290/350 SERIES
Contents
1. a J RECOVER 290 350 Operator and Parts Manual V13 1210 RECOVERY SYSTEM Item Part No Comments 290 7010 Qty O UT Be cn eio H3 I Ui 90 704 H 13053 BIS S i Y NENNEN Hes 5 HN S 5 HB00 1 5 520 7 290 722 12 2 240772 1 290 728 1 293 STROBELIGHT 290 7200 J NENNEN Lo NENNEN E Ht S E a 25 f em LG LW1 4 SS HCS 1 4 20 X 1 2 SS Spacer 1 4 ID 3 8 OD 11 16 Long 0 42 H9501 WIN PP NJE FCRITHV21M CHNE SERIAL NUMBER 40657 ANDGREATER USE 290 290 7214 73743 70858 33761 H 71063 H 70001 H 33620 H 36102 N J SN S SIN SIE t3 eE 4 H 37708 38 72 5 226 KS ED 9 BN 6 I A 5 ce gt 290 350 Operator and Parts Manual V13 1210 31 CENRTAL COMMAND II FRAME TOP 32 22. Operators and Parts manuals were delivered reviewed understood and confirmation preventive maintenance is done every 100 hours of use and recorded on PM Sheets provided online or in manuals Installed By print A 3 232 1 1 1339 Signature Buyers Representative print 5 1 1 1 11111311 Signature Buyer agrees to pay for any repairs adjustments or secondary training that manufacturer determines is excluded from the warranty Complete and Fax form to 1 866 632 6961 or Online at www rpscorporation com 24 290 350 Operator and Parts Manual V13 1210 STANDARD WARRANTY POLICY RPS Corporation RPS Corporation warrants its machines parts and accessories to be free of manufacturer s defects for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R P S Corporation and its vendors This policy is effective January 1 2013 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS Coverage All Models sold Except Floor Machines 1 Year Parts 6 Months Labor No Travel Parts 36 months 1 500 hours on Power On hour meter Labor 12 months Travel 3 months 150 mile maximum Poly Tanks 7 Years Water must not exceed 135 F 57 C 3 000 Hours OEM Parts 90 Day New Part Warranty Validity Fully completed Machine Delivery Form online or fax is on rec
3. A CORPORATION www rpscorporation com www factorycat com www tomcatequip com 2013 RPS Corporation TOMCAT BES 290 350 SERIES Operating Instructions amp Parts Manual EN Read these Instructions before using the machine Read these Safety Messages before using the machine VERSION 13 1210 290 350 OP P EN TABLE OF CONTENTS Safety Messages 4 WARNING DECALS 6 MACHINE SPECS 7 COMMON WEAR PARTS 8 MACHINE CONTROLS AND FEATURES 9 MACHINE CONTROLS AND FEATURES 10 UN CRATING MACHINE 11 CONNECTING BATTERIES 11 ATTACHING SQUEEGEE 11 ATTACHING DISK BRUSHES 12 ATTACHING CYLINDRICAL BRUSHES 12 OPERATION 13 PRE CLEANING CHECK LIST 13 ONE PASS SCRUBBING 13 OPERATING HINTS 14 DRAINING RECOVERY TANK 14 DRAINING SOLUTION TANK 14 BATTERY CHARGING 15 CHARGER SPECIFICATIONS 15 MAINTENANCE 16 DAILY MAINTENANCE 16 WEEKLY MAINTENANCE 16 MONTHLY MAINTENANCE 16 YEARLY MAINTENANCE 16 STORING MACHINE 16 LCD SCREEN MENU DISPLAYS 17 TROUBLESHOOTING CENTRAL COMMAND 18 DIAGNOSTIC CODES 19 DIAGNOSTIC CODES 20 TROUBLE SHOOTING 21 TROUBLE SHOOTING 22 PREVENTATIVE MAINTENANCE 23 Machine Install Warranty Registration 24 STANDARD WARRANTY POLICY RPS Corporation 25 Safety Messages You will see four kinds of safety reminders in this manual ADANGER DANGER indicates a hazardous situation which if not
4. 290 350 Operator and Parts Manual 13 1210 4 SQUEEGEE ASSEMBLY SEE ITEM 6 FRAME BOTTOM SQUEEGEE WHEEL D WHEEL KIT ASSEMBLY 5 757 5 760 7 48 290 350 Operator and Parts Manual V13 1210 SQUEEGEE ASSEMBLY 290 350 Operator and Parts Manual V13 1210 Item Part No Part Desription Qty Item Part No Part Desription Qty 1 22 711 x 1 20 H7071 HN 5 16 18 SS 2 5 7181 5 SQUEEGEE VELDMENT 7 290 7181 45 SQUEEGEE VELDMENT 22 H 70908 WNGNUT 10 32 SS 8 2 22 755G 30 SQUEEGEE BLADE FRONT 1 23 H00249 PPH 10 32 X2 1 4 SS 4 290 756G 15 SQUEEGEE BLADE FRONT 25 217610 SQUEEGEE TRIANGLE PLATE 1 3 22 700 30 SQUEEGEE BAND FRONT Bars l 25 7170 35 SQUEEGEE BAND FRONT 27 217205 PALM GRIP KNOB 3 8 24 1 28 7170 38 SQUEEGEE BAND FRONT 290 7170 45 SQUEEGEE BAND FRONT 803 2 1 4 22 1546 30 SQUEEGEE BLADE REAR 1 i 25 754G 35 SQUEEGEE BAND REAR 30 70136 HCS 3 8 24 X2 14 SS 2 28 754G 38 SQUEEGEE BLADE REAR 31 H 76063 FW3 8 NYLON 7 5 32 290 148 FVBROME S00 DX 100 ODX 25 THK 1 28 7160 38 SQUEEGEE BAND REAR 34 700 FW3 8 SS 4 290 7160 45 SQUEEGEE BAND RE
5. 1 ROTATE THE BLUE SOLUTION TANK DRAIN VALVE OUTWARDS FIGURE 19 290 350 Operator and Parts Manual V13 1210 BATTERY CHARGING ACAUTION Always use the automatic battery charger provid ed by the manufacturer of this machine to charge the batteries of this machine It is designed to charge the batteries at the appropriate rate If you must use a different charger disconnect the batteries before charging to avoid damage to the electronic speed controller CHARGER SPECIFICATIONS OUTPUT VOLTAGE OF 24 VOLTS OUTPUT CURRENT OF 36 AMPS MAX INPUT VOLTAGE OF 110 VOLTS 60 HZ AUTOMATIC SHUT OFF CIRCUIT MADE FOR DEEP CYCLE BATTERIES Explosive hydrogen gas forms when batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the batteries in this machine in a well ventilated area Leave access panel open when charging 1 TRANSPORT MACHINE TO A WELL VENTILAT ED AREA FOR CHARGING 2 TURN THE MACHINE OFF 3 HINGE OPEN THE BATTERY ACCESS PANEL TO EXPOSE THE BATTERIES SEE FIGURE 20 290 350 Operator and Parts Manual V13 1210 AWARNING The batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immedi ately with
6. 5 WPER BRACKET 290 235 B 2HD7 ROLLER Park UK 14 HCS 5 16 18 1 SS 6 21 R250KN ___ 8 FW14 X 5 8 SS FW3 8 X7 8 SS 24 70861 _ NYLOK5 16 BSS 8 LW5 16 SS HCS 20 X3 4 SS 28 H7072 HN3 0 6SS J6 HCS 3 8 16 X 3 4 SS 6 130 290 1234 3750DX31IDX6251G 4 HCS 20 XT SS 87 32 H7067 LW3 8 SS 6 33 H7070 HN14 20S5 19 5487 XB NE FHP 14 20 X 5 8 SS 3 8 D 2 OD 3 8 LG FLANGE BEARING 8 290 350 Operator and Parts Manual V13 1210 37 38 290 350 Operator and Parts Manual V13 1210 STEERING TRACTION ASSEMBLY 290 7315 BLACKTRE 2 290 7326 I 9 290 4 290 7090 SHAFT UPPER 5 290 7120 lt STEERING SHAFT LOWER 6 37 7314 LARGE STEERING SPROCKET 1 srersie gt DROPPDATE 8 290 7332 STEERING SHAFT _ l 9 37 7317 TAPERED ROLLER BEARING 2 10 37 738 ______ __ 2 37 7319 STEERING SHAFT SEAL 2 12 37 7320 lt lt PRELOADSLEEVE I 13 37 7321 SLOTTED NUT 20 12 19 870A STEERING COVER __1 20 5 826 1OTOOTHSPROCKET l 21 HNS G I8 55 6 23 37038 5 8 1 I 25 H 70142 HCS 3 8 24 1 55
7. Train and have customer demonstrate proper removal and replacement of burnishing pad Pad pressure gauge and proper operating range to avoid tripping the circuit breaker EPERS Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter emptying out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE MACHINES EDGE scrubbers must have their isolators amp deck hour meter replaced every 250 hours of use Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the floor ALL MACHINES Checking for proper battery electrolyte level electrolyte condition monthly and check that battery terminals are properly torqued to 10ft Ibs Parking brake override Charging operation and customer understands batteries have limited cycles and recharging 1 cycle Seat and steering wheel adjustment Customer has read and understands the list of WARNINGS CAUTIONS in the Operator manual Battery and Machine Maintenance Guide posters hung up and reviewed Manufacturer s website is a good source of information Videos PM Sheets and sign up for quarterly newsletters
