SM32S Cart Chipper Operators Manual
Contents
1. When completing a maintenance or service func tion make sure all safety shields and devices are installed before placing unit in service 2 OPERATING SAFETY 10 12 Please remember itis important that you read and heed the safety signs on the Chipper Shredder Clean or replace all safety signs if they cannot be clearly read and understood They are there for your safety as well as the safety of others The safe use of this machine is strictly up to you the operator All things with moving parts are potentially haz ardous There is no substitute for a cautious safe minded operator who recognizes potential hazards and follows reasonable safety practices The manufacturer has designed this Chipper Shredder to be used with all its safety equipment properly attached to minimize the chance of accidents Study this manual to make sure you have all safety equipment attached Close and secure rotor cover before operating Install any guards that have been removed Close and secure all guards deflectors and shields before starting and operating Read and understand operator s manual before starting Review safety instructions annually Personal protection equipment including hearing protection hard hat safety glasses safety shoes and gloves are recommended during assembly installation operation adjustment maintaining repairing removal or moving Do not allow long hair loose fitt2. 14 9 SAFETY SIGN LOCATIONS tc aes eee eee neces 15 OPERATION eer M 16 4 TOTHE NEW OPERATOR OROWNER 16 27 MACHINE COMPONENTS tubo 17 AS ai peto usas id 18 44 PRE OPERATION CHE CRIS FSR esa eine qu ras atout emu CU te RR EE 18 5 CONTROLS Secale teed Ea A 19 do HON veces 21 STORAGE TI c cU 26 LEL IE P CH EIpe tfm 26 4 2 REMOVING FROM STORAGE vuorinesi aen tole a 26 5 SERVICE AND MAINTENANTQGE e Een oae et oer eio ES heise ct 27 9d T AOD SAND UB RUG AINT S eee 27 D2 GREASIN G LETTERE 27 SERVICE ILLUS ERATION isa ER e RD SS 28 SERVICE RECORD CHART aaa abhi 29 S2 MAINTENANCE SS SES ASAE a RE Si RT AAS A 30 5 24 BELT TENSION ROTOR BRAKE dta E SE DS E SS LA 30 9 22 MULCHING SCREEN tests cep EE a SSSR 31 5 2 3 BLADE KNIFE AND BREAKER 32 G TROUBLE SHOOTING iriri aa Ea SS 36 oT TROUBLE SHOO TING CEDAT 55 INS
3. 7 OSB 7 LON L MA NG x AND It N 2 N QNA lt Move lever towards the rotor housing Clutch Engaged Brake Disengaged Fig 4 ROTOR DRIVE 20 4 6 FIELD OPERATION A Close and secure rotor cover before operating Close and secure all guards deflectors and shields before starting and operating Install any guards that have been removed Read and understand operator s manual before starting Review safety instructions annually Personal protection equipment including hear ing protection hard hat safety glasses safety shoes and gloves are recommended during assembly installation operation adjustment maintaining repairing removal or moving Do not allow long hair loose fitting clothing or jewellery to be around moving parts Never place any part of your body where it would be in danger if movement should occur during assembly installation operation main tenance repairing unplugging or moving Turn machine off stop and disable engine and waitfor all moving parts to stop before servicing adjusting repairing or unplugging Do not run machine inside a closed building to prevent asphyxiation from engine exhaust Do not allow riders on this machine at any time There is no safe place for any riders 1 Prepare Although the Chipper Shredder is easy to use each operator should review this section to familiarize himself with the detailed safety
4. Ensure the engine is off ignition switch is off and the fuel valve is closed Remove the 4 bolts that hold the belt shield to the chipper Remove the 2 bolts the hold the clutch keep to the shield mount and remove the clutch keep Loosen do not remove the 4 x bolts that hold the engine mount to the main frame two on each side of the motor mount Turn the belt tensioning bolt counter clockwise until belt is loose enough to remove then remove the belt Replace with the new belt Replace the clutch keep and its bolts ensure the peg on the brake clutch is in the slot in the clutch keep Turn the belt tensioning bolt clockwise to pull the engine mount outwards to tighten the belt Check the tension by pushing on the belt with your fore finger and measure its defection Drive belt should deflect no more than 1 4 to 3 8 6 mm to 10 mm If the tension is incorrect loosen the engine mount bolts and adjust the belt tension bolt as required 11 When tension is correct check pulley alignment then tighten up all four engine mount bolts and replace the belt shield and bolts Recheck tension after 10 hrs of use 5 2 2 MULCHING SCREEN To remove the mulching screen 31 The SM32S model is designed with a screen in the bottom of the rotor frame The screen retains the wood material in the rotor chamber until it is small enough to exit through the holes and drop to the ground under the rotor The standard screen features 1 1 2 38
5. DRS 36 SPECIFICATIONS it ci REI EUN DII III ME 38 Fl MECHANICA m 38 1 EE LO UO 0813 cT 39 8 ACCESSORIE S cientes mucus np boe i 40 INDEX 41 WARRANTY Effective on products retailed on or after September 1 2011 Register your product online at WWW SU rgemaster ca within 30 days of purchase to activate warranty This product is warranted to be free of defects in materials and workmanship under normal use and service for a period of Three 3 Years for Consumer One 1 Year for Commercial Rental from the date of purchase when operated and maintained in accordance with the Operating and Maintenance Instructions supplied with this unit Warranty is limited to the repair of the product and or replacement of parts This warranty does not cover the following items 1 Parts lost or damaged during shipment 2 Normal maintenance or adjustments 3 Normal replacement of service items 4 Accessory items parts not supplied by EMB MFG INC 5 Damages resulting from e misuse negligence accident theft or fire use of improper or insufficient fuel fluids or lubricants use of parts or after market accessories other than genuine EMB MFG INC parts e modifications alteration tampering or improper repair performed by parties other than an authorized
6. ChopBlock or Twig Breaker may be damaged Broken or missing blade or knife Knives in shredder improperly re installed Improper mulch screen installed Improper mulch screen installed Obstructed discharge Engaging clutch too quickly Collector bag full Feeding in too much material Feeding material too quickly Rotor plugged Green material will not discharge Chipper blade clearance too large Dull blades and or knives Refer to your engine instruction manual for specific trouble shooting instructions requirements Replace broken missing blade or Ensure machine is off knife Check rotor to see if it wobbles Ensure machine is off call technician for repair Replace rotor Inspect ChopBlock and Twig P Ensure machine is off Breaker replace if damaged Replace broken missing blade or Ensure machine is off knife Check installation of knives and adjust as required per maintenance Ensure machine is off instructions Replace with proper sized screen for T Ensure machine is off material see accessories Replace with proper sized screen for uu Ensure machine is off material see accessories Clear debris or material screen m Ensure machine is off Engage clutch slowly ensure hoppers and rotor housing are empty Detach and empty bag Ensure machine is off Feed smaller amounts into shredder hopper Feed larger material slowly into chipp
7. Date Owner s Signature To activate warranty register your product online at www surgemaster ca SERIAL NUMBER LOCATION Always give your dealer the serial number of your Surgemaster Chipper Shredder when ordering parts or requesting service or other information The serial number plate is located where indicated Please mark the numbers in the spaces provided for easy reference TM www embmfg com EMB MFG INC 4144 BOOMER LINE ST CLEMENTS ON NOB 2M0 CANADA SERIAL NUMBER SERIAL NUMBER LOCATION Model Number Serial Number 1 INTRODUCTION Congratulations on your choice of a Surgemaster Chipper Shredder to compliment your operation This equipment has been designed and manufactured to meet the needs of a discerning timber or landscaping industry Safe efficient and trouble free operation of your Surgemaster Chipper Shredder requires that you and any one else who will be using or maintaining the Chipper Shredder read and understand the Safety Operation Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers the Surgemaster Chipper Shredder model SM32S Use the Table of Contents or Index as a guide to locate required information Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Surge master dealer if you need assistance inf
