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1.            523BA114 KN  523BA115 KN       Sharpening Row of Teeth e Turn the star knob  1  clockwise  until the stop swings back     the    os Sly on the motor  cutting blade is now clamped in    e Sharpen the first tooth  position      Turn the star knob  1  counter  e Sharpen the tooth   clockwise to loosen the clamp    e Move cutting blade  2  one tooth to Repeat the above procedure until all the  the left  teeth in the row have been sharpened     Now follow the separate descriptions for  sharpening one sided and double sided  cutting blades     e Continue turning the star knob  1   until the stop swings forward  automatically  The left tooth flank  must butt against the stop     24 USG    English                                           523BA131 KN  523BA116 KN  523BA117 KN       Sharpening Double Sided Hedge e Take the cutting blade out of the   Take the cutting blade out of the  Trimmer Blades clamp and turn it 180   lengthwise     clamp and turn it over  180         cutting edges point to the rear  cutting edges point forwards       Sharpen the first row of teeth     f  cutting edges point to the rear  e Sharpen the teeth  e Setscale C to opposite angle       Sharpen the teeth     USG 25    English    z  x      a   lt   ao  Re   N  ire        e Take the cutting blade out of the  clamp and turn it over  180         cutting edges point forwards                               Setscale C to opposite angle     Sharpen the teeth        523BA118 KN  523BA119 KN       e Take t
2.      Only remove sufficient material to  obtain a  clean  cutting edge  If  necessary  use adjusting screw  2   to correct position of stop     USG    English    Sharpening Remaining Teeth    The sharpening process now depends  on how the teeth are ground     Saw blade without bevel ground teeth   scale C   0        e Rotate the saw blade counter   clockwise to the next tooth       Sharpen all teeth with the same  setting     Saw blade with bevel ground teeth     e Rotate the saw blade counter   clockwise to the next tooth but  one       Sharpen all the teeth in one row that  have the same sharpening angle   every second tooth     e Thensetscale C to the angle for the  opposite row of teeth   all other  settings are left unchanged  do not  turn the saw blade over    e Now sharpen all the teeth in the  second row     31    English  Maintenance Chart       Please note that the following maintenance intervals apply for normal operating conditions  If your                                                                                                 x D  daily working time is longer than normal or conditions are difficult  shorten the specified intervals S    A g 3  accordingly  A      gt  5    53  u  gt    rA  e R ES zZ    2    F   S5 835  3 5 Saf s 5  2  SS z E     8  Visual inspection condition  x  Complete machine  Clean x  Check x  Machine mounting  Retighten x  Check operation x  Switch 7  Replace   x x  p i 4 Check x  ower su cor  BRY Replace 1  x x  Check  wear  x  Check
3.     see  Sharpening  profiles    Carbide 7    5    5     Screw home the travel limiting  tipped blade screw  1  until it butts against the  stop lug  2    1      Tighten down the knurled nut  3   Depending on type of wood  set firmly     between  5    for hardwood  and   15    for soft wood    Scratcher tooth saw blade with 80  teeth cannot be sharpened with the  USG    2     USG 29    English    Sharpening Limits  Chisel tooth         Sharpening depth  max  5 mm        Top plate must not be sharpened  back to more than half its length         Tooth set must not be less than          523BA136 KN             1 mm    Scratcher tooth Checking Tooth Set     Sharpening depth  no more than After sharpening chisel tooth saw  diameter of blade body  blades        Do not reduce tooth height by more e  Use saw set  special accessory  to  than 1 3  check tooth set  a  and correct if        Do not touch back of next tooth with necessary     grinding wheel     523BA128 KN       Sharpening profiles Carbide tipped blade  Chisel tooth  standard  1      Sharpen carbide tip only     do not  Chisel tooth  special  2  sharpen material of blade body     Scratcher tooth  3   Carbide tipped blade  4     30 USG    Sharpening  Circular Saw Blade    z  x  D  A   lt   faa   oO  A  i s        A Wear safety glasses and work  gloves     Sharpening the First Tooth    e Push the saw blade clockwise  against the stop  1  with your left  hand     e With the motor running  carefully  swing the motor arm down  