8. YOUR MACHINE IS EQUIPPED WITH FOUR 6 VOLT DEEP CYCLE 396 AMP HOURS BATTERIES WHICH FORM A 24 VOLT SYSTEM MAXIMUM BATTERY DIMENSIONS ARE 7 W X 15 L X 15 H FIGURE 8 1 TURN ALL SWITCHES TO THE OFF POSITION AND RE MOVE KEY 2 LOOSEN THE TWO WING NUTS ON THE SQUEEGEE AND SLIDE THEM INTO THE SLOTS IN 2 HINGE OPEN THE BATTERY ACCESS LID TO ACCESS THE THE SQUEEGEE MOUNTING PLATE THE SQUEE BATTERY COMPARTMENT GEE TRAIL WHEELS SHOULD FACE OUTWARD 8 ALL OF THE FOUR BATTERY CABLES ARE CONNECT SEE FIGURE 9 ED TO THE BATTERIES LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERMINAL TIGHTEN WITH 9 16 3 TIGHTEN THE TWO WING NUTS AND CON WRENCH SEE FIGURE 7 NECT VACUUM HOSE FROM THE MACHINE TO 4 TURN ON MAIN POWER SWITCH AND CHECK THE BAT THE SQUEEGEE SEE FIGURE 9 TERY CONDITION METER TO ENSURE CORRECT INSTAL LATION CHARGE BATTERIES IF NEEDED SEE BATTERY 4 YOU MAY HAVE TO ADJUST THE SQUEEGEE CHARGING PITCH BY USING THE PITCH ADJUSTMENT SEE FIGURE 9 IGURE 290 350 Operator and Parts Manual V13 1210 11 ATTACHING DISK BRUSHES ATTACHING CYLINDRICAL BRUSHES 1 TURN ON MACHINE POWER 2 RAISE THE SCRUB DECK BY DEPRESSING THE BRUSH SWITCH 1 TURN ON MACHINE POWER TO THE UP AND OFF POSITION AND TURN MACHINE POWER BACK 2 RAISE THE SCRUB DECK BY DEPRESSING THE BRUSH SWITCH OFF SEE FIGURE 10 TO THE UP AND OFF POSITION AND TURN MACHINE POWER BACK OFF SEE FIGURE 10 3 OPEN THE SIDE DOOR TO
9. 3 YEARS 1 YEAR 10 YEARS 7 BRUSH TYPE BRUSHES SUPER GRIT TOUGH GRIT MIDI GRIT LIGHT GRIT POLY 028 NYLON 016 TAMPICO PAD DRIVER COMMON WEAR PARTS MODEL 290 D MODEL 290 C MODEL 350 D MODEL 350 C DISK 15 421 15 421 15 421 15 421PS 15 421P 15 421N 15 421T 15 421D CYLINDRICAL N A 25 5215 25 521 25 521PS 25 521P 25 521N 25 521T N A EXTRA PAD DRIVER RETAINING CLIP 40 433 BRUSH REPAIR KIT 40 423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES PADS SUPER BLACK BLACK BROWN GREEN BLUE RED WHITE SQUEEGEE KITS SIZE 32 35 38 45 15 422BB 15 422B 15 422BR 15 422G 15 422B 15 422R 15 422W GUM RUBBER 22 770G 25 770G 28 770G 290 770G N A N A N A N A N A N A N A NEOPRENE 22 770N 25 770N 28 770N 290 770N DISK 18 421 18 421 18 421C 18 421PS 18 421P 18 421N 18 421T 18 421D 18 422BB 18 422B 18 422BR 18 422G 18 422B 18 422R 18 422W LINATEX 22 770L 25 770L 28 770L 290 770L CYLINDRICAL N A 32 521S 32 521C 32 521PS 32 521P 32 521N 32 521T N A N A N A N A N A N A N A N A KIT INCLUDES 1 x REAR BLADE 1 x FRONT BLADE AND 2 x BACKUP WHEELS WITH HARDWARE NOTE IT IS STAMPED INTO THE TOP OF THE SQUEEGEE BLANK ON 32 35 38 AND 45 SQUEEGEES MODEL 290 HAS A 38 SQUEEGEE UNLESS OTHER SIZE IS SPECIFICALLY ORDERED AT TIME OF PURCHASE MODEL 350 HAS A 45 SQUEEGEE UNLESS OTHER SIZE IS SPE
10. 7 FLOAT VALVE ASSEMBLY 1 18 290 455 7 12 NPT X 12 BARBED TEE o H081 CLAMP 716 25 32 SS 7 20 290 4160 12 IDX 3 4 ODX50 LG CLEAR TUBE 21 290 464 1 Y2 IDX3 4 ODX240 LG CLEAR TUBE 22 901 1 6 23 5 WS flo S 6 24 H70053 18 X3 4 55 ___ 6 25 290 459 12 0 LG CLEAR TUBE 1 26 HNOC 1 1 05 2 21 544 12 NPT TO 12 BARBED ELBOW 28 290 4550 1 T 30 H37708 V 20LCACORNNUT 31 HBOOL HCS y4 20 X 12 EA 32 290 450 14 ID X 12 OD X 14 LG CLEAR TUBE 33 290 449 14 NPT X 14 BARB X 90 DEG 34 70003 CS 20X34 55 2 35 2442 2 NPTX90DEGSTELBOW 2 36 290 476 2 37 70858 3255 389 500 0 fj 39 7 1063 55 40 HN 74 20 55 3 1 52 1 42 33080 FW5 16 SAE 43 HBOST 1 2 44 3702 1 45 H 2500 1 RPH D 32 X12 55 2 46 07005 1 47 2900 474 Y2 IDX3 4 OD X 190 LG CLEAR TUBE 48 290 7721 LEVER GRIP 49 290 7720 0 BALLVALVELEVER 1 20 290 448 71 7 32 POLYPROPYLENE BAL 1 51 1 SEATWIHARMRESTS 1 1 01510 ae C 290 453 1 SOLTANKLIDGASKET He 221 290 350 Operator and Parts Manual 13 1210 29 pee SEE ITEM 9 e FRAME BOTTOM SYSTEM 20
11. BATTERY GUAGE APPEARS MAKE SURE BAT TERIES ARE FULLY CHARGED BEFORE USING 2 CHECK THE CONDITION OF PADS OR BRUSH ES 3 CHECK THE CONDITION OF THE SQUEEGEE BLADES 4 TRANSPORT THE MACHINE TO THE FILLING STATION RAISE THE SCRUB HEAD AND SQUEE GEE WHEN TRANSPORTING 5 TURN MACHINE OFF 6 OPEN SOLUTION FILL DOOR AT THE SIDE OF THE MACHINE AND FILL THE TANK WITH UP TO 38 GALLONS OF CLEAN WATER THE CLEAR TUBE AT THE FRONT OF THE MACHINE INDICATES THE AMOUNT OF WATER IN THE TANK 7 ADD CLEANING CHEMICAL USE THE PROPER DILUTION RATIO INDICATED ON THE BOTTLE NOTE USE ONLY NONFLAMMABLE COMMERCIAL CLEANING CHEMICALS YOUR AUTHORIZED DISTRIBUTOR CAN ASSIST YOU IN SELECTING A PROPER CHEMICAL FIGURE 16 1 290 350 Operator and Parts Manual V13 1210 ONE PASS SCRUBBING STEPS SEE FIGURE 17 1 TURN MACHINE ON WITH THE KEY SWITCH 2 LOWER SQUEEGEE BY PRESSING THE SWITCH 3 LOWER SCRUB HEAD TO THE FLOOR USE THE TOP HALF OF THE BRUSH SWITCH 4 TURN ON THE SOLUTION SWITCH AND AD JUST THE SOLUTION LEVER TO THE DESIRED SETTING 5 BEGIN SCRUBBING BY DEPRESSING THE FOOT PEDAL SLOWLY AND THEN TO THE SPEED REQUIRED THE HEADLIGHT SHOULD ILLUMI NATE 6 ONCE THE MACHINE BEGINS TO MOVE CHECK THE DOWN PRESSURE GAUGE START SCRUBBING AT THE 1 OR 2 MARKS DO NOT USE THE 4 OR 5 MARKS WITHOUT MANAGE MENTS APPROVAL 7 TO OPERATE MACHINE IN REVERSE SIMPLY SWITCH THE REVERSE SWITCH TO THE RE VER
12. NYLOK 10 32 55 0 P H 70860 NYLOK 1 4 20 SS H7091 WNGNUT 5 16 18 SS 3 787 290 048 1248 FWBRONZE 500 ID X OD X 125 290 350 Operator and Parts Manual V13 1210 PartNo Part Description FW5 16 X 7 8 USS 2 H 33008 FW3 8 USS LW1 4 SS LW5 16 SS 33 H3304 LW O 2 34 H33622 LW3 8 2 35 4421 ADLER BEARING 4 36 7005 3 8 SS 3 5 5 3 8 16 XT SS LOCKWASHER 3 8 55 14 SB 12 X12 55 2 40 28 9005 28 9060 HOPPER SPLASH SHIELD 1 42 28 9070 SPLASH SHELD HOPPER 1 STRIP 44 290 1350 CYL SUPPORT BRACKET 290 8100 46 22 210 48 290 9020 EE TESNEL 50 522 COOLNGFAN 1 SI 5 46 I2 PLSTC BARE TEE T 52 870055 HB 5 6 B XT SS 53 72684 FHP 10 32 X314 99 54 5 802 BEANNGPLATE T EIE NS 12 56 H25444 58 3 8 SS 58 25 0380 BRUSHIDER 2 39 5 849 RECESSED RANDLE 60 5 858 IDLER SHAFT ERU SEE COUPLER 11 F 00797 a qr 16mm 45 CYLINDRICAL MECHANICAL 46 290 350 Operator and Parts Manual V13 1210 CYLINDRICAL MECHANICAL 3 4 5 7 6 583 2 18 H00272 SC 14 20X10 9 H00279 WSHERS OTELON 11 18 X 18 X 3 4 KEY HCS 1 4 20 X 1 1 2 GRADE 8 JN 14 20 HN 14 20 55 HN 3 8 24 SS FW14 X 5 8 SS FW3 8 55 FW3 8 NYLON SCS 14 20 X114 EN WSHER3BGRADES 12 3 16 X 1 2 KEY NYL 14 20 SS 1 p B
