PRO 4 8 INSTALLATION INSTRUCTIONS
Contents
1. WATER FILTER BYPASS MODE If you choose not to use the water filtration system the system can be placed in water filter bypass mode by removing the water filter cartridge In this mode the water supplied to the ice maker will not be filtered and the electronically controlled water filter monitor will be deactivated Lift the grille to access the water filter cartridge To lift the grille pull out on the bottom edge of the grille and tilt the grille frame forward Slowly rotate the water filter cartridge 1 4 turn counterclockwise to disengage Gently twist until the cartridge is free from the base DO NOT pull Refer to the illustration below There will be water in the filter cartridge so it is normal for a small amount of water to spill out The water filtration system automatically goes into bypass mode when the filter cartridge is removed PRO UNPACKING THE PRO48 Uncrate the unit and inspect for any damages Remove the wood base and discard the shipping bolts and brackets that hold the wood base to the bottom of the unit Tip the unit slightly to each side to remove styrene pads under the base Remove and discard all packing materials IMPORTANT NOTE Do not discard the kick plate anti tip bracket and hardware or corner protectors These items will be needed for installation REMOVING THE GRILLE In order to prevent damage to the grille the top grille assembly should be removed prior to moving the unit2. INSTALLATION INSTRUCTIONS SUB ZERO PRO CONTENTS PRO 48 Installation Recommendations PRO 48 Overall Dimensions PRO 48 Installation Specifications ao ao A WwW PRO 48 Installation Instructions PRO 48 Installation Checklist 14 PRO 48 Service Information 15 Specifications are subject to change without notice Check our website subzero com for the most up to date specifications SUB ZERO is a registered trademark of Sub Zero Freezer Company Inc As you follow these instructions you will notice WARNING and CAUTION symbols This blocked information is important for the safe and efficient installation of Sub Zero equipment There are two types of potential hazards that may occur during installation A CAUTION signals a situation where minor injury or product damage may occur if you do not follow instructions A WARNING states a hazard that may cause serious injury or death if precautions are not followed Another footnote we would like to identify is IMPORTANT NOTE This highlights informa tion that is especially relevant to a problem free installation PRO 48 INSTALLATION RECOMMENDATIONS INSTALLATION RECOMMENDATIONS The importance of the installation of the Sub Zero PRO 48 cannot be overemphasized Installation should be done by a qualified installer Before you begin the installation process it is recommended that you read this entire Instal lation Instructions book There are key details th
3. To remove the grille assembly pull out on the bottom edge of the grille and tilt the grille frame forward Disconnect the low voltage cable which connects the exterior temperature displays on the grille to the display module Remove the three 7 16 bolts from base of the grille Remove the screw from the upper grille area to remove the grille assembly Refer to the illustration below WATER FILTER 2 L Jo ja AF GRILLE SCREW LOW VOLTAGE CABLES UPPER LOWER GRILLE BOLTS Water Filter Removing the grille PRO PRO 48 INSTALLATION INSTRUCTIONS ANTI TIP BRACKET INSTALLATION A WARNING To prevent the PRO 48 from tipping forward and provide a stable installation the unit must be secured in place with the anti tip bracket shipped with the unit IMPORTANT NOTE Placement of the anti tip bracket is critical to a stable installation It must be installed exactly 26 660 from the front of the face frame of the unit to the back of the anti tip bracket Also the centering line on the lower flange of the anti tip bracket must be centered in the rough opening Failure to properly position the anti tip bracket will prevent it from engaging the unit Be sure that the anti tip bracket is installed on a solid base Refer to the illustrations be