4.   1 1 1   3 1 3   5 1 5   6 1 6   0 2 0   10                         Sx  JE          Adjusting the Clamp    e Unscrew the clamping lever  1      e Remove the thrust plate  2  and nut                                                 Take out the screws  3      Take out the screws  4      523BA057 KN       USG                                        523BA096 KN    Chain with 1 1 1 3 mm drive link    gauge   e Fit the shim  5     e Fit the screws  3     e Install a 1 6 mm washer  6   between the guide rail and clamping  rail  at each end     e Fit the screws  4      USG                                        523BA097 KN    Chain with 1 5 1 6 mm drive link    gauge   e Remove the shim  5   if fitted     e Fit the screws  3     e Install two 0 9 mm washers  6   between the guide rail and clamping  rail  at each end     e Fit the screws  4      English                                           523BA097 KN       Chain with 2 0 mm drive link    gauge   e Remove the shim  5   if fitted     e Fit the screws  3     e Install one 0 9 mm and one  1 6 mm washer  6  between the  guide rail and clamping rail  at each  end     e Fit the screws  4      11    English          t                   523BA137 KN    e Fit the clamping lever     12                   523BA012 KN    Finding the Master Cutter    The shortest cutter is used as the master  cutter     The master cutter is sharpened first  All  other cutters are then ground to the  same length as the master cutter     e Use a slide caliper to 
5.  C on swivelling tool underside of the base  adjust to  rest to  0   required value  tighten down the  e Use dressing stone  special wingnut firmly   accessory  to correct the profile of  the grinding wheel  Scale C    e Loosen the wingnut  3   adjust  angle  tighten down the wingnut  firmly     8 USG    English    Setup for Sharpening  Saw Chain    A Inspect the chain     Replace damaged or worn parts of  the chain  Grind the new parts back  to the shape and size of the other  parts                    e Select the grinding wheel     see  instruction sheet 0457 716 0000    e Mount the grinding wheel     see   Mounting the Grinding Wheel     e Test run the grinding wheel     see   Test Run      e Check profile of grinding wheel and  dress if necessary     see  Dressing  the Grinding Wheel                                                               Zz  x     fe    e    lt   a  oO  a  0    523BA094 KN       Scale C  attachment for Mounting Attachment for Saw  circular saw blades  Chain    Loosen the wingnut  4   adjust   Engage pin  1  in hole  2  in base   angle  tighten down the wingnut    Insert bolt  3  in slot  4    firmly     e Fit the washer  5  and wingnut  6   and tighten down moderately     USG 9    English                            Determining Drive Link Gauge    The clamp must be adjusted to suit the  drive link gauge     Drive link gauge     e Use slide caliper to measure  dimension  a   or   e note the digit  arrow                    Digit Drive link gauge in mm
6.  STIHLUSG       Instruction Manual  Owner   s Manual            Assembling  Safety Precautions  Operating Instructions  Maintenance       BA_SE_025_002_01_06 fm    Printed on chlorine free paper        ANDREAS STIHL AG  amp  Co  KG  2004    Printing inks contain vegetable oils  paper can be recycled     0458 523 0121  MO 5  C4  T  Printed in Germany    Contents   Guide to Using this Manual                2  Safety Precautions                   3  Applications                  een 4  Mounting the Tool            22us ee 4  Selecting the Grinding Wheel             6  Mounting the Grinding Wheel             7  WMESURUA Kaas caida ak ete 8  Dressing the Grinding Wheel              8  Scales 2 4 4042 erinnere 8  Setup for Sharpening Saw Chain       9  Sharpening Procedure                    15  Lowering Depth Gauges                    17  Setup for Sharpening   Hedge Trimmer Blades                     19  Sharpening   Hedge Trimmer Blades                     24  Preparations for Sharpening   Circular Saw Blade            eee 27  Sharpening Circular Saw Blade        31  Maintenance Chart          eee 32  Minimize Wear and   Avoid Damage               nen 33  Main Parts of Sharpener                   34  Specifications                    eneee 35  Special Accessories    35  Maintenance and Repairs                 35  Certificate of Conformity                   36  Quality Certification                       36    STIHL    USG    English    Dear Customer     Thank you for choosing a 
