PSG PSG 4000 Oil Manual
Contents
1. 2000 3000 4000 4500 5000 A 45w 47 50 52 54 23 25 29 33 54 1 45 47 48 48 5637 22 1574 15 6 19 19 1193 26 28 28 30 3199 v 22 24 4 28 32 51 40 41 42 42 49 SR PIPES 7 8 8 8 8 WEIGHT 445 540 600 660 1200 s GENERAL TECHNICAL DATA MODEL BELT DRIVE DIRECT DRIVE FAN MOTOR SPEED FAN MOTOR SPEED OUTPUT TEMP BTU STATIC FILTER C F M VAR INPUT PRESSURE CF WOOD WATER 2 2000 G 10 1 3 4 950 68 70000 0 2 0 4 11 x 20 3000 N A G 10 1 3 4 1300 78 110000 0 2 0 6 12 x 24 4000 N A G 10 1 3 4 1300 128 180000 0 2 0 6 12 x 24 4000 G 12 3 4 2 N A 1800 93 180000 0 2 0 8 12 x 24 4500 G 12 3 4 2 N A 1800 121 235000 0 2 0 8 12 x 24 5000 G 12 3 4 2 N A 2600 125 350000 0 2 145 20x24 TECHNICAL DATA ELECTRIC MODE MODEL OUTPUT TEMP VAR BTU HR AMPERES BREAKER FEEDER VOLTAGE ELEMENTS C F M 9 F TOTAL REQUIRED GAUGE SINGLE PHASE QTY 15 KW 950 50 51195 75 100 4 120 240 3 5 KW 1300 36 18 KW 950 60 61434 87 100 4 120 240 2 5 KW 2 4 KW 1300 44 20 KW 950 67 68260 95 115 3 120 240 4 5 KW 1300 49 25 KW 950 83 85325 115 140 2 120 240 5 5 KW 1300 61 1800 44 30 KW 1300 73 102390 140 170 1 120 240 6 5 KW 1800 53 WOOD 15 1202. 6 95725 en ene Se ant fence 6 ACRA OD LIRE LA P MeL LI M DO ECCL 6 5 55 5 cs epe 6 LOCATION AO ao c ELA 6 CLEARANCES COMBUSTIBLE MATERIALS enis 7 PIPE CONNECTOR AND DAMPER tette 7 DAMEN Cos M irs M ed D 8 teet cada funds cer tg ante 8 ELECTRICAL CONNECTION 9 155 10 THERMOSTATu hag s E 71 RAN CONTRO acetum E duele 12 4 OPERATING eee tete tetti 12 GORIFODSUSICBL assetto ns dieta eee 12 13 EARLY SIGNS OVERFIRED FURNACE vecsscssecssscssscsssssssssssscssscsssesssssscssscsssssssesscesstesscessveee 13 WOOD AS HEATING estt aves bade Tren res 13 14 5 E ems M ah c D e 14 MAINTENANCE OF THE E
3. VC STAAON TIY uc 4 STHCOW TIV 6 V TIVA LINN TIO u 070 NIN TANSSTAd OLLVLS ub Moga Sv ZI NIN LOH 81 9 Y d ONITIAO y uo suomnonujsul A WIOJUOD eq seouerjdde POSITIONING THE APPLIANCE For a safe and quiet operation the furnace must be levelled in both directions Give each U shape block an equal support so that the weight is evenly distributed PIPE CONNECTOR AND DAMPER The pipe connecting the furnace to the chimney must be as short as possible Whenever possible the use of 45 elbows is recommended for a better evacuation of the smoke in the chimney for both the wood burning furnace and the oil burning unit UH The barometric damper provided with the appliance must be installed in the oil unit evacuation pipe approximately 24 from the flue outlet of the oil unit PSG UH 2000 5 PSG UH 3000 5 PSG UH 4000 5 PSG UH 4500 6 26 DIFFERENT INSTALLATIONS FOR PSG UH 2000 4000 4500 FIGURE 1 45 ELBOW MINIMUM DRAFT IN WOOD FLUE PIPE 0 04 W C BAROMETRIC DAMPER DRAFT 0 02 W C TO 0 04 W C HOLE FOR COMBUSTION VERIFICATION
4. 18 10 SELECTION CRITERIA COMBINED WOOD ELECTRIC FURNACE RESIDENTIAL AREA House including basement first floor and second floor half Floor area New house Existing house 1100 square feet or less PSG 2000 15KW PSG 2000 18 20KW 1100 to 1450 square feet PSG 3000 18KW PSG 3000 20 25KW 1400 to 2000 square feet PSG 4000 20KW PSG 4000 G 12 25 30KW 2000 to 3000 square feet PSG 4500 25KW PSG 4500 30KW COMMERCIAL AREA Building including Walls 14 to 16 feet high Garage doors no basement Floor area 2500 to 3800 square feet PSG 4500 25 30KW 4000 to 10000 square feet PSG 5000 40 50 60KW Consider main floor only 19 11 TROUBLESHOOTING PROBLEM 1 Sudden drop in heating performance follows adequate heating from first loadings 2 Insufficient heat from first loadings low draft CAUSES Ash accumulation at lower intake blocks combustion air intake and causes deposits in heat exchanger and flue pipes Wrong setting of draft regulator opening too large Restriction in chimney flue excessive length of chimney connector right angled elbows SOLUTIONS Clear air intake of any ash accumulation Clean heat exchanger and flue pipes Set draft regulator reduce opening Reduce distance between furnace and chimney and eliminate 90 elbows Maximum length 10 feet Tight angle elbows maximum 3 3 Poor heating in the rooms while
5. LVLSOWJJHL ae ami ania ania Ovid E E gt gt gt m 9 e ONIS e 1 ANIT MOT ANIT MOT m ANIT avor 85052 IINIT 35001 410 9 011 440 KETA IVISORGHHI 92001 NO 9 3 46061 NO 9 3 e U Nya U NVU 790971 790971 TIHMAHNOH TIHMAHNOH edid jeued y uo si eu Jo uoreoo pue uinuejd y uo SI poom uoneoo eu 0007 000 0002 Hf OSd HOS 1 21412313 Z 9816 WINNA mie me 9 9 doom 3SIOLOW 5 IVISOWWHHL ddAL A009 501 AML TAY NO 9002 H LET ATAS Aum e YOLOW 45 HHAO IH ZILWHH 09 LIOA 071 e IVNIAGIA L esos NOLLONAL AOVTE arid HOLIMS SHINWOS amp gt ANIT HOIH MOT ANIT 45062 LAT
6. Unbalanced ventilation system Use dry wood Balance ventilation system IMPORTANT NOTE WE STRONGLY RECOMMEND CONSULTING A HEATING SYSTEM SPECIALIST FOR THE INSTALLATION OF A CENTRAL HEATING VENTILATION SYSTEM N B STOVE BUILDER INTERNATIONAL INC IS NOT LIABLE FOR ANY FAULTY INSTALLATION WHICH RENDERS THIS UNIT INOPERATIVE 20 12 DUCTS AND REGISTER MEASUREMENTS sample calculations SIMPLIFIED METHOD WARM AIR SYSTEM INSTALLATION DISTRIBUTION SYSTEM Ducts size heat HOUSE DIMENSIONS Example 28 x 40 bungalow 1 120 sq ft 4 inch outlet reduce by 1 5 inch outlet reduce by 2 Always by 8 thick 28 x 40 x 8 8 960 cu ft x 1 8 Ch air hr 16 128 Btu 6 inch outlet reduce by 3 Exposed walls N B The main duct must be reduced every 2 40 40 28 28 136 x 8 1 088 cu ft x 22 23 936 Btu outlets Number of windows 12 of 3 x 4 144 x 60 8 640 Btu Ducts specifications heat Number of doors Dimensions Length Elbow Average equivalence 4 10 4 x 90 Max 4 000 Btu 2 3 7 42 100 4 200 Btu 5 10 41x90 Max 6 000 Btu 92 904 Blu 6 10 1 90 7 000 Non insulated basement 25 Insulated basement 15 7 906 Btu or 54 Btu per sq ft 60 840 Btu DAMPER FOR ELECTRIC ELEMENTS 80 48 672 Btu or 14 28 kW TO BE ADDED House 1 1 2 floor 25 House 2 floors 40 For a 4 warm air outlet 2 10 damper For a 5 warm air outlet 2 x 12 damper or 4 x 10
