(Model 315W) - ApplianceAssistant.com
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1. Figure 3 5 Remove Kickplate Caution Do Not Damage Fins Figure 3 6 Vacuum Fins Wine Storage Model 315W Operation and Maintenance Drain System Note The 315W has an evaperator drain system below the evaporator Moisture will form on evaporator panel at the back of the unit then during off cycles this moisture drains into a trough and down through a hose to the drain pan See Figure 3 7 O The drain hose must be directly above the drain pan or water may leak onto the base of unit See Figure 3 8 O o O O Refrigerated O Panel Q Evaporator OD CO O Drain O US Trough Drain Hose Figure 3 7 Drain System Drain Hose Above Pan Figure 3 8 Drain Hose 3 5 3758664 First Edition July 2005 Operation and Maintenance Wine Storage Model 315W Psus zenog 3758664 First Edition July 2005 3 6 Wine Storage Model 315W Sealed System Information SECTION 4 SEALED SYSTEM INFORMAT2. ej e Remove Screws z Figure 5 7 Cabinet Case Removal 3758664 First Edition July 2005 Component Access Removal Wine Storage Model 315W Light Switch and Plunger Switch NOTE Electrical shock hazard take note of WARN INGS and CAUTIONS on page 5 2 The switches are inserted into a bracket located behind the kickplate at the bottom front of unit To remove the light switch or plunger switch the unit must be pulled from its installation and the kickplate must be removed first then See Figure 5 8 1 From the bottom of the appliance extract the screws that secure the bracket and pull the bracket forward 2 Disconnect wire leads from switch 3 Depress retaining clips at sides of switch and push switch out through mounting bracket Thermostat NOTE Electrical shock hazard take note of WARN INGS and CAUTIONS on page 5 2 The thermostat is attached to a bracket located behind the kickplate at the bottom front of unit The thermostat bulb runs to the rear of the unit up the back and into the refrigerated compartment The coiled end of the thermostat bulb is attached to the bottom rear of the evaporator plate with a bracket and screws To remove the thermostat the unit must first be pulled from its installation and the back cabinet cover as well as the kickplate must be removed then See Figure 5 8 1 From inside unit a Extract screws securing the t
3. 3758664 First Edition Juyl 2005 9 2
4. The minimum ambient air temperature the 315W will operate in is 50 F 10 C and the maximum air temper ature is 100 F 38 C Cool AZ Electricity In Warm Air Out The model 315W is supplied with a three prong power cord to be plugged into a grounded wall outlet See Figure 2 1 Air Flow Figure 2 2 The outlet should be on a branch circuit of 115 VAC 60 Hz single phase 15 amp delayed action fuse or circuit breaker The 315W should be the only device using that circuit Neutral Ens uh ine Voltage WARNING Te Power PLUG UNIT INTO GROUNDED 3 PRONG OUTLET gt DO NOT REMOVE GROUND PRONG FROM POWER CORD Ground DO NOT USE A 2 PRONG ADAPTER DO NOT USE AN EXTENSION CORD FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN FIRE ELECTRICAL SHOCK OR DEATH Figure 2 2 Power Cord and Wall Outlet Note Follow all local state and national codes Possible Need for Unit Removal In most cases it will be necessary to pull the 315W unit from its installation for service For this reason the area under the 315W should be at the same height as the surrounding finished floor and any decorative mold ing must be removable Moving the Unit When the unit is moved into the house or needs to be removed from the house for service purposes it is rec ommended to use a hand truck or dolly Be sure to position dolly on the side of unit and securely tap
5. Replace if defective d Door Gasket Not Tight Check gasket fit Replace if needed Thermostat Not Keeping Unit Off Long Thermostat should cut in 44 F 7 C evapo Enough rator temperature Cut out temperature will vary Tighten thermostat bracket at bottom of evaporator plate or replace thermostat if defective Sealed System Leak SEE SEALED SYSTEM DIAGNOSTIC INFORMATION 7 3 3758664 First Edition July 2005 PROBLEM POSSIBLE CAUSE TEST ACTION C Noise Condenser Fan Noise May be normal Check for noises made from vibration Fan Blade Contacting Shroud Check for free fan blade rotation Adjust or replace components as needed D Lighting Not Working Light Bulb Burned Out Replace bulb Properly Wiring or Bulb Socket Fault Check bulb socket and wiring Repair or replace components as needed Door Switch Does Not Close Check door switch and switch actuator align ment Add adjust or replace as needed Check switch replace if defective Troubleshooting Wine Storage Model 315W Cannot Switch Lights On With Door Check rocker switch Replace if defective Closed E Water Running From Inside Drain Trough Hose Plugged Clean hose replace if damaged Clean trough Cabinet F Water Under Appliance Drain Trough Hose Plugged Clean hose replace if damaged Clean trough Drain Hose Out of Position Drain hose must be directly over drain pan Adjust positioning of hose and or drain pan Drain Pan Over filling Check
6. will be necessary to separate the cabinet case from the unit base to access components in the compressor area The condenser is located on the left side of the unit base and is held in place with screws passing up from under unit base into the condenser mounting brackets To access the condenser the unit will need to be pulled from its installation and the cabinet case separated from the unit base then See Figure 5 17 1 With a tube cutter cut inlet tube and outlet tube approximately 3 from the condenser 2 Extract condenser mounting screws from unit base and from side brackets 3 Extract screws securing the condenser fan shroud to the condenser and remove fan shroud 3758664 First Edition July 2005 Compressor Hitch Pin and Washer lt Sf Figure 5 16 Unit Tray Component Access Condenser Fan Shroud Condenser Figure 5 17 Condenser Removal 5 10 Wine Storage Model 315W Parts Lists amp Exploded Views SECTION 6 PARTS LISTS amp EXPLODED VIEWS Parts Lists amp Exploded Views Wine Storage Model 3 15W Psus zenog Ref 1 SONO 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part 4135480 4135491 4135492 0880831 0880832 3512030 6110790 3512190 03386301 6110540 13094201 3541121 3541122
