VS102 Electronic Vibration Switch User Manual
Contents
1. g 165 6 5 165 6 5 195 5 9 135 5 3 8 R5 0 2 5 2000 79 8 R5 0 2 108 4 25 d a n 8 0 81 ra 7 7 7 3 0 6 Lh J 88 3 46 g gt x c3 i e A L ct gt J X f X d X T d F A x t 7 83 4 NPT p J V AX or M20X 1 5 83 4 2 17 HA ioi nen V Mounting T T 25098 ds Holes l 7 5 0 207 H i i 6 0 24 6 0 24 All dimensions in mm inches PT500 13 PT500 14 PT500 15 3 4 NPT PT500 17 M20 x 1 5 Cover1 Cover2 PT500 2 PT500 3 magnetic ring PT500 10 Note Cover1 Relates to the E option if E 0 or 1 the factory default option is Cover1 Cover2 Relates to the E option if E22 or 3 the factory default option is Cover2 Magnetic ring One at the factory default setting When in extremely environment or both ends of the vibration switch have wires user should order additional accessories to acquire good effects Please refer to figure Trouble Shooting 6 for installation method _ EEK XHIAOm CN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 11 VS102 Electronic Vibration Switch Trouble Shooting 1 The instrument is NOT OK after powered on Inspect whether its power supply is correct referring to the field wiring diagram inspect whether the delay period expired 2 The instr2. Provib Tech Innovative Machine Monitoring VS102 Electronic Vibration Switch User Manual Installation Operation Maintenance ProvibTech Inc 11011 Brooklet Drive Suite 300 Houston Texas 77099 USA Phone 1 713 830 7601 Fax 1 281 754 4972 Email pvt provibtech com Web www provibtech com VS102 USR E C 5 COPY RIGHT PROVIBTECH 2008 VS102 Electronic Vibration Switch Table of Content VS102 Electronic Vibration Switch Introduction cccccssssssssssseeececeeeeeeeeeeaaaseeesseeeesseeeeeeeeeeeeeessasasaaaasseeeeeess 2 DOC TIC AUIS NO T Oo OD D 2 dE TES PN E Em 2 Syse DE ESENS cesar TOTO m 3 EASIEST D m m mt 4 Installation Mechanical Outline Drawing eeesseeeeeeeeseeeeeeeeeeeeenee nn nnn nnnm nn nennen ness s sisn nnn n nnn nennen 4 Installation HWW WE eosterien nunen EAO EERE EENE EEN ENET EEEE riS EENE EEEa Eeihana 5 Installation Field Wi iring Dia ST ai vii c0ccconescacdeduncabiesavonntees mend agadsaneedouvandisasbeentbooowsenegaveaniadanedatesshieanddedacauieearonnts 6 TID GC 7 WS LOZ Display and SaS ean e E S E E EE 7 VSTO EE NEM cm 7 VS102 Zero Set Point C Oni S OFAN OM oicaseccnnida sadieasesadennhalantiedndiunbeneadantadndeantnlansGeatohediwhitiandieatniadonnkedlebsasbaalinvbdinssdenns 7 VS102 Alarm Set Points Configuration cccccccccccccccceeceeessseseeeeecceeceeeeeeeauasseesseeeeeeceseeeeeseeeaaaasaaaesanseeeeeess 8 IN OZ INS
3. Warning Setup without multi meter may lead to large set point error FLASH LED Set Alert SetDanger Set End ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 8 cay VS102 Electronic Vibration Switch VS102 Maintenance Order Information VS102 ABCD EFGG A Alarms A 0 Dual SPDT Relays A 1 Single SPDT Relay A 2 Single SPST Triac NO A 3 Dual SPST Triacs NO A 4 Single SPST Triac NC A 5 Dual SPST Triacs NC B Conduit Entries B 0 3 4 NPT B 1 M20x1 5 C Mounting Plate or Mounting Stud C 0 Mounting Plate PT500 13 C 1 Mounting Plate PT500 14 C 2 Mounting Stud 3 4 NPT C 3 Mounting Stud M20x1 5 D Power Supply D 0 115VAC or 230VAC D 1 24VDC E Hazardous Area Approvals E 0 CE Mark With Local Reset E 1 Multiple approvals With Local Reset CSA Class l Div 1 Groups B C D T4 amp T6 CERTIFICATE 2079756 ATEX II 2 G Exd ILB H2T4 T6 KAMA O9ATEXOO080 X T4 Ta 40 C to 100 C T6 Ta 40 C to 70 C PCEC Ex d I B H2T4 T6 Gb CE Mark E 2 Multiple approvals No Local Reset CSA Class Div 1 Groups A B C D T4 amp T6 CERTIFICATE 2079756 ATEX II 2 G Exd IC T4 T6 KAMA O9ATEX0080 X T4 Ta 40 C to 100 C T6 Ta 40 C to 70 C PCEC Exd IC T4 T6 Gb CE Mark E 3 CE Mark No Local Reset E 4 Multiple approvals Whit Local Reset TR CU 1Ex d IIB H2T4 T6 X Ne TC RU C US T b05 B 0047
