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1. Ud 21 4 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Product Overview 1 Product Overview 1 1 Functional Overview The RuggedSwitch RS 8000 Family of switches RS8000X are substation hardened fiber optical Ethernet switches specifically designed to operate in harsh environments such as those found in electric utility substations and harsh industrial environments The RS8000 family provides multiple fiber optical port and speed selections as well as 10 100 RJ 45 twisted pair connectivity as well Specifically tested to the same standards as mission critical protective relaying equipment i e ANSI IEEE C37 90 and IEC 60255 the RS8000X is ideally suited to form the Ethernet network in a UCA2 Utility Communications Architecture 2 0 based substation automation network Because the RS8000 series was designed to meet the demands of the substation environment it is also ideally suited for industrial automation networks based on Industrial Ethernet The reliability of the RS8000X exceeds that of commercial Ethernet switches by having no rotating mechanical parts such as cooling fans and by utilizing high temperature solid state components 1 2 Feature Highlights Utility Grade i e substation hardened per ANSI IEEE C37 90 IEC 60255 and the new IEC 61850 3 2002 IEC 61000 6 5 standards Operating temperature 40 to 85 C no fan Radiated RF Immunity 35V m per ANSI IEEE C37 90 2
2. 7 1 5 RS8000 Family Top and Bottom VieW e e iren 8 1 6 RS8000 Family Top Views Other Models nnne 9 MDC Iu 10 2 1 DIN Rail MOUNUNG oes tH de Mal t aia a 10 2 2 Power Supply Wiring and Grounding mnt ate e nee eni 11 2 2 1 Power S pply y a ieee tt iat a 12 2 2 2 DCE Inl ioa angi ei enr Pena a e tnr bu die ats 12 2 3 HIPOT Dielectric Strength Testing 13 2 4 Failsafe Output Wiring and Specifications sn 14 2 5 RS232 iacet seither tb ROLE a RIEN deret 15 2 6 45 Ports Signal Description itio iactat e Ee ela atra 16 amp Technical s ot Nus 17 3 1 Power Supply 5 17 3 2 Failsafe Relay Specifications 17 3 3 Twisted Pair Data Port SpecificationS ire cob detenti er ds 17 3 4 Fiber OpticallSp ecifiealipiS situ tds tid to am I SUME P SIM nae 18 3 5 TYPE TESUS sci cet east etur ato tnit tet tdt asia 19 3 6 Operating Environment En 20 3 7 Physical DIMONSIONS os u n ai a is 20 3 87 idunt 21
3. Power supply options 12 24 or 48 VDC and universal HI 88 300VDC or 84 264VAC Failsafe output relay for critical failure or error alarming Advanced layer 2 switching functions 802 1p Message Prioritization 802 1Q VLAN F ull duplex operation no collisions 5 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Product Overview 1 3 RS8000 Family Overview The RS8000 series Ethernet switch is available in several models to provide connectivity to a number of different design topologies and to serve a greater number of end devices The models details are shown below All R 8000 models feature the same power supply options and mechanical dimensions RS8000 8 100BaseFX iui 100BaseF X Single mode Fiber LC 100BaseFX Multi mode Fiber RS8000T 100BaseF X Single mode Fiber LC 6 Auto negotiating 10BaseT 100BaseTx Twisted P air RJ 45 4 100BaseFX Multi mode Fiber 100BaseFX Single mode Fiber LC RS8000A 10BaseFL Multi mode Fiber ST l0BaseFL Single mode Fiber ST 2 Auto negotiating 10BaseT 100BaseTx Twisted P air RJ 45 4 100BaseFX Multi mode Fiber SC orST RS8000H 100BaseFX Single mode Fiber SC orST 4 Auto negotiating 10BaseT 100BaseTx Twisted P air RJ 45 6 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Product Overview 1 4 RS8000 Family Front Panel Description E O
