 VDO ON 14 4 V min OFF 5 0 V max 12 VDC 1095 1595 4 1 mA typical 12 VDO ON 8 0 V min OFF 3 0 V max 5 to 24 VDC 100 mA pt 800 mA 8 pts 0 7 V max ON 0 2 ms max OFF 0 6 ms max 100 mA pt 800 mA 8 pts Note When mounting any of the above models to a Slave Rack the Remote I O Master must be the C200H RM001 PV1 or C200H RM201 SYSTEM COMPONENTS SPECIAL I O MODULES MIXED I O MODULE Circuit Configuration MD501 MD215 MD115 Sino Dynamic Input Mode Operation and Timing STBO With dynamic inputs data signals DATAO to DATA15 com CN1 A1 o D 4 B 9 bined with strobe signals STBO to 57815 to reduce wiring and LE
145. r compatible Connects to OA Networks using Ethernet Cards Production order Host computer Ethernet CV series PLC CV500 ETNO1 Ethernet Module Ethernet Set and PC Card Module Recommended Memory Cards MANUFACTURER PRODUCT SunDisk compatibles SDP5100A FLASH PACKER series IMCOOTFLKA FLASH Card Note does not guarantee the performance of the above memory cards although OMRON has confirmed that the above memory cards are suitable for the PC Card Module Recommended Ethernet Cards MANUFACTURER PRODUCT Kingston Technology KNE PCM T ODI SPEC3 Compatible 73 74 COMMUNICATIONS COMMUNICATIONS MODULES PC CARD MODULE Possible Configurations When Installing PC Card Modules Standard Mounting for PC Card Module C200HW CE011 Bus Connection Unit for 1 Module C200HE CPU32 E 42 E C200HG CPU33 E 43 E 53 E 63 E C200HX CPU34 E 44 E 54 E 64 E CPU C200HW PCU01 E PC C200HW COM01 04 E Card Module Communications Board C200HW PCS01 E Ethernet Set Mounting with the SYSMAC LINK Module C200HW CE012 Bus Connection Unit for 2 Modules C200HE CPU32 E 42 E C200HG CPU33 E 43 E 53 E 63 E C200HX CPU34 E 44 E 54 E 64 E CPU C200HW PCU01 E PC Card Module C200HW PCS01 E Ethernet Set C200HW SLK13 23 14 24 C200HW COM01 04 E SYSMAC LINK Communications Board Module
146. r which UL CSA NK LLOYD and CE standards were met Expansion Rack ITEM DESCRIPTION PART NUMBER STANDARDS Power Supply Modules 100 to 120 200 to 240 VAC STANDARD C200HW PA204 100 to 120 200 to 240 VAC with 24 VDC output terminals C200HW PA204S 24 VDC 3 slots C200HW PD024 C200HW BI031 5 slots C200HW BI051 8 slots C200HW BI081 10 slots C200HW BI0101 Connecting Cables Slave Rack Slave Racks Remote Slave Modules 30 cm The total length of the I O Connecting Cables used in a network must be 12 m maximum 100 to 120 200 to 240 VAC switchable C200H CN311 C200H CN711 200 221 200 521 24 VDC C200H CN131 C200H RTO001 P C200H RT002 P 100 to 120 200 to 240 VAC switchable C200H RT201 24 VDC C200H RT201 C C200H RT202 Backplanes 3 slots C200H BC031 V2 5 slots C200H BC081 V2 8 slots C200H BC051 V2 10 slots C200H BC101 V2 Blocks 1 qose Link Adapter Input Specify either 12 or 24 VDC Specify either 100 or 200 VAC Specify either 12 or 24 VDC Specify either 12 or 24 VDC converter 1 connector for RS 485 1 connector each for APF PCF et G71 IC16 971 0016 G7TC IA16 G7TC ID16 G7TC OC16 B500 AL007 P U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representatives for conditions
147. recorder 50 3 3 V max audio use External amplifier Speaker J A 65 SYSTEM COMPONENTS SPECIAL I O MODULES RFID SENSOR MODULE The RFID Modules provide a direct interface to Omron s V600 and V620 C200H RFID Sensor Read Write Heads The module acts as the controller for Read Write Heads that exchange data with data carriers using RF technology Applications include conveyor and pallet storage product labeling warehousing ap plications and more Up to 8 Kb of data can be stored ona single data carrier The interface modules provide a quick and easy interface to the production line PLC using ladder diagram programming 200 10 01 1 Features electromagnetic for short distances e Provide flexibility in handling individual workpieces pallets C200H IDS21 by reading product specifications can be read from ID data microwave for long distances carriers tags Allows up to date access information on inventory and material flow e System consists of an ID controller or SYSMAC C200H IDS Module Read Write R W heads and data carriers tags Three Read Write ranges available Direct monitoring from the C200H IDS Module with hand held programming console Specifications Communication control procedure Interactive Number of R W Heads antennas One per RFID Sensor Module connected Data Carrier DC 2K byte SRAM with replaceable battery 8K
