a warning - CCW tha Riders
Contents
1. seats Reinstall spark plug caps CAUTION nconectigetening of he soak plug can cause severe damage tothe angine Too loose can damage piston tight can damage the threads TIRE MAINTENANCE Check the pressure in al tres before riding Improper ir pressure wil handing steering response action tre and rider comfort Be sure are inflated 10 he pressures shown below NOTE Tire pressure should only be measured or adjustedwhen tres aro cold Recommended Pressure mon ETA 200 kpa 83 koa ar TCE B 250 kpa 2 Kpa A WARNING CCheckthetr pressure carefully who Too much a inthe tre could cause tre to burst causing serious personal inju A WARNING Maintaining correct air pressure into tres lavery impor ant Too lite pressure coud alow the te 1o rotate of Ro wheel rim Too much pressura could cause ino re lo buret Falure o maint correct air pressure inthe Mes couldeause problems with vehicle operation and stabilty causing serious personal injury TIRE REPAIR When inspecting tres always check for Bumps or bulges on the tre replace if there are any Cuts or cracks replace t any abi la vse Foreign objects such as nals embedded ln tre Excessive wear Ifyou drive over a pothole or any hard object the side ofie road and inspect the for possible damage This motorcycle uses tubeless res your tre is punct2. ect the stably motorcycle and may cause an colds resuing in serous Injury or death Maximum loading capacity of this motorcycle 350 59g Do not overload the motorcycle Do not atx anything to the motorcyck especialy on he fon ast may fect handling The Motorcycle not intended ora passenger FUELING REFUELING MOTORCYCLE Use unleaded fuel with an octane of 86 or higher Using a lower octane gasoline can cause severe damage tothe engine Never use stale or contaminated gasoline or an ol Thi motorcycle has a capacity of 21 US galons including THE WARNING Aways shut off engine before fueling Never add uat motorcycle wth a runing engine Do not smoke or low tame spark inthe ny whl unt la being refueled Always work ina wellvontlated area Improper handling of could resul n serious personal inu around el cap Can surtace prevent Twist ott i 8 screw type ler IO Add fuel to the bottom of the filer neck Do not over A WARNING Overtngthefuel tank could be hazardous you over fuel tank uel may overlow when 1 expands due 10 heat from engine or sun could catch or explode in serious personal inu Replace tuetan cap and twist units secure the fuelvalve was inthe RESERVE positon tum Rack toon A WARNING Check tor fuel leaks A leaking fuel cap is afre hazar
3. 0801200 REV2 NOT RIDE IF YOU ARE UNDER THE AGE OF 16 Always we necessary and properly fitting protective equipment when operating this motorcycle WARNING To reduce the risk at injury the usermustread and understand the operator s manual betore using his product This manual contains mportant nlomation and instructions shouldbe read caretuly betore operating this vehicle SAVE THIS MANUAL FOR FUTURE REFERENCE peuters conduit par des personnes agees de moins de 16ans Portier tout fequpementde rotecton ne approprie ors ta condulte de motorcycle AVERTISSEMENT Pour reduire le reque de blessures tutlisateur dot Ire et comprendre le manuel du conducteur avant formation and instructions which should be read carel before operating this vehicle CONSERVEZ CE MANUEL AUX FINS DE REFERENCE FUTURE siempre odo equipo de prolaccln produc ey formation and instructions which should raad carefully betore operating this vehicle ESTE MANUAL PARA FUTURAS CONSULTAS EENEEEK DIT S Limited Warranty 2 Rubs for Sate Operation 3 4 Safely Labels 5 Features ss Operation Maintenance 192 Troubleshooting 25 Emissons Warranty 2 Nose Emeslon Warranty 27 Product Specifications 27 Whole Bke Wiring Diagram 2 Specific Wiring Schemates 2 WHAT IS COVERED Cleveland CycieWerke LLC warrants tothe orig
4. n PERATION WARNING The folowing instructions are for general use in standard operating conditions Information in the MSF instucton manual accompanying the vehicle takes precedence over his information In addition all drivers should take an accredited course BRAKING This motorcycle is equipped with a hand operated tront hy disc brake and a fot operated rear broke Apply brakes in a progressive fashion to prevent wheel lock up AS a general de aim lo brake 70 using ron brake lever By using both front rear brakes you wil achieve taster more stable and effective braking To slow down or stop the motorcycle apply the rnt and rear brakes while downshifing Slowly increase braking as you feel your speed reduce In order to prevent stalling poll inclutch lever before stopping completely you apply the brakes co abruptly you may lack the wheels ido and loose contro ofthe motoreyele His should hap pen release the brakes and steer straight unti you have Completely regained conto Never ride with your foot resting on the brake pedal or your hand on fe brake lever This could cause your brakes io overheat and wil fase braking to other motors TURNING Before making a turn reduce your speed Do not apply the brakes in the middle of tum or you may cause the rear whee to lock up and lose control of the motorcycle NOTE DO NOT change the postion of the lever dur ing a tum DESCENDING