4. protect finished flooring Appropriate materials to cover and protect the home and its furnishings during instal lation PRO Model 648PRO Model 648PROG with Glass Door PRO PRO 48 OVERALL DIMENSIONS OVERALL DIMENSIONS MODELS 648PRO AND 648PROG Overall Width 48 1219 Overall Height 84 2134 Depth from behind Face Frame IMPORTANT NOTE Model 648PROG features a glass door on the upper refrigerator compartment and Model 648PRO has a solid door All overall dimensions and installation dimensions are identical for each of the PRO 48 standard installation 237 8 606 Wa Depth to front of Face Frame flush installation 257 a 657 Depth to Handles 305 32 766 Door Clearance refrigerator 28 3 4 730 Door Clearance freezer 201 2 521 Shipping Weight 648PRO 860 Ibs 390 kg Shipping Weight 648PROG 875 lbs 397 kg Door clearance from front of face frame add 2 51 depth of face frame for standard installation Dimensions may vary by 18 OVERALL DIMENSIONS Front side and top
5. dimensions for Models 648PRO and 648PROG 237 8 257 8 606 657 BEHIND TO FRONT FACE OF FACE FRAME FRAME 283 4 lt 237 8 gt Re 730 lt 48 gt 1219 x gt lt 48 gt lt 257 8 _ 1219 657 Model 648PRO lt 305 32 __ Model 648PROG 766 Dimensions in parentheses are in millimeters unless otherwise specified PRO 48 INSTALLATION SPECIFICATIONS INSTALLATION SPECIFICATIONS The PRO 48 can be used free standing or installed as a standard or flush built in applica tion For standard built in installations the face frame of the unit will extend 2 51 beyond cabinetry In flush built in installations the front of the face frame will be flush with surrounding cabinetry For built in installations make sure that the finished rough opening where the unit is to be installed is properly prepared Refer to the Installation Specifications illustration to be sure that the rough opening dimensions elec trical service and plumbing are correct INSTALLATION SPECIFICATIONS PRO IMPORTANT NOTE To operate properly doors must be able to open a minimum of 90 Use a filler strip in built in corner installations to assure a 90 door opening Allow enough clearance in front of the unit for full door swing IMPORTANT NOTE Make sure that the floor under the unit is level with the surrounding finished floor and will be able to support the weight of the unit 860 Ibs 390 kg
6. or 875 Ibs 397 kg Standard or flush installation for Models 648PRO and 648PROG ROUGH MIN 48 1219 OPENING DEPTH 1 4 COPPER 24 610 WATER LINE STANDARD 26 660 FLUSH SHUT OFF VALVE Y TOP VIEW i A 7 178 E t 6 152 LOCATE ELECTRICAL WITHIN SHADED AREA ROUGH OPENING WIDTH gt gt 471 2 1206 STANDARD 48 1219 FLUSH 83 1 2 2121 ROUGH MIN HEIGHT OPENING HEIGHT REQUIRED TO TO FINISHED FINISHED FLOORING FLOORING 833 4 2127 LEVELERS IN STANDARD 841 8 2137 FLUSH LOCATE WATER SUPPLY WITHIN SHADED AREA gt da Y Y 3 76 j 53 16 132 FRONT VIEW MODELS 648PRO AND 648PROG Rough Opening Width standard installation 471 2 1206 Rough Opening Width flush installation 48 1219 Rough Opening Height standard installation 833 4 2127 Rough Opening Height flush installation 841 3 2137 Minimum Height Required to finished flooring 831 2 2121 Rough Opening Depth standard installation 24 610 Rough Opening Depth flush installation 26 660 75 1 2 Dimensions are for finished rough openings 1918 PRO PRO 48 INSTALLATION INSTRUCTIONS ELECTRICAL REQUIREMENTS A 115 V AC 60 Hz 15 amp circuit breaker and electrical supply are required A separate circuit servicing only this appliance is required Locate th
7. at you should take special care to observe during the installation By reading these instructions carefully you will make the instal lation process easier problem free and most importantly safe The installation process is identical for both the Model 648PROG which features a glass door on the upper refrigerator compartment and Model 648PRO with a solid door Any questions or problems about the installation should be directed to your Sub Zero dealer or the Sub Zero Customer Service Department at 800 222 7820 or e mail customerservice subzero com You can also visit our website at subzero com Dimensions in parentheses are in millimeters unless otherwise specified TOOLS AND MATERIALS REQUIRED The following is a list of tools and materials that should be available for proper installation of the PRO 48 a Phillips screwdriver set Slotted screwdriver set a Torx drive screwdriver set u 4 1 2 m of 1 4 copper tubing and saddle valve for the water line part 4200880 do not use self piercing valves Copper tubing cutter a Level 2 6 m and 4 1 2 m recom mended a Appliance Dolly able to support 1000 Ibs 454 kg and adequate manpower to handle the weight of the unit u Various sized pliers a Wrench set a Allen wrench set a 5 16 hex bolt nut driver Crescent wrenches Cordless drill and assorted drill bits Masonite plywood 1 8 pressed fiberboard cardboard or other suitable material to