4. and local reset are 304 stainless steel Environmental Rating NEMA 4X IP65 Hazard Rating See order information Physical Temperature Operation 40 C to 75 C 40 F to 167 F Storage 50 C to 120 58 F to 248 F Dimensions See attached drawing Weight 1 4kg 3 Ibs Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com w System Default Setting v S Ss S NS ON CS NN NS S ProvibTech Channel Type default is Acceleration input velocity output Transducer type internal piezoelectric accelerometer Transducer location internal Transducer sensitivity default is 100mv g ALERT time delay default is 6S DANGER time delay default is 6S System start up time delay default is 30S Full scale default is 25mm s Measurement type default is RMS Measurement unit default is mm s Alarm type Alert GAP The default is Alert 3 NN NS S VS102 Electronic Vibration Switch Alarm latching default is latching Alarm dual dry contact relays single dry contract relays dual TRIAC NO dual TRIAC NC single TRIAC NO single TRIAC NC The default is dual dry contact relays ALERT high default is 12 5mm s DANGER high default is 18 75mm s GAP high default is 17 5V GAP low default is 2V Output current is 3mA before power on delay time Latching The alarm status of the vibration switch does not change while the measured variable goes below the ala
5. 6 NANIO CCVE CE Mark E 5 Multiple approvals No Local Reset TR CU 1Ex d IIC T4 T6 X Ne TC RU C US T b05 B 00476 NANIO CCVE CE Mark F 4 20mA Outputs GG F 0 None F 1 4 20mA Full Scale GG 09 0 5 0g pk GG 10 0 10 0g pk GG 11 0 20 0g pk GG 20 0 12 5mm s pk GG 21 0 20mmy s pk GG 22 0 2b5mmy s pk GG 23 0 50mm s pk GG 24 0 100mm s pk GG 30 0 12 5mm s rms GG 31 0 20mm s rms GG 32 0 25mm s rms GG 33 0 50mm s rms GG 34 0 100mm s rms GG 40 0 0 5ips pk GG 41 0 1 0ips pk GG 42 0 2 0ips pk GG 43 0 4 0ips pk ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com aS VS102 Electronic Vibration Switch GG 50 0 0 5ips rms Note when user set 4 20mA Outputs item to GG 51 0 1 0ips rms None the instrument keeps current output of GG 52 0 2 0ips rms SMA GG 53 0 4 0ips rms CAUTION Due to different regulation and requirement Unit sale in East Asia countries will be factory configured as non latching with no local reset option selected Note Factory default Alarm delays 6s and relay works in non energized mode Default setting is alarm latching ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 10 VS102 Electronic Vibration Switch Mounting Plate Mounting Studs and Accessories
6. AAA CC a EE OO Nc 9 rder TI OMT Oseere ee EE EEEE e EEEE EEEE eue Heint etu EENE Caaan 9 Trouble MOO BAO v s 12 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 1 cay VS102 Electronic Vibration Switch VS102 Electronic Vibration Switch Introduction The VS102 Electronic Vibration Switch is designed to be the cost effective solution for vibration switch applications The VS102 s unique rugged design is suitable for harsh environments and hazardous areas It has a universal mounting feature relays or triacs and a 4 20mA output Specifications and Sensor internal piezoelectric accelerometer Frequency Range 2 to 1000 Hz 4 20mA Source Output Non linearity 1 600 ohms max load resistance Field Wiring Wire clamp type screw terminal block Max wire gauge 12 22 AWG 500 Vrms circuit to case Buffered Dynamic Signal Capable of driving 300 meters 1000 feet of shielded cable 0 03uF max Alarms Dual alarms Dry contact relay 5A 230VAC 115VAC or 5A 30VDC Triac 5A 230VAC Optically Isolated Standard NC Temperature Limit 40 C to 75 C 40 F to 167 TF Power Supply 95 250VAC 100mA 50 60Hz or 22 30VDC 200mA ProvibTech 2 C ECO Fx EAL Enclosure Cast Aluminum copper free Coating Standard plastic coating for all cased aluminum parts outside Mounting plate is LY12CZ aluminum alloy mounting stud
7. ED and Alert LED flash and the instrument changes into 4mA calibration mode Press the RESET button again until only the Alert light flashes symbolizing Alert adjust began Adjust the knob of ALT Potentiometer to set 4 20mA output to required value The current output will now be a value between 4 and 20 that corresponds to the desired set point For example if you have a full scale of 0 10mils and you want your Alert set point to be 5 mils then you would adjust the knob of ALT Potentiometer until the output reads 12mA 50 Press RESET SET button again until OK LED ALERT LED and DANGER LED flash At last press RESET SET button to withdraw from calibration mode B Setup Alarms with only a Screwdriver v Power on v Adjust the knob of ALT Potentiometer to the required position Danger Adjust A Setup Alarms by Appling Multi meter v Power on Y Connect an ampere meter to the 4 20mA terminal Y Hold down RESET SET button for 10s OK LED and Alert LED flash and the instrument changes into 4mA calibration mode Press the RESET button again until only the DANGER light flashes symbolizing Danger adjust began Adjust the knob of DNG Potentiometer to set 4 20mA output to required value Press RESET SET button again until OK LED ALERT LED and DANGER LED flash At last press RESET SET button to withdraw from calibration mode B Setup Alarms with only a Screwdriver v Power on Y Adjust the knob of DNG Potentiometer to the required position