13. avoided will result in death or serious injury AWARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or damage to this machine or nearby objects CAU TION also can be used to alert against unsafe practices NOTICE NOTICE indicates information considered important but not hazard related This safety message may be related to property damage or warranty warnings Your safety and that of others is very important Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a functional parking brake WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating brushes Keep your hands and feet away from the rotating brushes Do not operate this machine where flammable liquids are present Use caution when maneuvering BEFORE LEAVING THE MACHINE Park the machine on a level surface e Turn the machine off BEFORE SERVICING THE MACHINE Disconnect the batteries ADANGER ADANGER Explosive hydrogen gas forms when batteries are Flammable materials can cause an ex
14. 9 loo Qo o 290 350 Operator and Parts Manual V13 1210 90 CENTRAL COMMAND Item Part No Part Description Comments Qty 290 2010 CONTROL PANEL 2 290 2001 ACCESS COVER 3 290 2006 HARDWARE PANEL 4 290 2891 LCD SCREEN 5 290 2004 ACCESS COVER GASKET 6 290 2015 ONE TOUCH BUTTON 7 290 2815 CIR BREAKER 15A 24V 2 8 290 2300 LOW SOLUTION AMBER LOW SOLUTION 9 290 2310 FULL RECOVERY IREDI HIGH RECOVERY 0 290 2013 CONT PANEL TOP PLATE 5 234 SWITCH ROCKER DPDT ON ON 2 2 5 300 EMERGENCY SHUT OFF OPT 3 5 301 EMERG LEGEND PLATE 4 5 302 EMERG CONTACT BLK 5 5 289 CIR BREAKER 24V 50A 4 6 5 293 15 AMP RELAY 7 7 283 SWITCH TOGGLE MOM OFF MOM DOWN PRESSURE 8 5 892 TOGGLE ON OFF SPST
15. ACCESS CYLINDRICAL SCRUB DECK 4 UNSCREW THE THREE WING NUTS ON THE BRUSH ACCESS DOOR AND REMOVE THE DOOR SEE FIGURE 13 FIGURE 10 3 OPEN SIDE DOOR TO ACCESS SCRUB DECK 4 SELECT THE CORRECT PADS OR BRUSHES THAT BEST MEET YOUR CLEANING APPLICATION CONSULT YOUR LOCAL DEALER FOR ASSISTANCE 5 PAD INSTALLATION ATTACH PADS TO PAD DRIVERS BEFORE 5 SLIDE THE BRUSHES IN ONE AT A TIME WHEN YOU GET THE CONNECTING DRIVERS TO MOTOR HUB BRUSH ON THE DRIVER SPIN IT WITH YOUR HAND UNTIL YOU FEEL IT ENGAGE AND DROP IN SEE FIGURE 14 6 ATTACH BRUSHES OR PADS TO MOTOR HUBS SQUEEZE THE SCISSOR LOCKING DEVICE AND LIFT BRUSH UP ON TO THE MOTOR DRIVE HUB MAKE SURE THE SCISSORS CLOSE AND LOCK ONCE THE BRUSHES ARE ON SEE FIGURE 11 6 WHEN BOTH BRUSHES ARE ENGAGED REPLACE THE BRUSH AC CESS DOOR AND TIGHTEN IT BACK DOWN WITH THE WING NUTS SEE FIGURE 15 7 LIFT UP ON THE WIPERS FIRST TO CLOSE SIDE DOOR AND DEPRESS THE LATCH UNTIL THE DOOR IS SECURED SEE FIGURE 12 Ex 7 UP ON THE WIPERS FIRST TO CLOSE SIDE DOOR AND DE PRESS THE LATCH UNTIL THE DOOR IS SECURED SEE FIGURE 12 FIGURE 12 12 290 350 Operator and Parts Manual V13 1210 OPERATION PRE CLEANING CHECK LIST READ AND UNDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MA CHINE 1 CHECK BATTERY CONDITION GAUGE ON THE CENTRAL COMMAND LCD SCREEN TO CHECK GAUGE PUSH MENU CONTROL BUTTON UNTIL
16. Do not operate this machine if any parts have been dam aged or removed ACAUTION To avoid damage to the electronic control components of this machine Do not store this machine outdoors Do not pressure wash this machine WARNING DECALS READ AND OBEY ALL WARNING DECALS ON YOUR RPS FLOOR SCRUBBER FLOOR SWEEPER OR FLOOR BURNISHER IF YOU HAVE QUESTIONS ABOUT THESE WARNINGS ASK YOUR SUPERVISOR IF A DECAL IS DAMAGED OR MISSING REPORT IT TO YOUR SUPERVISOR RPS WILL REPLACE IT WITHOUT CHARGE 1 DANGER EXPLOSION RISK 2 DETERGENT IN SYSTEM CAUTION ONLY USE APPROVED DETERGENTS IF A DECAL IS DAMAGED OR MISSING REPORT IT TO YOUR SUPERVISOR RPS WILL REPLACE IT WITHOUT CHARGE 1 262 681 3583 6 290 350 Operator and Parts Manual V13 1210 MODEL BODY CONSTRUCTION DIMENSIONS TANK MATERIAL CHASSIS CONSTRUCTION REAR WHEELS FRONT WHEEL SIZE L x W x H SQUEEGEE SIZE WEIGHT WITHOUT BATTERIES WEIGHT WITH BATTERIES BRUSH PAD SYSTEM BRUSH PAD DIAMETER DISK DRIVE TO BRUSH DISK SCRUBBING PATH DISK BRUSH MOTOR POWER DISK BRUSH MOTOR SPEED DISK BRUSH SPEED DISK BRUSH SIZE CYLINDRICAL DRIVE TO BRUSH CYLINDRICAL SCRUBBING PATH CYLINDRICAL BRUSH MOTOR POWER CYLINDRICAL BRUSH MOTOR POWER CYLINDRICAL BRUSH MOTOR SPEED CYLINDRICAL BRUSH DOWN PRESSURE BRUSH ADJUSTMENT SOLUTION SYSTEM SOL
17. LOCAL SERVICING DEALER BATTERY CHARGE LOW CHARGE BATTERIES OVERNIGHT POOR WATER RECOVERY ON TURNS WIPERS WORN REPLACE WIPER MATERIALS WIPERS CHATTER TIGHTEN PIVOT POINTS SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER REAR TIRES NOISY BEARING DRY GREASE BEARINGS FAULTY HUBS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH WORN DRIVE TIRE CONTACT LOCAL SERVICING DEALER HEAVY SOAP CONCENTRATION CONTACT LOCAL SERVICING DEALER SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE BATTERIES RUN DOWN CONTACT LOCAL SERVICING DEALER BATTERIES LOW ON WATER FILL WITH DISTILLED WATER 9 ABOVE THE LEAD PLATES BATTERIES OVER CYCLED CONTACT LOCAL SERVICING DEALER 22 290 350 Operator and Parts Manual V13 1210 PREVENTATIVE MAINTENANCE USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE ROTATE BRUSHES ROTATE SIDE BROOMS DRAIN SOLUTION TANK FLUSH SOLUTION SYSTEM CLEAN SOLUTION SCREEN DRAIN RECOVERY TANK FLUSH RECOVERY TANK CLEAN VACUUM SCREEN ROTATE REAR SQUEEGEE BLADE CHECK BATTERY WATER LEVEL CHECK BATTERY VOLTAGE CHECK CHARGER CONDITION CHECK BATTERY CONNECTIONS CHECK CHEMICAL LEVEL CHECK MACHINE PERFORMANCE SCRUBBING POWER VACUUM POWER CONTROLS WATER ON TURNS GAUGES AND CONTROLS CHECK WHEEL TRACTION OTHER OTHER PAST HOUR METER READING CURRENT HOUR METER READING AVER
18. SQUEEGEE 290 350 Operator and Parts Manual V13 1210 LCD SCREEN MENU DISPLAYS SCREEN 1 OPERATOR SCREEN 2 MAINTENANCE E X 00895 2 5 O 00744 ELS A 4 00824 5 2 Hx 00804 5 SCREEN 3 WITH ERROR CODE 0000 6150 000000 USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS 1 BATTERY LEVEL INDICATOR INDICATES THE ENERGY LEVEL REMAINING IN THE BATTERIES SHOWN ON ALL MENU DISPLAYS 2 SCRUB DECK DOWN PRESSURE GAUGE SETS THE DOWN PRESSURE ON THE BRUSHES 3 VACUUM ON INDICATES THE VACUUM IS ON 4 SCRUB MOTORS ON INDICATES THE BRUSH MOTORS ARE RUNNING 5 KEY SWITCH HOUR METER INDICATES THE TOTAL NUMBER OF HOURS THAT THE MACHINE HAS BEEN ON 6 SCRUB BRUSH HOUR METER INDICATES THE TOTAL NUMBER OF HOURS THAT THE BRUSH TORS HAVE BEEN USED 7 TRANSPORT HOUR METER INDICATES THE TOTAL NUMBER OF HOURS THE DRIVE SYSTEM HAS BEEN USED 8 ERROR WARNING SYMBOL INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR 9 DIAGNOSTIC CODE WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL AND A DIAGNOSTIC CODE WHICH TELLS YOU WHAT S WRONG 10 WATER ON INDICATES THE SOLUTION FLOW IS ON 11 SOLUTION LEVEL INDICA
19. circuits on the 20 way connector on the Trio the 16 way connector on the LCD if used and the wiring to the front panel switches amp controls and those switches amp controls themselves Check the Traction Brush and Vac motor connections on the Trio and check the wiring from these connectors down to the Traction Brush and Vac motors checking connections all the way and also checking for short circuits Check for wiring short circuits or broken wires on the 14 way connector on the Trio and the wiring elsewhere on the machine Otherwise replace Controller Replace Controller if not cleared by disconnecting batteries for 1 min Replace Controller if not cleared by disconnecting batteries for 1 min 19 DIAGNOSTIC CODES Code Probable Cause Service Action 7000 Check for wiring short circuits on the 20 way connector on the Trio the 16 way connector on the LCD if used and the All 70xx codes Check wiring of brake and freewheel wiring to the freewheel switch and the switch itself Check the Traction motor connection on the Trio and check the wiring switch from this connector down to the electromagnetic brake on the Traction motor and check connections all the way Can be 7001 caused by excessive pushing or rolling down a slope or incorrect operation of the machine Wiring fault on 6 way serial link between Trio and T 7500 LCD Check the wiring and connectors on the 6 way connections on the Trio and LCD 7501