8. e electrical outlet within the shaded area indicated in the Installation Speci fications illustration on the previous page The PRO 48 is equipped with a power supply cord with a 3 prong grounding plug which must be plugged into a mating 3 prong grounding type wall receptacle Follow the National Electrical Code and local codes and ordinances when installing the receptacle IMPORTANT NOTE A ground fault circuit interrupter GFCI is not recommended and may cause interruption of operation Do not use an extension cord or two prong adapter Electrical ground is required on this appliance Do not remove the power supply cord ground prong A CAUTION The outlet must be checked by a qualified electrician to be sure that it is wired with the correct polarity Verify that the outlet provides 115 volts and is properly grounded A WARNING Always shut power off at the circuit breaker before performing any installa tion service or maintenance PLUMBING REQUIREMENTS The PRO 48 has an automatic ice maker with an integrated water filtration system This system operates on water pressure between 35 psi 2 4 bar and 120 psi 8 3 bar Rough in the cold water supply line using 1 4 OD copper line The water line should be routed up through the floor within 1 2 13 from the back wall and no higher than 3 76 off the floor If you have to come through the wall make sure the water line is no more than 3 76 from the floor R
9. egardless of the routing allow 3 1 m of excess copper tubing to remain outside the wall or floor for easy connection to the unit Locate the water supply line within the shaded area indicated in the Installation Specifications illustration on the previous page Use an easily accessible shut off valve between the water supply and the unit Do not use self piercing valves A saddle valve kit part 4200880 is available from your Sub Zero dealer It is not recommended that the ice maker be connected to a softened water supply Water softener chemicals such as salt from a malfunctioning softener can damage the ice maker and lead to poor ice quality If a softened water supply cannot be avoided be sure that the water softener is well maintained and operating properly IMPORTANT NOTE Do not use with water that is microbiologically unsafe or of unknown water quality without adequate disinfection before or after the system Systems certified for cyst reduction may be used on disinfected waters that may contain filterable cysts IMPORTANT NOTE All installations must meet local plumbing code requirements Dimensions in parentheses are in millimeters unless otherwise specified IMPORTANT NOTE A reverse osmosis system can be used provided there is constant water pressure of 20 psi 1 4 bar to 120 psi 8 3 bar supplied to the unit at all times In this application the integrated water filtration system must be set to bypass mode
10. ent Horizontal drawer adjustment PRO 14 PRO 48 INSTALLATION CHECKLIST INSTALLATION CHECKLIST The importance of the installation of the Sub Zero PRO 48 cannot be overemphasized Proper installation is the responsibility of the selling dealer or installer IMPORTANT NOTE To ensure a safe and proper installation the following checklist should be completed by the installer to ensure that no part of the installation has been over looked Any questions or problems about the installa tion should be directed to your Sub Zero dealer or the Sub Zero Customer Service Department at 800 222 7820 or e mail customerservice subzero com You can also visit our website at subzero com Has the packing material been removed Has any damage to stainless steel been noted Turn the unit on Is it operating properly If not is the unit plugged in Is the control button turned on Is the water supply line connected and not leaking Has anti tip bracket been installed securely Is the unit leveled properly on a solid level floor Has the drain pan been installed properly Is the kickplate installed Are the grille screws back in position Are the doors and drawers adjusted for proper operation sealing and alignment Does either door need a 90 door stop Does your customer understand the unit s operation Has the water filter cartridge been removed only for homes with a reverse osmosis system Is the water supp