148. rmocouple C200H TS001 TS002 TS101 TS102 p p Thermometer Input Er 5 80 Input 1 B 6 Input 1 i e Ug at m mr 65 ow Iu Input 2 7 63 3 C200HX HG HE 63 6 3 Ro 88 G79 1C Input 3 Connecting M7F p Input 3 Cable 1 to 1 Input 4 Input 4 Note A cold junction compensating circuit whose precision is adjusted together with the Module is provided be tween the B4 and B5 terminals of the C200H TS001 for thermocouple Temperature Ranges 200 5001 200 5101 Measuring Thermocouple Measuring Platinum Resistance thermometer element K CA Chromel Alumel J IC Iron Constantan element Pt 1002 Unit Unit 1 600 1 000 800 500 600 400 ment 500 ranges 400 F 1 p La NEN E de om A za aj A Sees i 900 oos NP ranges 200 i i 150 TERET B HN 100 B E 80 E oo E N HN T T T 50 HN E 20 1 50 oor cuo oco 300 a A a 200 150 i 7 7 7 100 80 t t t 50 0 1 1 1 Temp 00 01 02 05 06 07 08 03 04 09 10 11 2 digit BCD 1 1 1 1 1 1 1 1
149. rrupt currently executing interrupt logic Features C200HS INTO1 e Using input interrupts the Interrupt Input Module temporarily interrupts the main program to execute interrupt subroutines e High speed immediate or scheduled logic execution Provides sub scan response to field input signals Ladder instructions control and monitor interrupt inputs Specifications Rated Input Voltage 12 to 24 VDC 10 52 Input Current 10 mA typical 24 VDC ON Voltage 10 2 VDC min OFF Voltage 3 0 VDC max ON Response Time 0 2 ms max OFF Response Time 0 5 ms max No of Circuits 1 8 points common Internal Current Consumption 20 mA 5 VDC max Weight 200 g max Manual W302 Note The Interrupt Input Module must be mounted on the CPU Rack Only two Interrupt Input Modules can be mounted per CPU Rack Interrupt Input Operation The above application shows input bits IR 00400 through IR 00407 assigned to subroutines 00 to 07 For example when the input for IR 00400 goes ON normal program execution is interrupted and the subroutine between SBN 000 and RET is executed If required out puts can be refreshed immediately by programming the I O RE FRESH instruction within the subroutine Input IR 00400 SBN 000 IR 00401 SBN 001 IR 00402 SBN 002 IR 00407 SBN 007
150. rt and Communications Board None C200H compatible mode 10 ms C200H mode 1 ms The C200HS in any mode connected to the SYS MAC LINK Module or SYSMAC NET Link Module 10 ms 10 8 ms max 1 system Via the peripheral port only 10 ms is required by the C200HS in any mode 11 5 ms max 1 system SYSTEM COMPONENTS CPU SPECIFICATIONS CHARACTERISTICS User Memory Area The C200HX C200HG and C200HE have a User Memory UM area allocation function This function allows the use of the ladder pro gram area of the UM as a fixed expansion DM area and I O comment area The function is enabled with the SYSMAC Support Software SSS SYSWIN or the Programming Console Only SSS can be used to designate any part of the ladder program area as an I O com ment area i e the Programming Console cannot be used to designate any part of the ladder program area as an comment area C200HX HG HE Memory Area Structure e e 10 e e e iO e e ite e T N a a a a a a a a a N Data 6 144 d Fixed DM 918 rm mon by words i ormal Data Memory words Fixed System expansion yo Special Error PLC reserved DM area Ladder program area Module log Setup area 0 103 000 comment default area area area words area Possible ROM area Built in UM 32K words max Ladder pro