20. 42 H 73815 BHSCS 3 8 16 X SS 2 43 H 21253 CB 516 18 X 3 4 5 44 H 36104 HN 5 16 18 5 45 H 71009 FW 3 16 X 716 SS 2 46 73747 410 32 X 1 4 SS 2 47 70858 NYLOK 10 32 SS 2 48 H 70003 HCS 1 4 20 X 3 4 SS 2 49 H 37406 KN 48 32 2 50 290 1115 BOTTOM LATERAL TANK LOCATOR 2 290 350 Operator and Parts Manual V13 1210 33 FRAME BOTTOM SPLASH CURTAINS ARE USED ON DISk MACHINES ONL Y 34 290 350 Operator and Parts Manual V13 1210 FRAME BOTTOM tem Alt Part No Q 290 0040 2 REAR AXLE REAR WHEEL GREY STD BLACK OPT 2 290 017 LUG NUT 12 20 290 086 12 13 X 1 14 BOLT 290 500 AXLE MOUNT 229 501 SQUEEGEE DRAG BRACE 290 D53 REAR SPLASH CURTAIN 290 1254 REAR CURTAIN MTG STRIP 290 300 VAC INLET ASSY 4 REAR SPLASH GUARD FRONT SPLASH GUARD SCRUB ARM BRACKET VAC MOTOR H7003 HCS 3 8 3 4 SS HNO4C NYL 147 20 SS C NYLOK NUT y2 20 H29598 FPH 5 16 18 XT HDB053 HCS 5 16 18 X 3 4 HOD FW3 8 X 7 8 55 HOD HN 74 20 55 __ C C ie C C r C C FW1 4 X 5 8 SS NYLOK 10 32 SS FW5 16 X 7 8 USS HCS 3 8 16 X T SS LW3 8 55 HN 3 8 16 SS FW5 16 SAE 8 28 HNOGC JNYL3 8 16 S 5 29 H045 HCS 3 8 24 X 13 4 SS 30 33620 6 21 31 H70801 NYLOK 5 16 18
21. 5 9 5 892A PROTECTIVE BOOT TOGGLE SWITCH GRAY WATER TO SIDE BROOMS 20 7 837 FUSE RESETTABLE 2 AMP 21 7 229 PUSH BUTTON SWITCH 22 7 821 SWITCH TOGGLE ON ON SIDE BROOMS 23 7 287 BUSS BAR UHMW 2 24 4 234 KEY SWITCH 25 H 73743 BHSCS 10 32 X 1 2 SS 4 26 H 01200 PROTECTIVE BOOT TOGGLE SWITCH BLACK DOWN PRESSURE 27 H 250HCN 1 4 20 2 28 H 36102 HN 1 4 20 12 29 01196 PROTECTIVE BOOT TOGGLE SWITCH REDI FORWARD REVERSE 30 H 13005 HCS 1 4 20 X 1 4 31 33078 FW 1 4 SAE 4 32 H 71013 FW 1 4 X 5 8 SS 12 33 73754 BHSCS 1 4 20 3 4 SS 12 34 H 33618 LW 1 4 4 35 01199 PROTECTIVE BOOT TOGGLE SWITCH BLUE SPRAY HOSE 36 H 01195 PROTECTIVE BOOT TOGGLE SWITCH WHITE VAC MOTOR 37 01198 PROTECTIVE BOOT TOGGLE SWITCH GREEN RECYCLING 38 E 5HBB 5 HOLE BUSS BAR 4 39 01197 PROTECTIVE BOOT TOGGLE SWITCH YELLOW SIDE BROOMS 40 290 2020 BRACKET 41 290 2899 COMPUTER CONTROL V3 USED ON MACHINES W SERIAL 290 OR 291 2901 OR GREATER 42 290 2890 COMPUTER CONTROL V2 USED ON MACHINES W SERIAL 290 OR 291 2900 OR LOWER 43 390 2013 CONTROL PANEL TOP PLATE 44 1 292 5K POTENTIOMETER 45 21 4510 SOLUTION CONTROL KNOB BLUE 290 350 Operator and Parts Manual V13 1210 91 DUAL SIDE ASSY 92 Part No Part Description Qty tem
22. 5 8 ID X 18 LG 7 H70105 HCS 3 8 16 X T SS 5 447 12 NPT X 1 2 BARB ELBOW 5 446 12 PLASTIC BARB TEE 12 X 3 CLEVIS PIN FWBRONZE 50 ID X 10 OD X 062 16 290 D45 3 8 ID 12 OD 3 8 LG FLANGE BEARING wwenxxaes mose 1 nzswo 2 2 FW3 8 SS eros 2 HCS 5 16 18 1 SS maes 27 290 D43 3 8 ID 1 2 OD 1 4 LG BEARING 43 SEE ITEM 12 FRAME BOTTOM CYLINDRICAL DECK 48 IDLER DOOR ASSEMBLY 5 8010 44 290 350 Operator and Parts Manual V13 1210 CYLINDRICAL DECK Part No Description 0 32 9000 2 25 9050 25 HOPPER I 28 9050 28 HOPPER 7 811 32 HOPPER 3 25 8320 HOPPER RAIL 25 28 8320 HOPPER RAIL 28 5 832 HOPPER RAIL 32 290 8355 DRIVE SHAFT 25 CYL 290 8360 DRIVE SHAFT 28 CYL 290 8365 DRIVE SHAFT 32 CLY DEER DOOR IDLER DOOR EAR SANA FHP 14 20 XT SS 8 H70005 514 20 1 SS 9 H 70055 HCS 5 16 18 XT 55 D 7005 318 16 XT SS 2 01219 3 8 24 118 55 2 72563 10 32 X 12 SS 8 10 32 X 3 4 SS 3 8 ID 12 OD 3 8 LG FLANGE BEARING N IDX 5 8 OD X 12 ad FLANGED BEARING 16 H 322515 RUBBER LOOP CLAMP 1 3flo XTKEY 18 H7070 20 55 19 7070 BSS 4 H 36106 HN 3 87 16 NYL y4 20 55 NYL 5 6 18 SS 2 NYL 3 8 16 55 14 NYL 3 8 24 SS
23. 812 0813 0814 0815 0816 0817 0818 All 070x codes Wiring short circuit between Tiller Hi and Lo Ref All 081x codes Throttle wiring short or open circuits 0816 and 0817 can be caused by incorrect programming of the ISO test parameter Check for wiring short circuits on the 20 way connector on the Trio the 16 way connector on the LCD if used and the wiring to the front panel switches amp controls and those switches amp controls themselves Check for wiring short circuits or broken wires on the 20 way connector on the Trio the 5 way connector on the LCD if used and the wiring to the front panel speed throttle control and the speed throttle control itself 0 01 1310 1500 1501 1507 1600 1704 1705 1706 1800 1802 1820 1821 Possible Controller fault Possible Controller fault Possible Controller fault All 150x codes Check brake amp wiring for open or short circuit Voltage exceeds maximum Possible Controller fault Replace Controller if not cleared by disconnecting batteries for 1 min Replace Controller if not cleared by disconnecting batteries for 1 min Replace Controller if not cleared by disconnecting batteries for 1 min Check the Traction motor connection on the Trio and check the wiring from this connector down to the Traction motor and checking connections all the way Otherwise possible fault in electro brake on traction motor or possible Controller fault Can be caused by p
24. 90 350 Operator and Parts Manual V13 1210 FRAME TOP Item Part No Alt Part No Part Desription Qty 290 1100 FRAME WELDMENT 2 290 1610 NON SKID FLOOR PLATE 3 290 1170 291 1170 LOWER STEERING TOWER 4 290 1171 291 1171 UPPER STEERING TOWER 5 290 1172 291 1172 COVER 6 290 1173 DRIVE COVER 7 290 1180 291 1180 FRONT APRON 8 290 7050 INDEX PLUNGER 9 4 10 SERIAL NUMBER PLATE 10 8 291 HEADLIGHT 4 257 CONNECTOR RED 50 WITH 5 12 8 290 FOOT PEDAL I3 8 294B PUSH BUTTON SWITCH SILVER 14 7 125 ROLLER 2 15 8 292 BACKUP ALARM 16 21 2230 MICRO SWITCH 7 8 294 HORN 18 H 28902 RPH 48 32 2 19 76061 FW 1 4 NYLON 12 20 37015 NYLOK 10 32 2 21 73754 BHSCS 1 4 20 X 3 4 SS 12 22 33620 LW 5 16 16 23 13053 5 5 16 18 X 3 4 8 24 H 33074 FW 10 SAE 6 25 H 71063 LW 1 4 SS 2 26 H 76063 FW 3 8 NYLON 6 27 H 250HCN HCN 1 4 20 8 28 4 29 H 29048 RPH 10 32 X 1 2 2 30 H 71009 FW 10 SS 2 3l H 13055 HCS 516 18 X 4 32 72565 RPH 10 32 X 3 4 SS 2 33 H 11380 HCS 3 4 10 X 8 1 2 2 34 H 312HCN HCN 5 16 18 25 35 H 29072 RPH 410 32 X 4 36 H 37039 NYLOK 3 4 IO 2 37 H 1032HCN HCN 10 32 4 38 H 33066 FW 4 SAE 2 39 H 28678 RPH 44 40 X 2 40 H 37006 4 40 2 Al H 37024 NYLOK 3 8 16 2