11. ero com 15 PRO UR ka L SUB ZERO FREEZER COMPANY INC P O BOX 44130 MADISON WI 53744 4130 800 222 7820 SUBZERO COM 3758599 4 2005
12. he nut 3 5 turns past hand tight position or to 25 foot pounds of torque A CAUTION Always wear safety glasses and use other necessary protective devices or apparel when installing or working with anchors Anchors are not recommended for use in lightweight masonry material such as block or brick or for use in new concrete which has not had sufficient time to cure The use of core drills is not recommended to drill holes for the anchors ANTI TIP HARDWARE INCLUDED 12 12 x 21 2 PN HD Wood Screw 6201190 3 3 8 x 33 4 Trubolt Anchor 6110620 12 12 flat washer 6240040 3 8 18x 11 4 AB PH HD Screw 6201520 3 Nylon Zip It Wall Anchor 6160390 PRO 10 PRO 48 INSTALLATION INSTRUCTIONS MOVING THE PRO48 After you ve completed the steps for unpack ing the PRO 48 and have removed the grille and installed the anti tip bracket carefully move the unit onto an appliance dolly When securing the unit on the appliance dolly use the corner protectors retained from the pack aging under the strapping to avoid damage to the stainless steel exterior Also secure the doors and drawers closed with the strapping IMPORTANT NOTE Protect the surrounding finished flooring with masonite plywood 1 s 3 pressed fiberboard or other suitable material before moving the unit across it Carefully move the PRO 48 into place near the rough opening and move it off of the appliance dolly The PRO 48 is equipped with rollers so it can be mo
13. low IMPORTANT NOTE For a stable installation be sure to use all anti tip bracket hardware as instructed for wood or concrete floors to properly secure the bracket WOOD FLOOR APPLICATIONS Use the twelve 12 x 21 2 wood screws and the twelve 12 flat washers provided Drill pilot holes 3 16 5 diameter maximum and be sure that the screws penetrate through the flooring material and into the wall plate a minimum of 3 4 19 Be sure that the screws hold tight Refer to the illustration below IMPORTANT NOTE If the wood screws do not hit a wall stud in any of the upper holes on the anti tip bracket use the provided 8 18 x 11 4 wood screw 12 flat washer and nylon zip it wall anchor in its place IMPORTANT NOTE In some installations the subflooring or finished floor may necessitate angling the wood screws used to fasten the anti tip bracket to the back wall Refer to the illustration below A WARNING Make sure that there are no electrical wires or plumbing in the area which the screws could penetrate 23914 gt lt 603 lt 603 Finisted Flooring Underlayment Anti tip bracket alignment Anti tip bracket centerline aces Wall Plate Sub Flooring TITTIITTITHITIT WOOD FLOOR Wood floors CONCRETE FLOOR APPLICATIONS Use the three 3 s x 33 4 concrete wedge anchors six 12 x 21 2 wood screws and
14. ly turned on and ice maker switch on Have you given your customer the warranty package Have any installation or service problems been noted on the product registration card Has the registration card been mailed in Dimensions in parentheses are in millimeters unless otherwise specified PRO 48 SERVICE INFORMATION SERVICE INFORMATION If you need service be sure to have the model and serial number when you call You ll find these numbers on the model and serial number plate located on the left side of the top freezer drawer compartment Contact a Sub Zero Factory Authorized Service Center a Sub Zero dealer or the Sub Zero Customer Service Department P O Box 44130 Madison WI 53744 4130 call 800 222 7820 or e mail customerservice subzero com The information and images in this book are the copyright property of Sub Zero Freezer Company Inc Neither this book nor any information or images contained herein may be copied or used in whole or in part without the express written permission of Sub Zero Freezer Company Inc Sub Zero Freezer Company Inc all rights reserved PRO A WARNING If you are storing or disposing of your old refrigerator or freezer please do it safely Remove the doors or tightly secure the doors closed Child entrapment accidents can be tragic CONTACT INFORMATION Sub Zero Customer Service 800 222 7820 Website subzero com E mail Address customerservice subz