7. A38846001 12288801 03386901 03173001 03140419 6200721 02404701 02404702 02404601 A38495001 03143100 02404901 02404902 6220320 A38491001 03153101 A38413001 03140412 02398701 18887621 03140419 02250501 02400901 02405601 02405101 02405201 03385401 02405601 02405101 02405201 03385402 02405501 02405601 03385701 02405601 02405401 03140439 03141830 02405901 02405902 03143100 CABINET FRONT AND INTERIOR PART LIST Description Door Assy Glass 315W O Door Assy Glass 315W S RH Door Assy Glass 315W S LH Skin Door Glass RH SS Skin Door Glass LH SS Handle Door SS 3 4X24 188 Screw Mach 10 24X1 3 4 Pan HD Qnty 2 Standoff SS Oval Qnty 2 Spacer Hinge SS Door Qnty 4 Bolt 10 24 x 1 2 Flat Socket HD Silver Qnty 10 Door Gasket Hinge Cabinet Top Assy Black Hinge Cabinet Top Assy Silver Aluminum Bracket Bulb Aluminum Clamp Qnty 2 Nylon Washer Qnty 2 Thread Forming Screw Screw 8 18X1 2 Ph Low Prfl B Kickplate SZ WSU RH Kickplate SZ WSU LH Control Knob Bracket Door Strike Screw 10 Qnty 2 Hinge Assy Bottom RH Hinge Assy Bottom LH Screw Grommet Skirt Kick plate Screw Thread Form Tapping Qnty 2 Bracket T Stat Bulb Screw Thread forming Qnty 2 Trough Evaporator Thread Forming Screw Qnty 4 Spacer Qnty 4 Insulation Evap Tubing Glides Drawer Qnty 6 Spacer Wide Hinge Side Qnty 6 Spacer Narrow Handle Side Qnty 6 Screw 8 with 7 H
8. General Information Wine Storage Model 315W Peus zenoy Sub Zero Wine Storage Temperature Range Recommended Wine Storage Temperatures and Recommended Wine Serving Temperatures The table below shows the temperature range of the Sub Zero Wine Storage Units This table also shows the rec ommended temperatures for serving wines Serving wines at the recommended temperatures will insure that white wines maintain their lively and interesting taste and red wines will maintain their scent and flavor NOTE For long term storage of all wines the ideal temperature is 55 F 13 C Fahrenheit Celsius Wine Storage Unit Maximum Temperature Bordeaux Red Burgundy Beaujolais Sherry Ros s Dry White Wines Champagne Sweet White Wines o 2 G 5 E o 2 o c a Sparkling Wines Wine Storage Unit Minimum Temperature 3758664 First Edition July 2005 1 6 Wine Storage Model 315W Installation Information SECTION 2 INSTALLATION INFORMATION Installation Information Wine Storage Model 315W Psus zenog PRE INSTALLATION CONSIDERATIONS Air Flow The model 315W uses a fan to take room air in through the front left side of the kickplate grille See Figure 2 1 CAUTION Airflow through the kickplate grille must never be obstructed Doing so will cause a decrease in per formance and possible damage to the 315W unit
9. Safety Labels below illustrate the precautions that should be taken when the signal word is observed A WARNING INDICATES THAT HAZARDOUS OR UNSAFE PRACTICES COULD RESULT IN SEVERE PERSON AL INJURY OR DEATH A CAUTION Indicates that hazardous or unsafe practices could result in minor personal injury and or product damage and or property damage In addition please pay attention to the signal word NOTE which highlights information that is especially important for the topic being covered TECHNICAL ASSISTANCE If you should have any questions regarding the 315W Series and or this manual please contact Sub Zero Freezer Company Inc ATTN Service Department Box 44988 Madison WI 53744 4988 Customer Service amp Parts Warranty Claims Phone 800 222 7820 Technical Assistance Phone 800 919 8324 Customer Service amp Technical Assistance Facsimile 608 441 5887 Parts Warranty Claims Facsimile 608 441 5886 Service Department E Mail Address customerservice subzero com Office Hours 7 00 AM to 7 00 PM Central Time Monday through Friday This manual is designed to be used by Authorized Service Personnel only Sub Zero Freezer Co Inc assumes no responsibility for any repairs made on Sub Zero refrigeration units by anyone other than Authorized Service Technicians Information and images contained in this manual are the copyright property of Sub Zero Freezer
10. an operating position See Figure 2 6 You should immediately hear a humming noise and feel air blowing in and out of the vents near the knob See Figure 2 7 After 10 minutes open the door and feel the back panel inside the cabinet It should feel cold to the touch To switch refrigeration off rotate the temperature con trol knob fully counterclockwise The light will still be operational 3758664 First Edition July 2005 Wine Storage Model 3 15W Psus zenogd 9 7 Turn Leveling Screw Figure 2 5 Unit Leveling CTI e one AR i Temperature ay Control Knob Figure 2 6 Temperature Control Cool ey In Warm Air Out Figure 2 7 Air Flow Wine Storage Model 315W Operation and Maintenance SECTION 3 OPERATION AND MAINTENANCE Operation and Maintenance Wine Storage Model 315W Psus zenog Basic Operation Loading The six racks are designed to hold five bottles each with the necks pointing toward the center See Figure 3 1 Two additional bottles may be placed sideways on the bottom of the compartment for a tot
11. and Mechanical Components 5 3 hisque 5 3 Door Gasket and Door Handle 5 3 Door and Door Hinge sss 5 3 Light Switch Actuator 5 4 Back Cabinet Cover and Insulation Pack 5 4 POWOFCO e aaa haqa 5 5 Separating Cabinet Case From Unit Base 5 5 Light Switch and Plunger Switch 5 6 Thermostat aiii 5 6 Interior Components esee 5 7 Wine RACK que 5 7 Cabinet Slide and Spacer 5 7 Light Bulb and Light Housing 5 7 1 3 3758664 First Edition July 2005 General Information Wine Storage Model 3 15W Psus zenog WARRANTY INFORMATION This page summarizes the 2 5 amp 12 Year Warranty pro vided with every 315W Series unit as well as two spe cial warranties Non Residential Warranty Applies to units installed in non residential applications Display Model Home Warranty Applies to distribu tor or dealer display units and units in model homes sold three years after date of manufacture Following the warranty summaries are details and notes about the warranties TWO FIVE amp TWELVE YEAR Warranty 2 year TOTAL PRODUCT parts and labor NOTE Stainless Steel Classic carBon amp Platinum doors panels