5. HILLS When traveling down a steep grade reduce your speed downshitieg rater than braking Applying your brakes or Jong period of ime can reduce effectiveness PARKING When possil park on level round Ifyou have no paved surface to park on make sure the ground is fm neces or you to park on a i postion your rear wheel against he curb at an angle and leave transmission in gear Whe parked use the side stand for support Use your foot to guide the side stand down Ifyou must park on soft surface put something solid side stand THEFT PREVENTION TIPS Park the motorcycle in a garage if possible When not possible make certain to park ina well it area Never leave the ignition key with the motorcycle Always use the steering lock even for a short period of Tum the handlebars lett Insert ihe key into the lock on the headtube Tur the key the pinion engages with he lock Your handle bars are now locked and can not batumed invest in a good quality antshett device that wil secure the motorcycle toa stationary object Keep the operator s manual registration and insurance informaton with the motorcycle to help auhortes find you if tis stolen and recovered AAINTENAN INSPECTIONAND MAINTENANCE SCHEDULE isvery important to inspect and maintain your regulary Folow the guidelines in the chart below The intervals between periodic services
6. SEVERE BURNS ada Avoid con tact win ska eyes or clothing Te revert acer se empty ANTIDOTE External Fuahwih water physician immediately Denk large quantiles af water mik Follow with of Magnesia beaten eggs or vegetable ol Eyes Flushwith water tor 15 minutes and get prompt NOTE Ifyou are unsure i you are perform tis operation take ne uto an authorized service center battery located inside a chrome battery box undemeath the seat Remove he 2 bots that retain the battery box cover 10 blam access ta the banery Tre make sure the posiive contact is on the and the mnegatve contact son the vent tube shout bo nseriad through hale nthe othe bak 30 e fumes can ve outside the battery todo so wil resul n corazon WARNING Faluret place battery a level surface may alow flid to or spi out ofthe balay resuling in serious personal iun Cleanthe cable connectors remove oxidation Ater charging install eve battery wih poles tacing forward Put dieci grease on tha banery terminals lo avoid Anach red postive eable to the postive terminal onthe battery Tighten securely Anach black negate cable 1o the negative terminal fonthe battery Tighten securely brush or sandpaper WARNING Ahiaysconnecttheredposiive cabletrstandthentho lack negative
7. and cyinder wal Sat enone leaving Woo closed Do not open Atter RPMs pick up leave choke ON to keep fast Allow motor to warm up and slowly tum choke lever ft Motor should martin smooth idle Open the sighty to very the engine respond ing it he engine was not suficienty warm STOPPING THE ENGINE Shit imo neutral and turn the ignition switch OFF NOTE Falingtotum the ignition switch off wll cause the igs to stay on and wil drain batery He DO NOT the engine stop switch of Emergency Stop stopisnocessary movetheengineston switch to he OFF V positon SHIFTING GEARS The motorcycle Is equipped wih a cable operated clutch has ve toward gears one down and tour up Follow the stepa below to learn s property Always shitt while moving ina straight Ine Release the grip and pullin the clutch lever com before shifting Recognizethe engaging pointwhen you eleasethechich Reduce the trate or shitt higher gear betore engine RPMs get too high Shit to lower gear betore the engine RPMS get too When engine RPMs are too high do not downshit to slow the motorcycle This could cause damage to the engine Do nat coast or tow the motorcycle for a long period ot ime whe te engine Iso i your speed drops below 9 mph 15 kmh put in the ditch lever and shit down Tat gear o prevent sal
8. cable do so could cause tho battery toerplode causing serous personal injury Securely fasten battery lo the vehicle using battery srap Reinstall seat and push down 1o secur WARNING Make sure seat sin proper postion and attached securely When you install Faling to instailthe seat properly could iow the seat to move and cause the rider t ase conl in posee serous personal ines Dispose of he old battery in a manner approved by ap picabie regulations FUSE REPLACEMENT Some 2010 models have an automatic reset overload switch This black rectangle box inside the false tank Other Bikes havea standard 15 amp fuse main swich key Remove the the lef side cover of false A smal inne tuse box wil be located inside replace wan a 1Samp fuse iis use is blown HEADLIGHT REPLACEMENT Turn of the main key switch Locate screws to remove headlight lens Remove lens 1o access inside of ight and bulb Pushin bub holder and turn teft counterclockwise unti ab lines up with grooves Remove bulb and replace 22 TAILLIGHT REPLACEMENT Turn otf the key switch Locate screw holes in rear lens Remove lens Remove bulo by pushing inand turning lett counterciock Replace bulb and reinstall ens GENERAL LUBRICATION Proper lubrication important or sale smooth and Tong feof your vehicle sure