25. AGE WEEKLY USAGE TECHNICIAN PRINT TECHNICIAN SIGNATURE DATE MANAGER SIGNATURE ______________________________ DATE 290 350 Operator and Parts Manual V13 1210 23 1 262 681 3583 Machine Install Warranty Registration www rpscorporation com Installing Dealer 1 installed By Location City State Install Date End User Company Name End User Contact Address City State Zip Phone Fax Email Mode Serial Hour Meter BUYER S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES SCRUBBERS Filling solution tank Solution tank sight tube Solution drain hose or valve for flushing and freezing conditions Adjusting controls amp operation Double scrubbing Squeegee lift delay High Recovery RED Light vacuum switch horn honking and vacuum timer Recovery tank draining amp cleaning Common Squeegee hose clog points vacuum screen removal and cleaning drain saver basket emptied Shroud and pad brush removal and installation Side Wiper and Curtain adjustment and maintenance for water control Solution valve and filter operation removal and cleaning LCD display operation 4 hour meters key switch brush traction drive vacuum Tank tilt back feature only when both tanks are fully drained Squeegee hose removal and checking for clogs BURNISHERS SWE
26. AR 35 00531 3 8 24 SS 2 6 217220 SQUEEGEE TRAL MOUNTS 2 36 0129158 J NYL 3 8 16 SS 1 7 217570 BACK UP WHEEL GREY 2 37 177862 NYLOK 3 8 16 SS 1 8 H 72555 PPH 10 32 X 13 4 SS 2 38 RN05C J 5 16 18 SS 4 9 5 846 SHAFT 2 39 4 446 GROMMET 3 8 ID X 112 OD X 375 3 10 HZCP44 CLEVIS PIN 14 X 112 2 40 217240 SPRING 1 H RUE8 14 RUE RING COTTER 2 41 7 782 5 16 CLEAR TUBING 1 D 51060 STUD 3 8 X 112 SS 2 42 290 1245 3 6 ID 12 OD 3 8 LG FLANGE BEARING 1 B 7067 LW3 8 SS 3 43 H25444 SB 5 16 X3 8 55 2 M 470005 HCS 14 20 SS 4 44 H 79054 SHCS 5 16 18 X 3 4 SS 1 471063 LW1 4 SS 4 45 H 70105 HCS 3 8 16 X 1 SS 2 6 170710 HN y4 20 55 4 46 H 00288 PPH 10 32 X2 12 SS 2 5 760B SIDE WHEEL GREY 2 47 90281 14 20 X 6 DOUBLE ENDED STUD 1 8 H 71016 FW5 16 X 7 8 USS 4 48 171065 LW5 16 SS 2 19 70065 HCS 5 16 18 X3 SS 2 49 CENTRAL COMMAND II ERIAL 290 OR 291 2900 OR LOWER oc Lj lt 07 x D D N x e N ES lt az Li bo 4 o9 oo ol
27. CIFICALLY ORDERED AT TIME OF PURCHASE NOTE THE 32 AND 35 SQUEEGEES ARE DESIGNED FOR NARROW ISLES AND MAT NOT HAVE THE SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES SOAP HEAVY DUTY DE GREASER CITRUS FREEZER TIRE MARK REMOVER CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION 290 350 Operator and Parts Manual V13 1210 MACHINE CONTROLS AND FEATURES IGURE 3 290 350 Operator and Parts Manual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
28. D 8 ALWAYS KEEP AN EYE ON YOUR GAUGES THEY LET YOU KNOW THE STATUS OF A PARTICULAR SYS TEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERIES DEAD WILL RESULT IN DAMAGE TO THE BATTERIES EXCESSIVE SCRUBBING PRESSURE WILL BLOW A BREAKER 9 WHEN YOU RUN OUT OF SOLUTION RAISE THE BRUSHES AND CONTINUE TO VACUUM THE REMAIN ING WATER UNTIL IT IS CONSUMED THE SOLUTION SIGHT HOSE IS USED TO INDICATE THE LEVEL OF DETERGENT REMAINING IN THE TANK 10 WHEN YOU ARE READY TO STOP PICK UP THE BRUSHES TURN OFF THE SOLUTION SWITCH PICK UP THE SQUEEGEE AND DRIVE THE MACHINE BACK TO THE CHARGING AREA BE SURE TO DRAIN BOTH TANKS BEFORE STORING MACHINE 14 DRAINING RECOVERY TANK ALWAYS EMPTY RECOVERY TANK WHEN REFILL ING THE SOLUTION TANK TO DRAIN THE RECOV ERY TANK PERFORM THE FOLLOWING STEPS 1 REMOVE DRAIN HOSE FROM THE EXPANSION PLUG HOLDER BY TUNING THE T HANDLE COUNTER CLOCKWISE OPEN THE TOP RECOVERY ACCESS LID AND FLUSH OUT WITH WATER TO KEEP TANK CLEAN SEE FIGURE 18 2 RINSE THE RECOVERY TANK AFTER EVERY USE THIS WILL PREVENT HEAVY BUILDUP ON THE BOTTOM OF THE TANK FOUL ODORS AND CLOGGING OF THE DRAIN HOSE 3 ONCE TANK IS EMPTY PUT DRAIN HOSE BACK ON THE PLUG AND TIGHTEN BY TURNING THE T HANDLE CLOCK WISE DRAINING SOLUTION TANK TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE SOLUTION TANK PERFORM THE FOL LOWING STEPS SEE FIGURE 19
29. HCS 5 16 IB X 1 SS 32 H 05233 PVCTWBNG 1 34 4352 BEARNG 37 290 7313 247 2HP MOTOR 39 290 7323 24 VOLT ELECTRIC BRAKE I 40 53 8 6 255 41 25595 55 0 38 24 2 290 350 Operator and Parts Manual V13 1210 39 ACTUATOR SLIDE ASSEMBLY 290 350 Operator and Parts Manual V13 1210 40 ACTUATOR SLIDE ASSEMBLY tem Part No Q H 37408 290 7060 33374 SHAFT COLLAR 12 ID 5 112 12 B X40 290 7710 290 2210 ACTUATOR 1000 LB LOAD 201 3652 H6389 FLANGED BUSHING 3 8 D X 5 8 OD NYLON 3 L to F Olm OJ NJ NJ 37006 NYLOK 4 40 ACTUATOR 1000 LB LOAD 21 7690 POLYURETHANE SPRING 34 40 X1 OK 4 101 F 33207 H 37032 10 32 SS 7 8 NYLON LOOP CLAMP 290 7713 290 7890 SQUEEGEE LIFT CABLE H 01321 DOUBLE ENDED STUD 14 20 X 4 55 NYL 14 20 SS 290 772 COMPRESSION SPRING 290 4010 270 H 01320 FW12 ID X 18 TH 6 EA EN EN 16 EJ T icc ui HE er susc WD 21 CK NYLON 2 290 350 Operator and Parts Manual V13 1210 41 DISK SCRUBHEAD ASSEMBLY SEE 290 1265 FRAME BOTTOM NOTE 42 290 350 Operator and Parts Manual V13 1210 290 350 Operator and Parts Manual V13 1210 DISK SCRUBHEAD ASSEMBLY 7010 HCS 3 8 16 X 13 4 55 5 H7072 HN 3 8 16 55 17 4034 REINF HOSE
30. LCD memory corrupt Disconnect batteries and wait for 1 min before re applying power m Check the Brush motor connection on the Trio and check the wiring from this connector down to the Brush motor and 7600 Open circuit on brush motors or brush motor wiring 2 N checking connections all the way Otherwise possible Brush motor fault Incorrect programming incorrectly specified Brush motor Brush motor developing fault excessive resistance on brushes 7601 Brush current overload thermal trip or brushes pushing down too hard floor 7602 Brush current overload magnetic trip Incorrectly specified Brush motor Brush motor developing a fault v Check the Brush motor connection on the Trio and check the wiring from this connector down to the Brush motor and 7603 Possible short circuit on brush motors or wiring checking connections all the Otherwise possible Brush motor fault 7604 Dependent on programming Incorrect software program check program otherwise possible controller fault N Check the Vac motor connection on the Trio and check the wiring from this connector down to the Vac motor and checking 7700 Open circuit on vac motors or vac motor wiring connections all the way Otherwise possible Vac motor fault Incorrect programming incorrectly specified Vac motor Vac motor developing a fault debris in Vac motor or airways 7701 Vacuum current overload thermal trip blocked by d
31. P FLOOR PLATE HELPS PREVENT SLIPPING WHILE GETTING ON AND OFF OF MACHINE 14 FOOT PEDAL CONTROLS THE ACCELERATION AND DECELERATION OF THE MACHINE 15 CHARGER PORT RED 50 USED TO RECEIVE CHARGER INPUT NOTE ONLY USE CHARGER PROVIDED 16 ADJUSTABLE STEERING FOUR SETTINGS FOR OPERATOR COMFORT AND EASE OF ENTRY 17 CIRCUIT BREAKER 50 AMP RESET ABLE CIRCUIT BREAKER SEE FIGURE 3 18 RECOVERY DRAIN HOSE ALLOWS FOR CONTROLLED DRAINING OF THE RECOVERY TANK 19 VACUUM HOSE VACUUMS SQUEEGEE NOTE KEEP FREE AND CLEAR OF BLOCKAGE 20 VACUUM HOSE MAIN VACUUM HOSE FROM VACUUM TO RECOVERY TANK 21 SQUEEGEE BLADE SQUEEGEES WATER TO BE RECOVERED BY THE VACUUM HOSE SEE FIGURE 4 22 SIDE DOOR PROVIDES EASY ACCESS TO SCRUB DECK 23 SCRUB DECK MAIN COMPONENTS THAT SCRUB AND CLEAN FLOORS 24 REAR WHEELS NON MARKING REAR TIRES 22 BLADE PROTECTION WHEELS HELP PROTECT THE SQUEEGEE WHEN CLEANING CLOSE TO BJECTS SEE FIGURE 5 26 RECOVERY ACCESS DOOR USED FOR FLUSHING OUT RECOVERY TANK WITH FRESH WATER 27 BATTERIES YOUR MACHINE IS EQUIPPED WITH FOUR 6 VOLT DEEP CYCLE 396 AMP HOUR BATTERIES 28 FOAM PROTECTION SCREEN USED TO PROTECT VACUUM MOTOR FROM DEBRIS SE SP ACCESS LID USED TO VENT BATTERIES DURING CHARGING OR ACCESS BATTERIES FOR ERVICE SEE FIGURES 6A AND 6B 30 HIGH WATER RECOVERY LIGHT INDICATES WHEN THE RECOVERY TANK IS NEARLY FULL 31 LCD SCREEN LISTS FUNCTIONS AND SETTING OF THE MACHINE SEE