8. a Ignition Switch This switch controls the electrical power to the engine electrical system Turn the switch clockwise to turn the electrical system ON and the engine will run Turn the switch counterclockwise to stop the engine b Fuel Shut Off Valve This valve controls the flow of fuel to the engine Turn the valve at right angles to the fuel line to turn the fuel off and parallel to turn the fuel on c Choke This push pull knob controls the position of the choke Pull the knob out to close the choke for starting when the engine is cold Push the knob in to open the choke as the engine warms Always push the knob fully in when operating the machine d Throttle This lever controls the engine RPM Turn the lever clockwise to increase engine speed and counter clockwise to decrease e Starting Rope This retracting rope and T bar is used to turn the engine over for starting Grasp the T bar firmly and pull the rope sharply to start the engine Fee Iv endi Fig 19 Throttle poss Fuel Shut 3 Valve Starting 2 ENGINE Shredder Feed Control Lever The shredder intake is designed with a spring loaded gate to control the material in the hop per when feeding into the shredder rotor and to prevent material from flying out while it is being shredded A lever on the engine side of the shredder hop per controls the position of the gate You can control how much and how fast th
9. L LEDGER BLADES oa 33 M yell cm 24 MULCHING SCREEN 31 40 INDEX NEW OPERATOR ceeetenttete tentent 16 R ROTOR BLADES entente tenntnntnnad 32 ROTOR DRIVE center tenentes 20 S 7 12 EQUIPMENT 9 GENERAL ettet ttt 8 MAINTENANCE 11 MOTOR RR 13 12 PREPARATION 11 REFUELLING 12 SIGN OFF 14 MIL E DELE A 10 STOR E ca cium E ILU 12 TRAINING 10 SAFETY SIGN 1 15 SERIAL NUMBBER entente 5 SERVICE un ree eee 27 SERVICE RECORD cette 29 SHREDDER FEED netten 23 SHREDDER KNIVES etes 33 SPECIFICATIONS eene 37 STARTING 4 19 26 T TABLE OF 2 THROTTLE 19 ORO bete e 38 TO START THE 20 TO STOP THE 20 TROUBLE 35 TWIG BREAKER eene 34 U UNPLUGGING eene 25 W WARRANTY ence teet tnnt tit 3
10. a record of all scheduled maintenance Use a hand held grease gun for all greasing Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit Replace and repair broken fittings immediately If fittings will not take grease remove and clean thoroughly Also clean lubricant passage Re place fitting if necessary Rotor bearings are sealed bearings over greas ing will damage the seal only grease as speci fied 1 shot of grease every 100 hrs of use IMPORTANT Do not over grease 5 1 3 SERVICE ILLUSTRATION See Service Record Chart This illustration shows the general location of service points for all models in this manual Refer to your engine instruction manual for specific maintenance instructions requirements Engine Oil check and top up daily or every 8 hrs Se On a regular change oil annually or basis check all every 100 hrs _ nuts bolts and ee SN screws and en sure they are all properly secured Tires foam filled no Rotor bearings grease with maintenance req d one shot of grease every 100 hours or annually Chipper blades and shred der knives check daily test sharpness every 50 hrs Fuel check daily or every 8 hrs Drain fuel if not be ing used for long periods of time 2 TA ern EY lt 4 Y 1A NES N S Rotor bearings grease with A one shot of grease every 100 hours or a
11. not read and understood all using and safety instructions is not qualified to use the machine An untrained operator exposes himself and bystanders to pos sible serious injury or death If the elderly are assisting with the work their physical limitations need to be recognized and accommodated 2 4 SAFETY SIGNS 1 2 Keep safety signs clean and legible at all times Replace safety signs that are missing or have become illegible Replaced parts that displayed a safety sign should also display the current sign Safety signs displayed in Section 3 each have a part number in the lower right hand corner Use this part number when ordering replacement parts Safety signs are available from your authorized Distributor or Dealer Parts Department or the factory How to Install Safety Signs Be sure that the installation area is clean and dry Be sure temperature is above 50 F 10 Determine exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the sign over the specified area and care fully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and care fully smooth the remaining portion of the sign in place omall air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper 2 5 11 PREPARATION Never use the machine until you have read and completely unde
12. or assemble this unit until they have read this manual and have developed a thorough understand ing of the safety precautions and of how it works Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The opera tor should be a responsible properly trained and physically able person familiar with machinery and trained in this equipment s operations If the elderly are assisting with work their physical limitations need to be recognized and accom modated EQUIPMENT SAFETY GUIDELINES 7 Never exceed the limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT Do not modify the equipment in any way Un authorized modification may result in serious injury or death and may impair the function and life of the equipment In addition to the design and configuration of this implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of per sonnel involved in the operation transport main tenance and storage ofthe machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the engine and machine manuals Pay close attention to the Safety Signs affixed to the engine and the machine 2 3 SAFETY TRAINING 10 Safety is a primary concern in th
13. original specifications The manufacturer will not be responsible for injuries or damages caused by use of unap proved parts and or accessories A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment Periodically tighten all bolts nuts and screws and check that all electrical and fuel connec tions are properly secured to ensure unit is in a safe condition When completing a maintenance or service function make sure all safety shields and de vices are installed before placing unit in serv ice ZAWARNING Machine is shown with guard removed for illustrative purposes only Do not operate machine with guard removed 27 5 1 SERVICE 5 1 1 FLUIDS AND LUBRICANTS 1 5 1 Engine Oil Refer to the engine manufacturer s manual for maintenance and service information Grease Use an SAE multi purpose high temperature grease with extreme pressure EP perform ance Also acceptable is an SAE multipurpose lithium base grease Engine Gasoline Use a standard automotive unleaded gasoline for all operating conditions Fuel tank capacity 3 6 L 3 8 US Qt Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used Use clean contain ers to handle all lubricants Store them in an area protected from dust moisture and other contaminants 2 GREASING Use the Maintenance Checklist provided to keep
14. this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Re sources Code Other states may have similar laws Federal laws apply on federal land DO NOT touch hot muffler cylinder or fins be cause contact may cause burns DO NOT run engine with air cleaner or air cleaner cover removed WARNING DO ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment to prevent accidental starting Disconnect the negative wire from the battery terminal if equipped wit a 12 volt starting system DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed DO examine muffler periodically to be sure it is functioning effectively Aworn or leaking muffler should be repaired or replaced as necessary DO use fresh gasoline Stale fuel can gum carburettor and cause leakage DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 2 11 SIGN OFF FORM Surgemaster follows the general Safety Standards specified by the International Standards Organization ISO and the Occupational Health Administration OSHA Anyone who will be using and or maintaining the Chipper Shredder must read and clearly under
