OPERATOR`S MANUAL - Industrial Tool and Machinery Sales
Contents
1. Model 514 350mm Dry Metal Cutting Saw OPERATOR S MANUAL AN WARNING TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL 2A EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE REQUIRED REQUIRED FINGERS NEAR PRESENT CUTTING AREA BEWARE OF ROTATING MACHINE PARTS MODEL S14 240V Serial Date of Purachse 350mm Dry Metal Cutting Saw Congratulations on your purchase of your SteelMax brand Dry Metal Cutting Saw TABLE OF CONTENTS Limited Warranty s ss umm ae xx 8 SUS Op d a 2 General Safety Rules and Specific Instructions 3 4 Specific Safety Rules and Symbols 5 7 Functional Drawings 8 Exploded sosa a 844 4 kau D AUR SA 0 hohok E E Re BOX 3 OS 9 Parts bist 5 2 Sb Rude EUR RR EBEN ERES xu du 10 Assembly View 11 Operation we NUR AUR ROS UR Hades 12 13 Emptying the Chip Chamber 13 Maintenance Changing Saw Blades 14 Troubleshooting 15 opecificatlons a ee ARRA Roh dox 16 ACCOeSSOFIGOS xp 222225526 AA W Q 16 LIMITED WARRANTY Industrial Tool amp Machinery Sales hereinafter refered to as ITMS will within twelve 12 months from the original date of purchase repair or replace any goods found to be defective in materials or workmanship2. 12 55350 111 1 29 CORD CLAMP 55350 029 1 112 SCREW 4 10 55350 112 1 30 NUT 5 55350 030 3 113 LOAD SPRING 55350 113 1 31 RUBBER SLEEVE 55350 031 1 114 SCREW 4 10 55350 114 1 32 BRUSH HOLDER 55350 032 2 115 LOWER RETRACTING GUARD 55350 115 1 33 BRUSH 55350 033 2 116 RETAINING RING 42 55350 116 1 34 BRUSH 55350 034 2 117 INNER FLANGE 55350 117 1 35 STATOR 55350 035 1 118 SCREW 2 55350 118 1 36 SPRING WASHER 5 55350 036 2 119 GUARD RETRACTING ROLLER 55350 119 1 37 SCREW 5 80 55350 037 2 120 LEVER 1 55350 120 1 38 WIND BAFFLE 55350 038 1 121 NUT M5 55350 121 1 39 BEARING 55350 039 1 122 SCREW 4 55350 122 1 40 ARMATURE 55350 040 1 123 SCREW 55350 123 1 41 BEARING 55350 041 1 124 LEVER 2 55350 124 1 42 GEAR HOUSING LEFT 55350 042 1 125 SCREW 3 55350 125 1 43 4 18 55350 043 2 126 STEEL COVER 55350 126 1 44 SPRING 55350 044 1 127 SPRING WASHER 4 55350 127 4 45 8 55350 045 1 128 SCREW 4 10 55350 128 4 46 SPINDLE LOCK 55350 046 1 129 WARNING LABEL 55350 129 1 47 6000 55350 047 1 130 SWIVEL GUARD 55350 130 1 48 SMALLER GEAR 55350 048 1 131 WASHER 55350 131 1 49 KEY 5X12 55350 049 1 132 SCREW 55350 132 1 50 GEAR SHAFT 55350 050 1 133 LOGO LABEL 55350 133 1 51 6200 55350 051 1 134 WING NUT 55350 134 1 52 6001 55350 052 1 135 SAW BLADE SSBL350 MS 1 53 BIGGER GEAR 55350 053 1 136 OUTER FLANGE 55350 136 1 54 KEY 6X12 55350 054 1 137 WASHER 55350
3. 137 1 55 OUTPUT SHAFT 55350 055 1 138 SPRING WASHER 10 55350 138 1 56 6204 55350 056 1 139 HEX BOLT M10X25 55350 139 1 57 GEAR HOUSING RIGHT 55350 057 1 140 55350 140 1 58 BEARING 55350 058 1 141 CHIP BOX SEAT 55350 141 1 59 SCREW 4 12 55350 059 3 142 SCREW M4X10 55350 142 10 60 14 55350 060 2 143 RUBBER 55350 143 2 61 5 55350 061 1 144 HEX BOLT 8 35 55350 144 2 62 LOAD SPRING 55350 062 1 145 WASHER 8 55350 145 2 63 PIVOTING ARM BASE 55350 063 1 146 SPRING WASHER 8 55350 146 2 64 SCREW 5 13 55350 064 2 147 HEX BOLT 8 30 55350 147 2 65 NUT M8 55350 065 1 148 55350 148 1 66 BOLT M8X50 55350 066 1 149 CLAMP 55350 149 1 67 WASHER 6 55350 067 2 150 SUPPORT 55350 150 1 68 SPRING WASHER 6 55350 068 2 151 PAD 55350 151 1 69 HEX SCREW 6 20 55350 069 2 152 BEARING SPRING CLIP 14 55350 152 1 70 LEVEL SEAT 55350 070 1 153 SCREW 574 2 15 55350 153 2 71 TRANSPORT LOCK 55350 071 1 154 BOLT 55350 154 1 72 3 18 55350 072 1 155 SMALL BASE 55350 155 1 73 LOCK SEAT 55350 073 1 156 HEX BOLT 6 30 55350 156 3 74 SPRING 55350 074 1 157 WASHER 6 55350 157 3 75 55350 075 1 158 SPRING WASHER 6 55350 158 3 76 HEX WRENCH 8MM 55350 076 1 159 STEEL COVER 55350 159 1 77 WRENCH SEAT 55350 077 1 160 SCREW 5 15 55350 160 1 78 RETAINING RUBBER 55350 078 1 161 WASHER 5 55350 161 1 79 SCREW 5 15 55350 079 2 162 SPRING WASHER
