Manual. - Hayneedle
Contents
1. 80 PPDP 70 XOqall pued jo3uo Jeg Gesd J9MeJq 8d PAL US JIMEIQ Le ajpueH ameg Od J9useAA ajpueH Ge Fu E r apijs ju5A JOMeIG 6c jo peug yey 1314 Jes POOH peg uonduose Aquessyynyuenus 6 ALUECJ4 JAYSEG JAMO 9UJEJJ Jayseg add 4 e x D 3 o 3 a D Iquuessy 3r jueso ysy seo sur ET Page 25 CARE amp MAINTENANCE Rust Brown Marks When Rust Brown marks staining occurs it is very unlikely that the material itself is rusting The rust marks are the result of small particles of ordinary steel which have become attached to the surface usually through the manufacturing process These brown marks are only superficial stains which will not harm the Grill they should be removable using a soft damp cloth and a multi purpose cream cleanser We recommend Naval Jelly which is available from your local Home Depot Occasionally it may be necessary to resort to a proprietary stainless steel cleanser to return the surface of the Grill to its original condition Always first give grill full cleaning to remove all these impurities from the steel surface Since these ordinary steel particles have been on the surface for some time it is common for them to show signs of Rust Brown marks fairly quickly Be sure to follow a regular practice of maintaining your BBQ grill to avoid this in the future See below Examples of the main three reasons for Rust Brown Marks2. 2 SS LL fob dy CHARCOAL ADDED TO TOP HEIGHT ADJUSTABLE BURN TRAY Here are a few steps you can take to adjust the temperature of your fire e If itis too hot spread the coals out a bit more which makes the fire less intense e Raise or lower the adjustable charcoal grate e Partially close the vents in the grill which reduces the amount of oxygen that feeds the fire e Use the indirect grilling method with coals to either side of a drip pan and the food over the pan rather than directly over the coals e Inthe event of a severe flare up spray the flames with water from a squirt bottle Be careful spraying with water tends to blow ashes around and make a mess e Add briquettes 2 or 3 ata time to increase the burn time Allow 10 minutes for coals to ash over before adding more Always use caution when handling hot coals to prevent injury Page 13 LIGHTING THE GRILL Charcoal Grill Starters Charcoal Starters are not included 1 Lighter Fluid The most common way to light charcoal briquettes 1s with charcoal lighter fluid an easily ignitable petroleum based product 2 Electric Charcoal Lighter Electric charcoal lighters look like an elongated outline of a Ping Pong paddle That outline is the lighter element loop that when plugged in glows like the heating elements in a toaster 3 Charcoal Chimney Lighter A charcoal chimney starter is essentially a metal tube usually steel with a handle on the side I
3. Spit Rod Remove BBQ Grates ut added space NOTE Close hood carefully and align Motor Bracket and Shaft Mounting Bracket so that Rotisserie Rod is in between the hood openings Page 20 OPTIONAL COMPONENTS Rotisserie Installation Rotisserie is mostly used to cook large pieces of meat and poultry to assure slow even cooking The constant turning provides a self basting action making food cooked on a rotisserie exceptionally moist and juicy Rotisserie cooking generally requires 1 4 to 4 hrs to cook depending on the size and type of meat being cooked You can have rotisserie cooking with indirect heat with infrared rotisserie burner Preferred by professional chefs over other methods the intense heat is ideal for searing in the natural juices and nutrients found in quality meats For successful rotisserie the meat should be centered and balanced as evenly as possible on the spit rod to avoid overworking the rotisserie motor Optional Rotisserie Rod Stow Away Locate two left and right notches at back of grill Locate two removable brackets and hook in place Un mount Rotisserie Rod from grill only removing the Forks and lift Rod over top and place in brackets UT t Page 21 GRILL SPECIFICATIONS SUNCHDZ28 Dimensions Model Options Material Specifications 304 stainless steel for entire structure 16 gauge 304 external hood layer 20 gauge 304 internal hoo
4. PITTING No WW Is often the result of impurities resting on the Exam ple Pittina surface of the stainless steel from the manufacturing process These impurities on the steel than can cause superficial rusting spots When this corrosive attack occurs it can often happen after BBQ s first exposure to the outside elements or after the first use when steel is heated then cooled causing stress to the steel reveling these impurities BLEACHES Sk Ss Bleaches amp sterilizing solutions contain chlorine Example Bleaches in the form of sodium hypochlorite Bleaches can attack the stainless steel causing pitting of the surface and surface staining In most cases this happens when the proximity of BBQ to Pools or Spas with high chemical content that drifts onto surface of BBQ All cleaning agents containing hypochlorite are unsuitable for long term contact with stainless steel and even when used in the highly diluted form they can give pitting under certain conditions FOODSTUFFS A WR A Typically found in the groves along were two edges come together creating an area were 4 food stuffs collect In general stainless steel is fully resistant to all foodstuffs in common use Only in isolated cases such as when concentrated salt and vinegar mixtures are allowed to remain in contact with the steel for a long period can any surface marking result ke Page 26 CARE 8 MAINTENANCE Annual Cleaning A CAUTION All clea