7.  Scale B 0 0  Scale C   45     55    left  ene rt    is    55    right                   Principle of Clamp        Zz  x  x       lt   a  ire   A  irs     Turn the star knob  1  to open and    close the clamp   The stop  2  is automatically    engaged and disengaged by the    spring  3      USG                                           523BA106 KN    Fitting Cutting Blade    e Turn the star knob  1  until the  spring  2  is in the positon shown       The clamp is open in this position      the cutting blade may be fitted     USG                                     523BA108 KN       Fitting one sided cutting blade    Fit the angle iron rail  5     Fit the cutting blade  6  in position  so that the cutting edges point to the  rear     English                                              523BA107 KN       Fitting double sided cutting blade    e Fit the cutting blade  4  in position  so that the cutting edges point to the  rear     21    English                                                                                                          523BA110 KN    Adjusting the Stop  Adjusting the lateral stop    e Swing the motor arm down until the  grinding wheel is above the gullet of  the tooth     hold it in this position     e Pull the cutting blade  1  to the left  until the first tooth  2  in the row  butts against the grinding wheel     22          Swing the motor arm up again   Turn the star knob  1  clockwise  until the spring is in the position  shown   the clamp is cl
8.  bevel ground teeth  6        e Fit the locator  4  over the shoulder  stud and push it home   this centers  the saw blade       Tighten down the clamp lever  5   y  In the case of bevel ground teeth   firmly    mark the teeth that have the same   sharpening angle  every second   tooth   Marking them helps avoid    523BA124 KN       Setting the Scales    The saw blade must now locate against        the retaining plate free from play  but it The settings depend on the type of saw accidentally sharpening a tooth on    must still be possible to turn the blade by blade  the other side of the blade   hand  Chisel tooth  standard  1     Chisel tooth  special  2   Scratcher tooth  3   Carbide tipped blade  4     28 USG    English                rs  x  N  N   lt   ao  ise   N  i s        e Set angles as specified in the Adjusting the Stop    following table  Adjusting the lateral stop    e Swing the motor arm down                          Type of tooth Scale Scale e Use the adjusting screw  1  to move  A c the stop  2  so that the side plate of  lt   Chisel tooth  the tooth to be sharpened butts 2  standard  5      15  1     15     15   against the grinding wheel     make g  sure the stop locates firmly against    Chisel tooth  the back of one tooth  es    special  5     15  1     15     15      The stop can be moved in the Adjusting sharpening depth  slot  3  to suit the saw blade    Swing the motor arm down until the  Scratcher 0   0   required sharpening depth is  tooth2  reached 
9.  profile x  Grinding wheel  Dress x x  Replace x x  Cooling air inlets Clean x  Accessible screws and nuts Retighten x  Check x  Shield  Replace x x  Check x  Clamp and guide rail  Replace x  Check x  Stop and lock  Replace x  1  Have work performed by qualified  electrician  32 USG    Minimize Wear and  Avoid Damage    Observing the instructions in this manual  helps reduce the risk of unnecessary  wear and damage to the unit     The unit must be operated  maintained  and stored with the due care and  attention described in this owner   s  manual     The user is responsible for all damage  caused by non observance of the safety  precautions  operating and maintenance  instructions in this manual  This includes  in particular         Alterations or modifications to the  product not approved by STIHL         Using attachments or sharpening  tools not approved by STIHL        Using the product for purposes for  which it was not designed        Consequential damage caused by  continuing to use the product with  defective components     USG    Maintenance Work    All the operations described in the     Maintenance Chart    must be performed  on a regular basis  If these maintenance  operations cannot be performed by the  owner  they should be performed by an  authorized STIHL servicing dealer     If these operations are not carried out  as specified  the user assumes  responsibility for any damage that may  occur     Among other things  this includes         Damage to the unit du