4. of base plate free from dirt and other debris SPECIFIC SAFETY RULES continued DANGER Keep hands and body away from and to the side of the blade Contact with blade will result in serious injury WARNING To reduce the risk of injury check lower guard It must close instantly Keep free hand away from blade at all times during operation Support and clamp work Wear eye and hearing protection Additional Specific Safety Rules DANGER Keep hands away from cutting area and blade Keep your second hand on auxiliary handle or motor housing If both hands are holding the saw they cannot be cut by the blade Keep your body positioned to either side of the saw blade but not in line with the saw blade KICKBACK could cause the material to jump backwards See Causes and Operator Prevention of Kickback not reach underneath the work The guard can not protect you from the blade below the work Check lower guard for proper closing before each use Do not operate saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position If saw is accidentally dropped lower guard may be bent Raise the lower guard and make sure it moves freely and does not touch the blade or any other part at all angles and depths of cut Check the operation and condition of the lower guard spring If the guard and the spring are not operating properly they must be serviced before use
5. screw item 134 and rotating it to expose the blade retaining bolt Engage spindle lock item 46 Using supplied hex wrench loosen remove the blade drive mounting bolt Blade Guard washer and outer blade drive flange items 136 139 Move the blade guard up and out of the way item 115 6 Remove saw blade item 135 7 Thoroughly clean inner and outer blade drive flanges and blade mounting surface before installing new blade Verify that blade rotation is correct Reverse process to install new blade AO Metal Cutting Saw Blade Blade Flange and Bolt TROUBLESHOOTING CHECKLIST 350mm METAL CUTTING SAW J N CAUTION ALWAYS DISCONNECT THE SAW FROM POWER SOURCE BEFORE TROUBLESHOOTING SERVICE WORK SHOULD ONLY BE PERFORMED BY A SERVICE TECHNICIAN QUALIFIED amp COMPETANT TO PERFORM SUCH TASKS 1 Machine will not turn on Inspect power cord for damage Check amp replace if needed Inspect brushes for excessive wear Replace if needed 2 not exceed 30 minutes run time without cool down of saw Check trigger switch for operation Replace if needed 2 Losing Power Inspect brushes and replace if needed 2 Extension cord too long Limit cord length to 15M or less Extension cord too thin Use 15AMP or larger 3 Blade Guard Sticks Remove guard and remove any foreign material Guard must move freely Use light grease on mating contact surf
6. 1 4 SCREW 5 10 55350 04 2 87 HEX BOLT 8 35 55350 087 1 5 PAPER PAD 55350 05 2 88 SWIVEL VISE 55350 088 1 6 PLATE 55350 06 1 89 3 8 55350 089 2 SCREW 5 15 55350 07 2 90 MITER SCALE 55350 090 1 8 DEPTH LIMIT 55350 08 1 91 6 14 55350 091 2 9 MOTOR HOUSING 55350 09 1 92 VISE PLATE 55350 092 1 10 WARNING LABEL 55350 010 1 93 WASHER 10 55350 093 2 11 SPRING WASHER 55350 011 1 94 SPRING WASHER 10 55350 094 2 12 SCREW 5 10 55350 012 1 95 HEX BOLT M10X25 55350 095 2 13 SPRING 55350 013 1 96 VISE JAW 55350 096 1 14 THUMB SWITCH 55350 014 1 97 22 55350 097 1 15 HANDLE BOTTOM HALF 55350 015 1 98 3 26 55350 098 1 16 SCREW 574 2 12 55350 016 