4. across distances which could produce high levels of ground potential rise i e greater than 2500V during line to ground fault conditions 16 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Technical S pecifications 3 Technical Specifications 3 1 Power Supply Specifications 12 24 VDC 10 VDC 36 VDC 6 3A F 2 24 VDC 18 VDC 36 VDC 5A F 48 VDC 36 VDC 59 VDC 3 15A T HI 125 250 VDC 1 88 VDC 300 VDC 3 15A T HI 110 230 VAC 1 85 VAC 265 VAC 15 W NOTES 1 This is the same power supply for both AC and DC 2 F Denotes fast acting fuse T denotes time delay fuse 3 Forcontinued protection against risk of fire replace only with same type and rating of fuse 3 2 Failsafe Relay Specifications Max Switching Voltage 30VAC 80VDC Rated Switching Current 0 34 30VAC 1A 30VDC 0 34 80VDC 3 3 Twisted Pair Data Port Specifications 10 100 Mbps Cat 5 UTP or STP 100m RJ 45 RuggedCom 17 RuggedS witch RS8000 Family Installation Guide rev103 Technical S pecifications 3 4 Fiber Optical Specifications 10BaseFL 5 820 50 125 16 5 10 6 34 4 112 2 21 10BaseFL SM ST 1310 9 125 23 15 38 3 15 18 100BaseF X ST 1310 50 125 15 7 33 5 11 2 17 100BaseFX 5 1310 50 125 16 11 33 11 2 17 100BaseFX MM MTRJ 1310 50 125 16 11 33 5 11 2 17 100B
5. BgaBanp o Figure 1 6 Top View of other 58000 family models 9 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Installation 2 Installation 2 1 DIN Rail Mounting RS8000 Family DIN Rail Mounting amp Release Side View Front View waa hann Release ES Direction Release Action Fig 2 1 1 RS8000 Family DIN Rail Mounting 10 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Installation 2 2 Power Supply Wiring and Grounding N DC AC Neutral Surge Ground Fig 2 2 1 RS8000 Family Power Supply Inputs Stud The RS8000 family power supply inputs are identical and are connected as follows 1 2 3 Notes Pw DC AC Hot is connected to the positive terminal if the power source is DC or to the Hot terminal if the power source is AC DC AC Neutral is connected to the negative terminal if the power source is DC or to the Neutral terminal if the power source is AC Surge Ground is connected to the Chassis Ground via a braided cable or other appropriate grounding wire Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RS8000 unit NOTE Surge Ground must be disconnected from Chassis Ground during
6. C 60068 2 2 Test Bd 16 hrs 85 C Humidity 95 IEC 60068 2 30 non condensing Test Db 6 cycles 55 C 95 Humidity 19 RuggedCom RuggedS witch RS8000 Family Installation Guide rev103 Technical S pecifications 3 6 Operating Environment Ambient Operating 40 to 85 Ambient Temperature as Temperature measured from a 30cm radius surrounding the center of the 5 8000 enclosure Ambient Relative Humidity 5 to 95 Non condensing Ambient Storage 40 to 85 C Temperature 3 7 Physical Dimensions D me 2 51 7 63 75mm 10 80 kati AD ir I r Tar m Ll _ rere _ O ein T st d 20 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Warranty Dimensions 9 8 x 7 81 x 2 43 inches Length x Width x Height 242 92 x 195 37 x 61 72 mm Weight 5 10 2 25 Kg Enclosure 18 gauge Galvanized Steel 3 8 Agency Approvals CSA CE CSA C22 2 No 60950 UL 60950 EN 60950 Approved EN 61000 6 2 FCC FCC Part 15 Class A Approved CISPR EN55022 Class A Approved 4 Warranty RuggedCom warrants this product fo
7. HIPOT dielectric strength testing Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs 88 300VDC Equipment A 300VDC appropriately rated circuit breaker must be installed within 3m of the unit 100 240VAC Equipment A 250VAC appropriately rated circuit breaker must be installed within 3m of unit A circuit breaker is not required for 12 24 or 48 VDC rated equipment Equipment must be installed according to the applicable country wiring codes 11 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Installation 2 2 1 Power Supply AC Input Single Power Supply AC input Braided Cable 1 2309 AC 110 230VAC Circuit Breaker Source 1 y Line Fig 2 2 2 Power Supply AC Input 2 2 2 Power Supply DC Inputs Single Power Supply DC input POWER SU wd f Vet y pu op v 300VDC Circuit Breaker DC Source Fig 2 2 3 Power Supply DC Inputs 12 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Installation 2 3 HIPOT Dielectric Strength Testing HIPOT Dielectric Strength Testing A Fig 2 3 1 HIPOT Dielectric Strength Testing NOTE Units which are to be HIP OT tested in the field must have the braided ground cable s disconnected see Fig 2 3 1 during the HIPOT test This is required in order to prevent the transient surge suppres
