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2009 Charisma & Europa Owners Handbook

1. 71 G 37 Gas HOSES e i 37 Gas safety 38 Generator guidelines 52 Glossary amp 12 re amare 76 H Habitation Relay cceiccccccstcccssscscedeszescccsesescceenenects 48 Hand 9 2 eee eee cee 102 Handbrake Lever With Gas 114 Heki 2 roof light 2 91 Hobs grills 75 J Jacking 6 2 26 119 Jockey 6 119 L LOAN PARE 102 Loading and distribution of weight in the caravan 15 Loadings on Coupling Heads Overrun Assemblies and 101 Mains electrical equipment power CONSUMPTION 230 41 Maintenance 95 Measurement of 12 Microwave OVEN 78 Mini Heki 92 DONS 23 Modifications DIY 96 Motoring 129 Motorway
2. b REGULATOR ISOLATOR VALVE TEST POINT OVEN GREEN BBQ POINT MODEL SPECIFIC WATER HEATER RED SPACE HEATER WHITE THE ABOVE SCHEMATIC IS ONLY A REPRESENTATION APPLIANCES MAY VARY TO THOSE FITTED TO YOUR VEHICLE FRIDGE BLUE 36 GAS GENERAL INFORMATION Gas Bottles Bottled Liquified Petroleum Gas LPG is the most convenient portable source of fuel for your caravan Make sure that heating and cooking appliances and the gas cylinders are switched off before you move the caravan Regularly check flexible gas hose joints and connections for tightness Finally make sure that each gas appliance is working efficiently to the recommendations of the appliance manufacturers Only use gas bottle cylinders that are located within their dedicated position within the front gas bottle housing never extend hose hose lengths must not exceed 400mm Regulator Your caravan is supplied with a wall mounted gas regulator plumbed inside the gas bottle compartment The regulator and all appliances work at a harmonised 30mb pressure which work with Butane and Propane gas Pressure regulation system in this vehicle has a fixed working pressure of 30 mbar with a flow rate of 1 5 kg h and complies with
3. 60 TED Tal cosa i ee ee ware eres ena ee we E 62 Truma Ultraheat additional electric heating 63 Thetford absorber refrigerators 66 Glen Dimplex hobs grills and ovens 75 Sharp R209 microwave oven 78 Thetford C250 CWE cassette 81 Caravans with external barbeque point 85 Caravans with TV inlet in battery 86 Supplier fitted supplied entertainment equipment 87 Status 530 directional TV and FM radio antenna 88 SBCOGING verdes ENUEN eee eee ee ee wee ee 88 Rastrollo blinds 7 cee ees 90 DOOMsCIOGnh tcc ive eae ee ee eee ee eee ews 91 51610 GIS ee ee ee ee ee ee ee 91 WINGOWS 91 Heki 2 roof light Seitz 2 00 ce ees 91 Mini Heki rooflight bs be a eee ee 92 The Omnivent 12V 92 Care of laminate tops tables furniture and doors 93 DOOS 93 TADICS 93 Table Storage
4. 96 Caravan handling 24 Caravan 98 Caravan TEENS 10 Caravan towing COE 10 Care of laminate tops tables furniture and doors 93 Change Of ownership 130 Changing 25 9 29 Coupling Up Euro Overrun Devices 114 Customer Care 128 DetrosStiNg 70 DOOS riere 93 91 Draining the water 58 E Electrical Operating Instructions 59 Electric 76 Electricity 40 45 Entertainment 87 PSCADS 29 External barbeque 85 Fault e rne 121 PUPS E E EEEE 28 Fire 2 29 Fitted 55 FIXING Of AWNINGS 94 Fridge
5. he es 100 Operating instructions for AKS 3004 106 Troubleshooting amp fault finding 116 AccessorieS ee ee ee ee 119 MODIFICATIONS DIY WORK Owners need to be aware that carrying out DIY modifications to your caravan may in certain instances invalidate the warranty cover and could also affect the safety and structure of the caravan WD40 is not recommended for external internal use WD40 attacks paintwork and sealants If a lubricant is required for Interior hinges Sliding door tracks Bottle box hinges Exterior door hinges Plastic tracking etc We recommend Ambersil 40 this is readily available from most DIY Automotive retailers including Halfords Before carrying out any DIY work within the warranty period 3 5 years please check with your nearest Swift Group dealer or contact Supercare customer services on 01482 875740 for advice CARAVAN EXTERIOR Aluminium Panels The stove enamelled paintwork is very durable and easy to clean owing to the high gloss properties 96 Plastic Panels GRP ABS These are used for front and rear panels and in some cases for the roof Cleaning For both aluminium panels and plastic panels 1 Wash the caravan regularly with mild detergent Rinse with cold water and leather off 2 For better protection a similar coloured good quality car wax may be applied For
6. 94 FITTED 12 94 EQ U FIXING OF AWNINGS 94 The instructions covering fitted equipment to your caravan were correct at the time of going to print Owners handbooks are updated annually and we take great care to try and ensure their accuracy However the Swift Group Limited cannot accept responsibility for any changes that may be made in specification or operating instructions to the equipment described in this section after the time of going to press Every care is taken to ensure that the information provided in this handbook is correct and easy to understand Separate manufacturers leaflets on many of the components are also included in the Owner s Pack provided with this caravan and we recommend that you compare the instructions in the handbook with the component manufacturers literature to ensure the information provided is as accurate as possible you are in any doubt as how to operate the equipment in your caravan please contact the component manufacturer s service department on the telephone number shown on their component leaflet If you remain in any doubt please contact the Swift Group Supercare customer care service department on 01482 875740 Equipment Specification For details on type of equipment fitted in your caravan please refer to the Sales Brochure or Dealer IMPORTANT To maximise the use and life
7. 24 Moving E 23 190 Control 46 O Omnivent 12V 92 Operating instructions for AKS 3004 106 OVEN eae E ene eer 76 Overseas 41 128 Petrol DieSel FUMES 30 Preparing for the road 15 Pre tow checklist and hitch up for AKS 3004 19 R Reading lamp 94 Regulator 37 Repair 128 132 23 Road Wheels aiia 119 91 5 Safety 27 Sanitizing 34 30 Service Brake 102 31 Servicing and care of hot dip galvanised 115 Shock ADSOMDGNS 119 Smoke 28 Solar panel Connection point 52 Spares and after sales
8. EEEa E ERE 18 Tyre maintenance 17 U Uncoupling All 114 Useful information 127 Useful memory aid 14 V Ventilation a E ERER 29 W ei 1 Water aE OEE EEE REAREA 32 Water system 33 What to do if you require ASSISTANCE 5 91 WinteriSation StOrage 99 Wiring of connecting cable and Caravan MAINS 42
9. Use protective clothing and glasses when handling a leaking battery and avoid direct contact to the skin eyes and respiratory organ Should a battery leakage occur please act according to the instructions supplied by the manufacturer of the battery Act with caution as caustic substances are present in the battery Always remove the battery and the power cable before carrying out any maintenance of the product Before removing the clamps switch off all appliances No smoking is allowed in the area of the Battery Box 3 Use a soft cloth or sponge and a non acid abrasive detergent when cleaning the Battery Box and Soft Tray 4 check if any acid is present in the Soft Tray simply press it softly A strong smell from the Soft Tray may also indicate spilled acid The battery can be filled again with acid collected from the Soft Tray Always treat spilled battery acid as hazardous waste Dispose of spilled battery acid according to the local and national regulations It is often possible to dispose of acid at petrol stations Before the camping season or extensive travelling check the Soft Tray for faults and replace if necessary The cleaning of the Battery Box and Soft Tray should only be done after all power sources have been switched off in order to prevent a hazardous situations Thetford warranty The Thetford Battery Box is warranted to the original purchaser for 3 years from the date of p
10. Warranty and guarantee Cover 2 6 year body shell integrity guarantee Guarantee 2 year SuperSure manufacturer s warranty Warranty 2 General terms and Conditions 3 What to do if you require assistance 5 Touring caravans annual service inspection record 6 Annual service inspection record stampS 7 All the illustrations and descriptive matter in this handbook are intended to give a general idea of the caravan Changing market and supply situations and our policy of continuous product development may prevent us from maintaining the exact specifications detailed in this handbook We therefore reserve the right to alter specifications as materials and conditions demand Dealers are not agents of Swift Group Limited the manufacturer of Swift Group caravans and have absolutely no authority to bind the manufacturer by any express or implied undertaking or representation WARRANTY AND GUARANTEE COVER All Swift Group caravans have a 6 year body shell integrity guarantee and a 3 year SuperSure manufacturer s warranty from the date of purchase or hire purchase which are subject to a chargeable annual service inspection and moisture survey Annual Service being carried out at an authorised Swift Group Service Centre Original VAT invoices must b
11. Switching on the refrigerator control panel recommended to clean the inside of the refrigerator before you switch it on e Let the refrigerator cool for at least eight hours before you place food in it for the first time Switching on the refrigerator A Main switch on off B Mode selection switch C cooling level selection switch D Function LED E LCD display 1 Open the valve of the gas bottle 2 Open the taps of the gas supply 3 Press main switch A The function LED will turn blue and all symbols on the LCD display will light up Use the mode selection switch to select the power supply that you want The LCD display will show the option you have selected Set the desired refrigerating cooling level by means of the cooling level selection switch C The LCD display will show the cooling level setting you have selected Use the main switch to switch the refrigerator on and off The function LED will turn blue The display LCD shows the most recent settings After 10 seconds the LCD display s backlight will go out The function LED remains blue Press the mode selector switch and the LCD display backlight will show the setting for 10 seconds Pressing the mode selector switch successive times takes you through the menu in the following sequence Manual DC 12V manual gas manual mains voltage 230V Use the cooling level selector switch to control the temperature of the refrigerat
12. The AL KO rubber suspension is designed and developed to suit all types of road conditions and is maintenance free Three rubber elements are contained within a hexagonal axle tube These provide suspension and have inherent damping characteristics Only the hubs and wheel brakes require attention see axle section Loadings on Coupling Heads Overrun Assemblies and Axles The permitted nose weights of the coupling head stabiliser overrun assembly and drawbars must never exceed the lowest value stamped on the assemblies 1012 AL KO KOBER Limited SOUTHAM CV47 OAL Order CHA402248 Qty Cust Swift Group Lid Caravans Date 3 05 8850 10 Over 25 Rated Over 25 kph 400 402248 10 1 2 Capacity 1000 Fig 1 The maximum axle loading is that stamped on the plate Fig 1 example axle plate located in the centre of the axle facing rearwards Do not attempt to remove as this will void the plate The third line down marked Capacity is the maximum permitted axle loading and must not be exceeded The caravan manufacturer may have stated a lower maximum loading weight on the plate fitted adjacent to the entrance door this then becomes the maximum permitted load and 101 must not exceeded We recommend you record the Axle details for future reference It may be possible if required for the caravans MTPLM to be upgraded Your caravan dealer
13. Warning before servicing pump turn off pump and drain water from system Failure to prime Motor operates but no pump discharge Restricted intake or discharge line Air leak in intake line Debris in pump Punctured pump diaphragm pump leaks Crack in pump housing Dump valve left open Motor fails to turn on Loose wiring connection Pump circuit has no power Blown fuse Pressure switch failure Defective motor Pulsating flow Restricted pump delivery Check discharge lines fittings and valves for clogging or undersizing Pump fails to turn off after all fixtures are closed Empty water tank Insufficient voltage to pump low battery Punctured pump diaphragm pump leak Defective pressure switch Low flow and pressure Air leak at pump intake Accumulation of debris inside pump and plumbing Worn pump bearing excessive noise Punctured pump diaphragm pump leaks Defective motor System care and maintenance Winterizing Allowing water to freeze in the system may result in damage to the pump and plumbing system Non Toxic antifreeze for potable water may be used with Truma pumps Follow manufacturers recommendations Do not use automotive antifreeze to winterize potable water systems These solutions are highly toxic and may cause serious injury or death if ingested 1 Drain the water tank if fitted Open tank drain valve You may use the pump to drain the tank by opening all the faucets in the system
14. alternatively Velcro strips may be placed on the terminal backs when no battery 15 inside x Battery Box Ix Foam strip 1 12V harness ID label F 2 bosses see instruction manual 1 x CE socket 2 screws x Mounting plate 6 screws 2 x Hinge 2 x Hinge x Clamping plate 1 screw x Door inner 10 metal clips 1 1 Door outer Safety label Smoking prohibited ID label Safety label 220V 50 60 HZ 16 Amp max Soft Tray 49 Note Incorrect connection of the cables thickness of the cable is 10 mm When closing will cause a short circuit with potential the door the attached cable is to be fed e Use precaution when mounting the hazardous consequences through the slot at the bottom right of the door battery as batteries contain acid liquids which can cause severe injuries and damage when handled incorrectly Refer to the instructions on the battery Warning After mounting the terminals lift the battery together with the Soft Tray into the middle of the Battery Box compartment Push the Soft Tray with battery to the back of the Battery Box e smoking is allowed in the area of the into the safeguard bulge If necessary shift the Battery Box Soft Tray to the right or left until the battery is in e Please note that the CE socket has a place in the safety area see photo 1 max of 16 amp The battery is located in the compartment by the manual
15. 128 Spare Wheel Carriers 120 Speed 24 16 Status 530 directional TV and FM radio 88 Stopping on a 26 Switching off the 69 T e eee e E E 93 Table storage 94 62 Thermal insulation heating 39 Thermostat siecia eaae E NERS 61 Thetford absorber refrigerators 66 Thetford C250 CWE cassette toilet 81 Touring caravans annual 5 16 Towing code 9 Towing vehicle s rear SUSPENSION 16 TOWING vehicle 11 Trade Association wsciicerccresseieretenepectosanntnenctindes 129 Truma Ultraheat additional electric heating 63 Truma Ultrastore water heater Operating instructions 57 TV inlet in battery 86 of driving licence 12 Types of 37 Typical gas schematic drawing 36 Tyre laW seein
16. Check the gain control switch is set to normal NML 5 Tune your television to the strongest signal You may need to adjust the direction of the mast to achieve the best quality picture 88 6 Secure by tightening the Mast Locking Collar and Wall Bracket REMOVING THE ANTENNA A permanently fitted Status can be easily removed leaving only the Mounting Foot and rubber gaiter 1 Unplug the antenna from the Power Pack 2 Loosen the Mast Locking Collar and Wall Bracket and lift off whilst feeding out the cable 3 Push the Blanking Cap supplied into place IMPORTANT The Blanking Cap is a temporary seal and is not for long term use Central Sleeve Mounting Plate Foam Seal BEDDING Sleeping bags and continental quilts can be compressed into small spaces and can be ready to use in minutes Lower single beds assembly Figs amp 1 2 Unroll bed slat bundle and place between the recess in both seats Arrange seat cushions as appropriate Double bed assembly Fig C 1 2 Grip front of slatted bed and walk backwards until bed is fully extended Arrange seat cushions as appropriate Pullman bunks 1 2 3 Release catches one at a time Release press studs on the bed board Grasp the bunk as shown and pull carefully in direction of arrows The bunk is designed to automatically move into the correct position 5 Where a bed b
17. Do not operate the water heater when refuelling the vehicle and when in the garage During the initial operation of a brand new appliance or after it has not been used for some time a certain amount of fumes and a slight smell may be noticed for a short time Remedial action is to immediately run the heater at maximum output and to ensure adequate room ventilation If the burner makes an unusual noise or if the flame lifts off it is likely that the regulator is faulty and it is essential to have it checked Technical Data Water contents 10 litres Water pressure up to max 2 8 bar Liquid Gas propane or butane 30mbar or 28mbar butane 37mbar propane 1500W 120g h Heating time to approx 70 C Type of gas Operating Pressure Rated thermal output Gas consumption Gas operation approx 35 mins Electrical operation approx 70 mins Gas and electrical operation approx 20 mins Power consumption 12V Ignition 0 17A Heating Up 0 08A Standby 0 04A Power consumption 230V Heating Up 3 7A 850W Weight empty 6 7 TRUMA 3002 AUTO SPACE HEATER Instructions for heaters fitted with automatic ignitor or piezo ignitor Switching On 1 Open the valve on the gas cylinder Open quick acting valve in gas supply line Turn control Knob to thermostat setting 1 10 and press it down as far as the stop At the same time keep operating the Piezo ignitor rapidly until the flame ignit
18. Most of the refrigerator is recyclable If the refrigerator has reached the end of its service life contact your local waste processing company to dispose of the refrigerator in an environment friendly way Energy saving tips e Install the refrigerator and switch it on about 12 hours before you put anything in it e Do not expose the refrigerator to direct sunlight At an ambient temperature of approximately 25 C you can let the refrigerator operate at the middle position of the thermostat both with gas operation and mains voltage Store foods that have been pre cooled Open the door only briefly when you take things out of the refrigerator Defrost the refrigerator regularly GLEN DIMPLEX HOBS GRILLS AND OVENS Please read the manufacturers instructions before operating the appliance WARNING When you are cooking it is essential to provide additional ventilation such as opening windows near the grill cooker and oven WARNING When using cooking or heating appliances surfaces and handles may become hot Care should be taken and if necessary hand protection used WARNING Extra care should be taken when accessing the locker above the hob especially whilst the hob is in use Always be aware when opening the locker door objects could fall out onto cooking pans causing injury Burner ignition The hotplate lid must be open for the hotplate grill or oven burners to ignite The ignition should not be ope
19. Refer to installation instructions Disconnect pipes and inspect Check and re route if necessary Ensure that hose is Carver recommended type Refer to installation manual Disconnect and inspect Seek service attention Water flows from hot tap but has reduced flow from cold Reduced flow from both hot and cold taps Reduced flow from either tap Warm water flows out of cold tap If pump motor runs steadily and will not stop Cold water pipe kinked preventing flow Blockage in cold pipe line Cold tap not connected Cold tap failed or blocked water filter is fitted the cartridge is exhausted Battery condition low causing pump to run slowly If new taps have been fitted they may be restricting flow Pump needs servicing Partially blocked pump filter or in line filter if fitted Pump outlet pipe kinked restricting flow Water leak Y connector s fitted incorrectly Pipe kinking restricting flow Bore size difference in taps Hot water back feeding into cold line usually if mixer tap or single outlet hot and cold taps being used Battery voltage may be too low below 10 5 volts Check and re route if necessary Disconnect pipes after 1st Y connector and check up to tap Refer to installation instructions Disconnect and inspect Replace cartridge Check battery state of charge refer to electrical supply note Disconnect and check that they have at least 1 4 6 3mm bore Refer to pump servicing in
20. The maximum weight for which the caravan is designed for normal use when being towed on a road laden This mass takes into account specific operating conditions including factors such as the strength of materials loading capacity of tyres etc WARNING Under no circumstances should the maximum technically permissible laden mass of this caravan be exceeded Upgrading of maximum technically permissible laden mass The standard declared MTPLM quoted in the specification handbook and on new caravan weightplates maybe of lower value than the maximum possible If extra user payload is required an upgrade maybe available model dependant this must be requested via your dealer If required you will be issued with the following i New weightplate giving upgrade weight detail ii New NCC Certificate declaring the upgraded MTPLM iii Manufacturers letter confirming the upgrade for that Vehicle Identification Number Note Tyre pressures may increase when upgrading Nose weight That part of the static mass of the caravan supported by the towing device on the rear of the towing vehicle Notes i When measuring the noseweight it is important that the caravan is fully loaded Do not place extra items indiscriminately into the caravan after this adjustment has been made 1 The caravan is intended to be towed slightly nose heavy The nose weight can be adjusted by distribution of the load within the caravan
21. The nose weight should be approximately 7 of the actual laden weight but not greater than the hitch capacity and at the same time suit the towing vehicle See section on Measurement of Nose Weight iii It is not recommended that you tow with just a battery spare wheel and gas bottles as this may exceed the the permitted nose weight Additional payload must be placed behind the axle to compensate for this TOWING VEHICLE TERMS Kerb weight Mass of Vehicle in Running Order The weight of the towing vehicle as defined by the vehicle manufacturer This is normally with a full tank of fuel with an adequate supply of liquids incidental to the vehicles propulsion without driver or passengers without any load except loose tools and equipment with which the vehicle is normally provided and without any towing bracket Fig A Car Caravan weight ratios Caravan to Towing Vehicle Weight Ratio The towing vehicle to caravan weight ratio can be determined by calculation and is equal to actual laden weight of caravan x 100 Kerb weight of towing vehicle The law requires that caravans amp their towing vehicles amp the loads they carry must be in such a condition that no danger or nuisance is caused Regulation 100 of the Road and Vehicles Construction and Use Regulations 1986 Power to weight ratio No hard and fast rules can be stated but here is a general guide a Conventional petrol engines with a
22. Weight G V C M on car plate e Maximum Permissible Towing Mass e Vertical Static Load on the Caravan coupling e Maximum Vertical Load on the car towball as specified by towing vehicle manufacturer Stability All our models are of a well balanced design and should be exceptionally good towers Most models have an AL KO stabiliser fitted as standard The common causes of poor stability include a Worn springs or loose spring fixings on the towing vehicle 6 Towing vehicle springs too soft c Insufficient noseweight d Nose of caravan is towing too high Galvanised steel chassis Drilling of the galvanised steel chassis will invalidate the warranty and must not be done Towball The AL KO stabiliser is designed to be used with a swan neck fixed or detachable towball If you use a bolt on type towball you may need to replace your towball with a special extended neck towball If you have bolt on type towball you should ask your dealer to check clearance around the towball to allow for the stabiliser to articulate The AL KO extended neck towball available from your dealer is approved and marked with the approval number EC94 20 Failure to provide enough clearance around the towball may invalidate your stabiliser warranty Stabiliser friction pads The AL KO stabiliser uses friction pads inside the coupling head to clamp the towball These pads must be kept free from grease and contami
23. fat pan fires Fire extinguisher It is strongly recommended that a fire extinguisher is carried in the caravan For suitable types see Safety and Security Gas bottles Bottled L P gas is the most convenient portable source of fuel Two bottles are required for a constant supply An initial deposit is payable on each cylinder We recommend the use of 5kg or 6kg Propane or 7kg Butane bottles One position for use and one for storage only For detailed information see Services Gas Jack A suitable jack is essential Screw scissor side mounted or air jack type Many car jacks are unsuitable Levellers Levellers help level the caravan from side to side before unhitching Proprietary products can be purchased from your caravan dealer and need to be positioned as indicated by a spirit level Spare Wheel It is always advisable to carry a spare wheel with your caravan Spirit Level A spirit level is extremely useful when siting the caravan Stabiliser Stabilisers help to dampen the side to side movement of the caravan One end fits to the car s towing bracket and the other end to the caravan See Stability Torque Wrench A torque wrench is the only way that the exact recommended torque can be achieved for wheel nuts and bolts See Preparing for the Road Towing Bracket Never use cheap alternatives obtain one manufactured by a reputable company complying with the relevant standards Any lig
24. heater s hot air outlet should under no circumstances be blocked Never hang clothes or similar in front of or on top of the heater to dry This could cause serious damage to the heater as a result of overheating Do not place inflammable materials near the heater Please observe these instructions for your own safety 3 The performance of the room thermostat will be affected if temporarily covered or obstructed 4 When operating a brand new heater for the first time or after it has been idle for a lengthy period you may temporarily notice a slight smoke and smell We advise running the heater at full power and thoroughly ventilating the room 5 Any modifications to the appliance or the use of spare parts and accessories important for operation which are not original Truma parts of non observance of the instructions for installation and use will result in the guarantee becoming invalid and no liability will be assumed Furthermore the approval for operating the appliance will become invalid and in some countries also the approval for operating the vehicle The mains element on the space heater is designed for supplementary heating It is not recommended to run along side the gas for prolonged periods of time Technical Data Power supply 230 V 50 Hz Power consumption at power setting 500 W 2 2 1000 W 4 5A 2000 W 8 5A Weight approx 2kg Butterfly outlets Switching off The butterfly plate may be ope
25. horizontal with the jockey wheel raised clear of the ground Fig A Fig A Measuring noseweight Noseweight can be adjusted simply by distribution of weights in the caravan Always lower jockey wheel before entering the caravan and then raise before measuring again See Loading Note The height of the towball on the towing vehicle when laden is also critical WARNING Do not lift the coupling head by hand when hitching the caravan to the car Always raise and lower the coupling head by winding the handle on the jockey wheel up and down TYPE OF DRIVING LICENCE HELD In order to be able to tow a caravan a driver must hold a Category B licence Those car drivers who passed their tests prior to 1 January 1997 would have automatically obtained Category B E However anyone who passed their test after 1 january 1997 will need to take a further test in order to obtain a Category B E if they wish to tow and caravan combination whose train weight exceeds 3 500kg or up to 4 250 if the caravan is less than 750kg or if the caravan s Maximum Technically Permissible Laden Mass exceeds the unladen weight of the car Note The unladen weight of a car is normally less than the kerbside weight GLOSSARY amp CHECKLIST Awnings Can consist of just a simple top sheet but may extend to a five sided frame tent attached to the side of the caravan Fire blanket approved to BS 6575 is ideal for dealing with
26. Annual Service within 90 days before or 60 days after each anniversary of the original date of purchase or hire purchase The sixth Annual Service must however be carried out before the expiry of the 72 month period from the original date of purchase or hire purchase Specific exclusions from the Guarantee Seams and panels requiring repair must be part of the original construction of the caravan and must not have been tampered with or repaired otherwise than by Swift Group Ltd or an authorised Swift Group Service Centre Also see general terms and conditions 3 YEAR SUPERSURE MANUFACTURER S WARRANTY WARRANTY The manufacturer will honour the Warranty for 36 months from the date of purchase or hire purchase provided that the caravan had an Annual Service within 90 days before or 60 days after each anniversary of the original date of purchase or hire purchase The third Annual Service must however be carried out before the expiry of the 36 month period from the original date of purchase or hire purchase In the first 12 months the Warranty will cover Faults arising from a manufacturing defect but not those which are a result of normal wear and tear or those which relate to replacement light bulbs Also not covered under the first year are faults resulting from accidental damage or damage caused by misuse of any component part of the caravan In years 2 and 3 the warranty will cover e Wat