10. Frequency  50 Hz   Rated current  1 3A   Power rating  0 18 kw   Motor speed  2 800 RPM   Equivalent sound   pressure level 1    Lpeq 75 dB  A     1  according to EN ISO 11204   measured at operator   s ear while  sharpening a saw chain    USG    Special Accessories    Work light   Foot operated clamping attachment  Diamond dressing attachment  Filing gauge    Diamond grinding wheel for carbide  tipped saw chain and carbide tipped  circular saw blades    Attachment  tool rest  for scratcher tooth  chain    Attachment  tool rest  for hedge trimmer  blades    Attachment  tool rest  for circular saw  blades    Saw set for checking and correcting  tooth set    Contact your STIHL dealer for the latest  information on these and other special  accessories     English  Maintenance and Repairs    The user of this unit should carry out  only the maintenance operations  described in this manual  Other repair  work may be performed only by an  authorized STIHL dealer     Warranty claims following repairs can be  accepted only if the repair has been  performed by an authorized STIHL  dealer using original STIHL replacement  parts     Original STIHL parts can be identified by  the STIHL part number  the STIHL  logo and the STIHL parts symbol  amp    The symbol may appear alone on small  parts     35    English  Certificate of Conformity    Andreas Stihl AG  amp  Co  KG  Badstr  115  71336 Waiblingen    certify that the new machine described  below    Category  Universal  sharpener   Make  
11. L replacement  parts     In the interests of your own safety  never  modify your electric sharpener in any  way     English  Applications    The STIHL USG sharpens all STIHL  Oilomatic saw chains  hedge trimmer  blades and circular saw blades     Optional swivelling tool rests are  required for sharpening scratcher tooth  chain  hedge trimmer blades and  circular saw blades     Mounting the Tool    The unit may be mounted on a wall or  workbench     If you mount the unit on a bench  note  that the unit must overhang the bench by  at least 120 mm     If you use the special attachment for  hedge trimmer blades    If you mount the unit on a wall  note that  a clearance of at least 450 mm is  required between the wall and the unit  for sharpening hedge trimmer blades   Recommendation  Mount the unit on a  bench for such work     z  x  9   lt    Q   lt   ao  re   A  irs     WLLL     Secure the unit with screws       A   For wall mounting  use three  suitable 8 mm dia  screws  e g   8 mm x 100 mm wood screws   DIN 571 St   8 4 mm dia  washers  and suitable wall plugs  e g   10x50 mm plastic wall plugs     B   For bench mounting  use two  suitable 8 mm dia  screws  e g   8 mm x 100 mm wood screws   DIN 571 St   8 4 mm dia  washers    USG    English    z  x      x       lt   a  oO  a  irs     523BA048 KN         Screw the short thread of M10x145  stud  7  into the housing bore  8        Screw the M10 nut  9  onto the stud  as far as stop       Loosen the M5x10 screws  1   and then li
12. STIHL   Model  USG    Serial identification  5203    conforms to the specifications of  Directives 73 23 EEC  98 37 EG and  89 336 EEC     The product has been developed and  manufactured in compliance with the  following standards    EN 60335 1  EN 55014 1  EN 55014 2   EN 61000 3 2  EN 61000 3 3 and   EN 60204 1    36    Quality Certification    Technical documents deposited at   Andreas Stihl AG  amp  Co  KG  Product Licensing    Done at Waiblingen   September 1  2003 DIN ISO 9001    Andreas Stihl AG  amp  Co  KG    Ce    Nuten    Steinhauser   Director   Group Product Management   Engineering Services    000BA026       All STIHL products comply with the  highest quality standards     An independent organization has  certified that all products manufactured  by STIHL meet the strict requirements of  the ISO 9001 standard for quality  management systems in terms of  product development  materials  purchasing  production  assembly   documentation and customer service     USG          englisch   english    
13. clamping lever  Pull the       Chain type Angle in e Lock the adjusting and travel chain to the left until the stop is  degrees limiting screws with their knurled behind the next cutter but one    Rapid Standard 85 nuts    Rapid Micro 85   Rapid Super 60   Picco Micro 85   Picco Micro Mini 85   Rapid Duro 65   RCX  RMX  PMX 80       16 USG                               523BA072 KN       Pull the chain to the right until the  back of the cutter butts against the  stop     Clamp the chain in position   Sharpen the side plate     Repeat procedure until all side  plates on one side have been  sharpened     USG    Sharpening the Second Row of  Cutters    Set scale Bto the same sharpening    angle on the other side of the chain     Set scale C to the specified angle on  the other side of the chain     Move the stop with the pivot pin      the stop must locate properly  against the back of the cutter     After sharpening first cutter in the  second row  check its length against  that of the other row and adjust the  stop if necessary     Now sharpen the second row of  cutters     English  Lowering Depth Gauges    Checking Depth Gauge Setting      Select the filing gauge  special  accessory  that matches the chain  pitch        Chain pitch Filing gauge  inch mm Part No    1  6 35 1110 893 4000  3 3 PMN 9 32 0000 893 4000  3s P 9 32 1110 893 4000  0 325 8 25 1110 893 4000  3 5 9 32 1110 893 4000  0 404 10 26 1106 893 4000                   e Place the filing gauge on the saw  chain  I