12. door and door gasket for proper fitting Adjust as needed replacing defective parts G Unit Not Level Legs Out of Adjustment Turn legs until unit is level and secure 3758664 First Edition July 2005 7 4 Wine Storage Model 315W Troubleshooting SEALED SYSTEM DIAGNOSTIC INFORMATION Pressure NOTE The temperature pressure table at right is for reference only unit s temperature pressure correlation may differ from those listed due to set points where the sealed system is in the refrigeration cycle ambient temperature etc If a unit is experiencing temperature problems it is recommended to reference the General Troubleshooting Guide before accessing the sealed system After all mechanical and electrical components have been ruled out sealed system pressures can be checked and com pared against those listed in the tables below 30 F 34 NOTE Whenever entering the sealed system always use solder on process valves Do NOT use bolt on process valves as they are prone to leak NOTE Whenever servicing the sealed system the high side filter drier assembly must be replaced O lt LU 2 x le LU a 0 LU x LU m LU a 2 LU NORMAL OPERATING PRESSURES Moll Normal Low Side Pressures Normal High Side Pressures 315W 0 psi to 38 psi 90 psi to 115 psi PRESSURE INDICATIONS If low side pressure is amp high side pressure is possible pr
13. housing NOTE Electrical shock hazard take note of WARN INGS and CAUTIONS on page 5 2 To remove the light bulb and light housing See Figure 5 11 1 Remove top wine rack 2 Pull electrical plug from socket at top of the com partment 3 Remove the bulb from holder 4 If bulb housing needs to be replaced extract screws securing bulb housing to the top of the com partment 5 7 Component Access Removal 99 Figure 5 9 Wine Rack Assembly Removal PR Extract SESS NS a Ry Extract Screws Y Figure 5 11 Light Bulb and Housing Removal 3758664 First Edition July 2005 Component Access Removal amp Wine Storage Model 3 15W Psus zenog COMPRESSOR AREA MECHANICAL amp SEALED SYSTEM COMPONENTS NOTE To remove any sealed system component the unit must be pulled from its installation NOTE Always replace the high side filter drier when servicing the sealed system NOTE Due to the limited access under the 315W it will be necessary to separate the cabinet case from the unit base to access components in the compressor area Condenser Fan Motor and Fan Shroud The condenser fan motor is located at the left rear cor ner of the unit tray and is held in place with screws passing up from under the unit tray into the condenser fan motor mounting brackets To access the condenser fan motor t
14. Company Inc Neither this manual nor any information or images contained herein may be copied or used in whole or in part without the express written consent of Sub Zero Freezer Company Inc Sub Zero Freezer Company Inc all rights reserved 3758664 First Edition July 2005 1 2 Wine Storage Model 315W General Information TABLE OF CONTENTS Page Page Section 1 General Information 1 1 Compressor Area Mechanical amp Sealed System 5 8 Introduction ua se RE dep hane 1 2 Condenser Fan Motor and Shroud 9 8 Important Safety Information 1 2 Evaporator Assembly and Filter Drier 5 9 Technical Assistance un mm 1 2 COmpFOSSOE EE 5 10 Table of Contents sss 1 9 5 10 Warranty Information 1 4 Model Description 1 5 Wine Storage Temperature Information 1 6 Section 6 Parts Lists sse 6 1 Cabinet Front and Interior 6 2 Cabinet Back 6 3 Section 2 Installation Information 2 1 Condensing Unit and Electrical 6 4 Pre Installation Considerations 2 2 Unit DIMENSIONS 2 3 Installation eese 2 4 Section 7 Troublesho
15. ION Sealed System Information Wine Storage Model 315W HFC 134a REFRIGERANT SERVICE INFORMATION The sealed system contains HFC 134a refrigerant This section gives some general rules for working with 134a and explains procedures to be followed while servicing the sealed system A CAUTION 134a refrigerant requires synthetic Ester oil in the compressor and does not tolerate contamination from other refrigerants moisture petroleum based lubricants silicone lubricants cleaning compounds rust inhibitors leak detection dyes or any other type of additive General Rules for Working with 134a Refrigerant Use equipment dedicated to 134a sealed system service only Use only 134a refrigerant for back flushing and sweep charging Always replace the filter drier when servicing the sealed system filter drier must be cut from the sealed system Never un braze the drier as the heat will drive moisture back into the sealed system Do not leave sealed system nor replacement compressor open to the atmosphere for more than 10 minutes When the rubber plugs are pulled from the service compressor a release of pressure should be heard If no release of pressure is heard do not use the compressor Use ONLY virgin 134a refrigerant when recharging the sealed system 3758664 First Edition July 2005 4 2 Wine Storage Model 315W Sealed System Information SEALED SYSTEM REPAIR PROCEDURES Problem Service