15. valve is closed Remove the 2 bolts that hold the upper rotor housing and carefully open the rotor housing Chop Block Remove the 2 bolts that hold the chop block to CAP TOCK the housing remove the chop block P Bolts Reverse the steps to install the new chop N block AAWARNING Machine is shown with guard removed for illustrative purposes only Do not operate machine with guard removed Fig 19 CHOPBLOCK 6 TROUBLE SHOOTING The Surgemaster Chipper Shredder is designed with blades and knives on a rotor to cut shear and chip wooden material into chips or mulch It is a simple and reliable system that requires minimal maintenance In the following section we have listed many of the problems causes and solutions to the problems that you may encounter If you encounter a problem that is difficult to solve even after having read through this trouble shooting section please call your local distributor or dealer Before you call please have this Operator s Manual from your unit and serial number ready 61 TROUBLE SHOOTING CHART 4 Always wear the appropriate safety gear when trouble shooting performing maintenance or working around the machine This includes but is not limited to e Hard hat for protection to the head Face mask for protection to the face and eyes Heavy gloves for hand protection Safety shoes with slip resistant soles and steel toes PROBLEM CAUSE SOLUTION CAUTION Clear debris or material sc
16. 1082 355 GARDEN TRACTOR HITCH For model SM32S Allows for hauling your chipper shredder with your garden tractor great for those big properties Easy to install bolt on to your chipper shredder and you re ready to go 1082A355 1074L240 3 4 ROUND SCREEN 19MM For models SM32S Conversion kit simple to install Makes a finer mulch than the standard screen 1074L240 1074L260 1 1 2 X 7 0 OBROUND WET SCREEN For models SM32S Bolt on easy to install conversion kit Works wel to prevent clogs when working with wet material 10741260 39 A ACCESSORIES a mette 39 B BEET TENSION laa a 30 BREAKIN e 18 C CHIPPER FEED ne euet 23 CHORE 19 i Eoo 34 EIC Ic 25 COLLECTOR BAG inen Dei 24 COMPONENTS teo 17 DRIVE BELT REPLACEMENT 31 E EMERGENCY STOPPING 22 ENGINE 19 ENGINE 27 FEED CONTROL LEVER 19 FIELD OPERATION casa 21 FEEDING E Ra 23 NO BAG a teeters 24 PREPARE ud oet a 21 STARING RS on ORR aaa 22 ORIN E UM 22 FUEL SHUT OFF SES Sa ee 19 G GREASIN Game Rie 27 IGNITION 19 ILLUSTRATION 28 INSPECTION iine ttum bietet 4
17. By EMB MFG INC EMB Manufacturing Inc 4144 Boomer Line St Clements On NOB 2M0 Canada Ph 519 699 9283 Fax 519 699 4146 www surgemaster ca www embmfg com CHIPPER SHREDDER MODEL 5 325 OPERATOR S MANUAL PRINTED IN CANADA Rev 231211 PART NUMBER 297070 TABLE OF CONTENTS WARRANTS iE m 3 INSPECTION REPORT A a aS aa 4 SERIAL NUMBER EOCATION sna ta sia aaa a aa a aa ee 5 T INTRODUCTION E E O O EES OSS ROR 6 1 D La NU MED a ecd UID 7 2d GENERAL cg ciatis t 8 22 EQUIPMENT SAFETY GUIDELINES 9 2 9 Du et toco EC s AES ieu 10 zb r ocu Me IE 10 2 9 eer a 11 2 0 MAINTENANCE SAFETY 2 tt it ue 11 21 OPERATING SAFETY nre oa iae i 12 2 9 REF ELLING SAFETY 12 2 9 STORAGE SABE TY Liege stetit emt EL M MU ct Le EE UU 12 240 GAS MOTOR SAFE EY a cadet us 13 2
18. OT refuel while engine is running Allow engine to cool for 5 minutes before refuelling Store fuel in approved safety containers DO NOT remove fuel tank cap while engine is running DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until gasoline has evapo rated DO NOT smoke while filling fuel tank DO NOT choke carburettor to stop engine Whenever possible gradually reduce engine speed before stopping DONOT run engine above rated speeds This may result in injury DO NOT tamper with governor springs gov ernor links or other parts which may increase the governed speed DO NOT tamper with the engine speed se lected by the original equipment manufacturer DO NOT check for spark with spark plug or spark plug wire removed 14 15 16 17 18 19 20 DO NOT crank engine with spark plug removed If engine is flooded crank until engine starts DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use propertools to service engine DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with a muffler deflector inspect periodically and replace if necessary with correct deflector DO NOT operate engine with an accumulation of grass leaves dirt or other combustible ma terials in the muffler area DO NOT use
19. RQUE The tables shown below give correct torque values for various bolts and capscrews Tighten all bolts to the torques specified in chart unless otherwise noted Check tightness of bolts periodically using bolt torque chart as a guide Replace hardware with the same strength bolt Torque figures indicated above are valid for non greased or non oiled threads and heads unless oth erwise specified Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 Torque value for bolts and capscrews are identified by their head markings ENGLISH TORQUE SPECIFICATIONS Bolt Torque Bolt Diameter SAE 2 SAE 5 SAE 8 A N m Ib ft N m Ib ft N m Ib ft 1 4 12 5 16 27 3 8 45 7 16 75 1 2 115 9 16 165 5 8 220 3 4 400 7 8 650 1 970 SAE 2 SAE 5 SAE 8 METRIC TORQUE SPECIFICATIONS Bolt Torque Bolt Diameter 8 8 10 9 N m Ib ft N m lb ft ES 4 1 8 4 5 38 8 ACCESSORIES Call your dealer for pricing and availability For replacement parts go to www embmfg com and click on Parts and Manuals to download the latest parts manual for you model splitter then call your dealer to order 1012L269 LEDGER CLEARANCE SETTING GAUGE For models SM32S An easy and accurate way of setting the critical clearances between the ledger blade and the rotor chipper blade 10121 269
20. Safety and Operating instructions in the manual and to follow these Most accidents can be avoided e A person who has not read and understood all using and safety instructions is not qualified to use the machine untrained operator exposes himself and bystanders to possible serious injury or death e Do not modify the equipment any way Un authorized modification may impair the function and or safety and could affect the life of the equipment Think SAFETY Work SAFELY 2 1 GENERAL SAFETY Read and understand the Op erator s Manual and all safety signs before using maintain ing adjusting or cleaning the Chipper Shredder Have a first aid kit available for use should the need arise and know how to use it Have afire extinguisher available for use should the need arise and know how to use it Do not allow riders Wear appropriate protective gear This list includes but is not limited to Ahard hat Protective shoes with slip resistant soles Protective glasses goggles or face shield Heavy gloves Wet weather gear Hearing Protection Respirator or filter mask Install and secure all guards before starting Wear suitable ear protection for prolonged exposure to exces sive noise Turn machine off stop and disable engine and wait for all moving parts to stop before servicing adjusting repairing or unplug
21. ame A clean machine reduces the chance of fire or rusting 25 Fig 12 UNPLUGING MP Shredder Hopper gt a mit 2 4 h Rotor amp Housing N 4 7 STORAGE y OPERATING SAFETY Store the unit in an area away from human activity Do not permit children to play on or around the stored machine 4 7 1 PLACING IN STORAGE After the season s use or when the machine will not be used for a period of time completely inspect all major systems of the Chipper Shredder Replace or repair any worn or damaged components to prevent any unnecessary down time at the beginning of the next season Follow this procedure before storing 1 Remove all material from the machine 2 Wash and store in a dry secure location 3 Thoroughly wash the machine with a pressure washer or water hose to remove all dirt mud or debris 4 Lubricate all grease points to remove any water residue from washing 5 Inspect all rotating parts for entangled material Remove all entangled material 6 Runthe machine a few minutes to dry the mois ture from inside the machine 7 Discharge fuel to prevent gum in the fuel system and carburetor parts Review the engine owners manual for the proper proceedure 8 Touch up all paint nicks and scratches to prevent rusting 9 Itis best to store the machine inside If that is not possible cover with a waterproof tarpaulin and tie down securely 10 Sto