9. in moriha are shown e end ofeach Interval be sure o prom and document ne maintenance sled Only an authorized Cleveland CycleWerks serv centar may maintain replace or repair emission control devices and systems WARNING Faling to perform recommended maintenance or performing maintenance improperly can lead to an accident and cause serious personal nur cause noncomplance te emissions regulations and may vod your warrant you are not sure howto perform the maintenance tems below contact your COW authorized senice center or Cleveland Valve Clearance Engine Lubricant Dring running In period replace every 150 miles EE ESE Afer period every 600 miles Engine Lubricant Fier Sereen Carburetor Tem Weekly Worthy Guanery Yearly Fuel Lines 1 5 1 Ar Cleaner T T Tote Corio T T Spark Pug 1 T Brake Shoe Brake System Parts Bole Nuts Fasteners Gear Gearbox Fus Tank Tre Pressure Wear Steering System Chassis T Inspect and clean adjust Dae replace as necessary C Ciean R Replace te A Adjust CAUTION AAINTENAN WARNING Inthe event of an accident have an authorized service enter inspect ALL parts even iiney appear fo undam aged Failure to do so could result in an accident which could cause injury or death A WARNING Before inspecting cleaning or servicing the motorcycle hut of engine wa
10. that all lubrication is performed during periodic maintenance on the vehic In Grease number of intervals when you use your motorcycle in Severe conditions Your authorized service center shoud do he general lubrication as shown in the Maintenance chart The includes the luerication of wheel bearings swing arm bearings steering shaft holder cables etc Lubricate the folowing areas with or grease as indi Bottom fiting o steering shat based grease Brake cable cable Tote ofp with U AIR FILTER MAINTENANCE Cheek the air fiter every oil change The air iter should be checked more requenty it you rid in conditons where there ei sand or other debris The alr iter can be tapped out and ight blown wih air to clean Do not use compressed ar 1o clear ie ter element kwil damage the fiter TRANSPORTING Itis best to transer the motorcycle in its normal operating postion Drain fuel rom carburetor Tum fuel valve to the otf position Tum ofthe engine Placea suitable container beneath the carburetor drain Loosenthe screw and alow the fuel rom the carburetor to dran completely Relighten the carburetor drain screw Lock the parking brake lever Securely tie down the motorcycle at the four wheels with straps rope or some other suitable means Use extra downs you transfer the vehicle in he standing posi 23 CLEANING The motoreyel
11. Ture and dit the oving chain uses rubber ringa between the side plates ofthe pin and roler Inks to seal in he lubricating Tease Proper brialon and adjustment wil extend He ol me chain You should always the provide nspecton tocheck adjustment and before nd o you are rng indy or may conden remember Bore any servicing athe chain occurs tobesurethe engine and In You do not need to remove the chain to the maintenance schedule Inspection Check the slack ol the lower arive chain between the Wo sprockets An acceptable amount o slack fom Se 10 ans in 10 15 mm adjustment needed tke motorcycle to an authorized seric canter Theslack should remain consistent along entire chaln Hoot checkto make sure mere are no kinks or binds You THE DRIVE ooo worn 20 Inspect chain tor damaged inka or binds dry or Tas inka improper adjustment excessive wear or dam aged and missing The chan should be eplacod nera damage tate Tollers or here are lose pins Lubricate any kinks or binds To work them out fne chain appear too y or rusty lubrica Check boththe front and rear sprocket teeth for excessive wear or damage needed replace he sprocket The use new chain with a worn sprocket cause quick wear to he new chain CLEANING THE DRIVE CHAIN The drive chain should be cleaned bested and inspected e
12. ad Check tor any other ire damage Check rms and spokes for possible damage Fluids Check engine ubican and brake ld Add lubricant fuid as needed and tum signals are working propeny Free play Check dutch lever brake pedal and ton Drivechain Check the candia ar he dive chai he slack and lubricate as nee essary Fuses Replace uses as needed Bolts Check all nuts and bolts and giten as eededioappropriae torque spectica Check ai hoses Tor Teak and cables Gables mat may be loose WARNING Always inspect your motorcycle each tme before riding and make aure is 1n a sae operating condition Inspectie motoryce before operating could Increase the chance af an achet resuning im serious personal injury or equipment damage This bike not intended for passangers III Load limit Make sure you do not exceed the load mit Cargo This motorcycle cargo racks and snot designed tor canying cargo Rearsuspension Thisisahardtalmotorcycle The ear suspension has minor adjustment onthe seat LOADING LIMITS AND GUIDELINES The motorcycle designed to one rider Do not attempt cary passenger as t coud damage he motorcyc and injure both den A WARNING alld mas Improper loading or overtoading
13. alls 1 Make sure there is adequate fuel inthe fuel tank 2 Check to be sure spark plug is not fouled Remove the spark plug and clean it Replace if necessary 3 Make sure the tuel valve fuel tank not clogged 4 Check ide speed and adjust if necessary following the procedures in Speed Adjustment 5 Folow the procedures in Checking Cleaning the Air Fiter to be sure the air fiter is clean COMPLAINT Engineisflooded 1 Tum the engine stop switch to the OFF postion 2 Close the choke OFF 3 Open the throtte completely 4 Push and hold in the start button for 5 seconds 5 Wait 10 seconds hen tum the engine stop switch to the RUN positon 6 Folow procedures for starting the engine in high temperaturas 25 EMISSIONS WARRANT cleveland Cycle Werke LLC Emission Control intormation 26 agnosie charges rot io enced COWs igg retail pce fr irai pre replaced ard abo haren based on CONS Ts mendi ne once for he wal rear and appropiate Nou labor The mer may s qued ect le Oni triam Sytem Waray in atin 1 Me exekusions CITATIONS any de not cover me P Replacement o eperdabi mainerarca areas hey are fet renal or e lem Ts ben esched Expandable martens ien molde bl Tei mei o uk geiles colan ubt quint ol perte and ober servi