14. e filing gauge  5    Switch on the motor     Carefully bring the motor arm down     Switch off the motor    Repeat the procedure until the  depth gauge is level with the filing  gauge     USG         Tighten down the knurled nut  3   firmly     e Use this setting to lower all the other  depth gauges   The kickback tendency of the saw is  increased if the depth gauges are  too low     On PM1 and RM2 chains the rear  hump of the tie strap  with service  mark  is lowered at the same time  as the depth gauge  The other parts  of the triple humped tie strap must  not be ground because this may  increase the kickback tendency of  the saw     English    Setup for Sharpening  Hedge Trimmer Blades    Select the correct grinding wheel       see  Selecting Grinding Wheel    Mount the grinding wheel     see   Mounting the Grinding Wheel    Test run the grinding wheel     see   Test Run     Check profile of grinding wheel and  dress if necessary     see  Dressing  the Grinding Wheel      19    English                                                                            x     D   e    lt   oO  ise   A  ire     Mounting the Attachment for  Hedge Trimmer Blades    e Engage pin  1  in hole  2  in base   e Insert bolt  3  in slot  4      e Fit the washer  5  and wingnut  6   and tighten down moderately     20                                        Setting the Scales    523BA077 KN                HL 45  HL 75    HLR 85  HS 61   HS 75  80  85   HL 100    HS 246 HS 45  Scale A   10     6   
15. e to neglect  or deficient maintenance         Corrosion and other consequential  damage resulting from improper  storage         Damage and consequential  damage resulting from the use of  parts other than original STIHL  replacement parts        Damage resulting from  maintenance or repair work not  performed by authorized STIHL  servicing dealers     English    Parts Subject to Wear and Tear    Some parts of the unit are subject to  normal wear and tear even during  regular operation in accordance with  instructions and  depending on the type  and duration of use  have to be replaced  in good time    Among other parts  this includes        Grinding wheels       Carbon brushes       Transparent shield       Clamping lever and thrust pad       Clamping and guide rails     Stop    33    English  Main Parts of Sharpener          523BA132 KN                   Attachment for  hedge trimmer blades                                                                   1 Star knob  2 Spring  3 Stop      4 Adjusting screw  lt   z  5 Clamp z  g 6 Angle iron rail 8  USG with attachment for Attachment for  Oilomatic saw chain circular saw blades  1 Motor 1 Locator  2 Switchbox 2 Shoulder stud  3 Attachment 3 Clamping lever  4 Motor arm 4 Adjusting screw  5 Clamping lever 5 Stop    6 Thrust plate  7 Travel limiting screw  8 Stop  9 Adjusting screw  10 Grinding wheel  11 Stop lug    34 USG    Specifications   Motor   Type  Single phase  AC  squirrel cage  motor   Operating   voltage  230 V   
16. f the depth gauge projects  beyond the filing gauge it has to be  lowered     17    English    If the depth gauges have to be lowered     e Select the correct grinding wheel      see instruction sheet  0457 716 0000     Mount the grinding wheel     see   Mounting the Grinding Wheel     e Test run the grinding wheel     see   Test Run      e Check profile of grinding wheel and          dress if necessary     see  Dressing  the Grinding Wheel                                    Setting the Scales                                        5     S   o   e Set scale A to 40    e Set scales B and C to 0       e    18    523BA102 KN    Adjusting the Lateral Stop    Swing the motor arm down     Slide the chain along the guide rail  until the profile  1  of the grinding  wheel is centered above the depth  gauge    Clamp the chain in position     Turn the adjusting screw  2  until the  back of the cutter butts against the  stop     523BA101 KN       Adjusting Grinding Wheel    Swing the motor arm down until the  grinding wheel touches the depth  gauge    Screw home the travel limiting  screw  1  until it butts against the  stop lug  2     Put on safety glasses    Switch on the motor     Carefully bring the motor arm down  as far as the stop     USG                   523BA103 KN       Switch off the motor     Place the filing gauge  5  on the  chain    If the depth gauge  4  still projects  above the filing gauge  make  appropriate adjustment with the  travel limiting screw  1     Remove th