22. and in good condition 2 6 e e o Keep service sure electri Use adequate MAINTENANCE SAFETY Good maintenance is your responsibility Poor maintenance is an invitation to trouble Follow good shop practices area clean and dry cal outlets and tools are prop erly grounded light for the job at hand Make sure there is plenty of ventilation Never operate the engine of the engine in a closed building The exhaust fumes may cause as phyxiation Before working on this machine shut off the engine set the clutch brake and turn fuel valve off Never work on rotor unless it is secured by the clutch brake Always use personal protection devices such as eye hand and hearing protectors when per forming any service or maintenance work Use heavy or leather gloves when handling blades or knives Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications The manufacturer will not be responsible for injuries or damages caused by use of unapproved parts and or accessories Afire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment Periodically tight en all bolts nuts and screws and check that all electrical and fuel connections are properly secured to ensure unit is in a safe condition
23. and operating pro cedures Before using this machine follow these steps a 21 Clear the area of bystanders especially small children Review and follow the Pre Operation Checklist see Section 4 4 Review operation and function of the controls see section 4 5 Survey the work site move to a clear level work area and position at the work site Do not start the chipper until it is in position If possible sort your materials the chipper has a 3 76 mm diameter maximum capacity and the shredder has a 3 4 19 mm diameter maximum capacity OPERATING SAFETY Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment Consult your doctor about operating this machine while taking prescription medications Use care when feeding material into Chipper Shredder Do not send metal bottles cans rocks glass or other foreign material into Chipper Shredder If foreign material enters Chipper Shredder stop machine turn en gine off and wait for all moving parts to stop before removing material and or unplugging Inspect machine for damaged or loose parts before resuming work Never allow children or unauthorized people to operate or be around this machine Do not reach into shredder or feed hopper openings when the engine is running Be sure the shredder hopper hinged gate is in good condition and functions as required Keep the working area clean and f
24. ate chipper rotor plate 4 Remove the 2 bolts that hold the 5 Rotate the blade and reinstall or 6 Ensure the blade is properly ori 7 Tighten down bolts as specified in the torque 8 Repeat steps for second blade 32 The rotor is equipped with 2 blades placed at 180 to each other to keep the rotor in balance If one needs to be changed the one opposite should be changed It is recommended that the rotor blades be removed from the rotor when sharpening Always sharpen the blades at a 45 angle to provide the best cutting effect as it meets the stationary blade Be sure to tighten the blade mounting bolts to their specified torque when re installing the ES blades to the rotor lam Ensure the engine is off ignition LA n aa switch is off and the fuel valve is 3 n 5 closed Rotor Blade Rotor Blade upper rotor housing and carefully open the rotor housing Bolts 2 so that the blade is fully exposed rotor blade to the rotor remove the blade replace with new or re sharpened blade ented with the leading edge out The blade is designed to fit into the rotor one way only See diagram for proper installation chart ASWARNING Machine is shown with guard removed for illustrative purposes only Do not operate machine with guard removed of Rotor Blade Fig 16 ROTOR BLADE Shredder Knives The shredder rotor is designe
25. d with 3 sets of swinging knives 8 knives on the SM32S Each knife has a bevelled edge that cuts chops and mulches the material as it moves around the rotor compartment In addition the chop block helps to break the material into smaller pieces and turn it into mulch The material stays in the rotor housing until it is fine enough to escape through the holes in the screen at the bottom of the rotor frame 1 Ensure the engine is off ignition switch is off and the fuel valve is closed Remove the 2 bolts that hold the upper rotor housing and carefully open the rotor housing 3 Manually rotate chipper rotor plate sothat one set of shredder knives is fully exposed gt K 4 Loosen the shredder bolt that holds the set Shredder Knives and of shredder knives and spacers to the shred Sf Spacers der plate o Slowly remove the bolt while catching the knives and spacers as they become free 6 Reversethe knife and replace orreplace with new or re sharpened knives 7 Ensure that the knives and spacers are in stalled in the correct sequence improper installation will decrease performance of the shredder Refer to diagram for help 8 Tighten down bolts as specified in the torque chart ensure knives rotate freely 9 Repeat steps for second and third sets of shredder knives SM32S knife spacer se quence Fig 17 SHREDDER KNIFE SEQUENCE 33 Ledger Blades Each machine is equipped with a ledger stationa
26. e design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator or bystander In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern prudence and proper training of personnel involved in the operation transport maintenance and storage of this equipment to be that kind of an operator It yu isthe operator s responsibility to read and understand ALL Safety and Using instructions in the manual and to follow these Accidents can be avoided It has been said The best safety feature is an informed careful operator We ask you Working with unfamiliar equipment can lead to careless injuries Read this manual before assembly or use to acquaint yourself with the machine If this machine is used by any person other than yourself or is loaned or rented itis the machine owner s responsibil ity to make certain that the operator prior to using a Reads and understands the operator s manuals b Is instructed in safe and proper use Know your controls and how to stop engine and machine quickly in an emergency Read this manual and the one provided with engine Train all new personnel and review instructions frequently with existing workers Be certain only aproperly trained and physically able person will use the machinery A person who has
27. e material is delivered into the shredder by varying the gate opening a Move the lever down to open the gate and allow the material to drop into the shredding rotor b Release the lever and the spring will return the gate into its closed position nw Hi LB Closed Fig 3 SHREDDER FEED CONTROL LEVER 3 Rotor Drive The machine is designed with a V belt to trans mit power from the engine to the rotor The clutch is designed with an internal brake that 2 Rotor Housing es RICH Wim c ce 9 will stop the belt rotor when engaged 0 2 Xm a To Start the Rotor move the lever fully toward the rotor housing to release the clutch brake and nu drive the rotor In this position the handle also prevents opening of the upper rotor housing while the rotor is rotating 8 Brake b To Stop the Rotor move the lever fully away y Clutch from the rotor housing to apply the brake in the 4 clutch and stop the rotor Move lever away from e SAM the rotor housing Clutch Disengaged o Brake Engaged IMPORTANT The control lever must be moved fully away from the rotor housing and the clutch brake engaged and engine shut off before the rotor housing can be opened Rotor Housing NOD p 4 f Gy WA