32. PAGES 17 19 32 SQUEEGEE SWITCH RAISES AND LOWERS THE SQUEEGEE 33 ONE TOUCH BUTTON ACTIVATES BRUSHES SQUEEGEE VACUUM SYSTEM AND SOLUTION FLOW SIMULTANEOUSLY 34 LOW WATER SOLUTION LIGHT INDICATES WHEN THE SOLUTION TANK IS DOWN TO 5 GALLONS 35 MENU CONTROL SCROLLS THROUGH DIFFERENT OPTIONS ON THE LCD DISPLAY 36 KEY SWITCH TURNS THE MAIN POWER ON AND OFF 37 OPTIONAL RECYCLING SWITCH TURNS ON THE RECYCLING PUMP GREEN 38 SCRUB DECK DOWN PRESSURE SWITCH CONTROLS THE PRESSURE PUT ON THE SCRUB DECK 39 VACUUM WAND SWITCH TURNS ON THE VACUUM MOTOR WHITE 40 OPTIONAL SPRAY JET TURNS ON THE SPRAY JET PUMP BLUE 41 SCRUB DECK SWITCH RAISES AND LOWERS THE SCRUB DECK 42 SOLUTION SWITCH OPENS AND CLOSES THE SOLUTION VALVE GLOWS BLUE WHEN OPEN 43 FORWARD REVERSE SWITCH CONTROLS THE DIRECTION OF THE TRACTION MOTOR RED 10 290 350 Operator and Parts Manual V13 1210 UN CRATING MACHINE ATTACHING SQUEEGEE CAREFULLY CHECK THE CRATE FOR ANY SIGNS 1 LOWER THE SQUEEGEE MOUNTING PLATE BY OF DAMAGE BATTERIES ARE IN THE UNIT DEPRESSING THE SQUEEGEE SWITCH TO THE DOWN POSITION SEE FIGURE 8 TO UN CRATE THE MACHINE REMOVE BANDING FROM AROUND THE CRATE TAKE OFF THE TOP AND SIDES AND DISPOSE OF PROPERLY RE MOVE BANDING FROM MACHINE REMOVE THE CHOCKS AROUND THE DRIVE WHEELS FOLD DOWN RAMP AND DRIVE MACHINE OFF OF THE BASE NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED CONNECTING BATTERIES
33. Part No Part Description Qy 1 290 4630 AXLE SUPPORT 1 22 70103 3 8 16 X34 SS 8 BRACKET 23 H72501 RPH 6 32 X14 SS 2 2 1290 8750 SDEBROOMMOTOR 2 24 H7255 PPH46 32 12 55 1 3 290 4420 SIDE BROOMLIFT ARM 1 2 LH 26 H76061 FWi4 NYLON 2 4 290 4421 SIDE BROOMLIFT ARM 1 27 78009 FW3 16 X 7 16 SS 1 28 17801 FW5 X34 SS 6 5 290 4435 SIDE BROOM ACTUATOR 1 SUPT BRKT 29 H FNW5 16 X114 SS 4 6 290 4450 SIDEBROOMDRVE 2 30 H70710 HN 14 20 55 1 SHAFT 31 HN5 6 18 55 6 7 290 4620 1 32 H7063 LWI4 SS 9 SHAFT 33 171065 LW5 16 SS 8 8 1402 SIDE BROOM 2 34 H71067 LW3 8 SS 8 FOLYPROPYLENE 35 H72706 FHP 44 20 5 8 55 2 9 2905224 ACTUATOR 1 H0D958 38 6 SS 8 D 4952 2 57 JNLIA 20SS 6 H 4364A RUN 4 35 EN OSC INL SAGE 18 SS 6 4444 SIDE BROOM ENG 2 39 25328 SSS CP 14 20 4 B 4445C DRVETUBEBEARNG 4 40 82550 HCS M6 10X14 55 6 4446 GOMET 3BIDX 8 41 HZP44 4 112 CLEVS PIN 2 112 0DX 375 42 H RUEB RUERINGCOTTER 2 5 296 DIODE BRIDGE 1 6 8 220 SIDEBROOMMOTOR 2 U 8284 CRBREAKER 6A24V 1 18 H74429 CB5 16 18 3 4 55 6 19 H7700 HCS 14 20X175 SS 1 20 H770B HCS 14 20X25 SS 1 21 77067 HCS 5 16 8 35 55 2 290 350 Operator and Parts Manual V13 1210
34. SE POSITION BACK UP ALARM MAY SOUND AND YOUR REV SPEED IS SET TO ROUGHLY 50 OF FORWARD 8 TO STOP THE MACHINE LET OFF OF THE FOOT PEDAL AND THE MACHINE WILL STOP AU TOMATICALLY IGURE 17 k d OPERATING HINTS 1 OBSERVE THE AMOUNT OF SOLUTION THE MA CHINE IS DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED FLOW TO INCREASE THE SOLUTION FLOW RATE MOVE THE SOLUTION LEVER TO THE OPERATORS RIGHT TO SHUT THE SOLUTION OFF COMPLETELY USE THE SWITCH OR JUST RELEASE THE FOOT PEDAL 2 KEEP AN EYE ON THE REC FULL LIGHT TO MAKE SURE THERE IS NOT FOAMY BUILDUP IN THE RECOV ERY TANK IF EXCESS FOAM BEGINS TO DEVELOP POUR A RECOMMENDED FOAM CONTROL SOLUTION INTO THE RECOVERY TANK FOAM IS USUALLY AN INDICATION OF EXCESSIVE SOAP 3 ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING AROUND WALLS AND OBJECTS YOU SHOULD REDUCE THE SPEED TO MAINTAIN CON TROL WHEN TURNING 4 IF SQUEEGEE STARTS TO STREAK RAISE AND WIPE THE BLADES WITH A CLEAN CLOTH IF THE PROBLEM CONTINUES CHECK THE BLADES FOR WEAR OR DAMAGE AND ROTATE IF NEEDED YOU NEED TO PRE SWEEP BEFORE SCRUBBING 5 CHANGE OR TURN OVER PADS WHEN DIRTY RO TATE THE SCRUB BRUSHES EVERY WEEK 6 STAY CLEAR OF OBJECTS PROTRUDING FROM THE FLOOR SUCH AS SOCKETS GRATES DIES FOR THEY WILL DAMAGE THE PADS AND SQUEEGEE BLADES 7 DURING BRIEF STOPS YOU DO NOT HAVE TO TURN ANYTHING OFF THE BRUSHES AND SOLUTION WILL AUTOMATICALLY STOP WHEN THE FOOT PEDAL IS RELEASE
35. SQUEEGEE AND WIPE BLADES WITH A CLEAN CLOTH STORE SQUEEGEE IN THE RAISED POSITION TO PREVENT DAMAGE OR SETTING OF THE BLADES 5 WIPE DOWN MACHINE IF NEEDED USE A NONABRASIVE NON SOLVENT CLEANER CLEAN DAMP CLOTH 6 RECHARGE THE BATTERIES IF NEEDED WEEKLY MAINTENANCE 1 CHECK BATTERY WATER LEVEL IN EACH CELL OF THE BATTERIES AND FILL AS NEED ED ALWAYS USE DISTILLED WATER TO REFILL BATTERIES BATTERIES SHOULD BE FILLED APPROXIMATELY 3 4 TO 1 ABOVE THE PLATES OVERFILLING WILL CAUSE THE BATTERIES TO LEAK DURING CHARGING THE CHARGING PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY WHICH EFFECTIVELY INCREASES THE VOLUME OF THE ELECTROLYTE 2 CLEAN BATTERY TOPS TO PREVENT CORRO SION 3 ROTATE BRUSHES ROTATE THE LEFT TO THE RIGHT AND RIGHT TO LEFT ON CYLINDRICAL MODELS FROM FRONT TO BACK OR END TO END IF USING DIFFERENT MATERIALS 16 MONTHLY MAINTENANCE 1 CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR WEAR AND SPRING TENSION 2 CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND BOLTS 3 CHECK TO SEE IF BATTERY CABLES ARE TIGHTENED TIGHTEN IF NEEDED 4 CHECK PARKING BRAKE 5 CHECK CONDITION OF SCRUB DECK LIFTING CABLE YEARLY MAINTENANCE 1 CALL YOUR LOCAL DEALER FOR YEARLY MAINTENANCE STORING MACHINE 1 BE SURE TO FLUSH THE TANKS OUT COM PLETELY AND TO DRAIN ALL WATER FROM THE MACHINE 2 REMOVE THE RECOVERY TANK LID TO PRO MOTE AIR CIRCULATION 3 RAISE BRUSHES AND
36. SS ES 32 H71063 LW 4 SS 33 H 0 32 1 HN 3 8 24 55 34 764 FHPQ32X34 35 HNOC 136 290 3001 1 1 37 0 p 1 38 38 734 39 00221 20 1 GROMMETS 41 290 8500 1 24 OPTIONAL 1 less _ 290 1315 SPLASH CURTAIN LONG _ 2055 290 325 CURTAIN MTG STRIP LONG 44 170003 7 HCS 14 20 X 3 4 SS 8 45 70860 2055 4 46 H72080 0 32 4 H70005 HCS 14 20 1 55 H7009 SS 6 NOTE FCRITEMB MACHINE SERIAL NUMBER 40657 ANDGREATER USE P N290 250 Item 6 8 9 BUM 16 B BN 290 350 Operator and Parts Manual V13 1210 35 DOOR WIPER ROLLER ASSEMBLY PN 5 123B MODEL 290 DISC POSITION BOTH SIDES 17 USE PN 290 1235 FOR 290 CYLS RIGHT SIDE USE PN 290 1236 FOR 350 CYL S RIGHT SIDE 290 350 Operator and Parts Manual V13 1210 36 DOOR WIPER ROLLER ASSEMBLY EET 2 290 280 11 3 28290 SUPPORT T 4 290 230 LEFTWPER 1 6 290 1281 1 TE RERO TOP SUPPOR 8 290 231 RIGHTWPER 1 9 29 D20 nm 7 EET TE s 11 290 4030 WPERBAND 12 290 D48 FWBRONZ 500 IDX 100 ODX 25 8 3 8 D 172 OD JA LGBEARING 8 5 80 2 5 5 402LA WPER BLADE 2 5 22 S8 SSHNG