151. s value or take a preset value Defined by up to 4 end points Grade height at the end points must be either 0 or 1 0 or 4095 Resolution is 4095 by 4095 Only the horizontal position is set Height is fixed at 4095 Resolution is 4095 by 4095 words Peripheral device communications Processing time Self diagnostics Inputs 8 words max Each input is allocated one word 12 bits of the word are used so the range is 000 to FFF 0 to 4095 decimal Outputs Communications Synchronization Baud rate Transmission distance Interface Communications protocol Program check Data retained in a power interruption Internal current consumption Weight Manual 4 words max Each output is allocated one word 12 bits of the word are used so the range is 000 to FFF 0 to 4095 decimal Half duplex Start stop synchronization 300 600 1200 2400 4800 9600 or 19200 set on DIP switch 2 15 m RS 232C port Special procedure 1 N 6 ms max for Unit 3 to 4 times the cycle time for system A memory error will be generated if an error occurs during the program check Rules and membership functions are retained 5 VDC 0 3 A max Supplied from the Backplane 400 g max W208 51 52 SYSTEM COMPONENTS SPECIAL I O MODULES FUZZY LOGIC MODULE System Configuration Fuzzy Logic Module Analog Output Module Analog Input Module C200HX HG HE
152. sory computers and factory controllers in a seamless high speed high capacity network use Omron s fiber optic based SYSMAC NET communications network Twin fiber optic cables automatic loopback and a token ring configuration provide a reliable deterministic interface to a variety of information systems SYSMAC NET s fast 2 Mbps transmission speed and 2 Kb message size moves large amounts of data quickly Distributed Control Networks By more tightly integrating their control systems many manufacturers have been able to increase productivity and manufacturing flexibility Omron s SYSMAC LINK distributed control network provides a high speed 2 Mbps link for exchanging critical production data between supervisory computers and programmable controllers in real time The token bus peer to peer network uses noise resistant fiber optic or low cost co axial cable media for reliable deterministic communications A special data link feature provides an easy to set up shared memory system for even tighter integration between multiple controls and computers Operator Interface Terminals on Networks Omron s Host Link serial network provides an ideal interface for today s data hungry data acquisition and control software or local operator interface Multiple Operator Interface Terminals can be connected to a PLC using the Host Link module Drivers for this openly available protocol have been developed for all major third party operator in
153. ted out of ten modes such as an upper limit lower limit and upper lower limit The heater current is monitored by the high precision current transformer CT capable of detecting in 0 1 A units Through the use of heater burnout detection heater burnout can be quickly detected e Data input and process value monitoring using the Data Setting Console Specifications PART NUMBER 200 00 200 10 Current transformer detection current 0 1 to 49 9 A with a heater burnout detecting current difference of 2 5 A min indication accuracy 0 5 FS 1 digit max Input points no of loops Two points two loops each of which consists of a temperature sensor and CT Temperature control mode PID ON OFF selectable with a switch on the rear panel advanced PID with auto tuning Preset memory bank items 8 max Main set value alarm set value input shift range proportional band integral time derivative time sensitivity adjustment etc Setting Indication accuracy 0 5 of set designated value or 2 C whichever larger 1 0 5 of set designated value or 1 C whichever larger 1 digit max digit max Proportional band 0 0 to 999 9 C F in units of 0 1 C F Integral reset time 0 to 9 999 s in units of 1 s Derivative rate time 0 to 9 999 s in units of 1 s Control period 1 to 99 s in units of 1 s Sampling period 500 ms Input shift range 99 9