28. er hopper Inspect and clear chipper hopper T Ensure machine is off lower rotor housing and rotor Allow material to dry or alternate dry wet material Use wet material screen see Ensure machine is off accessories BXMC32S Set clearance to 1 32 to 1 16 76 1 52 mm Use chipper clearance tool see accessories Ensure machine is off Rotate sharpen or replace blade m Ensure machine is off and or knives BHHBBHBHBH 7 SPECIFICATIONS 7 1 MECHANICAL BXMC32S SUBARU SP170 6 HP 4 5 kW GAS 3600 RPM BRAKE CLUTCH WITH BELT DRIVE 2 OFFSET HARDENED TOOL STEEL 8 2 SETS OF 3 1 set of 2 HARDENED STEEL 28 LBS 12 7 KG 14 356 MM MANUAL HOPPER CHIPPER amp SHREDDER 3 5 X 5 OPENING W 3 0 MAX DIAMETER MATERIAL 89 MM X 127 MM OPENING W 19 MM MAX DIAMETER MATERIAL 6 X 7 OPENING W 3 0 MAX DIAMETER MATERIAL 152 MM X 179 MM OPENING W 76 MM MAX DIAMETER MATERIAL BOTTOM DISCHARGE W 1 5 38 MM SCREEN CONSUMER YARD EQUIPMENT 4 10 X 3 5 FOAM FILLED RUBBER 38 x 43 x 47 250 LBS 2 OPTIONS OPTIONAL ENGINE RPM CONTINUOUS DRIVE SYSTEM NUMBER OF ROTOR BLADES BLADE TYPE NUMBER OF SHREDDER KNIVES SHREDDER KNIFE TYPE ROTOR SPECIFICATIONS SHREDDER CAPACITY CHIPPER CAPACITY DISCHARGE MACHINE TYPE DIMENSIONS W x LX H WEIGHT SC SCREENS GARDEN TRAILER HITCH SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 37 7 2 BOLT TORQUE CHECKING BOLT TO
29. ff and the fuel valve is closed 2 Remove the 4 bolts that hold the belt shield to the chipper remove the belt shield 3 Check the tension by pushing on the belt with your fore finger and measure its defection Drive belt should deflect no more than 1 4 to 3 8 6 mm to 10 mm 4 Ifthe belt requires adjustment loosen do not remove the 4 x bolts that hold the engine mount to the main frame 2 on each side of the motor mount 5 Turn the belt tensioning bolt clockwise to pull the engine mount outwards to tighten the belt or turn the bolt clockwise to loosen the belt Snug 1 bolt on each side of the engine mount 7 Check the tension by pushing on the belt with your fore finger and measure its defection Drive belt should deflect no more than 1 4 to 3 8 6 mm to 10 mm 8 If the tension is incorrect loosen the engine mount bolts and adjust the belt tension bolt as required 9 When tension is correct tighten up all four engine mount bolts and replace the belt shield and bolts a Brake Clutch Clutch Drive belt should deflect no more than Brake 1 4 to 3 8 Clutch Peg Engine Mount Bolts x 4 Rotor Plate Pulley Belt Drive Belt Tension Bolt Fig 14 BELT TENSION 1 To tighten turn clockwise 30 2 Toloosen turn counter clockwise Drive Belt Replacement 2 19 e O X 12
30. ging Clear the area of people especially small chil dren before using the unit Review safety related items annually with all personnel who will operating or maintaining the Chipper Shredder 2 2 Safety of the operator and bystanders is one of the main concerns in designing and developing equipment However every year many accidents occur which could have been avoided by a few seconds ofthoughtand a more careful approach to handling equipment You the operator can avoid many accidents by observing the following precautions in this section To avoid personal injury or death study the following precautions and insist those working with you or for you to follow them In order to provide a better view certain photo graphs or illustrations in this manual may show an assembly with a safety shield removed However equipment should never be used in this condition Keep all shields in place If shield removal becomes necessary for repairs replace the shield prior to use Replace any safety sign or instruction sign that is not readable or is missing Location of such safety signs is indicated in this manual Never use alcoholic beverages or drugs which can hinder alertness or coordination while using this equipment Consult your doctor about using this machine while taking prescription medica tions Under no circumstances should young chil dren be allowed to work with this equipment Do not allow persons to use
31. id contact with the knives on the rotor Do not reach beyond the gate into the shredder housing under any circumstance Serious injury may occur To safely remove a jam stop the engine and engage the clutch brake first e Use a stick or branch to push any piece of material into the knives that does not move on its own and stops in the chipper housing e Release the handle and the gate will close Ensure the gate is closed between feeds to keep flying material contained in the shred der housing Do not prop open the gate A AEN XO er Fig 8 CHIPPER OPERATION 23 Fig 9 SHREDDER OPERATION 6 24 Moving The SM32S is designed to be moved easily by tilting the chipper back on its wheels using the hand holds in the shredder intake chute Tiltthe unit back then pull the unitto the desired location Ensure the engine is off and the clutch lock is engaged before moving On the SM32S model the wood mulch is di rected into the discharge cage under the mo tor and the unit must be moved periodically to prevent plugging as the chips build up UP 4 Tm eem ES Y cR Lo Ka j 4 IE NS ug aL j 7 pa ea DEP a Hand Holds LETTRE S Rr w Han a ho c EU ME _ 3 CONTE KE TET E L d j a LE oo Sr ah dicar ra Fig 10 TILT BACK FOR MOVING 9 Unplugging Although the machine is desig
32. ing clothing or jewellery to be around moving parts Never place any part of your body where it would be in danger if movement should occur during assembly installation operation maintenance repairing unplugging or moving Turn machine off stop and disable engine and wait for all moving parts to stop before servicing adjusting repairing or unplugging Do not run machine inside a closed building to prevent asphyxiation from engine exhaust Use care when feeding material into Chipper Shredder Do not send metal bottles cans rocks glass or other foreign material into Chipper Shredder If foreign material enters Chipper Shredder stop machine turn engine off and wait for all moving parts to stop before removing material and or unplugging Inspect machine for damaged or loose parts before resuming work Never use alcoholic beverages or drugs which can hinder alertness or coordination while operat ing this equipment Consult your doctor about operating this machine while taking prescription medications Do not allow riders on this machine at any time There is no safe place for any riders Never allow children or unauthorized people to operate or be around this machine Donotreach into shredder or feed hopper open ings when the engine is running Be sure the shredder hopper hinged gate is in good condition and functions as required Keep the working area clean and free of de bris to prevent t
33. luding incidental and consequential charges There are no warranties expressed or implied other than those specified herein EMB MFG Inc 4144 Boomer Line St Clements ON NOB 2 Canada Phone 519 699 9283 Fax 519 699 4146 attention to Warranty Dept Email warranty embmfg com rev 091111 WARRANTY IS VOID IF NOT REGISTERED Surgemaster CHIPPER SHREDDER INSPECTION REPORT This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery Customer s Name Dealer Name Address Address City State Province Code City State Province Code Phone Number Phone Number Contact Name Model Serial Number Delivery Date DEALER INSPECTION REPORT SAFETY Check Blade Clearance All Decals Installed Rotor Turns Freely Guards and Shields Installed and Secured Fasteners Tight Review Operating and Safety Instructions Lubricate Machine Check Cutting Blades and Chop Block Check that Spring Loaded Clutch Control Moves Freely have thoroughly instructed the buyer on the above described equipment which review included the Opera tor s Manual content equipment care adjustments safe operation and applicable warranty policy Date Dealer s Rep Signature The above equipment and Operator s Manual have been received by me and have been thoroughly in structed as to care adjustments safe operation and applicable warranty policy
34. mm diameter round screen for general purpose mulching Two optional screens are available 3 4 19 mm diameter round for a finer mulch and 1 1 2 x 7 0 38 mm x 178 mm oblong hole for wet material See Accessories section for ordering information 1 Ensure the engine is off ignition switch is off and the fuel valve is ar closed Mulching Carefully tilt the machine back Serean XT MM lt lt Ss EM 5 t so the hoppers are resting on the ground and the bottom of the machine is exposed y Remove the two mounting nuts and bolts that hold the screen into Mounting nuts the bottom housing and bolts 0 Remove the screen ll th Reverse steps to re install the 2 screen Pull down to remove mulching screen Fig 15 MULCH SCREEN 5 2 3 BLADE KNIFE AND BREAKER MAINTENANCE The shredder knives rotor and ledger blades need to be sharp for the Chipper Shredder to perform as expected Periodic inspection is recommended Keep the knives sharp to reduce the amount of power required during operation Watch the sharpness of the knives when processing material with a lot of sand soil or dirt mixed with it Reverse or sharpen the knives if the cutting edge becomes dull Rotor Blades 2 Remove the 2 bolts that hold the 3 Manually rot