7. ELECTRIC COMPONENTS INSTALE 30 ELECTRICAL WIRIN O otto casera se 31 etu D Nu EET 31 COIN nb nte cdd 31 COMBUSTION SAFETY CONTROL telescope etn P to etae 32 COMBUSTION ADJUSTMENT AND VERIFICATION 33 ELECIRODESSETIING vol Des 34 4 APPEIANCE START UP oe E 35 S PROLONGED CLOSING 35 IVINS detur 37 8 TECHNICAL beide dues in utem bodies ue b sua de ira pL eet 39 EIMEIEED BIEETIME WARRANTY ertet Cie tea Saves 40 SECTION A wood or wood electric furnaces INTRODUCTION To get maximum performance from your PSG furnace keep in mind the following e Comply with local codes if in doubt contact your local heating specialist e Make sure your furnace is installed according to the instructions on the certification plate e Make sure that your furnace has been installed in accordance with the required standards specified on the furnace s certification labels 1 CHIMNEY AND DRAFT This furnace must be connected to a chimney approved for wood burning appliances the chimney connec
8. FURNACE CHIMNEY PIPE TYPE FIGURE 2 PSG 2000 PSG 4000 CEILING PSG4500 MINIMUM DRAFT IN WOOD FLUE PIPE 0 04 W C FOR PSG UH 3000 FIGURE 1 MINIMUM DRAUGHT IN WOOD FLUE PIPE 0 04 W C REDUCER 7 TO 6 ___ BAROMETRIC DAMPER 5 DRAFT 0 02 W C TO 0 04 W C VERIFICATION HOLE FOR OIL COMBUSTION _ FURNACE TYPE CHIMNEY PIPE DIAMETER FIGURE 2 is MINIMUM DRAFT IN WOOD FLUE PIPE 0 04 W C REDUCER 7 TO 6 BAROMETRIC DAMPER 5 DRAFT 0 02 W C TO 0 04 W C VERIFICATION HOLE FOR OIL COMBUSTION 28 COMBUSTION AIR Take note that an airtight house is liable to lack the fresh air needed for proper combustion specially if you are using appliances that evacuate air from the house such as Range hood Air exchanger Clothes dryer Bathroom fan Central vacuum cleaning system In that case it is recommended to install a 4 fresh air inlet in the room or next to the room where the heating appliance is located see drawing below choose a wall which is not exposed to dominant winds depending on the conditions surrounding your house INSULATED PIPE 2 AIR AIR INLET SUPPLY EXTERIOR WALL N B The owner is responsible for the salubrity of the premises in case of negative pressure or temporary negative pressure 29 ELECTRIC COMPONENTS INSTALLATION All the wires joining the
9. BEDROOM for example 12 x 12 For a 6 warm air outlet 2 x 14 damper or 4 x 12 12 x 12 x 8 1 152 cu ft x 1 8 Ch air hr 2 074 Btu Exposed walls 12 12 x 8 192 x 22 4 224 Btu Windows 3x4 x 60 720 Btu 7 018 Btu 21 SECTION wood oil combined furnaces INSTALLATION AND OPERATION INSTRUCTIONS FOR WOOD OIL BURNING COMBINED FURNACES PSG UH 2000 3000 4000 AND 4500 READ THIS MANUAL THOROUGHLY BEFORE OPERATING THE FURNACE CERTIFIED WARNOCK HERSEY BY INTERTEK TESTING SERVICES LTD ACCORDING TO CAN CSA B366 1 M91 UL391 3e ed 1995 rev 1999 amp CAN CSA B212 93 JUNE 2000 CAUTION CAUTION EXPLOSION OR FIRE HAZARD DO NOT ATTEMPT TO LIGHT THE FOR YOUR SAFETY DO NOT BURNER WHEN EXCESS OIL HAS STORE OR USE GASOLINE OR ACCUMULATED WHEN THE ANY FLAMMABLE LIQUIDS OR APPLIANCE IS FULL OF VAPOR OR VAPORS IN THE VICINITY OF WHEN THE COMBUSTION THIS HEATING UNIT CHAMBER 15 VERY HOT DO NOT BURN WASTES OR PAPER IN THE APPLIANCE DO NOT LEAVE PAPER OR ANY COMBUSTIBLE MATERIAL AROUND THE APPLIANCE PLEASE SAVE THESE DOCUMENTS GENERAL NOTES This instruction manual treats mainly of the oil burning unit of your wood oil combination furnace For any additional information concerning the wood burning furnace please consult your installation and operation instructions manual for wood and wood electricity furnaces To obtain the optimal efficiency follow the advices below regarding the installation an
10. THE CHIMNEY 0 02 TO 0 04 W C PERCENTAGE OF EXCESS AIR 20 40 12 CO2 4 6 AVERAGE EFFICIENCY OF 80 TO 85 TIGHTEN ALL THE LOCKING SCREWS AFTER COMPLETING THE FINAL ADJUSTMENT The barometric damper provided with the appliance must be properly installed on the flue pipe of the oil burning unit The purpose of the damper is to adjust the draft in the evacuation pipe of the oil burning unit to the recommended level Since the evacuation pipe of the oil burning unit is connected on the evacuation pipe of the wood burning furnace the minimum draft to be respected is 0 04 W C in the evacuation pipe of the wood burning side at all time In fact a barometric damper that would be opened too wide could cause an important loss of draft in the evacuation pipe of the wood burning furnace 33 ELECTRODES SETTING The electrodes must be adjusted by a qualified technician A proper positioning of the electrodes is important to get an efficient lighting of the oil ELECTRODE SETTING FOR F HEAD 5 32 ELECTRODE 7 16 1 16 NOZZLE WARNING 1 REFER TO THE RATING PLATE FOR THE PUMP PRESSURE AND THE NOZZLE TYPE 2 REFER TO THE BECKETT INSTRUCTION MANUAL FOR DETAILS ON THE BECKETT PUMP 3 FOR ELECTRODES SETTING SEE THE BECKETT MANUAL 4 FOR THE START UP AND ADJUSTMENT OF THE BURNER SEE THE INSTRUCTION MANUAL OF THE BURNER 5 IN CASE OF BURNER FAILURE REFER TO THE BURNER MANUAL 34 4 APPLIANCE START UP The
11. electric components must have the proper length Run the wires connecting the servo motor to the relay transformer away from surfaces that may get hot see figure 1 FIGURE 1 SERVO MOTOR FAN LIMIT INSTALLATION ON PSG UH 2000 3000 AND 4000 MODELS The wood fan limit control must be installed with the mounting bracket in the warm air plenum on the left hand side of the appliance two holes are pre drilled on the edge to match the holes on the mounting bracket see fig 3 On the PSG3000 there are four pre drilled holes use the ones located further back The fan limit control for the oil unit affixed to the junction box and relay transformer see figure 2 must be installed on the lower left hand side removable panel near the oil flue outlet a 1 diameter hole is pre punched to allow the insertion of the fan limit s probe FIGURE 2 RELAY TRANSFORMER 30 HOLES FOR FAN LIMIT SUPPORT FAN LIMIT CONTROL INSTALLATION ON MODEL PSG UH 4500 The wood unit fan limit control must be installed with the mounting bracket in the warm air plenum on the right hand side of the appliance two holes are pre drilled on the upper edge of the furnace to receive the mounting bracket The fan limit control for the oil burning unit must be installed on the upper right part of the appliance s front panel a 1 diameter hole is pre punched in order to insert the fan limit s sensor in the furnace N B On