154. terface and control software packages and operator interface devices Device level Networking Omron offers several options for the networking to factory floor devices Omron s DeviceNet products are compatible with the DeviceNet specification and provide a variety of distributed I O solutions DeviceNet is an open communications protocol that allows several vendors products to exist on a single network giving the customer a wide variety of options to choose from Omron s SYSMAC Bus remote I O systems significantly lower wiring and maintenance costs The SYSMAC Bus remote connects CPUs and distant I O using low cost twisted pair wiring or fiber optic cables COMMUNICATIONS COMMUNICATIONS OVERVIEW PLANT INFORMATION SYSTEM C200HX HG HE Qu VU Bridge PLANTWIDE INFORMATION Ethernet SYSMAC m Os N m MMI computer C200H DISTRIBUTED CONTROL SYSMAC LINK rh C200HX HG HE CV1000 MMI computer CV1000 Master C200HX HG HE SYSMAC BUS Wired System DeviceNet System
155. the C200HS 0 7 ms C200HX HE CPU 2 1 ms C200HE CPU11 E C200HX HG HE CPU2L E 4L E 6L E All models except C200HE CPU11 E E and C200HG HX E CPU4 2 E C200HW COMO1 and C200HW COM04 E Communications Boards available for connection except the C200HE CPU11 E E 0 512 words DM 6144 to 1 000 words DM 1000 to DM 6655 DM 1999 0 to 3 000 words None DM 7000 to DM 9999 0 to 9 Modules per PLC 0 to 9 Modules per PLC 0 to 9 Modules per PLC 0 to 9 Modules per PLC 0 375 us 0 75 us 0 7 ms 2 8 to 3 5 ms models Incorporated by the Memory Module C200HS CPUSL E C200H CPU11 E 31 E Communications Board The Communications Board can be mounted to all CPUs except the C200HE CPU11 E The following are possible with the Communications Board Use of the SYSMAC LINK Module and SYSMAC NET Link Module expansion of up to 2 communications ports and use of a protocol macro function Interrupts SYSMAC LINK Interrupt Input Modules 2 16 points 1 8 points Interruption with Communica tions Board Possible Response time Service time Remote programming Influence on interrupt response performance Same as the C200HS 1 ms if the C200HW SLK 3 5 ms max 1 system Via the peripheral port RS 232C po
156. tion de vices Specifications PART NUMBER DESCRIPTION C200HW COMO1 CPU connection when using SYSMAC LINK or SYSMAC NET Link Communications Modules C200HW COMO2 One RS 232C port C200HW COM03 One RS 422 485 port C200HW COMO4 E CPU connection for the SYSMAC LINK Module or SYSMAC NET Link Module and an RS 232C port with a protocol macro function C200HW COMO5 E Two RS 232C ports with a protocol macro function C200HW COMO6 E One RS 422 485 port and one RS 232C port with a protocol macro function Communications Board Indicators canine FUNCTION Board not Hardware error ready for use Setting error System setting or protocol data error Board ready Normal operation for use Communi Port B is in use for cating communication Port A is in use for communication INDICATOR STATUS Not lit Flashes Flashes Orange SYSTEM COMPONENTS COMMUNICATION BOARDS PROTOCOL MACRO The Protocol Macro instruction permits easy interfacing of C200Ha CPUS with peripheral devices In cases where ASCII BASIC Mod ules have been used to interface with peripheral devices the Proto col Macro instruction now offers an extremely automated method The Protocol Macro instruction is a communications protocol that controls data transfer using various devices and components equipped with RS 232C or RS 422 485 ports thus replacing ASCII BASIC Modules and the difficult associated programming procedur