27. an enquiry or require assistance with a problem we hope that this guide will be of assistance to you If you have a problem or enquiry with regards to your new caravan please follow these steps 1 Check the Owners Handbook paying particular attention to the fault finding advice at the back of the book 2 Contact your supplying dealer for assistance If you need to contact the Swift Group please be aware of the following 1 When contacting Swift Supercare please quote your name postcode and serial number of your caravan 2 In most instances the Customer Care Team will involve your dealer in resolving the issue you are experiencing If you are contacting the company by email letter or fax the Customer Care Team will respond to you within five working days from the date of receiving the correspondence 4 If you are calling the Customer Care Team please avoid where possible Mondays and lunch times 5 Please be aware that the Swift Group cannot send parts direct from the factory In all cases without exception your dealer must place the order for you TOURING CARAVANS ANNUAL SERVICE INSPECTION RECORD In order to comply with the warranty you must have your caravan inspected and serviced by an authorised Swift Group Service Centre at least once per year It is important that the Owner s Handbook is stamped on the appropriate page by the authorised Swift Group Service Centre Failure to do
28. and road lighting plugs AKS3004 Release the stabiliser by lifting the red handle Then lift the exposed black handle forward until it clicks up at the same time winding down the jockey wheel to lift the caravan clear of the towing vehicle 27 Escape paths 29 29 amp VENUIGUON canes saat eee weer e ood eee 29 SECU R ITY DCCULILY 30 FIRE Important Your attention is drawn to the notice affixed inside the caravan advising on fire precaution ventilation and what to do in case of fire IN CASE OF FIRE 1 Get everyone out of the caravan as quickly as possible using whichever exit is the quickest including windows Do not stop to collect any personal items Raise the Alarm Call the Fire Brigade 3 Turn off the gas supply valve if it is safe to do so 4 Turn off the electricity supply at supply point SMOKE ALARM This is approved by The National Caravan Council The NCC requires that all new or used touring caravans sold by its members are fitted with a smoke alarm featuring an alarm silence facility Maintenance Test the smoke alarm every week e g when doing the vacuuming by pressing the test button for at least 10 seconds The alarm signal is a penetrating rapidly pulsating signal The alarm sounds as long as the test button is pressed or there is smoke in the detector Whe
29. are not in accordance with the diagram they must be ignored If in doubt consult a qualified electrician The legal length of the mains inlet cable is 25 2 metres When in use it must be fully uncoiled and protected from traffic 42 TYPICAL APPLIANCE CONSUMPTION FIGURES 230 Volt 12 Volt evel Watts Amperes Amperes Refrigerator 115 W Only when towing 12 17 5 g h Ultraheat Space Heater 500 W po 1000 1 0 amp 30 to 280 g h 200 85 Rw O Note These are approximate figures for guidance only 43 NE190 control panel 448 ee 46 Thetford battery 50 Battery installation a ee ee 52 Solar panel connection point 53 Generator guidelines 54 44 55434464 88888 8 8 eee 53 NE190 CONTROL PANEL Command Key with LED to enable disable 0 the PUMP When the pump is working the LED is blinking Key with LED to connect disconnect the VAN Battery the charger is not working and the VAN battery is not connected the system will not switch If the VAN Battery voltage remains under 10 0V more than two minutes the System will automatically disconnect the VAN Battery E4 is blinking for 30 seconds w Key with LED to connect 25 disconnect the CAR Battery If the Charger is not working and the CAR battery is not
30. as stated for the purpose of steadying the caravan corners They are NOT JACKS AND SHOULD NEVER BE USED AS SUCH The screw and pivot pins should be lubricated periodically to ensure their satisfactory operation See also Jack Operation Shock Absorbers All AL KO chassis have pre punched holes to accommodate Shock Absorbers in front of the axle On the Euro Axle System axle swing arms have a removable rectangular plastic Cap exposing a slot to accommodate retro fit brackets for the Octagon Shock Absorbers See Accessory Price List Delta Axles have Shock Absorbers fitted as standard which MUST NOT BE REMOVED Road Wheels In most instances the road wheels and tyres are supplied by the Caravan Manufacturer The condition of wheels and tyres should be checked regularly particularly for distortion of flanges and the wheel dish Wheels that are damaged or distorted or have wheel bolt seatings cracked or deformed must not be repaired or used in service these must be replaced Important Standard AL KO caravan chassis use M12 wheel bolts These must always only be tightened to the correct torque setting Steel wheels 88 65 Ibs ft Alloy wheels 115 Nm 85 Ibs ft in sequence i e North South East West NEVER clock or anti clockwise ALWAYS use a calibrated torque wrench do not use a corner steady brace power or electric wrench It is as dangerous to overtighten wheel bolts as it is to not tighten them suf
31. bathroom window or skylights open and shut the bathroom door long enough to dry off the room In all other areas provide some ventilation Fixed ventilation is provided in accordance with BS EN 721 1998 this is through skylights and heki roof lights in the roofs and from ventilators through the floor under cookers doors and in bed boxes it is important not to block these Too much ventilation in cold weather is uncomfortable and wastes heat All that is needed is a very slightly opened window or skylights Opening a skylight or heki rooflights partially or windows opened to about 1cm opening will usually be sufficient Provide reasonable heating a Do not use of portable paraffin or flueless gas heaters at all If drying damp clothes or towels open a window enough to ventilate the area and turn on the electric element of the space heater but do not hang items over the heater Try to make sure that all areas are at least partially heated Condensation most often occurs in unheated areas To prevent condensation the heat has to keep room surfaces reasonably warm It can take a long time for a cold caravan to warm up so it is better to have a small amount of heat for a long period than a lot of heat for a short time Caravans use only carefully selected insulation materials but unlike most rooms at homes they have all outside walls so they lose heat through all walls as well as the roof an
32. best attention Side Walls Roof Lining A simple wipe over with a damp cloth and a very mild detergent is all that is needed Soft Furnishings Should be vacuumed occasionally to remove grit and sand and help to keep its smart appearance and ensure long life The upholstery can be cleaned with a mild reputable upholstery cleaner It is recommended that the curtains and pelmets 98 are specialist cleaned only The foam used in cushions is manufactured to meet fire regulations It requires time to return to its normal position after prolonged use Work Surfaces You should not stand very hot items on any of the work surfaces especially models with polycarbonate moulded sinks and drainers Cupboard Catches It is advisable to lightly oil all cupboard catches sliding bolts and hinges from time to time Kitchen Equipment All the thermoplastic parts in these areas have easy clean surfaces To ensure long life and to prevent damage you must not use any cleaning materials at all and ensure water temperatures do not exceed 70 C putting cold water in first is suggested After every use it is essential that you rinse with clean water only and wipe with a soft damp cloth Failure to follow these simple instructions may result in premature failure or cracking which will not be covered by any guarantees including extended warranties Bathroom Shower These products should be cleaned immediately after use Apply a warm mild s
33. brakes if trailer starts to roll backwards Caution If the handbrake is not fully applied as detailed above there is danger that the trailer could roll backwards To Release Press the handbrake push button fully home and firmly press the handbrake lever back into the off position handbrake horizontal Servicing Every 10 000 15 000 Km or every 12 months Lubricate grease all sliding and moving parts of the overrun device as show in Fig 47 Recommended lubricant General purpose ETI number for the Euro Overrun can be found grease to DIN 51825 KTA 3KA on the handbrake lever See Fig 45 Servicing and care of hot dip For Troubleshooting and Fault Finding please galvanised parts see Table 3 on Page 116 The formation of white rust is only a surface coating and has no adverse effect on the anti corrosion properties of galvanising In order to minimise the potential for the formation of white rust the following precautions should be taken Ensure there is adequate air circulation when storing hot dip galvanised parts After winter journeys it is recommended that surfaces are washed with clean water Spare Parts Spare parts are safety critical parts For this reason when fitting spare parts in our products we recommend the use of original AL KO parts or those parts that we have explicitly approved The reliability safety and suitability of parts designed especially for our products has been determined using a
34. capacity up to approximately 1500 cc should be adequate for towing a caravan weighing around 85 of the kerb weight of the towing vehicle 6 Above 1500 cc such engines should manage a caravan weighing up to 100 of the kerb weight of the towing vehicle and still give adequate performance Note The towing vehicle manufacturer s limit is 11 in some cases less than the kerb weight Vehicles with automatic transmission may need an oil cooler fitting or the SAE rating of the gearbox oil increasing when towing The advice of the vehicle manufacturer should be sought Mass in Running Order Caravanners can use a public weighbridge to establish the mass in running order Note Weighbridges have varying weight tolerance levels Maximum Permissible Towing Mass The weight defined by the vehicle manufacturer as being the maximum that the vehicle is designed to tow Train Weight Combination Weight The maximum combined weight of the towing vehicle and trailer combination as specified by the towing vehicle manufacturer MEASUREMENT OF NOSEWEIGHT Noseweight may be measured using a propriety brand of noseweight indicator Such equipment is obtainable at your Caravan Dealer Note These indicators have a varying tolerance level Another simple method is to use bathroom scales under the coupling head with a piece of wood fitted between the coupling head and the 12 scales of such length that the caravan floor is
35. connected the system will not switch 46 lt the CAR Battery voltage remains under 10 5V more than two minutes em the System will automatically disconnect the CAR Battery E4 is blinking for 30 seconds When the main is connected and the charger is working the LED is on When one of the battery is connected too the Charger is charging the battery connected Key to view the voltage of the system only main LED the panel will show the charger s output Voltage only CAR VAN LED the panel will show the battery voltage MAIN BATTERY LED the panel will show the system voltage When the NE190 Panel is connected to a System with water level if you push again the TEST the panel will show the Clear Water Level m 1 _ 11 j 1 1 1 1 1 15 7 After 30 second without any push button used the panel will switch off the number display and the LED will reduce the brightness When push again the indications will come ON When the engine is running all the load exception of the fridge will be switched OFF and the Leisure battery will be connected to the engine power generator The SYSTEM NE189 NE190 provide some information about typical fault Error 1 OVERLOAD PUMP When the pump tries to work but there is a problem in the pump circuit If this message is displayed all the push button will be disabled for 5 seconds If t
36. gas supply to the burner To light the oven again wait for 3 minutes then repeat the above procedure To turn off Push in the control knob and turn clockwise Preheating The oven must be preheated for 10 minutes when reheating frozen or chilled food and we recommend preheating for all yeast mixtures batters souffl s and whisked sponges Using the oven The shelf positions in the oven can be altered If you prefer darker cooked results cook ona higher shelf For paler results use a lower shelf The cake tray and roasting tin that are supplied with this appliance are the largest which can be used for good results and even baking Extra shelves tins or trays can be ordered from your supplier Place food items on the tray and position the tray on the centre of the shelf leaving one clear shelf position between shelves to allow for circulation of air Cleaning Caution Any cleaning agent used incorrectly may damage the appliance Always let the appliance cool before cleaning Some cooking operations generate a considerable amount of grease This combined with spillage can become a hazard if allowed to accumulate on the appliance through lack of cleaning In extreme cases this may amount to misuse of the appliance and could invalidate your guarantee Do not use caustic pastes abrasive cleaning powders coarse wire wool or any hard implements as they will damage the surfaces All parts of the appliance can be sa
37. grill Unclip front of heater slide up battery cover to reveal battery Change the batteries Observe plus minus Only use temperature resistant 70 C leak proof Mignon round cells LR 6 AA AM 3 Art no 30010 23600 Other batteries could lead to malfunctions TEB FAN Always observe the operating instructions prior to starting The vehicle owner is responsible for the correct operation of the appliance Repairs are only to be carried out by an expert a Manual control e g for ventilation Adjust desired output at the control knob b Off or automatic operation heating with heaters Trumatic S 3002 K and S 5002 k c Automatic operation Heating The output steadily adjusts to the respective heat emission of the heater The maximum output can be limited at the control knob as required The regulating between this value and slow running is carried out automatically The quantity of air can be individually adjusted at the air flap f for warm air distribution In centre position 50 of the warm air is distributed to each outlet Use the fan duct with 72 mm and if the fan ducts are of different lengths or on sides with a greater heat requirement This means that the air output can be used to the full on this side By adjusting the air flap f the quantity of air can be increased individually This means that the air out put on the other side is reduced If the air output drops or the operati
38. in the battery box have the facility to take an external signal and supply that signal to TV points within the caravan Depending upon model there are two ways of achieving this Caravans with screw on F type connection in battery box Caravans equipped in this way feature a direct link from the connection point in the battery box to an auxiliary connection point at the primary TV position within the caravan The primary TV position is that which also features an AV outlet plate See later text STATUS OUT OUT IN F TYPE SOCKET IN BATTERY BOX F TYPE INTERCONNECT SECONDARY TV LOCATION PRIMARY TV LOCATION The direct link can be used to 1 Supply an external signal caravan site TV feed to the primary TV position Connect the socket the battery box with a Suitable lead to the appropriate socket on the caravan site supply post As the connector in the battery box is a screw on F type connector an adaptor to convert this to a push on co ax connector which may be required has been supplied with your caravan Locate the primary TV position within the caravan At the 12V TV and SAT socket connect your TV to the output from the socket marked SAT with a suitable lead Connect an external satellite dish to a decoder within the caravan The direct link uses F type interconnects throughout to allow the decoder and dish to communicate correctly Connect the dish to the socket i
39. inside from the emptying spout and pour the correct dosage of Thetford toilet fluid see product label into the holding tank This avoids unpleasant smells and keeps the inside of the tank clean Next add approximately 2 litres of water enough to ensure that the bottom of the Waste Holding Tank is covered For more information on Thetford toilet fluids see last page of the Thetford user manual Screw the cap back onto the emptying spout and turn back to its original position Note The Emptying Spout Measuring Cap 15 supplied in the same packaging as the Thetford user manual Warning Never add toilet fluid directly via the blade or the toilet bowl as this could damage the lip seal of the Waste Holding Tank Always pour the fluids via the emptying spout 6 Slide the Waste Holding Tank back into its original position via the access door Make sure that it is secured with the safety catch Close the access door and lock it Your Thetford toilet is now ready to use Warning Never use force if you cannot get the tank back into place easily This may cause serious damage If blockage occurs always check if the blade handle is in the correct closed position 7 For toilets with own Flush Water Tank Open the water filling door and fill the flush water tank with the correct dosage of Aqua Rinse This Thetford toilet fluid keeps the flush water fresh and improves the flushing Next fill up the flush water tank with clean
40. life safety and handling characteristics Over or under inflating tyre is likely to seriously impair their performance and may prejudice the safe use of the vehicle Over inflation increases overall tyre diameter decreases the amount of tread in contact with the road decreases sidewall flexibility and affects road adhesion Under inflation decreases overall tyre diameter increases sidewall flexing generates higher tyre operating temperatures and difficult vehicle handling characteristics Running an under inflated tyre may cause premature tyre failure Both over and under inflation adversely affect tyre life Treads Keep tyre treads clean of stones and other foreign bodies and check regularly for damage to the tread and sidewalls It is vitally important that any damage is checked out by a tyre expert and any necessary repairs or replacements are carried out immediately Tyre valves Check tyre valves carefully Ensure the caps are in place free from dirt debris and that there is no evidence of cracking or damage to the valve stem Tyre aging Rubber compounds used in tyres contain chemicals that help to slow down the natural 18 aging process of untreated rubber However tyres do deteriorate with age which increases the risk of tyre failure and there are many ways in which this can be spotted e Cracking crazing on the side wall of the tyre caused by its flexing e Distortion of tyre tread e Deformation of
41. looks the same The Light will stay on the turntable will continue to rotate the cooling fan will still operate and the timer will continue The above means that times quoted in recipes should be used for guidance only It is essential when cooking with any microwave that the food is examined to ensure that it is fully cooked before eating Microwave oven if factory fitted the specification is Power SINGLE PHASE 230 240V supply 50Hz Microwave Power 1 21kW Consumption Output Power 800W IEC 60705 Outside 460 W x 281 H x 360 D mm dimensions Cavity 322 W x 187 H x 336 D m dimensions Oven 20 litre capacity Cooking Turntable diameter 272mm uniformity Internal capacity is calculated by measuring maximum width depth and height Actual capacity for holding food is less If fitting a Microwave DIY we recommend you purchase the above specification THETFORD C250 CWE CASSETTE TOILET The Thetford Cassette Toilet is a high quality product The toilet forms an integral part of your caravan or motorhome bathroom thanks to its functional design which combines modern styling and ease of use The C 250 Cassette Toilet is manufactured from high quality synthetic materials which makes it a durable user and maintenance friendly toilet The toilet is made up of two parts a permanently fixed part and a Waste Holding Tank that is accessible from the outside The removable Waste Holding Tank is located
42. notes on chassis maintenance page 112 Charge up the on board battery every 2 months Check alarm battery condition every 2 months and charge if necessary Leave the refrigerator door open Leave furniture doors and lockers open to allow air to circulate fully Soft Furnishings Clean and dust the upholstery and if possible remove before placing the caravan into winter storage Alternatively stand the cushions on their edges to allow circulation of air This will reduce the possibility of dampness from condensation Keep curtains or blinds closed to minimise fading of furniture If the blinds and or flyscreens remain down for a prolonged period of time re tensioning of the springs will be necessary before re use Wheels and Tyres Do not store in one position with partially deflated tyres The tyre walls will suffer and do present a real danger of blow outs especially when travelling at faster speeds than are allowed in the UK The wheels should be turned every couple of weeks or even better the wheels removed and the caravan placed on winter wheels or axle stands If you are removing the wheels follow the jacking procedure for changing a wheel Check your tyres regularly for signs of age and deterioration particularly wear cracking and blistering If in doubt consult a reputable tyre fitter Water System Remove chopping board from bowl 99 All single lever mixer taps including the shower m
43. of all fitted equipment in your caravan it is essential that any accompanying manufacturers literature is read fully All recommended maintenance and preparation procedures should be followed The information provided in this handbook is only intended as a guide If in any doubt consult your manufacturer appointed dealer particularly before attempting to install EXTRA EQUIPMENT Notice In the interest of safety replacement parts for an appliance shall conform to the appliance manufacturer s specifications and should be fitted by them or their authorised agent TRUMA ULTRASTORE WATER HEATER OPERATING INSTRUCTIONS Attention Before using for the first time it 15 essential to flush the entire water supply through with clean warm water Always mount the cowl cap when the water heater is not being operated Drain the water heater if there is a risk of frost There shall be no claims under guarantee for damage caused by frost When connecting to a central water supply rural or city connection or when using more powerful pumps a pressure reducer must be used which prevents pressures of greater than 2 8 bar occurring in the Ultrastore Filling the Truma Ultrastore with water e Lever position Closed f Lever position Drain 57 1 Check that the safety drain valve in the cold water intake is closed Lever should be in the horizontal position position e 2 Open the hot tap in th
44. of constantly monitoring the market we are unable to assess or vouch for other products If repair work or servicing is required AL KO have a large network of AL KO service stations throughout Europe To establish the correct spare parts required for your axle you should always quote the axle type axle identification plate Fig 1 page 101 and Spare Part Identification no No which will be stamped onto the wheel brake or on the identification plate Fig 6 Please establish these numbers before contacting AL KO or a Service Agent The AL KO rubber suspension axle has been designed and developed to suit all types of road conditions and is maintenance free Three rubber elements are contained within an 103 hexagonal axle tube These provide suspension and have inherent damping characteristics Figs 7 8 amp 9 show the deformation of the rubber elements at the extremes of suspension movement The axle is designed to ride with the suspension drop arm at or slightly below the horizontal position For Trouble Shooting amp Fault Finding please see Table 1 on page 174 104 AL KO braking system adjustment 1 Ensure the towing shaft with coupling head is pulled FULLY FORWARD Fig 10 Release the handbrake to the FULLY OFF position If the handbrake will not go down the whole way because of the fairing or any other obstruction then the fairing must be cut away and or the obstruction remove
45. on night setting Leave all curtains and blinds open to aid rear visibility gas cylinders are correctly positioned secured and turned off battery is secure and mains connecting cable is disconnected and stowed 12V distribution panel selector switch is set to the van position Fig A Loading your caravan WARNING The fridge will only operate in transit when the 12V distribution panel selector switch is in the VAN position WARNING Turn off gas appliances except those heating appliances designed to function while the vehicle is in motion WARNING Do not travel with televisions or microwaves in overhead lockers unless the appliance was supplied fitted to your caravan by the manufacturer LOADING AND DISTRIBUTION OF WEIGHT IN THE CARAVAN Do not exceed recommended maximum loading for your caravan SKK KO RK SSS BS RAL ISS 7 SOK KES 1 DO OQNI Light Fig A Sensible loading How to apportion it 1 Load heavy items low down near the floor and mainly over or just in front of the axle s Fig A 15 2 Load evenly right to left so that each caravan wheel carries approximately the same weight 3 Do not load items at the extreme front rear since this can lead to instability due to the pendulum effect 4 Load remainder to give a suitable noseweight at the towing coupling Check noseweight Note Do not
46. or more of the various caravanning motoring and holiday clubs Here are some useful addresses CARAVAN CLUBS The Caravan Club East Grinstead House East Grinstead West Sussex RH19 Tel 01342 326944 www caravanclub co uk The Camping and Caravanning Club Greenfields House Westwood Way Coventry West Midlands Tel 0845 130 7631 www campingandcaravanningclub co uk MOTORING ASSOCIATIONS Automobile Association AA Fanum House Basingstoke Hants RG1 2EA Tel 0990 448866 www theaa co uk e mail customer services theaa com RAC Motoring Services RAC House M1 Cross Brent Terrace London NW2 1BX Tel 0990 722722 www rac co uk Green Flag National Breakdown PO Box 300 1 Cote Lane Leeds LS99 2LZ Tel 0345 670345 TRADE ASSOCIATION National Caravan Council Catherine House Victoria Road Aldershot Hampshire GU11 155 Tel 01252 318251 www martex co uk ncc e mail mail martex co uk CRIS HPI Equifax Dolphin House New Street Salisbury Wiltshire SP1 2TB Tel 01722 411430 422422 Swift Group Limited Dunswell Road Cottingham East Yorkshire HU16 4 Tel 01482 875740 e mail enquiry swiftgroup co uk web site www swiftgroup co uk 2008 SWIFT GROUP LTD 129 CHANGE OF OWNERSHIP NOTIFICATION OF CHANGE OF OWNERSHIP If you sell your caravan please notify the change of ownership by completing this page detaching it and sending it to Sw
47. overload car boot Note Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan WARNING All heavy and or voluminous items e g TV radio etc must be stored securely before travelling Towing vehicle s rear suspension It is important that the towing vehicle s rear suspension is not deflected excessively by the noseweight on the tow ball If it is excessive the steering and stability will be affected Fig B The greater the towing vehicle s tail overhang the distance between the rear axle and the tow ball the greater the effect the noseweight will have on the towing vehicle s rear Suspension 16 Fig B Illustration of excessive deflection of vehicle s rear suspension After trying out the caravan it may be found that a stiffening of the rear suspension is necessary but note that this may give the towing vehicle a firmer ride when not towing There are a number of suspension aids available and advice should be sought on which to use and how to fit It is important to ensure that the caravan is towed either level or slightly nose down If you have any doubts about the suitability of your towbar for towing a caravan consult the towing bracket manufacturer DO NOT exceed the e Gross Vehicle Mass G V M on car plate e Maximum Technically Permissible Laden Mass M T P L M on the caravan e Gross Vehicle Combination Mass Train
48. the information plate inside your refrigerator and the table at the back of this booklet e The type of gas container and its location must be in compliance with the most recent regulations Ensure that the unit is installed in a location with good ventilation and make sure that the ventilation openings in the gas container storage location remain open e The changing of the gas container must be done outside in the open air and out of reach of any possible sources of ignition e tis prohibited to use gas to power the refrigerator while you are driving tis prohibited to use gas to power the refrigerator in the vicinity of petrol stations Selecting gas operation manually If the flame cannot be lit within 30 seconds the gas supply will stop and gas mode will be switched off The LED start flashing every second and an error code is shown in the LCD display The gas mode can be reset only if the refrigerator is switched off If you switch the refrigerator on again and the gas mode is still not working the LED of the manual gas mode will flash to indicate that gas is unavailable and an error code is shown in the LCD display Important It is prohibited to use gas to power the refrigerator while you are driving If a road accident results in a fire there is a danger of explosion It is prohibited to use gas to power the refrigerator in the vicinity of petrol stations If it takes longer than 15 minutes to refuel your vehic