15. nd lift the door off the cabinet hinges Remove the hinge pins Loosen the two door hinge fasteners slide hinge to the desired position and retighten the fasteners Refer to the illustrations below Rein stall hinge pins and door Check alignment and door seal Close the vent portion of the top grille 4 CAUTION When adjusting cabinet and door hinges it is important to keep the hinges parallel to the face of the door and side of the cabinet The door switch will not function if the hinges are excessively misaligned which will cause the lights to stay on and the fan to not operate This will result in elevated cabinet temperatures After hinge adjustments are made check that the door switch is functioning properly Cabinet hinge adjustment Door hinge adjustment 12 Door hinge adjustment DRAWER ADJUSTMENT Check to make sure that all drawers are properly adjusted If not vertical and horizon tal adjustments can be made to the drawers VERTICAL ADJUSTMENT The drawer must be removed to make vertical adjustments To remove the drawer pull the drawer all the way out until it stops lift up evenly on both sides of the drawer front and pull out Loosen the three drawer slide mounting fasteners Using a 7 16 open end wrench turn the adjustment fastener to the desired position and retighten the fas
16. six 12 flat washers provided Be sure that the anchors and screws hold tight Refer to the illustration below IMPORTANT NOTE If the wood screws do not hit a wall stud in any of the upper holes on the anti tip bracket use the provided 8 18 x 11 4 wood screw 12 flat washer and nylon zip it wall anchor in its place IMPORTANT NOTE In some installations the subflooring or finished floor may necessitate angling the wood screws used to fasten the anti tip bracket to the back wall Refer to the illustration below A WARNING Make sure that there are no electrical wires or plumbing in the area which the screws could penetrate 233a gt lt 608 TT 603 g Finished Flooring Underlayment i gt Wall Plate Wi Sub Flooring CONCRETE FLOOR Concrete floors Dimensions in parentheses are in millimeters unless otherwise specified PRO INSTALL CONCRETE WEDGE ANCHORS 1 Drill a 3 s 10 diameter hole any depth exceeding the minimum embedment Clean the hole or continue drilling additional depth to accommodate drill fines Use a carbide drill bit manufactured within ANSI B94 12 77 2 Assemble the washer and nut flush with the end of anchor to protect threads Drive the anchor through the material to be fastened until the washer is flush with the surface material 3 Expand the anchor by tightening t
17. teners Refer to the illus tration below To reinstall the drawer raise the front of the drawer and place onto the drawer slide tracks Be sure to engage the front of the drawer slide with the drawer assembly Check alignment of the automatic drawer closer If the closer catch does not align with the closer pin adjust the position of the auto close mechanism PRO HORIZONTAL ADJUSTMENT The drawer must be removed to make horizon tal adjustments To remove the drawer pull the drawer all the way out until it stops lift up evenly on both sides of the drawer front and pull out Loosen the screws on the front two slides then move adjustments blocks to the desired position and retighten the screws Refer to the illustration below Release the rear adjustment block by disen gaging the snaps Move the block forward to shift drawer to the right and back to shift drawer to the left Each position will move the drawer 030 8 Refer to the illustration below Snap the block over the pins located on the rear adjuster Both sides should be moved in the same direction To reinstall the drawer raise the front of the drawer and place onto the drawer slide tracks Be sure to engage the front of the drawer slide with the drawer assembly ERE belt Vertical drawer adjustment Dimensions in parentheses are in millimeters unless otherwise specified Horizontal drawer adjustm