12. furnace gets hot enough the combined limit control activates the blower motor at the speed selected for wood heating The chain that links the air inlet damper to the motor must have a play of 1 8 inch When there is no call for heat the air inlet damper must completely closed and the chain must be affixed to the servo motor at 8 o clock With all reserve on the minimum air to be increased depending on the type and quality of the combustible LIGHTING 1 Open the door Note If there is already a bed of coals in the combustion chamber go directly to PREHEATING 2 Drop the ashes into the ash pan 3 Place one or two dry kindlings at the front of the combustion chamber 4 Place newspaper strips on top of the kindlings 5 Cover the newspaper with more kindlings and small pieces of dry wood 6 Add newspaper strips then light the fire a low as possible and leave the door 1 2 13 mm opened If you fail lighting the fire you might experience a back draft through the air inlets PREHEATING 1 Once the kindling is well ignited or the coals revived put 2 or 3 fire logs in such a way that the flames can interlace between the logs then close the door It is important to respect these loading sequences so that the wood will burn from the front to the back of the furnace 2 Wait 15 to 20 minutes then proceed with loading the furnace 12 1 When loading the furnace lower the kindled pieces
13. of wood and place them at the center of the combustion chamber before adding new logs 2 Do not overload Air must circulate freely in the upper part of the furnace in order to obtain an efficient operation of the appliance Please note that a small hot fire will produce much less residues than a large smouldering one IMPORTANT DURING THE HEATING PROCESS REMOVE THE ASHES AND EMBERS THAT COULD OBSTRUCT THE AIR INTAKE LOCATED BELOW THE DOOR INSIDE THE FURNACE PROCEDURE TO OPEN THE LOADING DOOR TO MINIMIZE THE RISK OF A BACK DRAUGHT OPEN THE DOOR 1 AND WAIT ABOUT 10 SECONDS BEFORE OPENING COMPLETELY THE PURPOSE IS TO STABILIZE THE PRESSURE INSIDE THE FURNACE EARLY SIGNS OF OVERFIRED FURNACE 1 Roaring fire 2 Chimney connector is glowing red 3 Extreme heat coming from the furnace If this occurs DO NOT OPEN THE DOOR shut off the air inlet opening completely and wait until the glow has completely subsided ALWAYS KEEP THE DOOR AND THE ASH DRAWER CLOSED except for lighting and maintenance WOOD AS HEATING FUEL We recommend that you burn dry wood only There are two important factors to be considered when choosing a type of wood the moisture content and the wood density Hardwood such as maple oak and beech will provide better results because of the high density and minimal tar produced during combustion It is highly recommended to use wood that has been dried at least six months Do not use coal as heating f
14. priority over the wood heating When the thermostat activates the electric heating the air inlet closes down if opened the blower starts and the electric elements are successively activated per block of 5 kW The system may be connected to an outdoor sensor which will allow the last block of elements 5 kW to start up only when the outside temperature is cold enough This will reduce the power of the systems by 5 kW during mild temperature for more economy and comfort When the call for electric heat is completed the wood system will take over if the setting of the wood thermostat is higher than that of the electric thermostat So in normal bi energy use you should set the wood system thermostat 2 to 3 higher than the electric system thermostat Take note furnaces equipped with the G10 blower have a four speed motor and furnaces equipped with the G 12 have 2 speed motot and an adjustable pulley If the temperature of the element exceeds the limit allowed the thermostatic captor will disengage the elements To reactivate press the red manual reset button on the L 170 thermodisk find out why the temperature limit has been exceeded static pressure too high fan breakage dirty filter etc before reactivating 10 INSIDE VIEW THE ELECTRIC ELEMENT 1 4 5 Red button manual reset MOTOR BREAKER THERMOSTAT The thermostat must be installed on an inside wall in a location where it is not li
15. the PSG UH 4500 the wood fan limit control is the one that is attached to the junction box and relay transformer ELECTRICAL WIRING The whole wiring from the distribution panel to the heating unit shall comply with the applicable electrical standards and local codes The unit should be connected to its own 15 amp 120VAC electric circuit see electrical diagram THERMOSTAT Both the wood and oil thermostats must be installed side by side on an interior wall in a location where they are not affected by the air draft coming from the furnace s blower they must be level and at least 55 inches above the floor FAN CONTROL The fan limit control settings may vary according to the type of building and heating installation the fan setting is factory set at 100 F and the fan setting positioned as close as physically possible to the fan setting these settings should allow a proper operation for most installations 31 In order for the blower to run long enough periods the fan off setting must not be set too high but too low a setting will result in undesirable cold air circulation To modify the settings move the tabs to the desired position on the temperature scale of the fan limit control All adjustments of the controls must be performed by a qualified technician The controls settings and the blower speeds must be set in accordance with the recommendations of the Warm Air Heating and Air Conditioning Na