35. ned to handle a wide variety of material without any problem occasionally it plugs When the machine plugs follow this procedure to clear it a Clear the area of bystanders especially small children Follow the stopping procedure and wait for all moving parts to stop before unplugging Pull the material out of the chipper and shredder feed hoppers Be sure all the material is out and nothing is jammed or wedged between the input opening and the rotor Carefully tilt the chipper back and remove all the material from the screen Remove material from every hole Severe plug e Follow the stopping procedure and wait for all moving parts to stop before proceeding e Remove the 2 upper rotor housing bolts and carefully open the housing e Remove material from inside the rotor compartment e Clean out the discharge area rotor and screen Be sure to turn the rotor by hand to be sure there is nothing jammed between the rotor and stationary blades e Close and secure rotor cover Tighten fasteners to their specified torque Check that everyone is clear of machine before restarting engine Start the engine engage the drive system and resume working M Machine is shown with guard or rotor cover opened for illustrative purposes only Do not operate machine with guard or cover opened WARNING e 10 Cleaning Clean the machine frequently to prevent a build up of dust chips and trash on the fr
36. nnually Belt drive Check ten sion daily adjust every 100 hrs Every 100 hrs or annual ly wash and clean wood splitter remove en tangled material wood chips small debris 28 Be moe ES Man BM LNNNNNNNNNNNNNNNN ER NNNNNNNNNNSNNNNNN SR NNN UO See Lubrication and Maintenance sections for details of service Copy this page to continue re Refer to your engine instruction manual for specific maintenance instructions requirements 8 Hours or Dai 50 Hours or Annually 100 Hours or Ann Check Check Check Check Clean Change 5 Grease Change Adjust Clean 5 2 MAINTENANCE 5 2 1 BELT TENSION ROTOR BRAKE The machine is designed with a clutch on the engine shaft equipped with an internal brake that when engaged is used to brake the engine pulley and prevent it from turning This in turn will stop the belt dive and rotor plate pulley When the belt is in disrepair or loose the ability to stop the rotor quickly may be affected Therefore it is important to periodically check the condition as well as the tension of the belt Frayed cracked or worn drive belts should be replaced Drive belt should deflect no more than 1 4 to 3 8 6 mm to 10 mm Drive Belt Tension Check and Adjustment 1 Ensure the engine is off ignition switch is o
37. o stop before removing material and or unplugging Inspect machine for damaged or loose parts before resuming work Never allow children or unauthorized people to operate or be around this machine Do not reach into shredder or feed hopper openings when the engine is running Be sure the shredder hopper hinged gate is in good condition and functions as required Keep the working area clean and free of de bris to prevent tripping Operate only on level ground Do not point discharge at people animals or buildings Rotor can expel wood chips fast enough to cause injury Do not move or transport Chipper Shredder when the rotor is turning TO THE NEW OPERATOR OR OWNER The Surgemaster Chipper Shredders are designed to chip or chop scrap lumber small trees brush limbs and other wood debris The chipped material is fine enough to be composted or used in a variety of ways It is the responsibility of the owner or operator to read this manual and to train all other opera tors before they start working with the machine Follow all safety instructions exactly Safety is everyone s business By following recommend ed procedures a safe working environment is provided for the operator bystanders and the area around the work site Untrained operators are not qualified to use the machine 16 Follow all safety instructions exactly Safety is everyone s business By following recommend ed procedures a safe working environmen
38. ore starting and operating Install any guards that have been removed Read and understand operator s manual before starting Review safety instructions annually Personal protection equipment including hear ing protection hard hat safety glasses safety shoes and gloves are recommended during assembly installation operation adjustment maintaining repairing removal or moving Do not allow long hair loose fitting clothing or jewellery to be around moving parts Never place any part of your body where it would be in danger if movement should occur during assembly installation operation main tenance repairing unplugging or moving Turn machine off stop and disable engine and waitfor all moving parts to stop before servicing adjusting repairing or unplugging Do not run machine inside a closed building to prevent asphyxiation from engine exhaust Do not allow riders on this machine at any time There is no safe place for any riders Never use alcoholic beverages or drugs which OPERATING SAFETY can hinder alertness or coordination while operating this equipment Consult your doc tor about operating this machine while taking prescription medications Use care when feeding material into Chipper Shredder Do not send metal bottles cans rocks glass or other foreign material into Chipper Shredder If foreign material enters Chipper Shredder stop machine turn en gine off and wait for all moving parts t
39. ormation or additional copies of the manuals 2 SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert symbol identifies important safety messages on the Surgemaster Chipper Shredder and in the manual When you see this symbol be alert to the possibility of personal injury or death Follow the instructions in the safety message Why is SAFETY important to you 3 Big Reasons SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the following guide lines Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided DANGER WARNING CAUTION Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most ex treme situations typically for machine components which for functional pur poses cannot be guarded Indicates a potentially hazardous situ ation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices Indicates a potentially hazardous situ ation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices If you have any que
40. per Rotor iu c Lower Rotor Housing Cut Away View r ay Fig 1 17 L 2 r4 Brake Clutch D Belt Shield Discharge Cage Guard PRINCIPLE COMPONENTS 4 3 MACHINE BREAK IN Although there are no operational restrictions on the Chipper Shredder when used for the first time it is recommended that the following mechanical items be checked A After operating for 1 hour 1 Torque all fasteners and hardware 2 Check condition of rotor bearings 3 Check the condition and clearance of the knives chop block and stationary blades Adjust or replace as required 4 Check belt drive system Tension and pul ley alignment 5 Check the condition of the hopper gate in the shredder feed hopper The hopper gate must move freely back into position to en sure the safety ofthe operator by preventing wood from flying out 6 Check for entangled material Remove all entangled material before resuming work 7 Check engine fluid levels Top up as re quired 8 Lubricate all grease fittings B After operating for 10 hours 1 Repeat steps 1 through 8 listed above Section A 2 Change engine oil 3 Go to the normal servicing and mainte nance schedule as defined in the Mainte nance Section 18 4 4 CHECKLIST Efficient and safe operation of the Surgemaster Chipper Shredder requires that each operator reads and understands the using procedures and all rela