49. the requirements of EN 12864 annex D Note Regulator valves should always be in the OFF position when towing Gas Hoses A high pressure hose or pigtails as they are being called must be used with the new style regulator Fig B LPG bottles i e Propane Butane and Camping Gaz cylinders all have varying bottle adaptor connections It is important to check you have the correct hose and adaptor to suit your gas bottles Push on hoses are no longer permitted under the new regulations The new high pressure hoses have threaded connections and must be securely attached to the regulator and to the gas bottle Ensure that there is a constant rise in the flexible gas hose between the gas bottle outlet and the regulator elbow WARNING Inspect flexible gas hose s regularly for deterioration and renew as necessary with the approved type in any case no later than 5 years after the date of manufacture marked on the hose WARNING Ensure hoses do not become entangled in door mechanism Cylinder compartment All cylinder compartments have two universal plastic mouldings fitted to the floor of the compartment that are designed to fit both steel and BP Gas Light cylinders TYPES OF GAS Butane Butane is supplied in the U K in green or blue bottles All these have a male left hand thread EXCEPT for Camping Gaz which has a special female right hand thread and Calor 7kg and 15kg and aluminium bottles which have
50. under the toilet bowl and can be removed via a door on the outside of the caravan or motorhome The Thetford Cassette Toilet is the solution to the sanitary problem in your caravan or motorhome g Rotating Emptying Spout These instructions cover the C 250CWE this h has its own flush water tank PARTS a Removable Seat and Lid Automatic Pressure Release Vent Sliding Cover j Removable Mechanism k Vent Plunger Pull Out Handle m Wheels n Blade Opener Swivelling Toilet Bowl Blade Handle Flush Button Waste Holding Tank Level Indicator Access Door to Waste Holding Tank Noms Water Filling Door only if toilet has own flush water tank 81 Optional Features p Electric Blade Automatic Ventilator Waste Pump Out System Waste Holding Tank Multi Level Indicator Flush Water Tank Level Indicator only if toilet has its own flush water tank Control panel Preparing for use standard 1 82 Open the access door on the outside of your caravan or motorhome Remove the Waste Holding Tank by pulling the safety catch which holds the tank in place upwards Pull the Waste Holding Tank outward to the stop Tip it slightly and take the tank fully out Place the tank upright and turn the rotating emptying spout upwards The emptying spout ensures that the tank can be easily and hygienically emptied Remove the cap with the measuring cup
51. using a calibrated Torque Wrench to 88 65 Ibs ft on all M12 wheel bolts Remember to over tighten is just as dangerous as to under tighten as this can distort the wheel rims Avoid the use of power wrenches IMPORTANT The torque settings should be rechecked after 50 Km Wheel bolts should NEVER be lubricated OPERATING INSTRUCTIONS FOR AKS 3004 Regulations 1 The AKS 3004 must be used in conjunction with 50 mm dia towballs which conform to EC Directive 94 20 DIN 74058 or local equivalent Suitable for attachment to drawbars or approved overrun braking equipment for single and tandem axle caravan trailers with a minimum weight of 200 Kg anda maximum permissible weight of 2000 Kg EC design approval has been given to the AL KO AKS 3004 coupling under permit 1 94 20 0930 00 Restrictions of use 1 The trailer coupling may only be connected to towing vehicles where the clearances for the stabiliser can be observed in accordance with EC Directive 94 20 DIN Maintain the same clearances for other Abolted in type ball coupling Fig 22 is only 74058 If these clearances are infringed by manufacturers overrun assemblies permissible if the thread is locked or welded special attachments then the use must be 2 Not suitable for use with overrun devices checked separately which can revolve above 25 Fig 20 Clearances for Stabiliser Handle Fig 19 3 Swan Neck towbars fixed or
52. will require the following details from the axle plate Example of information ref Fig 1 Order CHA402248 Qty 1 of 2 Date 3 May 05 Type B850 10 Capacity 1000E Loading Loads to be carried in the caravan should be placed directly over or as close as possible to the axles otherwise the handling will be impaired Maximum gross weight as advised by the caravan manufacturer must not be exceeded without approval from AL KO Maximum loading is defined as the difference between ex works weight and the permitted total weight Load Too Far Forward Fig 2 Steering and braking ability reduced Increased loading on the rear axle and chassis of the tow vehicle 102 Load Too Far Back Fig 3 High skid risk together with poor braking effect Load Over Axle Fig 4 Optimum road holding together with maximum braking effect Exceptionally heavy loads should packed directly over the axle Attention should be paid to the legal regulations regarding the permitted pressure exerted by the towbar on the towed unit Axle types Safety Precautions No welding is permitted on AL KO Axles It is important that the wheel and hub brake drum are compatible This mean that the PCD wheelbolts and inset must all be compatible with both the hub brake drum and the wheel rim Particular attention must be paid to the recommended torque figures for the wheelbolts see pg 18 The axle type details shown on axle typ
53. winds ii Downhill iii In poor visibility 3 High sided vehicles cause air buffeting so extra care must be taken when passing or being passed As much space as possible should be given ALKO SPARE WHEEL CARRIER TIPS The caravan needs to be jacked to the maximum lifting height NOTE The side lift jack has a maximum lifting height of 375mm and the scissor jack maximum lifting height of 340mm Ensure that the spare wheel fixing plate is moved along the telescopic arms so that the spare wheel sits as close to the inside of the chassis as possible Undo the small nuts and slide the side bracket along CHANGING A WHEEL 1 Leave caravan hitched to towing vehicle and ensure handbrake is applied 2 Lower corner steadies as safety measure on the side that the wheel is being changed to stabilise the caravan Remove wheel trims if fitted Use wheel brace to slacken off wheel nuts on the wheel to be changed e Providing the above two things are done 5 Position jack under the axle at the should have ample clearance to remove the appropriate jacking point see fig B spare wheel 6 Jack up the caravan until the wheel for Customers should also ensure that the removal is just off the ground telescopic arms are kept well greased at all times to guarantee ease of operation Remove the wheel nuts wheel trims and remove the wheel 8 Fit spare wheel and reverse the above Problem Wheel d
54. 120 FAULT FINDING WATER Water not flowing from any tap when operated but pump runs Pump does not run Water flows from cold tap but not from hot 122 Freshwater tank empty Pump wired in reverse Pump not primed Pipe inlet or outlet pipe disconnected Pump pipes restricted by kinking Blockage in pump inlet or outlet pipe Blocked in line filter of pump filter Air leak in suction line to pump Dump valvue left open Pump or tap incorrectly wired Pump fuse blown Battery disconnected Pump seized or overheated Pressure pump sensing switch may have failed Contacts may be faulty Wiring connections may be faulty Feed pipe to water heater incorrectly connected to the heater outlet Blockage in hot pipeline Heater inlet or outlet pipes kinked preventing flow Hot tap not connected Hot tap failed or blocked Heater non return valve jammed Check Check wiring refer to pump manufacturers instructions Refer to pump manufacturers instructions Check connections Check pipes run Check starting inside freshwater tank Dismantle and clean Check for bubbles amp secure with clip Replace valve Refer to pump tap manufacturers instructions Check wiring connection and then replace with fuse of correct rating Check connections Refer to pump manufacturers servicing instructions Refer to pump manufacturers servicing instructions Check contacts in plug and socket are clean and making contact Check wiring connections
55. 825 KTA 3k creaking or squeaking noises that do arise may the exposed part of the shaft Fig 30 c Visit a specialist workshop to have the a Foreign bodies or dirt between the friction ball holding area checked for damage pad and tow ball and the locking mechanism for function If b Dry operation of the drawshaft inside the necessary change the towball overrun device Servicing and Cleaning A detachable towball which has too much Replacement please replace one play in the locking mechanism 1 Uncouple AKS 3004 2 Remove protective caps Fig 31 1 with the aid of a small screwdriver Remedial Action a Clean the tow ball and friction pads by lightly rubbing the surface 100 120 grit emery paper 3 Press worn out pad inwards and remove use punch and hammer Fig 31 2 4 Insert new friction pad from below after first re inserting shim washers if they were present and press in as far as it will go Fig Towball is in condition 50mm but 31 Item 4 amp Fig 32 the front rear friction pads show a high Checking the efficiency of the front rear degree of wear friction pads Establish the diameter of the towball so that 1 Couple the AKS 3004 to the towball but do A 4 not activate the stabiliser friction pads ball diameter must not be less than 49 61mm 2 If a green indicator is visible on the Friction Pa
56. AVE OVEN Please refer to the appliance manufacturers handbook regarding operation cooking advice aftercare and guarantee Warning the door outer cabinet oven cavity turntable and dishes will become very hot during operation To prevent burns always use thick oven gloves Electrical connection e Do not allow water to come into contact with the power supply cord or plug e Insert the plug properly into the socket Do not connect other appliances to the same socket using an adaptor plug e If the power supply cord is damaged it must be replaced by a Sharp approved service facility or a similarly qualified person to avoid a hazard e When removing the plug from the socket always grip the plug never the cord as this may damage the power supply cord and the connections inside the plug If the plug fitted to your oven is a rewireable type and in the event of the socket outlet in your home not being compatible with the plug supplied remove the plug properly do not cut off e If the plug fitted to your oven is non rewireable type and in the event of the socket outlet in your home not being compatible with the plug supplied cut off the mains plug e Refit with a suitable type observing the wiring code given in replace the mains plug on page 34 of the SHARP user instructions Important safety instructions please read carefully and keep for future reference Oven use e The oven is for domes
57. Allow the pump to operate until the tank is empty Do not operate the pump more than 15 minutes continuously 2 Open all faucets and purge the water from the plumbing system Turn power to the pump off Be sure that all the water from the tank and drain lines are drained Remove quick connect inlet and outlet fittings from the pump and turn the pump on to pump out remaining water from the pump head Be 33 sure to have catch pan rag under the pump to prevent water from spilling Turn the pump off once the plumbing is empty Leave the fittings disconnected from the pump until the system is ready to be used again Make a note on your tank filler that the plumbing is not connected Be sure that all faucets are left open to protect against damage to the plumbing Sanitizing Guidance on cleaning portable water tanks and the water system in touring caravans The water systems and in particular storage tanks in caravans are susceptible to contamination by bacteria if care is not taken with their use and cleaning The symptoms caused by bacterial contamination are not purely limited to gastro intestinal diseases but may also manifest themselves as ear nose throat eye or skin infections It is therefore important that you carry out the following procedure prior to using the caravan each time even if you boil or filter all water you use for drinking Separate Water Containers 1 All water remaining in the contai
58. ECTRICITY SUPPLY On arrival at caravan site 1 1 Before connecting the caravan installation to the mains supply check that 13 pin plug and hitch have been disconnected from the towing vehicle once disconnected the 13 pin plug should be placed in the holder provided to ensure protection against mechanical damage and the elements 40 b the mains supply is suitable for your installation and appliances i e whether itis AC or DC and whether it is at the correct voltage and frequency c your installation will be properly earthed Never accept a supply from a socket outlet or plug having only two pins or from a lighting outlet and d any residual current device earth leakage circuit breaker in the mains supply to the caravan has been tested within the last month In case of doubt consult the site owner or his agent 2 Make sure that the switch at the site supply point is off 3 Lift the cover of the electricity inlet provided on the caravan and insert the connector of the supply flexible cable 4 Remove any cover from the socket outlet provided at the site supply point and connect the plug at the other end of the supply flexible cable to this Switch on the main switch at the site supply point Note Use mains cable fully uncoiled and protect from traffic It is important that the main switch at the site supply point should be switched off the supply flexible cable disconnected and any cover rep
59. If the green band is showing when the hitch head is not connected to the towball there is a fault contact your Dealer Connect the 13 pin plug to car socket ensuring there is enough loose cable for cornering ensuring they won t drag on the ground Check all car and caravan roadlights are working Check round the caravan for anything left behind Release caravan handbrake adjust all mirrors from driving seat and proceed e All road lights must be in working order e Lenses and reflectors must be in good condition e Bulbs must be of correct wattage for the application See Service handbook WARNING Do not cause any road lighting to be obscured by the addition of any options or accessories to your caravan It is possible to get adaptors that convert two sockets on the towbar to a single 13 pin ISO socket and vice versa Connection lead from 12N 7 pin socket plus 12S 7 pin socket to 13pin Euro Socket Converts a vehicle with two 7 pin sockets to a caravan with a 13 pin plug Please be aware that some car and adaptor manufacturers don t provide the fridge power connections 11446 Plug Connector viewed from cable entry on plug Core Colour Core Size Function Yellow 1 5 Left Hand Indicator Light Blue 1 5 Rear Fog Warning Light s White 2 5 Earth for pins 1 8 Green 1 5 Right Hand Indicator Light Brown 1 5 Right Hand Tail Light Red 1 5 Brake Lights Black 1 5 Left Hand Tail Light Pink 1 5 Reverse Light s O
60. MUST NEVER be used as a jacking point All caravans are provided with the facility to fit AL KO side jacking points and although a scissor trolley or bottle jack may be used it is recommended that the side mounted AL KO Jacking System should be used Fig B Side lift jack STOPPING ON A HILL Pulling off again can sometimes present a problem The easy solution is i Carry a good sized wedge shaped piece of wood with a rope or light chain attached ii Attach the other end of the rope to the nearside rear grab handle iii Place the wood behind the nearside caravan wheel iv Carefully reverse the car slightly back down the hill the caravan will stop against the wedge and turn v Drive forward since this attempt to move up the hill will now not involve pulling the full weight of the caravan until the car has gained some traction vi When reacing the top of the hill retrieve the wedge ARRIVAL ON SITE Note Check and observe site regulations Manoeuvring your caravan by hand Note Care must be taken when manoeuvring your caravan into position Pressure placed on unsupported parts of front and rear GRP ABS panels may cause surface damage cracks to appear Use the grab handles provided 1 Selecting a pitch Do not pitch in such a position that your will obstruct others coming in Try to choose an area which is dry reason ably level and preferably with a hard base If you have no alte
61. NING 12v reading spotlamps generate high temperatures when in use the body lens bulb may become very hot NEVER make directional adjustment in the direction of flammable materials i e curtains nets or blinds FIXING OF AWNINGS In order to avoid puncturing the outer skin of the caravan wall it is recommended that awning poles are fixed to your caravan using load spreading eyelet pads or rubber sucker pads Attaching awning brackets and associated fixings to your caravan by using mechanical methods which pierce the outer skin of the caravan wall can allow water ingress which will invalidate the product warranty 94 Important Care must be taken when using an awning as poles and suckers can cause damage to exterior side panels Awnings should be taken down in strong winds to protect the side panels from cosmetic damage and dents from the awning poles Note Awnings should be kept ventilated when discharging products of combustion exhaust into them Awning Sizes Due to the various awning types and sizes the awning sizes provided in the Service and Warranty Handbook are for guidance only Specific awning sizes must be confirmed with the dealer or awning manufacturer prior to purchase Modifications DIY work cee ees 96 Garavan Cxterior dete ee 96 Caravan IMtenOr 98 Winterisation storage 99 ALKO running 4
62. OILET Bowl does not drain DO NOT REMOVE CASSETTE While inside the caravan turn flush knob anti clockwise to open valve blade and leave when toilet is flushed it in the open position Open access door on side of caravan Rotate pour out spout outward Place appropriate size container under spout cap Remove cap carefully Allow bowl contents to drain into container This will lower the water level in the bowl Replace cap and return pour out spout to stored position DO NOT REMOVE CASSETTE Go inside the caravan and turn the flush knob clockwise to close valve blade Now the cassette may be removed following the normal removal and emptying procedure Use proper amount of holding tank deodourant specified on bottle Toilet tissue does not fit Since some tissues are supplied on larger rolls it may be necessary to use some tissue before storing into into compartment Soiled bowl after Soiled bowl after flushing Partially fill bowl to cover soiled portion of bowl Next flush will dissolve waste Tip Leave valve blade open during use Cassette is overfilled No power to add water Check cassette safety sensor switch and fuse holder for proper engagement and operation to toilet bowl Note Cassette has to be removed to reach switch and fuse Insert cassette and try adding water to toilet bowl Toilet can be flushed manually Add water Add water to bowl from a separate container Turn flush Knob anti clockwise to open valve blade Turn c
63. RETURN VALVE DRAIN a VALVE Sw WATER CARRIER WATER HEATER Water system schematic caravan with water tank FILTER PUMP WATERLINE FILTER amp HOSE SELECTOR VALVE TANK AE N 7 WATER TANK WATER CARRIER ISOLATOR NON RETURN VALVE DRAIN VALVE AUTOMATIC WATER SYSTEM PUMP FEATURES Self Priming Dry Running Soft Noise Absorbing Mounts Snap in Port Fittings Built in Bypass Less Pulsation Corrosion Resistant Materials Meets ISO 8846 SPECIFICATIONS Motor Permanent Magnet Ball Bearing Totally Enclosed CE Models are fully suppressed Pump Three chamber diaphragm design Self priming up to 9 feet suction lift Pump able to run dry without damage OPERATION With pump switch off and battery fully charged fill water tank open all faucets then turn pump switch on Water will begin to flow When the water is free of air turn faucets off Remember you are filling the water heater and pipes When all valves are shut off pump will stop Should pump fail to stop turn switch off and see the trouble shooting TROUBLESHOOTING
64. a special clip on connection A 7kg bottle is recommended for butane gas use Continental bottles usually have a male left hand thread similar to but not identical with U K butane 37 Butane is suitable for use at temperatures down to 2 C but will not work below that Propane Propane is supplied in Red or partly red bottles which have a female left hand threaded connector Scandinavian countries use the same connector Germany and Austria supply propane with a male connection Propane will work at temperatures as low as 40 C and is therefore suitable for all winter Caravanning A 6kg bottle is recommended for propane gas use GAS SAFETY ADVICE WARNING If you smell gas or suspect a leak and if it is safe to do so isolate the gas appliances and turn off the gas bottles at the regulator Evacuate the caravan and ventilate Seek professional advice as to the cause of the leak WARNING Inside outlet sockets shall only be used with dedicated appliances i e equipment supplied with the Touring Caravan No gas appliance shall be used outside when connected to an inside socket 38 Facts about LPG LPG is not poisonous Bi products are harmless There is danger if all air and oxygen were excluded Ventilation holes must be kept clear at all times LPG has been given a smell by the manufacturers in order to identify leaks Awning Spaces LPG Appliance Exhaust There is no danger of pollutio
65. ade Push the electric blade button on the control display to electrically open or close the blade In the case of failure you can manually open or close the blade by sliding the small handle under the toilet bowl sideways 14 Automatic Ventilator The ventilator Emptying The Waste Holding Tank has a capacity of 18 litres and requires emptying when the red light LED on the toilet control display lights up when the Waste Holding Tank only has capacity for approximately 2 more litres which is no more than two to three further uses Make sure that the blade is closed Open the access door located outside the vehicle pull the safety catch upwards and remove the Waste Holding Tank 16 Place the Waste Holding Tank in an upright position Pull Out Handle at the top Wheels at the bottom Slide the handle sideways to the front of the tank until it Snaps out of its locked position 17 Pull the handle up and wheel the Waste Note The vent plunger should only be depressed once the emptying spout is pointing downwards Prepare the toilet for re use if required Slide the Waste Holding Tank into the toilet and close the access door Emptying with optional features 19 Waste Holding Tank Multi Level Indicator The lower lamp indicates that the Waste Holding Tank is almost empty the middle lamp indicates that it is more than half full when the upper lamp lights up the tank needs emptying as it can only take 2 3 further u
66. al 2 3 month period this will gradually change to a medium dark grey colour This grey finish is the ideal giving the correct protective coating During this curing period the surface should be protected to avoid possible wet storage stain in the form of a soft light coloured porous oxidation layer If the chassis members are in contact with any salt deposits from roads this should immediately be washed off with a high pressure washer Salt attracts moisture allowing the surfaces to remain wet this prevents curing and also allows formation of wet storage stain It is recommended that the chassis components are washed off using a pressure washer on an annual basis especially after winter usage to avoid undesirable build up of salt and dirt deposits The galvanised chassis should not be painted or subjected to any other protective treatment Should the galvanising become superficially damaged exposing the steel core this should be cleaned and treated with a Cold Galvanising Spray obtainable from vehicle accessory outlets Damage to chassis members through impact etc MUST NOT be straightened or welded Damaged chassis members MUST be replaced Drilling or Welding of Parts or Accessories The chassis is designed and built to precise tolerances and must not be drilled or welded except in accordance with certain AL KO Accessory Operating Instructions Failure to comply will invalidate all warranties Independent Suspension
67. an is turned off the procedure in EN1645 1 All gas equipment except barbecue is The classifications are as follows supplied through a central Gas Manifold Grade 1 Connection System which has individual isolation taps for A caravan with an average thermal transmittance Ensure that the gas regulator hose is correctly each appliance Fig A as follows u that does not exceed 1 7w m2k connected to the gas cylinder in gas bottle GRADE 2 Con Pali Ment an Othe Bie ies TONEGO A caravan with an average thermal transmittance een u that does not exceed 1 7w m2k and which Gas bottles must be fully located seated at the can achieve an average temperature difference of base of the bottles and restrained by the strap at least 20k between inside and outside temper provided in the dedicated compartment position atures when the outside temperature is 0 Straps are positioned to suit 6kg and GRADE 3 7kg bottles A caravan with an average thermal transmittance u that does not exceed 1 2w m2k and which can achieve an average temperature difference of at least 35k between C L S E D O inside and outside temperatures when the Fig A outside temperature is 15 C 39 ELECTRICITY As with electricity in the home care must be exercised when handling mains electricity Your attention is drawn to the following notice as laid down by the Institute of Electrical Engineers INSTRUCTIONS FOR EL
68. aravan trailer the wheelbrake auto reverse mechanism will allow the caravan trailer to travel backwards for approximately 25 cm please allow sufficient clearance when parking Operation AL KO overrun devices are a mechanical type using a hydraulic damper Coupling Up Manoeuvre towing vehicle or trailer to coupling point Overrun devices fitted with 50 mm coupling head Fully open coupling head handle and secure hitch onto the towball See page 19 coupling up Thread the breakaway cable through the breakaway cable guide provided Fig 40 and connect it to attachment point provided on towing bracket Fig 39 Please refer to Braked Trailers Use of Breakaway Cables for further detail Caution The breakaway cable operates the Overrun Device Fitted with 50 mm handbrake emergency brake in the event Coupling Head of the caravan trailer becoming detached Connect trailer electric plug controlling lights from the towing vehicle during towing For and indicators etc into towing vehicle socket this emergency brake to work correctly it is absolutely essential that the following points are observed 1 The breakaway cable MUST run through the breakaway cable guide Wind the jockey wheel up fully and clamp securely in position ensuring that it does not foul the brake rod or breakaway cable Ensure handbrake is fully off by pushing it fully down Figs 42 46 2 The breakaway cable MUST NOT be wra
69. are Both of these depend to some extent on how the vehicle is used In a Caravan with a cold outside wall if the temperature of the wall falls below the dew point temperature it is quite normal for condensation to occur predominantly on the external walls When condensation occurs Condensation occurs usually in winter because the Caravan is cold and because skylights windows and doors are opened less and therefore the moist air cannot escape How condensation occurs Condensation occurs often for short periods in bathroom and kitchen areas because of the steamy atmosphere and quite frequently for long periods in unheated areas it also occurs in cupboards or corners of rooms where ventilation and movement of air is restricted What is important Two things are particularly important To provide ventilation so that moist air Can escape To use the heating reasonably How can you prevent condensation Provide ventilation so that moist air can escape a Good ventilation of kitchens when washing cooking or drying damp clothes is essential Use the electric element of the space heater will help when washing cooking or drying damp clothes and particularly when the windows show signs of misting up If there is no mains electric supply and therefore you cannot use the electrical element of the space heater open the skylights or windows slightly but keep the door closed as much as possible After showering keep the
70. articular directly under it it must remain closed when the water heater is in use see warning plate Remove cowl cover gruma trastore 2 Open gas cylinder and open quick acting valve in the gas supply line 3 Select required water temperature at rotary knob c infinitely variable from approx 30 to 70 C 4 Switch on water heater at the rotary switch a on the control panel green indicator lamp Operation lights up 5 If there is air in the gas supply line it may take up to a minute before the gas is available for combustion If the appliance switches to Failure during this period switch off the appliance wait 5 minutes and switch on again Switching off gas operation Switch off the water heater at the rotary switch b Drain the water heater if there is a risk of frost If the water heater is not to be used for a longer period mount cowl cover non observance of this point can lead to the function of the appliance being impaired through water dirt or insects close quick acting valve in the gas supply line and close the gas cylinder There shall be no claim under guarantee if this point is not observed Always remove the cowl cover prior to operating the water heater Red indicator lamp Failure The red indicator lamp d lights up if there is a failure The reason for such an indication is for example no gas available or air in the gas supply system trig
71. ation grating with winter cover Important do not use the winter storage cover in temperatures greater than 8 c as this can damage the cooling unit at the rear of the fridge Remove the covers and re fit when placing the vehicle back into storage Maintenance of gas equipment A qualified service engineer must maintain and inspect gas and electrical equipment It is advisable to have this maintenance work performed by a customer service centre Contact the Customer Service department of Thetford for a list of qualified parties Important European laws covering gas appliances and extractors prescribe observance of the following rules which are the user s responsibility e appliances that run on liquid gas must be inspected before being used for the first time and every year thereafter e the gas burner must be cleaned at least once a year or more frequently if necessary fa gas hose is used it must be checked annually This hose has a limited life and thus must be regularly replaced Check the hose regularly for cracks splits and ageing If in doubt replace the hose Pay attention to the maximum life of the hose and replace it in time as advised by the manufacturer in conformance with local regulations e For replacement a gas hose approved accordance with the local regulations must be used Position the hose so that it can rotate is not kinked and will allow e Due to the limited life of the gas