8. LINK Activity 5 A Rx Receive PORT PORT PORTS PORTE PORTS PORTS Tx Transmit Raza FORT X DC AC Hot IN DC AC Neutral Surge Ground ormally Open Common Normally Closed Safety Ground RS232 PORT Stud Fig 1 4 1 RS8000 Family Front Panel Detail Note RS8000T Shown LINK LED Yellow Solid Link Established Blinking Once per second Tx Rx Activity Tx LED Red Blinking Tx Transmit Activity Rx LED Green Blinking Rx Receive Activity POWER LED Red Solid Power On 7 RuggedCom RuggedS witch RS8000 Family Installation Guide rev103 Product Overview 1 5 RS8000 Family Top and Bottom View DIN Rail Mounting 100BaseFX Ports Connectors 10 100BaseTX Ports RJ 45 Connectors DC AC Hot Safety Ground RS232 Port Failsafe Output IN DC AC Neutral Stud Relay Surge Ground DIN Rail Mounting Bracket Fig 1 5 1 RS 8000 Family Top and Bottom View Note RS8000T Shown 8 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Product Overview 1 6 RS8000 Family Top Views Other Models 8 100 LG RS8000A 2 10A00Tx 2 108 ST 4 100F X MTRJ LC e o 2 n aaa 2 2 em 6101007 2 100FX MTRJ LC 410 100Tx 4100 SC or ST a
9. OS and eRSTP are trademarks of RuggedCom Inc RuggedR outer and RuggedS witch are registered trademarks of RuggedCom Inc Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Contacting RuggedCom Corporate Headquarters US Headquarters Europe Headquarters RuggedCom Inc RuggedCom RuggedCom 30 Whitmore Road 1930 Harrison St Suite 209 Unit 41 Aztec Centre Woodbridge Ontario Hollywood Florida Aztec West Almondsbury Bristol Canada L4L 724 USA 33020 United Kingdom BS 32 4TD Tel 905 856 5288 Tel 954 922 7938 x103 Tel 44 1454 203 404 Fax 905 856 1995 Fax 954 922 7984 Fax 44 1454 203 403 Toll free 1 888 264 0006 Toll free 1 888 264 0006 Email RuggedSales RuggedCom com Technical Support Toll Free North America 1 866 922 7975 International 1 905 856 5288 Email Support RuggedCom com Web www RuggedCom com 2 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuantto Part 15 ofthe FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can rad
10. RuggedSwitch RS8000 Family Installation Guide RuggedCom Inc 30 Whitmore Road Woodbridge Ontario Canada L4L 724 Web www ruggedcom com Tel 905 856 5288 Fax 905 856 1995 Toll Free 888 264 0006 Copyright COPYRIGHT 2009 RuggedCom Inc ALL RIGHTS RESERVED Dissemination or reproduction of this document or evaluation and communication of its contents is not authorized except where expressly permitted Violations are liable for damages All rights reserved particularly for the purposes of patent application or trademark registration This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of RuggedCom Inc Disclaimer of liability We have checked the contents of this manual against the hardware and software described However deviations from the description cannot be completely ruled out RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing performance or use of this material The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions We appreciate any suggested improvements We reserve the right to make technical improvements without notice Registered Trademarks RuggedRated R
11. aseFX SM ST 1310 9 125 211 14 35 3 5 8 100BaseFX SM SC 1310 9 125 13 5 31 4 20 20 100BaseFX SM LC 1310 9 125 15 8 31 5 15 16 5 Notes 1 Maximum segment length is greatly dependent on factors such as fiber quality and 2 3 number of patches and splices Please consult RuggedCom sales associates when determining maximum segment distances To convert from average to peak add 3dBm To convert from peak to average subtract 3dBm Single mode is available as an option RuggedCom 18 RuggedS witch RS8000 Family Installation Guide rev103 Technical S pecifications 3 5 Type Test Specifications Dielectric Withstand 2 kV rms for 1 minute ANSI IEEE C37 90 1989 IEC 60255 5 Section 6 High Voltage Impulse 5 kV peak IEC 60255 5 Section 8 Insulation Resistance 500 VDC for 1 minute IEC 60255 5 Section 6 High Frequency Disturbance Oscillatory 2 5 kV 1MHz for 25 ANSI IEEE C37 90 1 IEC 60255 22 1 IEC Surge 4kV 2 kV IEC 61000 4 5 Level 4 IEC FastTransient 2kV 1kV IEC 61000 4 4 Level 4 ANSI IEEE Fast Transient 4 kV ANSI IEEE C37 90 1 IEC Radiated RFI Immunity 10 V m IEC 61000 4 3 ANSI IEEE Radiated RFI 35 V m ANSIIIEEE C37 90 2 Immunity ESD 15 kV air discharge IEC 61000 4 2 Electrostatic Discharge 8 kV contact Level 4 Temperature Dry Cold 40 C IEC 60068 2 1 Test Ad 16 hrs 40 C Temperature Dry Heat 85 C IE