14. bricant wil result In equipment fare Filer Dip Stick 15 THROTTLE Make sure all nuts and are securely fastened and the assembly s postioned corecti Check the tuli rotation ofthe thro grip ram ail steering postions Check the tree play at the throne should be 1 16 to vain 28 mm needed adus as follows Loosen lock nut Tur the tote cable adjuster lock Ater any adjustments recheck the ful rotation of the tte rom al steering postions the motorcycle e rote grip free play diiance i loss than 1 16 In 2 mm or more than 1 4 in 6 mm Operating the vehicle win an inconect amount of grip could cause he rider lose control resting e serious personal jury The proper tree play o thechach allows tar a gradual smooth engagement when shifing gears adusiment a incor fect ary wear may result Free shout be beeen in and 1 16 in 10 20 mmm adjustment s needed partam the upper adlustmant steps below you are unatis o achieve he correct fee play using these adjustments contact your local Servae Center Loosen the lock nut and rotate the clutch cable adjuster tothe maximum Tighten he lock nut Stat engine holdin clutch lever and shitt Into gear Make sse me engine does not sial andthe motorcycle does ot mave Slowly release the cluich lever and ope
15. d as permanent part of he vehicle and should remain with te vehicle when resold rot ISAFE OPERATION OF VEHICLE T WARNING 11 his operator s manual contains important safety and maintenance information Read il careruliy and make sure you understand all included information before riding Failing follow the warnings contained in this manual could result in SERIOUS INJURY or DEATH READ ALL INSTRUCTIONS Itis important that this manual remain with the vehicle when you transfer itto another user or owner Al information ilustrations photographs and specifications contained in this manual are based on the latest product information available atthe imo of publication Due to improvements or other changes there may be Some discrepancies in this manual We reserve the right to make product changes at any timo without notice and without incurring any obligation to make the same or similar changes 1o the vehicle previously or sold Carefully read and understand this manual and labels and follow the operating procedures described Motorcycle Safety Foundation MSF instruction manual may also provided with this motorcycle Read understand the contents of that manual before operating the motor cycle Ifthis motorcycle is resold or oth erwise transferred toa new user or operator the MSF instruction manual should remain with the vehicle Always wear a helmet Tho operator and passenger any of this vehicle should alway
16. dand must be replaced with an original manufacturers repaco cap mmedlately you na any leaks he problem before using produ Falure to do so could Tesut In a re that could cause serous personal STARTING THE ENGINE Insert key into ignition and um to ON J poston Make sure transmission in neutral Turn the engine stop switch to RUN um the fue valve to ON r3 position TKG must be up in order Tor Th Motorcycle equipped with kckstand safety switch Mairtemperature 50 95 10 35 Chokeis onthe left control pullitbackto engage NOTE Exiensiveuse othe choke cause damage othe piston and eynder wal Press and hold the electric start button ut the engine stans hen release bution Do not hold the button for more 15 seconds at a tme NOTE Do not open matie while choke son as this wal flood the engine and make the unt dificult to star Atter the engine has started push the choke tab forvard slow voll on he ate fo warm up tne matr NOTE Fast iding for more than 5 minutes at normal air temperature can cause exhaust pipe dolore OPERATION Malrtemperaturelshigh Above 95 2576 DO NOT TURN CHOKE ON Sly open Star engine Malrtemperaturelslow Below 5 F 35 C Tum choke lever on us choke unti motor is warmed up NOTE Extensive use ofthe choke can cause damage to the piston
17. e exhaust from this product contains chemicals known to the State of California to cause cancer birth defects del motor de este producto contiene sustan el estado de California provocan c Incer defectos cong o ductiv PROPUESTA 65 PROPO quimicas que segun enitos otros daiios 0801 2011 REV 2