72. ature automatically lights up When the Waste Holding Tank Level Indicator illuminates press the Waste Pump Out button to pump out the waste from the holding tank Into the vehicle s waste tank The button will flash while the waste is being pumped and will stop automatically after approximately 5 minutes when all waste has been transferred 83 the vehicle s waste tank is full the Waste Pump Out light will flash rapidly and no pump out will be possible until the central tank is emptied Check the level of the vehicle s waste tank on the vehicle s central console After the Waste Holding Tank has been emptied there will be approximately 1 5 litres of waste left in the tank This is normal Add 2 litres of water and correct dosage of Thetford toilet fluids to the Waste Holding Tank Important It is vital that the correct amount of toilet fluid is added to ensure the proper breakdown of the waste in the holding tank Only use the system when the tank is full Using the system too often on an empty tank can cause damage to the pump which could cause the system to fail Cleaning and maintenance The toilet should be cleaned and maintained regularly depending on the amount of use To clean Thetford toilets we advise using water and Thetford Bathroom Cleaner Note Never use bleach vinegar or other powerful household cleaners that contain these substances These may cause permanent damage to the seals an
73. between 5 and 8 mm Fig 12 On tandem axles a double abutment bracket is fitted to the front axle ONLY Repeat for other wheel or wheels On tandem axles the brake cables from the rear axle should pass over this axle and cross over each other before being connected to the abutment bracket on the front axle 105 10 Ensure the balance bar compensator 11 12 is being pulled evenly Figs 10 amp 12 Excessive movement to this bar double on tandem axles would indicate possible incorrect adjustment if appropriate repeat step No 7 Fig 12 Check the brake rod support bracket fixed to the floor IS supporting the brake rod evenly The brake rod MUST ALWAYS run straight NEVER bent or curved under any fittings On tandem axles using the double balance bar a brake rod support tube Part No 228827 MUST ALWAYS be fitted on the end of the brake rod passing through the centre aperture on the abutment Remove the slack in the brake rod by adjusting the long ball nut rear of the balance bar ensuring the overrun lever makes contact with the end of the towing shaft Note Over adjustment to the long ball nut Fig 12 2 could induce movement of the inner brake cable reducing the effective clearance of the brake shoes If the overrun lever will not make contact it is possible the two lock nuts forward of the spring cylinder are incorrectly adjusted Loosen the nuts and adjust brake rod as abo
74. both the heater and the cowl must be firm and well sealed Do not operate heaters with incorrectly fitted or damaged exhaust ducts Never allow the warm air outlet on the heater to be obstructed in any way For 61 E instance never hang washing or in front of the heater to dry Misusing your heater in this way could cause serious damage from overheating Do not place flammable objects near the heater Please follow these guidelines in the interest of your own safety 9 Ifthe burner makes an unusual noise or if the flame lifts off while burning it is likely that the regulator is faulty and it is essential to have it checked 10 Cleaning with switched off appliance It is recommended that at least once a year before the heating season starts you remove any dust that has collected on the heat exchanger base plate Technical Data Type of gas Liquid gas propane butane Operating pressure 30mbar 28mbar butane 37mbar propane 3400W 30 280 g h No CE 0085AP0325 Rated thermal output Gas consumption Product Indent Automatic Ignitor Power consumption 50 ignition 0 01 MA monitoring Operating voltage 3V 62 Changing of batteries Changing the Batteries on the Automatic Ignitor Only change the batteries with the heater switched off Always insert new batteries at the beginning of the heating season Remove front of heater retaining screw located through centre of black
75. bs overall width not exceeding 2 3m 7ft Gin approximately and overall length not exceeding 7m 23ft approximately excluding the drawbar and coupling This is legally the maximum size of trailer that can be towed by a motor vehicle with a maximum gross weight of less than 3500 kg CARAVAN TERMS Mass in Running Order The mass of the caravan as stated by the caravan manufacturer as new with standard fixtures and fittings Note Because of differences in the weight of materials supplied for the construction of caravans a tolerance has been allowed for in the Mass in Running Order weight 10 Maximum User Payload The maximum allowable weight to be put into the caravan whilst it is being towed This is made up of 3 sections Personal effects optional equipment and essential habitation equipment The user payload is the difference between the Maximum Technically Permissible Laden Mass and the Mass in Running Order Essential Habitation Equipment Those items and fluids required for safe and proper functioning of the equipment for habitation as defined by manufacturer of the caravan Personal Effects Those items which a user can choose to carry in a caravan and which are not included as Essential Habitation Equipment or Optional equipment Optional Equipment Items made available the manufacturer over and above the standard specification of the caravan Maximum Technically Permissible Laden Mass
76. button fully home and firmly press the handbrake lever back into the off position handbrake horizontal Caution If the handbrake is not fully applied as detailed above there is danger that the trailer could roll backwards Caution The brake rod must not be under tension bowed when the handbrake is disengaged otherwise the breakaway mechanism will not function Handbrake Lever With Spring Cylinder Fig 43 Apply handbrake fully ensuring that handbrake is in the vertical position This will ensure that the spring cylinder energy store is fully loaded and will automatically re apply the wheel brakes if the trailer starts Caution If the handbrake is not fully applied as detailed above there is danger that the trailer could roll backwards Automatic Handbrake Lever Fig 44 Ensure handbrake is fully applied as highlighted This will ensure that the gas strut or spring cylinder will automatically re apply the wheel brakes if the trailer starts to roll backwards Caution If the handbrake is not fully applied as detailed above there is danger that that the trailer could roll backwards To Release Firmly push the handbrake lever back into the off position Handbrake horizontal Handbrake Lever With Spring Cylinder and Gas Strut Fig 46 normally fitted to commercial units Ensure handbrake is fully applied as described This will ensure that the gas strut or spring cylinder will automatically re apply the wheel
77. carried out by a competent service engineer Attention A new O ring must always be installed after dismantling the exhaust duct 4 5 6 7 Control knob Integrated control panel for Trumavent fan TEB Piezo ignitor or automatic ignitor Flame observation window Name plate remove casing Thermostat probe In the case of left handed installation the 8 parts are arranged on the other side Any alteration to the appliance including exhaust duct and cowl or the use of spare parts and accessories which are important to the function of the heater and which are not original Truma parts as well as the non observance of the installation and operating instructions will lead to the cancelling of the guarantee and exclusion of liability claim During the initial operation of a brand new appliance a certain amount of fumes and a slight smell may be noticed for a short while Remedial action is to immediately run the heater at maximum output and to ensure adequate room ventilation In winter before switching on the heater remove all snow from the cowl Inspect the exhaust duct and all connections at regular intervals and always whenever there is a blowback misfire It is essential that the exhaust duct is installed so that it slopes upwards over its whole length and is securely fixed with several clamps Never place any object on the exhaust duct since this could result in damage The exhaust duct connection to
78. ce the grill pan down and lift the handle slightly as you slide it along the recess Using the grill Push in the grill pan until it locates centrally under the grill burner There are three different grilling positions as the trivet can be inverted to give a high or low position or it may be removed 1 The high trivet position is suitable for toasting bread 2 The low trivet position is suitable for grilling all types of meat 3 With the trivet removed the food is placed directly on the base of the grill pan eg when cooking dishes such as whole fish Always preheat the grill for 3 minutes for best results When you have finished grilling check the control knob is in the off position The oven Caution When you are cooking keep children away from the vicinity of the oven e Important A safety device stops the ignition being used when the oven door is closed Do no use foil on the oven shelves as this creates a fire hazard and can hinder circulation of heat Keep all flammable material away from the appliance To light the oven 1 Open the oven door and turn the control knob anticlockwise to the required gas mark Push in and hold in the control knob and either press the ignition button if fitted or use a hand held spark ignitor or gas lighter Once the burner has lit close the oven door and hold the knob in for 15 20 seconds 3 Ifthe flame goes out the flame sensing device cuts off the
79. chemically treated cloths or aggressive detergents as these may Cause damage DO NOT place hot objects on laminated surfaces i e tops tables Any temperatures 70 C and over will cause permanent damage Clean worktop surfaces furniture and door fascias with a soft slightly damp cloth dry off with a soft cloth DOORS In order to provide customers with the latest designs of door furniture it is possible due to the use of natural wood that warping may occur This should not detract from the correct functioning of items fitted in the caravan Information During the normal travelling vehicle vibration and flexing may cause some of the furniture doors to become out of alignment For your convenience many hinges are adjustable TABLES Slide top of drawers out and fold back to form convenient table Fig A The pedestal table can be swung round for easy access to the seating and then re positioned afterwards Fig B Tables stored in the table storage compartment must be securely clipped into place whilst in transit CAUTION When erecting the free standing table be careful to avoid trapping fingers Not to scale 93 E TABLE STORAGE To avoid damage care must be taken when removing tables from their stored position Where two tables are stored together low level storage area care should be taken to remove the table positioned opposite the hinged edge first 12V READING LAMP WAR
80. circumstances it should not be necessary to remove the battery other than for routine inspection of terminals and topping up WARNING Explosive gases may be present at the battery Take care to prevent flames and sparks in the vicinity Your caravan has been fitted with an in line fuse between the battery terminal and strip connector 51 is recommended that the fuse rating fitted this location does not exceed 20 amps WARNING Switch off all appliances and lamps before disconnecting the battery Smoking is prohibited around the battery compartment To preserve the life of your leisure battery and charger please observe the following jii Do not leave all 12V lights powered at the same time as this will drain your leisure battery more rapidly If all 12V lights must be powered together ensure the battery is in circuit i e selector switch in the van position and that the battery charger is turned on For optimum performance use the transformer charger unit with a leisure battery attached Battery It is recommended that a good quality rechargeable leisure battery is always in circuit when the system is in use A deep cycling heavy duty 12V battery should be purchased to provide power for lights and other electrical appliances A proprietary brand leisure battery with a minimum of 85 Amp capacity is recommended 52 Note 85 Amp batteries and above should be checked dimens
81. clamping plate This has to be screwed to the front of the box screw is enclosed in package e The Thetford Battery Box is designed for use with foot mounted batteries These are recognisable by the rim around the bottom edge of the battery This rim Please ensure that the Soft Tray is pulled up will locate against the back wall of the tightly to remove creases before the plate Battery Box and the angle metal bracket is tightened The rounded edge of the clamp which is screwed into place when the prevents damage to the Soft Tray Do not apply battery is fitted The depth of the battery extreme force to the screw including rim should be between 173mm nd onn When disassembling follow this procedure in reversed order Note Always check the l l Soft Tray for acid first If found take safety This product meets the latest version of the precautions such as protecting clothing body EN 1648 part 1 and 2 standard and especially the eyes In case of contact with Before placing the battery inside the Battery acid immediately rinse with plenty of water Box the battery should be placed into the Follow regulations concerning these chemicals Soft Tray and rested on the ground adjacent to the Battery Box Carefully connect the electrical wires the red cable attaches to the the battery the CE socket the maximum recommended Tip Generally car workshop employees are familiar with this matter 50 Cleaning and maintenance
82. cts in the door or place the products between the bottle slide Freezer compartment Important freezer compartment is unsuitable as means of freezing food the freezer will maintain the temperature of already frozen food Use only drinking water to make ice cubes Do place any other products the freezer compartment when you are making ice Cubes 67 Water freezes fastest with the thermostat at the highest setting Tip Make ice cubes at night when your refrigerator has more spare capacity Door locking mechanism The refrigerator door has an automatic locking mechanism The door locks automatically when you press it shut firmly This automatic locking mechanism also keeps the refrigerator door shut during driving For some models an additional security device is fitted below the refrigerator By pushing the locking bar over the pin when the door is closed you can be sure that the door does not open during your journey If you are not going to use the refrigerator for a prolonged period of time you can use the special storage latch of the door locking mechanism see illustration to prevent odours Rotate the hook through 90 degrees and lock it in place using the strike plate 68 Model numbers Electrical ignition N112E e EES Electric Energy Selection the Electric version where the preferred energy source has to be selected manually no Auto function possible
83. d to achieve this desired position It will not be possible to set up the braking system properly when the handbrake is not in the FULLY OFF position Fig 10 Jack up one side of the caravan using the AL KO Side Lift Jack System See Jack Operating Instructions Remove the inner plastic bung from the backplate to expose the starwheel adjuster access Figs 10 amp 11 ALWAYS rotating the road wheel in the forward direction NEVER backwards adjust the starwheel with a suitable screwdriver in the direction of the arrow embossed on the backplate until there is resistance in the wheel rotation Fig 11 Slacken off the starwheel adjuster until the road wheel turns freely in the FORWARD direction Fig 11 Check the adjustment at the end of the brake cable where it is secured to the abutment bracket welded to the centre of the axle BRAKE LINKAGE DIAGRAM Rotation direction Handbrake Rubber sprung forwards lever axle Axle side Counting head Overrun lever Brake rod N 1 Brake shoe Yoke end bung Abutment Starwheel adjustment Tension bar Spring cylinder Balance bar Breakaway cable Bowden cable Fig 10 BRAKE RIGGING FOR SINGLE AXLES PEE CABLE ABUTMENT WELDED TO AXLE TUBE 4 Mid LOCKNUT 700109 2 GALL NUT 2088890006 3 BRAKE ROD BALANCE BAR 288578002 When the inner cable is pulled out it should extend
84. d Replacement Front Rear only handle then the 1 Uncouple the AKS 3004 AKS 3004 is in a 5 Press friction lining recess Fig 35 Item 4 2 Remove the rubber soft dock pull up and inwards and pull down and out off Fig 35 1 8 Fig 36 the pads and Open coupling handle Fig 35 8 towball are Remove countersunk head cap screw using special torx tool Fig 35 Item 5 amp Fig 37 within the permissible limits Fig 33 Item 2 If only a red indicator is visible Fig 34 3 then this may have the following causes 8 Press friction pad inwards with a screwdriver and remove from ball cup 9 Fitment of new linings takes place in reverse Tighten screws 3 amp 5 to 5 Nm 10 Replace rubber soft dock insert top section first then bottom green red 3 Important Maintenance and Cleaning Advice 1 The towball should be cleaned regularly to remove grease or other residue the use of Thinners White Spirit or Brake Cleaner is recommended otherwise the stabilising effect will be severely reduced 3 Press the safety indicator outwards and secure with SW14 hex spanner not a AKS 3004 is okay but the towball has included Fig 35 Item 2 reached the lowest limit of 49 61mm 4 Remove cheese head screws Fig 35 item 2 If friction pads are contaminated they i should not be cleaned but replaced b AKS 3004 shows signs of wear amp Fig 36 using spec
85. d floor Even in a well insulated Caravan with reasonable ventilation it is likely during cold weather if the temperature is less than 10 C that condensation will occur Ideally the temperature should be kept about 20 C although this is not always possible Mould growth Any sign of mould growth is an indication of the presence of moisture and if caused by condensation gives warning that heating or ventilation may require improving New vehicles New Caravans often take a long time before they are fully dried out because of moisture in the materials used in the manufacture While this is happening they need extra heat and ventilation At least during the first winter trips and may require more heat than they will need in subsequent winters journeys Allowance should be made for this 97 WARNING Do not wash your caravan with a high pressure washer as these can permanently damage the seals of your caravan Changing Exterior Bulbs ALWAYS REPLACE LIKE FOR LIKE For individual replacement bulb specification refer to your Service Handbook Generally road lighting bulbs can be easily replaced by unscrewing and removing the lens from the exterior of the caravan however once the high level brake lamp is removed from its housing there are further screws to undo at the back of the lamp to gain access to the bulb housing CARAVAN INTERIOR Follow these guidelines to ensure your investment is receiving the very
86. d other toilet components Toilet bowl e Squirt Thetford Bathroom Cleaner into the toilet bowl 84 e Flush the toilet bowl with water and wipe down the rest of the toilet with a damp cloth Clean seat and lid The seat and lid can easily be removed Lift the seat and lid assembly and pull the round pins inside the assembly outwards from the pin holes After cleaning replace the seat and lid by positioning the round pins in front of the pin holes and push the lid and seat downwards e To keep your flush water fresh and to prevent deposits from forming in your toilet bowl add a correct dosage of Aqua Rinse in your flush water tank if present on your toilet Tip For a really shining toilet dry with a soft dry cloth after cleaning Waste holding tank To keep your Waste Holding Tank fresh and clean Thetford has developed a number of different toilet fluids Thetford toilet fluids suppress smells reduce formation of gas promote breakdown of toilet waste and increase the life span of a mobile toilet See page 46 of the Thetford user manual for more information matrix We advise a thorough cleaning of the Waste Holding Tank once each season Next to using Thetford s Cassette Tank Cleaner the powerful cleaning agent for the periodical cleaning of the Waste Holding Tank of your toilet we suggest the following e Remove the removable mechanism from the Waste Holding Tank by turning it anti clockwise and rinse it u
87. d through door opening to drain water from the tank Empty the water fill funnel by pulling the bottle away from tank Remove the small water cap on the filler bottom allowing water to drain from the water funnel Not C 200 toilet Do not tighten caps this helps in keeping unit dry The pour out spout and vent plug can be removed Seals should be greased if necessary with acid free vaseline Recomissioning the Water System Fill the fresh water tank on the Thetford Cassette porta potti using a hose or jerrycan until the water in the funnel reaches the neck Tank Capacity is 15 litres Aqua Rinse may be added to improve cleaning of bowl and flushing of unit Replace cap Swing back the water fill funnel until it touches the water tank Add Aqua Kem 100 ml into the Cassette or 120 ml if using Aqua Kem Bio through the pour out spout Add small amount of water through the pour out spout and replace the cap It is advisable after storage to flush the water system initially with a sterilising agent Such as Milton and then with water repeating until the system is well flushed through Connect the pump Fill the system with water until water flows freely from the hot taps About 2 gallons of water will be required Close the hot taps Appliances Before starting caravanning after storage check all gas appliances and electrical points Note Preferably not less than once a year the electrical installation should be ins
88. detachable The area above the towball of the vehicle must are suitable for use with the AKS 3004 be free from vehicle components or attachments providing they comply to EC Directive A eg spare wheels platforms etc 94 20 and have the required minimum 60 mm clearance measured from the centre of the towball Fig 20 4 The AKS 3004 cannot be used with a laterally attached reversing lever on the left side when facing direction of traffic The clearance for the stabiliser handle must be at least 330 mm B the stroke movement D Safety warnings 85mm 100mm which equates to 440 mm when acti 5 The towball must be free from grease paint used in conjunction with an AL KO overrun 1 In accordance with EC Directive 94 20 couplings of type A 50 1 cannot be used and other residue otherwise the stabilising Max 50 mm C clearance between the centre see Fig 21 your warranty will be invalid if of the towball and top of the overrun assembly this type of towball is used 6 If friction pads become contaminated with or fairing to ensure both coupling handle and grease they should be replaced stabiliser handle do not foul on operation 2 For UK use please use the extended neck towball type 50 107 7 The 3004 should only be operated by one person when opening or closing the handle to reduce injury risks AKS 3004 Delivery Specifications Coupling handle Fig 23 Item 1 Stabiliser Lev
89. dial and cross ply tyres Cases of persistent snaking can be alleviated by the use of a stabiliser On the road If you do find your outfit snaking try to keep the steering wheel in a central position as far as possible decelerate and avoid braking if possible Types of tyres fitted The original tyres fitted by the manufacturer are suitable for towing at maximum speed of up to 81 mph 130 kph Tyres Caravan manufacturers choose the type size profile load carrying capacities and speed ratings to match the design masses of there vehicles adjusting the tyre pressures to suit Only change the type of tyres on your caravan on expert advice from the caravan manufacturer or tyre manufacturer TYRE MAINTENANCE Tread depth Pay special attention to the amount of tread remaining on your tyres and measure them regularly Always replace tyres before they reach the minimum legal limit of 1 6mm Periodically tyres should be rotated to equalise wear in the same manner as tyres Pressures The caravan manufacturers plate fixed adjacent to exterior door and Technical handbook contains information about caravan loading and the required adjustments to tyre pressures which should be followed for safety Tyre pressures should always be checked and corrected prior to each journey It is vital that tyre pressures are maintained at the levels recommended by the manufacturer 17 to ensure maximum tyre
90. drum in situ is 5 NUT ie must only be used once If removed it must be replaced with a NEW flanged nut torqued to 290 10 Nm 214 1 7 5 lbs ft small amount of special mineral grease available from AL KO must be applied to stub axle thread prior to fitting the new flanged nut After fitting excess grease must be removed with white sprit The rear hexagon cap head bolt located under the black plastic cap MUST NOT BE DISTURBED under any circumstance Interference with this nut will result in immediate tyre wear and damage to the braking system and WILL INVALIDATE ALL WARRANTIES Should the rear nut accidentally be disturbed then the complete axle must be returned to AL KO for resetting of the toe in and camber No attempt should be made to remove the bearing In the event of damage to the bearing or drum only the drum complete with bearing and circlip will be available as a spare No grease is used in the hub other than the mineral grease on the stub axle No grease should be placed in the DUST cap This is not a grease Cap as used in all previous hubs Spare parts Spare parts are safety critical parts For this reason when fitting spare parts in our products we recommend the use of original AL KO parts or those parts that we have explicitly approved The reliability safety and suitability of parts designed especially for our products has been determined using a special test procedure In spite
91. e After defrosting when the freezer compartment and condenser are frost free remove the towels and the water trays and use a cloth to dry off the refrigerator e Switch the refrigerator on again in the way described in section 4 1 Igniting and starting your refrigerator Important Do not use force or sharp objects to remove frost e Do not try to accelerate defrosting by using for example a hair dryer 70 Door locking mechanism Frost will form in the refrigerator if the door is not closed properly To determine whether the door closes properly close the door with a piece of paper between the door and the refrigerator Pull at the piece of paper If you feel resistance the refrigerator door closes properly If you feel no resistance the door does not close properly Perform this test regularly on all four sides of the refrigerator door If you find that the door does not close properly check whether the door locking mechanism keeps the door properly shut Winter operation If you use the refrigerator when the outdoor temperature is below 8 C install the Thetford vent winter storage cover on the ventilation grills The cover protects your refrigerator from excessively cold air The winter cover is a refrigerator accessory obtainable from your caravan dealer Tip It is advisable to use the winter storage cover if you are not going to use the vehicle for a long period of time Ventil
92. e bathroom or kitchen with pre selecting mixing taps or single lever fittings set to hot 3 Switch on power for water pump main switch or pump switch Leave the tap open to let air escape while the water heater is filling The heater is filled when water flows out of the tap Residues of frozen water can prevent filling if there is a frost The water heater can be defrosted by switching on the heater for a short period max 2 mins Frozen pipes can be defrosted by heating the room Note If just the cold water system is being used without water heater the heater tank is also filled up with water In order to avoid damage through frost the water contents must be drained by activating the safety drain valve also when the heater has not been used As an alternative two shut off valves resistant to hot water can be fitted in front of the cold and hot water connection Draining the water heater 1 Disconnect power for water pump main switch or pump switch 2 Open hot water taps in bathroom and kitchen 58 3 Open safety drain valve Lever in vertical position Fig 1 position f 4 The water heater is now drained directly to the outside via the safety drain valve Check that the water contents have been completely drained 10 litres Gas operating instructions Attention Never operate the water heater without water in it If the wall cowl is positioned close to an opening window or hatch in p
93. e plates must not be obscured or made illegible by application of any additional surface finish Operating Instructions Service Brake When the towing vehicle is braking or travelling down hill the overrun device shaft is pushed in dependent on the magnitude of the thrust on the shaft and presses on the overrun lever This acts on the bowden cables and expander mechanism which in turn expands the brake shoes applying the wheel brakes Hand brake With the gas strut version pull the handbrake lever until upright With the spring cylinder version pull the handbrake lever right up to the last tooth The caravan is then braked IMPORTANT NOTE Please note that with the handbrake fully applied the caravan trailer is able to move backwards by 25 cms until the spring cylinder gas spring takes effect Maintenance and Cleaning Maintenance of Euro Plus Euro Compact and Euro Delta The above semi trailing axles come fitted with maintenance free wheel bearings greased and sealed for life and no adjustment is necessary NOTE The hub bearing is not protected against water ingress Check wheel brake linings for wear every 10 000 kilometers or every 12 months via the inspection hole Fig 5 1 Adjust if necessary Where continuous travel in hilly regions or high mileage is experienced earlier inspection and adjustment may be necessary NOTE The flanged hub nut located under the dust cap used to keep the brake