157. tions using the SEND and RECV instructions up to 256 words of data can be sent or received Communications Board for any node in the network C200HW COMO01 C200HW COM04 E w RS 232C port Remote programming or monitoring using the SYSMAC Support Software Programs can be transferred to any SYSMAC Module within the network and various monitoring operations can be performed for that Module Built in LSI exclusively for communications The built in LSI allows setting of the communication time period between SYSMAC Modules The control station is automatically switched when any trouble occurs in the data link control station assuring a highly reliable data link system Bus Connection Unit 200 001 for 1 Module C200HW CE002 for 2 Modules Optional Power Supply Module The SYSMAC Link Modules are designed to receive back up power supply from the Optional Power Supply Module Should any failure of the SYSMAC Link Module occur the node bypass function will activate to prevent shutdown of the entire network Note Mount the SYSMAC LINK Module to the left of the CPU 200 503 The SYSMAC LINK Module cannot be used with the Optional Power Supply Module C200HE CPU11 E 78 COMMUNICATIONS COMMUNICATIONS MODULES SYSMAC LINK MODULES Specifications C200HW SLK23 24 COAXIAL C200HW SLK13 14 FIBER OPTIC Transmission media Coaxial cable 5C 2V Hard plastic clad quartz optical fiber
158. ug in modules allow easy maintenance There are five styles of discrete modules in the C200H family The profiles of each are shown here Each module in the following pages is cross referenced to the module style Modules include the appropriate connectors 222 Connector Connector Connector Style A Style B Style C Features e Versatile high density configuration options minimize rack space and wiring time Replaceable relays and solid state plug in modules mean easy maintenance Connector Connector Style D Style E Discrete I O Modules Varying Connector Types 22 Input Module Specifications TYPE NO OF INPUTS PER INPUTS COMMON 10 15 DC Input 8 pts 8 pts 12 to 24 VDC 10 15 16 pts 16 pts 24 VDC 10 15 8 pts 8 pts 12 to 24 VAC DC 10 15 24 VAC DC 10 15 INPUT VOLTAGE AC DC Input Note 1 INPUT CURRENT 10 mA 100 VAC 10 mA 200 VAC All models feature photocoupler isolation and LED indicator SYSTEM COMPONENTS OPERATING VOLTAGE DISCRETE I O MODULES INPUT MODULE SPECIFICATIONS INPUT RESPONSE TIME MODULE PART NUMBER STYLE 55 ms C200H IA121 max 200 122 200 1 221 _____ 200 222 MN MN 1 5 ms max 2 Each Discrete I O Module has a removable terminal block See the above STYLE column for a reference to the module st
159. under which UL 125 CSA NK LLOYD and CE standards were m PARTS EXPANSION STANDARD PARTS O MODULES Input Modules AC Input Modules DESCRIPTION 100 to 120 VAC 100 to 120 VAC 200 to 240 VAC PART NUMBER C200H IA121 C200H 1A122 C200H 1A221 200 to 240 VAC C200H 1A222 STANDARDS DC Input Modules 12 to 24 VDC C200H ID211 24 VDC C200H ID212 AC DC Input Modules 12 to 24 VAC DC C200H IM211 24 VAC DC C200H IM212 Interrupt Input Module see note Relay Output Modules Triac Output Modules Transistor Output Modules Analog Timer Module 12 to 24 VDC 2 A 250 VAC 24 VDC for resistive load 2 A 250 VAC 24 VDC for resistive load 2 A 250 VAC 24 VDC for resistive load Independent commons 2 A 250 VAC 24 VDC for resistive load Independent commons 2 A 250 VAC 24 VDC for resistive load see note 120 VAC 1 A 200 VAC 0 3 A 200 VAC 1A 12 to 48 VDC 0 3 A 24 VDC 0 3 A 24 VDC see note 2 1 A 24 VDC 0 8 A 24 VDC source type PNP w load short protection 0 3 A 5 to 24 VDC source type PNP C200HS INTO1 C200H OC221 C200H OC222 C200H OC223 C200H OC224 C200H OC225 C200H OA121 E C200H OA223 C200H OA222V C200H OD411 C200H OD211 C200H OD212 C200H OD213 C200H OD214 C200H OD216 0 3 A 5 to 24 VDC source type PNP C200H OD217 U C N L CE CE U L CE 4 timers