41. re in an area away from human activity 11 Do not allow children to play around the stored unit 26 e Store the unit in a dry level area Support the frame with planks if required 4 7 2 REMOVING FROM STORAGE When removing this machine from storage follow this procedure 1 Remove the tarpaulin if covered 2 Review and follow the pre operation checklist Fig 13 STORED 5 SERVICE AND MAINTENANCE 4 MAINTENANCE SAFETY Good maintenance is your responsibility Poor maintenance is an invitation to trouble Follow good shop practices Keep service area clean and dry sure electrical outlets and tools are properly grounded Use adequate light for the job at hand Make sure there is plenty of ventilation Nev er operate the engine in a closed building The exhaust fumes may cause asphyxiation Before working on this machine shut off the engine move clutch leverto engage the clutch brake and wait for all moving parts to stop Ensure the ignition switch is set to off and close the fuel shut off valve Never work under equipment unless it is blocked securely Always use personal protection devices such as eye hand and hearing protectors when performing any service or maintenance work Use heavy gloves when handling sharp com ponents Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to re store your equipmentto
42. redder hopper gate to move the material into the ro Fuel os Off Valve tor if shredding 3 Stopping Procedure Stop feeding material into the hopper s b Move the throttle to idle position to slow the engine RPM Allow 10 15 seconds for the rotor to slow down c Disengage the clutch and engage the clutch brake by moving the lever away from the rotor housing lutch Lever rake position Tz d Turn off the ignition switch to stop the en E gine and wait for all moving parts to stop Shut off the fuel valve wore 4 Emergency Stopping emergency occurs Fig 7 CONTROL LEVER BRAKE a shut off the engine and b engage the clutch brake Correct emergency situation before restarting engine and resuming work 22 Feeding Before beginning work it may be helpful to sort the material into separate piles for chipping and shredding The chipper has a 3 76 mm diam eter maximum capacity and the shredder has a 3 4 19 mm diameter maximum capacity Chipper Feed When the rotor is up to speed e Carefully slide the wooden material into the chipper feed hopper and move it into the ro tor As you begin to feed the rotor will tend to draw the material through e Do not force the material with into the hop per and rotor slow steady pressure is best e Ifthe rotor begins to slow down stop and let the rotor get back up to speed then resta
43. ree of de bris to prevent tripping Operate only on level ground Do not point discharge at people animals or buildings Rotor can expel wood chips fast enough to cause injury Do not move or transport Chipper Shredder when the rotor is turning Each person must wear appropriate Personal Protective Equipment PPE whenever oper ating the Chipper Shredder or working in the vicinity This equipment is designed to prevent Injury to any personnel in the area This list includes but is not limited to e Safety shoes with slip resistant soles e Safety goggles or face shield e Hearing protection e Heavy or leather gloves Fig 5 PERSONAL PROTECTIVE EQUIPMENT 2 Starting Procedure Turn the ignition switch clockwise to the ON position Open the fuel valve and move the throttle to its mid idle position Close the choke if the engine is cold Using the starting rope start the engine Run engine for a few minutes to allow it to warm up Open the choke Throttle To get the rotor spinning slowly move the clutch lever towards the rotor housing to disengage the brake and engage the clutch Caution Engaging the clutch too quickly may cause the engine to stall h Move the throttle to the high position to allow the engine to get to full speed i Start feeding material into the W W hopper for chipping or shred a ding j Open the sh
44. reen Obstructed discharge Ensure machine is off Inspect and clear chipper hopper Rotor plugged Ensure machine is off lower rotor housing and rotor Follow tension adjustment E Ensure machine is off Rotor does not turn Loose belt procedure and tighten belt Brake Clutch spring Remove belt shield and inspect Ensure machine is off call broken clutch spring technician for repair Follow belt replacement procedure Ensure machine is off and replace belt Broken belt Check that choke is off and throttle Low engine speed 15 set to maximum Blades and or knives Rotate sharpen or replace blade Ensure machine is off are dull and or knives Rotor blade angle Re sharpen knives to specified wrong improper angle and check that blade is Ensure machine is off angle installed properly Slow feeding E Collector bag full Detach and empty bag Ensure machine is off Clear debris from discharge chute Obstructed discharge BXMC32B or material screen BXMC32S Ensure machine is off Screen plugged Move chipper to new location and discharge cage is full clear screen BXMC32S Ensure machine is off BHBHBH BHBBBH 35 PROBLEM CAUSE SOLUTION CAUTION Unusual vibration while running Mulch too Course Mulch too Fine Machine requires excessive power or stalls Engine related issues 36 Broken or missing blade or knife Rotor may be bent
45. ripping Operate only on level ground Do not point discharge at people animals or buildings Rotor can expel wood chips fast enough to cause injury Do not move or transport Chipper Shredder when the rotor is turning 2 8 REFUELLING SAFETY 1 2 Handle fuel with care It is highly flammable Allow engine to cool for 5 minutes before refu elling Clean up spilled fuel before restarting engine Do not refuel the machine while smoking or when near open flame or sparks Fill fuel tank outdoors Prevent fires by keeping machine clean of accu mulated trash grease and debris 2 9 STORAGE SAFETY 1 Store the unit in an area away from human activity Do not children to play on or around the stored machine Store the unit in a dry level area Support the frame with planks if required 2 10 GAS MOTOR SAFETY BEFORE STARTING ENGINE READ AND UNDERSTAND THE OPERATING AND MAINTENANCE INSTRUCTIONS THAT CAME WITH YOUR ENGINE WARNING DO NOT 13 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odourless and deadly poison DO NOT place hands or feet near moving or rotating parts DO NOT store spill or use gasoline near an open flame or devices such as a stove fur nace or water heater which use a pilot light or devices which can create a spark DO NOT refuel indoors where area is not well ventilated Outdoor refuelling is preferred DO N
46. rstand this manual the tractor Operator s Manual and each of the Safety Mes sages found on the safety signs on the engine and machine Personal protec tion equipment including hard hat safety glass es safety shoes and gloves are recommended during assem bly installation operation adjustment maintaining repairing removal cleaning or moving the unit Do not allow long hair loose fitting clothing or jewellery to be around equipment PROLONGED EXPOSURE TOLOUD NOISEMAY CAUSE PERMANENT HEARING LOSS Power equipment with or without equipment attached can often be noisy enough to cause permanent partial hear ing loss We recommend that you wear hearing protection on a full time basis if the noise in the Operator s position exceeds 80db Noise over 85db on a long term basis can cause severe hearing loss Noise over 90db adjacent to the Operator over a long term basis may cause permanent total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery Clear working area of stones branches or hid den obstacles that might be hooked or snagged causing injury or damage Use only in daylight or good artificial light Be sure machine is properly mounted adjusted and in good operating condition Ensure that all safety shielding and safety signs are properly installed
47. rt feeding e Do not reach into the feed hopper further than the hopper opening to avoid contact the blades on the rotor e Use a stick or branch to push any piece of material into the rotor that does not move on its own and stops in the hopper Do not reach into the chipper hopper under any circumstance Serious injury may occur To safely remove a jam stop the engine and engage the clutch brake first e Any remaining tree brush or limb less than 3 4 19 mm in diameter or very bushy can be fed through the shredder qd ws i17 RA Caution Do not place metal bottles cans rocks or other solid material into the Chipper Shredder If something like this gets into the machine stop the machine immediately for a detailed inspection Stop engine and wait for all moving parts to stop before inspecting or unplugging Inspect machine for dam aged or loosened parts before resuming work b Shredder Feed When the rotor is up to speed e Place the leafy wooden material into the shredder feed hopper until the hopper is full e Use the shredder feed control handle on the side of the hopper to open the feed gate You can control how much and how fast the material is delivered into the shredder by varying the gate opening e If the shredder begins to slow down stop and let the shredder get back up to speed then restart feeding e Do not reach into the shredder feed hopper further than the gate to avo