18. e shouid be cleaned and on a regular basis to keap locking naw langer NOTE Do not use high pressure washers such as those found at car washes They could cause mechanical cec al and other damage Use a mild neutral detergent and water to clean your molorcyci A mid cleaner polisher or dogreaser can be used Do not uso products that contain chemical solvents or harsh detergents Make sure the engine i cool before cleaning Wash the motoreyie in a shady area Direct sunlight can cause water spots and acing When finished cleaning inspect the motorcycle or wear or leaks VEHICLE INDENTIFICATION NUMBER VIN AND ENGINE SERIAL NUMBER LOCATION The frame VIN and angine serial numbers wil be required when you register the motorcycle You also need these numbers o order pars rom your authorized service center The VIN number can be found on the side ofthe fron orks stamped into a metal plate The engine serial number can be found stamped inta the li side of he crankcase Write down tha serial numbers here for your tuture reference vn Engine No TROUBLESHOOTING This troubleshooting guide is provided to help you find the cause of some common complaints these solutions do not solve the probem contact your authorized service dealer COMPLAINT Engine is hardto start or does notstartatall 1 Make sure there is adequate fuel inthe fuel tank 2 Check that the engine switch is
19. es ard adumanis fer SEXUS SUE I a aul itae dy or replacements of accident misuse or uze of Beemen o secos at corterming a he orgral RE Sch sare lec paren Satis caer boyondbe Gel CENE vie in any compellve racing reed unis nea an comp vods i and al aner Sm fap ice eruat ei he lali CCW under the Emission Cont System Waray imi o Pe flat maar waaren an suordod s s piaca cl buena asi aen rus a he vente er atatim af he inum De damage ol any ern aac gigas or oar to oro arvis expats onion contol system is gen by COW esl a ascia sto Rien Any etr cori opem Series by e node wary d meray or anirai wore ied Inne The rege temere ar rry are echa annual ah jones varus Vet nd snd i he a dede Sore sis do slow on hos lrg an inplel parany isi to Ve im airs may Say d a No desler authorized o mod Emission Spam War ty oi have ary cotton ogre yo waranty es ard e you tort Cpdeileie Singers or the stoma Ar Resources Bawa asan Tes Anse E 91731 te adve rf 26 MCD EEE CO PRODUCT SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length 86 61 in 2200 mm Overall wath 2835 in 720 Overall hei
20. f a Service Genter perorms these tasks you wil be charged Please use tne tables below fo Keep tack of all maintenance performed Performed Notes 6007 1000 3000 7 5000 000 7 10000 5000 7 14500 12000 1 20000 15000 1 25000 18000 1 30000 21000 1 35000 24000 27000 30000 33000 1 53000 36000 1 58000 39000 1 63000 42000 1 68000 1a CHANGING ADDING LUBRICANT Engine lubricant has a major influence on engine peror mance and service Engine lubricant level should be Checked before each use motorcycle ENGINE First oi change is betore 600 mies as this break n We recomend changing the o4 at least every 2000 4000 miles Reference the chart below fr the appropriate engine lube ant lo use based onthe temperature range In your rea In general wo recommend 1 12 quarts of SAE 184440 NOTE In very cold weather below 15 0 use SAE1OW 60 for good staring and smooth operation the requirements for API service clasiieaton SJ Check lubricant level betore sach use NOTE Non detergent or 2 stroke engine lubricants wil dam age the engine and should not used check lubricant levet Park venie on level round and use the side stand for suppor engine and allow to run or Sto 5 minutes Tum the engine and allow to coo for at least 3 min Hold the mot
21. g spin outs or roll over not caused by the condition for which the warranty coverage le sought TO GET SERVICE please visit CevelandCycleWerka com and send us an through our contact secton We wil re spond within 4 hours A copy of the sales receipt wil be required as proof of purchase Any approved warranty service will be referred 1o an Authored Cleveland CycleWerks LLC Serves Genier The cost oi transporting the product to and rom the service center must bo by the oner CLEVELAND CYCLEWERKS OBLIGATION UNDER THIS WARRANTY IS STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS AND CLEVELAND CYCLEWERKS DOES NOT ASSUME OR AUTHORIZE ANYONE TO ASSUME FOR THEM ANY OTHER OBLIGATION NO DEALER IS AUTHORIZED TO MODIFY THIS WARRANTY ALL IMPLIED WARRANTIES ARE LIMITED INDURATIONTO THE STATED WARRANTY PERIOD ANDARE HEREBY EXPRESSLY DISCLAIMED INTHEIR ENTIRETY AFTER THE EXPIRATION OF THE STATED 12MONTH WARRANTY PERIOD SOME STATES DONOT ALLOW LIMITATIONS ON HOWLONG AN IMPLIED WARRANTY LASTS SOTHE ABOVE LIMITATION MAY NOT APPLY TO YOU CLEVELAND CYCLEWERKS ASSUMES NO RESPONSIBILITY FOR INCIDENTAL CONSEQUENTIAL OROTHER DAMAGES SOME STATES DONOTALLOW THE EXCLUSIONORLIML TATIONOF INCIDENTAL OR CONSEQUENTIAL DAMAGES SOTHEABOVELIMITATIONOREXCLUSION MAY NOT APPLYTOYOU This warranty gives you specific legal ighis and you also have other rights which vary rom state to state This should be considere
22. ght 1040mm Wheelbase 59 65in 1515mm Ground clearance S51 in 140 mm Seat height 125 2 in 640 mm Dry weight 254 bs 116 ko ENGINI Four stroke cooled 1 TU mm x 65 0 mm Type Number of cylinders Bore and stroke Displacement 2290c Compression ratio ez Carburetor Constant velocity Air cleaner Paper wih polyurethane foam element TRANSMISSION Drive System Type Chain Manual clutch Gear Ratio 1 2134 5 2 808 1 867 1 316 1 000 0833 TIRES Front 90 9021 Rear 140 7018 SPROCKET Front cage 15 tooth 41 tooth 27 ELECTRICAL Ignition type CDI Generator system lt AG Magneto Battery type voltage 12V Headlight Leo ss TAV 30 30 x 2 Tall Light LL 12V 21w 15wx 1 Neutral indleator 12V BW 1 High beam indicator 2 LUBRICANT Enginelubricantcapacity 40 57 02 1 21 FUEL Fuel lank capacity 23 gal 871 BRAKES Brake u c DistiDise SUSPENSION Front Telescopic inverted oil dampenar shock Rear 2 adjustable preload shocks underneath seat seu mm 2 05 c og THAHEIST250 i c oH cw ET tha Heist North America Operation Manual 250cc Cleveland CycleWerks LLC WARMING The engin