5. PREP ZONE The best location for your food preparation zone is the longest counter space that is near the sink and your grill top or near the ice chest KSSH SS TRH le CLEAN UP ZONE The best location for your cleanup zone is as close to your sink as possible Items located near your cleanup zone will include not only items you ll use to clean up your outdoor kitchen and dishes below access storage and trash drawer for easy clean up COOKING ZONE For the best cooking zone location position it nearest to the triangle as possible either on one end or opposite of entertainment zone It s always best to give this area its own space so the chef can be more focused on cooking great food BEVERAGE ZONE The best location for your beverage zone is on one end of the island far away from your cooking zone but right next to your entertainment zone This makes it far more ease of use for your many guests STORAGE ZONE The best location for your storage zone is the either on one end of the island or right in the middle This zone should always be in an area that is easily accessible when multiple people are using the same space Page 11 START UP 8 SAFETY CHECKS Pre Grilling Guide Start Up Before you start cooking clean the entire grill thoroughly with hot soapy water This is necessary to remove residual solvents Follow the steps below to insure proper safety when using your Sunstone Charcoal Grill for the first time
6. in a fire Electrical shock or other personal injury e Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an Electrical shock hazard e Use only Ground Fault Interrupter GFI protected circuit with this outdoor kitchen island e Keep all electrical components covered and secured away from any water or other liquids e Use only extension cords with a 3 prong grounding plug rated for power of equipment and approved for outdoor use with a W A marking Page 6 INSTALLATION AND ASSEMBLY Prevailing VVind A caution Wind blowing into or across the rear oven lid vent can cause poor performance and or dangerous overheating Orient the grill so that the prevailing wind blows toward the front of grill T T 4 i e bill Windy Conditions Your Sunstone charcoal grill is specially designed to draw fresh air in through the front drawer face and in direct to the interior burn trays When grilling the hot gases are then released through the controlled side hood vents or through back of grill through a venting system Using your grill in windy conditions may disrupt the front to back air flow A CAUTION Any damage resulting from windy conditions causing overheating including warping of steel components Also any discoloration from heat buildup is excluded from warranty coverage A NOTICE
7. more OUT AND STACK CHARCOAL IN LOWER as needed BURN TRAY CHARCOAL BASKET 2 Saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes 3 After allowing the lighter fluid to properly soak in light the pile of briquettes in several locations to ensure ALLOW THE LIGHTER FLUID TO SOAK IN AT LEAST 5 MINUTES EFORE LIGHTING CHARCOAL NY EJ Ses an even burn Always light the fire with the grill drawer pan open Leave grill hood open until briquettes are fully lit Failure to do this could trap fumes from charcoal 4 You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal grate using a long handled poker LA WARNING Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing INJURY OR BURN Page 15 LIGHTING THE GRILL Electric Starter Lighting Time 8 to 10 minutes OPEN DRAWER 1 Arrange a layer of briquettes on the grill s charcoal grate slightly larger than the area of the starter s element 2 Place the lighter element on the charcoal arrange additional charcoal in a pyramid shape on and over the loop and plug in the lighter w 2 A ED TOS PUSH THE ELECTRIC IGNITER DEEP INTO THE CHARCOAL PILE THEN ADD MORE PIECES ONTOP b cw TE T PS VP 3 Aft
8. on cooking residue Dry them thoroughly before you reinstall them in the cooking drawer and shelf STAINLESS STEEL After initial usage areas of the grill may discolor from the intense heat given off by the burners This is normal use a mild stainless steel cleaner and rub in the direction of the grain of the metal Specks of grease can gather on the surface of the stainless steel and bake on to the surface and give a worn appearance For removal use a nonabrasive oven cleaner in conjunction with a stainless cleaner NOTE Always scrub in the direction of the grain a I 1111 y ALWAYS WIPE STAINLESS STEEL j WITH DIRECTION OF GRAIN al MM 8 een Page 28 TROUBLESHOOTING Question 8 Answer QUESTION What should I do if a grease fire occurs ANSWER immediately close the hood the dual front drawer vents and the two hood side vents to quickly suffocate the fire Keeping your grease and ash drawers emptied will help reduce the possibility of this happening QUESTION What should I do if my fire is beginning to die down ANSWER Whether your burning with either combination of Charcoal or Wood they booth require oxygen to burn By opening the front drawer vents and upper hood vents you should be able to get your fire going again or you may simply need to add more Charcoal or Wood If the fire has died down nearly all the way you may simply need to relight the Charcoal base by opening the drawer QUESTION How mu