160. uts the result to the GR EQ ZCPL and LE flags e Aninstruction marked with be used as a differentiated instruction that will be executed only once each time the instruction executing condition is turned ON e Aninstruction marked with is an expansion instruction These instructions must be assigned function codes before they can be used e Aninstruction marked with gt K is an expansion instruction The assigned function code is the default for the C200HX HG HE PLC 113 PROGRAMMING PROGRAMMING INSTRUCTIONS DATA TRANSFER INSTRUCTIONS NAME MNEMONIC MOVE MOV 21 SYMBOL FUNCTION Transfers data from source word S to destination word D MOVE NOT MVN 22 Transfers the inverse of the data in the source word S to destination word D BLOCK TRANSFER XFER 70 BLOCK SET BSET 71 MOVE BIT MOVB 82 TRANSFER BITS XFRB 62 x XFER 70 Moves the content of consecutive source words S gives the address of the starting source word to con secutive destination words D is the starting destination word Copies the content of one word or constant S to sever al consecutive words from the starting word St through to the ending word E 5 St 4 E Transfers the designated bit of the source word or con stant S to the designated bit of the destination word D S D Copies the
161. ves for conditions under which UL 133 CSA NK LLOYD and CE standards were met STANDARD PARTS LINK ADAPTERS ITEM DESCRIPTION PART NUMBER STANDARDS Link Adapters 3 RS 422 connectors 3G2A9 AL001 3 fiber optic connectors APF PCF 3G2A9 AL002 PE 3 fiber optic connectors PCF 3G2A9 AL002 E 1 connector for RS 232C 2 for RS 422 3G2A9 AL003 1 connector each for APF PCF RS 422 and RS 232C 3G2A9 AL004 PE 1 connector each for PCF RS 422 and RS 232C 3G2A9 AL004 E 1 connector each for APF PCF and APF 3G2A9 AL005 PE 1 connector each for PCF and AGF 3G2A9 AL005 E 1 connector for APF PCF 2 for AGF 3G2A9 AL006 PE 1 connector for PCF 2 for AGF 3G2A9 AL006 E O E converter 1 connector for RS 485 1 connector each for B500 AL007 P APF PCF Used for on line removal of SYSMAC NET Link Units from B700 AL001 the SYSMAC NET Link System SYSMAC NET Fiber optic Link Adapter 3 connectors for APF PCF 134 U UL C CSA N NK L LLOYD CE EC Directives See OMRON sales representatives for conditions under which UL CSA NK LLOYD and CE standards were met STANDARD PARTS PROGRAMMING DEVICES PART NUMBER STANDARDS One of the following connection cables is required for lad der programming Programming Console Used to attach Hand held Programming Console to a C200H ATTO1 Mounting Bracket panel Connecting Cables Programming Console C200HS CN222 Programming Console For C200H PRO27 E Hand held aem C200H CN22
162. vings These modules increase the overall I O capacity while not using stan dard I O points They provide 32 or 64 discrete output points The modules can be used with Omron s Terminal Blocks and Cables reducing wring between control panels as well as with in control panels Features Easycable connection to Omron s XW2B using XW2Z Terminal Blocks Connecting Cable Refer to the Standard Parts section for detailed ordering information e Up to ten 64 point modules or 32 point modules per PLC Specifications PART NUMBER C200H OD218 C200H OD219 32 points 64 points Number of outputs Max switching capacity 16 mA at 4 5 V to 100 mA at 26 4 V Leakage current 0 1 mA max Residual voltage 0 8 V max Input ON delay 0 1 ms max Input OFF delay 0 4 ms max LED Output indicator External connections Connector Number of circuits 32 points with one common 64 points with two commons Fuse see note 3 5 A one common External power supply 110 mA 3 4 mA per ON pt min at 5 to 24 VDC 10 220 mA 3 4 mA per pt min at 5 to 24 VDC 10 Internal power 180 mA max at 5 VDC 260 mA max at 5 VDC consumption Manual W302 Note The fuse is not user replaceable Circuit Configuration 00218 00219 iim 0