16. the flue pipe of the oil unit The purpose of the damper is to limit the draft if necessary in the oil unit evacuation pipe Since the evacuation pipe of the oil unit is connected to the evacuation pipe of the wood burning furnace the minimum draft to be respected at all times in the evacuation pipe of the wood burning side is 0 04 W C 2 OIL TANK AND PIPING The maximum capacity of the tank must be 200 gallons and the tank must be located at least 7 feet from the burner Local codes will govern the size of the air inlets and filling openings as well as the type of plugs to be used 1 1 4 IPS and 2 IPS are usually accepted as minimum dimensions for the air intake and fill pipes respectively The oil line to the burner must be a 3 8 outside diameter copper tubing for runs up to 50 feet and 12 o d for longer runs A manual shut off valve and an oil filter shall follow in sequence on the 23 oil line between the oil tank and the burner line cannot be buried and must be protected adequately to avoid any damage BURNER PUMP The burner is equipped with a single stage pump When the pump is connected to a single feeder pipe a maximum rise of 8 feet is allowed This height is measured from the tank outlet level to the burner inlet When the rise is more than 8 feet but not exceeding 10 feet a by pass plug provided with the burner and an oil return pipe must be installed For more details see INSTALLATION INFORMATI
17. CE OF THE EXCHANGERS The evacuation pipe and the heat exchangers should be inspected regularly during the burning season Using the scraper clean the exchanger pipes thoroughly on a regular basis INSTRUCTIONS 1 Wait until fire is completely out before cleaning 2 Remove the smoke pipe connector from the furnace 3 Inspect the furnace s heat exchangers rectangular tubes through the smoke outlet for creosote accumulation On the PSG5000 you can access the heat exchangers by removing the square panel located at the back of the furnace 4 Using the supplied scraper clean the heat exchangers and the combustion chamber and remove creosote residues 5 Reassemble the smoke pipe connector or access panels CHIMNEY MAINTENANCE One of the most efficient methods is to sweep the chimney using a hard brush Brush up and down Soot and creosote residue will come off the inside surface and fall at the bottom of the chimney where it can be removed easily The chimney must be checked regularly and if creosote has accumulated it must be removed Cleaning on a monthly basis should be sufficient during the coldest months 14 Smoke flue inspection The smoke flue should be inspected regularly during the heating season If possible the smoke flue should be dismantled and cleaned The flue should be inspected to detect any defect f no defect is noticed put the flue back in place otherwise it must be replaced Use only wood as
18. ER Before proceeding to connection remove all accessories such as scraper shovel and poker from the evacuation pipe of the furnace A 6 diameter chimney listed for use with wood burning heating appliances is recommended for the PSG2000 7 for PSG3000 4000 and 8 for the others models If draft exceed 0 06 w c you must install a barometric control see Damper Never install a manual damper OIL FLUE PIPE OPTION MAIN COLLECTOR For a proper installation follow the advices below 1 All the joints of the evacuation pipe must be secured using three screws Make sure that each screw goes through the inner walls of both connectors male and female See pictures below showing a male female coupling PROPER INSTALLATION UNPROPER INSTALLATION CAUSE RESTRICTION 2 A minimum rise of 1 4 inch per horizontal foot must be respected DAMPER The barometric control must be adjusted so that the maximum draft measured at the furnace outlet is limited to 0 06 in w c Please note that a draft higher than 0 06 in 20 could result in an uncontrollable fire On the other hand the minimum draft to be respected is 0 04 in w c in the evacuation pipe on the solid fuel side no matter what type of furnace COMBUSTION AIR In the event that the furnace and the chimney are completely cold it might be necessary before lighting to provide fresh air by opening a door or a window for a few minutes Take note that a hous
19. I 45001 440 4 001 NO Ve yya 79097 AOVTE ANIT HOIH MOT ANIT 45062 LITT 9011 440 3 081 NO 5 C yya 79097 TIHMAHNOH Jeued BY UO s BU jo uoneoo pue y uo SI JWI poom 3y eu 0067 IWVSHOVIO 8 TECHNICAL DATA PSG UH 2000 3000 4000 4500 UH 2000 BECKETT 85 000 0 65 709 110 PSI AFG DELAVAN UH 3000 BECKETT 91 000 0 65 70 A 120 PSI AFG DELAVAN UH 4000 BECKETT 120 000 0 75 70 A 150 PSI AFG DELAVAN UH 4500 BECKETT 150 000 1 0 709 120 PSI AFG DELAVAN For any additional informations consult the rating plate on the left hand side of the appliance 39 1700 rue L on Harmel Qu bec Qu bec 1 4R9 tel 418 527 3060 fax 418 527 4311 e mail tech sbi international com web site www psg distribution com LIMITED LIFETIME WARRANTY The PSG warranty extends only to the original consumer purchaser and is not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your PSG dealer This warranty applies to normal use only Dama
20. ONS Part No 21844 on the burner pump If the rise is higher than 10 feet a two stage pump may be required along with an oil return pipe 3 APPLIANCE INSTALLATION LOCATING THE UNIT The furnace must be installed in a location where combustion air is available in sufficient quantity In airtight houses the installation of an outside air intake might be required See details in 3 APPLIANCE INSTALLATION COMBUSTION AIR The owner is responsible for ensuring a proper installation to allow a salubrious operation of the appliance Position the furnace so that the connecting pipe is as short as possible and limit the use of 90 elbows to a minimum Provide sufficient clearance to permit easy access for maintenance of the filters motors controls and pipe connectors CLEARANCES TO COMBUSTIBLE MATERIALS WARM AIR PLENUM AND FIRST 6 FEET OF DUCT WARM AIR PLENUM AFTER THE FIRST 6 FEET B REAR INCLUDING CLEARANCE FOR MAINTENANCE A SIDES INCLUDING CLEARANCE FOR MAINTENANCE OIL BURNING UNIT FLUE PIPE WOOD BURNING FURNACE FLUE PIPE FLOOR 6 in 152 mm 2 in 51 mm 29 in 737 mm 24 in 610 mm 9 in 229 mm 18 in 458 mm 0 in O mm ON A COMBUSTIBLE FLOOR THE USE OF A FLOOR PROTECTION EXCEEDING THE UNIT BY 8 INCHES ON THE SIDE AND REAR AND 18 INCHES IN FRONT IS RECOMMENDED 24 Gc JHL 30 NYNLAY 1 5 ONINAdO JHL L93dS33 1