16. Part 18880221 18880251 18880252 03382101 03140708 12292701 A28798001 02419701 02287101 18886101 12121310 13067402 A38408001 02398401 02349001 A29015001 Description Compressor Package Relay Overload Hitch Pin Qnty 4 Washer Type A Plain Qnty 4 Fan Motor 1 0 Watt 115V Bracket Fan Motor Fan Blade Shroud Fan Grommet Qnty 4 Bushing Tubing Per FT Bracket Drain Tube Drain Pan Drier Bracket Compressor Mount Qnty 2 6 5 Ref 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part A38638002 03160801 03153101 A38407001 12288601 11054721 A35495001 18871201 19050302 A35512001 12288501 A35550001 NA NA NA Description Base Panel Leveler Leg Qnty 4 Screw Thread Form Tap Qty 21 Bracket T Stat Plunger Switch Thermostat Divider Panel Condenser Insulation Tape Baffle Air Dam Rocker Switch Bracket Drier Tube Discharge Tube Hi Side Process Tube Condenser to Drier 3758664 First Edition July 2005 Parts Lists amp Exploded Views Wine Storage Model 315W Peus zenoy 3758664 First Edition July 2005 6 6 Wine Storage Model 315W Troubleshooting SECTION 7 TROUBLESHOOTING 7 1 3758664 First Edition July 2005 Troubleshooting Wine Storage Model 315W General Troubleshooting Guide The Table of Contents below indicates how the General Trouble Shooting Guide is arranged 1 As close as poss
17. Procedures Non Operating Inefficient Capture refrigerant Noisy Compressor i Replace compressor Replace filter drier NOTE To check for a non Evacuate sweep charge system operating compressor a hard Recharge system with Virgin 134a refrigerant start kit can be used High Side leak Capture refrigerant Repair leak Replace filter drier Evacuate or sweep charge system Recharge system with Virgin 134a refrigerant Low Side Leak Capture refrigerant E Repair leak if at solder joint or replace part Back flush high side of sealed system If all refrigerant has escaped and system is a vacuum replace compressor 3 Replace filter drier Evacuate sweep charge system Recharge system with Virgin 134a refrigerant Contaminated System Capture refrigerant Repair leak if at solder joint or replace part Back flush high side of sealed system Replace compressor Replace filter drier Replace heat exchanger if cap tube is clogged Install a low side drier on suction line Evacuate or sweep charge sealed system Recharge with Virgin 134a refrigerant Examples gt Burned out compressor gt Excessive moisture from leak in condensate loop or in low side Plugged capillary tube e eo o Restriction i Capture refrigerant Locate and remove restriction or locate and replace part NOTE If restriction is due to Back flush high side of sealed system sealed system being cont
18. Solder and compressor electricals are NOT considered sealed system parts Warranty Notes All warranties begin at unit s initial installation date All Warranty and Service information collected by Sub Zero is arranged and stored under the unit serial num ber and the customer s last name Sub Zero requests that you have the model and serial number available whenever contacting the factory or parts distributor The serial number tag for model 315W is located on the compartment divider directly behind the kickplate See Figures 1 1 and 1 2 SERIAL TAG LOCATION Figure 1 1 Serial Tag Location Manufacture Date SUN ZERO FREEZER CQ INC manison wi Jul 2005 nu LISTED HOUSEHOLD REFRIGERATOR OR FREEZER WINE SYSTEM 31 5W 0000000 1814175 TOTAL AMPS REFRIGERANT REFRIGERATOR 2 75 PRODUCT SERVICZ1 800 222 7820 Refrigerant Charge 115V 60HA 1 PHASE Total Amps Refrigerant Type Figure 1 2 Serial Tag Layout 3758664 First Edition July 2005 Wine Storage Model 315W General Information MODEL DESCRIPTION This section briefly describes the model 315W Model Basic Dimensions Compressor Condenser Basic Electrical Refrigerant Charge 315W 15 wx 33 3 8 h x 21 d 1 16 HP Forced Draft 115 volts 60 Hz Single Phase 2 75 oz R 134a 1 5 3758664 First Edition July 2005
19. TECHNICAL SERVICE AND PARTS MANUAL WINE STORAGE SERIES MODEL 315W SUB ZERO FREEZER COMPANY INC 2005 ALL RIGHTS RESERVED JOB AID 3758664 First Edition July 2005 Wine Storage Model 315W General Information SECTION 1 GENERAL INFORMATION 1 1 3758664 First Edition July 2005 General Information INTRODUCTION Wine Storage Model 3 15W Psus zenog This Sub Zero Technical Service and Parts Manual Job Aid Part 3758664 for the Model 315W is a compilation of information provided by the Scotsman Company and has been reprinted by Sub Zero Freezer Company Inc with the permission of the Scotsman Company This manual will provide the most recent service information about the model 315W This information will enable the service technician to diagnose malfunctions perform necessary repairs and return a model 315W unit to proper operational status The service technician should read the complete instructions contained in this manual before initiating any repairs on a model 315W IMPORTANT SAFETY INFORMATION Below are Product Safety Labels used in this manual The Signal Words used are WARNING or CAUTION When reviewing this manual please note these differ ent Product Safety Labels placed at the beginning of certain sections of this manual You must follow the instructions given in the boxes of the Product Safety Labels in order to avoid personal injury and or product damage The sample Product
20. al of 32 If large bottles do not fit between the racks remove an upper rack and place bottles on the rack below To remove a rack remove the bottles on that rack then pull rack forward until it stops Lift front of rack up while pulling forward After indentations on the wine rack clear the rollers on the cabinet slides lower front of rack while continuing to pull forward and lifting rear of rack out of unit NOTE Loaded racks can be heavy If several loaded racks are pulled out at once the unit could tip forward unexpectedly Temperature Control Figure 3 1 Loading the 315W Rotate the temperature adjustment knob clockwise until the desired temperature is achieved See Figure 3 2 Interior cabinet temperatures will be higher at the top and front and cooler at the bottom Place a thermome ter in the compartment to check the temperatures Wine rack positions correspond to these temperature 9 ranges The upper two racks will be the warmest that J is where red wines would be placed The middle two ra racks are where the white wines would go and the bot lt m tom area is where sparkling wines would be kept The recommended tempe