94. e retained as proof of Annual Services being carried out In the unusual event that a fault develops and you need to claim under this Warranty and Guarantee your first contact should normally be made through the dealer from whom the caravan was purchased 2 In certain circumstances arrangements can be made to have the claim dealt with by a different authorised Swift Group Service Centre see final paragraph below for details It is the responsibility of the Purchaser to deliver the caravan to and collect the caravan from the Service Centre for all warranty work During the warranty period subject to the exclusions set out in this section of the handbook and provided the warranty claim is authorised by the manufacturer Swift Group Limited the authorised Swift Group Service Centre will repair or at the option of the manufacturer replace all defective parts of the caravan at the expense of the manufacturer Swift Group Ltd reserves the right to examine the caravan prior to commencement of repairs or replacement of parts 6 YEAR BODY SHELL INTEGRITY GUARANTEE GUARANTEE The Guarantee extends to the following items Body leaks and delamination water ingress through any permanently sealed seam joints or delamination of panels and floor being part of the original manufacturer s construction The manufacturer will honour the Guarantee for 72 months from the date of purchase provided that the caravan has had an
95. e taken not to let it spring back freely this may result in damage to the screen or its fittings Always pull the doorscreen close to the centre It is not advisable to pull close to the top or bottom as this will cause snagging and uneven running Caution When opening or releasing the doorscreen care must be taken to avoid trapping fingers Do not allow the doorscreen to slam open The door flynet operates independently of the door by sliding across the door threshold ROOF LIGHTS When opening the roof lights care must be taken to release the locking mechanism as the unit is raised Roof lights must be fully closed when towing Roof lights provide 12 500mm2 of fixed ventilation each WINDOWS To open press the knobs in the middle of the catches and turn through 90 Swivel the pane open as required To close the window open the window as far as possible and slowly close again turn the catches through 90 to close All opening windows have two catch positions The first position is for ventilation the second seals the window from ventilation and rain HEKI 2 ROOF LIGHT SEITZ The lift tilt roof light can be set in positions by means of pneumatic springs Position 1 lifts the pane 12mm without allowing rain to enter the caravan Position 2 sets the pane to a 150mm opening and locks with a bar Position 3 opens the pane through 55 A fully adjustable flyscreen and black out sc
96. e use of a decoder by contacting 1 on telephone no 01722 411430 Caravan insurance It is recommended that the caravan and its contents should be insured against theft It is essential to check with your car insurance company to ensure you are covered when towing your caravan Automatic water system pump 33 IFOUBIESNOOUNG riringi chars eee Lee wees we bee 33 deen ee Coenen ae es 37 WVDGS Ol GAS 2 ieee 51 eee ee eee ee ee ee ee 8 37 Gas safety advice 38 a ee cae ee ee eee a 40 Overseas awed 41 230V mains electrical equipment power consumption 41 Wiring of connecting cable and caravan mains inlet 42 Typical appliance consumption figures 43 WATER Connection of services is dealt with under the separate headings In all cases users should become familiar with the equipment manufacturers instructions Advice and leaflets if not supplied with the caravan can be obtained from the suppliers of the equipment Before making connections of any description to the caravan or its equipment ensure that ALL equipment is turned off 32 Water system schematic caravan without water tank FILTER PUMP WATERLINE 71 2 FILTER 8 NON HOSE
97. ed Caravan towing hae eee es 10 5 seta 10 TOWING 11 Measurement of noseweight 12 Type of driving licence held 12 Glossary amp checklist 1 cede ows tasesee casey 12 Useful memory aid ee ee 14 Preparing for the road ce ee ees 15 MOVING OW see 23 Coes 23 IMIS 24 Caravan handing Cee 24 Motorway driving 24 ALKO spare wheel carrier 24 Changing wheel 04880605 25 JACKING 5 26 Stopping on a hill 26 Arrival on site 435 444 4854 020 451308 eS a ee 26 CARAVAN TOWING CODE This Code of Practice contains recommendations jointly reviewed and agreed by the following organisations The National Caravan Council The Caravan Club The Camping and Caravanning Club The Caravan Writers Guild The Department for Transport Scope of the Code The Code applies to all trailer caravans of maximum laden weight not exceeding 3500 kg 7 700 I
98. ed Swift Group dealership SECURITY Caravan theft The theft of a caravan can occur in the most unlikely circumstances from a motorway service area even from an owner s driveway Secure all windows and doors when your Caravan is unoccupied even if only for a short length of time Chassis number Record your caravan chassis number which can be found on the front offside section of the drawbar Fig A or any of the eye level windows Make a note of this number in the space provided at the front of this handbook and make a separate note of the number to keep safe at home 30 Fig A Chassis number Additional security Consider fitting any device which might deter or prevent intrusion by thieves A hitch lock cover prevents towing of the caravan A wheel lock prevents towing of the caravan and removal of the wheel Customers are advised to identify their caravan with a method for subsequent identification if other forms of identification have been altered or removed Free crime prevention advice about securing your caravan protecting your valuables property marking either at home or whilst on site can be obtained from the Crime Prevention Officer through your local Police Station Security chips A special security chip is concealed within the body of every caravan This chip contains the individual identity of your caravan and can only be read by using a special decoder Your local police can obtain th
99. er Fig 23 2 Preparation for coupling uncoupling The Stabiliser lever Fig 24 Item 2 must be the uppermost position open Coupling Pull the coupling handle Fig 25 Item 1 up in the direction of arrow The coupling mechanism has an open position ie as long as the AKS 108 3004 is not placed on the ball the handle will remain open Put the opened coupling onto the clean towball The handle must now make an audible click and return to the flat position Warning The coupling is correctly engaged when the green edge of the safety indicator button is visible Fig 26 Item Stabiliser Unit To operate the Stabiliser once coupled to the towball simply press the stabiliser lever down as far as it will go Fig 26 Item 2 Uncoupling Pull the stabiliser lever handle up as far as it will go open the coupling handle and lift the AKS 3004 from the towball With larger nose loads coupling and uncoupling can be made easier by using the jockey wheel to assist lifting Close Stabiliser lever until resistance is felt Manoeuvring ie friction pads are in contact with the ball For easier manoeuvring on campsites etc pull but not yet under pressure the stabiliser lever to the up position Please do not use the stabiliser lever as an manoeuvring handle Please use the handles on the Caravan or fit the AL KO manoeuvring handle to your jockey wheel available separately 1 During openi
100. er system heater fresh water tank water pump water gauges taps and shower heads e Heating system and components e Main proprietary items i e fridge toilet cooker e Chassis and associated parts e Auxiliary electrics excluding bulbs e Windows excluding window furniture and blinds In years 2 and 3 the warranty will specifically exclude e All soft furnishings e Audio equipment e Microwave e TV GENERAL TERMS APPLYING TO ALL THREE YEARS OF WARRANTY PERIOD Provided that the caravan is used only for its ordinary and intended purpose and has not been subject to any treatment or conditions which could not be reasonably foreseen by Swift Group Ltd the Warranty and Guarantee will be honoured subject to the following General Terms and Conditions which apply to all three years of the Warranty period and all six years of the Guarantee period The caravan is not covered for e The failure of a component for reasons of fair wear and tear e Damage resulting from accidents e Damage resulting from freezing over heating or fire e Misuse or abuse of the caravan of any component e Tyres wheels and jockey wheels e Cosmetic finishes to kitchen sinks cooker tops vanity units shower trays e Normal deterioration corrosion intrusion of foreign or harmful bodies lack of servicing or negligence of any person other than the Swift Group Limited which causes stoppage of or impairment to the function of an
101. es Keep the control knob depressed for a further 10 seconds to allow the safety pilot to operate Piezo only Watch through the flame window for another 10 seconds to make sure that the flame does not go out through air in the supply pipe caused by the valve being closed or changing the cylinder Attention Always wait at least 2 minutes before attempting to re ignite otherwise there is a risk of blowbacks misfiring This also applies if a working heater goes out has to be re lit Automatic Ignitor Prior to first ignition make sure that the batteries have been inserted observe correct fit battery cassette see changing batteries page 62 Thermostat Set the required room temperature at the control knob numbers 1 10 For an average room temperature of approx 22 C we recommend setting 3 5 Without the Trumavent Fan switched on 4 8 With the Trumavent Fan Switching Off Set control knob to 0 If turning off for a long period of time close the quick acting valve in the gas supply line Close valve of gas cylinder Important Operating Notes 1 Ifthe gas supply line is filled with air it may take up to a minute before the gas becomes available for combustion During this time depress the control knob and continuously operate the Piezo ignitor until the flame ignites 2 You will have to find out the exact thermostat setting yourself depending on how much heat you need 3 Repairs are only to be
102. ette side track and fabrics with mild detergent and water e Lubrication of mechanism or spring is not required or recommended However if components should require cleaning use only Ambersil 40 or similar with fluff free cloth Other lubricants may result in damage to fabrics and plastics Tension Adjustment Remove plastic cover if fitted to locate tension lugs The tension lugs have a slot and are located in the cassette on a bayonet principle Insert screwdriver into slot ensure a good fit turn lug clockwise to allow the spring tension to push the lugs just free of the cassette Keep fingers away from screwdriver tip to avoid accidental injury Spring can now have more or less tension applied as required If in doubt of tension to be applied release all tension and re start In which case with blind fully wound on the roller apply 12 revolutions of lug factory setting Refitting is a reversal of removal procedure For more detailed information see manufacturer s instructions Cassette Blind and Flyscreen Always hold the end rod in the middle When Closing blinds slide the end rod of the flyscreen blind on to the end rod of the sun blind and engage To open the blind push the end rods towards the darkening blind to the edge and disengage the end rods Now move the end rod of the flyscreen back by hand do not let it recoil DOORSCREEN When drawing or releasing the doorscreen care should b
103. fely cleaned with a cloth wrung out in hot soapy water Burner caps and heads Important Allow burners to cool before cleaning Caution Hotplate burners can be damaged by soaking automatic dishwashers or dishwater powders liquids caustic pastes hard implements coarse wire wool and abrasive cleaning pastes For the burners to work safely the slots in the burner head where the flames burn need to be kept clear of deposit Clean with a nylon brush rinse and dry thoroughly Clean with a mild cream cleaner eg Cif or use moist soapy Brillo pad Note Fixed burners if fitted Some versions incorporate fixed burners These burners are secured to the hob with 2 screws Fixed burners must be cleaned whilst in position Make sure that the gap between the burner and the hotplate does not become blocked with grease Glass parts if fitted Door panels facia panel hotplate lid Do not use abrasive cleaners or polishes Use a mild cream cleaner eg Cif Rinse thoroughly and dry with a soft cloth The inner door glass panel can be removed for cleaning open the door wide hold the bottom and top edges and slide out When replacing the glass panel hold it level and straight with the grooves in the door trims before sliding back in Painted plastic and gold coloured parts Door frame amp handles control knobs Only use a clean cloth wrung out in hot soapy water Vitreous enamel parts Grill pan heat
104. ficiently Important The torque settings should be re checked after 50 Km If other wheel bolts are used please ensure the torque settings are as follows M10 49 Nm 36 ft Ib M14 135 Nm 99 5 ft Ib M16 210 Nm 155 ft Ib Special Note Aluminium Wheels For aluminium wheels use M12 x 1 5 pitch 26mm thread length 10 9 Grade 60 conical fixing The standard M12 x 1 5 60 Conical Wheel bolts are NOT SUITABLE for aluminium wheel rims Special wheel bolts should be used Jacks The Corner Steadies Should never be used to jack up the caravan When jacking becomes necessary use the AL KO Side Lift Jack or 2 Tonne Jack system NOTE It is essential that the car and caravan are hitched together before commencing jacking All AL KO chassis from 1992 onwards have 2 holes punched in the chassis members each side rear of the axle to accept the brackets for the Jack s Accessory Price List Corner Steadies may be used for stability ONLY when the caravan is in the jacked position The caravan should never be lifted by jacking up under the chassis member Side Lift Jack 2 Tonne Jack If working under the caravan in an elevated position axle stands must be used for safety Wheel chocks for the opposite wheel s are also advisable Jockey Wheel Lubricate screw thread and wheel spindle periodically 119 Spare Wheel Carriers The telescopic frame tubes should be lubricated periodically
105. frigerators a three year guarantee In the case of defects within the guarantee period Thetford will repair or replace the product In this instance the costs of replacement labour costs for the replacement of defective components and or the costs of the parts themselves will be paid by Thetford 1 make aclaim under this guarantee the user must take the product to a Service Centre recognised by Thetford The claim will be assessed here 2 If components are replaced during repair under guarantee these become the property of Thetford 3 This guarantee does not prejudice current consumer protection law 4 This guarantee is not valid in the case of products that are for or are used for commercial purposes 5 under the guarantee will be accepted in the following circumstances the product has been improperly used or the instructions in the manual have not been followed the product has not been installed in accordance with the instructions 74 alterations have been made to the product the product has been repaired by a Service Centre not recognised by Thetford the serial number or product code have been changed the product has been damaged by circumstances outside the normal use of the product Liability Thetford is not liable for loss and or damage caused directly or indirectly by use of the refrigerator Environment Refrigerators manufactured by Thetford B V are PCB free
106. gering of the excess temperature monitor etc To unlock switch off the appliance wait 5 minutes and switch on again In event of faults always contact the Truma Service on Tel 01283 586020 Electrical Operating Instructions Switch the switch on the control panel to On This indicates the electrical water heating element is operative When using the vehicle switches refer to operating instructions of the vehicle manufacturer or see switch labels Note The water temperature cannot be selected automatic temperature limitation at approx 70 C For a faster heating up period the appliance can be simultaneously operated with gas and electrical power Note The water tank in the Truma Ultrastore is made of high quality food proof stainless steel VA Use wine vinegar for de scaling the water supply Allow the product to react and then thoroughly flush out the appliance with plenty of fresh water To sterilise the water we recommend Certisil Argento Other products particularly those containing chlorine are unsuitable In order to avoid the proliferation of micro organisms heat the Ultrastore to 70 at regular intervals Do not use the water as drinking water Important Operating Notes 1 If the cowl is positioned close to an opening hatch window keep this closed during operation See warning plate Always mount the cowl cover if the heater is not being used Non observation of this point can lead to
107. gs etc VENTILATION All caravans comply with BS EN 721 The ventilation points on your caravan are fixed points of ventilation which are required by the European Standards All caravans have ventilation at high level and low level which have been calculated to suit the individual needs of your caravan High level ventilation is achieved by means of the roof lights and washroom roof ventilators The low level ventilators are positioned underneath the oven housing Some models with sliding doors have two vents located underneath the sliding doors Under no circumstances must these vents be blocked or obstructed It is advised that fixed ventilation points are checked and cleaned if necessary on a regular basis using a small brush and a domestic vacuum Cleaner Additional night time ventilation is obtained by releasing the window catches and placing them in the second groove Note the windows are not sealed from rain in this position As the ventilation levels are calculated to suit each models requirements there should be no modifications made which may result in reduced ventilation levels WARNING Do not obstruct ventilation 29 Petrol Diesel Fumes The fitting of a tail pipe extension to your car exhaust will reduce the possibility of fumes entering your caravan through the ventilation points Note Never allow modification of electrical or LPG systems and appliances except by qualified persons at an authoris
108. guard oven grill compartment s hob spillage well pan supports Use a mild cream cleaner Look for one that has the Vitreous Enamel Council s recommendation seal eg Cif Chrome plated parts Fig 1 Grill grid shelves shelf runners Do no use abrasives or polishes Use a moist soap pad eg Brillo Shelf runners can be removed for cleaning Grasp the runners and slide out of the hanging holes as shown in fig 1 78 Stainless steel surfaces stainless steel models only Only use a clean cloth wrung out in hot soapy water and dry with a soft cloth Do not use undiluted bleach or any products containing chlorides as they can permanently damage the steel Some foods are corrosive eg vinegar fruit juices and salt and they can mark or damage stainless steel if they are left on the surface for any length of time Wipe any spillage immediately Sharp objects can mark the surface of stainless steel but will become less noticeable with time Electric hotplates Important Ensure that elements are switched off and cool before cleaning For normal cleaning use a clean damp cloth For heavy cleaning use a clean damp cloth or scouring pad with a cream cleaner Follow the circular grooved pattern on the hotplate Rinse off any cleansing agent thoroughly then switch on to a low medium setting for few minutes to dry When cleaning take care to avoid the red dot on the high speed hotplate if fitted SHARP R209 MICROW
109. he Pump is changed please use the same type otherwise some false warning will be displayed Error 2 OVERVOLTAGE overvoltage is detect from the battery charger the battery and the loads will be disconnected Error 3 CONNECTION The communication system between the Control Panel the Fuseboard is not working Error 4 LOW BATTERY a Starting the System but all the available power source are less then 9 0 V SPINA 13 POLI ISO VISTA LATO INSERIMENTO CAVI CONTROL PANEL ALLARM OPTIO POWER MAINS ON CHARGER CHARGER NEGATIVE VAN BATTERY WHITE RED oll Jeo 0 mai 101112 6 10 1112 THOTT 8934 THOTT 933 1 5 19083 19 5 SIHSTT 3583 34 54019310 1 LHOTS 1 319 ADDITIONAL ROAD LIGHT NORDELETTRONICA TEL 0434759420 FAX 0434754620 Descrizione 47 Habitation Relay To conform to European Safety Standards EMC all caravans have been equipped with a habitation relay This relay is actuated when
110. he knob depressed and press the ignition button if fitted or use a hand held spark ignitor or gas lighter The knob must be held in for 15 20 seconds before releasing Glen Dimplex Hob Electric hotplates Before using for the first time prime the hotplate switch it on without a pan to harden and burn off the coating Use a medium high setting for 3 5 minutes A non toxic smoke 76 may occur To switch on turn the hotplate control knob to the required setting The high speed hotplate ring if fitted is identified by its central red spot this ring has a faster response time The grill e Note The door must be open when the grill is used e Caution When the grill is being used accessible parts may be hot young children should be kept away e Never cover the grill pan or grid with cooking foil or allow fat to build up in the grill pan as this creates a fire hazard e Keep all flammable material away from the appliance To light the grill Push in the control knob and turn anticlockwise to the large flame symbol Keep the knob depressed and press the ignition button if fitted or use a hand held spark ignitor or gas lighter The knob must be held in for 15 20 seconds before releasing Detachable grill handle if supplied Place the handle shield uppermost over the edge of the grill pan at the recess and slide along to position centrally between the two locater bumps To remove the handle pla
111. he light fitting is secured can now be removed In the case of an upper welsh dresser or similar a larger component carrying all the lights from above that piece of furniture may detach Once the appropriate light fitting has been accessed the tube should be twisted along its length to release the tube and allow it to be lifted from the fitting Please see the bulb replacement chart for details of the type of tube fitted In addition different colour temperatures of bulb are available For a consistent appearance replace tubes with those of equivalent colour temperature This will be stated on the fitted tube in the format 4200K or similar WINTERISATION STORAGE This is probably an opportune moment to arrange for the caravan to have its annual service at your appointed dealer The following applies wherever your caravan is stored particularly during the winter months Do not park near trees or larch type fences due to possible wind damage Keep any grass around the floor of the caravan short to maintain air flow and stop any possible damp getting into the caravan It is advised that the caravan is ventilated regularly throughout the winterisation storage period opening windows doors and rooflights when possible General All moving parts should be checked for free operation Clean all cooking appliances and refrigerator Lubrication should be carried out at the points illustrated in the general
112. he remaining water from the flush water tank and remove the drain plug When no more water exits put the drain plug on the drain tube put it back in its original position and close the access door If the toilet is connected to the vehicle s water tank please follow your vehicle s instructions for draining the central water system If your toilet is optionally featured with a Waste Pump Out System take out the Waste Holding Tank and completely clean it see Cleaning and Maintenance After cleaning fill it with water put it back and empty it via the waste pump out system Repeat this twice Thetford warranty refer to the Thetford user handbook CARAVANS WITH EXTERNAL BARBEQUE POINT Models equipped with an external barbeque point can be used to power any gas appliance suitable for the gas used in the caravan at the working pressure shown on the label in the barbeque outlet box Please note when using the outlet that the fitted regulator will allow a maximum of 1 5kg per hour of gas to be taken from the gas bottle Therefore the consumption of gas from both the appliances within the caravan and the appliance connected to the barbeque point cannot exceed a total of 1 5kg per hour at any one time If you are in any doubt please consult your dealer for advice To use point proceed as follows 1 Fit male nozzle from despatch kit to your barbeque or appliance ensuring a gas tight joint The work should be carried out by a co
113. hose it must be installed so that replacement is possible Maintenance checklist This refrigerator will give you many years of trouble free use if you simply run through the following checklist regularly e keep the refrigerator clean see section 7 1 of the user instruction manual Cleaning e defrost the refrigerator as often as is necessary see section 7 2 of the user instruction manual Defrosting e check the door closing mechanism regularly see section 7 3 of the user instruction manual Door locking mechanism e make sure that the ventilation grills are not blocked e Regularly clean the ventilation grills Vent screen The vent has a vent screen to prevent bugs from entering the combustion area of the refrigerators These vents need to be cleaned regularly to insure a good airflow When the refrigerator performs poor because of external circumstances such as extreme ambient temperatures the vents can be removed to improve the airflow and improve the cooling performance of the refrigerators Storage you do not expect to use your refrigerator for a lengthy period carry out the following actions e Remove all food e Switch off the refrigerator e Clean the refrigerator as described in Section 7 1 Cleaning e Shut off the gas tap to the refrigerator e Leave the door of the refrigerator ajar using the special door closure hook storage position e Place the winter protectio
114. ht passenger vehicle registered in the 190mm and width of 175mm UK on or after August 1st 1998 S registered plate will require a type approved towbar and towball to 94 20 EC Failure to fit a homologated towbar and towball could result in a prosecution and invalidation of your insurance cover Always check with your car manufacturer or towbar manufacturer if in doubt WARNING Your caravan dealer should be consulted if additional equipment is to be fitted as strong points may or may not be provided in the design Note Fitting additional equipment will reduce Wooden Blocks Wooden blocks typically the caravan allowable payload 25cm square and 2cm thick are ideal for placing under corner steadies and jockey wheel when the ground is uneven or soft Water Containers Two containers are required one to carry fresh water to the caravan and one for waste water which needs to be disposed of properly Several types are available including jerry cans folding cans and wheeled containers 13 Pin Socket One socket fitted to the car to accept corresponding plugs from the caravan this energises the road lights and caravan auxiliary Circuits 12 Volt Battery A deep cycling heavy duty rechargeable leisure type battery should be purchased to provide back up power for lights and other electrical appliances See Battery The securing arrangements for the battery compartment require a leisure battery complying with EN 60095 2 i
115. ial torx tool 111 3 surface of the towball must be free of grooves rust or seizing marks 4 Towballs coated with paint or similar must have this surface completely removed use 100 or 120 grain emery paper If this is not done increased towball wear will occur and may cause damage to the AKS 3004 components 5 In Winter carefully spray only the visual indicator with de icer Lubrication Should lubrication of the stabiliser parts become necessary then the following must be observed a Clean all parts thoroughly b Areas may only be covered with a thin film of grease Fig 38 112 c Use multipurpose grease DIN 51825 KTA 3K Warning When lubricating ensure none gets into the friction pad or towball holding area AL KO secure imobiliser Refer to the User Instructions Kit supplied Overrun Devices In the importance of Safety please familiarise yourself with the operation of this overrun device BEFORE using your caravan trailer Safety Precautions When parking your tow vehicle and caravan trailer on site you must apply the caravan handbrake If the unit is parked but disconnected from the tow vehicle it is strongly recommended that each wheel is chocked using AL KO or suitable wheel chocks If detachable type drawbar is fitted as with catering trailers the drawbar must not be removed from the trailer with the hand brake applied Caution Please note when parking the c