1 99 WASHER 12 55350 099 2 17 MAIN SWITCH 55350 017 1 100 VISE JAW AXIS 55350 100 1 18 SWITCH PADDLE 55350 018 1 101 THREAD HANDLE 55350 101 1 19 CARRY HANDLE LEFT HALF 55350 019 1 102 6 55350 102 1 20 SCREW ST4 2X25 S350 020 1 103 WHEEL HANDLE 55350 103 1 21 SCREW 5 60 55350 021 2 104 SCREW 6 54 55350 104 1 22 SCREW M5xX30 55350 022 1 105 WARNING LABEL 55350 105 1 23 SCREW 574 2 19 55350 023 9 106 55350 106 1 24 HANDLE TOP HALF 55350 024 1 107 SCREW 4 12 55350 107 2 25 POWER CORD 55350 025 1 108 SAFETY COVER 55350 108 1 26 CORD 55350 026 1 109 SCREW 5 90 55350 109 4 27 CARRY HANDLE RIGHT HALF 55350 027 1 110 RUBBER STOPPER 55350 110 2 28 SCREW 574 2 15 55350 028 2 111 SCREW 5
7. 5 55350 162 1 80 SAW BASE 55350 080 1 163 HEX BOLT M6X18 55350 163 2 81 WASHER 10 55350 081 4 164 SPRING WASHER 6 55350 164 2 82 SPRING WASHER 10 55350 082 4 165 WASHER 6 55350 165 2 83 HEX BOLT 10 30 55350 083 4 166 LOAD SPRING CLAMP 55350 166 1 167 SPRING WASHER 55350 167 3 ASSEMBLY Your SteelMax brand saw is shipped complete and protected inside its shipping box Remove all contents from the box and inspect to ensure no damage was incurred during shipping Your S14 Metal Cutter package should also include the following Die Sk p Wie iN PART QTY OPERATOR S MANUAL 1 EARPLUGS 2 1 SAFETY GOGGLES 1 1 1 8MM WRENCH 14 STEEL BLADE OPTIONAL SSBL350 MS GETTING STARTED A CAUTION ALWAYS DISCONNECT THE SAW FROM POWER SOURCE BEFORE MAKING ADJUSTMENTS Refer to the Functional Description on page 8 and Exploded View drawing on page 9 If required install an authorized metal cutting saw blade by first loosening wingnut item 134 and rotating the swivel guard item 130 up and out of the way Then loosening the 8mm blade hex bolt and remove the outer blade flange and washer Verify the correct seat of blade onto the inner blade flange lip Always check blade installation for proper direc tion of rotation From the front of saw blade travels downward Improper mounting will cause blade wobble and a possible hazardous condition Reinstall blade bolt and flanges Position Swivel
8. IONS Height 431mm 17 Width 340mm 13 4 m Length 533mm 21 Weight 31kg Motor 240V 2200W 50 Hz 1500 RPM Blade Arbor 254mm 1 0 I Blade Diameter 355mm 14 0 Depth of Cut Pipe or Angle maximum 120mm 4 75 Depth of Cut Plate or Bar Solid maximum 25 4mm Mild Steel 1 25 4mm Aluminum 1 ACCESSORIES Saw Blades Application Part For cutting mild steel to 25 4mm SSBL350 MS For cutting thin steel to 6mm SSBL350 TS For cutting aluminum to 25 4mm SSBL350 AL DISTRIBUTOR M Industrial Tool amp Machinery Sales email sales industrialtool com au web www industrialtool com au 1 08
9. Lower guard may operate sluggishly due to damaged parts gummy deposits or a buildup of debris unprotected coasting blade will cause the saw to cut whatever is in its path Be aware of the time it takes for the blade to stop after switch is released NEVER hold piece being cut in your hands It is important to support the work properly to minimize body exposure blade binding or loss of control Contact with a live wire will also make exposed metal parts of the tool live and shock the operator Always use blades with correct size and shape arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control Never use damaged or incorrect blade washer or bolts The blade washer and bolt were specially designed for your saw for optimum performance and safety of operation Always clamp workpiece in vise and check security of vise bolts and position often Vise can loosen due to vibration SPECIFIC SAFETY RULES continued CAUSES AND OPERATOR PREVENTION OF KICKBACK Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled workpiece to lift up and out of the saw toward the operator When the blade is pinched or bound tightly by the kerf saw cut closing down the blade stalls and the motor reaction drives the workpiece rapidly backward If the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade
10. This warranty is void if the item has been damaged by accident neglect overload of tool improper use improper service or other causes not arising out of defects in materials or workmanship This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to use beyond recommended capacities and specifications Electrical components are subject to respective manufacturers warranties All goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE GENERAL SAFETY RULES AN WARNING Read and Understand all Instructions Failure to follow all instructions listed below may result in electric
11. WING Select the correct saw blade appropriate to the material being cut mild steel stainless steel or aluminum The material surface should be clean and level free from rust dirt scale and other debris Material may become heat treated if flame cut Always avoid cutting near these areas whenever possible Adjust the vise plate to the desired miter angle by loosening the left and right Miter Lock bolts items 95 Refer to Exploded View 5 When cutting smaller profiles vise plate may be moved forward to aid in cutting quality and to minimize pull out from the vise Miter can be set by observing index marks printed on vise bracket Connect machine to power source Firmly grasp guide handle and trigger handle switch item 14 15 and 24 8 Position material in the saw vise and align cutting line with blade Adjust the front and rear vise plates as necessary to firmly hold material in the desired position 9 When ready start saw motor by activating trigger switch item 17 10 Slowly approach material edge and gently apply pressure until saw blade has established a cutting groove in the material 11 Apply smooth constant pressure without over loading saw motor Ex Cou cx LN WARNING IF SAW MOTOR SHOULD STALL OR STOP BEFORE A COMPLETE CUT IS MADE ALWAYS REMOVE BLADE FROM MATERIAL BEFORE ATTEMPTING TO RESTART MOTOR FAILURE TO DO SO COULD RESULT IN PERSONAL INJURY AETER COMPLETING THE CUT 1 After the cut re
12. aces to aid in movement Check guard return spring for sufficient tension Replace if spring is weak Check guard for distortion Replace if distorted or damaged 4 Blade Spins on Spindle Check for proper tightness and installation Inspect inner blade flange and outer blade flange for wear or damage Replace if wear is excessive Check flange mating surfaces for flatness Replace if excessive distortion exists Check to ensure flat washer is present between bolt head and outer blade drive flange 5 Low Blade Life Teeth Chipping Wrong blade for the type of material SSBL350 MS for mild steel up to 25 4mm solid SSBL350 AL for aluminum up to 25 4mm solid SSBL350 SS for stainless steel up to 13mm solid SSBL350 TS for thin steel up to 6mm solid Aggressive contact with blade into material The blade must be allowed to do the work Too much vibration due to insufficient clamping worn or bent blade or worn parts see Saw Vibrates below 6 Saw Vibrates Check blade for tightness Inspect inner blade flange and outer blade drive flange for wear or damage Replace if needed Check to ensure work is properly clamped Both primary and cut off piece can cause vibration Check miter lock for tightness Check blade teeth for missing carbide bends or cracks NOTE ELECTRICAL SERVICE WORK MUST ONLY BE CARRIED OUT BY A LICENCED ELECTRICIAN 15 16 SPECIFICATIONS Model 14 DIMENSIONS AND SPECIFICAT