163. with any electrical or electronic components circuits systems assemblies or any other materials or substances or environments The foregoing warning is the only warranty which Omron Electronics Inc provides with respect to the products listed herein No other warranties expressed implied or statutory shall apply whether as to merchantability fitness for a particular purpose description or otherwise Limitation of Liability Notwithstanding any other statement herein Omron Electronics Inc its contractors and suppliers shall not be liable for any special indirect incidental or consequential damages The remedies of the purchaser set forth herein are exclusive where so stated and the total cumulative liability of Omron Electronics Inc its contractors and suppliers with respect to this contract or anything done in connection therewith shall not exceed replacement price reimbursement as to the product on which such liability is based 2200 0 SYSTEM COMPONENTS SYSTEM COMPONENTS System Overview Introduction 2 Overview 6 PLC System specifications 8 CPU Features 9 Selection Guide 10 Specifications and Characteristics 11 Communication Boards 14 Protocol Macro Function 15 Memory Cassettes 17 Power Supply Modules 18 Backplanes 19 Connecting I O Cables 21 Discrete I O Modules 22 Special I O Modules 26 SYSTEM COMPONENTS 72 99i 6 The New C200Hc Series Powerful Mid Sized M
164. x load current 16 mA at 4 5 V to 35 mA pt 280 mA 8 pts 100 mA at 26 4 V pt 1 12 A 32 pts 800 mA 8 pts 3 2 A 32 pts Outputs per common 8 pts 36 Output response times ON 0 2 ms max ON 0 2 ms max OFF 0 6 ms max OFF 0 3 ms max External connection Residual voltage connector 0 7 V max Leakage current External power supply 0 1 mA max 90 mA 5 to 24 VDC min 39 mA 5 VDC min Internal power consumption 220 mA max Manual W302 Note When mounting these models to a Slave Rack the Remote Master must be the C200H RMO001 PV1 or C200H RM201 SYSTEM COMPONENTS SPECIAL I O MODULES HIGH DENSITY OUTPUT MODULE Dynamic Output Mode for Digital Displays Circuit Configuration With dynamic outputs data signals DATAO to DATA15 are Transistor Output OD215 TTL Output OD501 combined with strobe signals STBO to STB15 to reduce 5 B wiring and greatly increase output capacity The output OUT device must be able to receive dynamic signals OA 00 BZA 4001 L 5 Position Control Module ERN 2 C200H NC111 NC112 8 Wat vs Fuse T Common R1 V OD501 47 5 VDC 00215 None 5 to 24 VDC C200HX HG HE M7F Servomotor Servodriver 37 38 SYSTEM COMPONENTS SPECIAL I O MODULES MIXED I O MODULE C200H MD215 MD115 16 DC input 16 transistor
165. yle connector type and refer to the accom panying drawing and chart for specific connector details Input Module Circuit Configuration AC Input 14121 14122 14221 1 222 IN Cis ILA 5 gt 5 IW i gt m com e w c o Ry Ro V 1 121 14122 330 0 0 33uF 4700 100to 120 1 221 680kQ 0 5 8200 20010 240 1 222 680kO 0 15uF 6800 20010 240 DC Input ID211 ID212 jeuJeju R 0211 2 0212 V DC 12 to 24 24 AC DC Input IM211 IM212 SynoJio R V 211 2kQ 1210 24 VAC DC 212 3kQ 24 VAC DC 23 24 SYSTEM COMPONENTS DISCRETE I O MODULES OUTPUT MODULE SPECIFICATIONS Output Module Specifications Rated load voltage Max load current Min switching capacity Output response times Leakage current Outputs per common External power supply Internal power consumption VDC Part number Relay Output 250 VAC cos 1 250 VAC cos 0 4 Triac Output 8 pts 120 VAC 1 A pt 4 8 pts 12 pts 250 50 60 2 Transistor Output 2 8 A 8 pts 2 8 A 12 pts 2 A pt 8 A 16 pts 2 10 A 5 pts 2 pts 16 A 8 pts 0 3 2 A 12 pts 1 2 A pt 4 8 pts 0 5 Alpt 2 12 pts 10 mA 5 VDC Resistive

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