9. proof of purchase YOU RE NAME __ DATE OF PURCHASE MODEL NO COMPANY THAT YOU PURCHASED FROM I I I I I I I I I ADDRESS BENE I I I I I I I I I Unpacking and Assembly Your grill arrives nearly ready to use and requires little assembly Carefully follow these steps unpack the grill removing all packing material and protective film 1 Cut black plastic straps and lift grill from pallet WARNING Grill is very heavy you will need help and position grill near your island where the grill is being installed Remove the green straps from around the grill box carton Remove the plastic wrap that protects the grill Raise hood and unpack all parts Cut plastic ties that hold the warming rack side shelves and spit rod Remove warming rack at the back of grill by lifting up and sliding out Reposition the warming rack at the back of the grill Oy x con Page 2 Installation Assembly Grill Safety Island Safety Prevailing Wind Positioning Locating Grill Cooking Zones Grill Start up amp Safety Checks Pre Grilling Guide Building your Fire Lighting the Grill Charcoal Grill Starters Lighter Fluid Starting Electric Starter Chimney Starter Using Your Grill Types of Cooking Optional Components Rotisserie Installation Grill Specifications 28 Dimensions 28 Parts Diagram 42 Dimensions 42 Parts Diagram Care amp Maintenance Rust Brown Marks Annual Cleaning Troubleshooting Question amp A
10. ventilation opening s of the Burn Drawers free and clear from debris 3 Clean outdoor charcoal grill including special surfaces vvith recommended cleaning agents if necessary Page 27 CARE amp MAINTENANCE Annual Cleaning DRIP TRAY The drip tray located below the grill should be cleaned periodically to prevent heavy buildup of debris NOTE Allow the drip tray to cool before attempting to clean IMPORTANT Do not leave the grill outside during inclement weather unless it is covered cover sold separately Rain water can collect inside the grill the grill cart or the drip tray if left uncovered If the drip tray is not cleaned after use and the grill is left uncovered the drip tray will fill with water causing grease and water to spill into the grill cart We recommend cleaning and storing the drip tray after every use COOKING GRATES The cooking grates can be cleaned immediately after cooking is completed and after turning off the grill Wear a barbecue mitt and scrub the cooking grates with a damp cloth If the grill is allowed to cool down cleaning the grates will be easier if removed from the grill and cleaned with SN oZ es AN NO ASS a SS thy ANSA LA SS SS BURN TRAYS Wa o Tf H P 7 A SHA Why Pg ja 7 p NN 4 Wins fy p Washing the burn trays after every use is not necessary but periodically it is suggested you wash them in a soap and warm water solution Use a wire brush to remove stubborn burned
11. Brush all interior surfaces including grills and grates with vegetable cooking oil Slide Drip tray out clean if necessary to remove any residual grease or oil build up Build a small fire on the charcoal pan being sure not to lay coals against the walls Close lid position the top side hood vent ports at approximately one quarter turn open This pu DES burn should be sustained for at least two hours GRILLING Charcoal is recommended however wood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on the lower charcoal pan Do not build too large of a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 30 briquettes and adding more as needed during cooking After allowing the fire to burn down now you can place secondary fuel source on top height adjustable tray like wood logs or other type of briskets Failure to read and follow instructions for lighting charcoal may result in serious personal injury and or property damage GRILL MAINTENANCE Frequency of cleanup is determined by how often the grill is used Make sure coals are completely extinguished before cleaning inside of the unit Thoroughly rinse with water and allow to air dry before using again Wipe out the interior of the unit with a cloth or paper towels When finished cooking and the unit has adequately cooled clean out all remaining ashes Ashes collect moisture which can le
12. Ensure grill is installed with proper air flow for correct combustion air and cooling airflow Airflow MUST be maintained for the grill to perform as it was designed If airflow is blocked poor combustion will result Location Locate the grill only in a well ventilated area Never locate the charcoal grill in a building garage shed or other such enclosed areas without an approved ventilation system During heavy use the charcoal grill will produce a lot of smoke while hood is up Ensure there is adequate area for it to dissipate Page 7 INSTALLATION AND ASSEMBLY Positioning 1 Slide Grill in Place Your Sunstone grill is specially designed with an internal built in hanger lip located at the Right Left and Back sides The grill lip allows it to hang by the three supported edges on the right left and back The front control panel requires no supporting edge it is designed to hang down the front of your cut out 2 Allow for Ventilation Your Sunstone grill is engineered with special vents on the back of unit which allow proper airflow out of the back of grill also increased airflow into Infra red Burner gas chamber Be sure you allow a minimum of 4 behind grill for proper air ventilation Slide grill all the way into cut out so there are no gaps present to inside of island frame 3 Securing in Place The control panel is designed to sit flush against the island face If counter top extends beyond the islands face cr