21. ami Replace filter drier nated see Contaminated Evacuate or sweep charge system Sealed System above Recharge system with Virgin 134a refrigerant Overcharge Capture refrigerant Replace filter drier Evacuate sweep charge system Recharge system with Virgin 134a refrigerant 4 3 3758664 First Edition July 2005 Sealed System Information Wine Storage Model 3 15W YSus zencd SEALED SYSTEM OPERATION The following six diagrams represent the basic model 315W sealed system The components are listed in order of refrigerant flow with an explanation of their fun damental role as part of a sealed system Compressor Figure 4 1 The compressor creates a high and low side pressure difference in the sealed system When the compressor piston pushes compressing the refrigerant gas it caus ing the refrigerant pressure and temperature to rise The high pressure high heat refrigerant gas is pushed out the compressor discharge tube to the condenser Condenser Figure 4 2 The high pressure high heat gas travels through the condenser tubing where most of the heat in the refrig erant is drawn out and dissipated into the room by the cooler ambient air that is being drawn over the con denser tubing referred to as heat transfer This changes the gas into a high pressure warm liquid before it enters the high side filter drier Filter Drier Figure 4 3 The high pressure warm liquid travels through the hig
22. amp product frames are covered by a 60 day parts amp labor warranty for cosmetic defects 5 Year SEALED SYSTEM parts and labor 6th 12th year LIMITED SEALED SYSTEM parts only ONE amp FIVE YEAR Non Residential Warranty Example Office Yacht etc 1 Year TOTAL PRODUCT parts and labor NOTE Stainless Steel Classic carBon amp Platinum doors panels amp product frames are covered by a 60 day parts amp labor warranty for cosmetic defects 5 Year SEALED SYSTEM parts and labor ONE amp FIVE YEAR Display Model Home Warranty Display units sold three years after date of manu facture 1 Year TOTAL PRODUCT parts and labor NOTE Stainless Steel Classic carBon amp Platinum doors panels amp product frames are covered by a 60 day parts amp labor warranty for cosmetic defects 5 Year SEALED SYSTEM parts and labor Model Number Serial Number Warranty Details Includes but is not limited to the following Light Switch Fan Motor amp Blade Drain Pan Drain Tube Wiring Light socket amp bulbs Door hinges Compressor Electricals etc Stainless Steel Classic Platinum amp Carbon doors panels and product frames are covered by a limited 60 day parts and labor warranty for cosmetic defects Includes the following Compressors Condenser Evaporators Filter Driers Heat exchangers All Tubing that Carries the Freon NOTE Condenser Fan Motors Freon
23. bottom of the door assembly with screws To remove the actuator See Figure 5 4 1 Open door 2 Extract screws securing switch actuator to door frame Back Cabinet Cover and Insulation Pack NOTE Electrical shock hazard take note of WARN INGS and CAUTIONS on page 5 2 In order to remove components from the back of the unit the appliance will need to be removed from its installation site To remove the back cover and insulation pack See Figure 5 5 1 Extract screws from the back cover securing it to the cabinet case 2 Remove back cover with the baffle and the insula tion pack 3758664 First Edition July 2005 Actuator Remove Screws Figure 5 4 Light Switch Actuator Removal A abinet Case Insulation 2 Figure 5 5 Back Cover Removal Wine Storage Model 315W Component Access Removal Power Cord NOTE Electrical shock hazard take note of WARN INGS and CAUTIONS on page 5 2 The power cord is located at the right rear of the unit To access the power cord the unit will need to be moved out from its installation position The back cover and insulation pack must be removed first then See Figure 5 6 1 With a flat bladed screwdriver remove electrical cover from rear of unit 2 Disconnect wire leads 3 Remove powe
24. compartment 4 With a tube cutter cut filter drier from condenser outlet and suction tube from compressor NOTE After new evaporator assembly is installed the tubing channel must be sealed shut with sili cone Cut Here Hj NI Evaporator f A Figure 5 14 Evaporator Removal Condenser Cut Here Figure 5 15 Cut Drier Inlet amp Outlet 5 9 3758664 First Edition July 2005 Component Access Removal Wine Storage Model 315W Compressor NOTE Always replace the high side filter drier when servicing the sealed system NOTE Due to the limited access under the 315W it will be necessary to separate the cabinet case from the unit base to access components in the compressor area The compressor is located at the back of the unit base To access the compressor the unit will need to be pulled from its installation With unit out of installation and case separated from unit base See Figures 5 16 1 Disconnect compressor electricals 2 With a tube cutter cut suction tube and discharge tube approximately 1 1 2 from compressor 3 Remove cotter pins and washers from compressor mounting brackets then lift compressor off of mounting brackets Condenser NOTE Always replace the high side filter drier when servicing the sealed system NOTE Due to the limited access under the 315W it
25. e gasket channel covered by the gasket To remove a gasket and or handle See Figure 5 2 1 Open door 2 Pull door gasket from channel of door 3 Extract the door handle mounting screws and pull the handle and standoffs from the door Door and Door Hinge To remove the door and hinges See Figure 5 3 1 Open door so door hinge mounting screws are visi ble 2 Extract bottom door hinge mounting screws 3 While holding door assembly extract top door hinge mounting screws 4 Remove door assembly from unit NOTE When removing the door be aware of the spacer bushings between the hinge and door assembly so they are not lost 5 Remove the cabinet hinges by extract the screws securing the hinges to the unit frame NOTE Depending on unit installation it may be necessary to extract unit from its installed position to access the cabinet hinge screws 5 3 Component Access Removal e Control Knob Kickplate Remove Screws Figure 5 1 Kickplate Removal Door Handle Spacer e Bushings 5 Figure 5 3 Door and Hinge Removal 3758664 First Edition July 2005 Component Access Removal Wine Storage Model 3 15W Psus zenog Light Switch Actuator The light switch actuator is attached to the