17. find the  shortest cutter and mark it  e g  with  chalk              523BA061 KN       Fitting the Saw Chain      Release the clamping lever  1        Place the chain in position  drive link  tangs  2  between the rails  3       cutting edges must point to the left     USG                            523BA062 KN    e Pull the master cutter back against  the stop  4      USG                                                                   523BA063 KN       The pivot pin  5  moves backward  and forward so that the stop can be  properly located against the back of  the cutter     To sharpen the left hand row of  cutters  Pull the stop in the direction  of the arrow    To sharpen the right hand row of    cutters  Push the stop in the other  direction     English                                     523BA077 KN       Setting the scales      Set the scales to the values  specified in the instruction sheet  0457 716 0000     13    English                                  523BA098 KN    Adjusting Lateral Stop    e Back off the travel limiting screw  1      e Use the handle to bring the grinding  wheel down to the chain     14                                           523BA099 KN    Move the stop  2  with the adjusting  screw  3  so thatthe master cutter s  side plate butts against the grinding  wheel     Clamp the chain firmly in position                                               523BA066 KN       e Tighten down the knurled nut on the  adjusting screw     USG    English  Sharpenin
18. ft and remove the guard  plate  2      Zz  x   N   lt    gt     lt   a  N  a  ive        e Fit motor  3  on motor arm  4   The  switchbox  5  must face up   e Insert the four M5x22 pan head    screws  6  and tighten them down  firmly in a diagonal pattern        zZ  x  D  x       lt   ao  ire   A  ire     e Place the M10 nut  10  in the  hexagon recess in the handle  11   and screw the handle firmly into  position     USG 5    English    Selecting the  Grinding Wheel                      z  x  a   e    lt   ao  ise   A  i s                 A   Grinding wheel 5203 750 7010   2 4 mm radius at one side    B   Grinding wheel 5203 750 7013   2 0 mm radius at one side    C   Grinding wheel 5203 750 7015   D   Diamond grinding wheel                                    5 5203 757 0901  8     Grinding Application  wheel  e Place the eye shield  12  against the Work Light  Special Accessory  A    Circular saw blades  guardand line up the holes  e Use a punch to pierce the casting e Hedge trimmer blades    Insert the M4x12 screws  13  in the skin  e Oilomatic chain  pales and fit the nuts  14   e Clean up the edges with a round file  pitch  3 8   0 404   0 325     Tighten down the screws firmly  e Position lamp socket in opening Be Oilomatic chain   e  Refit the guard plate  from outside and secure it with the pitch     screw ring  1 4     3 8    P  3 8    PMN       Cc e Oilomatic chain   depth gauges  D Carbide   e Oilomatic chain  Rapid Duro  Rapid Duro S    e Carbide tipped circular  
19. g Procedure    A Wear safety glasses     Sharpening the Master Cutter    e Switch on the motor     e Bring motor arm slowly downward   Check sharpening process  Do not  remove too much material     e If necessary  switch off motor and  readjust          Sharpen the side plate by applying  the wheel several times     do not  sharpen in a single pass       When result is satisfactory  check  the grinding depth                    523BA100 KN  523BA101 KN       Adjusting Grinding Depth e Screw the travel limiting screw  1   down as far as the stop lug  2        Swing the motor arm down until  grinding wheel touches the gullet of    Tighten down the knurled nut  3   the cutter     hold it in this position  firmly      Swing the motor arm up again     USG 15    English    1 LT    z  x  o  x  S   lt   ao  ce   a  ire        Check angle with a filing gauge           A   190 05      If side plate angle is too obtuse  wide      e Use travel limiting screw to set  motor arm lower    A Avoid touching the drive links or tie  straps with the grinding wheel  This  could cause the chain to break           523BA022 KN  523BA071 KN       The travel limiting screw must now butt Sharpening Row of Cutters  against the stop lug and the side plate    If side plat le ist t   i  angie  1  should beas specified  side plate angle is too acute  narrow  Use the setting for the master cutter to       Use travel limiting screw to set sharpen all the other cutters in the row     motor arm higher    Release 