13. SUNSTUNE Stainless Steel Grills 28 Dual Zone 304 Stainless Steel Charcoal Grill Item No SUNCHDZ28 i je lt Ea v uu A line ES EE To fe 42 Dual Zone 304 Stainless Steel Charcoal Grill Item No SUNCHDZ42 pe ay aj TN P Read all instructions before you operate your grill Save these instructions For Residential Outdoor Use Only To installer or person assembling grill Leave this manual with grill for future reference To consumer Keep this manual for future reference www sunstonegasgrills com VVelcome 8 Congratulations Congratulations on your purchase of a new grill We are very proud of our product and we are completely committed to providing you with the best service possible Your satisfaction is our 1 priority Please read this manual carefully to understand all the instructions about how to install operate and maintain for optimum performance and longevity We know you ll enjoy your new grill and thank you for choosing our product We hope you consider us for future purchases How to Obtain Service Before you call Have your read through this product manual Please make sure you have the following information Model Number Date of Purchase For warranty service contact SUNSTONE Customer Service Department at 888 934 9449 or email service texasbbqwholesalers com we will response back within 24 hours Must keep copy of your sales slip for
14. ad to premature rusting and decay Periodically coating the interior surfaces with vegetable oil will aid in the protection of your unit Cooking Surface If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Page 12 START UP amp SAFETY CHECKS Building your Fire caution Always add the majority of the Charcoal Base to Upper Height Adjustable Burn Tray too much Charcoal added to Lower Burn Tray of Drawer may cause warping to drawer track and make it more difficult to open and close tightly drawer system Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray If you have less than that the coals are not ready and if all of them are glowing red hot the fire is probably too hot Building a charcoal fire maybe accomplished by sliding open either the left or right side drawer The charcoal base should be built in the bottom tray While the upper height adjustable tray is used for raising the heat higher or lower using your choice of grilling fuel like wood logs or briskets Stack match light type of coals in center of charcoal pan Light and let burn until coals are light white color Spread coals and adjust cooking height by turning crank handle
15. as solvents cleaning fluids and gasoline e Donot use the island cabinet for storage of flammable or plastic items e Do not store the liquid propane LP cylinder in the vicinity of the grill or other appliance when it is not being used e Do not block any island vent in such a way that will cause ventilation issue Fresh air must be able to pass through installed vents to safeguard against residual gas accumulation ON warnine Either for Modular or Built in island installation you MUST install proper air ventilation at the upper side and lower side of island face wall if adequate air ventilation is not installed risk of fire injury or explosion may result For Built in Installations Outdoor Kitchen Island should be built with NON Combustible applications including masonry stone or brick Never build deck below grill grill is supported by counter edge It is recommended that the enclosure have several ventilation holes or vents to prevent gas build up in the event of a leak See Fig A page 7 The deck ledges and counter should be flat and level in reference to the floor If your grill is equipped with a rotisserie or lights electrical service should be provided GFCI electrical plugs are required for outdoor use If your grill is equipped with a rotisserie a minimum of 24 609 6mm of clearance is needed on each side of the grill for the motor and skewer For Modular Installations Outdoor Kitchen Island should be built with N
16. ations on Consequential damages This warranty gives you specific legal rights and you may have other rights which vary from state to state 7 No one has the authority to add to or vary SUNSTONE warranty or to create for SUNSTONE any other obligation or liability in connection with the sale or use of its products 8 SUNSTONE DOES NOT COVER FOR WARPING OF STEEL DRAWER GRATES OR ANY OTHER COMPONENT FROM THE RESULT OF MISUSE OR OVERHEATING OF COMPONETS WHAT IS NOT COVERED amp INTERNET PURCHASE DISCLAIMER 1 SUNSTONE shall not be responsible for and shall not pay for the following Installation or start up 2 Service by an unauthorized service provider 3 Damage or repair due to service by an unauthorized service provider or use of unauthorized parts 4 Damage caused by accidents abuse alteration misuse installation that is not in accordance with the instructions contained in the User Manual or local codes 5 Tocorrect normal adjustments or settings due to improper installation commissioning or local gas supply properties 6 Shipping and handling costs export duties or installation cost 7 The cost of service calls to diagnose trouble or Removal or re installation cost This warranty applies to the original purchaser with invoice or proof of purchase and covers Sunstone products intended for personal family or household usage only It does not apply to rust corrosion oxidation or discoloration which may occur due to moist
17. ch charcoal should I use ANSWER We recommend filling half of the top drawer shelf with charcoal though you can also place charcoal baskets in bottom If you are planning to sear using the entire grill you can spread the charcoal to the other side after it has reached the desired heat intensity QUESTION What if have charcoal left when I m done cooking ANSWER Simply close your grill lid front drawers draft vents to smother the fire You will be able to reuse the charcoal that is left in the fire box the next time you use your charcoal grill Page 29 TROUBLESHOOTING Question amp Answer QUESTION How do I regulate the heat in my Charcoal Grill ANSWER There are basically three ways to control the temperature of your charcoal grill Outside factors such as humidity wind and temperature are beyond your control but you will quickly become experienced in controlling the inside temperature by using these methods Amount of charcoal The more charcoal you use the higher the temperature Position of the top burn tray Lower the top burn tray to lower the temperature and raise the burn tray to raise the temperature Dual Drawer draft vents Fire requires oxygen to burn Open the front drawer draft vents to raise the temperature and close the grill hood to lower the temperature NOTES Page 30 PRODUCT VVARRANTY SUNSTONE OUTDOOR CHARCOAL GRILL WARRANTY LIMITED LIFETIME WARRANTY Sunstone Stainless Rod Co