26. e 4 6 The cool gas travels through the suction tube which is soldered to the capillary tube as mentioned earlier these two tubes soldered together create the heat exchanger As this cool refrigerant gas travels through the suction tube it absorbs heat from the warm liquid refrigerant traveling through the capillary tube making it a luke warm gas The lukewarm refrigerant gas is pulled back to the compressor via vacuum force where the process begins again Figure 4 5 Evaporator s HEAT EXCHANGER SUCTION JE Figure 4 6 Suction Line amp Heat Exchanger 45 3758664 First Edition July 2005 Sealed System Information Wine Storage Model 315W o REFRIGERANT FLOW DIAGRAM HEAT EXCHANGER EVAPORATOR PLATE HIGH SIDE FILTER DRIER Figure 4 7 Model 315W Refrigerant Flow 3758664 First Edition July 2005 4 6 Wine Storage s15 Series Component Access Removal SECTION 5 COMPONENT ACCESS AND REMOVAL Component Access Removal Wine Storage Model 315W COMPONENT ACCESS AND REMOVAL This section explains how to adjust access and remove components from a model 315W This section is arranged as follows EXTERIOR COSMETIC AND MECHANICAL COMPONENTS INTERNAL COMPONENTS SEALED SYSTEM COMPONENTS An attempt has been made to arrange these procedures in such a way as to simulate which components would need to be removed first in order to gain access to other components When follo
27. e the door shut so it will not open while transporting the unit 3758664 First Edition July 2005 2 2 Wine Storage Model 315W Installation Information UNIT DIMENSIONS 15 Numbers in brackets are millimeters Top View NOTE LEFT HAND MODEL SHOWN al 101 6 113 me 12 Side View 760 2 29 718 846 6 MINIMUM 33 3 8 TO FLOOR E 101 6 4 539 6 21 1 4 Figure 2 3 Unit Dimensions 2 3 2 3 3758664 First Edition July 2005 Installation Information INSTALLATION Leveling Note This model must be leveled prior to installation There are four leveler legs on a model 315W one at each corner To level the unit turn the leveler legs counterclockwise to raise the unit or clockwise to lower the unit See Figure 2 5 If the unit is to be built in with the electrical outlet behind the installed location plug unit in and slide back into position Check for stability and adjust legs as needed If unit is free standing move it into place and check for stability Adjust legs as needed Plug unit into an elec trical outlet Initial Start up When the installation is complete be sure to remove all tape and packing materials before initial start up Locate the temperature control knob on the bottom front of unit Rotate knob clockwise to
28. ead 7 8 Qnty 12 Glides Drawer Qnty 6 Spacer Wide Hinge Side Qnty 6 Spacer Narrow Handle Side Qnty 6 Screw 8 with 7 Head 1 3 8 Qnty 12 Moulding Wood Qnty 6 Glides Drawer Qnty 6 Pop Rivet 5 8 Flat Head Qnty 24 Glides Drawer Qnty 6 Shelf Qnty 6 Screw Thread Cutting Qnty 12 Screw Flathead Machine Bracket Hinge mount RH Bracket Hinge mount LH Screw 10 Qnty 3 3758664 First Edition July 2005 6 2 Wine Storage Model 315W Parts Lists amp Exploded Views CABINET FRONT AND INTERIOR 6 3 3758664 First Edition July 2005 Part Lists amp Exploded Views Wine Storage Model 315W Psus zenog CABINET Ref Part Description 1 NA Assy Cabinet Foamed 2 02325601 Insulation Bag 3 A35546001 Back Panel 4 03140408 Screw PH 8X3 8 Qnty 5 5 A35547001 Baffle 6 12163817 Power Cord 7 12062908 Bushing 8 03141926 Self Tapping Type AB Screw Qty 6 9 A38406001 Assy Suction Line 3758664 First Edition July 2005 6 4 Wine Storage Model 315W Parts Lists amp Exploded Views CONDENSING UNIT AND ELECTRICALS
29. h side filter drier where the desiccant pellets inside the drier remove moisture from the refrigerant before it enters the capillary tube 3758664 First Edition July 2005 a COMPRESSOR Figure 4 1 Compressor CONDENSER Figure 4 2 Condenser FILTER DRIER Figure 4 3 Filter Drier Wine Storage Model 315W Sealed System Information Capillary Tube Figure 4 4 CAPILLARY The high pressure warm liquid refrigerant travels Z TUBE through the long skinny capillary tube which is soldered to the suction tube these two tubes soldered together create the heat exchanger See Suction Tube amp Heat Exchanger below As the warm liquid refrigerant trav els through the capillary tube it gives up heat to the cool refrigerant gas traveling through the suction tube and the pressure drops so it is a low pressure cool liquid before it enters the evaporator Evaporator Figure 4 5 As the low pressure cool liquid refrigerant enters the evaporator it vaporizes This is caused by a dramatic pressure change occurring when the refrigerant from the smaller diameter capillary tubing enters the larger diameter evaporator tubing This refrigerant vapor trav els through the evaporator absorbing heat from the compartment gradually converting the refrigerant to a cool gas This cool refrigerant gas then enters the suc tion tube Figure 4 4 Capillary Tube s EVAPORATOR Suction Tube amp Heat Exchanger Figur