18. the illustration below for location of the rear roller base adjustment IMPORTANT NOTE Be sure to reference leveling of the unit to the floor and not to surrounding cabinetry This could affect the operation of the unit such as doors not closing properly INSTALL THE KICKPLATE To install screw the kickplate to brackets attached to the inside surface of each roller base 11 PRO PRO 48 INSTALLATION INSTRUCTIONS DOOR ADJUSTMENT Check to make sure that both doors are properly adjusted If not adjustments can be made to the cabinet and door hinges CABINET HINGE ADJUSTMENT The door must be removed to adjust cabinet hinges To remove the door lift up the vent portion of the top grille open the door to about 45 and lift the door off the cabinet hinges Remove the hinge pins Loosen the two cabinet hinge fasteners 1 4 to 1 2 turn Refer to the illustration below Rein stall hinge pins and door Open the door and using the Allen wrench provided turn the adjustment screw to relocate the cabinet hinge Close the door and check alignment Repeat these steps until the door is properly aligned Remove the door and hinge pins again and tighten the two cabinet hinge fasteners Rein stall hinge pins and door and close the vent portion of the top grille DOOR HINGE ADJUSTMENT The door must be removed to adjust door hinges To remove the door lift up the vent portion of the top grille open the door to about 45 a
19. ve on the water line and fasten to the connection at the the end of the tubing Do not over tighten Check all water line fittings for leaks Make sure that the drain pan can be installed or removed without any water line interference IMPORTANT NOTE Be sure to purge the water line prior to final connection to the unit This will remove any debris that may be present in the tubing from installing the new water line IMPORTANT NOTE If the house has a reverse osmosis system the integrated water filtration system must be placed in bypass mode Refer to page 7 for instructions IMPORTANT NOTE Let your customer know that the ice maker will not produce ice immedi ately and that the first bucket of ice produced should be discarded Allow 48 hours of ice production before discarding the first bucket of ice REAR ADJUSTMENT p LEVELING LEG Rear roller base adjustment Dimensions in parentheses are in millimeters unless otherwise specified PRO LEVELING THE UNIT Once the unit is in position extend the front leveling legs down by turning the legs counter clockwise and adjust the height The rear height adjustment can be made from the front of the base Use a 9 16 socket to adjust the rear rollers Turn the 5 16 hex bolt clockwise to raise the unit or counterclockwise to lower it When the unit is leveled properly or squared off door and or drawer adjustments are less likely to be necessary Refer to
20. ved into position more easily A WARNING The PRO 48 is very heavy 860 Ibs 390 kg or 875 Ibs 397 kg be sure to have adequate manpower when moving and positioning the unit Secure doors and drawers closed before moving the unit Retract the front leveling legs all the way up to allow the unit to be moved into position more easily You will extend the front leveling legs down and adjust once the unit is in position IMPORTANT NOTE The rear levelers must be in their lowest position in order to push the unit back into the rough opening Therefore leveling cannot be completed until the unit is in position Shut off power to the wall outlet Plug the power supply cord into the 15 amp grounded outlet and roll the unit into position Be sure that the anti tip bracket is properly engaged IMPORTANT NOTE If for any reason the unit has been laid on its back or side you must allow the unit to stand upright for a minimum of 24 hours before connecting power Moving the unit WATER LINE CONNECTION Approximately 3 9 m of 1 4 plastic tubing is connected to the ice maker with a preassem bled 1 4 compression connection at the end This tubing is located under the unit The water line fitting connection kit provided with the unit contains a 1 4 compression sleeve and a 4 compression nut for connec tion to the household water line Place the compression nut and slee
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