21. Stove Builder International Inc 1700 L on Harmel Qu bec Qu bec G1N 4R9 Installation and Operating Instructions for Wood and Combined Furnaces THIS MANUAL CONCERNS THE FOLLOWING FURNACES WOOD COMBINED FURNACES PSG 2000 15 18 or 20 KW and UH2000 PSG 3000 15 18 20 or 25KW and UH3000 PSG 4000 18 20 25 or 30KW and UH4000 PSG 4500 18 20 25 or 30 KW and UH4500 PSG 5000 40 50 or 60 KW All the instructions must be read carefully before installing and operating furnace CONGRATULATIONS You have just purchased one of the best wood or combined furnace on the market We are convinced that your furnace will provide you with many years of comfort safely Keep these instructions 45216 TABLE CONTENTS SECTION A OR WOOD ELECTRIC 202 4 4 NID ie cR LAE iE Le 4 Ds SAB DY R UEES 4 GENERAL BEOUIBEMENISE ne t EL 4 ODOUR FROM THE PAINT occ olay tee addon 5 ASH DISDOSAE 5 CREOSOTE BUILD UP AND REMOVAL cote 5 SMOREDETEGTOR ei teste
22. XCHANGERS 14 MAINTENANCE OF THE BLOWER MOTOR es 15 Ce ER tattle eld ge ah at ache ed te 15 DOOR GASKET MAINTENANCE 15 6 REPLACEMENT PARTS 2 e chet 15 7 ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005 16 WOOD ONLY FURNACES ttt tetti 16 PSG 5000 WOOD ONLY FURNACES tte 17 9 TECHNICAL SPECIFICATIONS 18 10 SELECTION CRITERIA COMBINED WOOD ELECTRIC 19 lt 2752 21 0 A LE LU nc eA TS 20 12 DUCTS AND REGISTER MEASUREMENTS eene 21 SECTION woop otiL COMBINED FURNACES ttt 22 GENERAL NOTES tne tihi E ehe bla iet pue pe MARE de ue ape aues ise 23 AND CHIMNEY ette oett bdo cen eee saa net Ede 23 2 OIL TANK AND PEPIN ic tiet bite tio o ipei esr Ha dc spa Do ES EH ede or 23 BURNER PUMP etis quodis deu eb dates te eve diets du ld 24 S XPPELNNCEB INSTAEEALION iei ert testet esie eo ae Passt Beiden el o MR das 24 LOCATING Wo EPI ES 24 CLEARANCES COMBUSTIBLE MATERIALS ee its 24 POSITIONING THE APPLIANCE tt prd IR a T d Eu AES 26 PIPE CONNECTOR AND DAMPER Fedele tierce doge 26 COMBUSTION AIR etit pop eret tdmen oc re ie 29
23. a combustible Seasoned hard wood logs 18 to 22 long are recommended as a combustible Regular maintenance is required for safe and efficient operation of a controlled combustion heating system Chimney gaskets and smoke pipes must remain in good working condition MAINTENANCE OF THE BLOWER MOTOR The two bearings of the motor must be lubricated once a year using non detergent SAE 20 oil DO NOT OVERLUBRICATE FILTERS The furnace must not be operated without the filters The air filters must be cleaned or replaced regularly Use the same size and preferably the same type as the original filters DOOR GASKET MAINTENANCE It is important to maintain the door gasket in good condition After a while the gasket might sag and a door adjustment may be required to prevent air leakage if adjustment is not sufficient replace the gasket We recommend to replace the gasket that seals the door once a year in order to maintain a good control of the combustion for maximum efficiency and security To replace your door gasket remove the old gasket and glue Clean the surface thoroughly apply the gasket glue and put the new gasket onto the door Wait for at least 2 hours before lighting your furnace 6 REPLACEMENT PARTS Your PSG furnace is designed to burn clean and requires minimal maintenance It s recommended to conduct a visual inspection at least once a month to uncover any damage to the unit Any damage must be repaired as soon as
24. d operation of your WOOD OIL combination furnace Respect the local codes when in doubt consult your local heating appliances dealer Make sure that the clearances indicated in the instruction manual correspond to the specifications on the certification plate Make sure that your furnace is installed in conformity with the instructions on the name plate All the controls adjustments must be performed by a qualified technician The controls settings and the fan speed must be in compliance with the recommendations of the Warm Air Heating and Air Conditioning National Association and must respect the static pressure ranges in the warm air plenum of the furnace THE INSTALLATION OF THE WOOD OIL COMBINATION FURNACE MUST BE DONE IN ACCORDANCE WITH THE RULES OF THE AUTHORITIES HAVING JURISDICTION AND THE CAN CSA B 139 M 91 STANDARD FOR OIL BURNING HEATING APPLIANCES The oil burning furnaces are not approved for use with combustible heavier than No 2 oil furnace oil DO NOT USE GASOLINE TRANSMISSION OIL OR OTHER TYPE OF OIL CONTAINING GASOLINE 1 DRAFT AND CHIMNEY The chimney must be conform to the rules of the authorities having jurisdiction and the CAN CSA B139 M 91 amp NFPA 31 standard regarding installation of oil burning heating appliances The installation of the connecting pipes to the oil unit must be done and approved by a qualified pipe fitter The barometric damper provided with the appliance must be properly installed on
25. e constructed or renovated in order to be airtight is liable to lack fresh air which is necessary for a proper combustion and a proper operation of heating units In such a case when starting up the fire do not operate appliances which evacuate air outside the house such as Range hood Air exchanger Cloths dryer Bathroom fan Ventilated central vacuum system It is recommended to install an outside air inlet of minimum 4 diameter the room where the heating appliance is installed see drawing below To do so it is preferable to choose a wall which is not exposed to extreme winds according to the conditions surrounding your house Insulated conduit full lenght Fresh air Free air intake entry Exterior wall N B The owner of the furnace is responsible for the room salubrity in case of negative pressure or temporary negative pressure ELECTRICAL CONNECTION The following instructions do not supersede the local code WOOD ONLY Install the fan limit control on the support provided after securing this support on the left edge of the hot air plenum where two holes are pre drilled there are four pre drilled holes on the edge of the 5 3000 use the two that are located farther back Install the servo motor on the facade above the door on the right side use pre drilled holes The chain that links the air inlet latch to the motor must have a play of 1 8 in When there is no call for heat