30. he unit will need to be pulled from its installation and the cabinet case sep arated from the unit base then See Figure 5 12 1 Disconnect condenser fan motor wire leads 2 Extract mounting screws from condenser fan brack et then lift condenser fan motor assembly off of unit base 3 Extract mounting screws securing condenser fan shroud to condenser then pull fan shroud off of unit base 4 To remove fan blade from fan motor extract locking nut from fan motor shaft and pull fan blade from fan motor shaft 3758664 First Edition July 2005 5 8 Condenser Fan Motor Fan Blade Condenser Fan Shroud Figure 5 12 Condenser Fan Motor Removal Wine Storage Model 315W Component Access Removal Evaporator Assembly and Filter Drier The evaporator assembly consists of the evaporator and heat exchanger The evaporator is mounted to the inside rear wall of unit The heat exchanger is routed out the back wall down to the unit tray where the capil lary tube is connected to the high side filter drier and the suction tube is attached to the compressor suction port To remove an evaporator assembly See Figures 5 13 5 14 5 15 1 Evacuating refrigerant from sealed system 2 From back of the unit use a tin snips or similar tool to cut heat exchanger as close to back wall as pos sible 3 Extract screws securing evaporator to rear wall of refrigerated compartment then pull evaporator from
31. hermostat bracket to bottom rear of the evaporator b Pull coiled end of thermostat bulb from the compartment 2 At bottom of unit a Extract the screws that secure the bracket to the base and pull bracket forward b Disconnect wire leads from thermostat and pull thermostat bulb toward front of unit 3758664 First Edition July 2005 5 6 SE ET Thermostat Plunger Rocker Switch Switch Figure 5 8 Light Switch Plunger Switch and Thermostat Removal Wine Storage Model 315W INTERNAL COMPONENTS Wine Racks To remove a wine rack assembly See Figure 5 9 1 Pull rack forward until it stops 2 Lift front of rack up while pulling forward 3 After indentations on the wine rack clear the rollers on the cabinet slides lower front of rack while con tinuing to pull forward and lifting rear of rack Cabinet Slide and Spacer Cabinet slides are attached to the side walls with screws On the handle side a narrow plastic spacer sits between the slide and side wall On the hinge side a wide plastic support spacer sits between the slide and wall To remove a cabinet slide the wine rack must be removed first then extract the Phillips head mounting screws and pull the slide and slide spacer from the wall See Figure 5 10 Light Bulb and Light Housing The light bulb is located at the inside top of the appli ance and is protected by the light
32. ible match the complaint or description of the problem the unit is experiencing with those in the table of contents below 2 Tothe left of the problem description below take note of the letter 3 Locate that letter in the left column of the General Troubleshooting Guide a In the center column of the General Troubleshooting Guide is a list of possible causes for the problem b The information in the right column explains what tests and or corrective actions to perform Ltr Problem Description Page A Warm Temperatures and or Unit Runs too 7 3 B Thick Frost On Evaporator ziii A NN 7 3 UI sanden 7 4 D Lighting Not Working Properly PUn iEn REA p eR a 7 4 E Water Running From Inside Cabinet 7 4 F Water Under Appliance senn 7 4 G Unit Not Level 1 uu uuu Gu indre aia 7 4 3758664 First Edition July 2005 7 2 Wine Storage Model 315W Troubleshooting PROBLEM POSSIBLE CAUSE TEST ACTION Warm Temperatures andor Unit Runs too Long Temperature Control Out of Check adjustment Adjustment Unit Recently Energized Allow time for unit to cool do
33. oblem is NORMAL NORMAL MECHANICAL see General Troubleshooting Guide LOW LOW LEAK LOW HIGH RESTRICTION HIGH LOW INEFFICIENT COMPRESSOR HIGH HIGH OVER CHARGE 7 5 3758664 First Edition July 2005 Troubleshooting Wine Storage Model 315W 3758664 First Edition July 2005 7 6 Wine Storage Model 315W Technical Data SECTION 8 TECHNICAL DATA 8 1 3758664 First Edition July 2005 Technical Data Wine Storage Model 315W Jreus zenog Model 315W CHILLER CHARGE R 134a Refrigerant 2 75 oz 81 33 ml NOTE Always check serial tag for exact charge NORMAL OPERATING PRESSURES At 70 F 21 C Low Side 0 psi to 38 psi High Side 90 psi to 115 psi COMPRESSOR NOTE Always check current parts price list for possible substitutions Service Package Part No 18880221 Manufacturer Embraco Mfg Part No EMI30HER Original Compressor Service Compressor Running Amps 1 1 1 1 Original Compressor Service Compressor BTU Rating 280 280 DEFROST METHOD Off Cycle Defrost 3758664 First Edition July 2005 8 2 Wine Storage Model 315W Wire Diagrams SECTION 9 WIRE DIAGRAMS 9 1 3758664 First Edition July 2005 Wire Diagrams Wine Storage Model 315W Psus zenog 315W Wiring Diagram DOOR Li i SWITCH GND II FAN UM BK wor BK SWITCH 115 60 1 MANUAL BK L2 W 3 LIGHT THIS UNIT 3 OVERLOAD MUST BE PROTECTOR GROUNDED W
34. oting Guides 7 1 General Troubleshooting Guide Table of Contents 7 2 General Troubleshooting 7 3 Section 3 Operation and Maintenance 3 1 Sealed System Diagnostic Information 7 5 Basic Operation 3 2 E Eoadingi var 3 2 Sui Pressures Indicators seen 7 5 Temperature Control seen 3 2 Switching Light On or Off 3 3 Mainfenance P 3 4 Section 8 Technical Data Tables 8 1 Drain System Note cia teet 3 5 Model 315W Technical Data Table 8 2 Section 4 Sealed System Information 4 1 Section 9 Wiring Diagram 9 1 HFC 134a Refrigerant Service Information 4 2 KAN 4p Model 315W Wiring Diagram eur 9 2 General Rules for Working w 134a 4 2 Sealed System Repair Procedures 4 3 Sealed System Operation 4 4 Model 315W Refrigerant Flow Diagram 4 6 Section 5 Component Access Removal 5 1 Component Access and Removal Section Explanation 5 2 WARNINGS amp CAUTIONS sse 5 2 Exterior Cosmetic