18. d There should be a minimum of 4 6 feet clearance from the top hood of grill and any overhead combustible structure Vent Hood Exhaust If installed or used under a patio roof the cooking grid area must be fully covered by an exhaust hood with a vent An exhaust fan with a rating of a minimum 1 000 CFM cubic feet per minute 472 liters per second or more may be necessary to effectively remove smoke and other cooking by products from the area under the unprotected overhead combustible construction Page 9 INSTALLATION AND ASSEMBLY Locating Grill 28 42 Product Width Overhead VentHood Line op Viev ITT ttt LRL 1777777 77777 r pe ase cee ce ces Hood Clearance Sunstone Gill Product Outline Qut out line COMB USTABLE MATERIAL 27 Product Depth Outdoor Vent Hood S m wesana ront V zu f Lus Clesmnce T P ps es Non Combustble Wall Ex v o EJ e Lx Openning Width ForSunstone Accessorry 24 Qearance Page 10 INSTALLATION AND ASSEMBLY Cooking Zones ENTERTAINMENT ZONE The best location for your entertainment zone is on one end of the island far away from your cooking zone but right next to your beverage zone Make sure you have plenty of comfy chairs situated here SERVING ZONE The best location for your serving zone is in the center or heart of the island adjacent from the entertainment zone and easily accessible to all your many guests at once
19. d layer 18 gauge firebox and 18 gauge drawer panel Interior structure 13 gauge lifting gear device 14 gauge charcoal tray 18 gauge charcoal drawer 18 gauge drip tray and 16 gauge ash tray Product Specifications Hood Closed Overall Width Overall Height Overall Depth 27 1 8 Control Panel Height 13 3 4 Hood Open Size Counter to Top Overall Depth 29 1 8 Hood Overhang Cut out Size Product Details Cooking Space 624 Sq Inch Product Weight 142 LBS PRODUCT SPECIFICATIONS ST 38 Height 28 Height gt ks E S Hood Closed 5 Ko 4 d p Hood Open K Pi d CUT OUT SPECIFICATIONS a N INSTALLATION SPECIFICATIONS Non Combustible Enclosure 28 Width Openning Width For Sunstone Accessorry Doors and Drawers Page 22 28 Dual Zone Charcoal Grill FO Hood Handle 02 02 Hood Thermometer 03 JRoundHood Vent 04 Hood Axle Washer 0D HoodAxeBol 06 Charcoal Grill Hood 07 128 Back Hood Seal 061 O8 28 Back Body seal 09 128 BackBody 10 JLeftRackBracket EN Right Rack Bracket 12 Warming Rack A s LIS Cooking Grates iare 14 Crank Lift Assembly 9 19 Pivottift Bars 07 16 utshetrame 14 Bumtrays 118 Upper Basket Frame 19 Firebox J C Control Paneli Cl Drawerlath Ze latchknob ZZ juftcrank C4 BunTays HEN Lower Basket Frame ef Boxl
20. eating a countertop overhang it must be cut flush with the island face where the width of the control panel or a gap will be created exposing the forward portions of the left and right side firewalls Bon Ensure grill is installed with proper air flow for correct combustion air and cooling airflow Airflow MUST be maintained for the grill to perform as it was designed If airflow is blocked overheating will occur and poor combustion will result DO NOT INSTALL PLATFORM DIRECTLY UNDER GRILL Page 8 INSTALLATION AND ASSEMBLY Locating Grill Minimum Clearances When installing the charcoal grill in any area was an exterior wall or overhead structure is nearby pay close attention to the minimum distance requirements For installations with a wall behind grill it is especially important to allow enough room for adequate airflow or issues may occur For islands that are built using combustible materials you must not surround same materials around any appliance or risk fire You MUST use Non Combustible building materials within 24 around all sides of appliance ie Stone blocks steel studs Never locate the grill where the exhaust will be difficult to clean If you wish to use the rotisserie option the space is essential for motor and skewer clearance Minimum Requirements See Diagram Page 10 From Appliance to Combustible Material 24 Min Clearance ENTIN This grill MUST NOT be located in any fully enclosed area of any kin
21. enurion Remember to always add the majority of the Charcoal Base to Upper Height Adjustable Burn Tray after Igniting charcoal from lower burn tray Too much Charcoal added to Lower Burn Tray of Drawer may cause warping to drawer track and make it more difficult to open and close tightly drawer system Page 17 USING YOUR GRILL Types of Cooking Dual Zone Cooking Your Sunstone Grill is divided into two individual cooking zones each cooking zone is designed to be controlled individually by how the top adjustable rack is positioned and the front air intake slider is adjusted Depending on how you independently configure these components will give you control over different types of cooking including Smoking Indirect Slow Cooking and Direct Cooking Grilling Combination Your Sunstone Grill is designed for an exquisite cooking experience with the use of three separate grilling surfaces in one This enables you to be simultaneously searing your food on one side while slow cooking or smoking on other side and slow simmer on top warming rack The two individual drawer systems allow you to individual control how much either Charcoal or Wood materials you want to grill with also use multiple types Heat Distribution Knowing how to configure the different components will give you the very best possible food positioning while grilling Depending on how you position you re Charcoal or Wood also if you for example place large amounts o