23. i oral moving part to stop and die connect and propery ground the spark plug wire Falure follow mese instructions can resul in serious personal injury or property damage This sectioninstructsyou on howto perform some important routine maintenance You can perform many of Tese tasks win the tools provided withthe motorcycle More tasks such as whee removal should performed by a professional techncian Iyoudonotfeelcapabloot perform ng any of te tasks not hesitate to contact your local Service Center tor hel Miles km Odometer Date Folowthese important safety precautions Always tum the engine off belore performing any mainfenancecrrepars Let he engine cool betore touching any related parts Do not touchy any moving parts whle the engine is running Make sure you have the tools and skils required before attempting to perform any maintenance or repairs Use the side stand to prevent the motorcycle rom taling Keep cigarettes sparks and away from all fuel related parts Use a non flammable solent when cleaning parte Your local Service Center is equipped with the proper tools and knowledge help service your motorcycle necessary Please contact them fo ensure greater quality and ralabiliy MAINTENANCE RECORD To ensure proper maintenance keep records the mo toreycle bo sure fo include maintenance records All scheduled maintenance is considered normal operator
24. in the RUN position 3 Check that the fuel valve is in the ON postion 4 sure there is enough fuel reaching the carburetor from the fuel tank and the fuel is free of debs and contami Placeasuitable container beneath the carburelor drain screw Loosenthe screw andallow the ueltromthe carburetor to drain completely hen retighten the carburetor drain screw Runthe engine for afew seconds then turn the engine f Loosen the carburetor drain screw to check that the carburetor has filed back up wih fel is reaching the carburetor proceed to 5 5 Check the ignition system WARNING pertorm the ignition system check i you are fair with this procedure Performing the test improperly could cause you fo get a high voltage elecrcal shock or cause fre or explosion Do mot hod fne spark plug near he spark Plug hole during the est Do not perform this test yeu have a hear or woar a pacemaker Failure to follow the above stops may result in serous personal injury Remove tho spark and reattach itto ho spark plug lead b Apply the rear brake lever to make sure the rear wheels are locked Tum the ignition key to the ON position Slide the engine switch to he RUN postion Push the START button the ignition system operating propery blue Spark shoud jump across he spark plug gap If there 1s no spark take the motorcycle to an authorized service GOMPLAINT Engine st
25. inal retallpurctaser nthe United States o America thatthis products free of detects inmaterial and workmanship and agrees at Cleveland CycleWerks LLC discretion 10 ther repal proviereplacemont parts or replace without charge parts any productor component material delecitora period of 1 year rom the date of purchase except as limited below Warranty service and replacement parts are warranted only tor ihe duration ofthe waranty on the orina product Al replaced parts and products become the property otCeveland CyeleWerke LLC Tis product also covered by an Emissions Control Syste Warrant whichis separate from and Inadditon to this warranty WHAT IS NOT COVERED Tha warranty e does not cover any condtions caused by misuse neglect neglgenco accident operatoninany way contrary tothe operating instructions mooperators manual alteration modification mproperor adequate maintenance use of unauthorized replacement parts or ser vice provided by anyone other hanan Authorized Cleveland CycleWerks LLC Service Center This warranty does not cover Transportation costs tor warranty serves Without ming the above is warranty la VOID with respect to any product hat has been usedlor rental or commercial purposes or hat sustanedtnefollowing damage Bent or broken frame due to abuse Bent or broken wheels gue to abuse Bent or broken fender due to abuse Rang s considered abuse Any sign of impact accident jumpin
26. ious hend injury Choose a helmet ta ts snugly can help n selecting good cualty heimel wich propery Always wear eye protection when you ride fa rockor branch Nt your eyes you could be severely Injured Wear shater proe goggles or a face shield Helmet DOT or Snell approved on road helmet Eye Protection Shatter proof ANSI 287 1 compliant Gloves Abrasion resistant gloves for the street Jacket Abrasion resistant riding jacket Some jackets have approved crash protection for added protection incase of an incident Long Pants Riding Pants Naver wear shorts to ride a motorcycle Motorcycles can bum or injure you while riding always wear long pants Boots Footwear should cover your ankles and support them from rolling WARNING Not wearing a helmet greatiy increases your chances of serious head injures or death in he event ot an accident are riding witha passenger be sure they are aiso wearing a helmet and eye protection BEFORE YOU RIDE Batore you ride he motorcycle the time carefully read understand ie manual and ai lanes and the operating procedures described Also know how to operate Every ime you ride trst check the condition athe motorcycle To make sure doss not have mechanical problems PRE RIDE INSPECTION TENTS TEMTO wear FOR Tres Check a pressure and add alr W Chechorexcessivewearantra