35. r cord strain relief from cabinet case and extract cord from unit Separating Cabinet Case from Unit Base In order to access components located in the compres sor area the cabinet case must be separated from the unit base NOTE The cabinet case cannot be completely sepa rated from the unit base unless the heat exchanger is severed To separate cabinet case from unit base See Figure 5 7 1 Remove door assembly wine racks and back cover with the insulation pack NOTE Removal of the door and wine racks is rec ommended for safety and for weight reduction when lifting and separating the cabinet 2 Extract screws from bottom sides of cabinet case 3 The cabinet case may be separated two ways a For servicing the light switch thermostat or drain pan it may only be necessary to use a spacer a piece of 2x4 lumber works well to lift the front of the cabinet case enough to allow access b For servicing the sealed system the case may be removed from the unit base by carefully lift ing the cabinet case above the sealed system components mounted to the unit base and turning the case to the right CAUTION When lifting and turning the cabinet case be mindful of the sealed system components so they are not crimped or damaged Remove Electrical Cover Insulation Pack Back GH Cover Baffle Figure 5 6 Power Cord Removal
36. ratures for serving wines gt are Red wines around 60 F 16 C f Temperature Ros wines around 50 F 10 C Control Knob Sparkling wines around 45 F 7 C nu Figure 3 2 Adjusting Temperature NOTE Air temperature inside the compartment will fluctuate slightly as the cooling system cycles on and off In very warm room ambient conditions the unit may run continuously NOTE When initially loaded with room temperature product the 315W may operate continuously for as much as 24 hours until the temperature inside the cabi net reaches the desired set point 3758664 First Edition July 2005 32 Wine Storage Model 315W Switching Light On or Off The display light automatically switches on when the door is opened To have the light on when the door is closed move light switch to ON position See Figure 3 3 3 3 Operation and Maintenance 1 i Ll ng J LJ FARI A HB I HH e T Light Switch Figure 3 3 Light Switch 3758664 First Edition July 2005 Operation and Maintenance MAINTENANCE Little maintenance is required other than keeping the unit clean The evaporator a
37. t the back of the compart ment is an off cycle defrost type Any frost that devel ops during operation melts and drains away when the unit cycles off Water from the evaporator drains into a pan at the bottom of the cabinet and evaporates into the room air Routine Maintenance The following procedures can be followed to ensure proper operation of the 315W 1 About once a year check the drain trough and hose by pouring about a half cup of water into it to be sure it drains well See Figure 3 7 2 The outside of the cabinet can be kept clean by wiping it with mild soap and water 3 The inside liner can be washed using any non petroleum based soap and water 4 The glass door can be cleaned with any glass cleaner 5 The door gasket can be removed for cleaning by pulling it out of its channel See Figure 3 4 6 The condenser should be vacuumed approximately every 3 to 6 months to remove any dust or lint that may have been drawn to it To access the con denser use a phillips screwdriver to remove the kickplate Then use an accessory probe on the vacuum cleaner hose to reach back into the left side of the compressot area to remove any lint from the front of the condenser fins See Figure 3 5 and Figure 3 6 A CAUTION Take care to not damage the condenser fins Doing so will reduce the efficiency of the appliance 3758664 First Edition July 2005 Wine Storage Model 3 15W Psus zenog
38. wing a component removal proce dure it may be necessary to reference another component removal procedure listed earlier in this section NOTE Before continuing take note of the WARNINGS and CAUTIONS below WARNING TO AVOID ELECTRIC SHOCK POWER TO THE UNIT MUST BE DISCONNECTED WHENEVER ACCESS ING AND OR REMOVING COMPONENTS POWERED BY ELECTRICITY OR COMPONENTS NEAR OTHER ELECTRICAL COMPONENTS IF REMOVING A DOOR FROM A UNIT REMEMBER THAT DOORS ARE HEAVY IF THEY WERE TO FALL THEY COULD CAUSE SERIOUS PERSONAL INJURY A CAUTION If working in the compressor area be aware that compressor and tubing may be hot If working on or around the condenser be aware that condenser fins are sharp 3758664 First Edition July 2005 5 2 Wine Storage Model 315W EXTERIOR COSMETIC AND MECHANICAL COMPONENTS Kickplate The kickplate located under the door assembly is vent ed to allow air flow through the compressor area To remove the kickplate See Figure 5 1 1 Open door 2 Pull temperature control knob from thermostat shaft 3 Extract the mounting screws from each end of kick plate and pull kickplate forward Door Gasket and Door Handle The door gasket is held in place by pressing the spline of the gasket into a channel in the door assembly The door handle is secured to the door with screws that pass through the door assembly and standoffs into the handle The heads of thee screws are hidden in th
39. wn Unit Recently Stocked with Wine Allow unit many hours to cool warm product High Room Ambient Temperature Instruct Customer unit performs best between and or Unit in Direct Sunlight 60 F 16 C 90 F 32 C no direct sunlight Door Ajar a Wine Rack Obstruction Adjust wine rack b Door out of Adjustment Adjust door c Door or Cabinet Hinge Problem Check hinges Replace if defective d Door Gasket Not Tight Check gasket fit Replace if needed Condenser Air Flow Fan Fault Dirty Condenser Check clean condenser Fan Blade Loose or Obstructed Tighten blade or move obstruction Fan Motor Disconnected or Check fan motor operation Check fan Malfunctioning motor electrical connections back to com pressor Check for 115V AC from fan motor to compressor Reconnect or repair wires or replace motor if defective Thermostat Fault Replace thermostat if defective Compressor Fault a Compressor Electricals Disconnected a Check integrity of compressor electricals or Malfunctioning or Compressor Correct wiring problems or replace com Inefficient or Locked pressor electricals if defective Check AMP draw on compressor If high by 15 or more replace compressor Sealed System Leak or Restriction SEE SEALED SYSTEM DIAGNOSTIC INFORMATION B Thick Frost On Evaporator Door Ajar a Wine Rack Obstruction Adjust wine rack b Door out of Adjustment Adjust door c Door or Cabinet Hinge Problem Check hinges
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