22. er 8 to 10 minutes when the coals around the element are glowing red pull the lighter from the briquettes and carefully set it in a heat safe place to cool down Then with tongs redistribute the hriauettes for whatever fire vou 4 You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes A cation Remember to always add the majority of the Charcoal Base to Upper Height Adjustable Burn Tray after Igniting charcoal from lower burn tray Too much Charcoal added to Lower Burn Tray of Drawer may cause warping to drawer track and make it more difficult to open and close tightly drawer system Page 16 LIGHTING THE GRILL Chimney Starter Lighting Time 15 to 20 minutes OPEN DRAWER 1 Stuff 2 or 3 large newspaper or scrap paper sheets in the bottom cavity of the chimney 2 Load the top of the canister with charcoal 3 Light the paper with a match at multiple points convection sucks the flame up the canister and will light all the coals 4 When the coals are glowing and covered in ash in 20 to 30 minutes they re ready to be turned out into the grill ZZ P VAL AM B SA eh ELL IM M M PF SCRAP PAPER PLACE CHIMNEY STARTER IN OPEN DRAWER ALL ILOAD ATLEAST 2 POUN p Ar CHARCOAL IN TOP OF f g CHIMNEY STARTER I U Y Ka i ee Pom H TY I e USE M TCH TO IGNITE PAPPE TTOM PORT HOLE IN
23. f Charcoal base on bottom drawer tray and neatly spaced Wood logs on top of upper adjustable tray you will get varying effect to your grilling experience It is important to play with many variations to find what way of grilling is best for you Indirect Cooking Indirect cooking is the process of cooking your food without the heat source directly under your food You can sear meats over a high flame on one side of the grill while slow cooking on the other side of the grill It is like cooking in an oven and is generally used for larger cuts of meats but can also be used for cooking foods that are prone to flare ups Indirect Cooking will result in tender foods every time you grill UPPER COOKIN I i j By LEFT COOK OH y 1 p FI kt ig ri x pe N td ns PLE Gale ot i Vows AT jJ 6 8 M e 2 5 LA ti WA Q 1 MULTIPLE WAYS TO N s CONFIGURE EACH OF THE 4 i DRAWER COMPONENTS NI un Wy 7 SSN Lower Burn Tray and Bottom Ash Pan Eom c EJ Page 18 USING YOUR GRILL Types of Cooking Direct Cooking MIX OF CHARCOAL AND WOOD LOGS Direct cooking is the process of cooking your food directly COOKIES CANTES FOR MOM HEAT PENETRATION TO FOOD over hot coals This method is also called Searing Grilling or even Frying Direct cooking is recommended for most grilling applications and the best place to perform Direct Co
24. id ZB BoBae 29 DrpTray 30 pravver GrabBar ak Drawer Vent Knob sc Drawer Vent Slide 33 DrawerHande ooo BIL GRILL SPECIFICATIONS SUNCHDZ28 Parts Diagram Page 23 GRILL SPECIFICATIONS SUNCHDZ42 Dimensions Model Options Material Specifications 304 stainless steel for entire structure 16 gauge 304 external hood layer 20 gauge 304 internal hood layer 18 gauge firebox and 18 gauge drawer panel Interior structure 13 gauge lifting gear device 14 gauge charcoal tray 18 gauge charcoal drawer 18 gauge drip tray and 16 gauge ash tray Product Specifications Hood Closed Overall Width Overall Height Overall Depth 27 1 8 Control Panel Height 13 3 4 Hood Open Size Counter to Top Overall Depth 29 1 8 Hood Overhang Cut out Size Product Details Cooking Space 960 Sq Inch Product Weight 222 LBS PRODUCT SPECIFICATIONS Ne Ri Hood Clos M HoodOpen A y ag Height Hood Open Hood Closed 28 Height INSTALLATION SPECIFICATIONS Non Combustible Enclosure 21 3 4 Openning Width For Sunstone Accessorry Doors and Drawers Page 24 GRILL SPECIFICATIONS SUNCHDZ42 Parts Diagram I N O us D N O D C q D O O D O f UIJL HMO Eis POOH IND eoep SQ Exa ajpuer wen 2e yogsjpueHxueD T 8h s eJ wing Fa 9I segyniwd G uar FT eL QOUY 1U3A JMe A SATANIC A MNHN zo GJ N
25. l draft vents Do not use water Do not wear clothing with loose flowing sleeves while lighting or using the oven To control flare ups if necessary close the hood and the fire door and dual draft vents Do not use this charcoal grill in high winds Do not store combustible materials charcoal Handle and store hot electric starters carefully Firelighters etc in the storage area under the Keep electrical cords away from the hot ash pan while using the oven surfaces of the oven PBB Eepo i Open the lid of the oven while lighting and getting the coals started gt bbb PPP b Page 4 INSTALLATION AND ASSEMBLY Island Safet NON Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Placement and Location e Never locate this island in an enclosed room under any sealed overhead structure or any type of enclosed area such as a garage shed or breezeway and keep clear of trees and shrubs e Do not build or place island under or near windows or vents that can be opened into your home e Maintain sufficient distance as to not overheat any overhead combustible material such as a patio cover e The area surrounding your island should be kept clean and free from flammable liquids and other combustible materials such as mops rags or brooms as well