48. ry blade that acts as a shear for the moving rotor blades The ledger blade is designed with 4 usable corners When the corner facing the rotor blade rounds over remove the blade and re install with a different corner facing the rotor blade It is recommended that the clearance between the rotor and stationary blades be set and maintained at 1 32 to 1 16 76 1 52 mm to obtain the best performance Ensure the engine is off ignition switch is off and the fuel valve is closed Remove the 2 bolts that hold the ledger blade to the ledger mount remove the blade Rotate the blade and replace or replace with new or re sharpened blade Hand tighten the bolts and set the clearance between the ledger and rotor blades at 1 32 1 16 76 1 52 mm For fast and easy set ting use our chipper clearance setting tool available from your dealer see accessories Tighten down bolts as specified in the torque N Ledger Blade chart Bolts Fig 18 LEDGER BLADE ChopBlock 34 The ChopBlock is an assembly of breaker tabs bolted in at the bottom of the upper rotor housing The shredder knives pass through the chop block and helps to break the material into smaller pieces and turn it into mulch Inspect the chop block for damage such as gouges bent or missing teeth A dam aged chop block should be replaced If it teeth are showing wear remove and rotate the chop block Ensure the engine is off ignition switch is off and the fuel
49. servicer e device or accessories installed by parties other than an authorized servicer Engines are covered by the manufacturer of the engine and covered by the warranty period specified by that manufacturer Engine warranty must be registered at the engine manufactures website For service contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss of profits The manufacturer is under no circumstances liable for tow vehicle of any kind The manufacturer is not liable for the maintenance of the product This warranty is extended only to the original purchaser and is not transferable Warranty is void if repairs are attempted by anyone other than an authorized service centre If a difficulty develops with the product contact EMB MFG INC Only our authorized service centres may make repairs to the product or affect the replacement of defective parts which will be done at no charge within a reasonable time after the receipt of the product Unit or parts shall be returned at the customer s expense to the authorized service centre Damage in transit is not covered by warranty Include the original purchase receipt with any claim keep a copy of the receipt for your files The distributor s liability under warranty is limited to the repair of the product and or replacement of parts and is given to the purchaser in lieu of all other remedies inc
50. stand ALL Safety Usage and Maintenance information presented in this manual Do not use or allow anyone else to use this Chipper Shredder until such information has been reviewed An nually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualified to use this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in the Operator s Manual and have been instructed in the operation of the equipment SIGN OFF FORM DATE EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE I 3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustrations that follow and generally apply to both models Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS e Think SAFETY Work SAFELY REMEMBER If safety signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer 15 4 4 1 OPERATION A Close and secure rotor cover before operating Close and secure all guards deflectors and shields bef
51. stions not answered in this manual or require additional copies or the manual is dam aged please visit the website www surgemaster ca or contact EMB 4144 Boomer Line St Clements ON NOB 2MO Phone 519 699 9283 or Fax 519 699 4146 7 SAFETY YOU are responsible for the SAFE operation and maintenance of your Surgemaster Chipper Shred der YOU must ensure that you and anyone else who is going to use maintain or work around the Chipper Shredder be familiar with the using and maintenance procedures and related SAFETY in formation contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices that should be used while using the Chipper Shredder Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that EVERYONE using this equipment is familiar with the recom mended using and maintenance procedures and follows all the safety precautions Most accidents can be prevented Do not risk injury or death by ignoring good safety practices e Chipper Shredder owners must give operating instructions to operators or employees before allowing them to operate the machine and at least annually thereafter e Themostimportant safety device on this equip ment is a SAFE operator It is the operator s re sponsibility to read and understand ALL
52. t is provided for the operator bystanders and the area around the work site Untrained operators are not qualified to operate the machine Many features incorporated into this machine are the result of suggestions made by customers like you Read this manual carefully to learn how to use the Chipper Shredder safely and how to set it to provide maximum field efficiency By following the using instructions in conjunction with a good maintenance program your Chipper Shredder will provide many years of trouble free service Shredder Knife 5 1706 Gas Engine Rotor Chipper Blade 4 2 MACHINE COMPONENTS The Surgemaster Chipper Shredder is a rotor with blades and knives for chipping and shredding wood Feed hoppers move the wood material into the rotor for chipping and into the knives for shredding The chipper rotor is designed with 2 blades to provide uniform chip size The shredder rotor is equipped with 3 sets of swinging knives to provide a fine mulch A chop block in the shredder compartment shreds the material as it moves through the machine Asmall gas engine on the frame provides power to the rotor through a V belt drive system A braking clutch on the engine stops the rotor when the drive is disengaged Shredder Feed Gate Ledger Blade Shredder Lever Feed Hopper 1 5 Standard Screen optional screens available Chip
53. ted safety precautions outlined in this sec tion A pre operation checklist is provided for the operator It is important for both the personal safety and maintaining good mechanical condition that this checklist is followed Before operating the Chipper Shredder and each time thereafter the following areas should be checked off 1 Lubricate the machine per the schedule outline in the Maintenance Section 2 Check the rotor blades and knives Remove any twine wire or other material that has be come entangled 3 Check the condition and clearance of the knives chop block and stationary blades Ad just or replace as required 4 Check belt drive system Tension and align ment 5 Check the condition of the hopper gate in the shredder feed hopper The hopper gate must move freely back into position to ensure the safety of the operator by preventing wood from flying out 6 Checkthatall bearings turn freely Replace any that are rough or seized 7 Check engine fluid levels Top up as required Follow safety guidelines for refuelling 8 Make sure that all guards and shields are in place secured and functioning as designed 4 5 CONTROLS Before starting to work all operators should famil iarize themselves with the location and function of controls T Gas Engine A 6 hp Subaru engine is used with the unit Always read the engine manufacturers opera tors manual before starting for more detailed instructions
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