26. ges caused by misuse abuse improper installation lack of maintenance over firing negligence or accident during transportation are not covered by this warranty This warranty does not cover any scratch or discoloration caused by over firing abrasives or chemical cleaners Any defect or damage caused by the use of unauthorized parts or others than original parts void this warranty An authorized qualified technician must perform the installation in accordance with the Instructions supplied with this product and all local and national building codes Any service call related to an improper installation is not covered by this warranty Returned products are to be shipped prepaid to PSG for investigation If a product is found to be defective PSG will repair or replace such defect and reasonable transportation fees will be refund Repair work covered by the warranty executed at the purchaser domicile by an authorized qualified technician requires the prior approval of PSG Labour cost and repair work to the account of PSG are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part PSG at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect PSG may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts PSG shall in no event be responsible for any spec
27. hot air plenum and furnace are hot 4 Furnace burns too much wood 5 Fan starts too late Inadequate duct installation Insufficient static pressure Unbalanced system too many hot air outlets for too few cold air intakes The thermostats controlling the air combustion damper is located too close to cold air and demands heat continuously Wrong setting of air intake register Poor building insulation Ash drawer left open Furnace too small for heating needs Unbalanced ventilation system insufficient heat near thermostat Fan starting temperature is too high Cold air return is too cold Inappropriate location of fan limit control in hot air plenum Reposition ducts Relocate thermostat Adjust chain between damper motor and combustion air damper Balance the ventilation system as to increase the flow air in room where thermostat is located Lower starting temperature the fan limit control is normally set at 150 F under certain conditions this limit should be reduced Reduce the cold air intake Relocate fan limit control within the hot air plenum 6 Creosote accumulation very average performance Damp wood Insufficient draft Clogged chimney Use dry wood Adjust draft regulator Clean chimney chimney connector and furnace heat exchangers 7 Hot air plenum remains barely warm while furnace in full operation Damp wood Too much cold air return in relation to hot air ducts
28. ial indirect consequential damages of any nature which are in excess of the original purchase price of the product DESCRIPTION Combustion chamber weldings only Perforation caused by rust n a Stainless steel baffle Handle assembly n a Ceramic glass thermal breakage only n a Paint refractory bricks gasket blower thermal switch thermodisc rheostat year n a and burner Shall your unit or a components be defective contact immediately your PSG dealer Prior to your call make sure you have the following information necessary to your warranty claim treatment You name address and telephone number Serial number and model name as indicated on the Bill of sale dealer s nameplate fixed to the back of your unit e Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your PSG dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender 40
29. ill cause over firing and serious damage to the furnace The drawer must be cleaned regularly It is important that the door and the ash drawer be kept closed while the appliance is in use Maintain all gaskets in good condition in case of deterioration contact your dealer for replacement ASH GRATE You must replace the ash grate if it is damaged and a replacement may be obtained from your dealer 3 APPLIANCE INSTALLATION UNIT LOCATION The furnace must be installed where outside air supply is sufficient for proper combustion In airtight houses it might be necessary to install an outside air inlet see details in 3 INSTALLATION COMBUSTION AIR The furnace must be positioned so that the connector is as short as possible in order to minimize the use of 90 elbows The owner must ensure a proper installation to allow a safe operation of the appliance CLEARANCES COMBUSTIBLE MATERIALS This appliance must be installed in accordance with the instructions on the unit s certification MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR PSG FURNACES CEILING i HOT AIR PLENUM 12 STATIC PRESSURE CHECK POINT MIN 020 WC ELECTRIC ELEMENTS LEFT WALL 24 24 24 both sides for PSG5000 N B THE AIR RETURN CONDUITS SHOULD BE AT LEAST EQUAL TO THE COLD AIR PLENUM DIMENSIONS o Cola PIPE CONNECTOR AND DAMP
30. kely to be affected by the draft coming from an air outlet It must be installed at a minimum of 55 inches above the floor N B The combined wood electric model uses two thermostats and they should be installed at same height 11 CONTROL fan control setting may vary depending on the type of installation The out of service temperature is factory set at 110 F and the in service temperature is factory set at 150 F These settings should provide a proper operation for most installations It is preferable for a prolonged operation of the blower that the setting out of service be low enough But a setting out of service too low will cause cold air circulation To modify the settings move the tabs at the desired position on the temperature scale The adjustment of all controls must be performed by a qualified technician The controls setting and the blower speed must conform to the recommendations of the Warm Air Heating and Air Conditioning National Association The red switch located on the electric unit controls the low speed summer speed either at the or the off position For a better efficiency we recommend to let the blower be controlled automatically when heating with wood 4 OPERATING INSTRUCTIONS Control system On the wood furnaces only the thermostat controls the air inlet damper When the thermostat calls for heat the damper opens and the fire burns up When the