20. he cutting blade out of the Sharpening One Sided Hedge  clamp and turn it 180   lengthwise     Trimmer Blades  cutting edges point forwards       Sharpen the first row of teeth        Sharpen the teeth  cutting edges point to the rear     26 USG    English    Preparations for  Sharpening  Circular Saw Blade    A Check the blade  Always perfom a  ringing test        Do not continue to use warped or  cracked blades since they may  shatter                Select the correct grinding wheel      see  Selecting the Grinding Wheel     e Mount the grinding wheel     see   Mounting the Grinding Wheel     e Test run the grinding wheel     see   Test Run      e Check profile of grinding wheel and  dress if necessary     see  Dressing  the Grinding Wheel                  z  x  a  A   lt   a  oO  A  o          Clamping the Circular Saw Blade    e Use the tapped hole specified for  the saw blade diameter     a  for 200 mm blade  b   for 225 mm blade  c   for 250 mm blade       A       523BA121 KN       If necessary  change the position of  the shoulder stud  1    Mounting the Special Attachment    e Fit the attachment  1  so that the  arrow points to  0  on the scale     e Tighten down the wingnut  2  firmly     USG 27    English                   zZ  x  ire   N   lt   ao  ise   A  i s           There are saw blades with    e Position the saw blade  2  on the  shoulder stud  1  so that the cutting  edges point to the left  counter   clockwise      square ground teeth  5    scale C   0  and 
21. lectric sharpener     Keep children  bystanders and animals  well clear of the work area     USG    Only use the grinding wheels supplied  by STIHL or expressly approved by  STIHL for use with your specific model     Do not use any other grinding wheels    since they will increase the risk of injury     Switch on the motor only if its operating  voltage agrees with the voltage of your  power supply     Clothing and Equipment    Wear proper protective clothing and  equipment     The grinding dust produced when using  this sharpener may cause health  problems  Always use a dust extractor  or wear a Suitable respirator     The sparks created during sharpening  may cause eye injuries     Always wear safety  glasses        Clothing must be sturdy and snug fitting   but allow complete freedom of  movement     Wear overalls     avoid loose fitting  jackets     Wear steel toed safety    A boots with non slip soles        English    Wear heavy duty  non   slip gloves  preferably  made of leather     Before Starting Work    Check that your sharpener is properly  assembled and in good condition  Do  not operate your sharpener with a  damaged connecting cord or grinding  wheel     Maintenance and Repairs    Always disconnect the unit from the  power supply before carrying out any  maintenance work  Only perform the  adjustments and maintenance  operations described in this manual     All other maintenance and repairs  should be carried out by your STIHL  dealer     Only use original STIH
22. osed     523BA111 KN          523BA112 KN       Swing the stop  4  into position by  hand     Turn the adjusting screw  5  until the  stop butts against the tooth  6     If range of adjustment is insufficient   loosen the screws  7  on the stop   Move the stop  4  until it butts  against the tooth and then tighten  down the screws  7  firmly     USG                                                                                           523BA113 KN  523BA109 KN    If stop is now correctly positioned  Adjusting sharpening depth   e Continue turning the star knob  3   clockwise until the stop swings  back     e Swing the motor arm down until the  grinding wheel touches the gullet of  the tooth     hold it in this position     USG    English    523BA101 KN       Screw the travel limiting screw  1   down as far as the stop lug  2      Tighten down the knurled nut  3   firmly     23    English    Sharpening  Hedge Trimmer Blades    A Wear safety glasses to protect your  eyes     Observe the following points when  sharpening       The cutting blade must be correctly    clamped in position and the stop h  gem  must swing back out of the way       i 2  e Bring the motor arm slowly 7 N             downward  Check sharpening  process  Do not remove too much 1  material  If necessary  switch off the  motor and readjust      Sharpen the cutting edges by    applying the wheel several times      do not sharpen in a single pass                                                               