26. ning and maintenance should be done only when grill is cool You should NOT line the bottom of the grill housing with aluminum foil sand or any other grease absorbent substance Grease will not be able to drip into the drip tray and a grease fire may occur Easy Disposal of Ash Drawer Waste When you re done grilling Simply pull used drawer out and remove inner components including charcoal baskets amp frame also smoker box so you re left with just the bottom main ash drawer Now dump waste contents into any metal bin making sure it is completely cooled Now DumpAsh Drawer Charcoal amp Wood Waste into metal bin ANNUAL CLEANING OF GRILL HOUSING Burn off the grill after use will keep it ready for instant use however once a year you should give the entire grill a thorough cleaning to keep it in top operating condition 1 Remove and clean the cooking grids 2 Remove top Wood Trays and wash with mild detergent and warm water 3 Remove both drawers and individually clean each part 4 Brush the inside and bottom of the grill with a stiff wire brush and wash down with a mild soap and warm water solution Wash thoroughly and let it dry e REMOVE ALL INNER COMPONETS AND DRAWER SYSTEMS ATM BR SRRRRRRRUR T RRI MAINTENANCE GUIDELINES 1 Keep outdoor cooking charcoal grill area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Keep the
27. nside is a grate to hold the briquettes and to keep them above the crumpled newspaper which goes in under the charcoal and is what starts the briquettes Ventilation holes ring the bottom of the tube The goal is to start a charcoal fire without using lighter fluid or other petroleum based fuels This is to avoid unpleasant taste to the food environmental regulations or for other reasons 4 Self Starting Briquettes If you don t want to fool around with lighter fluid there is one more alternative self lighting charcoal briquettes With these all you do is pile the briquettes on the grill light them with a match or butane lighter and you have an almost instant fire Some grillers like to use these as starters with a mixture of regular briquettes One thing to note however self lighting briquettes are not recommended for use with chimney starters A caution Always add the majority of the Charcoal Base to Upper Height Adjustable Burn Tray after Igniting charcoal from lower burn tray Too much Charcoal added to Lower Burn Tray of Drawer may cause warping to drawer track and make it more difficult to open and close tightly drawer system Page 14 LIGHTING THE GRILL Lighter Fluid Starting Lighting Time 12 to 15 minutes OPEN DRAVVER 1 Stack charcoal briquettes or vvood into a pyramid shaped pile on top of the charcoal grate or pan We recommend using 2 pounds approximately 30 briquettes to start your fire adding
28. nswer Product Warranty Warranty Read amp understand operators manual before using this Failure to follow operating instructions could result in death or serious injury A ATTENTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate personal injury or property damage A WARNING Indicates an imminently hazardous situation which if not avoided will result in death or serious injury EXPLOSION Indicates an imminently hazardous situation which if not avoided will result in possible explosion and cause death or serious injury ABODILY INJURY Indicates a potentially hazardous situation which if not avoided may result in minor or moderate personal injury or property damage A Hot SURFACE Indicates an imminently hazardous hot surface which if not avoided will result in serious burn or injury f OPEN FLAME Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Page 3 INSTALLATION AND ASSEMBLY Grill Safet TENTION Sunstone safety instructions are located on the front control panel face panel Always read all instructions and warnings before proceeding or serious safety hazards can occur Read all instructions in this manual and front face of grill control panel before use We recommend that a licensed contractor install your Sunstone grill Safety Tips There are several ways to ge
29. oking Grids and Stainless Steel Housings including liners frames ovens and barbecue faces are warranted for as long as you own you re Sunstone Barbecue Grill LIMITED ONE YEAR WARRANTY All other grill components including handles thermometer hand cranks lift assemblies all other moving parts and covers are warranted to be free from defects in material and workmanship for a period of one year from the original date of purchase LIMITATIONS amp EXCLUSIONS 1 SUNSTONE warranty applies only to the original purchaser and may not be transferred 2 SUNSTONE warranty is in lieu of all other warranties expressed or implied and all other obligations or liabilities related to the sale or use of its grill products 3 SUNSTONE warranty shall not apply and SUNSTONE is not responsible for damage resulting from misuse abuse alteration of or tampering with the appliance accident hostile environment flare up fires improper installation or installation not in accordance with the instructions contained in the User Manual or the local codes 4 SUNSTONE is not responsible for warping of component parts due to overheating or using in a way not in line with the product manual 5 SUNSTONE shall not be liable for incidental consequential special or contingent damages resulting from its breach of this written warranty or any implied warranty 6 Some states do not allow limitations on how long an implied warranty lasts or the exclusions of or limit