37. TANK CAPACITY SOLUTION FLOW RATE RECOVERY SYSTEM REC TANK CAPACITY VACUUM POWER STANDARD VACUUM POWER OPTIONAL DRAIN HOSE CLEAN OUT DOOR OPTIONAL WATERLIFT BATTERY SYSTEM BATTERY AH RATING BATTERY RUN TIME CHARGER AUTOMATIC DRIVE SYSTEM TRANSAXLE DESCRIPTION SPEED CONTROL BRAKING SYSTEM PRODUCTIVITY SCRUBBING WIDTH SCRUBBING RATE HOUR NORMAL SCRUBBING RATE HOUR MAXIMUM WARRANTY PARTS LABOR TANKS 290 350 Operator and Parts Manual V13 1210 MACHINE SPECS 290 POLY STEEL 12 x 5 12 x 4 61 x 29 32 85 OR 38 750 LBS 1 260 LB 2 15 5 DIRECT 29 2 x 1 0 HP 350 RPM 350 RPM 2 x 26 CHAIN 26 2 0 HP 800 RPM 800 RPM 0 200 LB 5 x AUTOMATIC SETTINGS 38 GAL 0 1 75 GPM 40 GAL 1 0 HP 2 0 HP 2 5 70 4 x 396 Ah UP TO 6 HRS 36 110 2 0 HP SEALED 0 5 MPH DYNAMIC BRAKING 29 35 000 FT HR 47 000 FT HR 3 YEARS 1 YEAR 10 YEARS 350 POLY STEEL 12 5 12 4 61 35 35 38 45 810 LBS 1 320 LB 2 x 18 DIRECT 35 2 x 1 0 HP 350 RPM 350 RPM 2 x 28 OR 2 x 32 CHAIN 28 OR 32 2 0 HP 800 RPM 800 RPM 0 250 LB 5 x AUTOMATIC SETTINGS 38 GAL 0 1 75 GPM 40 GAL 1 0 HP 2 0 HP 2 5 70 4 x 396 Ah UP TO 6 HRS 36 AMP 110 VOLT 2 0 HP SEALED 0 5 MPH DYNAMIC BRAKING 35 45 000 FT HR 58 000 FT HR
38. TES THE GALLONS PER MINUTE GPM 0 1 0 290 350 Operator and Parts Manual V13 1210 17 TROUBLESHOOTING CENTRAL COMMAND NOTE THIS MACHINE IS OPERATED BY A SOPHISTICATED ELECTRONIC CONTROLLER THAT HAS MANY FAIL SAFES WITHIN IT IT SELF ANALYZES PROBLEMS AND FLASHES A FOUR DIGIT AL PHA NUMERIC CODE OF WHAT IS WRONG IN THE LCD WINDOW MOST OF THESE CODES REQUIRE A TECHNICIAN ATTENTION YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE UNFAMILIAR WITH ESPECIALLY IF YOU ARE NOT AUTHORIZED TO WORK ON THIS EQUIP MENT 1 7601 AND 7602 ERROR SCRUB DECK CURRENT OVER LOAD THIS CAN OCCUR WHEN DRIVING OVER A BUMP 7688 IN THE FLOOR TO RESTART TURN OFF THE KEY AND TURN IT ON AGAIN TO AVOID THIS ERROR EITHER SLOW DOWN PARTS OF THE FLOOR RE DUCE DOWN PRESSURE ON THE PADS 2 1500 ERROR THERE IS AN OPEN IN THE PARKING BRAKE CIRCUIT CHECK THE PARKING BRAKE WIRING AND THE PARKING BRAKE COIL TO FIND THE OPEN CIR CUIT 3 770 7701 7702 AND 7703 ERROR THE VACUUM MO TOR HAS EXCEEDED THEIR AUTHORIZED POWER LIM ITS TURN OFF KEY AND TURN ON AGAIN TO CLEAR 4 BOOST ON ALLOWS FRONT WHEEL DRIVE TO DRAW MORE POWER WHEN NEEDED TO CLIMB RAMPS FOR 30 SECONDS 18 290 350 Operator and Parts Manual V13 1210 Code 0003 0100 0204 Probable Cause Memory corrupt DIAGNOSTIC CODES Service Action Replace Controller if not cleared by disconnecting batteries for 1 min 0705 0706 0810 0811 0
39. TRIPPED DETERMINE CAUSE AND CORRECT FAULTY VACUUM MOTOR CONTACT LOCAL SERVICING DEALER CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER DRIVE MOTOR RUNS INCORRECTLY FAULTY SPEED CONTROLLEROR CONTACT LOCAL SERVICING DEALER WIRES FAULTY POTENTIOMETER CONTACT LOCAL SERVICING DEALER LOOSE WIRES CONTACT LOCAL SERVICING DEALER INSUFFICIENTY SOLUTION FLOW SOLUTION TANK LOW REFILL SOLUTION TANK DRAIN RE COVERY TANK FLOW KNOB TURNED DOWN MOVE LEVER TO ON SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN 290 350 Operator and Parts Manual V13 1210 21 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK SOLUTION VALVE OFF ROTATE LEVER TO ON SOLUTION SWITCH OFF TURN SOLUTION SWITCH ON SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER POOR WATER RECOVERY RECOVERY TANK IS FULL EMPTY RECOVERY TANK BALL SCREEN IN RECOVERY REMOVE SCREEN AND CLEAN TANK IS CLOGGED REMOVE DEBRIS VACUUM HOSE IS CLOGGED REMOVE DEBRIS SQUEEGEE IS CLOGGED REMOVE DEBRIS SQUEEGEE BLADE IS WORN ROTATE OR REPLACE PARTS FAULTY VACUUM HOSE CONTACT LOCAL SERVICING DEALER VACUUM MOTOR GASKET TORN CONTACT LOCAL SERVICING DEALER TANK GASKET FAULTY CONTACT LOCAL SERVICING DEALER DRAIN PLUG LOOSE TIGHTEN LID VAC MOTOR FAULTY CONTACT
40. cold water and seek medical attention 4 CHECK THE WATER LEVEL IN EACH BATTERY DO NOT CHARGE THE MACHINE UNLESS THE WATER 1 SLIGHTLY HIGHER THAN THE PLATES IF NEEDED ADD ENOUGH DISTILLED WATER TO JUST SLIGHTLY COVER THE PLATES DO NOT OVER FILL BATTERIES CAN OVERFLOW DURING CHARGING REPLACE CAPS BEFORE CHARGING 5 WITH THE RED CHARGER PLUG DISCONNECT ED FROM THE MACHINE PLUG THE CHARGER POWER CORD INTO A GROUNDED 110 VOLT STANDARD WALL OUTLET SEE FIGURE 21 6 CONNECT THE RED CHARGER PLUG INTO THE BATTERY CHARGING PORT LOCATED ON THE LOWER PORTION OF THE STEERING TOW ER LN TFIGURE 21 x EY 7 THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED CHECK GAUGE 8 AFTER THE CHARGER HAS TURNED OFF UN PLUG THE RED CHARGER PLUG FROM THE MA CHINE AND DISCONNECT THE CHARGER FROM THE WALL OUTLET 9 RECHECK THE CELL LEVEL AFTER CHARGING IF NEEDED ADD DISTILLED WATER UP TO THE CORRECT LEVEL BE CERTAIN TO REPLACE THE CAPS SECURELY AND TO WIPE OFF THE TOP OF THE BATTERIES WITH A CLEAN CLOTH 15 MAINTENANCE DAILY MAINTENANCE 1 REMOVE AND CLEAN PADS OR BRUSHES NEVER USE SOILED PADS WHEN CLEANING RE PLACE PADS WHEN THEY BECOME PACKED WITH RESIDUE 2 REMOVE AND CLEAN DEBRIS FROM THE FLOAT SHUT OFF SCREEN LOCATED INSIDE THE RECOVERY TANK 3 DRAIN AND RINSE TANKS THOROUGHLY IN SPECT VACUUM HOSE FOR ANY OBJECTS OB STRUCTING THE AIR FLOW 4 RAISE
41. ebris 7702 Vacuum current overload magnetic trip Incorrectly specified Vac motor Vac motor developing a fault A 2l Check the Vac motor connection on the Trio and check the wiring from this connector down to the Vac motor and checking 7703 Possible short circuit on vacuum motors or wiring 3 connections all the Otherwise possible Vac motor fault 2 Check the Traction motor connection on the Trio and check the wiring from this connector down to the Traction motor and 7800 Open circuit on traction motor or traction motor wiring 4 checking connections all the Otherwise possible Traction motor fault GIN Check the Traction motor connection on the Trio and check the wiring from this connector down to the Traction motor and 7801 Possible short circuit on Traction motor or wiring d d checking connections all the way Otherwise possible Traction motor fault Traction motor current has exceeded current limit for x c A 3 7802 Excessive driving up an incline or machine driven up against an obstacle or step the foldback time 3 52 Check for wiring short circuits on the 20 way connector on the Trio the 16 way connector on the LCD if used and the 7900 E stop input active or wiring fault one T wiring to the emergency stop switch and the emergency stop switch itself Otherwise incorrect operation of machine 7901 E stop input active or wiring fault prpgrammed as Check