8. RovpTEoA S A S ff SN PROVIBTECHS A i ZEN t N P Meee h P B P un TE E p d Pu MO MA eee I ff MON A pu ARI EL Sa v ae SS Sy UN zc E E Po P E i ERI m E g LJ J J UNO 3 n eu Ne ae TT mmm Ol ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 5 aS VS102 Electronic Vibration Switch Installation Field Wiring Diagram Connector Setting ia ff E N IND Nol Nw Danger o BYP OK ALERT DANGER NO02 Py Ef od Remote Reset NAA UM Relay NO s COM ARM2 a a ETE T Pl BUF NC2 n ant Condition Alert System COM u NOI CAS tf fRelay NO COM N ARMI AT 4 20mA EN D NC1 MASSA e Relay NC MV BUF N A POWER SUPPLY CM 7 7 RST 6 iu d Factory setting o o E L e f rr EN e N f v d ATS P4 T Op tion al a k Sy iN J Pi l NS Y C KA Triae NC NO ARM2 3 NSO ELI NCZ Alert NOL vs Vy E KA Triac NC NO ARM2 aa EA PLC DCS MONITOR Note 1 Select Relay Triac NO Triac NC as per Alarm option 2 If single alarm is selected Alert is valid only Function Description RST BYP Alarms reset Bypass When short circuit with COM OK TX BYPASS LED turns red alarm status draws back There are two types of bypass hardware bypass and software bypass When hardware or software bypass is act
9. eases abruptly or causes false alarm when using high frequency devices e g interphone It is caused by the installation method of vibration switch The ideal method that all the wires of connecting vibration switch go through the metal conduit Provibtech recommends to use this method if there is no this installation condition in the field it needs to use magnetic ring as the appendix shows If it doesn t work well please increase the quantity of magnetic ring according to the field condition The installation method is as follows ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 12 aS VS102 Electronic Vibration Switch Note If the effect is not apparent wind the wire around the magnetic ring in a circle as the following figure shows or install another magnetic ring adjacent to the first one as the above figures ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 13
10. figuration below Default fixed mode is as shown in left figuration a a N s b i P PUR S p e LS n B Da P Pd Dr Sa oN Oe ee Te P d _ oe ee Un eee ul ra SN NS P sd oe SN 5E CN r a ee B jR A N DN zi Y ES S N yI TIO N y 7 S NIBRAT Oy SL NUS bh E A YY aS oo ut 27 N CO D us S vst02 a E V 102 e b NN s vs102 7 S RUNI A X V S E y rea ES N N VN VS102 1 N Md N N O x cR Full Scale if 0 ANS C CL NS vM al h m VM yo 3 Power Supply kota j TET i CSAEExpl oof Class Div 1 Power Suppy conc E re p rd f A 7 PEN me ABC AD T4876 SP NM Gna ED TATS N cece C MAXIMUM AMBIENT Retie menee E NUS MAXIMUM AMBIENT ATEX II26 Exi ll CTZT6 C CN JN TEMP RANGE ee ProvibTech Kl TEMP RANGE Tata A e TO 100 C ProvibTech f bu tx 40 C TO 100 C T6GTa 40 C TO 70 C d 40 C To 100 C plese f SY VEL percealcr EET PCEC Exd ICT o dd d SN ol al d ide ou O Er n Te i ccs WITHIN J on _ Y a J ESE AEN N 1E Ps SELLREQUREDWTMN oo J f x a 477 y P MM OF ENCLOSURE we J fi VN N Ayy SMMOFENCLOSURE Ne f f NON G po ope 4o ff XN 3 Ng EY NY N NN N NOT 7 DX UN k NOT opel S X N M m ENERGIZED RN P r A m NERGIZED cot x 4 7f NN Re w V P
11. hort the RST BYP pin to COM will disable the alarms to realize bypass v Buffered output a raw signal can be accessed by the BUF pin There is 100 ohms output impedance The output can drive up to 300 meters 1000 ft in distance between a condition monitoring system and VS102 v Alarms User could select it as per category Dual SPDT Relays Single SPDT Relay Single SPST Triac NO Dual SPST Triacs NO Single SPST Triac NC Dual SPST Triacs NC v Power input V8102 can be configured to work with either high voltage 95 to 250 VAC or low voltage 22 to 30 VDC VS102 Zero Set Point Configuration VS102 can be field configured with zero set point v Power on v Connect an ampere meter to the 4 20mA terminal v Zero Adjust Hold down RESET SET button for 10s OK LED and Alert LED flash and the instrument changes into 4mA calibration mode Adjust the ZERO Potentiometer to make the instrument output a current of 4mA Press RESET SET button again until OK LED ALERT LED and DANGER LED flash At last press RESET SET button to withdraw from calibration mode ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com T VS102 Electronic Vibration Switch VS102 Alarm Set Points Configuration VS102 can be field configured with alarms set points Alert Adjust A Setup Alarms by Appling Multi meter v Power on Y Connect an ampere meter to the 4 20mA terminal Y Hold down RESET SET button for 10s OK L