13. can dig into the top surface of the material causing the material to climb out of the blade and jump back toward operator Kickback is the result of tool misuse and or incorrect operating pro cedures or conditions and can be avoided by taking proper precautions as given below Maintain a firm grip with both hands on the saw KICKBACK forces can be controlled by the operator if proper precautions are taken When blade is binding or when interrupting a cut for any reason release the trigger and hold the saw motionless in the material until the blade comes to a complete stop Never attempt to remove the workpiece from the saw or pull the material backward while the blade is in motion or KICKBACK may occur Investigate and take corrective actions to eliminate the cause of blade binding When restarting a saw in the workpiece center the saw blade in the kerf and check that saw teeth are not engaged into the material If saw blade is binding it may walk up or KICKBACK from the workpiece as the saw is restarted Support large panels to minimize the risk of blade pinching and KICKBACK Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel Do not use dull or damaged blade Dull or improperly set blades produce narrow kerf causing excessive friction blade binding and KICKBACK Blade depth and miter adjusting locking levers must be tight and secure b
14. cords increase the risk of electric shock When operating a power tool outside use only an outdoor extension cord Note When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power overheating amp possible damage to motor The recommended minimum is a 15 amp extension cord not exceeding 15 Metres GENERAL SAFETY RULES continued Personal Safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use sa
15. efore making a cut If blade adjustment shifts while cutting it may cause binding and KICKBACK FUNCTIONAL DRAWINGS Caution Always unplug saw before changing blades servicing or adjusting saw Swivel Guard RIGHT SIDE VIEW Blade Guard Auxiliary Handle Trigger Switch and Lock Vise Wheel Handle Cast Iron Base Blade Drive Chip Collector Tray Mounting Bolt Blade Lock LEFT SIDE VIEW Carbon Brushes Inside Cover Metal Cutting Saw Blade Pipe Swivel Vise Blade Depth Transport Lock Adjustment Bolt Vise Jaw Miter Scale E Vise Plate Miter Lock Bolts EXPLODED VIEW tS ie S i EA o ve v d le Oreo _ 2 6 W 22 i 6 7 t 3 b 7 e NE E x P M fof 57 T A e JJ 78 4 zc J 277 Gey 10 Descrip PARTS LIST art 2 escription o 1 SCREW 5 15 55350 01 2 84 0 2 END COVER 55350 02 1 85 SPRING WASHER 8 55350 085 1 3 55350 03 1 86 WASHER 8 55350 086
16. essories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES AND SYMBOLS AN WARNING DO NOT OPERATE MACHINE IF WARNING AND OR INSTRUCTION LABELS ARE MISSING OR DAMAGED plo Or gs o mo 99A EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE REQUIRED REQUIRED FINGERS NEAR PRESENT CUTTING AREA Symbol Description A saa pu cenis UP UE amperes PAZ ote fedi hertz veered minutes Caras dat LIH DE UE sa ama alternating current E Editado load speed Only use Steelmaster saw blades Unauthorised blades may be dangerous Keep saw blades securely fastened Check blade flanges for debris before installing any new blade Do not use dull or broken blades Check blades often for condition and wear Check chip collector cover for proper fit to minimize the risk of flying debris Beware of ejecting chips They become HOT both during and after cutting Always make provisions for safe handling of excess material Keep bottom