27. mindicator Iluminateswhenheadlightisonhighbeam Hom The hom is used to wam other motorists Ignition Switch The ignition switch is usedfor staring the engine Speedometer Shows the speed you are traveling in miles Turn Signal Indicator Flashes when lat or right turn signal son Tum Signal Switch Usethis switchta signala lane change or tum Speedometer Odometer Front Turn Signal Oil Sight Window Ignition Rear Brake Lever Exhaust Key Switch 6 FEATURE Rear View Mirrors a caer DOT EMARK BOETE pues Pose Front Fender 7 A Front Wheel Rear Wheel Gear Selector Battery Box Chain Tensioner Wheel Adjuster FEATURES IOPERATIO WARNING Awaya wear appropriate protective clothing and acces Sones apropery iting helmet eye protection goggles loves over tne ankle boots or clased tos ong Sleeved shir or jachet and lang pants A WARNING Always wear eye protection with side shields goggles marked comply wih ANSI 287 1 Faure to do so cou esu in objects being thrown Inta your eyes reauning in posable serous injury A WARNING Do not allow tamilariy wih product to make you care less Remember tha a cares Traction ol a second i to fict serious ini SAFETYGEAR A DOT or Snelapgroved motorcycle helmet is the most Important par ol your safely gear because pre vaat ser
28. n Ihe Tote The motorcycle should accelerate gradually and move smoothly IDLE SPEED ifthe engine is start t and un for 10 minutes of Soprandigo riding then lr the engine CAUTION Make sure the engine la fully warm betore adjusting the idle speed Adjusting he speed petore the engine Warm could resul i excessive engine wear Park the motorcycle level surlace and use the side Stana io suppor Connecttachomateriohe engine Shit into neutral and start the engine Adjust the idle spend as needed by tuming the screw The correct dle speed shoud be SPARK PLUG CAUTION Use only recommended sparkplug NGK DATO or a stanie equivalent Using an incorect spark plug in the improper heat range tor a engine cout cause severe engine damage and void he warranty Clean any dit around the spark pug base Disconnect he spark plug caps and make certain you do not damage he wires Remove he zoa plug vang the spark plug weneh po inspect the electrodes on the spark plug tor cormsion deposits Replace large amount of corrosion is present Using a feelr check the gap on every new park plug The proper gap is 024 028 in 5 7 Thvoad sparkplug handtopreventeross threading Tighten with the spark plug wrench Rotate addtiona 1 Bio vatur I relnstaling old spark plug or zum new spark plug aher
29. orcycle upright inspect he level is below the top o ne sight window add lubricant unt evel ises 1o top of oll sight window CAUTION Do not over Ovetting may cause excessive smoke loss and engine damage To change engine lubricant Lubrcantshould bechangedwhletheenginelubocantisst warm but not hot This allows the lubricant drain and completely Park vehicle on level ground Start the engine and allow t o run for 310 5 minutes Turm the engine oft and allow to cool for at least 3 min Remove ol cap Place a container underneath the oil drainage bolo co Unscrew the drainage bolt and remove the bolt and lubricant to drain completely Inspect sealing washer and replace damaged NOTE This should be replaced atleast every other ime the lubricant is changed Relnstallwasherandoldralnage hol Torque oildrainage botto 13 3 Nm Fil crankcase with specified lubricant as described al he beginning ofthis section Reinstall the olcap Siart he engine and allow itto run tor 5 minutes Tum the engine ott and allow to cool for at least min Hold tho matorcycie upright and recheck tha lubricant ievel Make sure there are no leaks NOTE Used lubricant should be disposed of at an approved disposal ate See your local ol retater for more morma CAUTION Atemplingtostarihe engine betoreithas been properly fled with lu
30. re using his product Wear Eye Protection e Aways wear eye protection with side shields goggles marked to comply wih ANSI 2871 Wear Protective Gear Aways use an approved helmet and protective gear Drugs and Alcohol Never use with drugs or alcohol Q v nausea faning or death Chemical Bums Contains sulfuric acid Avoid contact with skin eyes or clothing Poison Contains sur acid Do not ingest and avoid contact wih skin eyes or clothing Hua Man woman or child Avoid eye contact hula is contagious Steer clear of the hula ISYMBOLS FEATUR Theindieaters onthemetorcyele help makeyouawareofNeutralindieater Huminateswhen transmission is in possible Issues Refer to them often neutral Choke Switch The choke may be used when starthg the bke t helps the bike run when cold Electric Start Button poslion and the ignition switch key nthe ON positon press the electric start button to start motoreyee Engine Stop Button Place this switch inthe OFF positon to quekly cut power to the engine and make an emer gency stop At all other times tha switch should remain Inthe RUN J postion even when engine sat Fuel Valve The fueivale used to control low of gasoline from the fuel tank to the carburetor Fuel Valve Reserve Ifyou runoutotfuel stitch the ositonto reserve and you wl have more fuel in reserve Highbea