12. ive the Bypass LED comes on Both types of bypass do not take effect on monitoring except the alarm They are valid for both Alert alarm and GAP alarm The default status is inactive Bypass has a higher privilege than alarm latch does COM System ground BUF Buffered output 4 20mA Transmitting of overall to up level PLC DCS monitor computer NC1 Alarm 1 Normally closed ARM1 Alarm 1 Arm NO1 Alarm1 Normally open NC2 Alarm2 Normally closed ARM 2 Alarm 2 Arm NO2 Alarm 2 Normally open 24V Power input DC POW POW Power input AC Caution Power Supply J101 for AC power supply and J105 for DC Wrong setting will destroy the switch ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 6 VS102 Electronic Vibration Switch VS102 Operation VS102 Display and Status VS102 will have status indication v BUF Buffered output v OK green red LED Normally green With not OK or no power supply the LED is off In bypass mode the LED is red v ALERT yellow LED v DANGER red LED VS102 Field Controls Y Reset There are two ways to perform reset 1 by pressing RESET SET button 2 by pressing Local button there is a lever on the instrument cover whose being pressed will cause the alarm reset Note It works only when the measured variable is less than the alarm set point v Remote reset Bypass Brief short the RST BYP pin to COM will reset the system Continue s
13. rm setpoint after it has alarmed Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com VS102 Electronic Vibration Switch VS102 System Installation Installation Mechanical Outline Drawing Wiring Ent 0116 4 57 f a p I z i ONAA Mounting Pate 158 6 22 S eae d 2 4X18X10 0 16 X0 71 X0 39 2 Mounting Holes All dimensions in mm inches Wiring Entry Resel 0116 4 57 d l E pe R C m i S E ue EEEN E A lt t i J 011441 Mounting Plate 158 6 22 2v eM et i NU AAE oO 8 A er ae oo f H and ean Er 7 All dimensions in mm inches cee 2 Mounting Holes Note The default case has no local Reset ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 4 VS102 Electronic Vibration Switch Installation Hardware VS102 has two different mounting plates and two different mounting studs See figuration below Be aware of that VS102 will sense the vibration in the vertical axis reference to the mounting plate Vibration Directionl Vibrtion Switch Vibrtion Switch P v zr P S Z P we P dd E Machine Case we Mounting plate has two different fixed modes See
14. ument has no 4 20mA output Inspect whether its power supply is correct referring to the field wiring diagram inspect whether the cables and 4 20mA terminals are connected correctly If the power supply is okay LED indicates okay the instrument should outputs a current of within 4 20mA 3 Hardware zero point and alarm can not be adjust Inspect whether its power supply is correct referring to the field wiring diagram inspect whether the cables and 4 20mA terminals are connected correctly According to the relevant part of the user manual adjust it while the corresponding LED flash Note when ALERT LED and DANGER LED flash It is needed to wait three seconds to adjust the set point 4 Instrument outputs with great error Ensure that the instrument is installed correctly and reliably Its terminals are connected correctly and reliably 5 Alarm status is abnormal Inspect whether the instrument is powered correctly referring to the field wiring diagram the cables and the terminals are connected tightly Make sure that the connected instrument s rated power suffices the relays and triacs requirement RELAY 5A 230VAC 115VAC TRIAC 5A 230VAC According to the Alarm option in the category connect terminals correctly referring to the field wiring diagram If the instrument behaves normally when the alarm set point has been broken and retained for a time of alarm delay corresponding LED lights up and relay and triac activates 6 Measurement value incr
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