12. iate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense Warning Changes or modifications not expressly approved by RuggedCom Inc could void the user s authority to operate the equipment Important The RS8000 family of Ethernet switches contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void All RS8000 type units should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken and access is through the use of a tool or lock and key or other means of security and is controlled by the authority responsible for the location 3 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Table of Contents Table of Contents 1 APTOOUCEO VIVI soie P y a ann des Rant tv a Qa enu i inn 5 1 1 rane ERIS uq n naa 5 1 2 Feature POETS n a kaqa uka uywaku a iude 5 1 3 RS8000 Family Overview Md ditate ts teeters ntis nates 6 14 RS8000 Family Front Panel Description l
13. is not intended to be a permanent connection and the cable shall be less than 2m 6 5 ft in length RuggedCom 15 RuggedS witch RS8000 Family Installation Guide rev103 Installation 2 6 RJ45 Ports Signal Description Units with 10 100Base TX ports allow connection to standard Category 5 CAT 5 unshielded twisted pair UTP cable with RJ 45 male connectors The RJ 45 receptacles are directly connected to the chassis ground on the unit and can accept CAT 5 shielded twisted pair STP cables If Shielded cables are used care must be taken to ensure the shielded cables do not form a ground loop via the shield wire and the 45 receptacles at either end The figure below shows the shows the RJ 45 port pin out and LEDs 870625234221 Figure 2 6 1 1 R xX 2 Rx 3 TX 4 No Connection 5 No Connection 6 TX 7 No Connection 8 No Connection Case Shield Chassis Ground Table 2 6 1 NOTE RuggedCom does not recommend the use of CAT 5 cabling of any length for critical real time substation automation applications However transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850 3 and IEEE 1613 Class 1 conformance This means that during the transient event communications errors or interruptions may occur but recovery is automatic RuggedCom also does not recommended to use these ports to interface to field devices
14. r a period of five 5 years from date of purchase For warranty details visit http Www ruggedcom com or contact your customer service representative Should this product require warranty or service contact the factory at RuggedCom Inc 30 Whitmore Road Woodbridge Ontario Canada 141 724 Phone 905 856 5288 Fax 905 856 1995 21 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103
15. sion circuitry which is connected to Surge Ground see Fig 2 2 1 from being activated during the HIPOT test 13 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Installation 2 4 Failsafe Output Wiring and Specifications The Failsafe output relay is provided to signal critical error conditions that may occur on the RS8000 series switch The contacts are energized upon power up of the unit and remain energized until a critical error occurs One common application for this output regardless of whether the switch is managed or unmanaged is to signal an alarm if a power failure or removal of control power occurs RS8000 Failsafe Relay Outputs Normally Closed Normally Open Fig 2 4 1 RS8000 Family Failsafe Output Relay 14 RuggedCom RuggedSwitch RS8000 Family Installation Guide rev103 Installation 2 5 RS232 Port Wiring The 5232 port is used for configuring the unit A straight through serial cable with a DB 9 connector is required There is no need to crossover the Transmit and Receive signals from the PC side since this has been done internally as shown in the figure below Fig 2 5 1 RS232 Female DCE pin out No Connection Transmit Data Receive Data No Connection Ground No Connection No Connection O1 CO No Connection 9 No Connection Table 2 5 1 RS232 Female DCE pin out NOTE This port

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