116. icle the pressures specified are different All charts show values for cars and are therefore not applicable for caravans Pressures displayed on tyre walls apply ONLY in North America and Canada Wheels Caravan wheel bolts should be tightened to a torque of 88Nm 65lb ft on steel wheels or 115 85lb ft on alloy wheels and should be checked with the use of a torque wrench regularly Only use a spare wheel and tyre of the type and size provided with you caravan Wheel rims Check wheelnuts tyre pressures and car directly at the caravan drawbar Remove Two sizes of wheel rims are used 5 5J 14 and tyre conditions towball cover and keep in car 6J x 15 the rim sizes are the same for both sel steel and alloy rim incorporating a double safety hump which conforms to European Pick up any levelling pads or levelling boards safety standards Check the size on your caravan before replacing a rim Switch off gas supply and change over to Position cup over the ungreased towball Hitch head load capacity electricity if required release and lift forward the large red stabiliser The maximum vertical static load which can handle Fig B lift forward the exposed smaller be put upon the hitch head when connected is the caravan exterior door black handle Fig B until it clicks up 100kg Please refer to the technical data in your handbook But see also vehicle manufacturer s weight limits on towball loading Fully rai
117. ift Group Limited Dunswell Road Cottingham East Yorkshire HU16 4 Tel 01482 875740 Please note that the benefit of any unexpired warranty cannot be transferred to the new owner until the change of ownership details above have been received 130 DETAILS OF CARAVAN CURRENT OWNER NEW OWNER Model Chassis No Name Address Name Address AKSIOOM 27 AKS 3004 Delivery 5 5 108 AL KO Accessories 119 AL KO running gear 100 AL KO Spare wheel carrier 24 AL KO Troubleshooting amp fault finding 116 Aluminium Wheels ccccsccccssseeeeesseeseeeeees 119 Annual service inspection record stamps 6 Appliance consumption 5 43 Arrival on 9 26 Battery 49 Battery InstallatiOnise cicscssevectwerewecetceeeeuesvecssviere 51 88 Blinds and 90 BIOWM 65 Breakaway Cables 22 BUMKS A EEEE NEEE 89 Burner 2 75 Butterfly outlets 65 Caravan sic 129 Caravan
118. ionally before purchasing to ensure fitment within the battery compartment as brands vary in size It should be remembered that batteries suitable for the electrical demands of a caravan differ in design from those for use with a car and whilst the system may operate with a car battery it is strongly recommended that only a leisure type battery maintained in good condition is used The battery should be kept topped up at all times Note Some models may have more than one 12V socket fitted the 6 Amps indicated is available from the 12V socket provided no other 12V socket is used at the same time SOLAR PANEL CONNECTION POINT A connection point has been included in the caravan electrical harness to take a 12V supply from an aftermarket solar panel or similar device to the caravan leisure battery The solar panel must provide a fused and regulated output in order to connect to this point The connection point can be found inside the caravan adjacent to the battery box in close proximity to the battery box fuse Through the floor close to the battery box is a cable pass through allowing a pair of wires from an externally located device to pass from exterior to interior to meet the connection point This cable pass through will be capped both internally and externally with a cable entry gland A kit of parts is available from your caravan supplier which provides the mating half of the connection point The White rectangu
119. irst time it is essential to observe the operating instructions enclosed with the heater Control panel with thermostat a Rotary switch Off b Rotary switch On power settings 500 1000 2000 W Rotary control knob for room temperature illuminated by green indicator lamp operation 63 Uitraneat Switching On Attention Before switching on ensure that the fuse protection for the power supply of the campsite is sufficient for the selected power setting b see Technical Data Important The electric feed line for the caravan must be fully unwound from the cable drum 1 switch on turn the rotary switch to the desired output level b 2 Set rotary control knob c to the desired room temperature The thermostat setting on the operating element 1 9 must be determined individually depending on the heating requirement and the type of vehicle For an average room temperature of about 23 C we recommend a thermostat setting of about 6 8 64 The electric heater can also be operated without the Trumavent fans If the heater is operated simultaneously with electricity and gas the electrical unit will switch itself off before overheating occurs as a result of the stronger gas burner Switching off Switch the heating system off at the rotary switch a Important operating notes 1 Repairs may only be carried out by an expert 2
120. ixer should have the lever moved to the central position and lifted to the open position for hot and cold Locate the system drain valves if fitted mounted above the floor Rotate the handle clockwise on each to the open position Drain water heater Open yellow handle on inline valve adjacent to water heater Valve is open when handle is vertical Drain water tank Open tank isolation valve Valve is open when handle is inline with body of valve Run pump for a short time to assist purging water from pipework Remove shower head Let the shower hose drain into the shower tray and then return to holder The pump manufacturer recommends that after draining the caravan the plumbing connection at the outlet from the pump should be disconnected This can be done by unscrewing the fitting which connects the plumbing to the accumulator With a suitable container present to collect any remaining water the pump should then run for a short time This ensures that the majority of water is removed from the pump head which will minimise the risk of frost damage to the pump Before recomissioning the system reverse all above actions See Taps in Services section 100 The Thetford Cassette porta potti is easily winterised for storage Empty the fresh water tank using the drain tube fresh water tank level indicator level indicator on electronic models only Pull the lever indicator drain tube down from top plug position and outwar
121. lace Court London W2 4HY Telephone 0171 229 1266 ECA of Scotland 23 Heriot Row Edinburgh EH3 6EW Telephone 0131 225 7221 WARNING current consumption in the caravan must not exceed 16 amps or the pitch permitted maximum if this is less than 16 amps It is dangerous to attempt modifications and additions yourself Lampholder plugs bayonet cap adaptors should not in any circumstances be used OVERSEAS CONNECTION Note Connection to a mains voltage supply OVERSEAS requires particular attention Care must be taken when connecting supplies abroad since the supplies can be of REVERSE POLARITY The significance of REVERSE POLARITY is that when equipment is switched off it may not be electrically isolated The only certain way of making equipment safe is to unplug it It is useful to have a means of checking polarity of the mains supply especially when touring overseas There are available several proprietary makes of equipment for testing polarity If it can be achieved it is preferable to connect live to live and neutral to neutral to maintain full electrical protection WARNING Never allow modifications of electrical or LPG systems and appliances except by qualified persons 230V MAINS ELECTRICAL EQUIPMENT POWER CONSUMPTION Note It is possible that the 230v mains electrical equipment may not all operate simultaneously A typical UK site mains hook up point provides maximum output of 10 amps and on so
122. laced on the socket outlet at the site supply point before disconnecting the flexible cable from the caravan It is dangerous to leave the supply socket or supply flexible cable live Because touring caravans are generally left unused for long periods in the open it is strongly advised that the mains installation is inspected periodically to ensure that it is safe to use The IEE Wiring Regulations recommend that mains installations in touring caravans are re inspected every 3 years by a qualified person who should sign and issue a periodic inspection report NOTE The manufacturer recommends annual inspections Suitably qualified persons acceptable to the NCC to sign and issue inspection and completion certificates are e anapproved contractor of the National Inspection Council for Electrical Installation Contracting or e amember of the Electrical Contractors Association e amember of the Electrical Contractors Association of Scotland e a qualified person acting on behalf of the above in which event it should be stated for whom he is acting The names and addresses of Approved Contractors in any locality there are over 10 500 in the UK can be obtained from Electricity Shops or direct from NICEIC Vintage House 37 Albert Embankment London SE1 7UJ Telephone 0171 582 7746 The names and addresses of members of the Electrical Contractors Associations can be obtained direct from ECA Esca House Pa
123. lar connector found inside the caravan is a two way JST LR type connector For further assistance in identifying the connection wire colours leading to the connector are detailed in the wiring schematic in your caravan service book GENERATOR GUIDELINES e Lack of regular servicing can be the cause of most generator problems gensets under 2kW are mainly dependent on engine speed for output frequency and voltage poor or no servicing may cause the engine speed governor to run the genset engine too fast Therefore frequency and output voltage can rise above the specification of the machine data plate i e 230V at 50Hz this may cause damage to electrical electronic equipment such as battery chargers e A generator should always be run for a few minutes prior to connection with the caravan or motorhome electrics to allow it to warm up and the output to settle to a steady level AC output of generators is often derived from an AC alternator rectified to DC then inverted back to AC In essence this means the output sinewave may not be very smooth and may not run sophisticated electronics efficiently Some of the new wave of gensets are more sophisticated in their production of a sinewave output and are more suited to run electronic equipment If in doubt consult your genset dealer or manufacturer for advice 53 Truma Ultrastore water heater operating instructions 57 Truma S 3002 auto space
124. le you should switch the refrigerator off using the main switch A Switching off the refrigerator e Push the main switch A e The blue LED will go out e The refrigerator is now completely switched off e Use the special storage latch on the door locking mechanism to fixate the open door This prevents unpleasant odours and mould in the refrigerator Maintenance Regular maintenance is necessary to ensure the correct functioning of your refrigerator Cleaning Tip A good time to clean your refrigerator is straight after you have defrosted it e Clean the refrigerator with a soft cloth and mild detergent e Dust the refrigerator with a soft moistened cloth e Use a brush soft cloth to remove once a year any dust from the condenser at the inside of the refrigerator 69 Important Do not use soap or aggressive detergents that are abrasive or soda based e The removable interior components of the refrigerator are not dishwasher proof Defrosting Frost will gradually build up on the condenser of the refrigerator You should defrost the refrigerator as soon as the frost layer is about 3 thick Frost reduces the refrigerating Capacity and life of your refrigerator e Remove the ice cube tray and all food e Switch off the refrigerator e Leave the refrigerator door open e Place dry towels in the refrigerator to absorb the water e Place trays containing hot water in the freezer compartment
125. le cloths Egg cups Electrical extension lead Floor cloth Fly spray Food Food mixer Frying pan Glasses Grill pan Jugs Kettle Kitchen roll Kitchen tools Litter bin Matches Measuring jug Milk jug Mixing bowl Needles and thread Oven gloves Pegs Piezo Gas lighter Potato peeler Pressure cooker Radio Rubbish bin Salad shaker Saucepans Scissors Sieve Sugar bowl Shopping bags Sleeping bags Tea pot Tea strainer Tea towels Table cloths Table mats Television Tin opener Tissues Toilet paper Torch Towels Toys amp Games Vacuum cleaner Washing up bowl Documents Bail Bonds some Euro countries Bank and credit cards Caravan Certificate Cheque book CRIS document Driving licence Green Card Insurance some Euro countries Maps and guides Money MOT Certificate Vehicle Registration Documents PREPARING FOR THE ROAD PRE LOAD CHECKLIST Caution Never enter the caravan without first lowering the four corner steadies with the brace provided BEFORE LOADING CHECK loose articles are stowed securely Do not stow tins bottles or heavy items in overhead lockers prior to towing all lockers and cupboard doors are closed and secured bunks are secure all rooflights are closed and secured main table is stored in its transit position fridge is on 12V operation and door lock is set windows are fully closed and latched Never tow with windows
126. lockwise to close valve blade Cassette cannot be Check for obstacles under retaining clip Depress retaining clip several times to check operation Remove cassette removed Flush knob and valve blade in partial open position Close valve blade by moving knob clockwise CAUTION If valve blade is open during cassette removal severe damage to system can occur Never force insertion or removal of the cassette tank Valve blade mechanism Spray light film of silicone on blade sticks or is hard to open Major unit malfunction Contact your original Caravan Dealer 125 Owners club 128 Spares and after sales 128 Repair facilities 8 448 bee 128 Caravan CWDS done steerer ee ebb teen eee 129 Motoring Associations 129 550 448458 48888884 Change of ownership OWNERS CLUB The Owners Club is a completely independent organisation run for the benefit of the caravan owners They have numerous rallies during the year in various parts of the country and every third year there is a Works Rally where owners have the opportunity to visit the factory Apart from the friendliness and companionship the Club generates it is also actively engaged in charity work for those less fortunate than ourselves The address of the Secretary of the Owners C
127. lub can be obtained from Supercare SML Ltd Tel 01482 875740 or from the Swift Group website SPARES AND AFTER SALES SUPERCARE There are numerous items available from your dealer ranging from door catches through to spare wheels and touch up paints Please note that all after sales enquiries must be directed through your supplying dealer The after sales service at the factory is geared to support our dealer network as is the service provided by appliance manufacturers In the interest of safety replacement parts for an appliance shall conform to the appliance manufacturers specifications and should be fitted by them or their authorised agents 128 Note Please remember to quote chassis number when ordering any items from your dealer Customer Care Tel 01482 875740 Fax 01482 840082 NOTE The times for contacting Customer Care by telephone are to 4pm Monday to Thursday to 12 45pm Friday Swift Group Website www swiftgroup co uk Swift Group E Mail Enquiry enquiry swiftgroup co uk REPAIR FACILITIES Should you be unfortunate enough to suffer a major accident with your caravan it is comforting to know that we have a completely separate repair shop facility where their fully trained experts will under take all types of major damage repair work Repairs of a minor nature should be referred first to your local dealer The enjoyment of caravanning can be greatly enhanced by membership of one
128. me continental sites the available output may be as low as 5 amps If your loading exceeds the site supply it may trip the site circuit breaker Please check the available mains supply with your site operator Similarly loadings on each circuit breaker within the caravan should be observed A label positioned close to the MCB s will identify which appliances within the caravan are fed from which MCB Consulting the table on page 43 in conjunction with this label will give an indication of which appliances can and cannot site supply allowing be operated simultaneously 41 WIRING OF CONNECTING CABLE AND CARAVAN MAINS INLET PITCH SUPPLY OUTLET VIEW OF BLACK LIVE NEUTRAL LIVE EARTH GREEN amp YELLOW FLEXIBLE WIRING BROWN sive 77 EARTH GREEN amp YELLOW VIEW OF TERMINALS SOCKET TUBES RED NEUTRAL Vo VIEW OF TERMINALS BROWN 3LUE NEUTRAL VIEW NEUTRAL LIVE 9 LIVE ae EARTH GREEN amp YELLOW FIXED WIRING IVE RED PPI EARTH GREEN amp YELLOW VIEW VIEW OF TERMINALS SOCKET TUBES SLUE NEUTRAL NEUTRAL BROW LIVE EARTH EARTH GREEN amp YELLOW CABLE COUPLER VIEW OF PINS ee NEUTRAL LIVE O EARTH VIEW OF TERMINALS BLUE BROWN LIVE EARTH GREEN amp YELLOW Warning it is essential that connections are made exactly as shown If terminal markings
129. mpetent person if in any doubt consult your dealer 2 Open box lid by pulling tab on bottom edge and lifting Remove red cover cap 85 3 Insert male nozzle on appliance into female coupling push firmly until click is felt 4 Open gas locker on caravan ensure gas bottle tap is open and supply is connected to regulator Turn isolation tap behind barbeque point to open so that the tap handle is in line with the flow direction of the gas 5 Returning to barbeque point turn red knob until it is in line with the flow direction of the gas 6 Light and operate appliance to its instructions 7 When operation of external gas appliance has finished turn red knob in barbeque box so that it is at right angles to the flow of gas to isolate the appliance 8 Release the appliance hose and nozzle by pushing back the collar of the coupling 9 Replace red cover and close lid of barbeque point Please note that you cannot open the gas supply until the nozzle has been inserted In the interest of safety all external hose lengths should be kept to a minimum and attachments secured correctly 86 WARNING Care should be taken when using the external barbeque point Never barbeque next to an awning or tent WARNING The caravan barbeque point should only be used as an outlet point for gas never connect a gas bottle direct to the outlet CARAVANS WITH TV INLET IN BATTERY BOX Models equipped with TV points
130. n the alarm goes off always check carefully to 28 see that there is no fire and never remove the battery from the alarm except when changing it Always test the alarm immediately after a long period of absence Under the test button there is red control lamp which twinkles once a minute This shows that the battery is correctly connected If the alarm does not sound when testing the battery must be replaced The alarm should be dusted and cleaned regularly with a slightly damp cloth In connection with annual battery change or when required e g false alarm clean and vacuum the alarm carefully using a soft brush Removing and Replacing the Alarm Carefully twist the alarm anti clockwise Replace as diagram above Test button Battery Replacement The battery lasts approximately one year About a month before the battery is completely flat the alarm emits a short signal once a minute this is the signal that the battery needs changing The alarm works as normal during this time The battery should be 9 Volt batteries GP 1604 5 Eveready 522 216 Duracell MN1604 Always test the alarm after changing the battery WARNING Ensure that batteries are correctly installed Positive terminal to positive contact marked negative terminal to negative contact Reversing a battery in its compartment will immediately drain the battery and could damage the smoke alarm Warning The electronic test button provide
131. n of an enclosed awning space by the LPG exhaust from a refrigerator venting into it as awning spaces are generally well ventilated Space heaters may produce sufficient exhaust to pollute the awning space if it is totally enclosed from a general comfort smell and hygiene point of view In the extreme case there could be a build up of carbon dioxide to a dangerous level Caravan owners are advised to allow some fresh air circulation in the awning space when such appliances are in use Precautions a Never look for a leak with a match Always use a soap solution or its equivalent when testing connections Do not operate any electrical apparatus whatsoever especially light switches If the leak is not obvious the caravan should be evacuated and qualified personnel consulted b Avoid naked lights when connecting or changing a cylinder c Check the flexible hose frequently d The gas is heavier than air and therefore sinks to the lowest point e Keep bottle gas containers outside and protected against frost If they must be kept inside make sure they are well away from heat WARNING Do not use appliances with a different working pressure to 30mbar WARNING Maintain adequate spacing of combustible materials from sources of heat WARNING Do not use independent portable gas appliances inside the vehicle WARNING A BBQ point inlet valve if fitted must only be used for the connection of portable LPG applia
132. n on the ventilation grill Troubleshooting If your refrigerator does not refrigerate properly or will not start run through the following checklist If this fails to solve the problem please contact the Customer Service Department in your country see the addresses at the back of this manual e Check whether you have followed the instructions in chapters 4 5 or 6 of the user instruction manual Switching on the refrigerator e Check whether the refrigerator is ona level surface e Check whether the refrigerator can be used with an available energy source 71 Refrigerators with LCD control panel have Problem refrigerator will not work on gas special diagnostics area which displays an error a Gas bottle is empty a Replace the gas bottle code if there is a fault e Fault 1 AC heater current is measured to b Val f th ttl f the shut off th f th ttl hut Valve of the gas bottle or one of the shut off b Open the valve of the gas bottle or shut off 100000 00040 valves is closed valve s Problem refrigerator will not work on 12V DC Service Centre a 12V fuse is defective a Fit a new fuse Camper gt fuse box of e Fault 2 DC heater current is measured to camper Car gt fuse box of car be 75 below nominal current b Battery is empty b Test the battery and charge it Action Contact your dealer or a Thetford Service Centre Problem refrigerat
133. n particular those with ledges for fastening to the lower edge of the long sides and having a maximum height of 13 USEFUL MEMORY AID Car Distilled water External mirrors Fan belt Fire extinguisher Jack Jump leads Petrol can Socket set Spare bulbs Spare keys Spare wheel Tool kit Towball cover Tow rope Tyre pressure gauge Warning triangle Tyre Pump Caravan 14 Awning pegs and poles Awning ground sheet Battery 12 volt charger Bucket Corner steady brace Corner steady pads Coupling lock Door mat Fire blanket Fire extinguisher Fresh water container Gas cylinder Gas regulator Jack Levelling boards Mallet Site caravan mains lead Spare bulbs Mandatory in E C Spare 12v fuses Spare high pressure gas hose Spare wheel Spirit level Toilet fluid Waste water container Wheel brace Personal After sun cream First Aid Kit Flannels Hairbrush and comb Make up etc Raincoats Toothbrush Toothpaste Scissors Shampoo Shaving kit Shoe cleaning kit Soap Sun tan oil Wellington boots Domestic Adhesive tape Air freshener Aluminium foil Ashtrays Bin liners Binoculars Bottle opener Breadboard Breadbin Brush and dustpan Butter dish Camera and films Carving knife Cassette recorder Chairs Clock Clothes brush Clothes line Coat hangers Coffee percolator Coolbox Colander Crockery Cruet Corkscrew Cutlery Dish cloth and brush Dusters and polish Disposab
134. n the battery box with a suitable lead The F type to co ax adaptor should not be used Connect the dish input connection on the decoder to the SAT socket on the 12V TV and SAT socket located in the primary TV location Supply a signal from within the caravan to the exterior of the caravan Connect the output from your VCR or other device to the SAT connection on the 12V TV and SAT socket at the primary TV position Connect your receiving device TV or similar to the socket in the battery box with a suitable lead As can be seen from the simplified schematic when multiple TV locations are present in van all of these receive signals from the TV aerial connection box Using adaptors and link cables which are readily available it may be possible to re direct a signal from the SAT connection at the primary TV location up to the aerial connection box to be then distributed to other TV positions within the caravan Please remember that as the number of connections increases the quality of the signal reduces SUPPLIER FITTED SUPPLIED ENTERTAINMENT EQUIPMENT Audio visual equipment may have been fitted by your dealer or supplied with the caravan depending on the specification of the caravan Although not specific below are details of the types of equipment which would be fitted as appropriate to the specification of the caravan CD MP3 tuner with auxiliary input Where provision has been made in the furnit
135. nation from the towball The friction pads should last approximately 50 000km 30 000 miles under normal use if correctly maintained Suitable towing vehicles The caravan is manufactured for towing behind normal road cars and is not suitable for towing behind commercial vehicles It is strongly recommended that whenever a caravan is to be towed over rough terrain e g a farmer s field or track great care should be taken to ensure that no undue stress is placed upon the caravan via the hitch mounting i e reduce speed If in doubt please consult the chassis manufac turer and the towing vehicle manufacturer who will advise Touring caravans based on standard AL KO chassis can be towed by four wheel drive off road leisure vehicles providing the unit is used to tow in a like manner to a conventional road going car and driven in the same considered manner Towbar manufacturers should be consulted before towing an uncompensated twin axle caravan Snaking This is a term used to denote an unstable car and caravan combination where the caravan weaves from side to side often causing a similar swaying movement in the car itself Causes i Unsuitable or unbalanced outfit li Incorrect loading or weight distribution iii Excessive speed especially downhill iv Side winds v Overtaking vi Being overtaken by a large fast moving vehicle vii Erratic driving viii Insufficient tyre pressures ix Mixing ra
136. nces Always read individual appliance instructions Ventilation All ventilation complies with BSEN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air In this case the confined atmosphere becomes RED Water Heater depleted of oxygen which leads to the WHITE Space Heater formation of the highly poisonous gas carbon encre these are AEN supported BLUE Fridge monoxide Carbon Monoxide is odourless ventilation openings must not be GREEN Oven colourless and tasteless and will rapidly Cause obstructed and the cylinders must not YELLOW Barbecue if fitted cause damage to other fixtures and Note the external barbecue point is fed from warning prior to collapse fittings located in the compartment the main feed through a built in integrated THERE IS NO DANGER WHEN ADEQUATE isolation valve See schematic layout for details VENTILATION IS PROVIDED Open ended gas hoses must always be Thermal insulation heating Roof mounted Flue installations protected from dirt and insects Your caravan has been designed to achieve a All flue installations should be inspected once a Before turning on the gas supply at the thermal insulation and heating level for specific year throughout their length for corrosion Flues regulator ensure that all gas operated climatic conditions when tested according to should be replaced if any sign of perforation equipment in the carav
137. nder a tap e Remove the cover plate from the Automatic Pressure Release Vent by prising it up using a small screwdriver Use one hand to push the Automatic Pressure Release Vent open while holding the float of the Automatic Pressure Release Vent on the inside of the tank with the other hand Push the float upwards turn it 180 degrees and remove it from below Remove the rubber seal underneath the float Rinse the float and rubber seal under a tap Replace the Pressure Release Vent using the same method in reverse The rubber seals in the toilet the lip seal the mechanism seal the automatic pressure release vent seal and the cap seal should be regularly cleaned with water and treated with Thetford High Grade Seal Lubricant This will ensure that the seals remain flexible and in good condition If the toilet is not to be used for any length of time it is important to treat the seals with Thetford High Grade Seal Lubricant after cleaning Note Never use Vaseline or any vegetable oil except olive oil These may cause leakage or malfunction The lip seal is a part of the toilet that is subject to wear Depending upon the extent and manner of use the seals will become less effective and will need replacing periodically Cleaning and maintenance for optional Features e Automatic Ventilation The filter of the Automatic Ventilation needs to be renewed periodically After approximately 4 full weeks of use the filter loses its ab
138. ned or closed Push slide switch a to the OFF position to control the quantity of air and may also be twisted around to control direction For uniform distribution outlets nearest the heater should be closed more than those further away 2 Blown air The air ducting outlets are generally of the butterfly type and may be opened or closed by adjusting the butterfly valves Twisting the disc in its housing directs the flow in the direction required One outlet on each leg of the air ducting layout must be kept open at all times Important operating notes 1 Repairs may only be carried out by an expert Under no circumstances should the hot air outlet be blocked Never hang clothes or similar in front of or on top of the heater to dry This could cause serious damage to the heater as a result of overheating Do not place inflammable materials near the heater Please observe these instructions for your own safety When operating a brand new heater for the first time or after it has been idle for a lengthy period you may temporarily notice a slight smoke and smell We advise running the heater at full power and thoroughly ventilating the room Any modifications to the appliance or the use of spare parts and accessories important for the operation which are not original Truma parts or non observance of the instructions for installation and use will result in the guarantee becoming invalid and no liability