31. lame 2 On 2 seconds Off Recycle mode 1 2 second On 1 2 second Off Lockout mode TEMPORARY SHUT OFF By pressing and holding the reset button the burner will shut off until the reset button is released Then the control will start over at the beginning of the normal cycle FOR ADDITIONAL INFORMATIONS ON OPERATION SEQUENCES OF THE BURNER CONSULT THE BURNER INSTRUCTION MANUAL 32 COMBUSTION ADJUSTMENT AND VERIFICATION To enjoy the efficiency of our oil burning units you must respect the following criteria TOOLS REQUIRED DRAFT GAUGE SMOKE TESTER PUMP PRESSURE GAUGE NOZZLE AND ELECTRODES POSITION GAGE COMBUSTION TESTER CHECK LIST SELECTION OF NOZZLE AND HEAD NOZZLE ELECTRODES POSITION IN RELATION TO THE HEAD PUMP PRESSURE OIL LINE IS BLEED LOW FIRING RATE BAFFLE INSIDE THE BURNER REQUIRED FOR UH 2000 3000 4000 AND UH CADDY NOT REQUIRED FOR UH 4500 FAN SPEED BAROMETRIC DAMPER POSITION COMBUSTION VERIFICATION PROCEDURE A B C D E 1 G H N B DRILL 9 32 DIAMETER HOLE THE EVACUATION PIPE APPROXIMATELY 18 FROM THE OUTLET CLOSE THE DOOR AND THE AIR INTAKE S OF THE WOOD BURNING FURNACE LIGHT THE BURNER FOR AT LEAST 10 TO 15 MINUTES OVER THE FIRE DRAUCHT 0 01 TO 0 02 W C THE DRAFT OVER THE FIRE MUST BE MEASURED IN THE OPENING IN THE PULSATION TRAP SMOKE TEST BETWEEN 0 AND 1 ON THE SHELL BACHARACH SCALE TRACES DRAFT IN
32. loading and ash drawer doors shut during operation and make sure their gaskets are in good condition To get a replacement gasket contact your PSG dealer plentiful supply of combustion air and a vigorous fire will help prevent creosote accumulation All controls adjustments must be performed by a qualified technician The controls settings and the blower speed must conform to the recommendations of the National Warm Air Heating and Air Conditioning Association and respect the recommended static pressure ranges in the warm air bonnet of the furnace see General Technical data static pressure WARNING THE ASH DRAWER GET VERY HOT DO NOT MANIPULATE WITH BARE HANDS ODOUR FROM THE PAINT It is normal that a smoke odour emanate from the unit when you first light it It is recommended to burn it at high rate and ventilate the building until the odour resorbs ASH DISPOSAL Ashes must be placed in a metal container with a tight fitting lid The container should be placed outside well away from combustible materials If the ashes are meant to be buried in soil you should wait until all cinders have thoroughly cooled CREOSOTE BUILD UP AND REMOVAL When wood is burned slowly it produces tar and other organic vapours which when combined with moisture form creosote The creosote vapours condensate in a relatively cold chimney flue As a result creosote residues accumulate in the flue lining N B To minimize the frequency of chi
33. mney cleaning buy your firewood at least one year before using it Store it in a dry place in order to obtain the minimum moisture rate and optimize the efficiency Do not store wood or combustible materials within the installation minimum clearances or the space required to reload the appliance and remove the ashes When ignited creosote produces an extremely hot fire inside the chimney To avoid this situation it is important to do the turnover of wood Inspect the chimney system at regular intervals to determine a cleaning cycle A weekly cleaning might be required during mild temperature periods but a monthly cleaning should be sufficient during cold periods If a significant layer of creosote has accumulated it must be removed immediately to eliminate the risk of a chimney fire Remember that a small hot fire is preferable to a large smouldering one to prevent creosote build up within the system An emergency plan is necessary in case of a chimney fire It s recommended to clean the heat exchangers thoroughly at the end of the season in order to help prevent corrosion SMOKE DETECTOR We highly recommend the use of a smoke detector It must be installed at least 15 feet 4 57 m from the appliance in order to prevent undue triggering of the detector when reloading ASH DRAWER Your appliance is equipped with an ash drawer to collect ashes produced by the combustion of wood This drawer must not be left open during combustion as this w
34. n detergent lubricating oil 5 The oil filter should be replaced at least once a year Burner Date of installation Service Telephone no Day Night Dealer s name and address TEST REPORT Temp at stack Draft at stack Nozzle output Smoke colour Inspected by FILTERS The furnace should never be operated without filters This applies especially to temporary heating during construction period Operating the furnace without filters would allow dust and other particles in the air to circulate freely and to penetrate into the fans and motors carters causing damage and possible failure Clean and replace filters as often as required Note The operation cost is higher and efficiency lower when using a dirty filter 36 46 DAVTYI A009 5501 MAL TAY LINTI SINIM 5006 HLL MOOTYALNI eid nan e a wo e o le 1 48445 t eje HHAOT8 4 4 09 LIOA 021 AV THe Siu AINNE E t 7 1 V MN
35. possible using genuine PSG replacement parts You can find a complete list of replacement parts on our website at WWwW psg distribution com 15 e e 9007 19 ATAF NOISIAASI UANAOASNVUL HADIG LTI8 21 0 44948 JATYG LOaUIG 1 490 44945 7 2 aa OVA CT 35v H 2 UI _____ EE Sc vc SOI W OAWSS LVISOWYAHL OASNVUL 4905 LIIATT 86011 440 35091 79097 44446 21 9 ANY 43385 v 01 9 9091 114 4 9002 SLINN 215419919 2 ZI YOLOW Susa 90021122 NOISIATY SIOLOIN 2 4348 T 044458 MOT 2 ddddS dda CTI Opt AO OCT NOLLONNL 11 OVALE OWA VE YOLOW OAMAS LV LSOWYAHL 905 LINIT 011 440 5051 NO 790971 79091 TIHAAHNOH 6 0009 9Sd 9 TECHNICAL SPECIFICATIONS
36. start up must be performed by a qualified technician Make sure the installation is completed and the oil tank has been filled up The oil line must also have been purged CAUTION CLOSE THE BLOWER COMPARTMENT ACCESS PANEL BEFORE STARTING THE BURNER 5 PROLONGED CLOSING A Cut off the electric circuit B Close the oil shut off valve NOTE The shut off valve must be closed when the appliance is out of service for a prolonged period of time 6 MAINTENANCE At the beginning of heating season have the complete installation inspected by a qualified service man especially the lighting system and the controls NOTE THE UNIT S MAINTENANCE REPAIRS AND THE CLEANING OF THE OIL FILTER MUST BE DONE BY A QUALIFIED TECHNICIAN Before calling for service first check the following SERVICE Fuel supply Electric fuses or breakers Thermostat setting Fan limit controls settings The state of the green diagnostic LED on the burner control see section 3 APPLIANCE INSTALLATION COMBUSTION SAFETY CONTROL MAINTENANCE WARNING Turn off electric power supply before servicing the unit 1 The furnace the burner and the flue pipe should be cleaned at least once a year 2 nozzle should be inspected and replaced if needed Handle with care to avoid damaging its surface 3 The electrodes should be adjusted as indicated in the burner manual 4 Lubricate the burner motor bearings twice a year 2 or 3 drops of SAE 20 no