31. s wear a helmet proved by agencies such as Department of Transportation DOT Safety Helmet Council of America SHCA or Shell Memorial Foundation SNELL Most motorcycle accident fatalis are due to head injuries The operator should also wear face shields or goggles boots or closed toe shoes gloves and other appropriate protective clothing Take time to get to know this vehicle The operators ability to operate this motorcycle safely is largely de pendent upon the operator s ability to exercise proper judgment The operator must be of sufficient age under standing mental capacity and physical capability to safely operate this vehicle This vehicle should only be op erated afer sufficient practice in uncongested safe area Safe operation includes responsibit for the safety of a passenger if any We recommend that any inexperienced driver should take a certified course approved by the Motorcycle Safety Foundation Ride defensively common accident happens when a car suddenly moves into your lane Most motor cycle colisions happen when a car tums left in front of a motorcycle Pay extra attention to other vehicles around you Never expect that they can soe you Make yourself more visible by wearing bright reflective clothing Use your horn when it wil help others see you Always use your turn signal before tuming Do not ride beyond your abiliies and never go faster than the posted speed limit Never operat this vehicle while under
32. the influence of alcohol drugs or medication of any kind Such op eration could be dangerous to yourself andlor others Keep your vehicle in a safe condition Proper maintenance will help ensure a saf ride Perform all recom mended maintenance and inspect your vehicle before each ride Never modify your vehicle in any way to make it unsafe NHTSA SAFETY NOTICE If you believe your vehicle has a safety defect which could cause serious injury or death you should immedi ately contact the National Highway Trafic Safety Administration NHTSA in addition to notifying Cleveland Cy I NHTSA receives similar complaints it may an investigation and iit nds that a safety defect exits in a group of vehicles it may order recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Cleveland SYMBOLS The Tolowing signal wards and meanings Trianda explain the vel of isk associated WIR tis oane Em canon moanne auy EAO Dan Het ae Shin Ua may damage Some ofthe folowing symbols may be used on is product Please study them and lean her meaning for safe opera tin of this product SYMBOL NAME EXPLANATION A Safety Alet Indicates a potential personal injury hazard Read Operators Man O Toreducethe risk ofinjury user must read and understand operators manual befo
33. ured or damaged t shouid be replaced using tubeless tros A repaired tie may fal whle and ie not as ellae asa new one A temporary repair can be made nan emergency situaten butine ire shouldbe replaced as soon as possi Ride at slow speeds and do not cany a passenger with a repaired ee REPLACING TIRES When tires are wom the tracton of the vehicle wil be decreased which increases he chance of having an aci dent Tires srouidbereplacedwnenthedepthonthe teadis 1 in 1 5 men or less onthe tront tre or 008 2 mm on the rear tio as measured rom the center of tread Replace tre immediately he wear indicators are visio Always uso dental replacement ires Using improper tres onthe uniteould cause loss f control which could increase Your of accident Recommended resize Front 90 90 21 54H Rear 140 70 18 67H When replacing a tire Have the replaced by your local service center Have the wheel balanced atr Installation Safety Reminders Do not replace wih a racial tre Using diferent of ire may and nanding Donotreplace with car ires The tre may foretuly sepa ate rom the fim during instalation causing serious injury Or death Car ires handie differently than motorcycle tres and wll negalvely affect handing 000 19 INSPECTING CHAIN There is ariveted masterinkanthechainwhich connects the Counters tothe rear abeel sprockets To out mois
34. very you motorcycle kinks or binds by lubricating he warnine Always drive chain tension betore you ide he Too much sack could allow te drive chainte ofthe sprockets which could cause an accident or Tesut in seriaus damage Yo e motorcycle Clearing the drive chain Wash the drive chain with approved chain cleaner Dry ie chain then Mate with chain lubricant or ihe equivalent CHARGING BATTERY Charging battery correct may cause damage Aways read Ihe Instruction that came with the ter charger and flow al decns on the batery For home charging we suggest you use a tri charger A mee charger ean be connected fora long pared of without causing damage to bate Do nor leave the banery connected o ho charger longer nan ho recom mended amount ol ime Donotuseanautomotwe battery charger as this can cause permanent damage to your banery BATTERY REPLACEMENT WARNING Batteries contain sultur acid Avold contact with skin eyes or clothing Alvays Wear eye protacton with side lists marked to comply wih ANSI 287 1 along wih rubber oves when working with batanos Have water valable incase acid comes In cantact win eyes or skir Keep al chidion and bystanders away from the area While ths procedure ls being parlomed Failure to do s0 ould resul ln fulds entering your eyes burns and other possible serious Injures POISON CAUSES
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