139. ner should be disposed of so that the container is empty 2 The outside of the container should be thoroughly cleansed and washed down to remove any dirt dust or other contaminant 34 Water at a suitably hot temperature containing an appropriate detergent is recommended for this purpose 3 Water should be put in the container swirled around then emptied out 4 The container should then be totally filled with water containing an appropriate sterilant solution and allowed to stand for the recommended contact time e g Milton for 15 minutes 5 The solution should be emptied from the container 6 The opening of the container should be cleaned thoroughly with an appropriate prepared wipe impregnated with a sterilant 7 The container should be inverted whilst stored overnight if possible 8 The container must be filled with mains water only and mains water only should be used for the above cleaning procedure 9 Onno account should garden hoses be used to fill water tanks For Systems 1 Drain down the system open all taps to allow air in enabling the system to drain quickly 2 Remove any water filters fitted and replace with a short length of hose or empty filter cartridge this will ensure the filter is not affected by the disinfectant sterilant solution 3 Fill the system by using the pump witha disinfectant sterilant solution check that the solution at full strength appears at all ta
140. ng noise increases the fan impeller wheel may be severely soiled Cleaning with switched off appliance We recommend removing dust which has collected on the heat exchanger and base plate of the heater and on the impeller wheel of the Trumavent fan once a year before the heating season starts Clean the impeller wheel carefully using a brush or tooth brush TRUMA ULTRAHEAT ADDITIONAL ELECTRIC HEATING For Trumatic S 3002 heaters Function description Truma Ultraheat is an additional 230V electric heater for the LPG heater models Trumatic S 3002 S 5002 Heater operation is basically possible with gas only electricity only or simultaneously with electricity and gas When using simultaneously the electrical unit will switch itself off before overheating occurs as a result of the stronger gas burner When using electrical only we recommend to set the fan control on position 3 manual or auto remembering to set the output level to 2000W ensure that the fuse protection for the power supply of the camp site is sufficient If more than 2kw are required heating up cold temperatures you must refer back using gas operations as the 230V electrical operation is a secondary heater only The electric heater can also be operated without the Trumavent fans WARNING Surfaces become hot in use guards provided do not give full protection to the young or elderly Operating instructions Before operating the heater for the f
141. ng or closing the AKS must only be operated by one person 2 Press stabiliser lever down by hand force only DO NOT use your foot or an extension bar this will damage the components Fig 29 3 When opening or closing the stabiliser lever please ensure your hand does not touch the coupling handle you may accidentally trap your fingers Fig 29 Please Note The friction pads Fig 27 1 2 3 are pressed against the towball and hence 4 generate stabilising damping force These pads are therefore subject to wear over time however they will have a long service life If the arrow the arm Fig 28 Item 4 is before or the marked area Fig 28 2 the friction pads are still as new See A circa 30 000 Miles provided they are well 5 The arrow on the arm should lie between maintained and kept free of grease dirt the marked area on the soft dock See B Checking the efficiency of the left right 6 Ifthe arrow on the plate reaches or passes friction pads the marked area on the soft dock then the friction pads need replacing See 1 Couple up AKS 3004 Please Note It is not necessary to adjust 2 Open Stabiliser lever Fig 28 Item1 the friction pads 109 Noises whilst driving b Lubricate the drawshaft sleeve via the As rule the friction pads of the AKS 3004 do grease nipples In addition push the gaiter not make a noise during driving Any clicking forward and grease DIN 51
142. ntre within 6 weeks for the work to be carried out All new caravans must be registered with the Swift Group Ltd within 6 weeks of purchase as new The benefit of this Warranty and Guarantee may be transferred to a new owner if the caravan is sold provided that the caravan has been serviced by an authorised Swift Group Service Centre in accordance with the requirements of this handbook and details of the change of ownership have been supplied to Swift Group Ltd using the change of ownership form set out in this handbook Failure to notify Swift Group Ltd of a change of ownership within 30 days of such a change will invalidate the Warranty and Guarantee You have legal rights under UK law governing the sale of consumer goods This Warranty and Guarantee does not affect your legal rights The name and address of the warranty and Guarantee provider is Swift Group Limited Dunswell Road Cottingham East Yorkshire HU16 4 To make a claim under this Warranty or Guarantee contact the Swift Group Service Centre which supplied your caravan Alternatively details of your nearest authorised Swift Group Service Centre can be obtained by contacting the Swift Group Customer Care Department on 01482 875740 or enquiring on our website www swiftgroup co uk WHAT TO DO IF YOU REQUIRE ASSISTANCE Congratulations on purchasing your new caravan We are confident that you will enjoy many happy holidays However should you have
143. oapy water solution with a soft cloth and rinse with clean water immediately Abrasive materials must never be used For stubborn stains Thetford Bathroom Cleaner is recommended as the use of other cleaners may harm these products Cause premature failure and will invalidate the warranty Thetford Bathroom Cleaner is available from most caravan dealer shops Furniture A simple wipe over with a damp cloth should all that is required Polishing with a proprietary brand of wax polish enhances and maintains furniture in showroom condition It must be remembered that because the frames of the doors are made of ash which is a natural product they can be affected by temperature and humidity and may bow under certain conditions As conditions change they should revert to their original positions Kitchen Drainer and Cutting Board You should not stand hot items on to the removeable plastic kitchen drainer To wash use only warm soapy water do not use chemicals and bleach Changing interior bulbs Remove the lens or lampshade to access the bulb ALWAYS REPLACE LIKE FOR LIKE For individual replacement bulb specification refer to your Service Handbook Locker Header Fluorescent Tube Replacement e Ensure power supply to light is switched off Open locker light is mounted above Locate fixing screws orientated towards ceiling and remove In the case of a side locker a small furniture component onto which t
144. oard is fitted unfold and 6 Locate safety boards sure it is secured by press studs when lifted into position The bed board is required to protect both the occupant the window Bunks are designed to carry a child to a from damage during use of the bunk maximum of 70kg 11 stone 7 Arrange seat cushions as appropriate 89 WARNING Use upper bunks for sleeping only with the provided protection against fall out in position WARNING Care shall be taken against the risk of fall out when the upper bunks are in used by children especially under 6 years of age these bunks are not suitable for use by infants without supervision RASTROLLO BLINDS SEITZ Blinds and Flyscreens Flyscreen and blinds operate in the same manner The flyscreen can only be fully up or fully down but the blind also has an intermediate position 90 To operate pull down by holding the fingergrip s gently ease towards the window to locate the catches To retract pull down easing away from the window to release the catches and guide to the required position e Only operate by holding the fingergrip s pulling on one side will cause uneven running and snagging e Do not allow the blind or flyscreen to re coil without control It is not recommended that blinds and or flyscreens are left in the down position for long periods or when travelling as this can result in fatigue of the spring e Clean the cass
145. oes not clear chassis when procedure Ensure clean dry mating withdrawn surfaces and clean dry bolt nut Ensure the correct wheel carrier is being used sealing areas This should be done without interfering with any 0 7 9 1 a 2 Fig a 115 85lb ft for alloy wheels using a IMPORTANT NOTE if it becomes necessary to torque wrench or have checked as soon as completely remove the carrier from the chassis possible Ensure the correct wheel fixings remember that the washers and split pins are are used as supplied with your caravan on the inside of the chassis as well as the IMPORTANT outside When a wheel has been removed and replaced the torque of the wheel nuts should be 25 re checked after approximately 15 miles of running See 9 above Wheel Bolt Tightening When refitting a wheel it is ESSENTIAL that the wheel bolts are tightened to the recommended torque figure and in the correct sequence The sequences necessary to correctly carry out this work on a 5 stud wheel is as follows JACKING POINTS WARNING Only jack up your caravan when it is coupled up to the car with its handbrake applied and in 1st gear engine off 26 Ensure that the jack is located in the correct position i e on the jacking bracket on the chassis for the AL KO side mounted jack Fig B Alternatively the reinforced axle mounting plate can be used as an alternative but the chassis member itself
146. or When you press the cooling level selector switch the LCD backlight will light up and show the currently set temperature Every time you press the cooling level selector switch again you set the refrigerator one position cooler On reaching the coldest temperature the system will start again at the warmest temperature setting Ten seconds after release of the cooling level selector switch the system will switch off the LCD backlight Selecting electrical power manually Mains voltage 230V The LED warns you whenever insufficient voltage is available or if a fault occurs If this happens the LED will start flashing once per second and an error code is shown in the LCD display When sufficient current is available again or the fault has been resolved the LED will emit a steady blue light again Direct current 12V The LED warns you whenever your vehicle s engine is not running or if a fault occurs or if insufficient voltage is available If this happens the LED will start flashing once per second and an error code is shown in the LCD display Once the engine is running or the fault has been resolved or sufficient voltage is available again the LED will again emit a steady blue light Powering with gas Warning Flammable material must be kept away from the rear of the refrigerator e For selection of gas type see the information plate inside your refrigerator e For the pressure regulator model see
147. or will not refrigerate sufficiently a Insufficient ventilation for the refrigerator a Check whether the ventilation gratings e Fault 3 AC heater is ON when it should are covered be OFF b Thermostat set too low b Increase the setting of the thermostat Action Contact your dealer or a Thetford Too much ice on the condenser c Check whether the refrigerator door shuts Service Centre properly and defrost the refrigerator e Fault 4 DC heater is ON when it should be OFF Action Contact your dealer or a Thetford Service Centre d Too much hot food stored simultaneously d Let the food cool off first e Gas burner is dirty e Have the gas burner cleaned f Door does not shut properly f Check the door closing mechanism Senses diame whencassnould be OFF Action Contact your dealer or a Thetford Service Centre e Fault 6 Senses gas output terminal ON when should be OFF Action Contact your dealer or a Thetford Service Centre 72 Fault 7 Senses gas output terminal OFF when should be ON Action Contact your dealer or a Thetford Service Centre Fault 8 AC mains supply is 20 below nominal Action Your controls are in manual AC mode but there is no power available Check if you plugged in the 230V connection if so the voltage supply on the 230V connection is to low contact the power supplier Fault 9 Gas lockout because flame fails to ignite after 30 seconds Action Yo
148. ow the oven this should only be used to store oven furniture Do not store any flammable materials in this compartment When cooking with fat or oil never leave unattended Turn pan handles inwards so they are out of reach of children and cannot be caught accidentally Glass lids may shatter when heated turn off all burners before shutting the lid Models without ignition button For safety reasons we recommend the use of a hand held spark ignitor or gas lighter to ignite the burner rather than a match or taper which could allow burning debris to fall behind the appliance When you have finished cooking check that all controls are in the off position The hob Caution e Do not use foil on the hob as it creates a fire hazard e Glass lids may shatter when heated turn off all burners before shutting the lid e Note When positioning the pan support ensure that the fingers are central to the burners Fig 1 of the user instruction manual 75 Always use the most appropriate size of burner for the pan you wish to use Use pans with a flat base of minimum 100 4 ins diameter and maximum 200mm 8 ins diameter which are stable in use Avoid old or misshapen pans as these may cause instability Important Any spillage of liquid should be cleaned away immediately to reduce the risk of fluid entering the appliance Ignition Push in the control knob and turn anticlockwise to the large flame symbol Keep t
149. pected and tested by a qualified electrician After storage it is advisable to air the caravan and clean throughout especially cooking appliances and the refrigerator Replace the bedding and wheels if they were removed for storage Important Always follow the manufacturers recommended procedures after use of fitted equipment in the caravan and before storing for any length of time AL KO RUNNING GEAR Care amp maintenance instructions for your al ko chassis and components General Information The AL KO lightweight chassis has been perfected by many years of research and development supported by an exhaustive test programme Manufactured from high quality steel the chassis has extra deep sections to provide strength at points of maximum stress Large elongated holes are punched in the longitudinal chassis members to reduce weight to a minimum Each hole incorporates a return flange to maintain the required strength and provide rigidity in the extra deep sections The chassis frame is of a bolted construction which allows replacement of individual parts should the need arise The chassis is Hot Dipped Galvanised This is regarded as one of the best forms of corrosion protection It does however require minimal maintenance in certain circumstances and should if properly maintained last the lifetime of the vehicle When new the chassis is of a bright and shiny appearance As the galvanising cures during the initi
150. pped around the jockey wheel as this disables the emergency brake Fig 41 cable MUST run as straight as possible and not be restricted 4 Ensure the cable is long enough to allow for cornering and will not become taut or snag during use as this could result in the handbrake operating whilst towing Remove wheel chocks if fitted and stow safely Please refer to Braked Trailers Use of Breakaway Cables Information sheet supplied with your caravan trailer Caution Failure to comply with this could result in the brakes overheating 113 Coupling Up Euro Overrun Devices Fully retract Jockey Wheel inner tube so that it locks against Jockey Wheel outer tube Slacken Jockey Wheel Clamp handle and raise complete assembly through cutout in body to its highest position ensure it doesn t come into contact with the brake rod assembly fully tighten Jockey Wheel Clamp handle to ensure the Jockey Wheel is firmly held in position Fig 45 Uncoupling All Types Secure caravan trailer by chocking both wheels Apply handbrake fully There are 4 different handbrake systems See Figs 42 46 With all four systems please observe the following Handbrake Lever With Gas Strut Fig 42 Ensure handbrake is fully applied as highlighted This will ensure that the gas strut will automatically re apply the wheel brakes if the trailer starts to roll backwards 114 To Release Press the handbrake push
151. ps showers Allow to stand for the recommended period of time 4 Drain the system completely Thoroughly clean the outside of all taps connectors with a cloth soaked in the disinfectant sterilant 6 Flush the system through with clean drinking water until no traces of disinfectant sterilant can be detected at any tap 7 Replace the filter Suitable sterilising chemicals are available from your caravan dealer accessory shop chemist or home brew shops It is not however recommended to use bleach or sodium metabisulphite This guidance has been prepared with the kind co operation and assistance of The Environmental Health Department of The Borough Council of King s Lynn and West Norfolk Warranty Products are guaranteed from the date of purchase against defects in materials and workmanship If the unit proves faulty return it to your supplier with proof of purchase and purchase date Please note that frost damage is not a valid warranty claim The manufacturer retains the right to repair or replace the unit The manufacturer cannot be held responsible for claims arising from incorrect installation unauthorised modification or misuse of the product The above does not affect your statutory rights 35 Typical gas schematic drawing
152. range 2 5 Car ve Slate Grey 2 5 Fridge ve White Black 2 5 Earth for pin 10 White Blue 1 5 Not Yet Allocated White Red 2 5 Earth for pin 9 NJ OF DIW N e Ko m m N m Ww 21 Passengers Passengers are forbidden to ride in a caravan BREAKAWAY CABLES UK law requires that all caravans are fitted with a safety device to provide protection in the unlikely event of separation of the main coupling while in motion A device referred to as a breakaway cable fulfils this requirement and when fitted as on your caravan is mandatory Purpose To apply the caravans brakes if it becomes separated from its towing vehicle Having done this the cable assembly is designed to part allowing the caravan to come to a halt away from the towing vehicle Identification A thin steel cable with a red plastic coating fitted with a means of attachment for connection to the towing vehicle Located directly beneath the coupling head Operation In the event of the main coupling of the Caravan separating from the towing vehicle the cable should be able to pull tight without any hindrance engaging the caravan brakes The breakaway cable should not become taut during normal use 22 Correct procedure for use Regularly check the cable and clip for damage If in doubt contact your Swift Group dealer Make sure the cable runs as straight as po
153. rated for more than 15 seconds If after 15 seconds the burner has not lit stop operating the ignition open the compartment door and wait at least 1 minute before attempting to ignite the burner In the event of the burner flames being accidentally extinguished turn off the burner control and do not attempt to re light the burner for at least 1 minute Spare parts When ordering spare parts please give the following information so the appliance can be correctly identified 1 The name of the appliance from the facia and its colour 2 The model number and the serial number of the appliance from the data badge Be safe not sorry Warning Good ventilation is essential to the continuing safe operation of all gas appliances Do not allow any ventilation openings to become accidentally or deliberately blocked Keep all flammable materials Such as curtains furnishings towels and clothing away from the appliance Parts of the appliance may be hot during or immediately after use Allow sufficient time for the appliance to cool after switching off When opening the appliance door take care to avoid skin contact with any steam which may escape from the cooking Do not use aluminium foil to cover the grill pan or put items wrapped in foil under the grill as this can create a fire hazard Do not use the oven with the door inner glass panel removed glass oven doors only If the cooker has a storage compartment bel
154. reen are built into the inner frame The flyscreen can be drawn independently and the black out screen is variable for partial or full black out Forced ventilation functions via a brush lined duct instead of a ventilated pane A cover hood can be fitted for winter protection Heki 2 roof lights provide 13 200 of fixed ventilation 91 MINI HEKI ROOFLIGHT To open depress button and push bar upwards The rooflight has two open ventilation positions and a fully open position The blind and flynet operate independently of each other and are engaged by connecting to each other and sliding Heki care instructions Clean the blind only with a damp sponge Clean on a regular basis to avoid dust dirt particle build up as this can damage the blind material Use only water or with mild suds or a vacuum cleaner In order to avoid material fatigue do not leave the flynet closed for a long time 92 THE OMNIVENT 12V ROOFLIGHT The Omnivent is a double glazed rooflight constructed from a synthetic ultra violet screened material Its side operating mechanism allows a completely free central opening with built in fixed ventilation when closed Red Switch Mode of Operation Induction IN Expel OUT Black Switch Speed Control IN OFF OUT 1 2and3 Omnivents give no fixed ventilation when set on induction BLACK SPEED CARE OF LAMINATE TOPS TABLES FURNITURE AND DOORS DO NOT use abrasives
155. rnative but to pitch ona slope ensure that for when you leave you are facing down the slope It is good practice to chock the wheels of the caravan when parked on a slope even though the caravan brakes are applied 2 Levelling the caravan Levelling must be carried out in both directions in order for the refrigerator and other equipment to function correctly This should be done before unhitching the caravan Levelling boards Fig C can be used to raise one side of the caravan by driving or reversing the caravan onto the boards Apply the handbrake and chock the wheels The positioning of the jockey wheel can be used to help level the caravan Lower the corner steadies until they are in firm contact with the ground DO NOT use the steadies as a jack they are only a means of stabilising the caravan Levelling pads or boards should be used under the steadies where the ground is soft or uneven In extreme cases where it is necessary to raise a wheel off the ground for levelling purposes further adequate support should be applied so that the steadies do not take any undue strain Fig C Levelling board Exterior Door To prevent distortion of the body the caravan must be always correctly sited and levelled Failure to site the caravan correctly may prevent the exterior door from closing properly 3 Unhitching Apply the caravan handbrake Lower the jockey wheel to the ground Disconnect the breakaway cable
156. rowave Ovens were originally introduced to re heat pre cooked pies etc Over the years people started using them for re heating ready made meals and now for they are used for cooking small amounts of food Most small microwaves and some large microwaves cease to cook the food when the microwave starts to overheat This often occurs when batches of food are cooked consecutively Overheating is caused by a number of factors The heat generated within the Microwave The Heat generated by an adjacent Oven Hob of Fridge Freezer Radiator etc Heat generated in the environment due to the heating system and or lack of ventilation etc mounting of the microwave in a housing It has been proven in independent tests that even when placed on a worktop in an open household kitchen environment a microwave will switch off or the Magnetron will reduce its output when the microwave starts to overheat This fact is exacerbated in a Caravan or Motorhome as space is at a premium The microwave has to be placed in a cabinet to 80 maximize the space available for all the family activities that take place in the modern Caravan and Motorhome The housing also secures the microwave whilst travelling Frequently the above results in the Microwave being mounted above an Oven Hob or a Fridge Freezer When the Sharp Microwave starts to overheat the magnetron automatically reduces its output but the Microwave still
157. rum causes the secondary brake shoe to collapse cancelling out the braking effect allowing the 23 caravan to move backwards At the same time the transmission lever swings back and compensates for the entire travel When reversing up a slope or on a loose surface the brakes may apply themselves Correct maintenance and set up of the brakes will help prevent this Incorrect adjustment of the wheel brakes or Linkages will result in making reversing difficult Proficiency at reversing can only be achieved with practice and should be first attempted a large open area Fig A SPEED LIMITS Normal road towing 50mph Motorways including dual carriageways 60mph CARAVAN HANDLING Allow for caravan being wider than car Do not bump kerb with caravan wheels When passing other vehicles allow more than the normal clearance for driving solo Allow longer to get up speed to pass Allow for the outfit being twice its normal length Do not suddenly swing out 24 Carry out all manoeuvres as smoothly as possible Use nearside wing mirror to check caravan has cleared when overtaking WARNING Take care not to foul or ground caravan chassis whilst traversing ramps or other obstacles MOTORWAY DRIVING Important points 1 Caravans may not be towed in the out side lane of a three or four lane motorway Reg 12 2 of the Motorway Traffic England and Wales Regulations 1982 2 Reduce Speed i In high or cross
158. s a full test of the unit s functionality DO NOT try to test the alarm with a naked flame as this may present a potential fire hazard WARNING Never use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard WARNING Appliances such as cookers must not be used for heating Maintainance The alarm should be cleaned using a vacuum or soft brush No detergents should be used to clean the casing Fire Extinguisher is recommended that a 1kg 215 minimum Capacity dry powder fire extinguisher be carried inside your caravan at all times When using a dry powder extinguisher it is suggested that the caravan be evacuated until the powder has settled to avoid inhalation A fat pan fire should not have a fire extinguisher aimed at it It should be smothered with a fire blanket WARNING Provide one dry powder fire extinguisher of an approved type or complying with ISO 7165 of at least 1kg capacity by the main exterior door and a fire blanket next to the cooker Familiarise yourself with the instructions on your fire extinguisher and the local fire precaution arrangements ESCAPE PATHS It is important that you do not block escape paths to emergency exits with obstructions or hazards CHILDREN Do not leave children alone in the caravan in any event Keep potentially dangerous items out of reach as at home e g matches dru
159. s before placing them in the refrigerator always let hot food cool before placing it in the refrigerator never keep the refrigerator open longer than necessary Fitting racks Inside your refrigerator there are two or three storage racks You can adjust the racks to a convenient height by means of a simple click system e click the plastic bracket to the right short side of the rack e turn the bracket into the horizontal position and insert the rack tipped in a sloping position into the refrigerator e place the short side without bracket into one of the grooves on the left wall of the refrigerator e place the short side with bracket in the corresponding groove on the right wall of the refrigerator e turn the bracket downwards to fix it into the groove To move rack turn the bracket upwards remove the rack Place the rack at the required height in the way described above Securing products for driving The fitting racks in your refrigerator have a system for you to secure products while driving The system consists of a simple click and slide plastic strip To secure products on the rack while driving push the plastic strip as tightly as you can against the products on the rack In the storage space on the inside of the refrigerator door there are two unique Thetford bottle slides See illustration The slides prevent bottles from sliding around during driving Push the slide against the produ
160. se all four corner steadies Fig A Adjust the jockey wheel to ensure the cup is high enough to slide over the towball Check rooflights vents are securely closed PRE TOW CHECKLIST AND FOR AK 3004 STABILISER The hitch head is fitted with a visual indicator to show whether or not it is properly connected to the towball A green band will show An assistant can help in the hitching operation by standing on the left hand side of the Check Gas Locker Battery Locker and drawbar facing rear of car and extending an immediately below the red indicator button on Cassette Toilet doors are secure arm horizontally to indicate position of the the hitch head when a proper connection has been made See Fig C coupling When reversing aim the towball of the 19 Adjust jockey wheel to lower cup to the ball A click indicates it is fully engaged Ensure black handle has returned to its free position Secure caravan handbrake Fig D Fig D Handbrake Connect breakaway cable as described on page 22 Ensure that the jockey wheel is fully wound up and properly located in the slots then release the clamp handle lift the whole unit as high as possible and retighten the clamp handle Note Ensure jockey wheel locates in recess provided Carelessness could result in damage to the A frame cover Ensure the hitch is secured by checking the visual indicator see page 19 20 WARNING