37. the air inlet latch must be completely shut and the chain must be affixed to the servo motor at 8 o clock The red switch located on the junction box controls low speed operation of the blower in either ON continuous operation or OFF modes WARNING USE FEEDING WIRES SUITABLE FOR 75 WOOD ELECTRIC The high limit control on the electric unit is a manual reset thermostatic captor that is located directly inside the electric unit see INSIDE VIEW OF THE ELECTRIC ELEMENT The electric elements must be installed as shown on the diagram Install the wood combined fan limit control on the support provided at the determined location The connections must conform to the diagram Install the servo motor on the facade above the door on the right side use pre drilled holes The chain that links the air inlet latch to the motor must have a play of 1 8 in When there is no call for heat the air inlet latch must be completely shut and the chain must be affixed to the servo motor at 8 o clock WARNING USE FEEDING WIRES SUITABLE FOR 75 C With all reserves on the minimum combustion air to be increased depending on the type and quality of the combustible 5 HOLES FOR FAN LIMIT CONTROL ELECTRIC ELEMENT The WOOD ELECTRIC combined model uses two separate thermostats one thermostat controls the electric heating the other one controls the wood heating With this system the electric heating has
38. tional Association To obtain a continuous air circulation during summer months simply turn the manual switch ON The summer switch is located on the controls junction box It is not recommended to let the blower run on continuous mode when heating with wood as the wood furnace must reach a certain temperature before the blower starts to perform adequately COMBUSTION SAFETY CONTROL The AFG type oil burner is equipped with an electronic control R7184B1032 including a pre purge function and a new more durable drive motor PRE PURGE When there is a call for heat the burner s fan will run for 15 seconds before the actual ignition takes place to vent the combustion chamber and generate a proper draft This will result in a smoother ignition of the oil burner SAFE OPERATION If the flame goes out while the burner is running the CAD cell will detect it the control will then switch to the RECYCLE mode and cut the fuel supply to the burner for 60 seconds After this delay the control goes back to IGNITION mode If the flame goes out times a row the control will switch to the LOCKOUT mode to prevent a continuous cycling of the ignition process which would cause a premature of the combustion chamber and smoke pipe To deactivate the LOCKOUT mode press and hold the reset button of the control for 30 seconds A green diagnostic LED on the control has four states Flame present Off No f
39. tor for a PSG 2000 must have 6 diameter 7 for PSG3000 and PSG4000 for all other models use an 8 diameter chimney connector Use of a barometric draft control is recommended in order to regulate the draft to the recommended setting Never use a manual chimney damper The barometric control must be adjusted so that the maximum draft measured at the furnace outlet does not exceed 0 06 in w c Please note that a draft exceeding 0 06 in w c could produce an uncontrollable fire On the other hand the minimum draft required is 0 04 in w c in the evacuation pipe on the wood side no matter what type of furnace PSG Wood PSG Wood Electric and PSG Wood Oil 2 SAFETY RULES GENERAL REQUIREMENTS e Never light your furnace using chemicals or other liquid fuels Never installed automatic feeder on that unit e Do not burn wood coated with paint glue or chemical products e Never store wood near the furnace Respect the required minimum clearances between combustibles and your furnace e Keep your furnace chimney and smoke pipe connector clean and in good working order at all times We recommend that you establish clear procedures for wood storage system maintenance and operation of your furnace Check creosote accumulation daily until you can determine by experience how often to clean Weekly cleanings may be necessary in mild weather while a monthly cleaning may be all that is required during the colder months of the year e Keep
40. uel in this appliance Whenever a high amount of smoke is noticed in the room you must 1 Open doors and windows 2 Make sure the furnace door is closed as well as the damper if necessary lower the thermostat starting point or undo the chain of the damper and close manually the barometric draft control 3 When the furnace has cooled down inspect the chimney to detect obstructions and consult a specialist to determine the cause of the smoke spillage CARBON MONOXYDE IS A LETHAL GAS ODOURLESS AND COLOURLESS WHICH YOU MUST BEWARE OF 13 CHIMNEY FIRES Chimney fires might occur when the fire gets extremely hot Burning cardboard branches or pieces of wood can ignite the creosote residue accumulated in the evacuation flue system The usual signs are 1 Rumbling 2 The flue gets extremely hot 3 Flames are coming out of the chimney In case of a chimney fire first call your local fire department and sprinkle the roof around the chimney with water Make sure that the furnace door is closed as well as the damper if necessary lower the thermostat starting point or release the chain from the damper and CLOSE the barometric draft control manually If the fire gets uncontrollable due to an improper use or because the draft is too strong follow the same procedure as chimney fire except that you will have to OPEN manually the barometric draft control LOCAL FIRE DEPARTMENT Phone number 5 MAINTENANCE MAINTENAN
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