30. oking is in the place where the cooking surface is the hottest This type of cooking locks in flavor and juices while allowing the outer surface to absorb smoke and A food aroma that is produced as grease and drippings are fra S Eee a vaporized by the coals The result is a crisp flavorful lm unc outside with a tender juicy inside Smoker Steamer Box Adding the smoker box to your cooking experience adds unique flavor to your food you will come to enjoy Use it for either a smoker box with wood chips or by filling with Water it becomes a steamer box While in use remember to close the hood There are many different wood chips available on the market the most common are mesquite and hickory Just remember to soak the chips for 30 minutes prior for best results ENON LIME OR ato TYPES OF WOOD CHIPS TO USE e Alder Medium tart smoke flavor Excellent on fish chicken or game e Maple Sweet hearty smoke flavor Best with fish jerky or bacon e Apple Light sweet smoke flavor Superb with poultry ham or sausage e Hickory Heavy smoke flavor Best with beef pork or game e Mesquite Light smoke flavor Excellent on fish poultry or beef e Oak Heavy smoke flavor Best with beef lamb or pork e Pecan Rich sweet versatile flavor Good with any grilled foods e Grapevine Strong smoke flavor Best with beef or poultry Page 19 OPTIONAL COMPONENTS Rotisserie Installation Rotisserie assembly can be p
31. on Combustible applications including Steel Welded Frame or Steel Stud Frame finished with Cement Board For modular installations a moisture barrier is recommended using pressure treated composite board under base of island Interior should be lined with ABS plastic liner as additional protection No deck below grill is required grill is supported by counter edge It is recommended that the enclosure have several ventilation holes or vents to prevent gas build up in the event of a leak See Fig A page 7 The deck ledges and counter should be flat and level in reference to the floor If your grill is equipped with a rotisserie or lights electrical service should be provided GFCI electrical plugs are required for outdoor use If your grill is equipped with a rotisserie a minimum of 24 609 6mm of clearance is needed on each side of the grill for the motor and skewer Page 5 INSTALLATION AND ASSEMBLY Island Safet FIG A SS Sexternal sro Bl TEREN Upper and lovver air vents 20 sq in minimum each MUST BE PROVIDED on both sides of built in construction The height from upper air vent to top surface of island is 5 and the height from lower air vent to the bottom is 5 Island units must have vents cut into the island sides If no vent openings are made in the island unit the grill will overheat and cause a fire hazard e Do not use an extension cord to supply power to your island or appliance Such use may result
32. t the charcoal ready to use Charcoal chimney starters allow you to start the charcoal using newspaper as a fuel If you use a starter fluid use only charcoal starter fluid Never add charcoal fluid or any other flammable liquids to the fire Keep charcoal fluid out of reach of children and away from heat sources There are also electric charcoal starters which do not use fire Be sure to use an extension cord for outdoor use When you are finished grilling let the coals completely cool before disposing in a metal container WARNINGS Barbecue mitts or hot pads should always be used to protect hands while barbecuing opening the fire door or adjusting the dual draft vents Do not add charcoal starter fluid or charcoal impregnated with charcoal lighter fluid to hot or warm coals Cap starter fluid after using and place a safe distance away from the oven Use proper barbecue tools with long heat resistant handles Do not use gasoline alcohol or other highly volatile fluids to ignite charcoal Never touch the cooking or charcoal grates or the oven to see if they are hot Do not leave infants children or pets unattended near a hot oven Burning charcoal inside can kill you It gives off carbon monoxide which has no odor NEVER burn charcoal inside homes vehicles or tents Do not remove ashes until all coals are completely burned out and are fully extinguished To extinguish coals close the hood fire door and dua
33. urchased Name individually either by individual item or in a Charcoal Rotisserie set for 1 P RK 5B complete set for your charcoal grill 42 Charcoal Va Bracket 1 Counter Weight e ROD is rated for up to 25 Pounds Charcoal Rotisserie set for 1 P RK 3B 28 Charcoal Refer to the illustrations on this page boxes 1 6 1 2 3 Attach Motor Bracket Assembly to the side of the barbecue frame can be mounted on either left or the right side of the frame using two screws and two nuts Insert Rotisserie Motor onto Motor Bracket Assembly Slide Prong Forks with the prongs facing away from the handle onto the Spit Rod So that any food item will be in the center between the two four prong forks Assemble Key Washer Counter balance and handle to Spit Rod Slide Shaft Collar with long end towards handle Insert motor extension cord three prong plug into an adjacent grounded GFCI receptacle outlet Before placing food item on forks when the rotisserie is being operated exclusively it is strongly recommended that a pan be placed on the grilling grids beneath the food to catch the meat drippings This will prevent excessive buildup of drippings on the grids and facilitate cleaning When food item is placed on rotisserie be sure that all Bolts are tightened securely Slide Rot Rod into Motor while sliding L4 washer in place and R Prong Fors N 5 AI Assembir Key washer Counter Balance to
34. ure or overheating unless the affected component becomes inoperable This warranty does not cover parts becoming defective by misuse accidental damage improper handling and or installation It does not cover labor or labor related charges It specifically excludes liability for indirect incidental or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you This warranty gives you specified legal rights and you may have other rights which may vary from state to state For additional information regarding this warranty or information on how to place a warranty claim contact your authorized Sunstone dealer or Texas BBQ Wholesalers Page 31
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