42. for wiring short circuits on the 20 way connector on the Trio the 16 way connector on the LCD if used and the belly button wiring to the belly button stop switch and the belly button switch itself Otherwise incorrect operation of machine 20 290 350 Operator and Parts Manual V13 1210 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER NOTHING OPERATES FAULTY KEY SWITCH CONTACT LOCAL SERVICING DEALER BATTERIES NEED CHARGING SEE CHARGING BATTERIES FAULTY BATTERY REPLACE BATTERY LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT BRUSH MOTOR S DO NOT OPERATE BRUSH DESK IS NOT DOWN PUT BRUSH DESK DOWN FOOTPEDAL IS NOT DEPRESSED ENGAGE FOOT PEDAL BRUSH CIRCUIT BREAKER WAIT 5 MINUTES FOR AUTO RESET TRIPPED DETERMINE CAUSE AND CORRECT CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER FAULTY BRUSH MOTOR OR WIRES CONTACT LOCAL SERVICING DEALER DRIVE MOTOR DOES NOT OPERATE RECHARGE SWITCH MISADJUST CONTACT LOCAL SERVICING DEALER ED FAULTY SPEED CONTROLLEROR CONTACT LOCAL SERVICING DEALER WIRES FAULTY DRIVE MOTOR CONTACT LOCAL SERVICING DEALER FAULTY WIRING CONTACT LOCAL SERVICING DEALER CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER VACUUM MOTOR DOES NOT OPERATE SQUEEGEE IS INTHE UP POSITION ROTATE SQUEEGEE LIFT LEVER DOWN FAULTY VACUUM SWITCH TRY OPERATING WHITE TOGGLE VACUUM CIRCUIT BREAKER WAIT 5 MINUTES FOR AUTO RESET
43. oor or corroded connections to the batteries or a battery charger being connected Replace Controller if not cleared by disconnecting batteries for 1 min 1D02 Tiller settings updated in programming Cycle the power via the keyswitch 1E03 1E04 2102 2103 Inhibit inputs Exact usage dependent on programming Possible Controller fault Remove or correct what is causing the inhibit Otherwise check for wiring short circuits or broken wires on the 20 way connector on the Trio and the wiring elsewhere on the machine Otherwise incorrect programming or operation of machine Replace Controller if not cleared by disconnecting batteries for 1 min 2C00 2C01 2C02 2D01 Low voltage warning Dependent on programming Possible Controller fault Recharge batteries immediately Recharge batteries immediately Replace Controller if not cleared by disconnecting batteries for 1 min 2F01 3100 3101 3102 3103 3104 3105 3201 3210 3211 3212 3213 3214 3601 3602 3603 3608 3609 360A 360B 360C 360D 360E 290 350 Operator and Parts Manual V13 1210 Throttle in drive position during switch on All 310x codes Probable short circuit of output device or wiring can sometimes cause permanent Controller fault Possible Controller fault Possible Controller fault Incorrect operation of machine Otherwise check the mechanical condition of the throttle mechanism Otherwise check for wiring short
44. ord at RPS and machine is serviced by Factory Authorized Personnel Limitation Warranty will begin on date of machine installation to end user or 6 months after ship ment from RPS Corp to the distributor if unsold at that time This warranty includes all parts on the machine except normal wear parts Some of these exceptions are EDGE ORBITZ isolators 250 hours on average Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and Vacuum Bags Motor Brushes and commutater wear Brooms Brushes Pads and Pad Retainers Hoses and Tubing Drive Tires Pneumatic Wheels and Tubes Rubber Floor Seals and Gaskets Vacuum motors with evidence of moisture or debris intrusion or 400 hours The Batteries see below NOT COVERED Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of scheduled daily weekly monthly maintenance in ac cordance with our published PM Sheets POLY TANKS 7 Years Coverage against leakage due to manufacturer s defect in materials or work manship Tank warranty void if water used exceeds 135 F 57 C NOTE Freight coverage for 3 Years under the parts section of warranty BATTERIES Warranted through battery manufacturer for One 1 Year pro rated from the date of delivery The battery manufacturer app
45. plosion or fire Do charging An open flame or spark can cause this gas not use flammable materials in tank or pick up to explode Serious personal injury or property damage could occur Only charge the batteries in this machine in a well ventilated area 290 350 Operator and Parts Manual V13 1210 AWARNING The batteries in this machine produce hazardous voltage which can cause electrical shock burns and or electro cution Always disconnect batteries before servicing this machine AWARNING Do not use water that exceeds 135 F 57 C If water is above said temperature this will void the Tank Warranty AWARNING The batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention AWARNING Dress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an elec trical short circuit which can cause serious burns AWARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death AWARNING NO EXTRA RIDERS Do not carry passengers on this machine Do not use this machine as a stepladder or work platfo
46. rm A CAUTION To avoid damage to this machine use only cleaning solutions and replacement parts recommended by the manufacturer CAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the batteries of this machine It is designed to charge the batteries at the appropriate rate If you must use a different charger disconnect the batteries before charging to avoid dam age to the electronic speed controller 290 350 Operator and Parts Manual V13 1210 AWARNING When climbing or descending ramps always drive ma chine forward To avoid overturning the machine Do not back down ramps Do not drive across inclines Do not turn while ascending or descending ramps Overturning the machine can cause serious injury or death AWARNING Do not park this machine on ramps or slopes Always park this machine on a level hard surface Do not oper ate this machine outdoors or on uneven surfaces AWARNING To avoid electrical shock do not operate this machine over electrical floor outlets A WARNING Do not remove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements AWARNING Always turn off this machine before leaving it unattended Do not allow untrained persons to operate this machine AWARNING Understand the dynamic braking system before you op erate the machine on ramps Machine may coast A CAUTION
47. roves or denies the warranty coverage after analysis We rely on solely on their review NOTE NOT COVERED Damage from lack of water failure to use OEM charger or non distilled water Battery terminals Battery terminals and cable connections are covered for 30 days from the shipment of the machine Battery terminals tightness should be inspected every 30 days 290 350 Operator and Parts Manual V13 1210 29 26 290 350 Operator and Parts Manual V13 1210 MODEL 290 350 MACHINE PARTS SECTION SOME PARTS ARE MADE IN RED AND YELLOW IF YOU NEED YELLOW PARTS USE THE ALTERNATE PART NUMBER WHICH WILL START WITH 291 IF YOU NEED RED PARTS USE THE NORMAL PART NUMBER THAT WILL START WITH 290 XXXX IF THERE IS ONLY ONE PART NUMBER THAT IS THE ONLY COLOR THAT PART COMES IN 290 350 Operator and Parts Manual V13 1210 21 SOLUTION SYSTEM 290 350 Operator and Parts Manual V13 1210 SOLUTION SYSTEM tem At PartNo PartDesripton 0 SOLUTION TANK 1 2 290 M80 BATTERY TRAY 1 BATTERY 6 VOLT 395 AH 4 4 290 1300 BATTERY COVER 1 5 SOLUTION TANK LID p 14 20 X 175 U BOLT j HINGE 8 SS 0 25701 4 11 2450 71 USTABLE SOLUTION FLOWVALVE 1 D H322515 0 RUBBERLOOPCLAMP 1 D 5 28 1 ABETERGNIWRNNGPLATE 1 M 59B Lb 290 468 NT VALVE ______1 290 415 12 IDX 3 4 OD X280 LG CLEAR TUBE 290 8520
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