23. quality  engineered STIHL product     This machine has been built using  modern production techniques and  comprehensive quality assurance   Every effort has been made to ensure  your satisfaction and troublefree use  of the machine     Please contact your dealer or our  sales company if you have any  queries concerning your machine     han ue I    Hans Peter Stihl    CE    English  Guide to Using this Manual    Pictograms    Allthe pictograms attached to the  machine are shown and explained in  this manual     The operating and handling instructions  are supported by illustrations     Symbols in text    The individual steps or procedures  described in the manual may be marked  in different ways       Step or procedure without direct  reference to an illustration     Description of step or procedure that  refers directly to the illustration and  contains item numbers that appear in  the illustration    Example     Loosen the screw  1   Lever  2         In addition to the operating instructions   this manual may contain paragraphs  that require your special attention  Such  paragraphs are marked with the  symbols described below     A Warning where there is a risk of an  accident or personal injury or  serious damage to property     Caution where there is a risk of  damaging the machine or individual  components      C  Note or hint which is not essential    for using the machine  but may  improve the operator   s under   standing of the situation and result  in better use of 
24. saw blade       6 USG    Mounting the  Grinding Wheel          z  x      x       lt   faa   oO  a  irs        A    ways check condition of grinding  wheels by performing ringing test  before mounting  Never use  damaged grinding wheels                               Loosen the M5x10 screws  1   then  lift and remove the guard plate  2      523BA092 KN    e Fit the O ring  3  in the groove in the  spacer  4  and then push the spacer  onto the motor shaft  5   spacer  flange must face away from motor      e Fit the required grinding wheel  6     e Fit the thrust washer  7  on the shaft  with its raised side facing away from  motor     USG       English                         523BA093 KN          Grinding Installed position  wheel  AIB Radius facing motor     pointing to the right           Cc Large outside diameter  facing motor  pointing to the  right    D Either way round    English    Test Run Dressing the Scales  Grinding Wheel    Every time you mount a grinding wheel     e Cordon off the general work area   danger zone     e Run grinding wheel at maximum  permissible speed for at least one  minute                                                  523BA030 KN  523BA138 KN       The profile of the grinding wheel is Scale A    Subject to  wear  e Loosen the nut  1   adjust angle     Switch off the motor  tighten down the nut firmly     e Use dressing gauge  special  accessory  to check the profile of Scale B    the grinding wheel  e Loosen the wingnut  2  on the    e Set scale
25. the machine     N Note or hint on correct procedure in  order to avoid damage to the  environment       Equipment and features    This instruction manual refers to  several models with different  features  Components that are not  installed in all models and related  applications are marked with an  asterisk      Such components may  be available as special accessories  from your STIHL dealer     Engineering improvements    STIHL   s philosophy is to continually  improve all of its products  As a result   engineering changes and improvements  are made from time to time  If the  operating characteristics or the  appearance of your machine differ from  those described in this manual  please  contact your STIHL dealer for  assistance     Therefore  we cannot be responsible for  changes  modifications or  improvements not covered in this  manual     USG    Safety Precautions    Additional safety  precautions have to be  observed when operating  the universal sharpener     It is important that you  read and understand the  owner   s manual before  using your tool for the first  time  Keep it in a safe  place for later reference     Non observance of the following safety  precautions may cause serious or even  fatal injury     Always observe local safety regulations   standards and ordinances     If you have never used this sharpener  model before    Have your dealer or a trained expert  show you how to operate it properly and  safely     Minors should never be allowed to use  an e
    
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