17. fety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool Use and Care Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Acc
18. guard and secure with thumb screw item 134 Quick release pipe vise ADJUSTING THE VISE The vise has two positions for optimal cutting and a quick release swivel vise item 88 for use with pipe tub ing and round profiles Always use the vise in the most forward position that will completely cut through the material Smaller profiles can lift out of the vise more easily when the vise is in the rear most position Larger material requires the vise be moved to the rear position To move the vise proceed as follows Loosen the vise hex bolts and using the supplied 8mm hex wrench Move the vise to the desired position and reinstall Vise Jaw The thread vise wheel handle and movable vise jaw should be positioned to tightly grip material to be cut Vise Plate 11 OPERATION WHAT YOU SHOULD KNOW BEFORE SAWING WARNING NEVER START THE SAW WITH CUTTING EDGE OF SAW BLADE CONTACTING WORK SURFACE DO NOT RETRACT BLADE GUARD ITEM 115 MANUALLY GUARD RETRACTS AUTOMATICALLY ALWAYS CHECK BLADE DOWN STOP BOLT LOCK NUT AND BOLT CAP ITEM 65 66 154 FOR CORRECT POSITIONING AND WEAR BEFORE FIRST USE AND AFTER EACH BLADE CHANGE FAILURE TO DO SO COULD RESULT IN PERSONAL INJURY DUE TO BLADE CONTACT WITH SAW BASE OR CHIP BOX 1 After installation of saw blade or before first use adjust down stop bolt so that blade does not contact chip tray bottom when blade is in the full down position WHAT YOU SHOULD KNOW WHILE SA
19. lease trigger switch to the OFF position 2 When saw motor completely stops clear both drop piece and material from vise 12 OPERATION continued FOR BEST PERFORMANCE EMPTY THE CHIP COLLECTOR BOX OFTEN EMPTYING THE CHIP COLLECTOR BOX A WARNING ALWAYS DISCONNECT THE SAW FROM POWER SOURCE BEFORE CHANGING BLADES CLEARING CHIPS OR MAKING ADJUSTMENTS 1 Turn the Chip Collector Box retaining thumbscrew see below 2 Remove chip collector box from the back of saw 3 Empty chip collector completely Clean all debris from saw body 4 Install chip collector box in saw and fasten securely by tightening thumbscrews Z WARNING FAILURE TO INSTALL COLLECTOR BOX TOTALLY AND SECURE MAY RESULT IN UNCONTROLLED DISCHARGE OF CHIPS AND OPERATOR INJURY ALWAYS VERIFY PROPER INSTALLATION OF CHIP BOX AND CHECK FREQUENTLY Chip Tray WARNING MOTOR DOWN STOP BOLT AFFECTS HOW FAR BLADE TRAVELS INTO THE CHIP COLLECTOR BOX AN IMPROPERLY ADJUSTED DOWN STOP CAN HIT THE BOTTOM OF BOX CAUSING AN EJECTION HAZARD ALWAYS CHECK DOWN STOP ADJUSTMENT AFTER REPLACING SAW BLADES OR SERVICING MACHINE MAINTENANCE N WARNING ALWAYS DISCONNECT THE SAW FROM POWER SOURCE BEFORE CHANGING BLADES CLEARING CHIPS OR MAKING ADJUSTMENTS CHANGING SAW BLADES Swivel Guard Refer to the diagram to the right 1 Place saw on a level secure surface 2 Move the swivel guard item 130 by loosening the thumb
20. shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area Keep Your Work Area Clean and Well Lit Cluttered benches and dark areas invite accidents not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Electrical Safety Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you in doubt as to whether the outlet is properly grounded If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is increased risk of electric shock if your body is grounded Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock not abuse cord Never use the cord to carry the tools or pull plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged
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