161. sealed areas a mild soap is the best way to clean without affecting the sealant Acid or alkaline based cleaners or solvents should not be used WARNING Under no circumstances use any abrasive cleaning agents or solvents on the exterior panels Care should be taken as the silicon in some polishes can attack the rubber used on the exterior for seals and gaskets Mouldings All mouldings are of anodised aluminium and will retain their lustre for a long period if no abrasive materials are used to clean them Acrylic Windows Wash windows carefully as you would with the paintwork of your car do not scrub windows prior to removing surface dirt and film with a hose pipe trapped dirt could Cause scratching Wash with a solution of warm soapy water windows can then be dried off with a leather Small scratches can be removed consult your dealer Catches and stays do not require any special attention or lubrication Condensation What is condensation Condensation is the change of water from its gaseous form water vapour into liquid water Condensation generally occurs in the atmosphere when warm air rises cools and looses its capacity to hold water vapour As a result excess water vapour condenses to form droplets Why condensation occurs Condensation occurs when warm moist air meets a cold surface The risk of condensation therefore depends upon how moist the air is and how cold the surfaces of the vehicle
162. ses automatically starts when the control panel is activated by pressing the flush button and will automatically shut off after approximately 5 minutes The Automatic Ventilator Indicator 18 Holding Tank to an authorised waste disposal point Push the handle back into its locked position Note The Waste Holding Tank Level Indicator will flash when the holding tank is not present In this case the toilet will not flush will flash until automatic shut off occurs If you want to stop the ventilator press the Automatic Ventilator button If you want to re start the ventilator press the button again the LED will start flashing again 15 Flush Water Tank Level Indicator only for toilets with own flush water tank When the Flush Water Tank Level Indicator lights up refill the flush water tank as only about 1 5 litres of water is left in the tank which is sufficient for approximately 2 flushes Turn the emptying spout upwards and remove the cap from the spout Hold the Waste Holding Tank in such a way that during emptying you can operate the vent plunger with your thumb To empty the tank without splashing depress the vent plunger while emptying the tank After emptying rinse the tank and blade thoroughly with water Warning Do not seriously shake the tank or use high pressure water cleaners This may cause damage to the tank s interior 20 Waste Pump Out System When activating the control panel this fe
163. sorption power e Pump Out Waste System To ensure optimal functionality of the Pump Out Waste System periodical maintenance of the tube and pump is recommended After emptying the Waste Holding Tank completely fill it with clean water and empty it again This will clean the pump and the hose Do this once every 3 weeks when on holiday This should ensure proper operation of the system Winter operation You can use your Thetford Cassette Toilet as normal in cold weather as long as the toilet is situated in a heated location If there is a risk of freezing we advise that the toilet is drained by following the instructions under Storage For environmental reasons the use of antifreeze such as that used in car radiators is not recommended Storage It is important that you follow the instructions below if you do not expect to use your Thetford toilet for a long winter period e Activate the Control Panel by pressing the flush button Open the blade and press the flush button until water stops flowing into the bowl Close the blade Open the access door on the outside of your caravan or Camper and empty the Waste Holding Tank at an authorised waste dump Follow the instructions for cleaning and maintenance To allow the Waste Holding Tank to dry do not place the cap back on the emptying spout of the tank 21 If the toilet has its own flush water tank place a sufficiently large bowl under the drain tube to catch t
164. special test procedure In spite of constantly monitoring the market we are unable to assess or vouch for other products If repair work or servicing is required AL KO have a large network of AL KO service stations throughout Europe To establish the correct spare parts required you should always quote the model and type of overrun device in question along with the ETI No which is stamped into the overrun device housing The 115 TROUBLESHOOTING amp FAULT FINDING Table 1 Axles Poor Braking Linings worn or damaged Replace Brake Linings Brake Linings not bedded in Will pass after braking a few times Brake set up incorrect Reset Brakes as page 104 amp ensure system is lubricated Difficulty in Reversing Braking system set too tightly Reset Brakes as page 104 Auto Reverse lever too stiff Lubricate and free off Reverse Lever Brakes Overheating Incorrect setting Reset Brakes as page 104 Braking system not fully released Check Handbrake has been released amp the system is running freely Overrun lever stuck Lubricate and free off Reverse Lever Damage or Corrosion to braking system Check system as page 104 and repair or renew parts as necessary Handbrake Force Low Incorrect setting of the brakes Reset brakes as page 104 and lubricate as necessary Linings not bedded in Will pass after braking a few times Uncomfortable ride or Loose braking adjustment Reset brakes as page 104 Uneven Braking Damper defec
165. ssible and goes through the cable guide fitted underneath the caravan coupling head Determine whether or not the towing vehicle towbar has a designated attachment point i e a part specifically designated for a breakaway cable Where a point is designated on the towbar e Pass the cable through the attachment point and clip it back on itself figure 1 e Do not clip directly onto the designated point figure 2 since the clip is not designed for use in this way Where there is no designated attachment point on the towbar e Fixed ball Loop the cable around the neck of the towball in a single loop only See figure 3A and 3B e Detachable towball You must seek guidance on procedure from the towing vehicle towbar manufacturer or supplier When the breakaway cable is attached check to ensure a that the cable cannot snag in use on the Caravan coupling head jockey wheel stabiliser or accessory e g bumper shield cycle carrier etc b that there is sufficient slack in the cable to allow the towing vehicle and caravan to articulate fully without the cable ever becoming taut and applying the brakes c that it is not slack and can drag on the ground If left loose the cable may scrape along the ground and be weakened so that it subsequently fails to do its job The cable may also be caught on an obstacle when in motion thus engaging the caravan brakes prematurely Having followed this advice should
166. structions Dismantle and clean if necessary Check and re route if necessary Check all water connections Refer to installation instructions Check and re route if necessary Use taps of equal bore size Fit non return valve in cold supply near tap Check that there is water in the container Adjust switch and or re charge battery Check all connections in pipework 123 GAS Hob does not light Oven does not light Space heater Fridge does not light Water heater does not light 124 No gas Air in pipe No gas Air in pipe Over gassed Air in pipe No gas Air in pipe No gas Air in pipe Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Purge system Refer to hob manufacturers instructions Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Purge system Refer to oven manufacturers instructions Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Check exhaust outlet is clear Turn off appliance wait 2 minutes and try again Purge system Refer to space heater or boiler manufacturers instructions Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Purge system Refer to fridge manufacturers instructions Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Purge system Refer to water heater manufacturers instructions CASSETTE T
167. the 13 pin plug is connected to the tow vehicles sockets and the ignition is turned on The relay automatically isolates all 12V equipment within the caravan excluding the fridges 12V power supply from the car 48 THETFORD BATTERY BOX The Thetford Battery Box is intended to accommodate an auxiliary battery in your caravan The Battery Box has a CE socket to connect to a 230 V power supply Inside the Battery Box there is the option to fit several sockets and outlets Precautions and safety instructions e Use caution when mounting the battery as batteries contain acid liquids which Can cause severe injuries and damage when handled incorrectly Refer to the instructions on the battery e Use protective clothing and glasses when handling a leaking battery and avoid direct contact to the skin eyes and respiratory organ Should a battery leakage occur please act according to the instructions supplied by the manufacturer of the battery Act with caution as caustic substances are present in the battery No smoking is allowed in the area of the Battery Box e Before removing a battery you should always check for spillages by touching the Soft Tray on the outside surface and sensing for any liquid spills If you think that liquid has been spilt you should ensure that the Soft Tray and battery are lifted together so that spillages will not occur Instruction Two hooks inside to keep battery terminals apart
168. the carcass of the tyre There will also be a deterioration of the ride quality caused by vibrations through the tyre This may signify the tyres performance has been affected by age and should be investigated as soon as possible It is recommended that tyres are replaced after 5 years service including the spare Tyres that display signs of aging should be removed and not put to further use The effects of aging can be brought about prematurely in several conditions Tyres fitted as spare wheels may age prematurely If tyres on caravans are not in regular use they should be inspected before every journey several cleaning products may also harm the chemicals in the rubber However the age of a tyre will affect its safety and increase the risk of failure and you should inspect tyres for the signs of aging regularly THE TYRE LAW Tyre pressures Tyre pressures should be maintained at or within a very close tolerance of the recommended pressures Tyre tread depth and damage When tyres become worn or damaged they must be replaced There must by law be at least 1 6mm of tread depth across the centre 3 4 of the width of the tread throughout the entire circumference of the tyre There must be no damage to the tyre body sidewalls or tread no bulges or cuts Tyre types It is illegal to mix tyres of a different construction on the same axle Note Although the caravan may be fitted with the same type of tyre as the towing veh
169. the described procedures carefully Non observance of the procedures may result in serious injury to the user or damage to the product Caution alerts the user to the possibility of damage to the product if the user fails to carry out the described procedures carefully Caution Important Important denotes supplementary information for the user and alerts the user to potential problems Warnings e This refrigerator must be installed according to the manufacturer s instructions and in compliance with local and national regulations e Read this manual carefully before you start to use your refrigerator e Always consult the warnings before you perform any maintenance or gas checks Repairs maintenance e Never open or damage the cooling system The cooling system is pressurised and contains substances harmful to health e Never attempt to repair gas extractor or electrical parts yourself They must be repaired by a qualified service engineer Contact the Customer Service department of Thetford for a list of qualified parties e Always switch off the refrigerator before you perform any kind of maintenance or cleaning Use e Never cover the ventilation grills in the walls of a caravan Good ventilation is essential for the correct working of the absorber system e Water in the ventilation grating can result in damage to the refrigerator Therefore we advise that you put the winter cover over
170. the function of the appliance being impaired through water dirt or insects 2 The guarantee will be invalidated if this point is not observed Always remove the cowl cover prior to operating the water heater If there is a defect in the electronics return the control Printed Circuit Board well padded If you fail to pack it correctly the guarantee will be invalidated Only use original Truma Ultrastore control 5 as spare parts 4 just the cold water system is being used without water heating the header tank becomes more vulnerable to frost damage Accordingly the contents should be drained by operating the safety drain valve This also applies when the caravan is in storage General Safety Notes In the event of leaks in the gas system or if there is a smell of gas e Extinguish all naked flames e Do not smoke e Switch off the appliance and gas cylinder e Open the windows e Do not operate any electrical switches e Have the entire system checked by an expert 1 Repair jobs are only to be carried out an expert 2 The following would invalidate the guarantee a Any alteration to the appliance including cowl 59 E b The use of non Truma spare parts accessories c Non observance of the operating instructions The operating pressure for the gas supply is 30mbar 28mbar butane 37mbar propane and must correspond to the operating pressure of the appliance See name plate
171. the ventilation gratings prior to washing your vehicle e Never expose the refrigerator to rain e Never operate the refrigerator by gas while driving If a road accident results in fire there is a risk of explosion What to do if e You smell gas close the valve of the gas bottle extinguish any naked flames donot switch on any electrical devices or lighting open the windows and leave the room contact the Customer Service department of Thetford e You suspect a leak in the cooling system switch off the refrigerator extinguish any naked flames provide sufficient ventilation contact the Customer Service department of Thetford About your refrigerator Your refrigerator has a cold space and a freezer compartment After starting up the refrigerator allow it to cool for at least eight hours before placing any food in it Cold space The cooling fins are located on the inside of your refrigerator The absorption system uses the cooling fins to withdraw heat from the refrigerator Therefore never place plastic or paper over the cooling fins Air must be able to circulate freely through the refrigerator so that heat can be extracted Important Do not cover the cooling fins at the back of the refrigerator with plastic or paper The refrigerator cools optimally when air is allowed to move freely through the refrigerator To limit frosting on the cooling fins always cover liquid food
172. this will invalidate the warranty and the transfer of the warranty on the change of ownership The inspection should take approximately two to four hours and will cover the areas dealt with in the annual service check list Any areas requiring service and or maintenance will be highlighted by your dealer and we recommend that you authorise any necessary work to be carried out NB It is essential to validate the warranty that an annual inspection be carried out by an authorised Swift Group Service Centre covering the items listed Damp and lamination test Coupling head and breakaway cable Jockey wheel Chassis and chassis to body security Corner steadies Tyres and tyre pressures Torque wheel nuts Brake rods and linkages Hub bearings brakes and brake shoes Handbrake operation and performance Suspension and shock absorbers if fitted 13 pin plug and cables Road lights wiring and reflectors Internal lights and 12V DC system 16 17 18 19 20 21 22 23 24 25 26 21 28 29 30 Water heater gas and 230V AC if fitted Hob grill and oven if fitted Refrigerator 230V AC 12V DC and gas Gas system Water pump taps and water system Mains 230V AC system Windows and fittings Smoke alarm and battery Roof lights Furniture hinges stays etc Exterior locks and hinges Grab handle security All internal vents Oil seals Blinds and fly screens if fitt
173. tic food use only e Never operate the oven when empty Do not leave or store anything inside the oven when not in use e Never attempt to use the oven with the door open It is important not to force or tamper with the door safety latches e Never operate the oven with any object caught in the door e Do not insert fingers or objects in the holes of the door latches or air vent openings as this may damage the oven and cause an electric shock e f water or food drops inside the air vent Openings switch off the oven immediately unplug it and call a sharp approved service facility See page 34 of the user instructions e Never move the oven while it is operating e Never place any object such as a tea towel ornament recipe book etc in any of the air gaps between the microwave and the inside face of the microwave cabinet Clear air gaps at the top bottom and both ends are essential to the efficient operation of the microwave Pacemaker if you have a heart pacemaker consult your doctor or the pacemaker manufacturer prior to oven use Oven lamp Control panel Door opening button Waveguide cover DO NOT REMOVE Oven cavity Coupling Door latches Door hinges Door seals and sealing surfaces 10 Power cord 11 Ventilation openings 12 Outer cabinet 13 Turntable 14 Roller stay OONOOROND 19 E Advisory note for users of a microwave oven Mic
174. tive Check and replace damper if necessary Axle shock absorbers defective Replace shock absorber 116 Table 2 Coupling Heads Coupling does not Ball diameter too large Change ball to correct size engage onto ball Ball could be damaged or deformed Fit new ball Coupling head dirty or defective Clean amp Lubricate coupling and replace if necessary Difficulty in Uncoupling Ball damaged or deformed Fit new ball Coupling damaged or deformed Replace if necessary Coupling head under pressure from damper Pull forward a few inches to to relieve pressure Too much play in the Coupling damaged or deformed Replace if necessary coupling Ball too small Fit new ball 117 Table 3 Overrun Devices Poor Braking Overrun shaft tight Lubricate overrun shaft and replace any damaged parts Overrun shaft corroded Body housing damaged Brakes Overheating Handbrake not fully released Release handbrake Pung Towing Braking system incorrectly set Reset brakes as page 104 Incorrect attachment of breakaway cable Ensure correct attachment as listed on page 22 or refer to Braked Trailers Use of Breakaway Cables sheet Handbrake Force Low Defective gas strut Replace gas strut Incorrect setting of spring cylinder Reset spring cylinder as page 104 Brakes Apply During Overrun damper is defective Replace the overrun damper Deceleration or Downhill Travel 118 ACCESSORIES Corner Steadies Corner Steadies are
175. ur controls are in manual gas mode but the flame fails to ignite Check if your gas cylinder is empty or if one of the shut off valves is closed Select another energy source Reset the fridge 3 or 4 times in gas mode until flame ignites Contact your dealer or a Thetford Service Centre if problem isn t resolved Fault 10 No engine running signal is present and control is in Manual DC mode Action Your controls are in manual DC mode and the engine of your vehicle is not running The refrigerator can only cool on 12V when the engine of your vehicle is running Start the engine or select a different energy mode Fault 11 No energy source is available and control is in AUTO mode Action Your controls are in AUTO mode but no energy source is available Start the engine connect the 230V supply or open the gas supply and reset the refrigerator by turning it of and on again Fault 12 Contact your dealer or a Thetford Service Centre Fault 13 Thermistor fails control automatically switches to Backup mode BOS Action Check if the connector above the fin on the inside of the cabinet is correctly plugged in If so contact your dealer or a Thetford Service Centre Fault 14 Display Board and Power board lost communication with each other Action Contact your dealer or a Thetford Service Centre 13 Guarantee customer service and liability Guarantee Thetford B V offers the end users of Thetford re
176. urchase The warranty covers replacement of parts arising from defects and workmanship and from the inability of the Battery Box to perform its intended function In case of a defect apply to original dealer or Thetford Service Center with proof of purchase Defects which in our judgement occurred from misuse negligence or accident are not covered by the warranty In addition the warranty does not apply if the product is installed or handled improperly if the product has been altered in any way has been repaired by unqualified persons or if the serial number and or date has been altered or removed As the Battery Box is manufactured from polypropylene it is resistant to temperatures up to 60 degrees Centigrade Installing the battery box in a position where it will be exposed to higher temperatures will invalidate the warranty and could lead to an adverse effect on the product 5 Thetford products considered to be defective may be returned prepaid directly to Thetford Any items received which are judged by Thetford to be covered under warranty will be dealt with accordingly Defective products not considered to be covered by warranty will incur repair handling and return carriage costs No other warranty is given and no personal representative is authorised to make any warranty or assume liability by words or action under any warranty other than that is contained herein BATTERY INSTALLATION Under normal
177. ure to install a head unit similar in appearance to that fitted in the dashboard of a car The unit operates as a CD player and FM AM radio In addition MP3 files stored on a CD can be read and played by the unit An auxiliary input on the front of the unit allows a separate MP3 player to be connected from that player s headphone socket A separate lead may be required Speakers mounted in the front locker of the caravan are connected to this head unit for a stereo sound output A retractable AM FM aerial on the side of the caravan or concealed in furniture with the head unit enables reception of radio stations 87 STATUS 530 DIRECTIONAL TV AND FM RADIO ANTENNA model dependant Firstly determine the approximate location of the nearest transmitter and whether the signals are horizontally or vertically polarized For assistance ask your site operator or check antennas in the vicinity 1 Loosen the Mast Locking Collar and Wall Bracket and raise the antenna Turn the mast to direct the Antenna towards the TV transmitter The RED spot on the bottom of the mast indicates the front of the Antenna 2 When receiving vertically polarized signals rotate the winder anti clockwise to cant the antenna through 90 DO NOT over tighten or use undue force on the winder DO NOT cant for vertically polarized signals with the TELESCOPICS EXTENDED 3 Switch ON the Power Pack and the RED LED will illuminate 4
178. ve Figs 10 amp 12 13 Adjust the two locking nuts forward of the 106 spring cylinder Fig 10 on some chassis a single Nyloc nut is used to give 1 mm of clearance on the spring cylinder This 14 15 16 cylinder the energy store for the handbrake operation must be able to rotate ONLY not slide on the brake rod Fig 12 If the overrun assembly is fitted with a gas strut handbrake then no spring cylinder is fitted therefore ignore this paragraph CORRECT ADJUSTMENT of the linkage is checked by operating the handbrake lever so that when the second or third tooth is engaged a slight braking force is felt on the road wheels OVER ADJUSTMENT of either the wheel brakes or linkages will result in difficult reversing causing the wheels to lock up When parking the handbrake lever MUST ALWAYS be engaged into the fully upright position 90 This is to compress the spring within the spring cylinder and thereby create an energy store which will automatically engage the brakes further should the caravan move If difficulty is experienced in this operation try easing the caravan backwards with one hand while engaging the handbrake fully with the other This manoeuvre should not be attempted on a rearwards facing slope In this case wheel chocks should be used combined with the handbrake See page 113 for all handbrake operations Finally if the road wheels have been removed re tighten
179. water approximately 8 litres using a jerry can or hose Your toilet is now ready to use Preparing for use with optional features 8 Automatic Ventilator Open the access door on the outside of your caravan and remove the Waste Holding Tank as described above 9 Remove the filter housing cover and if no filter is present place a new filter into the filter housing Peel off the sticker lids on the filter Place back the cover of the filterhousing Using the toilet standard 10 Turn the bowl to the desired position with the lid closed and using both hands 11 To activate the control panel press the flush button once The control panel display will stay activated for approximately 5 minutes Run some water into the bowl by pressing the flush button again briefly 12 The toilet may be used with the blade open or closed To open the blade slide the blade handle under the toilet bowl sideways After use open the blade if still closed and flush the toilet by pressing the flush button for several seconds if necessary re activate the control panel Close the blade after use Important Warning Notice If your toilet has its own flush water tank please make sure that you do not travel with a flush water tank that is too full Do not travel with water in the toilet bowl Failure to adhere to this notice may result in water damage to your caravan or motor home Using the toilet with optional features 13 Electric Bl
180. will be assumed Furthermore the approval for operating the appliance will become invalid and in some countries also the approval for operating the vehicle Technical Data Power supply Power consumption at power setting Weight 230 V 50 Hz 500 W 2 2 1000W 4 5 2000 W 8 5 approx 2 kg 65 THETFORD ABSORBER REFRIGERATORS This user s information is for Thetford absorption refrigerators It explains how to use your refrigerator correctly and safely Read the manual carefully before using the refrigerator for the first time to obtain a quick overview of how to operate and use the refrigerator Thetford absorption refrigerators are specially designed to store fresh and frozen food and make ice cubes in caravans and campers The control panel allows you to select the preferred energy source and cooling level Different energy sources allow you to use your refrigerator under different conditions Thetford absorption refrigerators belong to category C11 gas appliances that must be installed so that the combustion area is isolated from the living space To find out more about how your absorption refrigerator works visit the website at www thetford europe com Precautions and safety instructions Alerts The following alerts are used in this user s manual 66 Warning Warning alerts the user to the danger of damage to the product or to the user if the user fails to carry out
181. y component of the caravan e Replacement of parts which have reached the end of their effective working life because of age and or usage e Cleaning or adjustment of any assemblies e Towing other than by private cars or 4x4 vehicles used in place of cars e The cost of transporting towing or moving the caravan by any means or consequential costs relating to transportation to or from the place of repair which is the responsibility of the owner e Routine maintenance items which are part of the Annual Service including brake shoes one shot nuts lubricants AKS pads rubber gas hose the cleaning of the heater and fridge flues the replacement of gas jets the resealing and or replacement of shower room sealant and the adjustment and lubrication of locks The Warranty and the Guarantee will be invalidated if the caravan has been neglected misused modified used for hire or reward or any commercial use or has been used in competitive events The caravan will be deemed to have been neglected if it has not had an Annual Service or has otherwise not been serviced and maintained as required by this handbook Warranty and the Guarantee only apply to caravans purchased and used within the UK and for continuous journeys abroad of no longer than 90 days per journey If any repairs are identified as being necessary during an Annual Service the caravan must be made available to an authorised Swift Group Service Ce
182. you feel that a satisfactory coupling arrangement cannot be achieved consult your Swift Group dealer or towbar supplier Mirrors The driver of the towing vehicle must have an adequate view of the rear If there is no rear view through the caravan it is essential that additional exterior towing mirrors are fitted This is mandatory in some European countries and drivers can face instant fines if extension mirrors are not fitted Caution Any rear view mirror must not project more than 250 mm outside a the width of the caravan when being towed b the width of the towing vehicle when driven solo Note Any rear view mirror fitted shall be e marked and cover the field of view as stipulated by type approval requirements Community Directive 2003 97 or 2005 27 or ECE Regulation 46 02 or Regulation 33 of the Road Vehicles Construction amp Use Regulation 1986 MOVING OFF Let the clutch in smoothly Allow more engine speed to produce the power to move the additional weight of the caravan Reduce wear and tear on clutch and transmission by taking extra care Change gears smoothly Try not to jerk the clutch REVERSING When the towing vehicle is reversing the overrun device shaft is pushing in applying the brakes via the overrun lever brake rod system bowden cables and the expander mechanism 1 ee at Fig A Reversing The backwards rotation of the brake d

2009 Charisma & Europa Owners Handbook

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2009 Charisma &amp; Europa Owners Handbook

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2009 Charisma & Europa Owners Handbook